Order Pre / 2048 / 2015, Of 1 Of October, By Which Is Updated Eight Qualifications Professional Of The Family Professional Glass And Ceramic, Collected In The Catalogue National Of Qualifications Professional, Established By Royal Decree 295 / 2004...

Original Language Title: Orden PRE/2048/2015, de 1 de octubre, por la que se actualizan ocho cualificaciones profesionales de la familia profesional Vidrio y Cerámica, recogidas en el Catálogo Nacional de Cualificaciones Profesionales, establecidas por Real Decreto 295/2004...

Read the untranslated law here: http://www.boe.es/buscar/doc.php?id=BOE-A-2015-10769

Organic law 5/2002, of 19 June, qualifications and vocational training, aims in the management of an integrated system of vocational training, qualifications and accreditation, to respond with efficiency and transparency to the social and economic demands through training practices. To do so, creates the national system of qualifications and vocational training, defining it in article 2.1 as a set of instruments and actions necessary to promote and develop the integration of offers of training, through the national catalogue of professional qualifications, as well as the evaluation and accreditation of the corresponding professional skills, in such a way that it promotes professional and social development of the people and the needs of the production system are covered.

The national catalogue of professional qualifications, according to article 7.1, is created with the purpose of facilitating the integrated nature and the adequacy between vocational training and the labour market, as well as lifelong training, the mobility of workers and the labour market unit. This catalogue is constituted by the qualifications identified in the productive system and the training associated with them, which is organised in training modules.

Article 5.3 of the organic law 5/2002, of 19 June, attributed to the National Institute of qualifications, the responsibility to define, develop and keep updated the national catalogue of professional qualifications, in his capacity as technical support body to the Council General of vocational training, whose regulatory development contained in article 9(2) of the Royal Decree 1128 / 2003 , 5 September, which regulates the national catalogue of professional qualifications, establishing in its article 9.4, the obligation to keep it permanently updated through periodic review which, in any case, must be made within a period not exceeding five years from the date of inclusion of the qualification in the catalog.

For its part, article 7.3 of the organic law 5/2002, of 19 June, amended by organic law 4/2011, 11 March, of the law of sustainable economy, lowers the formal requirements for the modification of specific aspects of professional qualifications and competence units listed in the national catalogue of professional qualifications , in order to facilitate their rapid adaptation to the needs of the economy and the labour market.

This order is issued pursuant to the Royal Decree 817/2014, of 26 September, which lays down the specific aspects of professional qualifications for as amended, procedure of approval and effects is therefore implementation article 7.3 of the organic law 5/2002, of 19 June, qualifications and vocational training who in their processing obtained opinion of the Council of State number 618/2014, July 23, 2014.

Thus, in the present order eight professional qualifications of the professional glass family are updated and ceramics that boasts an antique in the national catalogue of professional qualifications more than five years, that is applicable the Royal Decree 817/2014, of 26 September. However, under the mainstreaming of certain units of competence and updated by this procedure, are affected at the same time certain professional qualifications that will be subject to a more profound modification or who have an age lower than that expressed.

In the process of elaboration of this order have been consulted the communities autonomous and have issued report the Council General of the training professional and the Council School of the State.

In his virtue, a joint proposal from the Minister of education, culture and sport and Minister of employment and Social Security, have: article 1. Object and scope of application.

This ministerial order aims to upgrade eight vocational qualifications corresponding to the professional family glass and ceramics, proceeding to the replacement of the relevant annexes, and modify partially certain professional qualifications through the substitution of certain units of competence and associated training modules, in application of the Royal Decree 817/2014, of 26 September, which establishes the specific aspects of professional qualifications for as amended procedure of approval and effects of application article 7.3 of the organic law 5/2002, of 19 June, qualifications and vocational training.

Up-to-date professional qualifications and the partially modified by this procedure are valid and are applicable throughout the national territory, and do not constitute a regulation of professional practice.

Article 2. Update of certain vocational professional family of glass and ceramics, established by Royal Decree 295/2004, of 20 February, which establishes certain professional qualifications that are included in the national catalogue of professional qualifications, as well as its relevant training modules which are incorporated into the Modular catalogue of vocational training.

Pursuant to the sole additional provision of Royal Decree 295/2004 of 20 February, we proceed to update professional skills, whose specifications are contained in annexes LIII and LIV of the aforementioned Royal Decree: one. A new wording is given to annex LIII, qualified professional decoration and glass molding. Level 1. VIC053_1, appearing as annex I to this order.

Two. A new wording is given to annex LIV, qualified professional Control of materials, processes and products in ceramic laboratory. Level 2. VIC054_2, which appears as annex II to this order.

Article 3. Update of certain qualifications professionals in the family professional glass and ceramics, established by Royal Decree 1228 / 2006 of 27 October, which complemented the national catalogue of professional qualifications, through the establishment of certain professional qualifications, as well as its relevant training modules which are incorporated into the Modular catalogue of vocational training.

Pursuant to the sole additional provision of the Royal Decree 1228 / 2006, on 27 October, proceeds to update professional skills, whose specifications are contained in annexes CCIII CCIV, CCV, CCVI, CCVIII, and the aforementioned Royal Decree CCIX: one. A new wording is given to the annex but, qualified professional manufacturing and manual and semi-automatic processing of glass products. Level 1. VIC203_1, which appears as annex III to the present order.

Two. A new wording is given to annex CCIV, qualified professional basic operations with automatic equipment in ceramic plant. Level 1. VIC204_1, which appears as annex IV of this order.

3. A new wording is given to the CCV annex, qualified professional operations manual or semi-automatic reproduction of ceramic products. Level 1. VIC205_1, which appears as annex V of the present order.

Four. A new wording is given to annex CCVI, qualified professional manufacturing operations of Frits, enamels and ceramic pigments. Level 2. VIC206_2, which appears as annex VI to the present order.

5. A new wording is given to annex CCVIII, qualified professional organization of manufacture of Frits, enamels and ceramic pigments. Level 3. VIC208_3, which appears as annex VII to the present order.

6. A new wording is given to annex CCIX, qualified professional organization of the manufacture of ceramic products. Level 3. VIC209_3, which appears as annex VIII to the present order.

Article 4. Modification partial of certain qualifications professional, of it family professional glass and ceramic, established by Royal Decree 1228 / 2006, of 27 of October, by which is complements the catalog national of qualifications professional, through the establishment of certain qualifications professional, as well as their corresponding modules training that is incorporate to the catalogue Modular of training professional.

Pursuant to the sole additional provision of the Royal Decree 1228 / 2006, on 27 October, proceeds to the updating of professional qualifications whose specifications are contained in annexes CCX and CCXI of the aforementioned Royal Decree:


One. Professional qualifications amending established as «annex CCX: glass products manufacturing organisation.» Level 3. «VIC210_3» replacing respectively, the unit of competition «UC0664_3: participate in the programming of the production in industries of process» and the module training associated «F0664_3: programming of the production in industries of process.» (60 h)» by the unit of competition «UC0664_3: participate in the programming of the production in industries of process» and the module training associated «MF0664_3: programming of the production in industries of process.» (60 h)», and substituting respectively the unit's competition «UC0665_3: participate in the development and maintenance of quality management systems and environmental in process industries» and the associated training module MF0665_3: quality management and environmental in process industries. (90 h)» by the unit of competition «UC0665_3: participate in the development and maintenance of them systems of management of the quality and environmental in industries of process» and the module training associated MF0665_3: management of the quality and environmental in industries of process. (90 h)» corresponding to the annex VII «organization of the manufacture of chips, enamels and pigments ceramic.» Level 3. «VIC208_3» of the present order.

Two. Professional qualifications amending established as «annex CCXI: Organization of manufacture in the processing of products of glass.» Level 3. VIC211_3» respectively, replacing the unit's competition «UC0664_3: participate in the scheduling of production in process industries» and the associated training module «F0664_3: programming of production in process industries.» (60 h)» by the unit's competition «UC0664_3: participate in the scheduling of production in process industries» and the associated training module «MF0664_3: programming of production in process industries.» (60 h)», and substituting respectively the unit's competition «UC0665_3: participate in the development and maintenance of quality management systems and environmental in process industries» and the associated training module MF0665_3: quality management and environmental in process industries. (90 h)» by the unit's competition «UC0665_3: participate in the development and maintenance of quality management systems and environmental in process industries» and the associated training module MF0665_3: quality management and environmental in process industries. (90 h)» corresponding to annex VII «organization of manufacture of Frits, enamels and ceramic pigments. Layer3. VIC208_3» of this order.

First final provision. Skill-related title.

This order is issued by virtue of the powers which attributes to the State the article 149.1.1. 2nd and 30th of the Constitution, on regulation of the basic conditions that guarantee the equality of all Spaniards in the exercise of rights and in the fulfilment of the constitutional duties, and for the regulation of the conditions of procurement, issuance and recognition of academic and professional qualifications.

Second final provision. Entry in force.

This order shall enter into force the day following its publication in the "Official Gazette".

Madrid, 1 of October of 2015.-it Vice President of the Government and Minister of the Presidency, Soraya Saenz de Santamaria Anton.

Annex I professional qualification: Decoration and molding of glass family professional: glass and ceramic level: 1 code: VIC053_1 competition general operations of manufacturing, decoration and molding of glass products, following the technical instructions and ensuring the quality and safety of the operations.

Competition UC0144_1 units: perform manual machining in glass UC0145_1 products: make decorations using surface applications in glass UC0146_1 products: elaborate glass thermoforming and "fusing" UC0147_1 products: elaborate stained glass professional environment professional develops its activity in areas of decoration and glass molding, engaged in the manufacture of glass products, entities of a private nature , in companies in large, small and medium-sized and micro-enterprises, both on their own and of others, irrespective of their legal form. It develops its activity depending on your case, functional and/or hierarchical from a superior. In the development of their professional activity apply the principles of universal accessibility in accordance with the applicable legislation.

Sectors production is located the productive sector of glass, in the sub-sector on the transformation and decoration of ornamental flat glass, containers, household articles and ornaments.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Carvers of glass engravers of glass painters decorators in glass, ceramic and other materials decorators of glass molders of ornamental flat glass (thermoforming) operators of "fusing" stained glass blowers Glaziers Glaziers, modelers, laminators, cutters and polishers of glass formation associate (360 hours) MF0144_1 training modules: mechanized manual (90 hours) MF0145_1 glass products: surface applications (90 hours) MF0146_1 : Thermoforming and "fusing" (90 hours) MF0147_1: stained glass (90 hours) unit of competition 1: perform MACHINING manuals at products of glass level: 1 code: UC0144_1 realizations professionals and completion criteria: RP 1: prepare glass products, packing them and tagging them to be stored safely and avoiding damage.

CR 1.1 sheets of flat glass, glassware and the products obtained are transported without that they suffer no impairment or unacceptable characteristics alterations, in conditions of safety.

CR 1.2 glass products are labeled by marking them, allowing their identification and location in the warehouse.

1.3 CR products identified as 'non-compliant' are marked and are as provided in the technical instructions.

CR 1.4 glass products are stored packed and packaged, avoiding damage.

RP 2: Installing flat glass for glazing surfaces, according to stated specifications and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 sheets of flat glass for glazing are transported avoiding damage and alterations, compliance with the applicable rules.

CR 2.2 characteristics corresponding to the type of glass are verified by checking its thickness, color, shape and size according to the technical specifications.

CR 2.3 cutting, edging and, where appropriate, drilling, is controlled by checking its correspondence with the dimensions and characteristics specified in the work order.

CR 2.4 characteristics of components and the glass correspond among themselves, as set out in the work order.

CR 2.5 glass adhesion is checked, ensuring the continuity of the sealing.

CR 2.6 the wedges are placed according to the number and type specified in the work order, complying with the applicable rules.

3 RP: Carrying out edging, bevel, polished, carved and etched to decorate glass products, according to technical instructions, procedures and specified media, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 preparation of the surface of the glass is made, allowing the application of decorative treatments according to the techniques laid down in procedures.

CR 3.2 bevel, polished edge and Dove chest operations are carried out by regulating and adjusting specific machinery, in accordance with the technical instructions and comply with the applicable rules.

CR 3.3 wheel is selected according to the specifications of the work order.

CR 3.4. Them surfaces of glass is carved adjusting and handling the strawberry of carved or rotalin and them tools indicated, fulfilling the regulations applicable.

CR 3.5 abrasive items subject to wear are identified and replaced in time and specified mode.

CR 3.6 templates them and aggregates for decoration by blasting of aggregates are specified according to the technical instructions.

CR 3.7 mattified surfaces are obtained with the stream of arid machine, adjusting it according to the technical instructions and comply with the applicable rules.

CR 3.8 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 3.9 working area under the responsibility of the personal operator stays clean and tidy.

Professional context: means of production: edging and bevelling machines rectilinear shapes and bilateral. Machines of the movement of leaves of glass cups. Machine for the storage of flat glass, overhead cranes and specific equipment for loading and storage Sanders and polishers. Gun and arid Jet cabin, abrasive material (sand, corundum, synthetic abrasives), templates. Manual carved, lathe cutting tools. Carburundum wheels, corundum and diamond. Equipment and tools for installation of glazing.

Products and results:


Moons of flat glass, mirrors, containers (bottles, jars and vials) glass, glass table and ornamental decorations of carved glass, beveled, edge polishing, chest Dove and engraving to the stream of arid. Moons of glass and ornamental glass modelled with or without mechanical decorations. Sheets of flat glass installed.

Used or generated information: manufacturing programs, manuals of procedures and technical instructions. Orders of work, control sheets, parts of incidents. Prevention of occupational hazards and environmental protection legislation.

Unit 2 competition: Make decorations using applications surface in products of glass level: 1 code: UC0145_1 realizations professionals and completion criteria: RP 1: perform vitrifiable surface applications to decorate glass according to specified media and technical instructions and procedures and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 preparation of the surface of the glass is made using the techniques set out in the technical instructions and procedures specified.

CR 1.2 screen printing machine prepares, dosing the ink according to the technical instructions.

CR preparation and application of glazes and inks vitrifiable 1.3 is done according to the technical instructions and in compliance with the applicable rules.

1.4 CR the application to threaded brush and coloured vitrifiable is carried out ensuring the absence of defects and imperfections in the application and in accordance with the technical instructions.

CR 1.5 vitrifiable decals are applied according to the technical instructions.

CR 1.6 them enamels and inks vitrifiable is control, guaranteeing them features technical specified in those procedures and instructions technical.

CR 1.7 them decorations vitrified is obtained applying the cycle of cooking indicated in the instructions technical, fulfilling the regulations applicable.

2 RP: Be not vitrifiable surface applications to decorate glass, according to procedures and technical instructions and specified means, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 it preparation of the surface of the glass is performed allowing the application of decorations not vitrifiable according to them technical established in those procedures.

CR 2.2 the glass cut and edging is adjust to the dimensions and characteristics of quality specified in the order of work.

CR 2.3 the type of glass, thickness, shape, color and size is as according to what established in the instructions technical.

CR 2.4 reagents and auxiliary materials are identified, labeled and stored according to established procedures and complying with the applicable rules.

CR 2.5 application of paints and coatings is carried out respecting the parameters of weight application, pressure and conditions paint rheological laid down in procedures, complying with the applicable rules.

CR 2.6 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 2.7 work under their responsibility area stays clean and tidy.

Professional context: means of production: screen printing, application automatic silkscreen equipment heads, and application manual silkscreen, trays of polyvinyl, guns and application manual and automatic spray booths, lathe and brushes. Oven.

Products and results: moons of flat glass, mirrors, glass (bottles, jars, and bottles) bottles glass table and ornamental glass with inscriptions or decorations screenprinting, coloured, filleted.

Used or generated information: manufacturing programs, manuals of procedures and technical instructions. Work orders and control (printed and parts of incidences) leaves. Regulations applicable in prevention of risks labor and protection environmental.

Unit 3 competition: Develop products of glass using THERMOFORMING and "FUSING" level: 1 code: UC0146_1 realizations professionals and completion criteria: RP 1: prepare the glass base for decoration operations following the design, technical instructions, procedures and specified means and complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 sheets of flat glass are transported avoiding damage and complying with the applicable rules.

CR 1.2 the base glass is cut through the required tool (roller, hair cutter, cutter disc, among others), in accordance with the specified dimensions.

CR 1.3 inert base glass face is identified, preventing errors.

CR 1.4 two-sided glass cleaned allowing the operations of decoration, complying with the applicable rules.

2 RP: Proceeding with operations to decorate the glass base according to the design, technical instructions and procedures and means specified, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 glasses are selected depending on the decoration applied, specified in the design.

CR 2.2 decoration with glass paste is carried out according to the decorative characteristics specified in the design and in compliance with the applicable rules.

CR 2.3 decoration with colored glass sheets is carried out according to the decorative characteristics specified in the design.

CR 2.4 specified decorative effects are achieved by applying the paint brush or by airbrushing, according to specified means and procedures.

CR 2.5 generation of bubbles between glass is obtaining the specified decorative effects.

3 RP: Carry out operations to thermally treat depending on the type of technique used glasses and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 oven base is prepared according to the technical instructions, allowing to obtain parts with the specified characteristics and comply with the applicable rules.

CR 3.2 the piece of glass is placed in the oven ready, allowing to obtain parts with the specified characteristics.

CR 3.3 heating and cooling temperature curve is selected, taking into account the size and the thickness of the glass and the final effect to be obtained.

CR 3.4 discharge, transport and packaging the finished product is carried out avoiding damage and complying with the applicable rules.

4 RP: Carry out operations to heat mold plates of flat glass in moulds according to technical instructions, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 4.1 flat glass sheets are transported avoiding damage and complying with the applicable rules.

CR 4.2 cut and edged glass conforms to the dimensions and characteristics of the quality specified in the work order.

CR 4.3 employee mould conforms to the dimensions of the piece that is intended to get and to the demands of the thermal cycle, according to the technical instructions.

CR 4.4 the sheets of glass with the dimensions and the technical and aesthetic characteristics indicated are achieved by programming the cooking according to technical instruction cycle.

Professional context: means of production: designs of decorations, glass base, cutting tools (roller, hair cutter, cutter disc, etc.), and tools of separation, colored glass, enamels, glass plates, pasta, glass dust separator. 'Fusing' oven. Furnace for plates modeling. Moulds.

Products and results: moons of flat glass and ornamental glass decorated by "fusing".

Used or generated information: manufacturing programs, manuals of procedures and technical instructions. Work orders the section manager and control (printed and parts of incidences) leaves. Prevention of occupational hazards and environmental protection legislation.

Unit 4 competition: Elaborate stained glass level: 1 code: UC0147_1 realizations professionals and completion criteria: RP 1: prepare glass for stained glass making using design, technical instructions, procedures and specified media.

1.1 CR the correspondence between the design of each of the components of stained glass and the dimensions and numbering of the templates is checked, following the design and technical instructions.

CR 1.2 base glass is cut by the cutting wheel and the tools of separation according to the specified dimensions.

CR 1.3 parts of complex, circular or curved forms are obtained through the use of cutting machines.

CR 1.4 the cutting edge is cantean, using specified means and procedures.

CR 1.5 cut parts are controlled, checking the coincidence with the corresponding templates.

CR 1.6 useful machines and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 1.7 the working area under the responsibility of the personal operator stays clean and tidy.

2 RP: Carry out operations to mount and frame stained glass leaded according to technical instructions, procedures and means specified, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 stained-glass frame is constructed by adapting the profile of lead to the dimensions specified in the technical instructions.


CR 2.2 the stained glass leaded is mounted moisturizing with wax and welding the ends of them leads.

CR 2.3 PuTTY is made respecting the procedures laid down in the technical instructions.

CR 2.4 profiles of lead's the leaded glass Windows are folded and enmasillan, guaranteed tightness and stiffness of stained glass.

CR 2.5 of the finished stained glass are cleaned with materials and procedures, complying with the applicable rules.

CR 2.6 stained-glass frame is integrated, ensuring that it stresses not more than decoration of this.

CR 2.7 stained-glass window is framed by following the technical instructions of mounting.

3 RP: Carry out operations to mount and frame stained glass with copper, according to technical instructions, procedures and means specified curb and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 apply the patina finish or lubricant to welds, protecting them from oxidation.

CR 3.2 copper tape used to curb width is verified, according to the thickness of the glass.

CR 3.3 used to curb copper tape applies avoiding wrinkles and imperfections.

CR 3.4 the stripper is applied in junction points, to curb and solder with Tin, ensuring the fastening of glasses and complying with the applicable rules.

CR 3.5 finishing welding is performed, obtaining a rounded, smooth and continuous Board and complying with the applicable rules.

CR 3.6 stained-glass frame is integrated, ensuring that it stresses not more than decoration of this.

CR 3.7 the window is placed, respecting the instructions technical of mounting.

RP 4: perform operations for mount and frame stained glass with profile of concrete, according to them instructions technical and them procedures and media specified, fulfilling the normative applicable of prevention of risks labor and protection environmental.

CR 4.1 the outer frame of iron plate is made according to the dimensions specified in the work order.

CR 4.2 them «dallas» of glass is cut with the disco of diamond adapting them to the forms of the design established.

CR 4.3 the decanteado of them «dallas» is performed, allowing create them effects special and of variations in luminosity specified in the design.

CR 4.4 it mass of concrete is prepares taking in has the features required for the elaboration of them together of the stained-glass.

CR 4.5 clamping rods are welded to the frame according to the established design, complying with the applicable rules.

CR 4.6 boards are filled with concrete, guaranteeing rigidity and watertightness of the window according to the technical instructions specified means and procedures.

RP 5: Carry out operations for mounting and framing glass doors with aluminium profile, according to the technical instructions and procedures and specified media.

CR 5.1 Interior fastening of glass rods are cut and fold according to the design of stained glass.

5.2 CR tightness and stiffness of stained glass with aluminium profile ensures applying silicone to joints.

CR 5.3 the window frame is integrated altogether, ensuring that it stresses not more than decoration of this.

CR 5.4 window placement is carried out according to technical instructions, procedures and specified mounting media.

CR 5.5 assembled stained-glass is cleaned with solvents and soapy water following specified means and procedures.

Professional context: means of production: cutting roller and tools of separation, Blade, «dallas» glass, transparent glass, etched and colored plates. Support joints, silicone.

Products and results: leaded glass Windows, using curb copper («tiffany»), stained glass obtained by "fusing" stained-glass windows with concrete profile and glass doors with aluminium profile.

Used or generated information: designs of stained-glass windows, work orders, technical instructions and leaves registry and control (printed & parts of incident). Prevention of occupational hazards and environmental protection legislation.

TRAINING module 1: MECHANIZED manuals at products of glass level: 1 code: MF0144_1 associated with UC: perform manual machining in glass duration: 90 hours capabilities and evaluation criteria: C1: identify the main processes of manufacturing, decoration and installation of glass products, describing each of them.

CE1.1 identify main transportation techniques, cutting, edging, drilling of flat glass sheets related to computers and media.

CE1.2 describe the work for the preparation and the work of a particular prefabricated glass component mounting, quote tooling and tools listed and explain sequence logic operations.

CE1.3 explain the logical sequence of operations of manufacturing glass products linking media with the product obtained.

CE1.4 Select the different techniques of mechanical products decoration glass relating them with the media and the products obtained.

C2: Be mechanical manufactures sheets of glass for glazing, identifying possible defects with the causes that originate them.

CE2.1 in a practical course of manufacturing of sheets of glass, from the written work orders and given materials:-select the type of glass according to work orders.

-Identify the means and materials involved in the implementation of the different machining operations.

-Establish the ideal sequence of operations, according to work orders.

-Select tools, tools and machines to justifying their choice.

-Transport by windy manual sheets of flat glass, avoiding damage.

-Adjust cutting machines, beveled, edging, mattified, sanding, drilling, according to the technical instructions.

-Perform mechanical operations of cut, beveled, edging, mated, sanding, drilling, described in the orders of work according to the technical characteristics.

-Transport and store the products obtained, avoiding damage.

CE2.2 identify the major risks of the operations relating to the means of individual protection.

CE2.3 identify potential defects relating the causes originating them.

C3: Decorating glass products using mechanical means.

CE3.1 in a practical course of mechanical decoration of glass products, based on written work orders and given materials:-select the specified product taking account of the work order.

-Identify the means and materials involved in the implementation of the different machining operations.

-Set the ideal sequence of operations needed, taking account of the work order.

-Select tools, tools and machines indicated, justifying their choice.

-Adjust the engraving machines to blast of arid and carved, according to technical instructions.

-Perform mechanical decorations of engraving to the stream of arid and carved attending work orders.

-Transport and store the products obtained, avoiding damage.

CE3.2 identify the major risks of the operations relating to the means of individual protection.

CE3.3 identify potential defects, relating the causes originating them.

C4: Assemble and seal sheets of glass for glazing, identifying possible defects with the causes that originate them.

CE4.1 in a practical course of installation of glazing or prefabricated panels of glass, from technical instructions for Assembly and with given materials:-indicate the logical sequence of operations, taking account of the work order.

-Select the pieces of glass, tools, tooling and materials according to specifications.

-Operating tools and useful packaging glass elements mounting and fixing.

-Operating tools and tools for mounting and fixing of glazing or prefabricated panels of glass, according to established procedures.

-Seal or, where appropriate, place reeds, according to established procedures.

CE4.2 identify the major risks of the operations relating to the means of individual protection.

CE4.3 identify potential defects, relating the causes originating them.

Skills whose acquisition must be completed in a real work environment: C2 with respect to CE2.1; C3 on CE3.1; C4 regarding CE4.1.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Adapt to the Organization, its organisational and technological changes, as well as to new contexts or situations.

Interpret and execute work instructions.

Respect the procedures and the internal rules of the organization.

Get used to the pace of work of the organization.

Contents: 1. manufacture and installation of glazing mechanical operations on flat glass products.

Cutting, separation, drilled, edged.

Finishing operations: polishing, Beveling, sanding and chamfering.

Preparation and handling of machinery, tooling and tools: cutting tables.

Drill, edgers, Sander, Sander and bending machine.

Specifications for glass with special finishes.

2. mechanical decorations in the stream of arid engraving flat glass products: surface matting and matting in relief.

Carved: faceted, wire and points.


3. installation of glazing placement principles: fixation/independence, sealing and compatibility of materials.

Media Assistant needed: frames, jambs, rivets, wedges, anchors and sealants.

Glazing Special: covered, skylights, glazing with carpentry hidden and molded. Preparation and management of tooling and tools. Operating procedures mounting and sealing.

4. transport and storage of products of glass and measures of prevention of risks labour, of protection environmental in the operations manual of manufacturing, decoration mechanical e installation of products of glass equipment, facilities and tools of transportation and storage.

Risks characteristic of the facilities, equipment, machines and procedures operating of the operations manual of manufacturing, decoration mechanical e installation of products of glass.

Regulations applicable in prevention and protection environment.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the realization of manual machining in glass products, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: surface applications level: 1 code: MF0145_1 associated with UC: make decorations using surface applications in glass duration: 90 hours capabilities and evaluation criteria: C1: identify and describe the main processes of decoration by means of surface applications in glass products.

CE1.1 identify the main techniques of application of Red vitrifiable and reagents related to the equipment and means for their implementation.

CE1.2 in a practical course of manual decoration of a glass product, by vitrificable decoration or not vitrificable decoration, from a written work order:-indicate the materials (enamels, silkscreen ink, acid, reactive, among others) citing their characteristics.

-Quote the procedures employed, machines and equipment, explaining their technological characteristics and its operation.

CE1.3 relate the different techniques of decoration products of glass by surface applications with media and the products obtained.

C2: Apply labels or decorations by silk screen printing on glass surfaces, in accordance with the procedure laid down in the work order.

CE2.1 in a so-called practical of decorations by printing silkscreen in surfaces of glass, starting from an order of work written and some materials given:-select the type of glass specified serving the order of work.

-Identify the means and materials of the various operations of preparation and application of ink, linking them together.

-Establish the ideal sequence of operations needed, according to the work order.

-Select tools, tools and machines necessary justifying their choice.

-Transport by windy manual sheets of flat glass, avoiding damage.

-Prepare the surface of the glass, according to the established procedure.

-Mix the ink, according to the established procedure.

-Apply the manual screen printing according to the procedure established in the work order.

-Carry out the heat treatment of glass products decorated according to established procedures.

-Make the control of appearance of the product, guaranteeing its quality.

-Transport and store the products obtained, avoiding damage.

CE2.2 identify occupational risks of operations adjusted to the individual protection equipment.

CE2.3 relate possible defects, identifying the causes originating them.

C3: Perform vitrifiable surface applications by brushing, colored or decals on glass products.

CE3.1 in a so-called practical decoration by stickers, brushwork or colored glass products, from a written work order and given materials:-identify the means and materials of the various operations of preparation and application of the enamel, relating them together.

-Establish the ideal sequence of operations needed, according to the work order.

-Select tools, tools and machines necessary justifying their choice.

-Prepare the surface of the glass, according to the established procedure.

-Mix, in its case, ink, according to the established procedure.

-Prepare the decals according to the procedure established in the work order.

-Apply the decal manually in accordance with the procedure laid down in the work order.

-Carry out the thermal product treatment of glass decorated in accordance with established procedures.

-Make the control of appearance of the product, guaranteeing its quality.

CE3.2 identify the risks of operations, adapting the means of individual protection.

CE3.3 relate possible defects, identifying the causes originating them.

C4: Decorating glass by not vitrifiable surface applications.

CE4.1 in a case practical of decoration of glass through application of reagents and materials not vitrifiable in surfaces of glass, starting from an order of work written and some materials given:-select the type of glass specified in the order of work.

-Identify reagents and materials required and dispense the necessary amount, according to the procedure established in the work order.

-Establish the ideal sequence of operations, according to the work order.

-Select tools, tools and machines necessary justifying their choice.

-Apply manually reagents in accordance with the procedure laid down in the work order.

-Transport and store the products obtained, avoiding damage.

CE4.2 identify the risks of operations, adapting the means of protection.

CE4.3 relate possible defects, identifying the causes originating them.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.2; C2 regarding CE2.1; C3 on CE3.1; C4 regarding CE4.1.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Adapt to the Organization, its organisational and technological changes, as well as to new contexts or situations.

Interpret and execute work instructions.

Respect the procedures and the internal rules of the organization.

Get used to the pace of work of the organization.

Contents: 1. vitrificable glass silk screen decoration, colored, rinsed. Identification of products obtained and its main characteristics.

Conditioning of enamel and vitrifiable inks.

Preparation, set-up and operation of machinery.

Description and identification of defects. Causes and possible solutions. Decals. Identification of products obtained and its main characteristics.

Preparation of materials.

Preparation, set-up and operation of machinery.

Description and identification of defects. Causes and possible solutions.

Not vitrificable decoration of glass products.

2. conditions of handling and storage of reagents and materials used.

Realization of not vitrifiable decorations.

Identification of products obtained and its main characteristics.

Engraved, etched and polished to the acid.

Painted.

Plasticized.

3. transport and storage of products glass equipment, facilities and tools.

Prevention measures of risks, environmental protection and safety and occupational health in manual operations of manufacturing, mechanical decoration and installation of glass products.

4 risks characteristic of facilities, equipment, machines and operating procedures of the manual operations of manufacturing, mechanical decoration and installation of glass products with applicable rules of prevention in occupational health, safety, hygiene and environmental protection.

Personal protective equipment.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer:


1. domain of them knowledge and them technical related with the realization of decorations by applications surface in products of glass, that is credited by an of them two forms following:-training academic of level 1 (frame Spanish of them qualifications for it education top) or of others of upper level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: THERMOFORMING and "FUSING" level: 1 code: MF0146_1 associated with UC: producing glass using thermoforming and "fusing" duration: 90 hours capabilities and evaluation criteria: C1: identify and describe the main processes of thermoforming and "fusing".

CE1.1 identify the main techniques of molding plates using thermoforming and "fusing" related to the media and the products obtained.

CE1.2 in a practical case of thermoforming of a product of glass, from a written work order:-indicate the materials that should be used, citing its main features.

-Describe the procedures employed, citing the machines and equipment and explaining their technological characteristics and performance.

CE1.3 in a practical course of "fusing" of a product of glass from a written work order:-indicate the materials that should be used, citing its characteristics.

-Describe the procedures employed, citing the machines and equipment and explaining their technological characteristics and its operation.

C2: Shaping by thermoforming glass plates.

CE2.1 in a practical course of modeling of glass plates by thermoforming from a written work order and given materials:-select the type of glass that are specified in the work order.

-Check that the dimensions and color of the glass specified are adjusted to them indicated in the order of work.

-Establish the ideal sequence of operations, according to the work order.

-Transport by windy manual sheets of flat glass, avoiding damage.

--Select mould and tools justifying their choice.

-Reassemble and moulds, in accordance with the procedure laid down in the work order.

-Carry out heat treatment of the sheets of glass in accordance with established procedures.

-Transport and store the products obtained, avoiding damage.

CE2.2 identify the risks of operations, adapting the means of protection.

CE2.3 relate possible defects, identifying the causes originating them.

C3: Performed by 'fusing' decorations.

CE3.1 in a practical course of decoration of glass products by "fusing", based on a written work order and given materials:-identify the glass base, colored glass sheets, glass paste, glass, granulated glass and materials necessary, depending on the decoration to apply thread.

-Establish the ideal sequence of operations needed, according to the work order.

-Select tools, tools and machines necessary justifying their choice.

-Prepare the base of the oven, in accordance with the procedure established.

-Load the oven in accordance with the procedure laid down.

-Carry out heat treatment of the sheets of glass decorated in accordance with established procedures.

-Transport and store the products obtained, avoiding damage.

CE3.2 identify the risks of operations, adapting the means of individual protection.

CE3.3 relate possible defects, identifying the causes originating them.

Skills whose acquisition must be completed in a real work environment: C1 with regard to CE1.2 and CE1.3; C2 regarding CE2.1; C3 on CE3.1.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Adapt to the Organization, its organisational and technological changes, as well as to new contexts or situations.

Interpret and execute work instructions.

Respect the procedures and the standards internal of the organization.

Get used to the pace of work of the organization.

Contents: 1. thermoforming identification of products obtained and its main characteristics.

Moulds for thermoforming.

Preparation, set-up and management of equipment and installations.

Description and identification of defects. Causes and possible solutions.

2. decoration of glass products by 'fusing' identification of products obtained and its main characteristics.

Elementary concepts of compatibility between glasses. Defects associated with the incompatibility.

"Fusing" techniques: decorating with glass paste.

Decoration with colored glasses. Through vitrifiable applications and 'fusing' decoration.

Decoration through generation of bubbles.

3. transport and storage of products of glass equipment, facilities and tools.

4. measures of prevention of risks, of protection environmental and of security and of health labor in them operations of thermoforming and «fusing» risks characteristic of them facilities, equipment, machines and procedures operating of the operations manual of thermoforming and «fusing».

Measures of safety, hygiene and environmental.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to processing of glass products using thermoforming and "fusing", which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 4: stained glass level: 1 code: MF0147_1 associated with UC: elaborate stained-glass windows duration: 90 hours capabilities and evaluation criteria: C1: identify the types of stained glass, explaining the processes for its preparation and Assembly.

CE1.1 relate different types of stained glass windows by selecting the materials used in its production and its processing techniques.

The necessary work for the installation of a stained-glass window, with profile of concrete or aluminum or copper curb, citing tooling and tools required and explaining logic operations sequence CE1.2 describe all.

C2: Carry out operations to mount and frame stained glass according to specified media, technical instructions and procedures.

CE2.1 in a so-called practical mounting and placement of stained glass, from templates and specifications written and with given materials:-prepare and identify necessary glasses, according to the established procedure.

-Identify the means and materials relating to the implementation of the various operations of mounting and framed stained glass.

-Set the ideal sequence of operations necessary, according to technical instructions, procedures and means specified.

-Select tools, tools and machines needed, justifying their choice.

-Perform Assembly, stamping, cleaning and framed stained glass, attending to the work order.

CE2.2 identify the major risks of the operations relating the individual means of protection.

CE2.3 relate possible defects, identifying the causes originating them.

Skills whose acquisition must be completed in a real work environment: C2 with respect to CE2.1.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute work instructions.

Respect the procedures and the internal rules of the organization.

Adapt to the Organization, its organisational and technological changes as well as new contexts or situations.

Get used to the pace of work of the organization.

Contents: 1. stained glass preparation procedures.

Cutting templates and glasses.

Realization of the profiles.

Types of stained glass.

2. procedures of elaboration and framed stained glass leaded glass Windows.

Stained glass with copper curb.

Glass-stained concrete.

Stained glass with aluminium profile.

Stained glass silicone.

3. measures of prevention of risks, environmental protection and safety and health work in the operations of preparation of stained glass risks characteristic of facilities, equipment, machines and operating procedures of manual processing operations and framed stained-glass windows.

Measures of safety, hygiene and environmental.

Parameters of the training context: spaces and facilities:


Spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory or singular space, training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the development of stained-glass windows, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex II professional skill: CONTROL of materials, processes and products in laboratory ceramic family professional: glass and ceramic level: 2 code: VIC054_2 general competence testing for characterization and control of raw materials, in process, finished products and product development, following the technical instructions and ensuring the quality and safety of the operations.

Competition UC0148_2 units: testing control materials and ceramic processes UC0149_2: control of ceramic products UC0150_2 standardized testing: testing environment professional scope professional develops product development activity in laboratories of quality control and development of products dedicated to ceramic manufacturing, in entities of a public or private nature of , in companies in small and medium-sized and micro-enterprises, both on their own and of others, irrespective of their legal form. It develops its activity depending on your case, functional and/or hierarchical from a superior. In the development of their professional activity apply the principles of universal accessibility in accordance with the applicable legislation.

Sectors production is located in the productive sector of industrial ceramics, atomized manufacturing sub-sector and pasta ceramics, Frits, pigments, enamels, tiles, structural ceramics, refractories, tableware and decorative ceramic items and technical ceramics.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Auxiliary laboratory of ceramic industries development laboratory operators training associate (480 hours) quality control technicians line auxiliary modules training MF0148_2: characterization and control of materials and ceramic processes (150 hours) MF0149_2: ceramic with rules (120 hours) MF0150_2: tests and of development of products (210 hours) unit of competition 1: carry out trials of CONTROL of materials and processes ceramic level : 2 code: UC0148_2 realizations professional and criteria of realization: RP 1: adjust the equipment necessary, calibrating them for the realization of them trials of characterization and control, following procedures established by the company.

CR 1.1 them equipment and media of essay is selected depending on them trials that is wish to perform and of the procedures established by the company.

CR 1.2 test and control teams are prepared, putting them, in accordance with the rules or procedures.

CR 1.3 them instruments of measure and control is prepared for calibrate them, in its case, following the procedures established by the company.

CR 1.4 them equipment and media of the laboratory is have for its use in the time planned, fulfilling the standards of security, use and storage.

CR 1.5 them instruments of the laboratory that is van to use is in accordance to the type of analysis with the precision required in the instructions technical.

2 RP: Prepare sample for the execution of the test materials or process control, according to procedures established by the company.

CR 2.1 sampling is carried out according to the procedures specified, guaranteeing the representativeness of the sample.

CR 2.2 sample is labeled, registering it according to the codes set forth in documents and media intended for that purpose.

CR 2.3 sample is dried until constant weight, milled to specified grade of grinding when the test conditions require it.

CR 2.4 required sample quantity is weighed, employing the precision and accuracy established by the company.

3 RP: Prepare solutions of reagents for the execution of the test materials or process control, compliance with the applicable rules of risk prevention work and environmental protection.

CR 3.1 preparation of solutions of reagents is carried out by performing the calculations indicated, taking into account if they are made by weight or by volume, and whereas the purity of the reagents.

CR 3.2 solutions of reagents are prepared depending on the concentration specified in procedures.

CR 3.3 reagents are introduced into containers suitable for storage, labeling them and specifying the reagent, the concentration and the date of preparation of the same.

RP 4: measure them features of materials raw and products semi-finished through them procedures of trial specified in them instructions technical, fulfilling the normative applicable of prevention of irrigation work and protection environmental.

CR 4.1 the physical characteristics of the sample (moisture, particle size distribution, plasticity, fusibility and rheological behavior index) are determined with the accuracy and precision required and following the established procedures.

CR 4.2 the carbonate content and loss by calcination of the samples are measured with accuracy and precision required and following the established procedures.

CR 4.3 behavior of material in compositions is determined by comparison with standard compositions.

CR 4.4 features rheological inks, pastes slips, engobes and glazes are determined with the accuracy and precision required and following the established procedures.

4.5 CR materials that do not meet the specifications are identified, treating them in accordance with the specified procedures.

5 RP: Perform control process using the test procedures specified in the technical instructions, by detecting and correcting anomalies and complying with the applicable rules of risk prevention work and environmental protection.

CR 5.1 the degree of grinding of materials is evaluated on the basis of the results obtained by testing of rejection.

CR 5.2 possible anomalies and deviations in ceramic paste preparation operation are detected through tests of determination of moisture, rejection of a light mesh set, measurement of the particle size distribution of a paste by sieving, both via dry as wet and, where applicable, measurement of the fluidity of powder correcting them according to the established procedure.

5.3 CR rate of formation of wall, bulk density tests and, where appropriate, flexural strength are practiced on product forming, by detecting and correcting anomalies and deviations in characteristics of quality.

CR 5.4 trials of residual moisture, shrinkage in drying and, where appropriate, flexural strength, are practiced on the product drying, detecting and correcting anomalies and deviations in quality characteristics.

CR 5.5 measures of density and viscosity of the glaze and weight of applied enamel are made, by detecting and correcting anomalies and deviations in the operation of application of glazes.

RP 6: Manage the laboratory resources, controlling stocks and following procedures established by the company.

CR 6.1 the written instructions concerning systems of management and storage of products and materials are identified, interpreting the information given.

CR 6.2 listings for the procurement of materials and reagents are prepared, according to stocks and needs.

CR 6.3 data needed for a perfect identification of materials are included in order unequivocally, according to established procedures.

CR 6.4 inventory is prepared reflecting stocks of specimens, reagents and materials.

CR 6.5 documents of identification of specimens and materials are handled by allowing the updated query.

7 RP: Fill in the information required with respect to the development and results of the work, according to procedures established by the company.

CR 7.1 calculations are performed, with the results in the appropriate units.

CR 7.2 results are recorded on the forms of control specified, following established procedures.

7.3 CR non-conformities, incidents and corrective actions only occur following established procedures.

CR 7.4 technical control and analysis reports are drafted using the specified forms, following established procedures.

Professional context: means of production:


Materials raw mineral and inorganic with different degree of processing chemicals: clay, kaolin, feldspar, silicates, carbonates, quartz, among others. Fried in grain, flakes, crushed Frits or micronized. Ceramic inks. Enamels in barbotine, micronized or granules. Micronized ceramic pigments. Ceramic additives. Ceramic pieces finished or in process. Reagents such as: acids and bases, oxides of iron and chromium, among others.

Ceramic laboratory instruments and equipment: laboratory furnaces (muffle, fast, sintered, calcination), stoves, precision balances, useful laboratory. Equipment for preparation of test specimens: presses, extruders, mills, mixers, silk screen printing machines, moulds of plaster, spray glazed skid. Equipment for the determination of: plasticity, viscosity, density, compaction, thermal expansion, dimensions, particle size, color, mechanical resistance (to the bending, compression, abrasion), resistance to chemical attack, Frost, contained in carbonates. Equipment for the determination of linear contraction.

Products and results: results of those trials e inspections of control of the composition chemical partial, mineralogical and of the behavior in the process of manufacturing of materials raw and semi-finished employees in the manufacturing of products ceramic formed, fries pigments and enamels. Results on variables of process in the manufacture of products ceramic formed, fries, pigments and glazes ceramic. Lists of procurement, inventory of equipment and materials. Materials raw, products semi-finished and products finished properly labeled and stored. Classification of products.

Information used or generated: tokens of input of materials. Program of control. Rules and procedures of sampling and of trial. Manual of quality. Manual of use, maintenance and calibration of equipment and instruments. Regulations applicable in prevention of risks labor and protection environmental. Data obtained from the tests carried out. Report of results of control. Record of incidents. Inventory of samples, reagents and. files of non conformities and actions corrective. Parts of inventory. Management of supports logical and of software. Preparation of sheets of maintenance and control of equipment.

UNIT of competition 2: perform trials standard of CONTROL of products ceramic level: 2 code: UC0149_2 realizations professional and criteria of realization: RP 1: adjust them equipment necessary for the realization of them trials of characterization and control, following them procedures established by the company.

CR 1.1 them equipment necessary to perform them trials and controls is prepare, putting is point-to-point in accordance with the procedures established.

CR 1.2 them instruments of measurement and control is prepared, calibrating them, in his case, following the procedures established.

CR 1.3 them equipment and means of the laboratory is are willing for its use in the time planned, fulfilling them standards of safety, use and storage.

CR 1.4 them instruments of the laboratory that is van to use, is adjusted to the type of analysis with the precision required in the instructions technical.

2 RP: Testing of finished products according to international standards of trial and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 product is identified in accordance with the classification criteria laid down in the relevant international regulations.

CR 2.2 the corresponding product standard and the sampling and acceptance conditions indicated in this are identified according to the rules of trial.

2.3 CR legal provisions, the official rules applicable to the ceramic to be tested, product as well as the conditions of sampling and acceptance of each type of ceramic product are identified according to the established procedures.

CR 2.4 equipment and materials are prepared in accordance with the procedures described in the corresponding test standard.

CR 2.5 in tile, materials for construction in terracotta, vajilleria, health, technical ceramic and ceramic decoration and ornamental use assayed according to the procedures described in the testing standards.

CR 2.6 analysis results are calculated, expressing them in units defined by international standards.

CR 2.7 trials results are interpreted by comparing them with the acceptance or rejection criteria described in the standard.

CR 2.8 tested specimens are stored according to the rules of trial.

3 RP: Manage the laboratory resources controlling stocks, following procedures established by the company.

CR 3.1 written instructions concerning systems of management and storage of products and materials are identified by applying them according to established procedures.

CR 3.2 listings for the procurement of materials and reagents are prepared according to stocks and needs.

CR 3.3 data necessary for the identification of materials are included in order unequivocally.

CR 3.4 inventory is made, exactly reflecting the stock of samples, reagents and materials.

CR 3.5 identification of specimens and materials documents are handled by allowing the consultation of updated data on stocks.

4 RP: Fill out the information on the development and results of the work, according to the procedures established by the company.

CR 4.1 calculations are done, the results can be expressed in appropriate units.

CR 4.2 the results are recorded in the forms of control corresponding to following established procedures.

4.3 CR non-conformities, incidents and corrective actions are recorded according to established procedures.

CR 4.4 finished product testing reports are drafted in accordance with the procedures described in the relevant international standards.

Professional context: means of production: materials for construction in terracotta, ceramic tiles, vajilleria, sanitary, ceramic ceramics for ornamental use, ceramic Electrical insulators and technical use and decoration.

Ceramic laboratory instruments and equipment: heaters, precision balances, useful laboratory. Autoclave. Equipment for the determination of the mechanical strength (bending, traction, compression and elasticity modulus). Equipment for the determination of the dilatation of ceramic products. Equipment for dimensional measurement of ceramic products. Equipment for the determination of resistance to abrasion of glazed surfaces and not enamelled surfaces, equipment for the measurement of the impact, resistance to chemical attack and frost resistance. Equipment for the determination of resistance to scratching. Equipment for determining the resistance to stains. Equipment for determination of efflorescence. Equipment for the determination of sliding tiles.

Products and results: results of the tests on the behavior in the process of new compositions and characteristics of new products. Reports of results of the tests in accordance with the applicable regulations.

Used or generated information: international legislation of ceramic products. Sampling and testing procedures and standards. Quality manual. Instructions for use, maintenance and calibration of equipment and instruments. With applicable rules of prevention in occupational health and environmental protection. Data obtained from the tests. Reports of results of the tests in accordance with the applicable regulations.

Unit 3 competition: Testing level product development: 2 code: UC0150_2 realizations professionals and completion criteria: RP 1: testing of compositions of pasta at laboratory scale, following the established procedure and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 deflocculacion on compositions diagrams are built using commercial desfloculantes commonly used in the sector.

CR 1.2 the compactness of the composition is evaluated by constructing diagrams of compaction for different pressure and working humidity ranges.

CR 1.3 mechanical behavior in green, dry and cooked pasta is characterized by flexural tests.

CR 1.4 behavior in the drying of pasta made in plastic State or suspension is characterized by drawing moisture with linear contraction diagrams, made from the usual humidity intervals in each technique of forming.

CR 1.5 behavior in the cooking of the composition is measured through the construction of diagrams of cooking and the measurement of deformation piroplastica of formed dough.

CR 1.6 the effect of the addition of different raw materials to support the behaviour of the composition during the process of manufacturing (compactness, drying, rheological behavior and cooking) and the characteristics of the finished product (porosity, flexural strength) is evaluated, comparing it with standard compositions.


2 RP: Testing, laboratory-scale compositions of slips, glazes, inks, Frits and pigments following the established procedure and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 the fusibility of Frits and enamels is determined by the testing of fusion button inclined, complying with the applicable rules.

CR 2.2 appearance after cooking is checked by comparing the composition cooked to the usual conditions of control with standard compositions.

CR 2.3 the decorative elements are checked and controlled in accordance with the technical instructions.

CR 2.4 color development is determined by quantitative comparison, i.e., the measure of color through colorimeter with a standard composition.

CR 2.5 the effect of the addition of different raw materials on properties of the composition is determined by comparison with standard compositions.

CR 2.6 the effect of different raw materials involved in the composition on the development of colour of a pigment in a known composition is determined by comparison with standard compositions.

RP 3: perform tests of compositions of pasta to scale semi-industrial, following the procedure established and complying the regulations applicable of prevention of risks labor and protection environmental.

CR 3.1 the dosage, grinding and preparation industrial (atomization, moist or kneaded) of the pasta that is want to submit to trial, is performed following the procedure established.

CR 3.2 storage of dough that you want to test is carried out in the conditions specified in the operating procedures.

CR 3.3 established in composition, rheological properties if this was prepared by wet, are determined with the accuracy and precision required.

3.4 CR the formed industrial pasta is done following the technical instructions laid down for the test.

CR 3.5 the compactness of the fitting is evaluated using representative samples formed industrially to different operating conditions, measuring bulk density and mechanical strength in green and cooked.

CR 3.6 the drying operation is checked by measuring the residual moisture, dry mechanical resistance and dimensional characteristics of the pieces.

CR 3.7 color development is determined by colorimeter and quantitatively compared to a standard composition.

CR 3.8 enamelling, in his case, and the industrial cooking of the enamelled parts is carried out following the technical instructions laid down for the test.

CR 3.9 the parts tested cooking operation is checked, measuring linear shrinkage, water absorption and mechanical resistance of the cooked pieces.

CR 3.10 the results of trials are communicated, evaluating technical and aesthetic and characteristics of behavior in the manufacturing process of the composition being tested.

4 RP: Testing, a semi-industrial scale, of compositions of slips, glazes and inks according to the established procedure and complying with the applicable rules of prevention of occupational hazards and environmental protection.

4.1 CR dosing, grinding and industrial preparation of the composition that you want to test, is performed according to established procedure.

CR 4.2 storage hanger, that you want to test, is performed under the conditions specified in the operating procedures.

CR 4.3 the rheological properties of composition established for the test are achieved through the addition of additives in the quantities indicated in the established procedure.

CR 4.4 them stands and the line of tests (cleaning, feeding and mounting of them components appropriate), is prepared allowing the realization of them trials in them conditions of application established.

CR 4.5 the industrial application of slips, glazes or inks ceramics and cooking of prepared specimens is performed in accordance with the procedure laid down.

CR 4.6 the item card is updated according to the tests.

Professional context: means of production: materials raw mineral and inorganic with different degree of processing chemicals: clay, kaolin, feldspar, silicates, carbonates, quartz and oxides. Fried in grain, flakes, crushed Frits or micronized. Enamels in barbotine, micronized or granules. Micronized ceramic pigments. Ceramic additives. Ceramic pieces finished or in process. Ceramic inks.

Ceramic laboratory instruments and equipment: laboratory furnaces (muffle, fast, sintered, calcination), stoves, precision balances, useful laboratory. Equipment for preparation of test specimens: presses, extruders, mills, mixers, silk screen printing machines, moulds of plaster, spray glazed skid. Equipment for the determination of: plasticity, viscosity, density, compaction, thermal expansion, dimensions, particle size, color, mechanical resistance (to the bending, compression, abrasion), resistance to chemical attack, Frost, contained in carbonates.

Industrial equipment for trials of compositions: Mills, atomizer, rafts of desleído and turbodesleidores, press, extruder, dryer, line enamelling and decoration, oven, Bank casting and pressure tank.

Products and results: results of the tests of characterization of compositions. Results of the tests and inspections of control of technical characteristics and behavior in the process of manufacture of new ceramic products.

Used or generated information: definition of the product in its technical and functional aspects. Definition of auxiliary means. Necessary prototypes to manufacturing. Instructions. Chips and general operating procedures. Instructions for use, maintenance and calibration of equipment and instruments. Safety rules and environmental. Data obtained from the tests. Report of control results. Registration of incidents. Inventory parts.

TRAINING module 1: characterization and CONTROL of materials and level ceramic processes: 2 code: MF0148_2 associated with UC: testing control materials and ceramic process duration: 150 hours capabilities and evaluation criteria: C1: relate the general concepts of quality control with the program of controls in a company of manufacture of ceramic products, whereas the technical information.

CE1.1 describe the fundamental concepts of quality control in manufacturing and documentation related to the same.

CE1.2 interpret the instructions contained in a sampling procedure.

CE1.3 in a practical course of a process of manufacture, from a raw material or semi-finished product:-list the parameters that must be controlled, describe the possible impacts on the process and the alterations caused in the finished product.

-Select the procedure of sampling and control to be followed.

-Describe the means and materials needed for their control.

-Propose a programme of checks that can be performed and justify it.

-Describe data or results of the tests to be included in printed, tables or control charts and the units that must be expressed.

CE1.4 in a practical case of a stage of a process of manufacture of ceramics, from the written technical information:-list of process variables that must be controlled.

-Select the procedure of sampling and control to be followed in each case.

-Describe the means and materials needed for their control.

-Propose a programme of checks that can be performed and justify it.

-Describe data or results of the tests to be included in printed, tables or control charts and the units that must be expressed.

C2: Organizing operations for the preparation and execution of the control of raw materials and components for the manufacture of ceramic products, considering the technical information.

CE2.1 in a practical course of control, samples of clay materials or ceramic pastes used in the manufacture of ceramic products:-prepare the necessary samples for your control.

-Prepare the materials and reagents needed for their control.

-Prepare equipment to the conditions of the essay and operate for get data of content in carbonates, losses by calcination, coefficient of expansion in crude and in cooked, distribution grading, plasticity and behavior in the process of manufacturing (desfloculabilidad, speed of formation of thickness of wall, compaction, behavior in cooking).

-Get data of viscosity apparent of the slip with different content in solid and proportions of deflocculating and represent the results obtained.

-Get data of absorption of water and contraction linear of specimens cooked at different temperatures and represent the results obtained.

-Identify impurities.

-Evaluate the results or information obtained from each trial indicating the consequences arising for the quality of the finished product or the development of the manufacturing process.

-Where appropriate, adequate to the specified precision tolerance, express the results of the trial.

-Compare the results obtained in each sample by setting the differences and significant similarity between them.


CE2.2 in a practical course of control samples from Frits, engobes and glazes for the manufacture of ceramic products:-prepare the necessary reagents and material samples for your control.

-Prepare the conditions of the test equipment and operate to obtain data expansion, fundencia, temperature of sealing, development of color, slurry rheological parameters, particle size distribution, impurities in chips and look after the cooking at different temperatures.

-Evaluate the results or information obtained from each trial indicating the consequences arising for the quality of the finished product or the development of the manufacturing process.

-Where appropriate, adequate to the specified precision tolerance, express the results of the trial.

-Compare the results obtained in each sample by setting the differences and significant similarity between them.

CE2.3 in a practical course of control samples from not plastic raw materials for the production of pasta or enamels:-prepare the necessary samples for your control.

-Prepare the materials and reagents needed for their control.

-Prepare equipment to the conditions of the essay and operate for get data of presence of impurities, losses in cooking, fundencia, distribution particle, effect in properties of the enamel (development of color, opacity / transparency, among others) and behavior in the process of manufacturing.

-Identify impurities.

-Evaluate the results or information obtained from each trial indicating the consequences arising for the quality of the finished product or the development of the manufacturing process.

-Where appropriate, adequate to the specified precision tolerance, express the results of the trial.

-Compare the results obtained in each sample by setting the differences and significant similarity between them.

CE2.4 in a practical course of control of pigments for coloration of pasta or enamels samples:-prepare the necessary samples for your control.

-Prepare the materials and/or reagents needed for their control.

-Prepare the conditions of the test equipment and operate to obtain data on presence of soluble salts, particle size distribution and color development.

-Evaluate the results or information obtained from each trial indicating the consequences arising for the quality of the finished product or the development of the manufacturing process.

-Compare the results obtained in each sample by setting the differences and significant similarity between them.

CE2.5 list the rules of use, safety and storage of reagents and materials and relate them to their main characteristics of toxicity, stability and packaging.

CE2.6 apply the rules of use, safety and hygiene during trial operations.

C3: Organize the operations necessary for the preparation and execution of the works of ceramic products manufacturing processes control, whereas the technical information.

CE3.1 in a so-called practical of manufacture of products ceramic, starting from the information technical:-apply a diagram of process reflecting the sequence of operations and the product of input and output in each an of them.

-Identify the main variable of operation of them processes of preparation of the pasta, conformation, dried, glazed, cooking, treatments mechanical and decoration of products and its influence in the quality of the product retrieved and in the development of the own process.

-Determine main control points and parameters that must be controlled.

-Apply the operations established for control of variables of process.

-Fill them leaves and graphics of control and those records corresponding in accordance with the procedures specified.

C4: play calculations and representations graphic with data of control starting from formulas preset.

CE4.1 in a practical course of tests of raw materials and components for the manufacture of ceramic products, from the technical information of the test and control data listings:-calculate between control data and process using pre-established formulas variables.

-Perform simple graphic representations relating process variables between Yes or other parameters of interest (diagrams of compaction and isocompactacion, deflocculacion diagrams, diagrams of cooking, among others).

-Construct control charts, technical instructions, and locate them monitoring data and interpret the obtained graph.

C5: Organize the data control file, identifying and recording the information.

CE5.1 identify and describe the technical information used in the preparation of materials and process controls.

CE5.2 complete control information by registering it in accordance with established procedures.

CE5.3 in a practical course of materials or process controls:-identify technical documents by associating them with procedures, forms and graphics of control, file, among others.

-Identifying codes of file and location, describing them.

-Identify the bookkeeping procedures and employees documents file, describing them.

Skills whose acquisition must be completed in a real work environment: C1 with regard to CE1.3 and CE1.4; C2 CE2.1, CE2.2, CE2.3 and CE2.4; Complete C3; Complete C4; C5 regarding CE5.3.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate is effectively with them people right in each moment, respecting them channels established in the organization.

Learn new concepts or procedures and to effectively leverage the training using the knowledge acquired.

Comply with the standards of production set by the organization.

Contents: 1. basics about quality Plan quality control.

Basics about quality in the business plans.

Documentation.

Management of quality control.

Basics of statistical methods applied to quality control.

Sampling procedures. Basis and practical applications. Management of tables sampling and acceptance.

Management, description and graphical representation of measured data.

Management and interpretation of control charts.

2 characterisation tests of materials determination of moisture in samples.

Particle size distribution of powders (atomized, granulates, powders ground dry, among others) and samples of materials (raw materials, (granillas) tile, among others) by dry and wet sieving. Rejection slips.

Loss on ignition of clays and kaolins.

Content of carbonate of clays and pasta.

Real density of clays, Frits, dry enamels, pigments and raw materials. Dilatometry of clay raw and cooked, fried and enamels.

Procedures operating, repair and put punto of materials and equipment necessary for the essay and expression and interpretation of results.

3. trials for the determination of the behavior of those materials main parameters rheology of slips.

Content in solids, density, viscosity and thixotropy.

Construction of rheograms.

Construction of diagrams of deflocculacion.

Plasticity of materials clay. Determination of the indexes of plasticity of clays and pasta. Classification graphics of clays and pastes in accordance with their indexes of plasticity. Determination of the rate of formation of thickness in slurry for casting.

Compacidad-porosidad and resistance to the bending of products formed. Determination of the density apparent in dry, porosity and resistance to the flexion in dry.

Construction of diagrams of compaction and of isocompactacion.

Compacidad-porosidad and resistance to the bending of products cooked.

Absorption of water and contraction linear. Resistance to the flexion in cooked. Construction of diagrams of cooking. Trials of behavior in the drying. Fusibility of materials. Feldspars, fries. Temperature of sealing in glazes and engobes.

Comparison with standard products and color measurements.

Comparison between glazes.

Development of color glazes and ceramic inks.

Measurement of color glazed specimens. Operating procedures, preparation and updating of materials and equipment necessary for the test and expression and interpretation of results.

4 quality control in manufacturing processes of ceramic products main parameters that must be controlled in the stages of preparation of pastas, shaping, drying, glazing, decoration and firing of ceramic products.

Process controls.

Controls in the process of forming.

Machine controls.

Controls in product formed. Controls in the preparation and application of glazes and inks.

Controls in the bracket: suction, temperature.

Characterization rheological of slurry.

Weight and uniformity of application.

Controls in the process of cooking.

Measurement of temperatures.

Measurement of pressures.

Analysis of the atmosphere of the oven.

5 safety standards in the ceramic laboratory reagents and materials used: toxicity and danger.

Precautions to be taken for the handling and storage of reagents and materials.

Risks arising from the operations of control materials and ceramic products.

Parameters of context of the training: spaces and facilities:


Spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory or singular space, training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to testing of control materials and ceramic processes, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: normative ceramic level: 2 code: MF0149_2 associated with UC: standardized testing of ceramic products duration control: 120 hours capabilities and evaluation criteria: C1: identify, interpreting it, international legislation of ceramic products.

CE1.1 identify the main standards international referred to products ceramic.

CE1.2 in a so-called practical of trials applied, starting from a standard of product given:-describe the criteria of classification of products employees in the standard.

-Identify the related testing standards.

-Identify and describe the parameters of sampling and of acceptance stated in the standard.

-Identify the criteria of marking and designation described in the standard.

CE1.3 describe the criteria of classification of products employees in a standard of essay, explaining the procedure operating.

C2: Play tests on ceramic products in accordance with the procedures prescribed in the international regulations.

CE2.1 in a practical course of applied tests, from a batch of ceramic products:-select technical documentation appropriate for control and synthesize the most relevant information.

-Classify products by applying international standards.

-Identify the related testing standards, sampling and acceptance conditions.

-Prepare the samples required for the realization of the identified trials.

-Prepare the materials and/or reagents necessary for the realization of the identified trials.

-Prepare equipment to specified conditions and operate for test according to the selected rules.

-Express with tolerance appropriate to the specified precision, the results of the trial.

-Assess the results or information obtained from each trial.

CE2.2 enumerate the rules of use, security and storage of materials and reagents and relate them with their main characteristics of toxicity, stability and packing.

CE2.3 apply the rules of use, safety and hygiene during trial operations.

CE2.4 in a practical course of standardized testing of ceramic products, based on the obtained results:-calculate the results of control established units.

-Draw up the report of the test according to the procedures set out in the standard.

C3: Set the operations necessary for the registration and the organisation of the control data file.

CE3.1 identify the technical information used in testing materials and process.

CE3.2 completed trials information registering it in accordance with established procedures.

CE3.3 in a practical course of standardized tests:-identify technical documents by associating them with procedures, forms and graphics of control, file, among others.

-Identify the codes file and location, describing each of them.

-Identify the bookkeeping procedures and employees documents file, describing them.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.2; C2 CE2.1 and CE2.4; C3 on CE3.3.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate is effectively with them people right in each moment, respecting them channels established in the organization.

Learn new concepts or procedures and to effectively leverage the training using the knowledge acquired.

Comply with the standards of production set by the organization.

Contents: 1. materials for structural ceramics ceramic products.

Materials for the vajilleria.

Containers for alimentary use.

Sanitary.

Tiles.

Refractory.

Ceramic insulators.

2. standardized tests of control of ceramic products product standards.

Testing standards.

Standardized testing: operating procedures, preparation and updating of materials and equipment necessary for the test: materials for the construction of baked clay, vajilleria, containers for alimentary use, sanitary, tiles, refractory, isolators, among others.

Expression and interpretation of the results according to the standard: reporting.

3. applicable regulations in the ceramic laboratory basics: standardisation, certification and approval.

Standards. Types of standards.

Normative international for products ceramic: standards of product and standards of essay.

With applicable rules of prevention in occupational health and environmental protection.

Reagents and materials used toxicity and danger.

Precautions to be taken for the handling and storage of reagents and materials.

Risks arising from the operations of control materials and ceramic products.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the realization of trials standard of control of products ceramic, that is credited by an of them two forms following:-training academic of level 1 (frame Spanish of them qualifications for it education top) or of others of upper level related with the field professional.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: tests and trials of development of products level: 2 code: MF0150_2 associated with UC: duration product development testing: 210 hours capabilities and evaluation criteria: C1: prepare test specimens laboratory, from technical information.

CE1.1 in a practical case of a proposal for composition of paste, glaze, engobe, frit, ink or ceramic pigment, from technical information:-identify the raw materials indicated, and their most important chemical and physical characteristics in the composition.

-Place the composition in the amount, accuracy and precision required in the technical instructions.

-Prepare the composition through the indicated operations (grinding, desleido, sieving, mixing, drying, washing, among others).

-Draw up specimens of trial through the procedures of forming and drying, implementation of the moratorium on bracket, or heat treatment.

-Indelibly and unambiguously label the specimens according to established criteria of identification.

C2: Play characterisation of the behaviour tests during the manufacturing process of compositions, and where appropriate applications, pastes, inks, engobe products and ceramic glazes, considering the technical information.

CE2.1 in a practical case of a composition of pasta, from the technical information:-characterize its desfloculabilidad by adding known amounts of deflocculating and corresponding rheological parameters measurement.

-Characterize its compactness through construction of the diagram of compaction.

-Characterize its behavior in drying through the elaboration of diagram of contraction from moisture.

-Characterize its behavior to the action of heat through the relationship between porosity and shrinkage and temperature curve and the elaboration of its curve dilatometrica.

CE2.2 in a practical case of a serigraph ink composition, glaze or engobe, from technical information:-characterize its desfloculabilidad by adding known amounts of deflocculating and corresponding rheological parameters measurement.

-Determine, where appropriate, the fusibility through merger and the temperature button of sealing.

-To assess the development of color of the composition by comparison with compositions and standard pigments.

-Evaluate aesthetic characteristics and surface appearance by comparison with standard compositions.


-Determine your behavior to the action of the heat through the elaboration of its curve dilatometrica.

C3: establish calculations and representations graphic with data from trials starting from formulas preset.

CE3.1 in a practical course of trials of compositions for the manufacture of ceramic products, from the technical information of the test and control data listings:-calculate between control data and process using pre-established formulas variables.

-Elaborate representations graphic simple that relate variables of process between themselves or with others parameters of interest (diagrams of compaction, diagrams of deflocculacion, diagrams of cooking, etc.).

C4: prepare compositions and applications to scale semi-industrial, whereas the information technical.

CE4.1 in a so-called practical of obtaining of effects decorative, starting from a proposal of composition given by information technical, of a pasta, enamel, slip or inks:-calculate the formula of load and them parameters of preparation of the composition, through formulas preset.

-Identify and describe the sequence of operations for the preparation of the composition.

-Select equipment, machines and tools for the preparation of the composition.

-Apply the load, start-up equipment preparation, discharge and storage of compositions according to the conditions laid down in written procedures.

-Draw up control of operations and products obtained trials: residue in the light of established mesh; density and viscosity of suspensions; moisture and particle size distribution of the obtained powders.

CE4.2 in a practical course of control tests on ceramic products, from an elaborate ceramic paste composition:-apply the forming and drying industrial parts number established in accordance with the written instructions.

-Apply the adjustment operations of furnaces, loading and unloading of the products cooked according to the written instructions.

-Apply the tests of control operations and the products obtained: dimensional determinations. Characteristics physical of the products obtained: density apparent, porosity, resistance mechanical, Colorimetry, among others.

CE4.3 in a practical course of obtaining decorative effects and their corresponding control trials, from a composition of polymer clay, glaze or ink:-prepare the machines and equipment for the industrial application of the compositions.

-Prepare the necessary supports conditions of industrial application of compositions to rehearse.

-Make the industrial application of the compositions while respecting the parameters of operation described in the technical instructions.

-Operations control of furnaces, loading and unloading of the products cooked according to the written instructions.

-The testing of control operations and the products obtained.

-Dimensional determinations.

-Evaluation of appearance and aesthetic characteristics of the products obtained.

-Physical and chemical characteristics of the products obtained: resistance to abrasion, chemical attack, quartering, Colorimetry, etc.

Skills whose acquisition must be completed in a real work environment: C1 full; Full C2; Complete C3; C4 complete.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Learn new concepts or procedures and use effectively the training using the knowledge acquired.

Comply with the rules of production set by the organization.

Contents: 1. preparation of specimens for testing of ceramic compositions dosing and grinding of compositions.

Preparation of compositions: granulated, conditioning rheology, heat treatments.

Techniques of forming specimens for testing pasta: pressing. Extrusion. Molding. Cast.

Application of compositions in laboratory scale techniques: glazed skid. Spray. Sprinkled. Brushing. Screen printing. Application of die by injection. Immersion.

Melting and cooling of frit in laboratory scale.

Synthesis of ceramic pigments.

2. characterization technology of pasta ceramics preparation of diagrams of desfloculabilidad.

Preparation of diagrams of compaction.

Preparation of diagrams of drying.

Preparation of diagrams of cooking.

3. characterization technology of inks, enamels, fries and pigments ceramic preparation of diagrams of desfloculabilidad. Determination of fusibility.

Determination of the evolution of appearance in cooking.

Development of color.

Trials of comparison with compositions standard.

Semi-industrial tests.

4. industrial preparation of compositions. Conditions of storage and of stability plant pilot: equipment and installations industrial.

Conditioning and put punto of lines of application of enamels.

Conditioning and put punto of equipment of decoration.

Put about to and regulation of furnaces of tests.

5. standards of safety in the laboratory ceramic reagents and materials used: toxicity and danger.

Precautions that are should adopt for the handling and storage reagents and materials.

Risks arising from the operations of control of materials and products ceramic.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to testing of development of ceramic products, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex III professional skill: Manufacture and processing MANUAL and semi-automatic of products of glass family professional: glass and ceramic level: 1 code: VIC203_1 competition general operations manual or semi-automatic molding of glass from molten mass products or glass tubes, technical instructions and ensuring the quality and safety of the operations.

Competition UC0643_1 units: form manually or semi-automatically using blown UC0644_1 glass products: form manually or semi-automatically glass products by casting, pressing and spin UC0645_1: prepare manually or semi-automatically Glass moulded glass environment professional scope professional develops its activity in areas of manipulated, manual and semi-automatic processing of glass products dedicated to the manufacture of industrial glass, in entities of public or private nature of micro-enterprises or small and medium-sized companies, both on their own as alien, regardless of its legal form. Develops its activity depending on functional and/or hierarchical of a top. In the development of its activity Professional is apply them principles of accessibility universal in accordance with the regulations applicable.

Sectors productive is located in the sector productive of manufacturing of glass, in the sub-sectors of manufacturing and transformation of products of glass hollow, glass for the home and decoration and of packaging and products of glass for it industry pharmaceutical.

Occupations and jobs of work relevant them terms of the following relationship of occupations and jobs of work is used with character generic and all-inclusive of women and men.

Producers of containers, articles of the home and ornament of glass manual and semi-automatic producers of containers of glass for it industry pharmaceutical master glassmakers blowers, modelers, laminators, cutters and polishers of glass transformers of glass hollow manual and semi-automatic training associated (360 hours) modules training MF0643_1: forming manual and semi-automatic of products of glass by blowing (150 hours) MF0644_1 : Made of manual and semi-automatic cast through glass, pressed and spin (90 hours) MF0645_1: manual and semi-automatic moulding of tubes of glass (120 hours) unit of competition 1: comply MANUAL or semi-automatically products of glass by blowing level: 1 code: UC0643_1 realizations professionals and completion criteria: RP 1: carry hand blown to pulse to form molten glass , obtaining products of glass in the conditions of quality and security established.


CR 1.1 it choice of it cane proper is performs, taking in has it form of it piece that is want to comply, it amount of glass necessary, the temperature and the viscosity of the glass cast, so allow it obtaining of it piece in them conditions of quality and security established.

CR 1.2 post decision is carried out in one or two stages, depending on the size of the piece is going to blow, avoiding the appearance of bubbles and rolled glass and handing out the glass through the work on the table with the specified tools.

CR 1.3 the piece of glass with the shape and the dimensions specified on the tab of the product is obtained by blowing and the manipulation of the patch.

CR 1.4 part made of cane and the burnt edges of separation is performed without part suffer damage or unacceptable losses in quality.

CR 1.5 sheet of flat glass with thickness and dimensions specified on the tab of the product is obtained by blowing, handling and cutting of the patch.

1.6 CR elaborate piece or flat glass sheet is subjected to annealing cycle, eliminating tensions and avoiding the breakage of the piece.

CR 1.7 mass manipulation of molten glass and glass hot and the use of tools is carried out respecting the established manufacturing and safety procedures and maintaining orderly and clean the area of its responsibility.

2 RP: Carry hand blown in mold to form molten glass, obtaining products of glass in the conditions of quality and safety.

CR 2.1 the choice of suitable shank is done taking into account the shape of the workpiece which is to conform, the amount of necessary glass, temperature and viscosity of molten glass in such a way that it allows obtaining the piece in the conditions of quality and safety.

CR 2.2 taking the posta is done in one or two stages depending on the size of the piece is going to blow, avoiding the appearance of bubbles and rolled glass and handing out the glass properly through the work on the table with the specified tools.

CR 2.3 mould dimensions conform to the part that is intended to get and to the demands of the thermal cycle, fulfilling conditions laid down quality and safety.

CR 2.4 coating with powder of carbon or compounds of graphite and the addition of water is carried out, allowing the forming and the extraction of the piece without suffering damage or unacceptable losses in quality.

CR 2.5 glass adhesion is controlled by guaranteeing the mould temperature.

CR 2.6 the piece of glass is complies introducing the preform of size and form that allow the blown in the mold and, in its case, the movement rotating of the cane.

CR 2.7 it extraction of the piece formed, his separation of the cane and the burnt of them edges, is performs without it piece suffer damage or losses unacceptable in its quality.

CR 2.8 annealing flat glass sheet or the part and avoiding breakage, possible tensions in the glass are removed.

CR 2.9 it handling of them masses of glass cast and the use of them tools and them useful is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean it area of work under the responsibility of the personal operator.

RP 3: perform operations manual for paste and mold components of glass in hot, in accordance with the procedures established and in them conditions of quality and security required.

CR 3.1 the piece base is overheated allowing the soldier of components and avoiding that is producing breaks due to the gradient thermal.

CR 3.2 making glass for making the component is carried out so as to obtain the amount according to the required temperature for gluing and moulding of components.

CR 3.3 the beadings, stems, handles, feet, or jets, are molded using the tools and supplies indicated.

3.4 CR the beadings, stems, handles, feet or jets are placed in accordance with the product file.

CR 3.5 mass manipulation of molten glass and glass hot and the use of tools are carried out respecting the established manufacturing and safety procedures and maintaining clean and orderly work area under the responsibility of the personal operator.

Professional context: means of production: cast glass. Machines and equipment: oven for melting of glass. Oven to reheat mouths. Torch. Blown rod. Moulds. Made manual and blown by glass moulding tools: pliers, bench glassmaker, tweezers, scissors cut, "pontil", punch, beat «graipa», marble and palette.

Products and results: glass containers like bottles, jars, flasks and glass laboratory bottles. Glass vajilleria and glassware products. Glass for decoration products. Sheets of flat glass craft obtained through blowing.

Used or generated information: work orders from the Manager of the section and control sheets, prints and parts of incidents.

Unit 2 competition: Form manually or semi-automatically glass products by casting, pressing and spin level: 1 code: UC0644_1 realizations professionals and completion criteria: RP 1: manually create glass cast by casting mold for glass products under the conditions laid down quality and safety.

CR 1.1 the choice of the indicated area is carried out taking into account the necessary amount of glass and its temperature and viscosity, in such a way that it allows glass making and the obtaining of the piece in the conditions of quality and safety.

CR 1.2 mould used conforms to the dimensions of the piece that is intended to get and to the demands of the thermal cycle.

CR 1.3 mold heats by controlling the temperature to achieve the required adhesion of glass.

CR 1.4 mould filling is carried out in such a way that glass is distributed evenly, without forming bubbles and defects remaining quality to the product.

CR 1.5 mould is lubricated periodically in accordance with established procedures.

CR 1.6 produced small burrs are deleted by melting with a torch, without part suffer breaks or inadmissible as waste.

CR 1.7 elaborate piece undergoes the cycle of annealing, eliminating tensions that may cause breakage of the piece during cooling.

1.8 CR mass of molten glass and the use of tools and useful indicated manipulation carried out respecting the established manufacturing and safety procedures and maintaining orderly and clean working area under the responsibility of the personnel.

2 RP: Comply manual or semi-automatic glass fused by pressing in moulds, to obtain products of glass in the conditions of quality and safety.

CR 2.1 it choice of it sphere indicated is performs taking in has the amount of glass required and its temperature and viscosity, so allow it takes of glass and the obtaining of it piece in them conditions of quality and security established.

CR 2.2 it takes of glass is made with the sphere indicated and considering the amount of glass required and its temperature and viscosity.

CR 2.3 the adhesion of the glass are controls ensuring the temperature of the mold.

CR 2.4 the mold employee is adjusts to the dimensions of the piece that is aims to obtain and to them demands of the cycle thermal.

CR 2.5 the mould and the punch or male be lubricated periodically in accordance with the procedures established.

CR 2.6 the mold is full so that the glass is distributed evenly, without form bubbles or defects that remaining quality to the product.

CR 2.7 pressing pressure exerted to the shape of the workpiece and the temperature of the glass is adjusted according the quality conditions.

CR 2.8 them small burrs produced is eliminated by fusion with a torch without the piece suffer breaks or losses unacceptable in its quality.

CR 2.9 it piece made is subjected to the cycle of annealed, eliminating tensions that can produce its break.

CR 2.10 the handling of masses of glass cast and of glass in hot and the use of tools and useful is performed respecting them procedures of manufacturing and of security established and keeping ranked and clean the area of work of its responsibility.

RP 3: form of form manual or semi-automatic glass cast by spin in moulds to obtain products of glass in them conditions of quality and security established.

CR 3.1 it choice of it sphere proper is performs taking in has the amount of glass required and its temperature and viscosity, so allow the obtaining of it piece in them conditions of quality and security established.

CR 3.2 glass making is carried out so as to obtain a posta rounded and with the amount of glass needed for the piece that is to comply.

CR 3.3 the adhesion of the glass is guarantees by controlling the temperature of the mold.

CR 3.4 the mold employee is adjusts to dimensions of the piece that is aims to obtain and to the demands of the cycle thermal.

CR 3.5 the mass of the glass is deposited exactly in the center of the mold allowing, to the speed and stages of spin appropriate, that the glass is distributed evenly without form bubbles or defects or losses of quality inadmissible.

CR 3.6 them molds is maintained to the temperature indicated getting that the adhesion of the glass is it proper.

CR 3.7 the small burrs produced is removed by melting with a torch.


CR 3.8 the part annealing cycle is carried out by eliminating the tensions that may cause breakage of the same.

CR 3.9 mass manipulation of molten glass and glass hot and the use of tools is carried out respecting the established manufacturing and safety procedures and maintaining clean and orderly work area under the responsibility of the personal operator.

4 RP: Paste components in hot, following the technical instructions and established procedures, complying with the applicable rules of prevention and environmental protection.

CR 4.1 part overheats, by soldering the components while the thermal gradient produced breaks or reductions in the quality of the product.

CR 4.2 making glass for making the component is carried out so as to obtain the necessary amount to the temperature suitable for gluing and moulding of components.

4.3 CR the beadings, stems, handles, feet, or jets, are molded using the tools and supplies indicated.

CR 4.4 the beadings, stems, handles, feet or jets are placed in accordance with the product file.

CR 4.5 it handling of masses of glass cast and of glass in hot and the use of tools and useful is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean it area of work under the responsibility of the personal operator.

Professional context: means of production: materials: cast glass. Machines and equipment: oven for melting of glass. Oven to reheat mouths. Torch. Spheres for glass making. Moulds. Tools for manual forming and molding of cast through glass, pressed and spin.

Products and results: vajilleria and glassware glass products. Glass for decoration products. Glass for lighting products. Sheets of flat glass craft obtained by casting.

Used or generated information: work orders from the Manager of the section and control sheets, prints and parts of incidents.

3 competition unit: Prepare manually or semi-automatically Glass moulded glass level tubes: 1 code: UC0645_1 realizations professionals and implementation criteria: RP 1: forming glassware through tubes in mold molding for glass products under conditions of quality, safety and environmental indicated.

CR 1.1 the glass tubes are selected depending on the product to shape in accordance with the product specifications, technical characteristics and the dimensions of the tube.

CR 1.2 tubes of glass and the products obtained are transported under conditions of safety, without that they suffer no damage or alterations unacceptable characteristics.

CR 1.3 mould used conforms to the dimensions of the piece that is intended to get and to the demands of the thermal cycle, according to established procedure.

CR 1.4 forming and the extraction of the piece without suffering damage or unacceptable losses in its quality is done by coating with carbon or graphite composite powder and adding water.

CR 1.5 the adhesion of the glass is guarantees by controlling the temperature of the mold.

CR 1.6 it selection of the form and of the temperature of it called is performs whereas the type of glass, already is borosilicate, glass neutral, glass of quartz u another, and the form of the product to develop, avoiding the appearance of false welds.

CR 1.7 them operations of blown in mold and unmold is performed allowing the obtaining of the piece in the conditions of quality indicated.

CR 1.8 the edges of the piece is cut, requemando them by the torch, tools and useful of work.

CR 1.9 it manipulation of tubes of glass, both in cold as in hot, and the use of tools and useful is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean the area of work under the responsibility of the personal operator.

RP 2: form objects of glass by injection molding of tubes and rods of glass to pulse to obtain products of glass in them conditions of quality, security and environmental established.

CR 2.1 them tubes of glass is selected depending on the product to mold in accordance with the tab of product, the features technical and the dimensions of the tube.

CR 2.2 tubes of glass and the products obtained are transported under conditions of safety, without that they suffer no damage or alterations unacceptable characteristics.

CR 2.3 the glass tubes are cut, controlled them according to the dimensions specified in the work order avoiding breakages and losses in its quality.

CR 2.4 the edges of the piece are cut, requemando them by torch, tools and working equipment.

CR 2.5 shape and the temperature of the flame are selected considering the type of glass, either borosilicate, neutral glass, quartz or other, and the shape of the product to develop, to avoid false soldering.

CR 2.6 opening mouths and feet is performed using suitable spatula without that part suffer deterioration or decline in their quality.

CR 2.7 operations of strangled, stretched, curved and blowing are performed with suitable utensils, allowing to obtain pieces of glass in the required conditions of quality.

CR 2.8 it handling of tubes of glass, both in cold as in hot, and the use of them tools and them useful indicated is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean it area of work under the responsibility of the personal operator.

RP 3: perform operations of finished in objects of glass obtained through molded of tubes of glass to obtain products of glass according to specifications given and fulfilling the normative applicable of prevention of risks labor and protection environmental.

CR 3.1 them mouths ground is obtained using the lathe of frosted, in accordance with the characteristics of quality required and in conditions of safety.

CR 3.2 them unions of the glass with metals is performed in accordance with the procedures described in them conditions of quality and security established, avoiding defects or losses unacceptable in the quality of them parts.

CR 3.3 them decals or serigraphs are applied on the surface of the glass prepared using them technical established.

CR 3.4 the preparation and application of enamels and inks vitrifiable and the application manual of decals vitrifiable is performed in accordance with the instructions technical, obtaining products with them features of quality established.

CR 3.5 the calibration of them objects of glass volumetric and the marked call sign of its quality is performed by teams and media of calibrated specific, ensuring the compliance of their conditions of quality and use.

CR 3.6 the Assembly of products compounds by several components is carried out in accordance with the instructions technical and allows the obtaining of products with them features of quality established.

CR 3.7 it handling of tubes of glass, both in cold as in hot, and the use of them tools and them useful indicated, is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean it area of work under the responsibility of the personal operator.

RP 4: annealing them objects of glass formed for the obtaining of products of glass in them conditions of quality established, following instructions technical and complying the regulations applicable of prevention of risks labor and protection environmental.

CR 4.1 the treatment thermal for the Elimination of tensions is prepares placing them parts of glass in the oven CR 4.2 it curve of the temperature of heating and of cooling is selects taking in has the size, the form and the thickness of them products and the type of glass used.

CR 4.3 the download of them products finished is performed without suffer any deterioration or losses in their features of quality.

CR 4.4 it handling of them products of glass and the use of them tools and them useful for the annealed is performs respecting them procedures of manufacturing and of security established and keeping ranked and clean it area of work under the responsibility of the personal operator.

RP 5: packing products of glass for store them according to the procedures established and respecting the regulations applicable of safety and protection environmental.

CR 5.1 the products of glass finishes is label allowing its identification and location in the warehouse.

CR 5.2 it identification of the State of them products, both finished as not compliant and pending of elaboration, is performed in accordance with the procedures of work established.

CR 5.3 the packed and packaging of glass products is carried out taking into account storage and transportation without damage or losses in their quality.

CR 5.4 handling of glass and the use of tools and the indicated useful products is carried out respecting the established manufacturing and safety procedures and keeping the work area tidy and clean.

Professional context: means of production:


Tubes and glass rods. Enamels and inks vitrifiable. Calchas. Table torch type revolver, propane or butane/propane-oxygen. Hand torch. Nozzles for torch. Cortadora-marcadora machine. Diamond wheel chop saw. Lathe Glazer of heads, dish fast, welding torches and accessories. Moulds. Tools of table for the work with glass, as spatulas, tongs, blades, Rod blowers, moulds, Staples and easels. Grinding, mateadora lathe. Oven electric. Gloves, glasses and equipment of protection individual.

Products and results: instruments of glass for lab: appliances for distillation, burettes, flasks, pipettes graduated, pipettes volumetric, specimens, tubes of essay, tubes of centrifugal, glass volumetric, signs luminous, articles for decoration and others.

Used or generated information: work orders from the Manager of the section and control sheets, prints and parts of incidents. Manufacturing bases: preparation and maintenance of machinery, basic procedures for the preparation of the glass. Technical procedures. Recognition of defects and qualities.

TRAINING module 1: made of MANUAL and semi-automatic products of glass by blowing level: 1 code: MF0643_1 associated with UC: form manually or semi-automatically using glassblowing duration products: 150 hours capabilities and evaluation criteria: C1: identify techniques and procedures manual or semi-automatic using blown glass products.

CE1.1 describe all the techniques of manual or semi-automatic processing of glass by blowing, classifying them according to their technological characteristics and the products obtained.

CE1.2 in a practical course of identification of different products of glass formed by blowing:-relate products of glass with the techniques of forming.

-Identify the main operations for the manufacture of each product of glass.

-Identify useful machines and tools for the development of each glass product.

C2: Elaborate by glass blown products.

CE2.1 describe the sequence of operations, them procedures, them tools and them equipment for the development manual of products of glass, by blown to pulse and by blown in mold.

CE2.2 describe the main occupational risks and measures and safety equipment that must be used in the manual processing by glassblowing.

CE2.3 in a practical course of oral or written product of blown through hollow glass Freehand, starting from a few work orders and corresponding model, in glass or sketch:-take the post of glass needed for the obtaining of the product described.

-Carry out the operations of forming hollow glass to pulse.

-Stick the components described in the definition of the product to develop.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

CE2.4 in a practical course of oral or written product of blown through hollow glass into mold, from the appropriate work orders and model, in glass or sketch:-take the post of glass for the obtaining of the product described.

-Choose the required mold and equip it.

-Carry out the operations of forming hollow glass into mold.

-Stick the components described in the definition of the product to develop.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

CE2.5 in a practical course of forming a sheet of blowing through flat glass, from the corresponding work orders oral or written:-take the post of glass, obtaining the product described.

-To develop the patch according to the dimensions and thickness of the sheet of flat glass described in the work order.

-Strangle the blur and separate it from the cane.

-Cut and flatten the cylinder.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C3: Describe the main defects related to manual or semi-automatic blown by glass processing operations.

CE3.1 describe the main criteria of classification of defects related to blowing glass, glued components and annealed products.

CE3.2 in a so-called practical identification of manufacturing defects attributable to the operations of blown, annealed or glued components, that show products of glass blown manual pulse or defective mould:-identify and describe defects in workmanship.

-Consider the severity of the defects identified on the basis of the quality of the finished product.

-Describe their causes.

-To propose possible solutions.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.2; C2 CE2.3, CE2.4 and CE2.5; C3 on CE3.2.

Other skills: be responsible for the work developed, ending the work within the stipulated deadlines.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute work instructions.

Keep the work area with grade appropriate order and cleanliness, required by the organization.

Respect the procedures and the internal rules of the organization.

Contents: 1. glasses for made manual or semiautomatic. Glass blowing for general characteristics of glasses made of manual or semi-automatic. Types. Criteria of classification.

The fusion of glasses: molten glass properties related to your made of manual or semi-automatic. Colouring of glass mass. Tuned. Curves of melting and annealing.

Used in the blown glass.

2. forming by blowing products obtained by glass-blowing.

Tools, tooling and molds used.

Shooting BBS.

Development of pulse blown through hollow glass products.

Blown through hollow glass into mold processing.

Conditioning of moulds.

Preparation of flat glass by blowing leaves.

Retouching and finishing.

3. annealing of glass products moulded through blown General aspects of annealing of glass products.

Ovens and programs of annealing for molded by blown glass products.

Annealing of glass products molded manual or semi-automatic.

4 defects more common in products of glass defects originating from the merger of glass blown by forming.

Defects originated in blow to pulse.

Defects originated in blown in mold.

Defects originated in the gluing of components.

Defects originated in the annealing of products from glass.

5. measures of prevention of risks, environmental protection and safety and occupational health in the operations of products from glass precautions to be taken for the handling and transport of materials used in the glass-blowing-blowing.

Prevention of risks arising from the operations of glass-blowing.

Major residues and contaminants: endangerment and treatment.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to forming manual or semi-automatic blown by glass, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: made of MANUAL and semi-automatic of products of glass by casting, pressing and spin level: 1 code: MF0644_1 associated with UC: form manually or semi-automatically glass products by casting, pressing and spin duration: 90 hours capabilities and evaluation criteria: C1: identify techniques and procedures manual or semi-automatic glass products, by casting pressed and spin.

CE1.1 all the techniques of processing manual or semi-automatic glass products, by casting, pressing, and spin to describe and classify them according to their technological characteristics and the products obtained.

CE1.2 in a practical course of identification from samples of different shaped glass products, by casting, pressing or spin:-relate glass products, adapting them to the techniques of forming employees.

-Identify the main operations necessary for the manufacture of each product of glass


-Identify the machines useful and tools necessary to develop each product of glass.

C2: develop products of glass by pressing.

CE2.1 describe the sequence of operations, them procedures, the tools and them equipment for the development manual of products of glass through pressed.

CE2.2 describe the main occupational risks and measures and safety equipment that must be used in the manual processing of glass by pressing.

CE2.3 in a practical course of forming of a glass product by pressing from the corresponding oral or written work orders and a model, in glass or sketch:-take the post of glass needed for the obtaining of the product described.

-Choose the necessary mold and equip it.

-Adjust the temperature and the pressure of pressing to the characteristics of the mould and the product described.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C3: Producing glass using spin.

CE3.1 describe the sequence of operations, procedures, tools and equipment required for manual processing of glass by spin.

CE3.2 describe the main occupational risks and measures and safety equipment that must be used in the manual processing of glass by spin.

CE3.3 in a so-called practical of forming of a product of glass through spin, starting from the corresponding orders of work oral or written and of a model, in glass or in sketch:-take it posta of glass required for the obtaining of the product described.

-Choose the necessary mold and equip it.

-Perform the operations of mold filling and spin glass in the mold.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C4: Elaborate cast through glass products.

CE4.1 describe the sequence of operations, procedures, tools and equipment required for the manual preparation of casting using glass products.

CE4.2 describe them main risks labor and them measures and teams of security that must use is in the development manual of products of glass by casting.

CE4.3 in a practical course of forming of a product of brewing through glass, from the corresponding work orders or oral or written statements and a model, in glass or sketch:-take the post of glass needed for the obtaining of the product described.

-Choose the necessary mold and equip it.

-Perform operations glass casting in the mold.

-Perform retouching and finishing according to the product file.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C5: describe the main defects related with them operations of processing manual or semi-automatic of products of glass through casting, pressed and spin.

CE5.1 describe the main criteria of classification of defects related with them operations of cast, pressed and spin of products of glass, stuck of components and annealed.

CE5.2 in a so-called practical of shows of products of glass, obtained through casting, pressed or spin, with defects of manufacturing attributable to the operations of forming, stuck of components or annealed:-identify them defects of manufacturing, describing each one of them.

-Consider the severity of the defects identified depending on the quality of the product finished.

-Point out their causes more likely, proposing possible solutions.

Skills whose acquisition should be completed in an environment real of work: C1 respect to CE1.2; C2 regarding CE2.3; C3 on CE3.3; C4 on CE4.3; C5 concerning CE5.2.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute instructions from work.

Keep the area of work with the grade appropriate of order and cleaning, required by the organization.

Respect the procedures and the standards internal of the organization.

Content: 1. glasses for forming manual or semi-automatic through casting, pressed and spin features General of them glasses for the forming manual or semi-automatic through casting, pressed and spin. Types. Criteria of classification.

The fusion of those glasses: properties of the glass cast related with its forming manual or semi-automatic. Colouring of glass in mass. Tune. Curves of melting and annealing.

Glasses employees in the casting, pressing and centrifuge.

2. forming by casting products obtained by casting.

Machines, tools, useful and moulds employees.

Conditioning of moulds.

Collection posts and filling of molds.

Preparation of casting using glass products.

Retouching and finishing.

3. forming by pressing products obtained by pressing.

Machines, tools, tooling and molds used.

Conditioning of moulds.

Shooting BBS.

Processing of glass by pressing.

Retouching and finishing.

4. forming by means of products obtained by spin spin.

Machines, tools, useful and moulds employees.

Conditioning of moulds.

Take of BBS.

Development of products from glass using spin.

Retouching and finishing.

5. annealing of products from glass molded manual or semi-automatically aspects General of the annealing of products of glass.

Ovens and programs of annealed for products of glass molded of way manual or semi-automatic.

Annealing of products from glass molded of way manual or semi-automatic.

6. defects more frequent in the forming by casting, pressed and spin of products of glass defects originated in the merger of glasses.

Defects in the cast.

Defects originated in the pressing.

Defects originated in the centrifuge.

Defects originated in the gluing of components.

Defects originated in the annealing of products from glass.

7. measures of prevention of risks, of protection environmental and of security and of health labor in them operations manual of manufacturing of products of glass by cast, pressed and spin precautions that is should adopt for the handling and transport of materials employees.

Prevention of the risks derived of the operations of casting, pressed and spin manual or semi-automatic of glass.

Major waste and pollution: endangerment and treatment.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the forming manual or semi-automatic of products of glass through casting, pressed and spin, that is credited by an of them two forms following:-training academic of level 1 (frame Spanish of them qualifications for it education top) or of others of upper level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

MODULE training 3: molded MANUAL and semi-automatic of tubes of glass level: 1 code: MF0645_1 associated to the UC: develop manual or semi-automatically products of glass through the injection molding of tubes of glass duration: 120 hours capabilities and criteria of evaluation: C1: identify the main technical of molded manual or semi-automatic of tubes of glass, describing each an of them.

CE1.1 describe the main technical of molded manual or semi-automatic of tubes of glass classifying them in accordance with their features technological and the products obtained.

CE1.2 in a so-called practical of identification, to splitting shows of different products of glass, shaped by technical manual or semi-automatic:-relate them products of glass adapting them to the technical of molded employed.

-Identify the main operations necessary for the development of every product of glass.

-Identify the major operations needed for the finish of each product of glass.

-Identify useful machines and tools carrying out the production of a glass product.

C2: Elaborate blown through tubes of glass glass products.

CE2.1 describe the sequence of operations, procedures, tools and equipment required for the manual preparation of blown through tubes glass products.

CE2.2 describe the main occupational risks and measures and safety equipment that must be used in the manual production of blown through tubes glass products.

CE2.3 in a practical course of forming a product of hollow glass, by blown glass tube, from the corresponding orders of work Freehand, or oral or written statements and a model in glass or sketch:


-Select the glass tube needed to obtain the product described.

-Be heated, stretched, blown, cut and brulée of the glass tube, necessary for the manufacture of the product described.

-Stick the components described in the definition of the product that is going to develop.

-Perform retouching and finishing according to the product file.

-Annealing without the product suffer damage by insufficient elimination of tensions.

CE2.4 in a practical course of forming a product of blown through hollow glass mould of glass tube, from the corresponding work orders, oral or written and a model in glass or sketch:-select the glass tube needed to obtain the product described.

-Choose the mould required.

-Perform mold packaging operations necessary for the elaboration of the product described - the operations of heated, stretched, blown, cut, brulée, etc. of the glass tube in mould, for the elaboration of the product described.

-Turn out in such a way that product does not suffer damage or inadmissible as waste.

-Stick the components described in the definition of the product that you want to develop.

-Tweak and finish according to the product file.

-Carry out calibration and signalling of volumetric glass products.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C3: Producing glass using injection molding of glass rods and tubes.

CE3.1 describe the sequence of operations, procedures, tools and equipment required for manual processing of glass using injection molding of glass rods and tubes.

CE3.2 describe the main occupational risks and measures and safety equipment that must be used in the manual production of glass products by moulding of tubes and glass rods.

CE3.3 in a practical course of forming a glass product moulding of tubes and rods of glass, from the corresponding work orders, oral or written and a model in glass or sketch:-selecting, cutting and edging the tubes and rods of glass needed for the obtaining of the product described.

-Select tools and perform operations of strangled, stretched and curved shape and flame temperature required suitable for the manufacture of the product described.

-Stick the components described in the definition of the product to develop.

-Carry out the calibration and signaling of them products of glass volumetric.

-Retouching and finishing based on the tab of the product.

-Annealing without that product suffer damage by insufficient elimination of tensions.

C4: store products of glass obtained by moulding of tubes of glass.

CE4.1 in of a so-called practical of selection of products of glass, starting from an order of work:-describe the criteria of quality and selection, derivatives of the order of work.

-Have them materials finished of form adequate to facilitate their identification and prevent its deterioration.

-Select products of glass in accordance with established quality criteria.

-Check the selected products and fill in the parts of production and control laid down in the work order.

-Describe the main occupational risks and measures and safety equipment used in the handling, transportation and storage of glass products obtained by moulding of tubes and glass rods.

CE4.2 in a practical course of packing and labelling of products from glass from a work order:-identification and description of the codes used in the identification of finished products.

-Identify the means and materials necessary for the execution of the various operations of packaging and labelling.

-Pack the products indicated in accordance the procedures described in the work order.

-Identify the packaging according to the coding and labeling standards arranged.

Skills whose acquisition must be completed in a real work environment: C2 with regard to CE2.3 and CE2.4; C3 on CE3.3; C4 complete.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute work instructions.

Keep the work area with grade appropriate order and cleanliness, required by the organization.

Respect the procedures and the internal rules of the organization.

Contents: 1. types of glass used in the manufacture of tubes and rods of glass main technical characteristics of the types of glass used in the manufacture of tubes and rods of glass: borosilicate glasses. Neutral glasses. Silica glass.

2 tubes and rods of glass General characteristics of the glass tubes on the market: types. Technical characteristics. Criteria of classification.

General characteristics of the glass rods in the market: types. Technical characteristics. Criteria of classification.

3. products obtained by manual and semi-automatic molding glass hollow glass.

Ornamental glass.

Laboratory glass.

Signs luminous.

4. operations elementary's molding of rods and tubes of glass operations of cutting and edging of rods and tubes of glass.

Operations of bent and stretched from rods and tubes of glass.

Operations of injection molding of tube of glass by blowing to pulse.

Operations of injection molding of tube of glass by blown in mold: types of molds. Conditioning of moulds. Curves of temperature.

Products obtained by blowing of glass.

Tools, useful and moulds employees.

5. development of glass products by molding rods and tubes of glass processing glass hollow, ornamental and laboratory by blowing to pulse.

Development of products from glass hollow, ornamental and laboratory by blown in mold.

Development of products of laboratory from tube of glass.

Application surface: decals and silk screen printing.

Soldier of glass and metal.

Calibration of products of glass volumetric for laboratory.

Retouching and finishing.

6. annealing of products obtained from the moulding manual or semi-automatic of tubes of glass aspects General of the annealing of products of glass.

Ovens and programs of annealed for products of glass molded from tubes of glass.

Annealing of products obtained from moulding of tubes of glass.

7. defects of manual or semi-automatic molding of glass defects in manual or semi-automatic molding tube and rod.

Defects in the annealing of glass products.

8. measures of prevention of risks, environmental protection and safety and occupational health in manual operations of manufacture of tubes of glass precautions to be taken for the handling and transport of materials.

Prevention of risks arising from the forming manual or semi-automatic glass products.

Major residues and contaminants: endangerment and treatment.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to manual or semi-automatic processing of glass using injection molding of glass tubes, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2. competition teaching accredited in accordance with that established the administrations competent.

Annex IV qualification professional: operations basic with equipment automatic in plant ceramic family professional: glass and ceramic level: 1 code: VIC204_1 competition general operate equipment and machines automatic for the manufacturing of pasta, fries, pigments, enamels and products ceramic formed, following them instructions technical given, guaranteeing the quality and the security of them operations and it protection environmental.

Competition UC0646_1 units: operate with automatic equipment of UC0647_1 ceramic paste preparation: operate with automatic equipment for preparation of frit, pigments and glazed ceramic and engobes UC0648_1: operate with automatic equipment manufacturing ceramic formed environment professional scope professional develops his professional activity performing basic operations with automatic equipment in plants for manufacture of ceramic products in entities of a private nature , in companies of size large, small, medium or micro-enterprises, both by has own as alien, with independence of its form legal. Develops its activity depending on functional and/or hierarchical of a top. In the development of its activity Professional is apply them principles of accessibility universal in accordance with the regulations applicable.

Sectors production


It is located in the productive sector of industry, in the sub-sectors of manufacturing chips, ceramic pastes, pigments and ceramic glazes, tiles, structural ceramics, refractories, vajilleras, sanitary ware, decoration and items for home and technical ceramics.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Millers operators of sprayer operators of granulator operators line of BREW operators of extrusion line operatives dosage and homogenization of raw materials in manufacturing Frits and ceramic glazes industries operatives dosage and homogenization of raw materials in manufacturing industries of ceramic pigments operators of furnaces of sintered operators of furnaces of calcination of pigments preparers of compositions of enamels in batch die tooling machine drivers operators Prensistas preparers of calibration die or roller operators of forming machine of dishes operators of glazing line operators of furnaces product made of cutting, grinding and polishing of ceramic machine operators, porcelain and faience classifiers training associate (360 hours) training modules MF0646_1: operations with automatic preparation of ceramic paste (120 hours) MF0647_1 teams: operations with automatic of chips preparation equipment , pigments, glazed ceramic and engobes (120 hours) MF0648_1: operations with automatic manufacturing equipments of ceramic products formed (120 hours) unit of competition 1: operate with equipment automatic preparation of pastes ceramics level: 1 code: UC0646_1 realizations professionals and completion criteria: RP 1: receiving raw materials for the preparation of pasta, according to work instructions and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

1.1 CR supplied is checked, ensuring the good state of the packaging and labeling and checking the correspondence of weight and features with the delivery notes entry, in accordance with the technical instructions.

CR 1.2 taking of samples and their identification for quality control, is performed following the technical instructions specified in the manual of procedures.

CR 1.3 raw materials are downloaded by storing them and operate with the equipment's unloading and transport in the quality and safety conditions laid down instructions for the process.

CR 1.4 declared non-conforming materials are identified clearly and indelibly, applying the operating procedure for them, following the technical instructions.

CR 1.5 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 1.6 information concerning the development and results of the work is reflected in a clear and precise, according to the technical instructions of the company.

CR 1.7 the working area under the responsibility of the personnel, stays clean and tidy.

RP 2: crush and grind via dry them materials raw employed in the preparation of pasta ceramics, in accordance with them formulas of load of each composition and according to the needs of the program of manufacture.

CR 2.1 them materials raw is dosed in the machines of crushing and grinding by via dry, in the proportions and the order indicated in them chips of load.

CR 2.2 product quality characteristics defined in the technical instructions gets operating equipment of crushing and grinding dry, complying with the applicable rules.

CR 2.3 them materials is dosed according to the proportions and the order indicated in them chips of composition and instructions technical.

CR 2.4 them parameters indicated of distribution grading and degree of homogeneity of the material produced is obtained following the procedures established.

CR 2.5 the amount of material produced is adapted to the specifications of the program of manufacture.

CR 2.6 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 2.7 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 2.8 working area under the responsibility of the personnel, stays clean and tidy.

3 RP: Perform grinding wet or the desleido in water from the mixture of raw materials for the preparation of ceramic bodies, in accordance with the load of each composition formulas, and according to the needs of the manufacturing program.

CR 3.1 raw materials, water and additives are loaded in wet grinding machines or equipment of desleído, in the proportions and the order indicated on the load tabs.

CR 3.2 the homogeneous composition of the paste distribution grading and, where appropriate, conditions rheological laid down in the working procedures is achieved by operating the milling equipment.

CR 3.3 established quality of the slip features are obtained by operating the equipment of desleído.

CR 3.4 quality of the obtained slip characteristics contrasted with those laid down in the operating procedures, controlling the density and viscosity of the slip and its residue in the light of the specified mesh and, where appropriate, visually checking the color.

CR 3.5 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 3.6 the information relating to the development and results of the work, is reflects of form clear and precise, in accordance with the instructions technical of the company.

CR 3.7 work area under the responsibility of the personnel, stays clean and tidy.

4 RP: Put the ceramic paste, ground or diluted, for the operation of forming ceramic products according to the procedures of work, in conditions of quality, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 4.1 the pasta with the specified level of humidity is obtained feeding and operating the humidity, mixer and filter according to the working procedures.

4.2 CR conditions uniformity, moisture, particle size and, where appropriate, of the paste color is obtained operating granulator according to operating procedures.

CR 4.3 feed slip to the atomizer to pressure and flow specified in operating procedures gets driving pumping equipment and maintaining the established sequence of rafts from which it is pumped.

CR 4.4 conditions of uniformity, color, moisture and particle size distribution of the atomized paste operation procedures will get driving the atomizer and, where appropriate, coloring dry atomized machines.

CR 4.5 nozzles of spraying the atomizer, the «trommels» & iron removal systems are replaced or cleaned, following established maintenance program.

CR 4.6 the moisture and, if the particle size distribution by sieving the pulp control, comparing them with the quality characteristics laid down in the operating procedures.

CR 4.7 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 4.8 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 4.9 working area under the responsibility of the personnel, stays clean and tidy.

Professional context: means of production: materials raw mineral and inorganic with different degree of processing chemicals: clay, kaolin, feldspar, silicates, carbonates, Quartz. Micronized ceramic pigments. Suspensionantes and organic binders. Desfloculantes. Raw materials storage facilities: eras, silos and granaries. Treatment and recycling of sludge facilities. Solid dosing facilities. Desleidores. Grinders. Balls, impact and pendular mills. Screens and «trommels». Installations for gases and dusts separation. Rafts of agitation and slurry storage. Transfer of slurry pumps. Iron removal systems. Atomizers, granulators, presses, mixers, humectadoras, dry colouring equipment. Hot gases generators. Moisture control in continuous units. Checking fixtures such as scales, pycnometers, viscometers and sieves.

Products and results: pasta ceramics in different degrees of finish: powder moistened, atomised, grainy, slip, filter or plastic dough cakes.

Used or generated information: manufacturing orders. Procedures manual. With applicable rules of prevention in occupational health and environmental protection. Registration of incidents. Results of production and quality. Registration of incidents.

Unit 2 competition: Operate with automatic equipment for preparation of GLAZES, pigments and GLAZED ceramics and ENGOBE level: 1 code: UC0647_1 realizations professionals and performance criteria:


RP 1: receive the raw materials for the preparation of French fries, pigments or glazes, according to work instructions and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

1.1 CR supplied is checked, ensuring the good state of the packaging and labeling and checking the correspondence of weight and features with the delivery notes entry, in accordance with the technical instructions.

CR 1.2 taking of samples and their identification for quality control is carried out following the technical instructions specified in the manual of procedures.

CR 1.3 raw materials are downloaded by storing them and operate with the equipment's unloading and transport in the quality and safety conditions laid down instructions for the process.

CR 1.4 declared non-conforming materials are identified clearly and indelibly by applying the operating procedure for them, following the technical instructions.

CR 1.5 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 1.6 information concerning the development and results of the work is reflected in a clear and precise, according to the technical instructions of the company.

CR 1.7 the working area under the responsibility of the personnel, stays clean and tidy.

2 RP: Mixing the raw materials for the preparation of French fries, pigments, glazes or red ceramics, dosing according to the formulas of charge of each composition and components according to the needs of the manufacturing program.

CR 2.1 obtaining a product with quality characteristics defined in the technical instructions ensures operating the dosing equipment, homogenization and refined, under the security conditions laid down if necessary.

CR 2.2 materials is dosed in proportions and the order indicated on the tabs of composition and technical instructions.

CR 2.3 established degree of homogeneity of the prepared mixture is achieved by following the procedures of operation.

CR 2.4 the amount of mixture prepared is suited to the specifications according to the program of manufacturing.

CR 2.5, useful machines and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 2.6 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 2.7 the working area under the responsibility of the personnel, stays clean and tidy.

3 RP: Melt mixtures homogenized to obtain chips operating power and fusion, in accordance with the instructions received equipment and complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 feed equipment of furnace fusion, extraction of chilled frit and the cooling water circuit are maintained and prepared, ensuring the correct functioning of the oven and obtaining a product with the required quality characteristics.

CR 3.2 oven is fed with mixtures, fulfilling the established manufacturing program and obtain the specified quality characteristics.

CR 3.3 possible anomalies and contingencies are detected to monitor the process of fusion parameters, obtaining frit in the quality conditions laid down.

CR 3.4 discharge and cooling of molten frit is carried out under the conditions laid down, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.5 frit and its labelling samples are taken according to the procedure of sampling and sending them to the laboratory in accordance with the procedures specified.

CR 3.6 the work area under the responsibility of the personal operator stays clean and tidy.

CR 3.7 information concerning the development and results of the work, is reflected in a clear and precise according to the technical instructions of the company.

4 RP: Calcined mixtures homogenized for obtaining pigments operating equipment power and calcination, in accordance with the instructions received, under the conditions of quality and compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 4.1 it preparation and the filled of them crucibles, its available in them shelved and, in his case, the power of them mixtures to the oven, is made fulfilling the program of manufacturing established for get them features of quality required.

CR 4.2 the parameters of process of calcination is kept, producing pigments in the conditions of quality established.

CR 4.3 unloading, cleaning and storage of crucibles is carried out according to the established procedure.

CR 4.4 them samples of it fried and its labeling is take following the procedure of sampling for send them to the laboratory in accordance with the procedures specified.

CR 4.5 them elements of generator damaged is identified, proceeding to its replacement or repair and allowing the load of wagons in the conditions of quality and security established.

CR 4.6 the working area under the responsibility of the personal operator stays clean and tidy.

CR 4.7 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

5 RP: Grind engobes and glazes, Frits, ceramic pigments, according to work instructions received and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

5.1 CR dosing of raw materials, products to grind, additives and, in his case of water, is performed with accuracy and precision required, in accordance with the work order and load sheets.

CR 5.2 loading, the programming of the grinding time and Mills start is performed in accordance with the technical instructions and manufacturing program.

CR 5.3 controls of density and viscosity of the slip and its residue in the light of the specified mesh are performed, allowing contrast quality characteristics with those set out in the operating procedures.

CR 5.4 the deferrization, sieving and unloading the glaze once in the tank, indicated on the work order, is performed in accordance with established procedures.

CR 5.5 rafts and storage depots of engobes and glazes, mill and Mills items are cleaned and, if necessary, resets, allowing its use without retrieved enamel suffer pollution.

CR 5.6 it grinding, washing and drying of them cakes obtained is makes operating them equipment and obtaining a pigment with the features of quality required.

CR 5.7 the work area under the responsibility of the personal operator stays clean and tidy.

CR 5.8 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

6 RP: Perform the operations of transformation and packaging of frit, pigments and ceramic glazes, in accordance with the procedures and the established quality specifications, standards of safety and environmental.

CR 6.1 the pelletizadores, dryers, micronisers, washing equipment and granulometric classifiers are prepared and operate, ensuring obtaining of dry enamels, pigments, pellets and (granillas) tile with the required quality characteristics.

CR 6.2 the particle size distribution by sieving of (granillas) tile and pellets is controlled, contrasting their quality characteristics with those set out in the operating procedures.

CR 6.3 obtained powder micronized, (granillas) tile and pellets, compliant with quality characteristics defined in the technical instructions, dosing products and operating the mixer, complying with the applicable rules.

CR 6.4 samples of products and the labelling are taken according to the sampling procedure to send them to the laboratory in accordance with the specified procedures.

CR 6.5 preparing batch compositions are performed according to work orders and following established procedures.

CR 6.6 products obtained ensacan, packing and be and identified in accordance with agreed standards of packaging and labelling.

CR 6.7 working area under the responsibility of the personal operator stays clean and tidy.

CR 6.8 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

Professional context: means of production:


Materials raw minerals and products chemical inorganic with different grade of transformation: clays, kaolin, feldspar, borates, silicates, carbonates, nitrates, phosphates, oxides, fluorides. Additives for plastics: polyphosphates, organic binders. Facilities and useful for storage of materials raw: silos, hoppers, tanks and big-bags. Installations of dosing and mixing of materials raw. Furnaces and auxiliary equipment for sintered and calcination. Mills. Storage and distribution of slurry facilities. Pigments washing machines. Dryers, micronisers, pelletizadores and mixers. Screens. Facilities and equipment of weighing and packed. Forklift. Installations for gases and dusts separation. Sludge treatment plant. Equipment control: pycnometer liquids, balance, fall viscometer, series standard sieves between 1000 and 45 microns and vibrobastidor. Vehicle screen printing.

Products and results: fried in grain, flakes, crushed Frits or micronized. Enamels in barbotine, micronized, pelletized or load ready for grinding. Micronized ceramic pigments. Ceramic inks.

Used or generated information: manufacturing orders. Procedures manual. Applicable safety and environmental standards. Registration of incidents. Results of production and quality. Registration of incidents.

Unit 3 competence: Operate with automatic equipment shaped ceramic products manufacturing level: 1 code: UC0648_1 realizations professionals and completion criteria: RP 1: forming ceramic products by extrusion, prensado-calibrado and pressed in plastic from ceramic paste previously prepared in accordance with established procedures, according to the needs of the program of manufacture, in the required conditions of quality and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 pasta extruder dosing, prensado-calibrado, to the press or machine team former for calibration, conforms to specifications of the manufacturing program.

CR 1.2 the good condition of the nozzle or sweep, moulds and rollers is checked, allowing to obtain a product with the required quality characteristics.

CR 1.3 paste humidity is controlled, contrasting their quality characteristics with those set out in the operating procedures.

1.4 CR power and pressure of plastic pressed or extruded conform to the values set in operation, in the required conditions of quality procedures.

CR 1.5 output and the extruded cut devices conform, allowing to manufacture a product with the required quality characteristics.

CR 1.6 characteristics of the formed product quality control, detecting and correcting potential anomalies and deviations.

CR 1.7 useful machines and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 1.8 the information relating to the development and results of the work, is reflects of form clear and precise, in accordance with the instructions technical of the company.

CR 1.9 work area under the responsibility of the personnel, stays clean and tidy.

2 RP: Forming ceramic products by pressing in semi-dry, from ceramic paste previously prepared, in accordance with established procedures, according to the needs of the manufacturing program and quality conditions and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

2.1 CR reception, screening and the dosage of the paste to the press are adapted according to the specifications of the manufacturing program.

CR 2.2 the good condition of the moulds and dishes is checked, allowing to manufacture a product with the required quality characteristics.

CR 2.3 the humidity of the pasta is controls contrasting their features of quality with them established in the procedures of operation.

CR 2.4 the number of beats per minute of the press and the pressure of pressing conform to the values set in the work order.

CR 2.5 output devices conform obtaining a product with the required quality characteristics.

CR 2.6 forming product quality characteristics are controlled by detecting and correcting potential anomalies and deviations.

CR 2.7 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 2.8 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 2.9 working area under the responsibility of the personnel, stays clean and tidy.

3 RP: Forming ceramic products by casting in automatic line, from previously prepared slurry, in accordance with established procedures, according to the needs of the manufacturing program and quality conditions complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 the selection of them molds, its mounting and its available in the line of casting is performed in accordance with the program of manufacturing and with them instructions technical.

CR 3.2 quality of the obtained slip characteristics contrasted with those laid down in the operating procedures, controlling the density and viscosity of the slip and its residue in the light of the specified mesh and, where appropriate, visually checking the color.

CR 3.3 filling of the moulds and the casting time control are carried out in accordance with the order established in the working procedures and according to the wall thickness specified in their technical specifications.

CR 3.4 disassembly of moulds, removal of parts and refacing unmold product are made in the established time and without that they suffer deformities or inadmissible as waste.

CR 3.5 molds are cleaned, dried and conditioned to allow for its use and conservation in the quality conditions laid down.

3.6 CR possible anomalies and deviations in characteristics of quality control, detecting them, correcting them to obtain a product with the required quality.

CR 3.7 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 3.8 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 3.9 working area under the responsibility of the personnel, stays clean and tidy.

4 RP: Dry ceramic products through equipment and automatic installations in accordance with established procedures, according to the needs of the manufacturing program and quality conditions and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 4.1 availability of parts for your transport and drying is performed so that they will not suffer any deterioration and dry evenly.

CR 4.2 temperatures in the interior of the dryer and drying time are adjusted to guarantee the quality characteristics established.

CR 4.3 possible anomalies and deviations in the quality of the dried product are detected correcting them for the quality characteristics established.

CR 4.4, useful machines and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 4.5 information concerning the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 4.6 the working area under the responsibility of the personnel, stays clean and tidy.

5 RP: Glazing and decorating ceramic products, in accordance with established procedures getting production and established quality and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 5.1 suspension of enamel obtained quality characteristics contrasted with those set out in the operating procedures, controlling the density and viscosity of the suspension of enamel and its residue in the light of the specified mesh.

CR 5.2 control temperature, residual moisture and the condition of the surface of products desired glazing, ensuring obtaining of specified values of the process parameters.

CR 5.3 automatic machines for applications to curtain, spray, drip, immersion, in dry applications and applications using gravure prepare and develop according to the conditions of work, to achieve the specified values of the process parameters.

CR 5.4 manual application of enamels continuous online teams are managed by obtaining products glazed in accordance with product specifications and specified quality.

5.5 CR the density and the viscosity of the suspension of the ink or enamel for obtaining decorative effects and, where appropriate, its residue in the light of the specified mesh controls, contrasting their quality characteristics with those set out in the operating procedures.


CR 5.6 machines serigraphy, flexography, injection of vitrifiable inks, applications using gravure, automatic application of decals and printing equipment are prepared and put to the specified working conditions, for decorative effects specified in conditions of quality.

CR 5.7 possible anomalies and deviations in characteristics of quality control, detecting them, correcting them to obtain a product with the required quality.

CR 5.8 the machines, useful and tools are kept oiled, adjusted and clean according to instructions technical and manual of procedure.

CR 5.9 the information relating to the development and results of the work, is reflects of form clear and precise, in accordance with the instructions technical of the company.

CR 5.10 working area under the responsibility of the personnel, stays clean and tidy.

RP 6: Cook products ceramic, operating them teams of power, cooking and download, in accordance with the instructions received and in them conditions of quality required, fulfilling the normative applicable of prevention of risks labor and protection environmental.

CR 6.1 the transport and the provision of them parts in the inside of the oven is performs so these not suffer damage or losses unacceptable in its quality and allow the cooking of them products in accordance with them specifications technical of the process.

CR 6.2 the power and the download of them parts to the oven is carried out, allowing the compliance of the program of manufacturing established to get them features of quality demanded.

CR 6.3 possible anomalies and deviations in the quality of the baked product features are controlled, detecting them, correcting them to obtain a product with the required quality.

CR 6.4 for replacement and cleaning of rollers, lubrication of elements of movement and transmission of traction, lubrication of bearings for fans of cleaning and greasing wagons and replacement of elements of the oven and generator damaged, operations at the required time and in accordance with established procedures.

CR 6.5 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 6.6 the information regarding the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 6.7 working area under the responsibility of the personnel, stays clean and tidy.

7 RP: Perform finishing operations of ceramic products in accordance with the procedures and the established quality specifications, respecting the safety regulations and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

7.1 CR setting, adjustment and management of cutting and grinding machines is performed in accordance with the technical instructions, allowing the obtaining of products specified in the conditions of quality and safety.

CR 7.2 adjustment and management of polishing machines is performed in accordance with the technical instructions to obtain the products specified in the conditions of quality and safety.

CR 7.3 subject to wear abrasive and cutting items identified by replacing them in time and mode specified in the working procedures.

CR 7.4 the machines of meshing is adjusted allowing the obtaining of panels of mosaic specified in conditions of quality and of security.

7.5 CR, useful machines and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 7.6 the information regarding the development and results of the work, is reflected in a clear and precise, according to the technical instructions of the company.

CR 7.7 working area under the responsibility of the personnel, stays clean and tidy.

8 RP: Carrying out classification, packed and labeled finished ceramic products, in accordance with the procedures and the established quality specifications and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 8.1 material is classified according to established technical instructions and procedures.

CR 8.2 the nonconforming product is detected, by applying the treatment established by the company.

CR 8.3 packing is done with appropriate means ensuring protection and product ID for easy handling and transportation.

8.4 CR labelling and packaging identification checks, verifying that it contains all the necessary information, such as the type of product, its quality and the date of tagging, and is correctly located in the established place.

CR 8.5 machines, useful and tools are kept oiled, adjusted and clean according to instructions manual and technical procedure.

CR 8.6 working area under the responsibility of the personnel, stays clean and tidy.

Professional context: means of production: ceramic paste: colored or without coloring, semi-secas, in plastic State, slurry, powder or pelletizadas. Enamels in barbotine, powder and pellets. Fried micronized or crushed Frits. Prepared ceramic inks. Metallic lustre. Suspensionantes, desfloculantes organic and inorganic. Ceramic pieces, cooked or uncooked. Installations, machinery and auxiliary equipment for forming and drying of ceramic pieces: presses, mixers, extruders. Metal nozzles for extrusion, metal molds for pressing in semi-dry in plastic, molds of plaster or synthetic resins for plastic, calibrated or cast-pressing. Casting lines, prensado-calibrado and lathes, isostatic pressing machines of calibration. Pasta power storage facilities. Cutting devices, extraction equipment and/or stacking parts, wagons, drying, hot air generators. Installations, machinery, equipment and tooling for enamelling and decoration. Automatic lines of enameling and decoration, spray, curtain, applications in dry, screen printing, flexography, huecografia, pad printing, application of decals and vitrifiable ink injection. Agitators, deposits and transfer pumps. Payload. Refractory for generator. Facilities and equipment for aspiration and cleaning powders. Ovens. Auxiliary facilities for loading and unloading of ovens. Auxiliary facilities of control of furnaces. Machines and equipment for the selection and packaging the finished product. Aspiration and gas cleaning equipment. Cutting, grinding and polishing machines. Machines of mesh. Classification table. Equipment of automatic selection according to dimensional and/or physical characteristics. Packing machine. Machine printer or labeller. Robot for palletizing and packaging. Checking fixtures and equipment: humidity, density, viscosity, and residue to specified mesh.

Products and results: ceramic tiles: tiles ceramics, bricks, tiles, blocks, lattices, trims and other articles ground cooked for construction, glazed or unglazed. Sanitary ware, tableware, household articles and ornaments. Refractory, isolators, pieces of ceramic articles for laboratory and industrial use.

Used or generated information: manufacturing orders. Procedures manual. Safety rules and environmental. Registration of incidents. Standard parts for the comparison of qualities. Results of production and quality. Registration of incidents.

TRAINING module 1: operations with equipment automatic preparation of pastes ceramics level: 1 code: MF0646_1 associated with UC: operate with automatic equipment in preparation of ceramic bodies duration: 120 hours capabilities and evaluation criteria: C1: identify, describing them, the main processes of manufacturing of ceramic bodies.

CE1.1 identify different types of pasta used in the ceramics industry and raw materials employed classifying them.

CE1.2 identify the techniques of transport, reception, storage and mixing of the raw materials used in the manufacture of ceramic bodies as well as media and equipment needed to do so.

CE1.3 describe the main technologies of manufacture of pastas and relate them to the main ceramic products obtained.

CE1.4 describe the operation and Constitution of the main equipment properly using concepts and terminology commonly used in the sector.

C2: Perform grinding operations or desleído of compositions of ceramic bodies, according to procedures established.

CE2.1 in a so-called practical of grinding primary of clays used in compositions of pasta ceramics, starting from them orders of work:-adjust the power of the breaker to it production specified.

-Turn on and adjust the disposer to the working conditions.

-Stop machine after reaching specified quality and production characteristics.

-Proceed to the cleaning of the machinery.

CE2.2 in a practical course of milling in dry way of a composition of ceramic paste, from the corresponding written work orders:-dosed or, where appropriate, adjust the feeding of the grinding equipment to the production specified in the work orders.


-Turn on and adjust the grinding equipment to working conditions.

-Apply residue control in the light of the mesh specified in the work of the molturada composition order.

-Stop the machine after reaching them features of quality and the production specified, cleaning it later.

CE2.3 in a so-called practical of grinding in via wet of a composition of pasta ceramic, starting from them corresponding orders of work written:-dose or, in its case, adjust the power of the team of grinding to the production specified in the orders of work.

-Turn on and adjust the grinding equipment to working conditions.

-Apply the control of density, viscosity and residue to the light of mesh specified in the order of work, of the composition molturada.

-Stop the machine after reaching the characteristics of quality and production specified, then wiping it.

CE2.4 in a so-called practical of desleido of a composition of pasta ceramic, starting from the corresponding orders of work written:-dose them materials raw and the water in the quantity, the order and the form established in the procedure of work.

-Put in place and adjust the equipment of desleído to the specified working conditions.

-Apply the control of density, viscosity, residue in the light of the specified mesh and, where appropriate, the visual control of color, the watered-down composition.

-Stop the machine after reaching the specified quality of the composition characteristics, then wiping it.

CE2.5 identify the risks and safety of installations and machines employed and in practical cases, properly characterized, use of personal protective equipment specified.

CE2.6 describe procedures by which inform, orally or in writing, to his hierarchical superior of any incident that occurs in the grinding and desleído of ceramic bodies.

CE2.7 identify the model forms to fill out the required information with respect to the development and results of the work, and know to properly register the data generated.

C3: Perform the operations of conditioning of pastes for operation of forming ceramic products, according to established procedures.

CE3.1 identify and describe the main technologies of preparation of ceramic paste operation of forming.

CE3.2 in a so-called practical moist and, where appropriate, granulated or kneading of a ceramic powder obtained by grinding through a dry, from the corresponding written work orders:-adjust the input power of moist to the production specified in the work orders.

-Put in place and adjust to working conditions the equipment of moist, granular, and amassing.

-Apply the humidity control the obtained paste, according to the procedure specified in the work order.

-Stop the machine after reaching the specified quality of the composition characteristics, then wiping it.

CE3.3 in a practical course of filtroprensado and kneading of a ceramic slip, from the corresponding written work orders:-adjust the power of the filtroprensado team to the technical characteristics of the equipment specified in the work order.

-Start-up and adjust to working conditions filtroprensado equipment.

-Remove cakes obtained in accordance with specified procedures.

-Adjust the input power of kneading to the technical characteristics of the equipment described in the work order.

-Apply the humidity control the obtained paste, according to the procedure described in the work order.

-Stop the machine after reaching the specified quality of the composition characteristics, then wiping it.

CE3.4 in a practical course of atomized a ceramic slip from the corresponding written work orders:-adjust the pumping of slurry at the pressure specified in the work order.

-Adjust the temperature of the hot air to the values indicated on the work order.

-Apply the moisture control and the particle size distribution of the atomized according to procedures specified in the work order.

CE3.5 identify the risks and safety of installations and machines employed and, in practical cases properly characterized, use of personal protective equipment specified.

CE3.6 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in the preparation of the paste to the conditions of forming and starting, stopping and starting to point equipment and facilities.

CE3.7 identify the model forms to fill out the required information with respect to the development and results of the work, and know to properly register the data generated.

Skills whose acquisition must be completed in a real work environment: C2 with respect to CE2.1, CE2.2 and CE2.3; C3 CE3.2, CE3.3 and CE3.4.

Other skills: be responsible for the work that develops.

Keep the work area with the appropriate order and cleanliness degree required by the organization.

Interpret and execute work instructions.

Respect the procedures and the standards internal of the organization.

Contents: 1. pasta ceramics ceramic bodies: definition. Types of pasta. Criteria of classification.

Materials raw: description of clays and materials used in the composition of pasta.

2. storage and dosing of materials for the preparation of ceramic paste materials storage procedures. Conditions and conservation.

Machines, equipment, facilities and operation of the different elements of the reception and storage of materials.

Operations with the equipment for reception and storage of materials.

Operations of homogenization in eras and barns.

Procedures of transport of solids: pneumatic conveying. Conveyor belts and elevators.

Dispensers: types and performance.

Risk characteristic of facilities, equipment, machines and operating procedures of the manufacturing of ceramic paste operations.

Measures of prevention, protection and environmental.

3. grinding of ceramic paste grinding technologies: primary grinding, grinding for wet and dry grinding.

Grinding operations: Mills and milling facilities. Dosage, loading and unloading of mills. Grind control operations. Download, iron removal and screening.

4 Desleido of compositions of ceramic paste operations of desleído: ponds of desleído and turbodesleidores. Dosage, loading of materials. Order and procedures. Control operations of desleído. Download, iron removal and screening.

5 packaging of ceramic bodies for operation of forming operations with equipment for preparation of pasta from powders obtained by dry method: Humectado. Granules. Kneading.

Operations with equipment for preparation of pasta from powders obtained by wet: filtroprensado and kneaded. Atomized.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the operation with automatic equipment for preparation of ceramic bodies, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: operations with equipment automated of preparation of FRIT, pigments, GLAZED ceramics and ENGOBE level: 1 code: MF0647_1 associated with UC: operate with automatic equipment for preparation of frit, pigments and glazed ceramic and engobes duration: 120 hours capabilities and evaluation criteria: C1: describe the main processes of fabrication of Frits and ceramic glazes, classifying the different types.

CE1.1 identify and classify the different types of ceramic Frits depending on their main properties contributed to the enamels, uses and applications.

CE1.2 describe the processes of fabrication of Frits and (granillas) tile, its main basic operations and basic aspects of the technology employed.

CE1.3 describe the processes of elaboration of slips, glazes, inks and pellets, its main basic operations and basic aspects of the technology employed.

CE1.4 relate different types of chips available on the market with their trade names and types of ceramic products.

C2: Describe the main processes of manufacturing of ceramic pigments, classifying the different types.


CE2.1 identify different types of pigments according to their main properties contributed to enamels, its applications and uses.

CE2.2 describe the processes of manufacture of pigments, its main operations basic and them aspects basic of the technology employed.

CE2.3 relate the different types of pigments ceramic present in the market with its denominations commercial and with those types of products ceramic manufactured.

C3: Develop Frits and ceramic (granillas) tile according to established procedures.

CE3.1 in a so-called practical of manufacturing of a fried, starting from the corresponding orders of work and program of manufacturing:-apply the dosing automatically them materials, interpreting them leaves of composition.

-Apply the dosage manually the additives and components minority, interpreting them leaves of composition.

-Identify the major parameters of operation of the oven and register them in the printed corresponding.

-Identify the main situations out of control and anomalies that may arise in the merging process, automatic notices of equipment and information, safety and procedures emergency that should be followed.

-Bagging and tagging frit feeding and driving automatic equipments.

CE3.2 in a practical course of preparation of a crushed Frits, from the corresponding orders of labor and manufacturing program:-apply the dosing automatically Frits interpreting the composition leaves.

-Apply the automatic sifting of Frits and (granillas) tile.

-Apply the test of particle size distribution of Frits and (granillas) tile by sieving in series of sieves.

-Apply the bagging and labelling of the crushed Frits feeding and driving automatic equipments.

CE3.3 identify the risks and safety of installations and machines employed and, in practical cases properly characterized, use of personal protective equipment specified.

CE3.4 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in making frit or crushed Frits and start, stop and set-up of equipment and facilities.

C4: Elaborate ceramic pigments according to established procedures.

CE4.1 in a so-called practical of manufacturing of a pigment, starting from them orders of work and program of manufacturing:-dispense them materials, additives and components minority interpreting them leaves of composition and handling them teams of dosage.

-Identify the main parameters of operation of the oven and register them on the appropriate forms.

-Identify the main situations out of control and anomalies that may arise in the calcination process, automatic notices of the equipment and procedures of information and security emergency that should be followed.

-Apply the grinding, washing and drying of the pigment operating with the automatic equipment in accordance with established procedures.

-Bagging pigment, feeding and driving automatic equipments.

CE4.2 identify risks and safety of installations and machines employed and, in practical cases properly characterized, use of personal protective equipment specified.

CE4.3 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in the manufacture of ceramic pigments and start, stop and set-up of equipment and facilities.

C5: Elaborate ceramic glazes and engobes following established procedures.

CE5.1 in a practical course of making a slip or glaze, from the corresponding orders of labor and manufacturing program:-dispense materials, additives and minority components performing composition sheets and handling dosage equipment.

-Start the grinding equipment adjusted to working conditions.

-Stop the mill after reaching the specified quality of the composition characteristics, subsequently wiping.

-Apply control of density, viscosity and residue in the light of mesh, specified in the order of work, of the molturada composition.

-Apply drying enamel powered and operating properly with the dryer.

-Dry enamel bagging feeding and driving the automatic equipment, labeling it.

CE5.2 in a practical course of manufacture of a vitrificable ink, from the corresponding orders of labor and manufacturing program:-dispense materials and additives interpreting composition sheets.

-Start the mixing equipment and desleido adjusted to the conditions of work.

-Stop the team of desleído after reaching the specified composition quality features, subsequently wiping.

-Apply the density and viscosity control specified in the order of work, of the molturada composition.

-Bagging and tagging dry enamel feeding and driving automatic equipments.

CE5.3 in a practical course of manufacture of a glaze pelleting, from the corresponding orders of labor and manufacturing program:-dispense materials, additives and minority components performing composition sheets and handling dosage equipment.

-Identify the main parameters of operation of the equipment of heat treatment and register them on the appropriate forms.

-Identify the main situations out of control and anomalies that may arise in the pelleting process, automatic notices of the equipment and procedures of information and security emergency that should be followed.

CE5.4 identify the risks and safety of installations and machines employed and, in practical cases properly characterized, use of personal protective equipment specified.

CE5.5 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in the manufacture of inks, at startup, and ceramic glazes and engobes stop and set-up of equipment and facilities.

C6: Develop inks ceramics according to established procedures.

CE6.1 in a practical course of manufacture of a ceramic ink, from the corresponding orders of labor and manufacturing program:-dispense materials, additives and components, interpreting the composition leaves and managing teams of dosage.

-Put up the team of refined by adjusting it to the conditions of work.

-Start up the equipment of statues by adjusting it to the conditions of work.

-Stop teams after reaching the specified quality of the composition characteristics, subsequently wiping.

-Apply control compared to standard sample, density and viscosity, specified in the order of work, prepared composition.

CE6.2 identify the risks and safety of installations and machines employed and, in practical cases properly characterized, use of personal protective equipment specified.

CE6.3 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs at startup, and ceramic glazes and engobes manufacturing stopped and set-up of equipment and facilities.

Skills whose acquisition must be completed in a real work environment: C3 with respect to CE3.1 and CE3.2; C4 regarding CE4.1; C5 CE5.1, CE5.2 and CE5.3; C6 with respect to CE6.1.

Other skills: be responsible for the work that develops.

Complete the work within the stipulated deadlines.

Keep the work area with the appropriate order and cleanliness degree required by the organization.

Interpret and execute work instructions.

Respect the procedures and the internal rules of the organization.

Contents: 1. ceramic glazes definition. Types of ceramic glazes. Criteria of classification.

Properties and characteristics of use of ceramic glazes.

Main components of the ceramic glazes: fries, pigments, raw materials and additives.

2. storage and dosing of materials for the manufacture of pigments, Frits and ceramic glazes procedures for storage of materials. Conditions and conservation.

Machines, equipment, facilities and operation of the different elements of the reception and storage of materials.

Operations with the equipment for reception and storage of materials.

Operations of homogenization.

Procedures of transport of solids: pneumatic conveying. Conveyor belts and elevators.

Dispensers. Types and performance.

Risk characteristic of facilities, equipment, machines and operating procedures of the manufacturing operations of Frits, pigments, (granillas) tile and ceramic pellets.

Measures of prevention, protection and environmental.

3. preparation of vitrifiable inks for decorations of ceramic products operations of inlaying vitrifiable inks: dosage, loading of materials. Order and procedures. Control operations.

4 fabrication of ceramic glazes, Frits, (granillas) ceramic tile and ceramic pigments procedures for storage of materials used in glazes. Conditions and conservation.

Glaze grinding technologies: wet grinding.


Grinding operations: Mills and milling facilities. Dosage, load and download of mills. Grind control operations. Download, iron removal and screening.

Desleído of ceramic glazes: operations of desleído. Rafts of desleído and turbodesleidores.

Pelleting of glazes.

Criteria for classification of fries. Trade names.

Conditions of transportation, unloading, storage and conservation of raw materials for the manufacture of chips.

Manufacturing operations of fries: procedures and installations of dosing, transport and mixing of raw materials. Frits melters driving operations. Frits cooling systems.

(Granillas) tile. Applications industrial and effects decorative.

Operations of manufacture of (granillas) tile. Procedures and installations of dosing, transportation, mixing and sieving.

Engobes.

Criteria of classification of pigments. Denominations commercial.

Conditions of transportation, unloading, storage and conservation of raw materials for the manufacture of pigments.

Manufacturing operations of pigments: procedures and installations of dosing, transport and mixing of raw materials. Pigments calcination furnaces driving operations. Grinding and washing of pigments.

5 selection, packing and labelling of Frits, pigments, (granillas) tile and ceramic pellets criteria for labelling and packaging.

Operations with automatic equipment of packed and labeling of Frits, pigments, (granillas) tile and ceramic pellets.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the operation with automatic equipment for preparation of frit, pigments and glazed ceramic and engobes, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: operations with equipment automatic manufacturing of products ceramic formed level: 1 code: MF0648_1 associated with UC: operate with automatic equipment of manufacture of formed ceramic products duration: 120 hours capabilities and evaluation criteria: C1: identify, describing them, the main processes of manufacture of ceramic products.

CE1.1 classify the different types of ceramic products based on its major properties, applications and uses.

CE1.2 describe the most significant basic operations of the manufacturing process of ceramic products.

CE1.3 identify core technologies of manufacture of ceramic products and relate them to the main ceramic products present on the market.

CE1.4 identify main defects in the manufacturing process of formed ceramic products.

C2: Shaping and drying ceramic products from manufacturing and ceramic bodies previously prepared technical instructions.

CE2.1 describe the techniques of forming ceramic products, linking them with the used industrial equipment and the main types of ceramic products.

CE2.2 in a practical course of forming ceramic products by extrusion of previously prepared pasta from the corresponding work order:-identify the media and select the necessary supplies.

-Fit the required nozzle according to the product to be obtained.

-Prepare, adjust and take to working conditions the mixer, the extruder and the cutting unit.

-Modify, following technical instructions, some process parameters, as the power and pressure of extruded or the flow of power.

-Obtain the product formed in accordance with the required specifications.

-Dry the products obtained.

-Apply the tests necessary for the control of the operation: the paste humidity; Dimensions of extruded parts and bulk density obtained parts green.

-Stop the machine after reaching the specified quality of the composition characteristics, then wiping it.

CE2.3 in a practical course of forming ceramic products by prensado-calibrado pasta previously prepared, from the corresponding work order:-identify the media and select the necessary supplies.

-Fit the molds, rollers or die, according to the product to be obtained.

-Prepare, adjust and implement working conditions equipment of calibration.

-Obtain the product formed in accordance with the required specifications.

-Dry the products obtained.

-Apply the tests necessary for the operation control: moisture dough, dimensions of the obtained pieces, bulk density in the obtained pieces green.

-Stop the machine after reach the characteristics of quality of the composition specified, cleaning it later.

CE2.4 in a so-called practical of forming of products ceramic through pressed in semi-dry, starting from the corresponding order of work:-identify the media and select them useful necessary.

-Prepare, adjust and carry to the conditions of work the equipment of conformation and dried.

-Modify, following instructions technical, some parameters of process, as the pressure of pressing, the thickness of the piece pressed or the number of cycles by min of the press.

-Obtain the product formed in accordance with the specifications required.

-Dry the products obtained.

-Apply them trials necessary for the control of the operation: humidity of the pasta, distribution grading of the pasta by sieved in series of sieves, thickness of them parts obtained.

-Bulk density in green and dry obtained parts.

-Stop the machine after reaching the characteristics of quality and production specified, then wiping it.

CE2.5 in a practical course of forming ceramic products by casting suspensions previously prepared, from the corresponding work order:-identify the media and select the necessary supplies.

-Clean and assemble the necessary moulds.

-Place the molds online casting.

-Put the slip to the specified working conditions.

-Develop molds feeding system.

-Control the time of casting, remove molds then remove the molded parts.

-Apply the smoothing of surfaces.

-Dry the products obtained.

-Clean, dry, and store employees molds.

-Apply the tests necessary for the control of the operation: dimensions of the obtained pieces, bulk density in the obtained pieces green.

-Stop the machine after reaching the specified quality of the composition characteristics, then wiping it.

CE2.6 identify the risks and safety of installations and machines employed and use the specified personal protective equipment.

CE2.7 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in forming and drying of ceramic products, and start, stop and start operations to equipment and facilities.

CE2.8 identify the model forms to fill out the required information with respect to the development and results of the work, and properly register the data generated.

C3: Glazing ceramic products through management and driving of automated equipment.

CE3.1 describe the main techniques of glazing of ceramic products, related to the used industrial equipment.

CE3.2 in a practical course of glazed ceramic products by application of enamel shade, application of powdered enamel or automatic dip in glaze, from the corresponding work order:-identify the media and select the necessary supplies.

-Assemble machine enameling, selecting components (type of disks, pistols, nozzles, etc.) depending on the type of product to glazing and technical characteristics of the enamelled.

-Put the slip of enamel to the density and viscosity established in the work order.

-To reach the surface of the products to glazing to the characteristics of the glazing.

-Put the machine for the application of enamels to the specified working conditions.

-Get parts enamelled according to specified conditions.

-Apply the tests necessary for the control of the operation: controls on the slip, weight control applied enamel, visual control of the appearance of the applied glaze.

CE3.3 identify the risks and safety of installations and machines employed and use the specified personal protective equipment.


CE3.4 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in operations of glazing of ceramic products and start, stop and tuning equipment and facilities.

CE3.5 identify the model forms to fill out the required information with respect to the development and results of the work, and properly register the data generated.

C4: Decorate ceramic products through automatic application of vitrifiable suspensions.

CE4.1 describe the main techniques of decoration of ceramic products through automatic application of vitrifiable suspensions relating them with decorations obtained and used industrial equipment.

CE4.2 in a so-called practical of decoration of products ceramic through application silkscreen automatic of inks vitrifiable, starting from the corresponding order of work:-identify the media and select them useful needed.

-Preparing machine screen.

-To reach the surface of the products to etch.

-Prepare the serigraph ink density and viscosity required in the work order.

-Replace the ink and its distribution.

-Get parts silk-screened in accordance with specified conditions.

-Apply the visual control of the appearance of screen-printed pieces.

CE4.3 in a practical course of decoration of ceramic products by flexo, tampo printing or intaglio printing, from the corresponding work order:-identify the media and select the necessary supplies.

-Clean, prepare and maintain automatic decoration using flexography, printing or intaglio printing machine.

-To reach the surface of the products to decorate.

-Conditioned enamel to the density and viscosity required in the work order.

-Get parts decorated according to the specified conditions.

-Apply the visual control of the appearance of the decorated pieces.

CE4.4 in a so-called practical of decoration of products ceramic by injection of inks vitrifiable, starting from the corresponding order of work:-identify the media and select them useful needed.

-Prepare the machine for injection.

-To reach the surface of the products to decorate.

-Obtain parts decorated in accordance with the conditions specified.

-Apply the control visual of the appearance of the parts decorated.

CE4.5 identify the risks and conditions of security of the facilities and machines employed and use them teams of protection individual specified.

CE4.6 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in the operations of decoration of ceramic products and in the boot, stop and set-up of equipment and facilities.

CE4.7 identify models of forms to fill out the required information with respect to the development and results of the work, and properly register the data generated.

C5: Decorating ceramics using in dry applications.

CE5.1 describe the main techniques of decoration of ceramic products using in dry applications relating them with decorations obtained and used industrial equipment.

CE5.2 in a practical course of decoration of ceramic products through the automatic application of decals vitrifiable, from the corresponding work order:-identify the media and select the necessary supplies.

-Prepare the machine for application of decals.

-Winterize decals them to the specified working conditions.

-Condition the surface of those products to decorate to the features of the application.

-Get parts decorated according to the specified conditions.

-Apply the visual control of the appearance of calca it applied.

CE5.3 in a so-called practical decoration of ceramic tiles by dry applications, or brushed from the corresponding work order:-identify the media and select the necessary supplies.

-Prepare application dry machine.

-To reach the surface of the products to decorate.

-Conditioned enamel to the density and viscosity required in the work order.

-Get parts decorated according to the specified conditions.

-Apply the visual control of the appearance of the decorated pieces.

CE5.4 identify the risks and safety of installations and machines employed and use the specified personal protective equipment.

CE5.5 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in the operations of decoration of ceramic products and in the boot, stop and set-up of equipment and facilities.

CE5.6 identify the model forms to fill out the required information with respect to the development and results of the work, and properly register the data generated.

C6: Bake ceramic products through management and leadership of ovens and automatic loading and unloading equipment.

CE6.1 identify and describe the main stages of the cooking process, and relate them to the parties and oven equipment.

CE6.2 in a practical course of firing of ceramic products, from the corresponding work order:-have dried, raw or finished material in such a way to facilitate their identification and avoid its deterioration and contamination.

-Operate the furnace charging equipment, whereas the production of this.

-Apply self-maintenance operations specified in the work order.

-Check that the temperature of the points of control established is adjusts to the indicated in the instructions of work.

-Operate with the equipment of download from the oven.

-Apply them trials and controls in the product finish indicated in the order of work: control visual of appearance, controls dimensional of the parts cooked.

CE6.3 identify them risks and conditions of security of the facilities and machines employed and, in cases practical properly characterized, use them teams of protection individual specified.

CE6.4 describe procedures of flow of information by which inform, orally or by written, of any incidence that is produce in boot / stop, put point-to-point and operation of the oven, and the equipment of input and output.

CE6.5 identify them models of forms for complete the information required concerning the development and results of the work and register correctly the data generated.

C7: polishing, cutting, grinding and netting products ceramic, according to procedures established.

CE7.1 identify and describe the main equipment of mechanical treatments on finished ceramic products.

CE7.2 in a practical course grinding of ceramic products, from the corresponding work order:-identify the media and select the necessary supplies.

-Set the ideal sequence of operations needed.

-Put together the polishing machine.

-Apply the mechanical polishing operations necessary for the obtaining of the product described in the work with the technical characteristics established orders.

-Apply the visual control of the appearance of the obtained pieces.

-Apply self-maintenance operations specified in the work order.

CE7.3 in a practical course of cutting and grinding of ceramic products, from the corresponding work order:-identify the media and select the necessary supplies.

-Set the ideal sequence of operations needed.

-To develop the cutting and grinding machines.

-Apply the mechanical operations of cutting and grinding necessary for the obtaining of the product described in the work with the technical and dimensional characteristics established orders.

-Apply the control visual of the appearance of the parts obtained.

-Apply the operations of self-maintenance indicated in the order of work.

CE7.4 in a so-called practical of meshing of mosaic, starting from the corresponding order of work:-identify the media and select them useful needed.

-Establish the sequence suitable for operations necessary.

-Put to the machines of meshing.

-Apply the operations mechanical of meshing necessary for the obtaining of the product described in the orders of work with them features aesthetic and dimensional established.

-Apply the control visual of the appearance of the parts obtained.

-Apply the operations of self-maintenance indicated in the order of work.

CE7.5 identify them risks and conditions of security of the facilities and machines employed and, in cases practical properly characterized, use them teams of protection individual specified.

CE7.6 describe procedures for the flow of information by which inform, orally or in writing, of any incident that occurs in start/stop, set-up and operation of the equipment of mechanical treatment of finished ceramic products.

CE7.7 identify them models of forms for complete the information required concerning the development and results of the work and register correctly the data generated.

C8: classified, packed and labelled products ceramic, according to procedures established.

CE8.1 in a so-called practical of selection, labeled and packed of products ceramic finishes, starting from the corresponding order of work:


-Identify and describe the main elements of automatic classification equipment selection.

-Describe the quality, selection, labeling and packaging criteria derived from the work order.

-Provide materials finishes properly to facilitate their identification and prevent its deterioration.

-Select ceramic products in accordance with the criteria of quality, with the help, if necessary of standard parts.

-Identify and describe the elements and criteria of labelling of those products ceramic classified.

-Prepare and put to the machine of tagged and packed of products ceramic.

-Check the selected products and fill in the parts of production and control laid down in the work order.

CE8.2 identify them risks and conditions of security of the facilities and machines employed and, in cases practical properly characterized, use them teams of protection individual specified.

CE8.3 describe procedures by which inform, orally or by written, to your upper hierarchical of any incidence that is produce in boot / stop, put to and operation of them teams of selection, packed and labeling of products ceramic.

CE8.4 identify them models of forms for complete the information required concerning the development and results of the work and register correctly the data generated.

Skills whose acquisition must be completed in a real work environment: C2 concerning CE2.2, CE2.3, CE2.4 and CE2.5; C3 CE3.2 and CE3.3; C4 CE4.2, CE4.3, CE4.4 and CE4.5; C5 CE5.2, CE5.3 and CE5.4; C6 CE6.2 and CE6.3; C7 CE7.2, CE7.3, CE7.4 and CE7.5; C8 CE8.1, CE8.2 and CE8.3.

Other skills: be responsible for the work that develops.

Keep the work area with the appropriate degree of order and cleanliness.

Respect the procedures and the internal rules of the company.

Habituate it to the rhythm of work of the company.

Contents: 1. ceramic products definition. Types of ceramic products. Criteria of classification.

Properties and characteristics of use of ceramic products.

2 forming and drying of ceramic products, techniques of forming used in the ceramic industry: products obtained.

Pasta controls: humidity control. Control of particle size by number of screens. Slurry controls: density and viscosity.

Controls of products formed: dimensional controls. Green or dry apparent density control.

Formed in semi-dry. Pressing: pressed ceramic tiles: setting pressure of pressing and thickness of the pressed specimen. Control and dry pressed tiles.

Made of plastic. Extrusion: extrusion of ceramic products (terrazzo, bricks, Hollow bricks, etc.): the nozzle Assembly and extrusion pressure adjustment. Control and drying of the extruded parts.

Made of plastic. Calibration: calibration of ceramic products (plates, bowls, insulators, etc.): sweep mounting. Control and calibrated parts drying.

Made of plastic. Pressing: pressed plastic ceramics (tiles, dishes, pots, etc.): setting pressure of pressing and thickness of the pressed specimen. Control and drying of the presswork.

Formed by casting: Assembly of sweep, rolls and moulds. Assembly of moulds and casting line array. Fill molds. Emptied and unmolding. Cleaning, drying and control of moulds. Control and drying of formed parts.

Drying of ceramic products: types of drying. Loading, handling and unloading of an industrial dryer.

3. glazed and decoration of products ceramic controls of enamels and inks vitrifiable and its application: control of density. Control of viscosity. Control of weight of enamel applied.

Techniques of glazed automatic employed in it industry ceramics: glazed through immersion. Glazed with curtain. Glazed by drip and spray.

Techniques of decoration automatic employed in the industry ceramics: application of decals vitrifiable. Screen printed. Flexo printing and rotogravure. Application of vitrifiable die by injection. In dry applications.

4 cooking and mechanical treatment of basic aspects of a cycle of firing of ceramic products ceramic products. Practical examples.

Cooking techniques used in the ceramics industry.

Ceramic kilns: description and operation. Cooking programs.

Cutting and grinding.

Polished.

Mesh mosaic.

5. selection, packing and labelling of ceramic products quality, selection criteria, labelling and packaging.

Automatic selection of ceramic products equipment operations.

Operations with automatic equipment of packaging, packaging and labeling of ceramic products.

Risk characteristic of facilities, equipment, machines and operating procedures of the manufacturing of ceramic products operations.

Measures of prevention, protection, and environmental.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the operation with automatic equipment of manufacture of formed ceramic products, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex V professional qualification: Operations of reproduction MANUAL or semi-automatic of products ceramic family career: glass and ceramic level: 1 code: VIC205_1 competition general operations manual or semiautomatic feeding of molded, glazed decoration and firing of ceramic products, based on designs and models established, following the technical instructions and ensuring the quality and safety of the operations.

Competition UC0649_1 units: forming ceramic products by casting and moulds UC0650_1 play: shaping ceramic products manual or semi-automated moulded from plastic masses UC0651_1: perform the manual application of glazes and decorations in ceramic products UC0652_1: perform loading, firing and unloading of ovens for the manual or semi-automatic manufacture of ceramic products, environment professional scope professional develops his professional activity in areas of reproduction enamelled decoration and manual or semi-automatic firing of ceramic products, dedicated to the manufacture of ceramics, in entities of private nature, micro-enterprises or small and medium-sized companies, both on their own as alien, regardless of its legal form. It develops its activity depending on your case, functional and/or hierarchical from a superior. In the development of the professional activity apply the principles of universal accessibility in accordance with the applicable legislation.

Sectors production is located in the productive sector of ceramics, in the sector of manufacture of ceramic vajilleria, decoration of tiles to third fire', health, small brick factories, articles for home and decoration and craft workshops.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Ceramic molding: colanders, editors, punchers operators of plastic pressing workers of lathe of calibrated workers of pottery workers in line for BREW operators in manufacturing and maintenance of ceramic molds operatives extruder and kneading machine operators oven and dryer painters of decoration line manual training associate (360 hours) training modules MF0649_1 ceramic products: casting of ceramic products and moulds (90 hours) MF0650_1 reproduction : Manual and semi-automatic moulding of ceramic products from pasta in plastic State (120 hours) MF0651_1: glazed and manual decoration of ceramic products (90 hours) MF0652_1: firing of ceramic products (60 hours) unit of competition 1: conform products ceramic by cast and play mould level: 1 code: UC0649_1 realizations professionals and completion criteria: RP 1: set the slip for casting in accordance with the procedures and quality conditions, complying with the applicable rules of prevention of occupational hazards and environmental protection.

1.1 CR agenda and shape of addition of raw materials, water and additives correspond to stated in operating procedures.

CR 1.2 the slip with the conditions specified for ceramic products by casting, density, viscosity and particle size distribution is obtained by mixing and homogenizing the raw materials, water and additives.


CR 1.3 specified characteristics of the paste are achieved by sifting it with sieve selected and assembled in accordance with the procedures and quality conditions.

CR 1.4 values specified in the process parameters are obtained by controlling the density and the viscosity of the slurry.

1.5 CR sieved residue sludge from cleaning of tanks and equipment of desleído are treated as established by the company, complying with the applicable rules.

CR 1.6 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

RP 2: Prepare the moulds for forming ceramic products by casting and plastic masses according to the procedures and conditions of quality, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 molds for casting are made preparing the plaster or synthetic resin and using the matrix and tools and listed useful.

CR 2.2 molds for casting are prepared by applying release agent, in accordance with established procedures.

CR 2.3 Assembly of the components of the mould is carried out taking into account the time, order and the way specified in the procedures.

CR 2.4 cleaning, handling and drying of the moulds is avoiding damage and losses in their quality and compliance with the applicable rules.

CR 2.5 molds are stored by identifying them and allowing its fast location and conservation.

2.6 CR clothing and work teams and the area under the responsibility of the personal operator are kept clean and tidy.

3 RP: Carrying out casting for ceramic products, obtaining production and established quality and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 3.1 them operations of filled, emptied and unmold is carried out, allowing the elaboration of parts ceramics in accordance with the features of quality demanded.

CR 3.2 the time of brewing is corresponds with the specified in those procedures.

CR 3.3 residues of brewing and from molds empty slip are treated as established by the company.

CR 3.4 them parts ceramics composite is made sticking and riding components in accordance with the characteristics of quality specified.

CR 3.5 the logo of the company is applied through printed or decal, following the procedures established.

CR 3.6 the clothing and equipment of work and the area under the responsibility of the personal operator is maintain, clean and ordered.

4 RP: Dry products formed by casting to produce ceramic items, making loading and unloading of parts and control of the drying conditions and ensuring the quality of the product.

4.1 CR placement and arrangement of the parts in the dryer or in the area of drying, when this is done outdoors, and the distribution of brackets and braces is carried out taking into account the contractions of drying that will experience the pieces to dry, all workpieces ventilation and the prevention of defects associated with the operation.

CR 4.2 implementation of the dryer or, in your case, the conditioning of the drying zone, is carried out according to the procedure of the preset, complying with the applicable rules.

CR 4.3 non-conforming parts are detected visually controlling products dried and, if necessary, correcting anomalies and deviations in the process of forming and drying in accordance with specified procedures.

CR 4.4 dried products are discharged, transporting them and storing them in conditions of safety, avoiding damage and alterations.

CR 4.5 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

Professional context: means of production: clays and ground degreaser raw materials. Water. Desfloculantes, binders, plasticisers, dyestuffs. Matrices. Plaster and polymers for the production of moulds. Different light mesh fabrics. Refractory. Mills. Mold release. Agitators-desleidores. Sieves. Useful for the control of the density and viscosity. Iron removal systems. Tools for the manufacture of molds such as wood or teflon, chisels, clamps and rubber sheets. Tools for injection molding, Assembly and reviewed as cutters, vaciadoras, spatulas, brushes, planers and dies. Dryer.

Products and results: moulds for the manufacture of ceramic products by casting and for plastic masses. Ceramic container, amphorae and semiartesanales medical devices products. Ceramic tableware and manufactured objects of adornment.

Used or generated information: diagrams and sketches of the products to conform. Specifications of the materials used. Manufacturing programs, manuals of procedures and technical instructions. Work orders from the Manager of the section and control sheets, prints and parts of incidents. Applicable legislation on occupational health and environmental protection.

Unit 2 competition: Conform products ceramic by MOULDING MANUAL or semi-automatic to from mass plastic level: 1 code: UC0650_1 realizations professionals and completion criteria: RP 1: prepare the ceramic paste under the conditions indicated for its forming, in accordance with the procedures and conditions of quality and in compliance with the applicable rules of safety and environmental protection.

1.1 CR the degree of homogeneity, humidity and the absence of entrained air, needed for operation of forming plastic State, are guaranteed by mixing and hand kneading the dough.

CR 1.2 the degree of homogeneity, humidity and the absence of entrained air, necessary for the operation of forming plastic State, regulating and controlling the parameters of operation of the mixer and extruder are ensured.

1.3 CR ensure the maintenance of the characteristics of quality moulding in plastic State packaging and storing the pellets of pasta prepared according to the conditions laid down.

CR 1.4 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

2 RP: Apply manual or semi-automatic moulding of plastic masses techniques for forming ceramic products, getting established production and quality and compliance with the applicable rules of safety and environmental protection.

CR 2.1 clay plates are made with thickness set by drawing with roller or by using rolling mill, according to the procedures.

CR 2.2 ceramic pieces are made using manual operations of forming ceramic products using the techniques of moulding with lathe of Potter, molding plates, tiles or tiles, mold open or stretched and cutting of plates of clay and molding «grip» about mould, obtaining established production and quality and compliance with the applicable rules.

CR 2.3 ceramic pieces are made by applying operations of semi-automatic forming ceramic products using the techniques of moulding plates, tiles or tiles by extrusion, of calibrated in lathe of Potter and pressed moulding of plastic masses, obtaining established production and quality and complying with the applicable rules.

CR 2.4 handles, spouts, or elements of ornament in plastic State stick following the established procedures.

CR 2.5 the company logo is applied by stamping or decal, following established procedures.

CR 2.6 part finish ensures retorneando base and the smoothing surfaces getting established production and quality and complying with the applicable rules.

CR 2.7 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

3 RP: Dry products formed by moulding to produce ceramic items, making loading and unloading of parts and control of the drying conditions, ensuring product quality and compliance with the applicable rules of safety and environmental protection.

CR 3.1 the location of parts in the dryer and the distribution of brackets and braces are made taking into account the contractions of drying and ventilation of all parts and preventing defects associated with the operation.

CR 3.2 conditioning of the drying zone, is carried out according to the procedure of the preset, complying with the applicable rules.

CR 3.3 non-conforming parts are detected visually controlling products dried and, if necessary, correcting anomalies and deviations in the process of forming and drying in accordance with specified procedures.

CR 3.4 dried products are discharged, transporting them and storing them in conditions of safety, avoiding damage and alterations.

CR 3.5 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

Professional context: means of production:


Ceramic with different degree of moisture paste. Moulds for the manufacture of ceramic products. Computer cutting of pellas. Kneader, extruder, press manual or semi-automatic for the pressing of plastic masses, Potter's wheel. Team of calibrated adaptable to Potter lathes. Tools for injection molding, Assembly and reviewed, such as cutters, vaciadoras, spatulas, brushes, planers, die roll, strips of different thickness, adjustable laminator, among others. Dryer. Brackets and braces for drying. Useful to print logos and decals. Thermo balances and microwave.

Products and results: ceramic container products. Ceramic tableware. Plates and tiles. Mural ceramic. Manufactured objects of adornment.

Information used or generated: diagrams and sketches of the products to conform. Specifications of the materials employees. Programs of manufacturing, manual of procedures and instructions techniques. Work orders from the Manager of the section and control sheets, prints and parts of incidents. Standards of occupational health and environmental protection.

Unit 3 competition: Make the application MANUAL of GLAZES and decorations to ceramic products level: 1 code: UC0651_1 realizations professionals and completion criteria: RP 1: condition glazes, engobes, inks, clays Prime, colors and soluble salts for glazing or decorating ceramic products in accordance with the procedures and quality conditions.

CR 1.1 Prime clays obtained sedimented during the indicated time dispersed and diluted clay suspensions and collecting and densifying the fraction not deposited in accordance with the procedures and conditions of quality established.

CR 1.2 suspensions of glazes, engobes, screenprinting inks and colors are obtained by mixing and homogenizing the raw materials, water and additives, in accordance with the procedures and quality conditions.

CR 1.3 dissolutions with the specified concentration are obtained by dosing the quantities of soluble salts and water, in accordance with the procedures and quality conditions.

CR 1.4 suspensions of glazes, engobes, screenprinting inks and colors with the specified characteristics are obtained by selecting and mounting sieve and the problem of sieved according to established procedures and complying with the applicable rules.

CR 1.5 emptying of the suspension or dissolution of salt soluble in the deposit and its identification is carried out according to the established procedure.

CR 1.6 specified technical characteristics of suspensions and solutions prepared are checked, by visually comparing glazes, engobes, inks, clays Prime, colors and soluble salts with muestras-patron applications.

CR 1.7 them features technical specified of the suspensions and solutions prepared is check, comparing visually applications of glazes, engobes, inks screenprinting, colors and salts soluble with samples pattern.

CR 1.8 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

2 RP: Apply glaze to decorate ceramic products by means of manual or semi-automatic procedures established production and quality and compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 quality of the glazing is guaranteed preparing products and obtaining a clean dust, grease or other products.

CR 2.2 application of glazes and engobes is carried out through the use of tools or means indicated or with the help of machines and semi-automatic equipment, in accordance with established procedures and obtaining the required quality.

CR 2.3 glazed operations are performed using means of protection and complying with the applicable rules.

CR 2.4 non-conforming parts are detected visually controlling products glazed and, where appropriate, treating them according to the procedures established by the company.

CR 2.5 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

3 RP: Use manual or semi-automatic procedures for decorating ceramic products, getting established production and quality and compliance with the applicable rules of safety and environmental protection.

CR 3.1 the quality of decoration is guaranteed preparing products and obtaining a clean dust, grease or other products.

CR 3.2 Guide for the decoration of the piece is obtained by selecting and placing the template and applying charcoal by stencil.

CR 3.3 decorations using the scaled or airbrushing technique are achieved by selecting and arranging the template.

CR 3.4 using the technique of Silkscreen decorations are achieved by selecting and arranging the display.

CR 3.5 decorated product is obtained through the preparation and implementation of the decal, guaranteeing compliance with required quality parameters.

3.6 CR the application of suspensions of colored glazes, inks, engobes and Prime clays and of solutions of soluble salts, using techniques of brushwork, serigraphy, climbing or airbrushing of the screenprinting inks is carried out using tools, machines and semi-automatic equipment, in accordance with established procedures and obtaining the indicated quality CR 3.7 application defects detected visually controlling decorated products and , if necessary, correcting them according to specified procedures.

CR 3.8 decoration operations are performed with the appropriate personal protective equipment comply with the applicable rules.

CR 3.9 the conditions of operation and maintenance are achieved by keeping the cleaning and, where appropriate, oiling machines, tooling and tools, complying with the applicable rules.

Professional context: means of production: ground enamels and Engobes. Water. Desfloculantes, binders, plasticisers and dyes. Ceramic pigments, inks and solutions of soluble salts. Vitrifiable decals. Agitators-desleidores. Sieves. Different light mesh fabrics. Pycnometer liquids, balance, fall viscometer, sieves control, glazed skid and brushes. Cabin for manual application of glazes. Airbrush. Air compressor. Screen printing screens. Templates for demises or airbrushing. Stencil templates. Charcoal. Head for the manual application of serigraphs.

Products and results: ceramic container products. Ceramic tableware. Plates and tiles. Mural ceramic. Objects of adornment manufactured, glazed and decorated.

Used or generated information: diagrams and sketches of the products to conform. Specifications of the materials used. Manufacturing programs, manuals of procedures and technical instructions. Work orders from the Manager of the section and control sheets, prints and parts of incidents. Legislation concerning prevention in occupational health and environmental protection. Models and original samples for decoration.

Unit 4 competition: Perform load, cooking and unloading of ovens for LA manufacture MANUAL or semi-automatic of products ceramic level: 1 code: UC0652_1 realizations professionals and completion criteria: RP 1: load the oven baking ceramic products as specified in the information process, achieving established quality and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 furnace is loaded, selecting and providing refractory materials of generator according to the technical instructions and comply with the applicable rules.

CR 1.2 residual humidity of products ready for cooking is checked visually, achieving established quality.

CR 1.3 the bases of the enamelled products are cleaned, placing refractory separators to prevent products from sticking to the generator plates.

CR 1.4 placement of products on the inside of the oven is made by considering the maximum use of the space available, the correct movement of gases and homogenization temperatures.

1.5 CR revision and cleaning carts, plates and brackets of generator and protection of stowage with slip refractory materials is carried out, ensuring the load and cooking products under the established conditions of quality.

CR 1.6 loading the oven and cleaning of the generator and oven elements are carried out using the means of personal protection indicated and complying with the applicable rules.

1.7 CR clothing and work teams and the area under the responsibility of the personal operator are kept clean and tidy.

2 RP: Carrying out selection and control of cooking and operation and discharge of the furnace cycle baking ceramic products according to the technical instructions received, ensuring product quality and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 of the cooking cycle is selected taking into account the characteristics of the material to cook and, if necessary, available in the oven.


CR 2.2 manufactured ceramic products are cooked having parts in the inside of the oven's form and selecting the cooking cycle.

CR 2.3 the temperatures in the interior of the oven are controlled regularly by thermocouples, measuring optical or other means of control such as cones and rings pyrometric, verifying performance and compliance with the applicable rules.

CR 2.4 opening and unloading the oven are carried out considering the temperature inside the oven, avoiding parts to suffer losses in their quality and compliance with the applicable rules.

CR 2.5 furnace discharge operations are performed with the means of personal protection indicated and in compliance with the applicable rules.

CR 2.6 the State of the valves of gas and electrical switches, pipes and gas alarms and security devices are reviewed, ensuring the maintenance of the conditions of security of the facilities and compliance with the applicable rules.

CR 2.7 the clothing and equipment of work and the area under the responsibility of the personal operator is maintain clean and ordered.

RP 3: perform operations for control, review, classify and packing products ceramic cooked, in accordance with the specifications of quality established and fulfilling it normative applicable of prevention of risks labor and protection environmental.

CR 3.1 cooked items are controlled visually detecting non-compliant products and correcting potential anomalies deviations in the process in accordance with the specified procedures.

CR 3.2 the imperfections not press in them products cooked is eliminated by applying the treatment mechanical of reviewed and polishing of edges and surfaces.

CR 3.3 the material is classified according to the procedures and instructions techniques established.

CR 3.4 the protection and identification of the product is ensures packing and labeling them products finished to facilitate its handling and transport.

3.5 CR operations of reviewed, classification and packed cooked products are carried out with the appropriate personal protective equipment and in compliance with the applicable rules.

CR 3.6 work under the responsibility of the operator area stays clean and tidy.

Professional context: means of production: ceramic products. Discontinuous furnaces, front, top-load or by cart, with thermocouples, scheduler and built-in cooking cycles. Wagons, continuous gas or electric ovens with thermocouples, scheduler and built-in cooking cycles. Measuring optical temperature. Cones and rings material generator pyrometric as bases, brackets and firebrick plates. Refractory engobes for the conditioning of stowage plates. Mechanical treatment equipment of reviewed and polished. Material of packed and labeled.

Products and results: glazed or not obtained by means of single-fired ceramic products. Ceramic glazed and decorated double-bonded products. Ceramic products decorated to third fire'.

Used or generated information: specifications of the materials used. Programs of manufacturing, manual of procedures and instructions techniques. Work orders from the Manager of the section and control sheets, prints and parts of incidents. Cooking cycles. Existing legislation on occupational health and environmental protection.

TRAINING module 1: casting of products ceramic and reproduction of mold level: 1 code: MF0649_1 associated with UC: shaping ceramic products by casting and playing molds duration: 90 hours capabilities and evaluation criteria: C1: identify the techniques and procedures of manual manufacture of ceramic products by casting, describing their main characteristics.

CE1.1 describe the techniques and procedures of manual or semi-automatic manufacture of ceramic products by casting classifying them according to their technological characteristics and the products obtained.

CE1.2 to describe the major risks and measures and safety equipment that must be used in the development manual of molds, preparation of slurry and forming ceramic products by casting.

CE1.3 in a practical course of identification of ceramic techniques from samples of different ceramic products formed by casting:-relate ceramic products with the type of mold and the mold preparation procedures employed.

-Identify the main operations necessary for the manufacture of each product.

-Identify useful machines and tools for the development of each and every product.

C2: Play moulds for the production of ceramic products by casting or molding of plastic masses.

CE2.1 list the basics of different types of plasters and of synthetic resins, describing the preparation of ceramic molds and matrices.

CE2.2 describe development of arrays preparing molds from a given model.

CE2.3 describe the process of reproduction of mold starting from already prepared matrices and identify, by means of a sketch, cutting suitable for the manufacture of each component of the mould.

CE2.4 in a practical course of preparation of a mold from a given matrix:-select and prepare tools and materials.

-Select and assemble each of the components of the matrix.

-To develop each of the components of the mould in the required conditions of quality.

-Assembling elaborate mold.

-Dry the assembled cast.

C3: Condition ceramic slurry to obtain ceramic products by casting, in accordance with the procedures and quality conditions.

CE3.1 describe the techniques and procedures of preparation and conditioning of slurry for casting, considering the materials used and the equipment and tools needed.

CE3.2 identify major additives used in the preparation of slurry for BREW to describing the essential aspects of its role in them.

CE3.3 describe the variables that need to control in the process of preparation of slurry for casting, the procedure followed for its control and the necessary equipment.

CE3.4 in a practical course of preparation of a slip for casting, from technical information:-measure the density, viscosity and rejection of the slip and compare it with the standards established in the procedures.

-Select and prepare the materials and tools suitable for the adjustment of the slip.

-Adjust the density and viscosity by adding water or any additive necessary.

-Adjust, if necessary, the density, by mixing with a slip of the same composition and denser.

-Check the adjustment of the slip prepared to them conditions of work specified.

C4: comply products ceramic by cast from moulds previously prepared and conditioned.

CE4.1 describe the sequence of operations, them procedures, them tools and them equipment necessary for the development manual of products ceramic by casting hollow.

CE4.2 in a so-called practical of forming of products ceramic through casting, starting from them orders of work oral or written and of a model in ceramic or in sketch:-select, assemble and prepare the mold to them conditions of work.

-Pour the slip in the conditions of work specified.

-Pour it slip excess a time proven that the time of casting is the right for the obtaining of the thickness of wall required, in accordance with the orders of work.

-Remove the part and clean and dry the mold.

-In his case, assemble the parts and review them.

C5: Dry ceramic products obtained by casting.

CE5.1 describe the main factors to consider for the natural drying process, open enclosures, ceramic materials.

CE5.2 in a so-called practical of dried forced of products ceramic obtained through casting, starting from orders of work oral or written:-select and prepare them trays, stands and useful for the provision of them parts in the dryer.

-Transport and place the parts in the dryer, so is ensure its correct ventilation and distribution of temperatures.

-Select the parameters of dried (temperature, aeration forced) and carry out the drying.

-Download the dryer.

C6: describe the main defects related with them operations of forming of products ceramic by casting.

CE6.1 describe the main criteria of classification of defects related with the cast and dried.

CE6.2 in a so-called practical of identification of defects in products ceramic starting from products ceramic with defects of manufacturing attributable to the operations of casting and drying:-identify and describe them defects of manufacture.

-To assess the severity of the defects identified on the basis of the quality of the finished product.

-Describe their causes.

-To propose possible solutions.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.3; C2 regarding CE2.4; C3 on CE3.4; C4 regarding CE4.2; C5 regarding CE5.2; C6 with respect to CE6.2.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute the instructions of work.

Keep the area of work with the grade appropriate of order and cleaning, required by the organization.


Respect the procedures and the internal rules of the organization.

Contents: 1. slurry for casting criteria for classification of ceramic bodies.

Main features of ceramic pastes: examples of compositions and notions about the role of the components. Color after cooking. Moisture. Plasticity.

Main characteristics of the slurry for casting: density, viscosity and casting of slurry. Stability.

Preparation of slurry for casting.

Grinding.

Desleido.

Sieving.

Notions of slurry conditioning.

Coloration of pasta in slip: procedures. Pigments employees.

2. preparation of molds interpretation of diagrams and sketches.

Materials used. Stucco and synthetic resins. Preparation.

Preparation of molds for casting hollow.

Production of moulds for grip.

Production of moulds for calibration in Potter's.

Storage and maintenance of molds.

3 molds for forming plastic materials used: stucco and synthetic resins. Preparation.

Production of moulds for grip.

Preparation of molds for casting hollow.

Production of moulds for calibration in lathe of Potter.

4. forming by casting basics of brewing through forming.

Development of ceramic products by casting.

5. drying of ceramic products obtained through casting basics of drying of ceramic products.

Natural-dried and dried forced.

Dryers used in drying of ceramic products obtained by casting.

Placement of parts in the dryer.

6 defects related to the forming by casting dimensional defects: lack of consistency in the walls and deformation.

Integrity defects: cracks. Breakage of parts.

Specific defects: wash bubbles. Stain wash. Mold sticking.

Handling defects: dirt. Breaks.

Drying defects.

7. occupational health and environmental protection in the operations of preparation of slurry and casting precautions that should be taken for the handling and transport of materials.

Prevention of risks arising from the preparation of slurry and casting.

Major residues and contaminants arising from the operations of preparation of slurry and casting: endangerment and treatment.

Workwear and individual protections.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the formation of ceramic products by casting and reproduction of moulds, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: injection molding MANUAL and semi-automatic products ceramic to SPLITTING of pasta in State plastic level: 1 code: MF0650_1 associated with UC: forming ceramic products manual or semi-automated moulded from plastic masses duration: 120 hours capabilities and evaluation criteria: C1: describe the main operations and techniques for the manual and semi-automatic production of ceramic products, moulded in plastic State.

CE1.1 describe the techniques and procedures of preparation of pasta for the manual and semi-automatic production of ceramic products, moulded in plastic State.

CE1.2 describe the main occupational risks and measures and safety equipment that must be used in the manual and semi-automatic production of ceramic products by moulding in plastic State.

CE1.3 in a practical course of identification of ceramic products formed by means of manual or semi-automatic techniques:-relate ceramic products with the techniques of forming employees.

-Identify the main features technical that must meet each pasta ceramic depending on the technical of forming used.

-Relate the technical characteristics of each paste with different commercial pasta on the market.

-Identify the main operations necessary for the preparation of each ceramic product.

-Identify useful machines and tools for the preparation of each ceramic product.

C2: Forming ceramic products by means of manual or semi-automatic techniques of injection molding of plastic masses.

CE2.1 pellets of clay by manual kneading dough.

CE2.2 kneading and adjust moisture of pellets of mud through the correct use of the mechanical mixer.

CE2.3 get pellets of mud for forming plastic using the correct use of the extruder.

CE2.4 in a practical course of forming of ceramic products, from oral or written work orders and the corresponding model in ceramic or sketch:-calculate the humidity of a ceramic paste using balance of infrared, stove or microwave.

-Elaborate tile of mud by open mould and by drawing and cutting of sheets of clay.

-Elaborate tile of mud by extrusion.

-Elaborate dishes or bowls by pressing on the plastic.

-Elaborate dishes using calibrated at Potter's.

-Make handles using molding by hand or mold from plaster and paste them into parts that require it.

-Place a call sign logo via printing or intaglio application piece in green.

CE2.5 in a practical course of forming ceramic products through modeling in lathe of Potter, from oral or written work orders and a model in ceramic or sketch:-draw up a pot of at least 20 cm. of height.

-Draw up a bowl of at least 30 cm. mouth.

-Finish the pieces made by the retorneado of the bases and smoothing of the surfaces.

-Develop the handles and decorative elements by molding by hand or mold from plaster and paste them into parts that require it.

-Place a call sign logo via printing or intaglio application piece in green.

C3: Dry ceramic products obtained through techniques manual or semi-automatic molding.

CE3.1 describe the main factors to consider for the realization of the natural drying process, open enclosures, ceramic materials.

CE3.2 in a practical course of forced drying of ceramic products, starting with the s oral or written work orders and corresponding model in ceramic or sketch:-select and prepare pans, brackets, and useful for the arrangement of the parts in the dryer.

-Transport and place the parts in the dryer, so to ensure correct ventilation and temperature distribution.

-Select drying, such as temperature and forced aeration parameters and perform the drying.

-Download the dryer.

C4: Describe main defects related operations of forming manual or semi-automatic and drying of ceramic products.

CE4.1 describe the main criteria of classification of defects related to the forming manual or semi-automatic and drying of ceramic products.

CE4.2 in a practical course of identification of manufacturing defects in ceramic products attributable to the operations of forming and drying:-identify and describe defects in workmanship.

-To assess the severity of the defects identified on the basis of the quality of the finished product.

-Describe their causes.

-To propose possible solutions.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.3; C2 CE2.4 and CE2.5; C3 on SG3. 2; C4 regarding CE4.2.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute work instructions.

Keep the work area with grade appropriate order and cleanliness, required by the organization.

Respect the procedures and the internal rules of the organization.

Contents: 1. pasta for manual or semi-automatic moulding of ceramic products ceramic bodies for manual or semi-automatic molding classification criteria.

Main characteristics of the employed in manual or semi-automatic moulding ceramic paste: examples of compositions and notions about the role of the components. Color after cooking. Moisture. Plasticity.

Conditioning of the ceramic pastes: kneading. Modification of the humidity of a ceramic paste.

Colouring pastes: colored paste products. Pigments used.

2. forming in plastic ceramic product characteristics of used molds for forming of plastic masses.

Interpretation of diagrams and sketches.


Manual processing with laminating of clay plates. Types of made of manual and semi-automatic plastic masses: molding by Potter's wheel. Molding plates, tiles or tile by open mould. Molding plates, tiles, or tiles by drawing and cutting of sheets of clay. Plates, tiles, or tiles by extrusion molding. «Grip» mould over mold. Calibrated by Potter's wheel moulding. Mould pressing of plastic masses. Joints in plastic. Preparation of pasta in plastic State.

3. drying of products ceramic formed in State plastic fundamentals basic from the drying of products ceramic formed in State plastic.

Natural-dried and dried forced.

Dryers used in drying of ceramic products formed plastic State.

Placement of parts in the dryer: stem elongation, «acantillado», and others.

4 defects related to plastic dimensional defects forming: bending, lack of consistency in the walls and deformation.

Cracks.

Defects of union of plates or rolls.

Breakage of parts.

Drying defects.

5. occupational health and protection environmental conditioning of pastes and made of manual operations or semi-automatic in plastic State precautions to be taken for the handling and transport of materials.

Prevention of risks arising from the preparation of ceramic bodies.

Prevention of risks arising from the forming manual or semi-automatic of ceramic products.

Major residues and contaminants: endangerment and treatment.

Workwear and individual protections.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the formation of ceramic products manual or semi-automated moulded from plastic masses, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: GLAZED and decoration MANUAL products ceramic level: 1 code: MF0651_1 associated with UC: perform the manual application of glazes and decorations in ceramic products duration: 90 hours capabilities and evaluation criteria: C1: describe the main techniques of enamelling and manual or semi-automatic decoration of ceramic products, analyzing its characteristics.

CE1.1 describe the main processes of application of glazes, engobes, inks, colors and soluble salts and classify them according to their technological characteristics and products obtained.

CE1.2 describe the main processes of decoration manual or semi-automatic, classifying them in accordance with their characteristics technology and products obtained.

CE1.3 describe them main risks labor and the measures and them teams of security that must use is in the glazed and decoration manual or semi-automatic of products ceramic.

CE1.4 in a practical course of identification of different ceramic products glazed and decorated by means of manual or semi-automatic techniques:-linking with enamelling techniques employed ceramic products.

-Interact with the techniques of decoration used ceramic products.

-Identify the main technical characteristics that must meet each ceramic application depending on the technique of glazing and decoration used.

-Identify the main operations necessary for the application of engobes and glazes and decorations.

-Identify useful machines and tools needed for enamelling and decoration of ceramic product.

C2: Perform manual or semiautomatic application of glazes, engobes, inks, colors and soluble salts, following technical instructions.

CE2.1 in a practical course of application of glazes or engobes by pouring or immersion, from technical instructions:-check the suitability of the engobe or glaze to be applied through measurement of the residue, density, viscosity, and comparison of specimens with a standard composition.

-Adjust the suspension to the required density and viscosity conditions.

-Prepare the surface of the workpiece to glazing.

-Apply the suspension by controlling the time of application or immersion.

-Check that the weight of enamel applied or the thickness of the applied layer conform to the quality requirements demanded.

-Clean bases, drops and burrs.

CE2.2 in a so-called practical application of glazes or engobes by brushing on vitrified, or raw surfaces from technical instructions:-check the suitability of the engobe or glaze to be applied through measurement of the residue, density, viscosity, and comparison of specimens with a standard composition.

-Adjust the suspension to the required density and viscosity conditions.

-Prepare, where appropriate, the surface of the workpiece to glazing.

-Choose the brush suitable to the application that you want to perform.

-Apply the suspension.

-Clean the base of the enamelled parts CE2.3 in a practical course of application of glazes or engobes by airbrushing, from technical instructions:-check the suitability of the engobe or glaze to be applied through measurement of the residue, density, viscosity, and comparison of specimens with a standard composition.

-Adjust the suspension to the required density and viscosity conditions.

-Prepare the surface of the workpiece to glazing.

-Choose the proper nozzle and adjust the air pressure and opening the range depending on the type of application and effect that you want to achieve.

-Apply the suspension.

-Check that the weight of enamel applied or the thickness of the applied layer conform to the quality requirements demanded.

-Remove, clean the gun and reassemble it.

-Clean the cabin application.

CE2.4 in a practical course of decoration of ceramic products through both, from technical instructions:-select the sticker that is to be applied.

-Prepare the workpiece surface to decorate.

-Apply the intaglio.

-Check that the applied decoration corresponds with the required quality requirements.

CE2.5 in a practical course of manual or semi-automatic decoration of ceramic products from technical instructions:-check the suitability of the application being used by the measurement of the residue, density, viscosity, or comparison of specimens with a standard composition.

-Adjust, where appropriate, the suspension to the required conditions of density and viscosity.

-Select and apply, where appropriate, the template for climbing or stencil.

-Prepare the workpiece surface to decorate.

-Carry out through decoration: screen printing of flat pieces. Application of clay chosen and polished, in your case, the obtained surface. Brushing. Dry rope.

-Check that the applied decoration corresponds with the required quality requirements.

C3: Describe the main defects relating to the operations of enameling and manual or semi-automatic decoration of ceramic products.

CE3.1 describe the main criteria of classification of defects related to the glazed and manual or semi-automatic decoration of ceramic products.

CE3.2 in a practical course of identification manufacturing defects in ceramic products attributable to the operations of glazing or decoration:-identify and describe defects in workmanship.

-To assess the severity of the defects identified on the basis of the quality of the finished product.

-Describe their causes.

-To propose possible solutions.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.4; Full C2; C3 on CE3.2.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute work instructions.

Keep the work area with grade appropriate order and cleanliness, required by the organization.

Respect the procedures and the internal rules of the organization.

Contents: 1. glazes and engobes ceramic applied decorations manual or semi-automatic key features of engobes and examples of compositions employed and some notions about the role of the components.

Main features of glazes applied in manual or semi-automatic decorations: Frits and enamels fritados employed in manual or semi-automatic decorations. Examples of compositions employed and some notions about the role of the components. Types of glazes.

2. glazing techniques: manual and semi-automatic applications


Preparation and control of engobes and glazes: residue in volume and weight Control. Control and adjustment of density. Control and adjustment of the viscosity: flocculants and desfloculantes employees. Control of the weight of enamel applied. Comparison with enamels standard.

Manual or semiautomatic application of glazes or engobes by dumping.

Application manual or semi-automatic of glazes or engobes by immersion.

Application manual or semi-automatic of glazes or engobes by brushing.

Application manual or semi-automatic of glazes or engobes by airbrushing.

Manual or semiautomatic application of glazes or engobes by reservation.

3. manual and semi-automatic techniques of decoration of ceramic products. Defects in enamelling and decoration coloration of engobes and glazes.

Conditioning and ink control: adjustment of density. Viscosity adjustment: flocculants and desfloculantes employees. Comparison with standard inks.

Preparation of suspensions of clays Prime.

Techniques of decoration with chosen clay.

Application of solutions of soluble salts.

Techniques of decoration manual or semi-automatic: screen printing of parts flat, brushed, stencil, climbs, application of decals, rope dry.

«Third fire» decor: characteristics of the process of decoration to third fire'. Enamels and inks employees. Screen printing. Brushing.

Defects attributable to impurities: pinched, craters and bubbles, colored dots.

Defects attributable to the preparation and implementation of suspensions: removed, cracks, pinched. Handling defects: breaks, spots, lumps, drops.

4. occupational health and environmental protection in the operations of enamelling and decoration manual or semi-automatic precautions to be taken for the handling and transport of materials.

Prevention of risks arising from the operations of preparation and control slips, glaze, inks, clays Prime, colors and soluble salts.

Prevention of risks arising from the operations of enameling and manual or semi-automatic decoration of ceramic products.

Major residues and contaminants: endangerment and treatment.

Workwear and individual protections.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the completion of the manual application of glazes and decorations in ceramic products, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 4: FIRING of ceramic products level: 1 code: MF0652_1 associated with UC: perform loading, firing and unloading of ovens for the manual or semi-automatic manufacture of ceramic products duration: 60 hours capabilities and evaluation criteria: C1: describe the main factors that affect the firing of ceramic products relating the techniques of cooking.

CE1.1 describe the main techniques of cooking, whereas fuels and types of furnaces used in the ceramics manufacturing industry.

CE1.2 relate ceramic products manufactured with the cooking methods used.

CE1.3 identify the sections of a cooking cycle and relate them to the main limiting factors.

CE1.4 describe the main types of furnaces used in the ceramics manufacturing industry and its regulation, safety and control elements.

CE1.5 identify the main types of refractory and insulating materials used, relating them with its application in firing of ceramic products.

C2: Bake ceramic products, selecting the cooking cycle.

CE2.1 describe major occupational hazards. measures and safety equipment that must be used in the firing of ceramic products.

CE2.2 in a practical course of Bisque ceramic products in batch furnace from a series of ceramic products not glazed and raw:-select and assemble the right generator parts.

-Carry out the loading of products.

-Select the cycle of cooking right.

-Check periodically the development of cooking.

-Download and store products after cooking and cooling.

CE2.3 in a so-called practical of cooking of products ceramic in oven discontinuous starting from a series of products ceramic glazed:-select and assemble the elements of generator right.

-Clean the parts of the products in contact with the material of generator.

-Clean and protect them plates of generator with slip of pasta refractory.

-Carry out the load of those products.

-Select the cycle of cooking right.

-Check periodically the development of her cooking.

-Download and store the products after their cooking and cooling.

C3: identify the main defects related with the operations of cooking of products ceramic, describing their main characteristics.

CE3.1 describe the main criteria of classification of defects related with the cooking of products ceramic.

CE3.2 in a so-called practical troubleshooting defects in manufacture of ceramic products, attributable to the operation of cooking:-identify and describe defects in workmanship.

-Assess the severity of the defects identified on the basis of the quality of the finished product.

-Describe their causes.

-To propose possible solutions.

Skills whose acquisition must be completed in a real work environment: C2 concerning CE2.2 and CE2.3; C3 on CE3.2.

Other skills: be responsible for the work that develops.

Complete the work according to criteria of fitness, speed, economy and efficiency.

Interpret and execute instructions from work.

Keep the work area with grade appropriate order and cleanliness, required by the organization.

Respect the procedures and the internal rules of the organization.

Contents: 1. the basics of firing of ceramic products ceramic products cooking cycle.

Cooking cycle: stages of a cooking cycle: limiting factors. Examples of cycle of cooking for different products.

2 ceramic products cooking facilities cooking techniques: Horn. Types of furnaces. Fuels. Refractory and insulating materials. General scheme of an oven. Parts and elements of the furnaces. Elements of regulation, safety and control.

Loading and unloading of ovens: storage of raw and cooked products. Material generator. Techniques of generator.

Start-up, control and a furnace stop: selection of a cooking programme. Temperature control. Opening of the oven and cooling.

3 defects attributable to cooking in the manual or semi-automatic process of ceramic products defects caused by a defective oven load: deformation and breakages. Glued.

Defects attributable to the cooking cycle: dimensional defects, deformations and breakages. Variations of tones. Pinched and craters. Raw. Defects due to excessive cooking temperature. Backwinded. Quartering. Condensation, contamination. Glued.

4. occupational health and environmental protection in the operations of firing of ceramic products precautions to be taken for the handling of materials in the loading and unloading of the oven.

Prevention of risks arising from cooking operations.

Emissions and pollutants: endangerment and treatment.

Control of the safety of installations.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the completion of loading, firing and unloading of ovens for the manual or semi-automatic manufacture of ceramic products, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex VI professional qualification: Manufacturing operations of FRITS, ENAMELS and ceramic pigments professional family: glass and ceramics


Level: 2 code: VIC206_2 general competence make Frits, enamels and ceramic pigments, executing and coordinating the preparation and conduction of machines, equipment and installations according to the technical instructions received and ensuring the quality and safety of the operations.

Competition UC0653_2 units: manufacture ceramic Frits UC0654_2: manufacture ceramic pigments UC0655_2: fabricate ceramic glazes in crushed Frits, powders, pellets and engobes micronized UC0656_2: prepare glaze and ceramic slips in slip and inks vitrifiable environment professional scope professional develops its activity in the area of production of ceramic products, dedicated to the manufacturing of ceramic in nature public or private entities , in companies in size small, medium and micro-enterprises, both on their own and of others, irrespective of their legal form. It develops its activity depending on functional and/or hierarchical from a superior. Can have to your charge personal, on occasions, by seasons or of shape stable. In the development of the professional activity applies the principles of accessibility in accordance with the applicable legislation.

Sectors production is located in the productive sector of manufacture of ceramic products in the subsector of Frits, enamels, pigments, colours and vitrifiable inks manufacture.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Responsible for preparation of glazes responsible for preparation of Frits drivers installations automatic dosing, mixing and fusion of chips responsible for preparation of pigments responsible for preparation of glazes and inks ceramic training associate (450 hours) training modules MF0653_2: chips (150 hours) MF0654_2 ceramics manufacturing: manufacture of ceramic pigments (120 hours) MF0655_2 : Manufacturing of ceramic glazes in crushed Frits, engobes, pellet and powder micronized (90 hours) MF0656_2: preparation of glazes and engobes ceramic slip and die vitrifiable (90 hours) unit of competition 1: manufacture chips ceramics level: 2 code: UC0653_2 realizations professionals and completion criteria: RP 1: coordinate reception, unloading and storage of raw materials for the manufacture of chips ensuring the quality of supplies and conservation.

CR 1.1 the correspondence between the entrance receipts and purchase orders is verified, ensuring the quality of supplies.

CR 1.2 the sampling procedures are met, taking and identifying samples to send to the laboratory of control, compliance with the applicable rules.

CR 1.3 them materials raw is downloaded, according to procedures established, in those silos or places corresponding duly identified to avoid its pollution.

CR 1.4 raw materials are stored by ensuring their conservation, access and inventory.

1.5 CR maintenance and guarantee the "safety stock" ensures the company warehouse management procedure.

CR 1.6 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 1.7 operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies, in the field of the competence of the personnel, or deriving them to service.

CR 1.8 information concerning the development and results of the work is recorded in accordance with the instructions of the company.

RP 2: Prepare the mixture of raw materials for the manufacture of ceramic Frits running and coordinating operations regulation and driving machines and facilities to ensure established proportions and homogeneity and complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 the regulation and control of them systems of dosage, mix and transport automatic and of aspiration and separation of powders is controls to get a product with the quality established, fulfilling it normative applicable.

CR 2.2 materials are dosed in the proportions and qualities listed in the tabs of composition and technical instructions, ensuring the quality of the product.

CR 2.3 the degree of homogeneity in the prepared mixture is checked, applying the treatment provided by the company to mixtures that do not comply.

CR 2.4 prepared mixture is deposited in the silo indicated, cleaning the mixer according to the technical instructions.

CR 2.5 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 2.6 the operation of facilities and raw materials mixing machines is controlled by keeping the process parameters and detecting correctable anomalies, in the field of the competence of the personnel, or deriving them to service.

CR 2.7 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

3 RP: Get fried ceramics from the mixture of raw materials, executing and coordinating adjustment operations and driving of machinery and equipment to ensure the quality of the product, respecting the rules of prevention of occupational hazards and environmental protection.

3.1 CR, combustion, oven cooling, mixing power and gas systems, cooling the water facilities of sintered and in purification of smoke are controlled by adjusting them to obtain the specified values of the process parameters, complying with the applicable rules.

3.2 CR water-cooling plants of sintered are controlled, regulating them to obtain a product with established quality.

CR 3.3 the molten cools quickly on water or metal rollers, producing respectively fried in small fragments or chips in sheets, which give rise to chips in the form of flakes by crushing.

3.4 CR prepared frit has the indicated degree of homogeneity, adjusting the amount of fried to the specifications of the manufacturing program.

CR 3.5 sampling is carried out taking samples, identifying and referring them to the laboratory in accordance with procedure of the company.

CR 3.6 deviations from quality of frit are detected by visual inspection, locating possible deviations in quality and initiating action for correction.

CR 3.7 the maintenance of first level of them facilities and machinery is made according to the documentation technical and the instructions of the company.

CR 3.8 the operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies, in the field of the competence of the personnel, or deriving them to service.

CR 3.9 information concerning the development and results of the work are recorded in accordance with the instructions of the company.

4 RP: Coordinate operations of bagging and «palletising» ceramic Frits, running machinery and equipment regulation and monitoring its operation for bagging ceramic Frits.

4.1 CR machines and equipment of bagging, labeling and «palletising» automatic regulate guaranteeing the quality of the packaging.

CR 4.2 frit was sacked following the technical instructions, facilitating its transport and storage and controlling facilities of extraction and separation of powders.

CR 4.3 sacks are labeled to ensure identification of the product (type, quality and date).

CR 4.4 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 4.5 operation of installations and machines for bagging and «palletising» is controlled by keeping the process parameters and detecting correctable anomalies in the competence of personnel or, in its case, leading them to the service.

CR 4.6 requested information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

Professional context: means of production: synthetic with different degree of processing chemicals and minerals: quartz, feldspar, alumina, kaolin, carbonates, borates, silicates, nitrates, fluorides and metal oxides. Materials of packed. Machines and facilities: facilities, machines and equipment for manufacturing of chips ceramics operations. Silos and storage of materials, systems, dosing and mixing, transport of solids systems. Melting furnaces. Iron removal systems. Fully automatic. Environmental protection systems. Extraction and purification of smoke installations. Water cooling systems of sintered. Fuel supply facilities. Waste treatment facilities. Equipment for cleaning of pigments.

Products and results: fried ceramics in grain or flakes.

Information used or generated:


Manufacturing orders. Technical instructions for dosage, product quality, preparation and operation of machines and equipment, packaging and maintenance. Manual of procedure. Parts of control and contingencies. Parts of inventory and warehouse. Safety rules and environmental applicable. Results of production and quality. Record of incidents. Inventory parts. Reception reports.

Unit 2 competition: Manufacture ceramic pigments level: 2 code: UC0654_2 realizations professionals and completion criteria: RP 1: coordinate reception, unloading and storage of raw materials for the manufacture of ceramic pigments, assuring the quality of supplies and their conservation, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 the correspondence between the entrance receipts and purchase orders is verified, ensuring the quality of supplies.

CR 1.2 the sampling procedures are met, taking and identifying samples to send to the lab.

CR 1.3 raw materials are discharged, according to procedures established in silos or corresponding places duly identified, avoiding contamination.

CR 1.4 raw materials are stored by ensuring their conservation, access and inventory.

1.5 CR maintenance and guarantee the "safety stock" ensures the company warehouse management procedure.

CR 1.6 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 1.7 operation of installations and machines for unloading and storage is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 1.8 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

RP 2: Prepare the mixture of raw materials for the manufacture of ceramic pigments, ensuring mixing in set proportions and homogeneity and complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 faucet selection and the value of the charges conform to the quantity and type of product and the characteristics of the machine, according to the technical instructions of the company.

CR 2.2 suction and dust separating installations are controlled by holding the required occupational and environmental health, safety conditions.

CR 2.3 the preparation and driving of them systems of dosage and mix is performed in accordance with the procedures operating established.

CR 2.4 dosage of the material corresponds to the proportions and qualities listed in the tabs of composition and technical instructions, ensuring the quality of the product.

CR 2.5 mixing time matches what is specified on the tab of manufacture of the product getting the indicated degree of homogeneity.

CR 2.6 prepared mixture is discharged into hoppers or bags duly identified, cleaning the mixer and the mill in accordance with the technical instructions.

CR 2.7 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 2.8 operation of installations and machines for the mixing of raw materials is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 2.9 information required concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

3 RP: Calcined ceramic pigments from the prepared mixture, executing and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product, complying with the applicable rules of prevention of occupational hazards and environmental protection.

3.1 CR temperatures, times, flow rates of gas and air, circulation of gases, atmosphere of oven roasting and calcination cycle regulates ensuring the specified values of the parameters of process obtaining and complying with the applicable rules.

CR 3.2 crucibles are prepared, by selecting them and loading them with the mixture, arranging them in the kiln truck, according to the technical instructions.

CR 3.3 download oven carriage and the emptying of crucibles is carried out in accordance with the procedure laid down, avoiding the deterioration of the crucibles and the contamination of the product.

CR 3.4 prepared mixture is dosed continuously at Rotary, controlling variables process and discharge, which is carried out according to the established procedure and avoiding contamination of the product.

CR 3.5 calcined material is deposited in the hopper or take to it, identifying it as instructed by the company.

CR 3.6 crucibles are identified according to the type of product, storing them in the established place.

3.7 CR calcined material is controlled visually detecting deviations in quality and starting, where appropriate, actions for their correction.

CR 3.8 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 3.9 operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 3.10 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

4 RP: Perform grinding and washing of calcined pigments, executing and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 4.1 mills and auxiliary equipment for washing are selected depending on the quantity and type of product, in accordance with the technical instructions of the company.

CR 4.2 calcined material cakes are crushed before its introduction in the mills, regulating installations of extraction and separation of powders and complying with the applicable rules.

CR 4.3 mill is loaded with calcined pigment and water, following the proportions indicated in the tabs load and technical instructions and adjusting the grinding time stipulations in the item card.

CR 4.4 the granulometry of the slip is checked before the end of milling, making the indicated quality.

CR 4.5 the ground product is discharged to store in the indicated deposit, following the instructions of the company and compliance with the applicable rules.

CR 4.6 times and the number of cycles of washing and decantation or spin are set according to the specifications of the product tab.

4.7 CR material grinding and washing is controlled visually detecting deviations in quality and starting, where appropriate, actions for their correction.

CR 4.8 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 4.9 the operation of the facilities and machines of grinding and washing is controls keeping them parameters of the process and detecting anomalies correctable in the field of your competition or, in your case, derivable to the service of maintenance.

CR 4.10 the information required relating to the development and results of the work is reflected in accordance with them instructions technical of the company.

RP 5: make it micronization of pigments burned, running and coordinating operations of regulation and driving of machines e facilities to ensure the quality of the product, complying the normative applicable of prevention of risks labour and protection environmental.

CR 5.1 machines and equipment for grinding of pigments are selected depending on the quantity and type of product, in accordance with the technical instructions of the company.

5.2 CR dryers, mills, "dryer-micronizador" and granulometric selection equipment regulated ensuring obtaining of specified values of the process parameters.

CR 5.3 the prepared product is discharged to store in the indicated deposit, controlling installations of extraction and separation of powders and complying with the applicable rules.

CR 5.4 particle size and moisture of the product is verified, guaranteeing the tab of manufacture of the product specifications.

CR 5.5 established sampling procedures are met, taking samples to send to the laboratory of control according to procedure.

5.6 CR micronized material controls visual and granulary detecting deviations in quality and starting, where appropriate, actions for correction or by applying the treatment established by the company to the product non-compliant.

CR 5.7 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 5.8 operation of installations and machines for grinding of pigments is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.


CR 5.9 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

6 RP: Prepare mixtures of ceramic pigments and solutions of dyes in solution, executing and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 6.1 the mixer is selected according to the quality and the type of product, in accordance with the technical instructions of the company.

6.2 CR machines and equipment for dosing and mixing control, regulating and ensuring the specified values of the process parameters.

CR 6.3 them materials is dosed in them proportions and qualities indicated in them chips of composition e instructions technical, regulating them facilities of suction and separation of powders and complying the regulations applicable.

CR 6.4 the time of mixed and of dissolution is adjusts ensuring that it mixes have in degree of homogeneity specified in the tab of manufacturing of the product.

CR 6.5 the mixer or equipment of dissolution are cleaned on changes in product, in accordance with the technical instructions of the company.

CR 6.6 them procedures of sampling established are applied, taking are samples to send to the laboratory of control according to procedure indicated.

CR 6.7 ready mix controls visually detecting deviations in quality and starting, where appropriate, actions for correction or by applying the treatment established by the company to the nonconforming product.

CR 6.8 the maintenance of first level of them facilities and machinery is made according to the documentation technical and the instructions of the company.

CR 6.9 working facilities and mixing machines of ceramics and dyes pigments in dissolution is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 6.10 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

7 RP: Coordinate operations of bagging and palletizing for packing ceramic pigments, regulating the machines and facilities and supervising his driving, complying with the applicable rules of prevention of occupational hazards and environmental protection.

7.1 CR machines and equipment of bagging, labeling and palletizing automatic prepare, regulate them according to the procedure established by the company.

CR 7.2 obtained pigments ensacan following the technical instructions, facilitating transport and storage and controlling facilities of fume extraction and separation of powders, complying with the applicable rules.

CR 7.3 pigment sacs are labeled by ensuring the identification of the product.

CR 7.4 labeled bags are placed on pallets, changing them with shrink plastic and surrounding them with strips according to the technical instructions of the company.

CR 7.5 bagging and palletizing product is monitored by detecting and correcting potential anomalies and deviations in the specified quality characteristics.

CR 7.6 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 7.7 the operation of the facilities and machines of packed is controls keeping them parameters of the process and detecting anomalies correctable in the scope of its competition or, in its case, derivable to the service of maintenance.

CR 7.8 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

Professional context: means of production: materials raw for the preparation of ceramic pigments: silica, feldspar, kaolins, other natural minerals and chemical products based oxides, sulphides, halides and salts of oxacidos acid. Facilities, machines and equipment for manufacture of ceramic pigments operations. Silos and storage of materials, scales, hoppers and tanks for the transport of solids, mixers. Crucibles. Calcination furnaces. Continuous rotary furnaces. Dry and wet mills. Tanks for storage and decanting, transfer of slurry, centrifugal, pumps dryers, micronisers, micronized mixers. Baggers and automatic «palletisers». Environmental protection systems. Waste treatment facilities. Dissolution washing and filtering of sales teams.

Products and results: ceramic pigments micronized. Solutions of salts for decoration and coloration.

Used or generated information: manufacturing orders. Technical instructions for dosage, product quality, preparation and operation of machines and equipment, maintenance. Manual of procedure. Parts of control and contingencies. Parts inventory and warehouse. Rules of applicable environmental and labour risk prevention. Results of production and quality. Registration of incidents. Inventory parts. Reception reports.

Unit 3 competition: Manufacture ENAMELS ceramic in crushed FRITS, ENGOBES, PELLET and powder MICRONIZED level: 2 code: UC0655_2 realizations professionals and completion criteria: RP 1: carry out the preparation of glazes and (granillas) tile, executing and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 machines and equipment are selected according to the amount and the type of product that should be made, in accordance with the technical instructions of the company.

CR 1.2 Mills (granillas) tile, particle selection, facilities of extraction and separation of powders, colouring equipment and mixers, among others, are selected, adjusting them according to the quantity and type of product to ensure the collection and maintenance of the values specified in the technical instructions of the company, complying with the applicable rules.

CR 1.3 them components of the mixtures is dosed following the proportions indicated in them chips of load e instructions technical.

CR 1.4 the specified particle size is achieved by preparing and managing the mills and equipment of particle size selection, complying with the applicable rules.

CR 1.5 ready product is sacked as per instructions of the company, being stored and identified indelibly.

CR 1.6 them procedures of sampling established will comply, taking is samples to send to the laboratory of control according to procedure indicated.

CR 1.7 them deviations of quality of them enamels in crushed Frits, engobes, pellets and powders micronized is correct, controlling the particle size and, in his case, the color of the crushed Frits.

CR 1.8 the maintenance of first level of them facilities and machinery is made according to the documentation technical and the instructions of the company.

CR 1.9 the operation of the facilities and machines is controls keeping them parameters of the process and detecting anomalies correctable in the scope of its competition or, in its case, derivable to the service of maintenance.

CR 1.10 the information required relating to the development and results of the work is reflected in accordance with them instructions technical of the company.

2 RP: Make glazes in pellet preparation, running and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 atomizer, granulator, dryer, disposer, granulometric selection teams, facilities of extraction and separation of powders, coloration and amalgamators, among others, teams are selected, regulating them to ensure the collection and maintenance of the values specified in the technical company instructions, complying with the applicable rules.

CR 2.2 components of mixtures is dosed according to the proportions indicated in the tabs load and technical instructions.

CR 2.3 pellet enamel is made obtaining homogeneity, particle size, moisture, color and the specified mechanical resistance complying with the applicable rules.

CR 2.4 prepared product is sacked as per instructions of the company, being stored and identified indelibly.

CR 2.5 established sampling procedures are met, taking samples to send to the laboratory of control according to procedure.

CR 2.6 glazes in pellet quality deviations are corrected, by controlling the particle size distribution, homogeneity, humidity and, where appropriate, CR 2.7 enamel color first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 2.8 the operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 2.9 information required concerning the development and results of the work is reflected in accordance with the technical instructions of the company.


3 RP: Carry out the preparation of micronized enamels, executing and coordinating operations of regulation and driving of machinery and equipment to ensure the quality of the product, complying with the applicable rules of prevention of occupational hazards and environmental protection.

3.1 CR dryer, the micronizador, the «dryer-micronizador», granulometric selection teams and facilities of extraction and separation of powders are selected, regulating them to ensure the collection and maintenance of the values specified in the technical instructions of the company, complying with the applicable rules.

CR 3.2 components of mixtures is dosed according to the proportions indicated in the tabs load and technical instructions.

CR 3.3 humidity and granulometry of micronized, specified in the technical instructions, enamel is obtained complying with the applicable rules.

CR 3.4 the prepared product is sacked as per instructions of the company, being stored and identified indelibly.

CR 3.5 established sampling procedures are met, taking samples to send to the laboratory of control according to the procedure.

CR 3.6 the deviations of quality of them enamels micronized is correct, initiating actions for their rectification.

CR 3.7 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 3.8 the operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 3.9 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

Professional context: means of production: fried, in slip glazes, ceramic pigments micronized and raw materials for the manufacture of enamels. Organic compounds for the preparation of pellets. Materials of packed. Mills via dry, dryers, micronisers, «dryers-micronisers», granulators, pulverizers, granulometric classifiers (granillas) tile and pellets, mixers and micronized (granillas) tile or pellets. Equipment and installations of coloration. Transfer of slurry pumps. Iron removal systems. Fully automatic. Environmental protection systems. Equipment and useful of control: control of color, scales, strainers and stoves.

Products and results: enamels in crushed Frits, pellets or powder micronized.

Used or generated information: manufacturing orders. Instructions techniques of: dosage, quality of product, preparation and operation of machines and equipment, maintenance. Manual of procedure. Parts of control and contingencies. Parts inventory and warehouse. Rules of applicable environmental and labour risk prevention. Registration of incidents. Applicable safety standards. Reference samples for contrasting color. Results of production and quality. Reception reports.

UNIT of competition 4: prepare ENAMELS and ENGOBES ceramic in slip and inks VITRIFIABLE level: 2 code: UC0656_2 realizations professional and criteria of realization: RP 1: coordinate the reception, download and storage of materials raw for the manufacturing of engobes, enamels ceramic and inks, ensuring the quality of them supplies, its conservation and fulfilling it normative applicable of prevention of risks labor and protection environmental.

CR 1.1 the correspondence between the entrance receipts and purchase orders is verified, ensuring the quality of supplies.

CR 1.2 the sampling procedures are met, taking and identifying samples to send to the lab.

CR 1.3 raw materials are discharged, according to established procedures, in silos or corresponding places duly identified, to avoid contamination.

CR 1.4 raw materials are stored, guaranteeing its preservation, access and inventory.

1.5 CR maintenance and guarantee the "safety stock" ensures the company warehouse management procedure.

CR 1.6 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 1.7 operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 1.8 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

2 RP: Prepare by grinding ceramic glazes and engobes or desleído in water, coordinating operations regulation and driving of machinery and equipment to ensure the quality of the product obtained and the adherence to standards of safety, occupational and environmental health.

2.1 CR mills or the desleidores are selected depending on the quantity and type of product, in accordance with the technical instructions of the company.

CR 2.2 preparation and regulation of systems of dosage, mills, desleidores, screens, downloading is performed according to established operating procedures and in compliance with the applicable rules.

CR 2.3 raw materials, additives and water is dosed in proportions and order listed in the tabs load and technical instructions, adjusting suction systems and separation of powders, complying with the applicable rules.

CR 2.4 preparation and conduction of mill or «desleidor» and the discharging equipment, «deferrization» and particle selection, are performed according to established operating procedures.

CR 2.5 the granulometry of the slip is checked, downloading it in the corresponding deposit according to procedures.

2.6 CR granulometric characteristics and rheological and the homogeneity of the mixture are obtained by conditioning the suspension, according to stated quality specifications.

CR 2.7 sampling is carried out taking samples, identifying and referring them to the laboratory in accordance with procedure of the company.

CR 2.8 them possible deviations of quality in the product prepared is corrected controlling the particle size, density and viscosity and trying the product not as according to the procedure established by the company.

CR 2.9 the maintenance of first level of them facilities and machinery is made according to the documentation technical and the instructions of the company.

CR 2.10 the operation of the facilities and machines is controls keeping them parameters of the process and detecting anomalies correctable in the scope of its competition or, in its case, derivable to the service of maintenance.

CR 2.11 the information required relating to the development and results of the work is reflected in accordance with them instructions technical of the company.

RP 3: prepare inks and colors ceramic, coordinating them operations of regulation and driving of machines and facilities, to ensure the quality of the product, complying it normative applicable of prevention of risks labour and protection environmental.

3.1 CR Kneader, colloidal mill, the tricilindrica refinery or mill of micro-spheres, among others, are prepared, regulating them to ensure the values specified in the parameters of the process.

Raw materials 3.2 CR, serigraphic vehicles and additives is dosed according to the proportions and order listed in the tabs load and technical instructions.

CR 3.3 prepared ink is stored in containers identified according to established procedures.

CR 3.4 established sampling procedures are met, taking samples to send to the laboratory of control according to procedure.

CR 3.5 prepared ink quality deviations are corrected, controlling density, viscosity and granulometry.

CR 3.6 first-level facilities and machinery maintenance is carried out according to the technical documentation and the requirements of the company.

CR 3.7 operation of installations and machines is controlled by keeping the process parameters and detecting correctable anomalies in the field of its competence or, where appropriate, maintenance service-derivable.

CR 3.8 required information concerning the development and results of the work is reflected in accordance with the technical instructions of the company.

Context professional: means of production: materials raw minerals and products chemical inorganic with different degree of transformation: fries, feldspars, silicates, carbonates, quartz, clays, kaolins, and others. Pigments ceramic micronized. Suspensionantes, desfloculantes and clumping organic. Solvents. Vehicle screen printing. Mills of balls in discontinuous. Installations of dosing of solids. Facilities of suction of gases and separation of powders. Systems for metering of water. Screens. Deposits of agitation and storage of slurry. Pumps of racking of slurry. Iron removal systems. Mixers, Mills colloidal, refiners tricilindricas, mills of microbaloons, sifters automatic. Useful for control: test tubes, scales, pycnometers, viscometers and sieves.

Products and results: Engobes and glazes ceramic in slip. Red ceramics in pasta.

Information used or generated:


Manufacturing orders. Instructions techniques of dosage, quality of product, preparation and operation of machines and equipment, maintenance. Operating procedures manual. Rules of prevention of risks labor and environmental applicable. Registration of incidents. Applicable safety standards. Results of production and quality. Registration of incidents. Inventory parts. Reception reports.

TRAINING module 1: manufacture of ceramic chips level: 2 code: MF0653_2 associated with UC: manufacturing ceramic Frits duration: 150 hours capabilities and evaluation criteria: C1: analyze the processes of manufacture of ceramic Frits linking basic manufacturing operations, input and output products, process variables, the means and the procedures used.

CE1.1 describe the main processes of manufacturing of Frits, relating them with the characteristics of the products obtained and its main applications.

CE1.2 differentiate cooling techniques employed in the manufacture of chips by identifying the main characteristics of the obtained chips related to cooling.

CE1.3 relate the characteristics of the products of input and output in the basic operations of the manufacturing processes of Frits (mixing and homogenization, melting and cooling and drying).

CE1.4 identify the equipment, facilities and media auxiliary relating them with them different processes of manufacturing of chips.

CE1.5 identify the main fusion process variables and their influence in the successive stages of manufacture and quality of the product obtained.

CE1.6 in a practical course of manufacture of a ceramic frit, from the technical information of the process and a program:-perform a process diagram reflecting the sequence of operations and product input and output in each of them.

-Deduce the main features of the means of production, including capacity, production and technology used.

-Determine main control points and parameters that must be controlled.

-Identify and describe the operations necessary for the fulfillment of the program and identify the jobs concerned.

-To elaborate the necessary work orders.

CE1.7 identify and describe the main defects in enamels, due to the Frits manufacturing operations, pointing out its causes and proposing solutions.

C2: Identify the raw materials used in the manufacture of chips, describing their main characteristics.

CE2.1 identify the main commercial and technical designations of the raw materials used in the manufacture of chips, classifying them according to their composition and role play.

CE2.2 relate the materials used in the compositions of Frits and their proportion among them with the behavior of the mixture in the manufacturing process.

CE2.3 classify the different types of ceramic chips depending on the characteristics of the ceramic products manufactured.

CE2.4 describe and explain the most important aspects of conditions of unloading, storage and handling of materials used in the preparation of French fries.

CE2.5 identify and describe the main defects in the products late attributable to them materials raw, pointing their causes more likely and proposing solutions.

C3: analyze them teams e facilities for the manufacturing of chips, relating their features and benefits with its function in the process and describe their Constitution and operation.

CE3.1 in a so-called practical manufacturing of chips, such as silos and storage facilities for raw materials, dosing systems, transport systems, mixers, systems of extraction and purification of dust and consoles management and operation of facilities, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution using concepts and terminology and identifying the roles and contribution of the main assemblies, parts or elements to the functionality of the equipment.

CE3.2 in a practical course of operation of furnaces of sintered and its auxiliary fuel and oxygen supply systems, water facilities of refrigeration installations for extraction and purification of fumes, facilities for cooling water of the frit and consoles management and control facilities, explain its purpose and the essential aspects of its operation and Constitution using concepts and terminology and identifying the roles and contribution of the main assemblies, parts or elements to the functionality of the equipment.

CE3.3 in a practical course of bagging and storage of prepared product, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution, using concepts and terminology and identifying the roles and contribution of the main assemblies, parts or elements to the functionality of the equipment.

CE3.4 indicate the main elements of the facilities and equipment subject to revision and self-maintenance, describing the criteria for repair or replacement.

C4: Put together and operate with chips manufacturing equipment, complying with the applicable rules and getting the product with established quality.

CE4.1 in a practical course of manufacture of chips, from technical procedural instructions, program of manufacturing and the technical documentation of the used machinery:-regulate and operate with the equipment of automatic dosing and homogenization of the mixture according to the composition and the manufacturing program.

-Regular and operate with the equipment of power supply to the oven of sintered and extraction of frit chilled in accordance with the needs of the manufacturing program.

-Modify, following technical instructions, some process parameters such as times, flow rates, pressures and temperatures.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risks and level of endangerment that assumes the handling of them different materials, products, useful and equipment employees.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.2 in a practical course of bagging of Frits, from technical procedural instructions, technical information of the product and the technical documentation of the used machinery:-regulate and operate with the fried automatic bagging equipment.

-Modify, following technical instructions, weight, labeling or labelling of the product bagging.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.3 in a practical course of modification of the parameters of operation, from the technical information, assess their potential impact indicating, sequence logic of actions.

C5: Sampling, calibrating and operating instruments and equipment for the reception of raw materials inspections and control of the manufacturing process of ceramic chips.

CE5.1 interpret the instructions contained in a proposed commodity sampling plan, arranging and describing the actions leading to his execution.

CE5.2 prepare the sample for the execution of the test according to standards and specifications using tooling and tools indicated.

CE5.3 prepare the test in accordance with the technical specifications of control equipment.

CE5.4 operate deftly, adjust to conditions pattern and verify the operation of stoves and equipment for the determination of moisture in solids, series of sieves and casting and precision scale obtaining measures of moisture, fusibility and particle size distribution of raw materials.

CE5.5 express the results of the trial in the given units and with the specified precision.

CE5.6 evaluate the results of the tests on raw materials from fixed technical instructions.

C6: The calculations relating to composition operations, stages of the process, controls in line and storage and consumption of materials, on the basis of the technical information.

CE6.1 in a so-called practical trials of control, starting from the data obtained:-operate through established formulas and express the results correctly.

-Graph control data as required, and interpret them.

CE6.2 determine, through calculations, the amount of the materials stored in silos and storage facilities of materials from supplied information such as position of level meters, mass flow rates of input and output and consumption.

CE6.3 in a practical course of manufacture of a certain fried, from the composition and quantity of fried to get:-Express of frit composition on chemical analysis and formula Seger.


-Calculate the factor of sintered of it fried.

-Calculate loading or flow of the composition to the oven power of sintered.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.6; C3 CE3.1, CE3.2 and CE3.3; Complete C4; C6 with respect to CE6.3.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Learn new concepts or procedures and to effectively leverage the training using the knowledge acquired.

Comply with the rules of production set by the organization.

Contents: 1. fabrication of Frits Frits manufacturing goals.

Criteria for classification of fries.

Manufacturing operations. Process diagrams and schemes of manufacturing plant.

Materials premiums used in the manufacture of chips. Examples of compositions and calculations. Conditions of transportation, storage and conservation of the materials employees. Transport and storage facilities.

Installations of dosing and mixing.

Furnaces of sintered: types of furnaces. Fuels. General scheme: areas and elements of the oven. Elements of regulation, safety and control.

Auxiliary facilities of ovens: loading and unloading of ovens. Storage and fuel supply facilities. Extraction and purification of smoke installations. Cooling water facilities.

Starting, running and stop in an oven fries. Establishment of a cooking program. Driving and control of the installation. Security elements.

Actions in case of failure or emergency.

Facilities of bagging and palletizing.

2 quality control in manufacturing processes of Frits main parameters that must be controlled in chip manufacturing processes.

Establishment of control points.

Identification of defects in the composition and preparation of frit. Most probable causes and possible corrective actions.

Process controls: operating procedures of infused controls, moisture, fundencia and comparison with standard samples. Expression and interpretation of the results of the tests.

Basics of statistical methods applied to quality control in manufacturing processes of ceramic chips: sampling procedures. Management, description and graphical representation of measured data. Management and interpretation of control charts.

Labelling regulations.

Procedures of non-compliance.

3. Prevention of environmental risks and health in the industrial manufacture of ceramic Frits Frits manufacturing operations for environmental pollution prevention: equipment and dust extractors. Water purification and liquid effluents. Treatment of gaseous emissions. Treatment of solid waste.

Occupational safety and health in the manufacturing of ceramic Frits operations: precautions to be taken for the handling and transport of materials. Prevention of risks arising from the manufacture of chips. Measures of protection and occupational health.

4. Organization of manufacturing of ceramic Frits programs of work orders and manufacturing operations.

Description of operating procedures. Worker documentation.

Coordination of work teams: technical communication, motivation and conflict resolution.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the manufacturing of ceramic chips, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2. competition teaching accredited in accordance with that established the administrations competent.

TRAINING module 2: manufacture of ceramic pigments level: 2 code: MF0654_2 associated with UC: manufacture ceramic pigments duration: 120 hours capabilities and evaluation criteria: C1: analyze the processes for manufacturing calcined pigments linking basic manufacturing operations, input and output products, process variables, the means and the procedures used.

CE1.1 describe the main processes of manufacturing of calcined pigments, relating them with the characteristics of the products obtained and its main applications.

CE1.2 relate the characteristics of the products of input and output in the basic operations of the processes of manufacture of pigments burned: mixing and homogenization, calcination, grinding, washing and drying - grinding.

CE1.3 identify the equipment, installations and auxiliary means, relating the different manufacturing processes of calcined pigments.

CE1.4 identifying the main variables of calcination, washing, milling and drying process describing their influence in the successive stages of manufacture and quality of the product obtained.

CE1.5 in a practical course of manufacture of a calcined pigment, from the technical information of the process and a program:-perform a process diagram reflecting the sequence of operations and product input and output in each of them.

-Deduce the main features of the means of production, including capacity, production and technology used.

-Determine main control points and parameters that must be controlled.

-Identify and describe the operations necessary for the fulfillment of the program and identify the jobs concerned.

-To elaborate the necessary work orders.

CE1.6 identify and describe the main defects in enamels and pasta, attributable to the manufacturing operations of calcined pigments, point out its causes and propose solutions.

C2: Analyze the processes of preparation of dyes in solution for staining pastes and glazes, linking basic manufacturing operations, input and output products, process variables, the means and the procedures used.

CE2.1 describe the main processes of soluble salts, relating them with the characteristics of the products obtained and its main applications.

CE2.2 relate the characteristics of the products of input and output in the basic operations of the processes of dissolution of dyes.

CE2.3 identify and relate equipment, facilities and resources assistants needed with different processes of dyes in solution.

CE2.4 in a practical course of manufacturing a dissolution of soluble salt for coloring ceramic bodies from the process technical information and a program:-perform a process diagram reflecting the sequence of operations and product input and output in each of them.

-Deduce the main features of the means of production, including capacity, production and technology used.

-Determine main control points and parameters that must be controlled.

-Identify and describe the operations necessary for the fulfillment of the program and identify the jobs concerned.

-To elaborate the necessary work orders.

CE2.5 identify and describe major defects in pastes and glazes, attributable to the operations of manufacturing of dyes in solution, point out its causes and propose solutions.

C3: Identify burned, dyestuffs pigments and soluble salts and raw materials and additives used in their manufacture.

CE3.1 identify the main commercial and technical designations of raw materials and additive, used in the manufacture of ceramic pigments, classifying them according to their composition and role play.

CE3.2 classify the different types of ceramic pigments based on the characteristics of the manufactured products.

CE3.3 describe and explain the most important aspects of the conditions of unloading, storage and handling of materials used in the preparation of ceramic pigments.

CE3.4 identify and describe major defects in the finished products attributable to raw materials or additives, point out its causes and propose solutions.

C4: analyze them equipment e facilities for the manufacturing of pigments ceramic, relating their features and benefits with its function in the process, and describe their Constitution and operation.


CE4.1 in a practical course for reception and storage of raw materials, dosing, mixing, grinding, aspiration and purification of dust and calcination, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution, employing specific terminology and concepts, and identifying the roles and contribution of the main sets parts or elements to the functionality of the equipment.

In a so-called CE4.2 practical washing, drying, micronized, mixing, storage and bagging of ready product, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution, employing specific terminology and concepts and identifying the roles and contribution of the main assemblies, parts or elements to the functionality of the equipment.

CE4.3 indicate the main elements of the facilities and equipment subject to revision and self-maintenance, whereas the criteria for repair or replacement.

C5: Put together and operate with manufacturing equipments of ceramic, in conditions of safety and obtaining the product with established quality.

CE5.1 in a practical course of manufacture of pigments burned, from technical procedure instructions, program of manufacturing and the technical documentation of the used machinery:-regulate and operate with the equipment of automatic dosing and raw materials and additives and homogenization of the mixture in accordance with the composition and manufacturing program.

-Regular and operate furnace calcination, in accordance with the technical instructions and manufacturing program.

-Regular and operate with the equipment of grinding, washing, drying and bagging and palletizing, in accordance with the needs of the manufacturing program.

-Modify, following instructions technical, some parameters of process as times, flow rates and temperatures.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risks and level of endangerment that assumes the handling of them different materials, products, useful and equipment employees.

-Describe them elements of security of them equipment and facilities, as well as them systems and clothing that is should use.

CE5.2 in a practical course of manufacture of soluble salts, from technical instructions of procedure, the program of manufacturing and technical documentation of the used machinery:-regulate and operate with the equipment of automatic dosing and raw materials and additives and homogenization of the mixture in accordance with the composition and manufacturing program.

-Regular and operate them teams of dissolution and filtering of salts soluble in accordance with the needs of the program of manufacture.

-Modify, following instructions technical, some parameters of process as flow rates, temperatures and pH.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risks and level of endangerment that assumes the handling of them different materials, products, useful and equipment employees.

-Describe them elements of security of them equipment and facilities, as well as them systems and clothing that is should use.

CE5.3 in a practical course of modification of the parameters of operation, assess their potential impact indicate and, if followed, the logical sequence of actions.

C6: Sampling and calibrate and operate tools and equipment to carry out controls of raw materials reception and control of the manufacturing process of ceramic pigments.

CE6.1 interpret the instructions contained in a proposed commodity sampling plan and sort and describe the actions leading to his execution.

CE6.2 prepare the sample for the execution of the test according to standards and specifications using appropriate tooling and tools.

CE6.3 skillfully operate, adjust to conditions pattern and check the correct functioning of the Cup Ford viscosity Cup and/or rotational, hydrometer, series of sieves and casting, balance of accuracy, pH meter, conductivity meter, to obtain measurements of density, viscosity, particle size distribution, pH of dissolution and presence of ions after washing.

CE6.4 skillfully operate with equipment for manual application of enamels using airbrush, screen printing or glazed skid for the tests of comparison of ceramic pigments with standard samples.

CE6.5 express the test results with the specified precision and units.

CE6.6 evaluate the results of the trials on materials raw and pigments ceramic starting from instructions technical fixed.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.5; C2 regarding CE2.4; C5 complete; C6 on CE6. 3 and CE6.4.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Learn new concepts or procedures and to effectively leverage the training using the knowledge acquired.

Comply with the rules of production set by the organization.

Contents: 1. ceramic pigments calcined ceramic pigments: classification criteria. Manufacturing operations. Process diagrams and schemes of manufacturing plant.

Soluble salts: criteria for classification of soluble salts used in the ceramics industry. Manufacturing operations. Process diagrams and schemes of manufacturing plant.

Materials premiums used in the manufacture of pigments.

Conditions of transportation, storage and conservation of the materials employees.

2 facilities and operating procedures for the manufacture of pigments facilities of transport and storage of raw materials: transportation of powdery solids techniques.

Dosing and mixing facilities: silos and hoppers. Problems in the unloading of silos. Mixing of solids. Automated management of plants of dosing and mixing of solids.

Calcination furnaces: types of furnaces. Fuels. General scheme: areas and elements of the oven. Elements of regulation, safety and control.

Auxiliary facilities of ovens: loading and unloading of ovens. Storage and fuel supply facilities. Extraction and purification of smoke installations.

Procedures and installations and grinding and washing of pigments: main process variables. Mills.

Washing procedures. You centrifugal.

Procedures and installations for drying and grinding: Mills micronisers and dryers-micronisers.

Mixture of micronized pigments.

Bagging and palletizing.

Preparation of soluble salts operations: technology employed. Main process variables. Packaging and storage.

3. Organization of the manufacturing operations of calcined and dyes pigments in dissolution programmes of manufacture and work orders.

Description of operating procedures. Worker documentation.

Coordination of work teams: technical communication, motivation and conflict resolution.

4 quality control in manufacturing processes of calcined and dyes pigments in dissolution main parameters that must be controlled in the manufacturing processes of calcined and dyes pigments in dissolution.

Establishment of control points.

Identification of defects in pastes and glazes attributable to calcined, dyestuffs pigments and soluble salts. Most probable causes and possible corrective actions.

Process controls: controls in manufacturing operations of pigments. Expression and interpretation of the results of the tests.

Basics of statistical methods applied to quality control in manufacturing processes of calcined pigments and soluble salts: sampling procedures. Management, description and graphical representation of measured data. Management and interpretation of control charts.

Labelling regulations.

Procedures of non-compliance.

5. Prevention of environmental risks and health in the industrial production of calcined and dyes pigments in dissolution prevention of environmental pollution deriving from the manufacturing operations of calcined pigments and soluble salts: equipment and dust extractors. Water purification and liquid effluents. Treatment of gaseous emissions. Treatment of solid waste.

Occupational safety and health in the manufacturing operations of calcined pigments and soluble salts: precautions to be taken for the handling and transport of materials. Prevention of risks arising from the manufacture of calcined pigments and soluble salts. Measures of protection and occupational health.

Parameters of the training context: spaces and facilities:


Spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory or singular space, training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the manufacturing of ceramic pigments, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. competition teaching accredited in accordance with that established the administrations competent.

TRAINING module 3: manufacture of enamel ceramics in crushed FRITS, ENGOBES, PELLET and powder MICRONIZED level: 2 code: MF0655_2 associated with UC: fabricate ceramic glazes in crushed Frits, engobes, pellet and powder micronized duration: 90 hours capabilities and evaluation criteria: C1: analyze the processes of preparation of glazes in crushed Frits, pellets and micronized powders, relating the basic manufacturing operations input and output products, process variables, the means and the procedures used.

CE1.1 describe the main processes of preparation of glazes in crushed Frits, pellets and micronized powders, relating them with the characteristics of the products obtained and its main applications.

CE1.2 relate the characteristics of the products of input and output in the processes of manufacture of enamels in crushed Frits, pellets and micronized powders.

CE1.3 identify the main commercial and technical designations of raw materials and additives used in the manufacture of enamels in crushed Frits, pellets and micronized powders, classifying them according to their composition and role play.

CE1.4 identify the equipment, installations and auxiliary means relating the different manufacturing processes of glazes in crushed Frits, pellets and micronized powders.

CE1.5 identify the main process variables in grinding, atomisation, granulation, drying and grading selection operations, considering their influence on the quality of the product obtained.

CE1.6 in a practical course of preparation of a glaze in crushed Frits, pellets, or dust from the technical information of the process and a program of manufacture:-perform a process diagram reflecting the sequence of operations and product input and output in each of them.

-Deduce the main features of them means of production required, as capacity, production and technology used.

-Determine the main points of control and the parameters that there is that control.

-Identify and describe the operations necessary for the fulfillment of the program and identify the jobs concerned.

-Prepare the orders of work necessary.

CE1.7 identify and describe them main defects in enamels in crushed Frits, pellet and powder micronized attributable to them materials raw, them additives and the operations of preparation noted their causes more likely and propose solutions.

CE1.8 describe and explain them aspects more relevant of them conditions of storage and handling of the materials employees and products obtained in the preparation of enamels in pellets and powders micronized.

C2: Analyze the equipment and facilities for the preparation of glazes in crushed Frits, pellets and micronized powders, its features and benefits relating to their role in the process, and describe their Constitution and operation.

CE2.1 in a so-called practical preparation of glazes in crushed Frits including dosing systems, windmills, teams of granulometric selection and mixers, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution correctly using concepts and terminology and identifying the roles and contribution of the main ensembles parts or elements to the functionality of the equipment.

CE2.2 in a practical course of preparation of glazes pelletized as dosing systems, atomizers, granulators, dryers, crushers, equipment of granulometric selection and mixers, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution employing specific terminology and concepts, and identifying the roles and contribution of the main sets parts or elements to the functionality of the equipment.

CE2.3 in a so-called practical preparation of glazes micronized such as dryers, mills, «dryers-micronisers», teams of granulometric selection and mixers, from graphic and technical information of facilities and equipment, explaining its purpose and the essential aspects of its operation and Constitution employing specific terminology and concepts, and identifying the roles and contribution of the main assemblies, parts or elements to the functionality of the equipment.

CE2.4 indicate the main elements of the facilities and equipment subject to revision and self-maintenance, describing the criteria for repair or replacement.

C3: Put together and operate with equipment for preparation of glazes (granillas) tile and powder micronized, safe and getting the product with established quality.

CE3.1 in a practical course of manufacture of a glaze in crushed Frits, from technical instructions procedure, the program of manufacturing and technical documentation of the used machinery:-adjust to working conditions, start up, eat frit and control machines and equipment grinding, particle selection, suction of powders and bagging.

-Regular and operate, in his case, the mixing of (granillas) tile dosing them components in accordance with the composition and the program of manufacture.

-Modify, following technical instructions, some process parameters such as degree of grinding, particle size range or the mixing time.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as systems and personal protective equipment that should be used.

CE3.2 in a practical course of manufacture of a glaze micronized from a previously prepared suspension, technical procedural instructions, program of manufacturing and technical documentation of the used machinery:-adjust to working conditions, start, feed mixing and control machines and equipment for drying, grinding, "drying-micronized", suction and separation of powders and bagging.

-Regular and operate, in his case, the mixing of powder dosing components in accordance with the composition and manufacturing program.

-Modify, technical instructions, or indicate the operating procedures for the modification of some parameters as temperature drying and production process.

-Modify, technical instructions, or indicate the operating procedures for the modification of the particle size of the product.

-Testing the particle size control and express the results in units and with the specified precision.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

In so-called practical modification of the parameters of operation, assess their potential impact and indicate actions logic sequence CE3.3.

C4: Put together and operate with equipment for preparation of glazes in pellets, in conditions of safety and obtaining the product with established quality.

CE4.1 in a practical course of manufacture of an atomized enamel, from technical procedure instructions, program of manufacturing and the technical documentation of the used machinery:-adjust to working conditions, start, feed the enamel and control machines and equipment enamel pumping, generator of hot gases, aspiration and dust separation , atomizer, grain selection, crushing and bagging.

-Modify, technical instructions, or indicate the operating procedures for the modification of some parameters of process as a flow pump, nozzle diameter, flow rate or temperature of hot gases or production.

-Modify, technical instructions, or indicate the operating procedures for the modification of the humidity or the grain size of the product.


-Testing the particle size and moisture control and express the results in the correct units and with the specified precision.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.2 in a so-called practical of manufacturing of an enamel granulated, starting from them instructions technical of procedure, the program of manufacturing and the documentation technical of the machinery employed:-Regular and operate with them teams of dosing of materials raw and additives in accordance with the composition and the program of manufacturing.

-Adjust to working conditions, start, feed mixing and control machines and equipment for granulating, drying, grain selection, crushing, suction and separation of powders and bagging.

-Modify, following instructions technical, or indicate the procedures operating for the modification of some parameters of process as speed of spin, temperature or production.

-Modify, technical instructions, or indicate the operating procedures for the modification of the humidity or the grain size of the product.

-Testing the particle size and moisture control and express the results in the correct units and with the specified precision.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.3 in a practical course of manufacture of a mixture of enamels pelletized, from technical instructions procedure, the program of manufacturing and technical documentation of the used machinery:-regulate and operate with the equipment of dosage of components according to the composition and the manufacturing program.

-Adjust to working conditions, load, start and control the mixer and equipment of bagging.

-Modify, following technical instructions or indicate the operating procedures for the modification of the mixing system speed.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risk and level of danger posed by the handling of the different materials, products, tools and equipment used.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.4 in a practical course of modification of the parameters of operation, assess their potential impact indicate and, where appropriate, follow the logical sequence of actions.

C5: Sampling and calibrate and operate tools and equipment, to carry out controls of raw materials reception and control of the process of manufacture of enamels in crushed Frits, pellet and powder micronized.

CE5.1 interpret the instructions contained in a proposed commodity sampling plan and sort and describe the actions leading to his execution.

CE5.2 prepare the sample for the execution of the test according to standards and specifications established using appropriate tooling and tools.

CE5.3 prepare the test in accordance with the technical specifications of control equipment.

CE5.4 skillfully operate, adjust to conditions pattern and check the correct functioning of:-equipment for the determination of moisture in solids.

-Viscometer Cup Ford or rotational.

-Hydrometer.

-Series of sieves and casting.

-Balance of precision, to obtain measures of moisture, density, viscosity and distribution particle of them materials raw and enamels preparations.

CE5.5 skillfully operate with manual application of enamels dry and using screen printing equipment to perform the tests of comparison of the glaze prepared with standard samples.

CE5.6 express the results of the trial in the units correct and with the precision specified.

CE5.7 evaluate the results of the trials on materials raw and enamels prepared starting from instructions technical.

C6: perform the calculations relating to operations of composition, stages of the process, controls in line and storage and consumption of materials, following instructions techniques.

CE6.1 obtain data and information process by applying formulas derived from the balance of mass in processes of atomisation, granulated and micronized.

CE6.2 relate through calculations and express graphically, the density of slurry with its solids content and the specific gravity of solids.

CE6.3 in a practical course of control, the data obtained from tests and technical instructions:-operate through established formulas and express the results correctly.

-Graphically represent data from trial as required, and interpret them.

-Build statistical control charts and interpret the obtained graph.

CE6.4 in a practical course of manufacture of a glaze, from the composition and quantity to obtain, calculate the load of each solid material with water or Binder needed.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.6; C3 on CE3.1 and CE3.2; Complete C4; C5 regarding CE5.4.

Other skills: responsibility is of the work that develops.

Respect the procedures and internal rules of the organization.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Learn new concepts or procedures and use effectively the training using the knowledge acquired.

Comply with the rules of production set by the organization.

Contents: 1. preparation of ceramic glazes in crushed Frits, pellet and powder micronized, organization of the manufacturing operations.

Manufacturing programs and work orders.

Description of operating procedures. Worker documentation.

Coordination of work teams: technical communication, motivation and conflict resolution.

Criteria for classification of crushed Frits enamels. Applications.

Manufacturing operations: process diagrams. Main process variables.

Installations and machines: Mills, of particle selection, mixers, aspiration and dust separation facilities and equipment of bagging and labelling. Regulation, management and control.

Storage and transport of (granillas) tile.

Criteria for classification of enamels in pellets. Applications.

Materials used.

Manufacturing operations: process diagrams. Main process variables.

Installations and machines: atomizers, granulators, dryers, granulometric selection teams, breakers, mixers, suction and separation of powders and equipment installations of bagging and labelling. Regulation, management and control.

Storage and transport of enamels in pellets.

Application of micronized glazes.

Manufacturing operations: process diagrams. Main process variables.

Installations and machines: dryers, micronisers, «dryers-micronisers», equipments of particle selection, mixers, aspiration and dust separation facilities and equipments of bagging and labelling. Regulation, management and control.

2 quality control in manufacturing processes of enamels in crushed Frits, pellets and powders micronized main parameters that must be controlled in the processes of manufacture of enamels in crushed Frits, pellets and micronized powders. Establishment of control points.

Identification of defects. Most probable causes and possible corrective actions.

Process controls: operating procedures for controls on particle size, moisture, mechanical resistance and compared to standard samples. Expression and interpretation of the results of the tests.

Basics of statistical methods applied to quality control in manufacturing processes of enamels in crushed Frits, pellets and micronized powders: sampling procedures. Management, description and graphical representation of measured data. Management and interpretation of control charts.

Labelling regulations.

Procedures of non-compliance.

3. Prevention of environmental risks and health in the industrial manufacture of enamels in crushed Frits, pellet and powder micronized prevention of environmental pollution arising from operations of manufacture of enamels in crushed Frits, pellets and micronized powders: equipment and dust extractors. Water purification and liquid effluents. Treatment of gaseous emissions. Treatment of solid waste.


Occupational safety and health in the manufacturing operations of glazes in crushed Frits, pellet and powder micronized: precautions to be taken for the handling and transport of materials. Prevention of them risks derived from the operations of manufacturing of enamels in crushed Frits, pellets and powders micronized. Measures of protection and occupational health.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the manufacturing of ceramic glazes in crushed Frits, engobes, pellets and micronized powders, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2. competition teaching accredited in accordance with that established the administrations competent.

MODULE training 4: preparation of ENAMELS and ENGOBES ceramic in slip and inks VITRIFIABLE level: 2 code: MF0656_2 associated to the UC: prepare enamels and engobes ceramic in slip and inks vitrifiable duration: 90 hours capabilities and criteria of evaluation: C1: analyze them processes of preparation of engobes, enamels and inks ceramics, relating the operations basic of manufacturing, them products of input and output process variables, the means and the procedures used.

CE1.1 describe the main processes of preparation of slips, glazes and inks ceramic to relate them to the characteristics of the products obtained and its main applications.

CE1.2 relate the characteristics of the products of input and output in the slips, glazes and inks ceramics manufacturing processes.

CE1.3 identify the equipment, installations and auxiliary means, relating the different manufacturing processes of slips, glazes and inks ceramics.

CE1.4 identifying the main variables of process in grinding operations and desleído in the preparation of inks, glazes and engobes, considering their influence on the successive stages of manufacture and in the quality of the product obtained.

CE1.5 in a practical course of preparation of an enamel or ceramic ink, from the technical information of the process and a program:-perform a process diagram reflecting the sequence of operations and product input and output in each of them.

-Deduce the main features of the means of production, including capacity, production and technology used.

-Determine main control points and parameters that must be controlled.

-Identify and describe the operations necessary for the fulfillment of the program and identify the jobs concerned.

-To elaborate the necessary work orders.

CE1.6 identify and describe major defects in glazes and inks attributable to the operations of preparation, point out its causes and propose solutions.

C2: Identify the raw materials and additives used in the manufacture of enamels and engobes, ceramic inks, describing their main characteristics.

CE2.1 identify the main commercial and technical designations of raw materials and additives used in the manufacture of engobes, enamels and inks and classify them according to their composition and role play.

CE2.2 relate them materials used in them compositions of slips, glazes and inks and its proportion between them with the behavior of the mix in the process of preparation.

CE2.3 classify the different types of slips, glazes and inks ceramics based on the characteristics of the ceramic products manufactured.

CE2.4 describe and explain the most important aspects of the conditions of unloading, storage and handling of materials used in the preparation of inks, ceramic glazes and engobes.

CE2.5 identify and describe major defects in the finished products attributable to raw materials or additives, point out its causes and propose solutions.

C3: Analyze the equipment and facilities for the preparation of slips, glazes and inks ceramics, its features and benefits relating to their role in the process, and describe their Constitution and operation.

CE3.1 in a so-called practical preparation of engobes and glazes by milling or desleido as systems of dosage, mills, sieving equipment, magnetic separators, storage tanks of finished product and others, from graphic and technical installations and equipment, information to explain its purpose and the essential aspects of its operation and Constitution, employing specific terminology and concepts and identifying the roles and contribution of the main ensembles parts or elements to the functionality of the equipment.

CE3.2 in a so-called practical preparation of inks ceramics by grinding or desleido as dosing systems, colloidal, microbaloons or tricilindricos Mills, sieving equipment and others, from graphic and technical information of facilities and equipment, explain its purpose and the essential aspects of its operation and Constitution employing specific terminology and concepts and identifying the roles and contribution of the main ensembles parts or elements to the functionality of the equipment.

CE3.3 indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

C4: Put together and operate with equipment for preparation of slips, glazes and inks ceramics, in conditions of safety and obtaining the product with established quality.

CE4.1 in a practical course of manufacture of engobes and glazes, starting from the technical instructions of procedure, the program of manufacturing and technical documentation of the used machinery:-load, adjust to conditions of work, start-up, control and download machines and milling equipment and/or desleído.

-Modify, technical instructions, some process parameters such as Mills, grinding time, speed of rotation, time and/or agitation of desleído.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risks and level of endangerment that assumes the handling of them different materials, products, useful and equipment employees.

-Describe elements of safety of equipment and facilities, as well as systems and personal protective equipment that should be used.

CE4.2 in a practical course of manufacture of ceramic inks, from technical instructions procedure, the program of manufacturing and technical documentation of the used machinery:-regulate and operate with equipment for dosing of raw materials and additives and homogenization of the mixture according to the composition and the manufacturing program.

-Modify, following instructions technical, some parameters of process as speed of spin and distance between wheel of the mill colloidal, amount of balls and speed of agitation of the mill of microbaloons, separation between rollers of the mill cylinder, production, light of mesh of the conveyor automatic.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

-Identify the risks and level of endangerment that assumes the handling of them different materials, products, useful and equipment employees.

-Describe elements of safety of equipment and facilities, as well as the personal protective equipment that should be used.

CE4.3 in a so-called practical of modification of the parameters of operation, evaluate their possible impact e indicate and, in his case, follow the sequence logical of performances.

C5: Sampling and calibrate and operate tools and equipment to carry out controls of raw materials reception and slips, glazes and inks ceramics manufacturing process control.

CE5.1 interpret the instructions contained in a proposed commodity sampling plan, arranging and describing the actions leading to his execution.

CE5.2 prepare the sample for the execution of the test according to standards and specifications established using appropriate tooling and tools.

CE5.3 prepare the test in accordance with the technical specifications of control equipment.

CE5.4 in a so-called practical of operation of equipment, starting from some conditions pattern indicated adjust and verify the operation of:-equipment for the determination of moisture in solid.

-Viscometer Cup Ford or rotational.

-Hydrometer.

-Series of sieves and casting.


-Precision scale, to obtain measurements of moisture, density, viscosity, fusibility and particle size distribution of raw materials, enamels and inks.

CE5.5 skillfully operate with equipment for manual application of enamels using airbrush, screen printing or glazed skid for the tests of comparison of enamels and inks with standard samples.

CE5.6 express the test results with the specified precision and units.

CE5.7 evaluate the results of the tests on raw materials, enamels and inks from fixed technical instructions.

C6: The calculations relating to operations of composition, the process stages, controls in line and storage and consumption of materials.

CE6.1 in a practical course of data obtained in control trials:-operate through established formulas and express the results correctly.

-Graph control data as required, and interpret them.

CE6.2 calculate the theoretical load in ball mills for grinding dry and wet, in intermittent operation, and loading and distribution of mills elements.

CE6.3 in a practical course of manufacture of a particular ink or enamel, from the composition and quantity to obtain, calculate the load of each solid material and water or vehicle screen printing necessary.

Skills whose acquisition should be completed in an environment real of work: C1 respect to CE1.5; C3 on CE3.1 and CE3.2; Complete C4; C5 CE5.4 and CE5.5.

Other skills: be responsible for the work that develops.

Respect the procedures and internal rules of the organization.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Learn new concepts or procedures and to effectively leverage the training using the knowledge acquired.

Comply with the rules of production set by the organization.

Contents: 1. preparation of ceramic glazes and engobes. Organization of operations of manufacture of enamels and inks ceramics raw materials and additive used in the manufacture of enamels and engobes: function. Commercial presentations. Conditions of transportation and storage of the materials used.

Enamel coloring: pigments and dyes employees.

Criteria for classification of enamels: type compositions.

Calculation of formulas of load.

Dosage of components. Dosing by weight and dosing by volume.

Mills and facilities: main variables of the process of grinding. Regulation, management and control of mills to enamels and engobes.

Operations of download and storage of enamels and engobes. Procedures and installations.

Manufacturing programs and work orders.

Description of operating procedures. Worker documentation.

Coordination of work teams: technical communication, motivation and conflict resolution.

2. elaboration of Red ceramic raw materials and additive used in the manufacture of ceramic inks: function. Serigraphic vehicles. Presentations commercial. Conditions of transportation and storage of the materials used.

Criteria for classification of inks: type compositions.

Calculation of formulas of load.

Dosage of components.

Facilities and equipment of mixing and grinding: Mills colloidal, tricilindricos and micro-spheres. Automatic sieves. Main variables of the process. Regulation, management and control of the equipment.

Storage and conservation of ceramic inks.

3 quality control in manufacturing processes of glazes and inks ceramic main parameters that must be controlled in the processes of manufacture of enamels and inks. Establishment of control points.

Identification of defects. Most probable causes and possible corrective actions.

Process controls: controls rejection and particle size distribution operating procedures, viscosity, thixotropy, content in solids and comparison with standard samples. Expression and interpretation of the results of the tests.

Basics of statistical methods applied to quality control in manufacturing processes of ceramic inks and enamels: sampling procedures. Management, description and graphical representation of measured data. Management and interpretation of control charts.

Labelling regulations.

Procedures of non-compliance.

4. Prevention of environmental risks and health in the industrial manufacture of enamels and ceramic inks prevention of environmental pollution deriving from the manufacturing operations of glazes and inks: equipment and dust extractors. Water purification and liquid effluents. Treatment of gaseous emissions. Treatment of solid waste.

Occupational safety and health in the manufacture of enamels and inks ceramics operations: precautions to be taken for the handling and transport of materials. Prevention of risks arising from the manufacture of enamels and inks. Measures of protection and occupational health.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the preparation of glazes and engobes ceramic in slip and Red vitrifiable, which will be using one of the following ways:-academic training level 1 (Spanish the qualifications framework for higher education) or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex VII professional skill: FRITS manufacturing organization, GLAZES and pigments ceramic family professional: glass and ceramic level: 3 code: VIC208_3 general competition organize and manage the manufacture of Frits, enamels and ceramic pigments, as well as the quality of production and the prevention of occupational and environmental risks, following the technical instructions given by those responsible for planning and production quality , ensuring the manufacture with the quality required, within the scheduled time and in conditions of safety and environmental set.

Competition UC0662_3 units: organize and manage manufacturing Frits and pigments, ceramic glazes UC0663_3: control the processes of fabrication of Frits, pigments and ceramic glazes UC0664_3: participate in the programming of the process UC0665_3 industries production: participate in the development and maintenance of quality management systems and environmental in professional environment professional process industries develops its activity in the area of organization and supervision of the production and/or quality management and environmental, entities of public or private, size small, medium, large or micro nature, both on their own and of others, irrespective of their legal form engaged in the manufacture of chips, pigments and ceramic glazes. It develops its activity depending on your case, functional and/or hierarchical from a superior. In the development of the professional activity apply the principles of universal accessibility in accordance with the applicable legislation.

Sectors production is located in the productive sector of manufacture of ceramic, subsector's production of Frits, pigments, glazes, engobes, inks and suspensions for obtaining decorative effects in ceramic products.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Technical programming and control of production in industries of pigments enamels ceramic technicians of quality management in industries of pigments and ceramic laboratory technicians for quality control in industries of pigments, enamels and glazes ceramic technical industries of pigment and ceramic glazes in the management area of environment training associate (420 hours) training modules MF0662_3 : Organization and management of the fabrication of Frits, pigments and ceramic glazes (180 hours) MF0663_3: reliability and control systems in manufacturing Frits and pigments and ceramic glazes (90 hours) MF0664_3: programming of the production process (60 hours) MF0665_3 industries: quality management and environmental industries of process (90 hours) unit of competition 1 : Organize and manage the manufacturing of FRIES, pigments and ENAMELS ceramic level: 3 code: UC0662_3 realizations professional and criteria of realization: RP 1: participate in the Organization, preparation and put punto of them lines for manufacturing of fries, enamels and pigments ceramic, following procedures established and fulfilling the normative applicable of prevention of risks labour and protection environmental.


CR 1.1 basic operations, their sequence, materials, technical means and the process variables are identified, according to the production schedule and process instructions.

CR 1.2 selection of raw materials and additives for the manufacture of chips is made in accordance with the product specifications, taking into account their behavior during the processes of transformation, such as mixing and homogenization, fusion, cooling and packed.

CR 1.3 selection of raw materials and additives for the manufacture of ceramic glazes are performed according to the product specifications, taking into account their behavior during the transformation processes (materials dosing raw and grinding, grinding, pelleting, classification by size, mixture of granules or (granillas) tile and packed).

CR 1.4 it selection of them materials raw and additives for the manufacturing of pigments ceramic is performs in accordance with the tab of product, taking in has its behavior during them processes of transformation, as are the mix and homogenization, calcination, washing and grinding.

CR 1.5 them operations of reception and storage of materials raw and additives, mix and homogenization, grinding, fusion or calcination, washing, drying, micronization, mix and packed is performed by selecting machines, procedures e instructions technical, in accordance with them procedures established and fulfilling the normative applicable.

1.6 CR materials, machines, procedures and technical instructions for the transport, treatment, storage and disposal operations are selected, complying with the applicable rules.

CR 1.7 them risks primary for the health and the security is identified, choosing them equipment and systems of security of prevention and fulfilling the normative applicable.

RP 2: put up the line of manufacturing for produce fries, pigments and enamels ceramic, starting from the information technical of the process and fulfilling the normative applicable of prevention of risks labour and protection environmental.

CR 2.1 them needs and flow of materials and the consumption of resources is calculated, setting them media for it put underway of the manufacturing of chips, pigments and glazes ceramic.

CR 2.2 means and tasks are assigned, taking into account the characteristics of the available means, the preparation of the workers and the manufacturing program.

CR 2.3 adjustment and programming of the machines and equipment complexes (systems of transport and automatic dosage, melting and calcining furnaces, granulators, auxiliary systems of furnaces and systems of packed automatic, among others) for the production of Frits and pigments and ceramic glazes are monitored, allowing the development of the process in accordance with established procedures and complying with the applicable rules.

CR 2.4 for defects in quality, non-conformities of the process and its causes are identified, correcting them or minimizing its impact.

CR 2.5 primary health and safety risks are identified, choosing the equipment and security systems of prevention and compliance with the applicable rules.

CR 2.6 preparation of materials, machinery and means of control procedures are determined to ensuring the realization of the process within the time limit and conditions of quality, safety and environmental protection required.

3 RP: Manage the information process and the production of Frits and pigments, ceramic glazes to carry out manufacturing, according to the plans of production and quality of the company.

3.1 CR information and the documentation required for the production of glass products is generated, considering the ease of interpretation by the staff involved.

CR 3.2 documentation is controlled, ensuring the conservation, update, access and dissemination of information of production, anticipating possible deviations, contingencies and adjustments in programming.

CR 3.3. The information received and generated is transmitted of way effective e interactive to all them levels, in accordance with the plans of production and of quality of the company.

Professional context: means of production: materials premiums for the production of Frits and pigments and glazes. Additives for glazes: desfloculantes, binders, thickeners, bactericidal. Organic compounds for the preparation of ceramic inks. Materials of packed. Facilities, machines and equipment for the manufacturing operations of Frits and pigments, ceramic glazes. Silos and storage materials, dosing and mixing systems. Melting furnaces. Calcination furnaces. Mills dry and wet, dryers, micronisers, pelletizadores, granulometric classifiers (granillas) tile and pellets, mixers and micronized (granillas) tile or pellets. Fully automatic. Environmental protection systems. Waste treatment facilities. Computer software for management of stocks.

Products and results: fried in grain, flakes, crushed Frits or micronized. Enamels and engobes slip, micronized, pelletized or load ready for grinding. Pigments ceramic micronized. Inks ceramics and suspensions for obtaining decorative effects. Update and process information file. Treatment and/or reuse of production waste. Technical documentation of product and process.

Used or generated information: manufacturing, inventory of materials, program supplies, manufacturing objectives identified in production, income, consumption and quality. Technical documentation of supplies. Manual of quality and environmental management. Plans and manufacturing orders. Maintenance plans. Technical information and history of machines and equipment. Parts of control and contingencies. Parts inventory and warehouse. Occupational risk prevention and environmental protection regulations. Selection of procedures and technical instructions. Work orders. Procedures and technical instructions of operation.

Unit 2 competition: Control the processes of manufacture of GLAZES, ceramic pigments and GLAZES level: 3 code: UC0663_3 realizations professionals and completion criteria: RP 1: monitor the processes for the manufacture of pigments, Frits and ceramic glazes, following established procedures and in compliance with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 them procedures and them parameters of control of the production is identified, following the programming of the production and the instructions of process.

CR 1.2 possible deviations from the established characteristics of the raw materials for the fabrication of Frits and enamels are detected from the laboratory tests, proposing corrective actions.

CR 1.3 possible deviations from the established characteristics of the raw materials for the manufacture of ceramic pigments are found from laboratory tests, proposing corrective actions.

CR 1.4 records of the process of manufacture and the control of the same data are analyzed by detecting deviations and proposing corrective actions.

CR 1.5 operations of the manufacturing process of Frits and pigments, ceramic glazes are controlled, checking the operational status of the installations, machines and materials in process and compliance with applicable regulations.

CR 1.6 possible deviations on the established characteristics of Frits and pigments prepared ceramic glazes (comparison with standard samples, fusibility, dilatometrico or development of color behavior) are detected, analyzing laboratory controls and proposing corrective actions.

CR 1.7 the process of manufacture of pigments, Frits and ceramic glazes is monitored, verifying the compliance of occupational health.

2 RP: Determine the requirements of use of pigments, Frits and ceramic glazes, to define the procedures and tests necessary plan, optimizing costs and ensuring compliance with the rules on prevention of occupational hazards and environmental protection.

2.1 CR specifications and requirements for the use of pigments, Frits and ceramic glazes are identified according to the applicable regulations.

CR 2.2 required tests are developed by ensuring compliance with the applicable legislation and the required quality characteristics.

CR 2.3 procedures, human and material resources are established according to the plan of trials, optimizing the costs.

CR 2.4 the opinion of trials is carried out taking into account the information on results, type-approval specifications and requirements for use of the product.

3 RP: Determine the control systems supplies, finished products and process variables, provided the means necessary for their development and implementation, in order to achieve the objectives of the plan of quality and environmental management of the company.

CR 3.1 materials and auxiliary means and supply specifications defined requirements are verified, guaranteeing the quality of the product.

3.2 CR procedures, equipment, and supplies control instructions are determined, fulfilling the quality plan and the applicable regulations.


CR 3.3 the plan of control of the process of manufacturing of chips, pigments and glazes ceramic and the plan of control of products is established, setting them points of verification and them procedures of sampling, control, registration and evaluation.

CR 3.4 procedures for the control of the process and product are defined, indicating the elements and materials that must be inspected, the conditions of sampling, media and test instruments, the criteria of evaluation of the results of the tests and the qualification of the operator's control.

CR 3.5 the treatment, traceability and possible recycled of them materials not compliant is set, fulfilling the regulations applicable.

CR 3.6 them systems of control of quality of the supplies, of them products intermediate and of the product finished is defined, optimizing the resources technical and human.

RP 4: monitor them processes of inspection and trials in the laboratory and in the plant of manufacturing, for adjust is to them procedures and standards established by them plans of quality and management environmental of it company, fulfilling the regulations applicable.

CR 4.1 calibration and maintenance of the equipment for inspection and test status is checked, ensuring the conditions of use and comply with the applicable rules.

CR 4.2 taking samples, inspections and tests are carried out, following the procedures and established technical instructions.

CR 4.3 carrying out sampling and extraordinary trials is ordered when the circumstances require it, according to the applicable regulations.

CR 4.4 compliance with the plan of maintenance of equipment and control instruments is monitored, complying with the applicable rules.

RP 5: Managing the information generated in the process of supervision and control of the production of Frits and pigments and ceramic glazes to carry out manufacture in accordance with the plans of production and quality of the company, transmitting it according to established standards.

5.1 CR information and the documentation required for the execution of the manufacture of pigments, Frits and ceramic glazes is generated, considering the ease of interpretation by the staff involved.

CR 5.2 documentation is controlled, ensuring the conservation, update, access and dissemination of information of production, anticipating possible deviations, contingencies and adjustments in programming.

CR 5.3 information received and generated on the supervision and control of the production of pigments, Frits and ceramic glazes is transmitted efficiently and interactive at all levels.

Professional context: means of production: materials raw mineral and inorganic with different degree of processing chemicals: clay, kaolin, feldspar, silicates, carbonates, Quartz. Chips in grain, flakes, crushed Frits or micronized. Enamels in barbotine, micronized or pelletized. Micronized ceramic pigments. Suspensionantes and organic binders. Machines and equipment: laboratory of control equipment: ovens, stoves, precision balances, useful laboratory. Equipment for preparation of test specimens: Mills, glazing rollers, machines of screen printing, spray booth. Equipment for the determination of viscosity, density, thermal expansion, colour, grain size, mechanical strength, resistance to chemical attack.

Products and results: fried in grain, flakes, crushed Frits or micronized. Enamels and engobes slip, micronized, pelletized or load ready for grinding. Micronized ceramic pigments. Inks ceramics and suspensions for obtaining decorative effects. Results of the tests and inspections of raw materials control. Findings on process variables in the manufacture of pigments, Frits and ceramic glazes. Plans of essay. Control of supplies, variables and product systems. Control program. Sampling and testing procedures and standards.

Used or generated information: production scheduling. The processing instructions. Sampling and testing procedures and standards. Manual of quality. Instructions for use, maintenance and calibration of equipment and instruments. Policy of prevention in occupational health and environmental protection. Results of tests and inspections of control of raw materials and semi-finished products used in the manufacture of pigments, Frits and ceramic glazes. Records of incidents. Files of non-conformities and corrective actions. Update and process information file.

UNIT of competition 3: participate in the programming of it production in industries of process level: 3 code: UC0664_3 realizations professional and criteria of realization: RP 1: organize the provisioning and storage of them materials and media auxiliary for carry to out it manufacturing in the term of time and with the quality specified, fulfilling the normative applicable of prevention of risks labor and protection environmental.

CR 1.1 identify materials, AIDS and services needs in such a way that will allow the programming of the provisioning and manufacturing.

CR 1.2 the procurement of materials, AIDS and services program is conducted meeting production goals and deadlines.

CR 1.3 materials are stored taking into account its nature and the recommendations of the supplier, ensuring its state of conservation, accessibility, use of spaces and times optimisation, as well as compliance with the applicable regulations.

CR 1.4 warehouse is managed by controlling, in all times, inventory and location of materials and auxiliary means.

CR 1.5 information on the conditions and time limits for delivery of supplies is kept updated, according to the procedure laid down.

2 RP: Scheduling manufacturing work to meet deadlines and quality conditions, according to the instructions of those responsible for planning and considering the technical information of the process, loads of work, plan production and supply conditions, optimizing resources and complying with the applicable rules.

CR 2.1 manufacturing program prepares technical instructions and considering the needs of manufacturing, stocks in the warehouse, supplies and human resources performance provisioning and maintenance of equipment and installations.

CR 2.2 manufacturing program is established considering the plan of maintenance of facilities and machines, complying with the applicable rules.

CR 2.3 tasks for the implementation of production are assigned according to human resources, materials and means available.

CR 2.4 oral and written instructions regarding the development and execution of the manufacturing operations are issued, optimizing the efficiency of the installations and fulfilling conditions laid down quality and safety.

3 RP: Manage the information generated in the production process to carry out manufacture in accordance with the company's production plans, transmitting it according to established standards.

3.1 CR information and documentation for the manufacturing execution occurs, considering the ease of interpretation by the staff involved.

CR 3.2 documentation controls, ensuring the conservation, update, access and dissemination of information of production and anticipating possible deviations, contingencies and adjustments in programming.

CR 3.3 information received and generated is transmitted efficiently and interactive at all levels.

Professional context: means of production: computer processing of data and texts.

Products and results: production program. Parts of inventory and warehouse. Procurement program. Storage specifications. Procurement program. Organization of technical and human resources. Update and process information file. Reports of results of production.

Used or generated information: manufacturing objectives identified in production, income, consumption and quality. Technical documentation of supplies. Technical documentation of product and process. Manual of quality and environmental management. Maintenance plans. Technical information and history of machines and equipment. Standards of safety and environmental protection. Manufacturing program. Storage procedures. Procedures and technical instructions of operation. Reports of results of production.

Unit 4 competition: Participate in the elaboration and maintenance of LOS systems of management of the quality and environmental in industries of process level: 3 code: UC0665_3 realizations professionals and completion criteria: RP 1: participate in the definition of the quality plan and the Organization for its development and implementation, following the instructions set forth and in accordance with the quality policy of the company.

CR 1.1 participation in identifying and/or definition of activities to manage quality, in the determination of the functional relationships in terms of quality and flow, process and organization of the information, is carried out according to the established instructions and considering the objectives set by the company.

CR 1.2 motivation for the quality of the entire organization and the achievement of a competitive level in the market, reducing the cost of quality and promoting the process of continuous improvement, is ensured through defined quality plan.


CR 1.3 participation in the elaboration of the documentary system support, the instructions work or specific processes and forms and formats which, once completed, are records that demonstrate the application of the system, is carried out according to the technical instructions.

CR 1.4 the Organization of the activities of the internal audit or self-assessment process, is carried out in accordance with the technical instructions.

CR 1.5 the participation in the activities of the process of audit and certification of the system of management of the quality is performed, in accordance with them instructions technical.

CR 1.6 implementation of the plan of quality system is completed by incorporating suggestions for improvement of procedure adjusted to standards on quality management and the possibilities of the company.

2 RP: Participate in the definition of the environmental management plan and the Organization for its development and implementation, following the instructions set forth and in accordance with the environmental policy of the company.

CR 2.1 participation in identifying and/or definition of environmental aspects related to the activity of the company, actions for the prevention of risks, monitoring and measurement of emissions, effluents and waste actions, determining the means of testing and control, plan for maintenance and calibration and in flow, process and organization of the information He is performed following the technical instructions and considering the objectives set by the company.

CR 2.2 participation in the elaboration of the documentary support of the system, the instructions of work or specific processes and records that demonstrate the application of the system, is carried out according to the technical instructions.

2.3 CR organization and participation in the activities of the internal environmental management system audit process is performed in accordance with the technical instructions.

CR 2.4 participation in the activities of the environmental management system audit process is carried out, in accordance with the technical instructions.

CR 2.5 procedure improvement proposals are incorporated into the plan of environmental management, adapting them to the applicable regulations and to the possibilities of the company.

3 RP: Analyzing and evaluating records for the improvement of the quality and environmental management system, proposing actions to improve the process and product, generating and managing information.

CR 3.1 numerical, statistical treatment, and/or chart applies to data, facilitating reading and interpretation of the results.

CR 3.2 evaluates the quality of the product and process, detection of deviations in the established values of control, diagnosis of the causes of nonconformities or situations out of control and proposal of improvement of quality and environmental management and cost reduction or reduction of efforts by analyzing and interpreting the results.

CR 3.3 detected deviations are communicated quickly who apply their knowledge.

CR 3.4 it documentation elaborate is adjusts to them standards established, allowing the interpretation from the operators and of them responsible of the management of quality and environmental, respectively.

CR 3.5 information is generated, using it in such a way that it allows the definition, implementation and development of the quality and environmental management of the company plans.

CR 3.6 the staff participation in the improvement of the quality and environmental management is ensured by establishing a broad information flow.

CR 3.7 document management is controlled by ensuring the conservation, update, easy access and dissemination of information of quality management and environmental.

Professional context: means of production: electronic means of treatment and transmission of texts and data, and storage and dissemination of information. Computer quality control program.

Products and results: environmental management and Organization Plan. Plan of quality and organization. Determination of the reliability of the product. Definition and development of the supply and manufacturing process control systems. Determination of the reliability of suppliers. Reports of results and proposals for the improvement of the quality and environmental management. Management of the information of the quality and environmental management. Reports about the evolution and costs and improvement in the quality. Reports of internal and external audits of quality and environment. Reports of review and improvement of the quality and environmental management plans.

Used or generated information: objectives of the quality plan. Quality management standards. Regulatory technical requirements. Quality requirements demanded by the customer. Quality of product, test standards and packaging, labelling and acceptance. Objectives of the plan of environmental management. Applicable regulations of environmental management. Of occupational health and safety legislation. Technical specifications of materials. Control data. Historical data of quality.

Quality manual. Environmental management manual. General procedures of the system. Instructions of work or specific processes. Control charts. Graphics capability of machines and processes. Forms. Manual of procedures and technical instructions of inspection and testing. Supply materials specifications and requirements. Procedures for the treatment of the non-conforming material. Reports of results of control. Product reliability reports. Product technical documentation: technical, functional features and instructions for use.

TRAINING module 1: Organization and management of the manufacture of GLAZES, pigments and ceramic GLAZES level: 3 code: MF0662_3 associated with UC: organize and manage the manufacture of pigments, Frits and ceramic glazes duration: 180 hours capabilities and evaluation criteria: C1: analyzing processes of fabrication of Frits, pigments and ceramic glazes, input and output materials relating process variables, the media manufacturing and operating procedures, with the characteristics and properties of the products obtained.

CE1.1 in a practical course of making French fries, pigments or glazes, starting from the technical information of process:-identify the different stages of the process of manufacture by associating them with input and output products, the techniques used and the means employed.

-Identify the variables of operation and its influence on the quality of Frits and pigments obtained glazes and in the development of the process.

CE1.2 in a practical course of manufacture of Frits and pigments, ceramic glazes, starting from a fried, pigment or glaze selected, information technology and manufacturing objectives:-make a process diagram reflecting the sequence of operations and the flow of input materials and intermediate products.

-Indicate the different possible techniques for operations of manufacturing by selecting the most appropriate.

-Indicate the main features of the products of input and output of each of the stages of the process.

-Describe the main variables of the process and an estimate of their value.

-Deduce the most important technological features of the means of production required, such as the type of technology and production.

CE1.3 identify the raw materials and materials used and the products obtained in the manufacture of chips, pigment and ceramic glazes, using the characteristics, properties and appropriate parameters in each case, using the terminology and the appropriate units.

CE1.4 explain the most relevant aspects of the conditions of storage, transportation and handling of raw materials, intermediates and finished products of the manufacturing processes of Frits, pigments, and ceramic glazes, depending on the characteristics of the materials.

CE1.5 interpret the behavior of raw materials and intermediate products, mechanical and thermal treatments are subjected in the manufacture of chips, pigments and ceramic glazes, as mixing, grinding, melting, drying, sintering and pelletizing, depending on the characteristics of the materials and the physical and chemical principles involved in the transformation.

CE1.6 recognize and describe the main defects associated with the characteristics of the raw materials, and the processes of manufacture of pigments, Frits and ceramic glazes, pointing out the most likely causes and propose methods for its control and minimization or elimination.

CE1.7 relate the composition of the mixture of raw materials with temperature of fusion or roasting, dwell time, the viscosity of molten frit or glaze or color of the pigment, depending on the characteristics of the materials.

CE1.8 in a practical course of making French fries, pigments or ceramic glazes, from technical information on the means used and the products in and out of a stage of the manufacturing process:-perform balance mass and thermal.

-Relate the characteristics of the products of input and/or output parameters of operation through calculations, tables or graphics.


C2: Analyzing the behavior of glazes during the manufacturing process of ceramic products and properties to the product, describing their transformations and properties.

CE2.1 classify Frits and pigments, ceramic glazes, depending on their chemical compositions, their properties and their applications.

CE2.2 describe the main physico-chemical transformations that take place in the enamel during cooking depending on the characteristics of the materials.

CE2.3 describe the mechanisms of devitrification, opacification and staining of glazed depending on the characteristics of the materials.

CE2.4 describe the main properties of glazes, analyzing thermal, mechanical, optical and chemical properties and indicating:-the qualitative influence of the composition of the enamel.

-The influence of the presence of species crystal.

-The influence of the conditions of the process, such as the preparation, implementation and cooking.

-The main techniques for their measurement and control.

CE2.5 relate the characteristics and properties of them fries, pigments and glazes with them materials used and their processes of manufacturing.

C3: determine the information of process required to carry to out the manufacturing of fries, pigments and enamels ceramic, starting from the analysis of the information technical of the product and of them instructions General of manufacturing.

CE3.1 determine the composition of the mixture of raw materials for the manufacture of a frit or enamel, based on chemical analysis in oxides of each of the raw materials and the final product.

CE3.2 in a practical course of manufacture, from the technical information of a fried, pigment or glaze with a proposed program of manufacturing:-carry out a diagram of its manufacturing process reflecting the sequence of stages and the product of input and output in each of them.

-Determine facilities, machines and equipment required in each operation.

-Identify the operations and tasks such as the preparation and control of machines and equipment, preparation of materials, machine control, driving and performing manual operations and self-maintenance, necessary at each stage of the process.

-Indicate the procedures to perform each operation.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

CE3.3 in a practical course of manufacture, from the technical information of a fried, pigment or glaze with a proposed program of manufacturing:-determine the required human resources, General aspects of their qualification and basic training needs within the scope of the described tasks.

-To develop an instruction sheet for a particular operation of the manufacturing process, indicating tasks and movements, supplies and tools, parameters of regulation or control and manufacturing time.

-To establish the flow of information characterized process-related.

CE3.4 determine the process parameters and their tolerances, make calculations and/or the use of tables and graphs.

CE3.5 in a so-called practical of manufacturing of chips, pigments and enamels ceramic, starting from the information of the process, describe them procedures of management documentary employees, as well as the procedures of conservation, update and access to the documentation of the process.

C4: Analyze the means required for the manufacture of chips, pigments and ceramic glazes relating them with the materials used and the products obtained.

CE4.1 in a practical course of fabrication of Frits, pigments and ceramic glazes, starting from the technical information from a machine or equipment used in manufacturing and the characteristics of the input and output products:-choose the sequence of operations required for its set-up and adjustment to the conditions of work.

-Identify the components and devices of the machine or equipment in the schemes and plans of installation, explaining their functioning and the consequences of possible anomalies.

-Relate the mechanisms of regulation and control of the process variables and the characteristics of the product obtained.

-Determine procedures for the preparation of materials, machinery and means of control.

-Calculate operating parameters of the machine or equipment that allow the obtaining of the product specified with the required quality and optimizing available resources.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance, the criteria for its repair or replacement and propose a program of self-maintenance of world-class performances.

CE4.2 compare different technologies employed for the same operation of making French fries, pigments or glazes, depending on their capacity of production and automation, the variables of operation, characteristics of input and output products and economic operation and investment criteria.

CE4.3 characterize the machines and equipment used in a manufacturing process of French fries, pigments or glazes, characteristics, parameters and precise properties in each case, and using the terminology and the appropriate units.

C5: Organize and supervise work of manufacture of pigments, Frits and ceramic glazes, complying with the applicable rules.

CE5.1 in a practical course of manufacture of chips ceramics at industrial facilities, from technical instructions and considering the applicable legislation:-identify manufacturing objectives, the resources required, and adequate human resources.

-Develop implementation orders to machines and facilities.

-Adjust the parameters according to the conditions established for equipment including dispensers, mixers, feeders, furnace melting, cooling facilities or equipment of bagging.

-Identify the necessary documentation of the implementation process of machines, equipment and installations.

-Make the reports required in the preparation and development of machinery and equipment CE5.2 in a practical course of manufacture of ceramic pigments in industrial facilities, from technical instructions and in compliance with the applicable rules:-identify manufacturing objectives, means and the human resources required.

-Develop implementation orders to machines and facilities.

-Adjustment of the process parameters to the conditions laid down in equipment such as dispensers, mixers, feeders, calciner, facilities for washing and drying, mills, or equipment of bagging and packed.

-Identify the necessary documentation of the implementation process of machines, equipment and installations.

-Make the reports required in the preparation and implementation to point machines and facilities.

CE5.3 in a practical course of preparation of ceramic glazes in industrial facilities, from technical instructions and in compliance with the applicable rules:-identify manufacturing objectives, means and the human resources required.

-Develop implementation orders to machines and facilities.

-Adjustment of the process parameters to the conditions laid down in how leading equipment, mixers, micronisers, pelletizadores, or equipment of bagging and packed, dosers, mixers, feeders, melting furnace, cooling or equipment installations of bagging.

-Identify the necessary documentation of the implementation process of machines, equipment and installations.

-Make the reports required in the preparation and implementation to point machines and facilities.

CE5.4 in a practical course of making French fries, pigments or ceramic glazes, starting from technical instructions and in compliance with the applicable rules:-draw up orders to start up production.

-Identify the documentation process.

-Make the reports required in starting up production.

C6: Analyze the procedures of treatment, disposal or recycling of waste, effluents and industrial emissions and environmental management systems used in manufacturing chips companies, pigments and ceramic glazes, whereas with the applicable rules of prevention of occupational hazards and environmental protection.

CE6.1 interpret environmental regulations by applying it to industries of pigments, Frits and ceramic glazes.

CE6.2 describe the major residues, effluents and emissions generated in the manufacturing operations of Frits and pigments, ceramic glazes, considering the applicable legislation.

CE6.3 describe major environmental standards on waste, effluents and emissions generated in the manufacture of pigments, Frits and ceramic glazes, considering the applicable legislation.

CE6.4 in a practical course of fabrication of Frits, pigments or ceramic glazes, starting from the technical information of process and in compliance with the applicable rules:-identify the waste generated, describing each of them.

-Indicate the techniques of treatment of waste more appropriate.

-Relate the main media employees in the separation and the treatment of waste.


C7: Analyzing safety conditions for the development of the processes of manufacture of pigments, Frits and ceramic glazes, whereas with the applicable rules of prevention of occupational hazards and environmental protection.

CE7.1 identify the risks and level of danger and toxicity that assumed the handling of the materials, products, tools and equipment used in manufacturing Frits and pigments, ceramic glazes, considering the applicable legislation.

CE7.2 interpreting safety regulations applying it to industries of pigments, Frits and ceramic glazes.

CE7.3 analyze the security features of each machine, equipment and installation, as well as the means of individual protection, whereas most significant processes and operations.

CE7.4 establish the safety measures and precautions that have to be taken according to the rules or specific instructions applicable to the various operations.

CE7.5 describe the conditions of safety in the operations of preparation machines and equipment, and self-maintenance of first level, whereas the rules applicable.

CE7.6 in a so-called practical manufacture of a ceramic frit, pigment or ceramic glazes, starting from the facilities and production equipment:-identify risks and safety of installations and machines.

-Deducting the risk level of the different jobs, establishing levels of endangerment.

-Establish media and necessary facilities, as personal protection, machine protection, detection or extinguishing media, to maintain an adequate level of safety.

Skills whose acquisition should be completed in an environment real of work: C1 concerning CE1.1, CE1.2 and CE1.8; C3 CE3.2 and CE3.3; C4 regarding CE4.1; C5 complete; C6 regarding CE6.4; C7 with respect to CE7.6.

Other skills: be responsible for the fulfilment of the objectives and the work that develops.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, of way to orderly, structured, clear and precise to respecting the channels established in the organization.

Propose alternatives to improve results.

Show interest by the knowledge wide of the Organization and its processes.

Respect the procedures and internal rules of the organization.

Contents: 1. properties of aesthetic and functional properties of the enamel glazes.

Classification criteria: classification according to the role they play in the product, method of application and product line.

The vitreous State: General characteristics of the vitreous State. Structure of glazes.

Properties of glazes in fusion.

Properties optical.

Mechanical properties.

Expansion thermal.

Resistance to the attack chemical.

Influence of the composition and of the variables of process on the properties of them enamels.

Opacification of enamels: mechanisms of opacification. Opacifiers chemical species.

Coloring of glazes: glazes coloration mechanisms. Measurement of color. Dyes chemical species.

2. management of operations and manufacturing processes of classification of Frits Frits.

Subjects used raw. Use requirements and safety regulations for handling and transport.

Management and control of chip manufacturing facilities: dosing and mixing of raw materials.

Variable operation. Facilities. Main technological characteristics and management systems.

Fusion of fries: transformations experienced by the mixture of raw materials. Process variables. Factor of sintered. Frits melting furnaces.

Put on the verge of chip manufacturing facilities.

Start-up of production: calculations and sequence of operations.

Optimization of processes.

Identification of risks and security conditions in the manufacturing operations of fries.

3. management of the operations and processes of manufacture of pigments classification of pigments on the basis of the developed color, chemical composition and temperature.

Materials employed raw: use requirements and safety regulations for handling and transport.

Management and control of the facilities for manufacture of pigments: dosing and mixing of raw materials, calcination, washing and grinding pigment calcined, drying and grinding. Variable operation. Facilities and procedures for management and control of the process. Calcination furnaces.

Put on the verge of ceramic manufacturing facilities.

Start-up of production: calculations and sequence of operations.

Optimization of processes.

Identification of risks and safety conditions of the manufacturing operations of pigments.

4. management of the operations and processes of manufacture of enamels classification of enamels depending on your application, properties, chemical composition and temperature of ripening.

Subjects used raw: use requirements and safety regulations for handling and transport.

Management and control of the enamels processing facilities. Dosing and mixing of raw materials. Variable operation. Facilities. Main features technology and systems of management. Grinding of enamels: preparation of (granillas) tile and agglomerate. Preparation of powder micronized. Elaboration of enamels in batches.

Identification of risks and conditions of security of the operations of production of enamels.

5. defects and non conformities on fries, pigments and glazes ceramic. Waste, effluents and emissions in the manufacture of pigments, Frits and ceramic glazes nonconformities in the processes of manufacture of pigments, Frits and ceramic glazes.

Defects and nonconformities in due to the Frits, pigments and glazes, ceramic products: identification of defects, determination of its causes and measures for its correction and prevention. Defects attributable to the raw materials. Defects attributable to the manufacturing process.

Applicable environmental regulations.

Description and characterization of waste, effluents and emissions in industries of manufacturing Frits and pigments and glazes.

Equipment and facilities for the treatment of waste, effluents, smoke and other emissions.

6. information and documentation of organization of the production of pigments, Frits and ceramic glazes production of pigments, Frits and ceramic glazes.

Organization of information flows in the processes of manufacture of pigments, Frits and ceramic glazes.

Report writing techniques.

Documentation. Treatment systems and archiving of information.

Processed and computer file of documentation and information.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the Organization and management of the manufacturing of fries, pigments and enamels ceramic, that is credited by an of them two forms following:-training academic of level 2 (frame Spanish of them qualifications for it education top), engineering technical or of others of upper level related with the field professional.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2.-competition pedagogical accredited in accordance with which to establish the administrations competent.

TRAINING module 2: reliability and systems of CONTROL in the manufacture of GLAZES, pigments and ceramic GLAZES level: 3 code: MF0663_3 associated with UC: control the processes of manufacture of pigments, Frits and ceramic glazes duration: 90 hours capabilities and evaluation criteria: C1: analyzing methods of control of production in industries of manufacturing Frits and pigments, ceramic glazes considering the means of manufacturing.

CE1.1 in a practical course of manufacture of chips ceramics in a stage of the process, from process information and product quality requirements:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Draw up a control plan indicating parameters that must be controlled and checkpoints, their nominal and tolerances, the frequency of controls, equipment or inspection instruments and documents for your records.

-Indicate the principal defects attributable to the frit which can arise in the finished products, point out the most likely causes and propose solutions to short or medium-term.

-Relate the main irregular situations that may occur in the characterized stage, indicating their likely causes and demonstrating actions that should be followed and the possible preventive actions.


CE1.2 in a so-called practical of manufacture of pigments ceramic in a stage of the process, starting from the information of the process and them requirements of quality in the product:-determine them requirements basic and them features of type general of them supplies and them procedures for their control, as the sampling, teams of essay, mode of operate, criteria of acceptance or rejection , record of results and frequency of testing.

-Develop a plan of control indicating them parameters that must be controlled and them points of control, their nominal and tolerances, the frequency of them controls, them equipment or instruments of inspection and them documents for their registration.

-Indicate the principal defects attributable to the pigment that can appear in the finished products, point out the most likely causes and propose solutions to short or medium-term.

-Describe the main irregular situations that can occur in the characterized stage, indicate their likely causes and describe the actions that should be followed and the possible preventive actions.

CE1.3 in a practical course of preparation of ceramic glazes in a stage of the process, from process information and product quality requirements:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Draw up a control plan indicating parameters that must be controlled and checkpoints, their nominal and tolerances, the frequency of controls, equipment or inspection instruments and documents for your records.

-Indicate the principal defects attributable to the enamel that can appear in the finished products, point out the most likely causes and propose solutions to short or medium-term.

-Describe the main irregular situations that can occur in the characterized stage, indicate their likely causes and describe the actions that should be followed and the possible preventive actions.

CE1.4 analyze through calculations, tables and/or representations graphic a process of manufacture of chips, pigments or enamels ceramic starting from listings of data of control of the process and of the information technical.

C2: Apply techniques and procedures of control of raw materials, fries, pigment and ceramic glazes, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CE2.1 in a so-called practical of control of materials raw employed in the manufacturing of chips, pigments or enamels ceramic, whereas the compliance of the regulations applicable:-identify them parameters that must be controlled and relate them with them technical of control employed.

-Identify the equipment, reagents and materials for the realization of the control.

-Draw up orders for the preparation of samples, reagents and equipment required.

-Set the operations necessary for the accomplishment of the control.

-The testing of control of raw materials used in the manufacture of chips, pigments or ceramic glazes, as the particle size distribution, impurities, development of color and comparison with standard samples, through the use of equipment and laboratory supplies.

-Identify and describe the rules of use, safety and storage of reagents and materials, and relate them to their main characteristics of toxicity, stability and packaging.

CE2.2 in a practical course of control of Frits and pigments, ceramic glazes, whereas the compliance with applicable regulations:-identify the parameters that must be controlled, relating them with the control methods used.

-Identify the equipment, reagents and materials for the realization of the control.

-Draw up orders for the preparation of samples, reagents and equipment required.

-Program operations, whereas the rules applicable.

-The testing of control as a button fusion, development of color, dilatometry, compared to standard samples, adaptation between enamel and solubility of fries in water, through the use of equipment and laboratory supplies and support.

-Identify and describe the rules for the use, security, and storage of reagents, and materials related to its main characteristics of toxicity, stability and packing.

CE2.3 program registration and organization of the control data file operations considering a process of making French fries, pigments or ceramic glazes.

C3: determine the reliability of fries, enamels and pigments ceramic, in accordance with the normative of product related, applying them corresponding procedures of essay and fulfilling the normative applicable of prevention of risks labor and protection environmental.

CE3.1 noted for a certain fried, pigment or enamel ceramic them main properties that affect to its reliability, them procedures for its evaluation and, in his case, the normative existing concerned.

CE3.2 in a practical course of determination of the reliability of a frit and pigment and ceramic glazes, whereas the compliance with applicable regulations:-identify the concerning product quality standards.

-Identify the requirements of use or, in its case, approval of the product.

-Determine the trials to assess the degree of compliance with the identified requirements.

-Operate and, where appropriate, to fine-tune the instruments and equipment required for conducting the tests.

-Analyze and decide the results.

-Elaborate a report reflecting the main aspects of the process followed, such as requirements, regulations, testing, procedures, results and opinion.

-Develop a proposal of resolution or improvement of the problems detected.

C4: Analyze the necessary security conditions for the development of the operations of control of raw materials, Frits, enamels and ceramic pigments, whereas with the applicable rules of prevention of occupational hazards and environmental protection.

CE4.1 identify risks and level of danger and toxicity that assumed the handling of the materials, products and laboratory equipment used in the control of raw materials, fries, pigment and ceramic glazes, whereas the compliance with applicable regulations.

CE4.2 interpreting safety regulations applicable to the laboratories of characterization and control of raw materials, fries, enamels and ceramic pigments, whereas a manufacturing process.

CE4.3 analyze the elements of each computer's security and installation of laboratory equipment and installation, as well as the means of protection and clothing by applying them to the most significant processes and operations.

CE4.4 establish the safety measures and precautions that have to be taken according to the rules or specific instructions applicable to the various operations.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.1, CE1.2 and CE1.3; C2 CE2.1 and CE2.2; CE3 regarding CE3.2.

Other skills: be responsible for the fulfilment of the objectives and the work that develops.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, orderly, structured, clear and precise.

Propose alternatives to improve results.

Respect the procedures and internal rules of the organization.

Contents: 1. Control of operations and manufacturing processes of ceramic chips, fries manufacturing ceramic glazes and ceramic pigments: main parameters that must be controlled in the stages of reception and storage of raw materials, dosing, homogenizing, melting, cooling and bagging. Controls in manufacturing line.

Manufacturing processes of pigments: main parameters that must be controlled in the stages of reception and storage of raw materials, dosing, mixing, homogenization, calcination, rinsing, drying, bagging and packed. Controls in manufacturing line.

Processes of manufacture of enamels: main parameters that must be controlled in the stages of reception and storage of raw materials, dosage, mixing, grinding, micronised, pelleting, bagging and packed. Controls in manufacturing line.

2 reliability of products: Frits, pigments, and ceramic glazes, glazed ceramic products quality standards: general regulations. Product legislation: employment requirements. Normative test. Measurement and reliability tests.

Characterization and control of materials: sampling techniques. Preparation and commissioning of equipment. Trial techniques.

3 registration and organization of the fries, raw materials, pigments and ceramic glazes data file encryption and file of technical documentation procedures.

Traceability.

Conservation of samples.

4 safety regulations in the ceramic laboratory reagents and materials used: toxicity and danger.

Precautions to be taken for the handling and storage of reagents and materials.

Identification and prevention of risks arising from the operations of control materials and ceramic products.

Parameters of the training context: spaces and facilities:


Spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory or singular space, training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Profile professional of the trainer or forming: 1. domain of them knowledge and the technical related with the control of them processes of manufacturing of fries, pigments and enamels ceramic, that is be credited through an of them two forms following:-training academic of level 2 (frame Spanish of them qualifications for it education top), engineering technical or of others of upper level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: programming of production in industries of process level: 3 code: MF0664_3 associated with UC: participate in the scheduling of production in industries of process duration: 60 hours capabilities and evaluation criteria: C1: analyze the techniques of management of warehouse and procurement of materials, identifying the necessary technical information, objectives and characteristics of the production.

CE1.1 identify and describe the main techniques of management of stock and warehouse, the information required in each case and the techniques of consumption forecast, indicating their fundamental aspects and appreciating its advantages, disadvantages and applications.

CE1.2 describe the basic principles of coding products and used in the management of warehouse inventory management.

CE1.3 in a practical course of manufacture of a product, from the technical information of the process, the structure of the product, information providers (delivery times, minimum lot and economic lot, stocks of materials, manufacturing programme and stocks of material in course):-develop procurement schedules by applying procurement techniques "point of order" and for periodic provisioning model.

-Indicate the General characteristics of the systems of coding and traceability of materials.

-Analyze the differences in the management of the provisioning, proposing practical examples of implementation of each one of them.

CE1.4 in a so-called practical manufacturing of a specific product from the technical process of information, structure the product, information on suppliers, stocks of materials, manufacturing and stocks of material in course program:-describe the General characteristics of the supply of products derived from the management of the production using the method «just in time».

-Indicate the General characteristics of the systems of coding and traceability of materials and semi-finished products derived from the management of the production using the method «just in time».

-Analyze the differences in the management of procurement regarding traditional techniques, proposing practical examples of implementation of the supply of products in the management model «just in time».

-Describe the documentary structure necessary for the management of supplies.

C2: Programming the supply of materials for the manufacture of a given product, process information, needs and stocks of materials and delivery forecasts.

CE2.1 develop, through calculations, a timetable for procurement of materials with a horizon of one month from a simple practical course of manufacturing, characterized by technical information from the process, product structure, information on suppliers, such as delivery times, minimum lot and economic lot, stocks of materials, manufacturing and stock of material in course program.

CE2.2 in a so-called practical of storage of materials raw necessary for the manufacturing of a given product, starting from the information technical on the material, features of the space and/or equipment of storage available e information of process:-determine them conditions of transport of the material and them media and procedures for its load and/or download.

-Determine the form of storage suitable indicating the conditions of humidity and temperature of storage, form of stack, protections and others.

-Make a sketch detailing the distribution of materials and products, taking into account the required storage conditions, the time of permanence and ease of access.

-Describe the actions to be performed before the more frequent incidents: bug in supplies from a supplier, non-compliant base which is incorporated into the process, oscillating price on the market in any commodity, and others.

CE2.3 solve practical cases of programming of the procurement of materials for the manufacturing process of a product, using computer programs for inventory and production management.

C3: Scheduled production for the manufacture of a given product, process information, needs and stocks of materials and delivery forecasts.

CE3.1 identifying, describing them, most relevant production scheduling techniques for manufacturing batch, continuous and type workshop.

CE3.2 explain the practical differences arising out of the application of MRP and MRPII production management systems.

CE3.3 describe the documentary structure necessary for the management of supplies.

CE3.4 in a so-called practical manufacturing of a specific product, based on information from the process, the structure of the product, the resources available and the production schedule, establish a program of production for a week containing:-materials consumption forecasts.

-Calendar of operations for preparation of necessary materials and machines.

-Routes to follow for each product depending on the transformations and processes that may be applied.

-Daily production and storage capacity of input products, in progress, and finished products.

CE3.5 resolve cases practical of programming of the production of products, using programs software of management of stocks and of the production.

C4: Apply techniques of analysis methods and times, taking into account the technical information of the process.

CE4.1 describing, analyzing them, the basic fundamentals underlying the main techniques of analysis tasks, methods and times.

CE4.2 in a practical case of a stage of the manufacturing process of a product, from the technical information of the process, technology and a program:-identify and describe the jobs necessary for the development of the described stage.

-Describe the main features of the most significant jobs.

-Describe the fundamental aspects of the techniques of analysis of tasks that can be used in the most significant jobs.

CE4.3 in a practical course of manufacture of a product that includes several manual operations with machines or tools, from a production schedule:-calculate the time needed for each operation by applying suitable analysis techniques in each case.

-Calculate the total manufacturing time considering the timely tolerance margins.

-Describe the techniques and procedures of control and record of performance on the job.

Skills whose acquisition must be completed in a real work environment: C1 with regard to CE1.3 and CE1.4; C2 regarding CE2.2; C3 on CE3.4; C4 CE4.2 and CE4.3.

Other capabilities: propose alternatives with the aim of improving results.

Demonstrate interest in the knowledge of the Organization and its processes.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Adapt to the Organization, its organisational and technological changes as well as new contexts or situations.

Sharing information with the team.

Contents: 1. management of supplies and stores in process stores industries: stock units.

Definition of the structure of locations: allocation of locations. Release of locations.

Traditional materials management systems: continuous review systems. Systems for periodic review.

Materials requirements planning system: structure of a material requirements planning system.

Organization of a warehouse of materials.

2. programming of production in process industries. Methods and times of work-in-process production plans industries. Methods: concepts of planning and programming. Production systems. Determination of capacity and workloads. Execution times. Commissioning and control. Programming techniques.

The system «just in time». Applications of materials management and programming of production and maintenance.

Methods of analysis of tasks.

Time study.

Predetermined time systems.


Methods of measurement of times and rhythms of work or activity.

The improvement of methods in the preparation of machines.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the participation in the programming of the production in process industries, which will be using one of the following ways:-academic training level 2 (Spanish the qualifications framework for higher education), engineering or other upper level related to the professional field.

-Experience professional of a minimum of 3 years in the field of the competencies related with this module training.

2. competition teaching accredited in accordance with that established the administrations competent.

TRAINING module 4: management of the quality and environmental in industries of process level: 3 code: MF0665_3 associated with UC: participate in the development and maintenance of quality management systems and environmental industries of process duration: 90 hours capabilities and evaluation criteria: C1: management and improvement of the quality and environmental management systems to determine identifying its basic elements on the basis of the technical information.

CE1.1 identify and describe the core elements of a quality management system.

CE1.2 identify and describe the main differences between the quality assurance and excellence and total quality, relating them with quality assurance systems, total quality management and the models of excellence.

CE1.3 describe the structure of the systems of quality management documents and documentary support.

CE1.4 describe the basics of different types of audits of quality.

CE1.5 describe the structure of the costs of management environmental, analyzing the influence of each one of them.

C2: analyze those aspects essential of the systems of management environmental, identifying their elements Basic.

CE2.1 identify and describe the basic and General legal requirements on environmental issues.

CE2.2 describe them traits essential basic of it infrastructure environment in different sectors of manufacturing.

CE2.3 identify and describe those elements basic of a system of management environmental developed by the normative force.

CE2.4 describe the aspects basic of the audits of the systems of management environmental.

CE2.5 describe the structure of the costs of environmental management and analyze the influence of each of them.

C3: Determine management and improvement of the quality and environmental management systems by identifying its basic elements from the technical information.

CE3.1 in a practical course of manufacturing process, from the technical information of product and the process of the company's quality objectives:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Determine a process control plan by setting:-control points and variables or parameters that will control.

-Inspection procedures for each control point, such as conditions and the frequency of sampling, equipment or necessary inspection instruments, the mode of operation and registration of results.

-The responsibility of decisions for action in each of the more probable cases of deviation from the conditions of manufacture.

-Develop for a certain point of inspection a record of results of control tab.

-Determine the treatments of materials and non-compliant products.

-Determine the mechanisms that ensure the flow of information.

CE3.2 in a practical course of a particular stage of the manufacturing process, from technical information and characteristics of the input and output products:-identify quality indicators key to the realization of the self-assessment process.

-Define measurement and evaluation of the identified indicators of quality proposals.

-Define the basic characteristics of the PDCA methodology for continuous improvement and its application to the practical course characterized.

C4: Analyze and apply the main tools for the quality management, the associated techniques.

CE4.1 identify characteristics that affect the quality or resolve problems associated with simple practical assumptions, using techniques such as:-analysis of problems.

-Cause-effect diagrams.

-Histograms.

-Pareto analysis.

-Scatterplots.

-«Brainstorm».

CE4.2 solve problems associated with simple practical assumptions for prevention and improvement of products, applying techniques such as:-modal analysis of failures and effects.

-Matrix diagram or "Deployment of the function of quality» (QFD).

CE4.3 in a so-called practical reception of materials, from the characteristics of the sampling plan, such as the sample size and the acceptance criteria, determine criteria for acceptance or rejection through the analysis of tables and graphs of sampling.

CE4.4 describe the operating procedures for the determination of the capacity of machines and processes:-sampling procedures.

-Prerequisites.

-Establishment of tolerances.

-Determination of rates of capacity.

CE4.5 in a so-called practical of determination of capacity of a machine or process of manufacturing, starting from a series of data obtained, the conditions of sampling and the tolerances established:-calculate them indices of capacity.

-Represent and interpret the straight of probability.

-Explain how affects the establishment of the tolerances and the centering and setting of the machine or the process to its capacity.

CE4.6 in a so-called practical of obtaining of a list of data of the measure of a feature of quality or a parameter of control in the manufacture of a given product:-build a graphic of control by variable, determining their scales and limits of control.

-Place in the graphic them values of control obtained during the manufacturing of the product and identify and analyze the possible situations out of control, as gusts, trends or points out of control.

-Drawing up reports of control describing and analyzing the main incidents detected.

Skills whose acquisition must be completed in a real work environment: C3 full; C4 on CE4.3, CE4.5 and CE4.6.

Other capabilities: responsibility is of the work that develops and of the compliance of those objectives.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, of way ranked, structured, clear and precise respecting the channels established in the organization.

Propose alternatives to improve results.

Show interest by the knowledge wide of the Organization and its processes.

Learn new concepts or procedures and leverage effectively the training using the knowledge acquired content: 1. quality in industries of process. Political industry on quality and environment in industries of process concepts fundamental about the quality.

Systems of quality.

Standardisation, certification and approval.

Existing international standards in quality management.

Current international legislation on environmental management.

Plans of quality.

The models of excellence.

2. Tools for the management of the quality in industries of process factors that identify the quality.

Techniques of prevention of non conformities and of improves of the quality.

Control statistical of processes.

Reliability.

3. management of the quality in industries of process planning, organization and control.

System of management of the quality.

Certification of systems of quality excellence models.

Implementation and development of a quality management system: diagnosis of the situation of departure: indicators of quality and self-assessment. Methodology for the preparation of a manual of quality. Methodology for the identification, definition and description of processes and their interrelationships. Methodology of the actions of continuous improvement: PDCA cycle. Planning of audits.

Training in quality plans: objectives. Training actions. Monitoring and evaluation of a training plan.

Cost of quality: quality cost structure. Valuation and cost data.

4. environmental management in current legislation process industries. Sectoral examples.

Planning, organization and control of environmental management.

Environmental training plans.

Documentation of the environmental management system.

Emergency plans.

Monitoring, measurement and corrective actions.

Audit of the environmental management system.


Implementation of an environmental management system: methodology for the elaboration of an environmental manual. Environmental planning and drafting of procedures on planning of audits.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the participation in the elaboration and maintenance of them systems of management of the quality and environmental in industries of process, that is be credited through an of them two forms following:-training academic of level 2 (frame Spanish of them qualifications for it education top) , Engineering technical or of others of higher level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

Annex VIII professional skill: For the manufacturing of products ceramic family professional organization: glass and ceramic level: 3 code: VIC209_3 general competition organize and manage the manufacture of pastas and ceramic products formed, as well as the management of quality and environmental protection, according to the technical instructions given by those responsible for planning and production quality , ensuring its execution with the quality required, within the time planned and in the conditions of security and environmental established.

Units of competition UC0666_3: organize and manage the manufacturing of pasta ceramics UC0667_3: organize and manage the manufacturing of products ceramic formed UC0668_3: control them processes of manufacturing of pasta and of products ceramic formed UC0664_3: participate in the programming of it production in industries of process UC0665_3: participate in the elaboration and maintenance of them systems of management of it quality and environmental in industries of process environment professional field professional develops its activity in the areas of organization and supervision of production or the quality and environmental protection management dedicated to the manufacturing of ceramic bodies and ceramic products formed entities of public or private nature, size small, medium, large or micro companies, both on their own as others, regardless of their legal form. It develops its activity depending on your case, functional and/or hierarchical from a superior. In the development of the professional activity apply the principles of universal accessibility in accordance with the applicable legislation.

Sectors production is located in the productive sector of ceramics, in the subsectors related to the manufacture of pasta at slip, plastic masses or spray-dried powder, and sub-sectors of manufacture of tiles, structural ceramics, refractories, ceramic tableware and items for home and decoration, sanitary and technical ceramics.

Occupations and jobs relevant terms from the following list of occupations and jobs are used with generic and all-inclusive nature of women and men.

Technicians in the programming and control of production in ceramic industries technical management of quality in ceramic industries laboratory of quality control in ceramic industries technical ceramic industries in the area of environmental training associate (480 hours) training modules MF0666_3 management: Organization and management of the manufacture of ceramic paste (90 hours) MF0667_3 : Organization and management of the manufacture of ceramic products formed (150 hours) MF0668_3: reliability and control systems in the manufacture of pastas and ceramic products comprised (90 hours) MF0664_3: programming of the production process (60 hours) MF0665_3 industries: quality management and environmental industries of process (90 hours) unit of competition 1 : Organize and manage the manufacture of pasta ceramics level: 3 code: UC0666_3 realizations professionals and completion criteria: RP 1: participate in the Organization of the work of preparation and start-up of the equipment for the manufacture of ceramic paste, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 basic operations and their sequence, materials and technical means and values of process variables are identified, following the scheduling of production and process instructions.

CR 1.2 selection of raw materials, additives and dyes for the manufacture of ceramic bodies is performed in accordance with the product specifications, taking into account their behavior during the processes of transformation to which are subjected, such as mixing, homogenisation, grinding, desleido, atomization, filtro-prensado, humidifying and kneading.

CR 1.3 the machinery, procedures and instructions technical of the operations of reception and storage of clays and materials raw not clayey; dosing, mixing and homogenizing; grinding or desleído; atomized, moist or granular; kneading: filtro-prensado and coloration are selected in accordance with the established procedures and with respect for the applicable regulations.

1.4 CR materials, machinery, procedures and technical instructions for the transport, treatment, storage and disposal operations are determined, complying with the applicable rules.

CR 1.5 primary risks to health and safety in the working environment, as well as the more preventive measures to avoid accidents are determined unambiguously.

CR 1.6 individual protective equipment and means of security, are identified, applying the care and supervision in each performance.

2 RP: Start production for the manufacture of ceramic bodies from the technical information of the process, following established quality standards and complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 2.1 requirements of materials, resources and flow of ceramic materials for the manufacture of pasta consumption are estimated, ensuring the setting up production and in accordance with established quality standards.

CR 2.2 available resources and assignments are organised, taking into account the characteristics, knowledge and skills of the workers is, according to the manufacturing program.

CR 2.3 regulation and programming of machines and complex (systems of transport and automatic dosage, mills, desleidores, sprayers, humectadoras and crushers, among others) is monitored in accordance with established procedures and in compliance with the applicable rules.

CR 2.4 defects of quality, non-conformities of the process and their likely causes, are allowing their correction or, when applicable, minimizing its impact.

CR 2.5 primary risks to the health and safety in the work environment are determined by establishing suitable preventive measures.

CR 2.6 preparation of materials, machinery and means of control procedures are required, ensuring quality, safety and environmental protection indicated conditions.

CR 2.7 distribution of functions is ordered, allowing the start-up and development of ceramic paste over the term and established quality manufacture.

3 RP: Generate and manage the information processing and the production of ceramic bodies to carry out the manufacture of the same in accordance with the rules laid down and following the plans of production and quality of the company.

CR 3.1 the information is generated, using it in such a way that it enables the start and development of ceramic paste manufacture.

CR 3.2 document management is established by ensuring the conservation, update, access and dissemination of information of production related to the information of the product and the process, performance, efficiency and production machines and manuals of operation and production qualities.

CR 3.3 information received and generated communicates in interactive and effective manner at all levels.

CR 3.4 elaborate documentation conforms to the rules, allowing the easy interpretation by the personnel and the responsible production, respectively.

Professional context: means of production:


Materials raw mineral and inorganic with different degree of processing chemicals: clays, kaolins, feldspars, silicates, carbonates, quartz, talc, used and waste. Colorants for pasta. Desfloculantes. Machines and equipment: raw material storage facilities: eras, silos and granaries. Treatment and recycling of sludge facilities. Solid dosing facilities. Desleidores. Cultivators. Mills of balls, of impact and pendulum. Screens and «trommels». Facilities of suction of gases and separation of powders. Installations of dosing and weighing. Rafts of agitation and storage of slurry. Transfer of slurry pumps. Iron removal systems. Atomizers, mixers, granulators, presses, humectadoras. Hot gases generators. Spray-dried powder installations. Cogeneration systems. Waste treatment facilities. Computer equipment.

Products and results: pasta ceramics with different degrees of finish: powder moist, granular, atomized, kneading, slip and filter cakes. Adjustment and programming of the machines and equipments of production. Commissioning of the production. Optimization of technical and human resources. Update and process information file. Treatment and/or reuse of production waste.

Used or generated information: manufacturing, inventory of materials, program supplies, manufacturing objectives identified in production, income, consumption and quality. Technical documentation of supplies. Technical documentation of product and process. Manual of quality and environmental management. Plans and manufacturing orders. Maintenance plans. Technical information and history of machines and equipment. Parts of control and contingencies. Parts inventory and warehouse. Occupational risk prevention and environmental protection regulations.

Selection of procedures and technical instructions. Work orders. Procedures and technical instructions of operation.

Unit 2 competition: Organize and manage the manufacturing of products ceramic formed level: 3 code: UC0667_3 realizations professionals and completion criteria: RP 1: participate in the Organization of the preparatory work and tuning the lines for the manufacture of formed ceramic products, according to the programming of the production, the processing instructions and comply with the applicable rules of labor and environmental risk prevention.

CR 1.1 basic operations and their sequence, materials and technical means and values of process variables are identified, following the scheduling of production and process instructions.

CR 1.2 materials, machines, procedures and technical instructions are selected, allowing the operations of reception and conditioning of pastes, enamels and inks; preparation of moulds, extrusion nozzles and other auxiliary means; shaping and drying; enamelling and decoration; cooking; mechanical treatments and choice and packed in accordance with established procedures and compliance with applicable regulations.

1.3 CR materials, machines, procedures and technical instructions for the transport, treatment, storage and disposal operations are determined to comply with the applicable rules.

CR 1.4 primary risks to health and safety in the working environment, as well as the more preventive measures to avoid accidents are determined unambiguously.

CR 1.5 personal protective equipment and means of security, are identified, applying the care and supervision in each performance.

2 RP: It is start of production for the manufacture of ceramic products formed, from the technical information of the process, following with the applicable rules of prevention in occupational, environmental and quality protection.

CR 2.1 calculation of materials, use of resources and material flow needs is determined in such a way that available means for the start-up of the production of ceramic bodies, following the established quality standards.

CR 2.2 available resources and assignments are organised, taking into account their characteristics, knowledge and skills of the workers and the manufacturing program.

CR 2.3 regulation and programming of complex equipment (systems of automatic dosing, presses, extruders or Automatic casting lines, glazed or automatic decoration, furnaces and auxiliary systems, grinding equipment, cutters and other mechanical treatments, internal transport, classification systems, packed and tagged auto, among others) is monitored in accordance with established procedures and in compliance with the applicable rules.

CR 2.4 quality defects, nonconformities of the process and their most probable causes are identified, allowing their correction or, when applicable, minimizing its impact.

CR 2.5 primary risks to the health and safety in the work environment are determined by establishing suitable preventive measures.

CR 2.6 preparation of materials, machinery and means of control procedures are required, ensuring quality, safety and indicated environmental protection conditions.

CR 2.7 the distribution of functions is ordered, allowing it put up and development of the manufacturing of products ceramic formed in the term and the quality established.

3 RP: Generate and manage the information processing and the manufacture of ceramic products formed, for the manufacture of the same according to the established rules and following the plans of production and quality of the company.

CR 3.1 the information is generated, using it in such a way that it enables the start and development of the manufacture of formed ceramic products.

CR 3.2 document management is established by ensuring the conservation, update, access and dissemination of information of production related to the information of the product and the process, performance, efficiency and production machines and manuals of operation and production qualities.

CR 3.3 information received and generated communicates in interactive and effective manner at all levels.

CR 3.4 elaborate documentation conforms to the established standards, allowing easy interpretation by operators and production managers, respectively.

Professional context: means of production: ceramics, fried pastries, pigments, glazes, engobes, inks and suspensions to obtain decorative effects, stickers, ceramic brackets cooked, plaster and polymer for the manufacture of moulds for casting. Materials of packed. Machines and equipment: mixers, extruders, winches of calibration, prensado-calibrado machines, presses, machines and lines for casting, glazing lines. Decoration inkjet equipment. Installation of weighing and dosing. Flexographic and gravure printing workshops. Dryers and kilns continuous or discontinuous. Park of vans and systems of transportation. Teams of treatments mechanical for products ceramic cooked: cutting, polishing and bevelling machines. Automatic selection, fully automatic machines. Systems of protection environmental. Facilities for treatment of waste. Equipment computer.

Products and results: tiles ceramics, bricks, blocks, trusses, special parts and other items ground cooked for construction, glazed or unglazed. Sanitary ceramics. Tableware, household articles and ornaments. Refractories, abrasive, Electrical insulators, pieces of ceramic articles for laboratory and industrial use. Adjustment and programming of machines and production equipment. Commissioning of the production. Optimization of technical and human resources. Update and file of the information of process. Treatment and/or reuse of production waste.

Used or generated information: manufacturing, inventory of materials, program supplies, manufacturing objectives identified in production, income, consumption and quality. Technical documentation of supplies. Technical documentation of product and process. Manual of quality and environmental management. Plans and manufacturing orders. Maintenance plans. Technical information and history of machines and equipment. Parts of control and contingencies. Parts inventory and warehouse. With applicable rules of prevention in occupational health and environmental protection. Selection of procedures and technical instructions. Work orders. Procedures and technical instructions of operation unit of competition 3: control the processes of manufacture of PASTAS and products ceramic formed level: 3 code: UC0668_3 realizations professionals and completion criteria: RP 1: monitor the processes of manufacture of ceramic bodies for production in terms of quality and productivity, comply with the applicable rules of prevention of occupational hazards and environmental protection.

1.1 CR procedures and control production parameters are identified, following the scheduling of production and process instructions.


CR 1.2 the results of controls carried out in the laboratory, on the characteristics of the raw materials for the manufacture of pasta, such as clays, kaolins, carbonates, feldspars, powders, used and dyes, are interpreted by allowing you to detect deviations, corrective actions or propose improvement actions.

CR 1.3 records of the manufacturing process of ceramic bodies and control of the data, are interpreted by allowing you to detect deviations, corrective actions or propose improvement actions.

CR 1.4 the manufacturing process of ceramic paste, is monitored by allowing to obtain a production that conforms to the provisions laid down in terms of quality, quantity and time of execution of the works.

CR 1.5 the supervision and the monitoring of them operations of the process of manufacturing of pasta ceramics is performed, so allow know the State operating of them facilities, machines and materials in process, verifying the normative applicable.

CR 1.6 them results of them controls made in the laboratory on them features of them pasta elaborate, such as plasticity, humidity, distribution grading, compactness or behavior in the cooking, is interpret allowing the detection of deviations, perform actions corrective or proposing actions of improves in the process.

CR 1.7 response to contingencies arising in the course of the work is done trying to decrease losses, maintaining security measures.

RP 2: monitor the process of manufacturing of products ceramic formed to get the production in them conditions of quality, productivity and security established, fulfilling the normative applicable of prevention of risks labor and protection environmental.

CR 2.1 them procedures and them parameters of control of the production is identified, following the programming of the production and the instructions of process.

CR 2.2 them results of laboratory of them controls, on the features of them pasta and enamels for the manufacturing of products ceramic formed, is interpret allowing the detection of deviations and performing actions corrective or proposing performances of improves.

CR 2.3 interpreted records of the process of manufacture of formed ceramic products and the control of the same data, allowing the detection of deviations and corrective actions or proposed actions to improve.

CR 2.4 the manufacturing process of ceramic paste, is monitored by allowing to obtain a production that conforms to the provisions laid down in terms of quality, quantity and time of execution of the works.

CR 2.5 supervision and monitoring of the operations of the manufacturing process of formed ceramic products, are made in such a way that they allow to know the operating status of installations, machines and materials in process, verifying with the applicable rules.

CR 2.6 the laboratory results of the checks on the characteristics of the ceramic products manufactured, such as dimensions and dimensional stability, porosity, compactness, mechanical properties, resistance to chemical attack or thermal properties are interpreted, allowing the detection of deviations and corrective actions or proposed actions to improve the process.

CR 2.7 response to contingencies arising in the course of the work is done trying to decrease losses, maintaining security measures.

3 RP: Determining requirements for use and the degree of compliance with applicable regulations for the manufacture of ceramic products and pasta formed, identifying procedures and testing plan, optimizing costs and guaranteeing labor and environmental security.

CR 3.1 specifications and requirements for the use of formed ceramic products are complying with the applicable rules.

CR 3.2 the tests necessary to assess the degree of compliance with the applicable legislation and/or quality features required by customers are determined clearly.

CR 3.3 testing plan is determining the procedures and human and material resources for its implementation and evaluation, optimizing the costs.

CR 3.4 the opinion of them trials is performed taking in has the information on results and them specifications of approval and the requirements of use of the product.

4 RP: Determine the control systems of the supplies, the variables of the process and the finished products to achieve the specific objectives of the quality plan, management environmental and occupational safety of the company, providing the means for its development and implementation.

CR 4.1 the requirements of materials and auxiliary means for delivery to the manufacturing specifications are defined by ensuring the quality of the product.

4.2 CR procedures, equipment, and supplies control instructions are determined depending on your application.

CR 4.3 the plan of control of the process of manufacture of ceramic products and the control of products plan, produced by establishing checkpoints and sampling, control, registration and evaluation procedures.

CR 4.4 control procedures are carried out by specifying the object of the procedure, the elements or materials that have to be inspected; sampling conditions, means and instruments of trial, the mode of operation, the criterion of evaluation of the results obtained, the way of expressing them and the qualification of the personnel carrying out the control, compliance with the applicable rules.

CR 4.5 treatments specified for non-conforming material are determined allowing their identification, traceability and, in his case, recycled, in accordance with the established instructions.

CR 4.6 defined control systems are ensuring the quality of supplies, intermediate products and finished product, optimizing the human and technical resources.

CR 4.7 management and organization of the resources needed are determined to carrying out the tests and inspections of control.

RP 5: Monitor processes of inspection and testing in the laboratory and in the manufacturing plant, to conform to the procedures and rules established by the plans of environmental quality and management of the company.

CR 5.1 inspection and test equipment are calibrated and in terms of use, according to the technical instructions.

CR 5.2 taking samples, tests and inspections are performed following procedures and established technical instructions.

CR 5.3 conducting sampling and extraordinary trials is ordered when the circumstances require it.

CR 5.4 maintenance of equipments and instruments of control plan is fulfilled, according to applicable regulations of labor and environmental risk prevention.

6 RP: Generate and manage the information of the processes of supervision and control of the production of pasta and ceramic products formed, to carry out manufacture in accordance with the plans of production and quality of the company.

CR 6.1 information is generated, using it in such a way that it allows supervision of the manufacture of pastas and shaped ceramic products.

CR 6.2 document management is established by ensuring the conservation, update, access and dissemination of information of production, related to the progress, quality and compliance with the objectives of the production.

CR 6.3 documentation used to carry out inspections and scheduled trials is kept updated to remain available in the established place.

CR 6.4 information received and generated communicates in interactive and effective manner at all levels.

CR 6.5 elaborate documentation conforms to the established standards, allowing easy interpretation by operators and production managers, respectively.

Professional context: means of production: materials raw mineral and inorganic with different degree of processing chemicals: clay, kaolin, feldspar, silicates, carbonates, Quartz. Fried in grain, flakes, crushed Frits or micronized. Enamels in barbotine, micronized or pelletized. Micronized ceramic pigments. Suspensionantes and organic binders. Ceramic paste. Ceramic products finished or in process. Machines and equipment: laboratory of control equipment: ovens, stoves, precision balances, useful laboratory. Equipment of preparation of specimens: presses, extruders, mills, mixers, machines of screen printing, molds of plaster, Skate of glazed, cabin of spray. Equipment for the determination of plasticity, viscosity, compaction, density, thermal expansion, dimensions, size, color, mechanical strength, resistance to chemical attack, Frost, contained in carbonates.

Products and results: data and reports on records of the manufacturing process and parameters of supplies and products. Determination of the reliability of the product. Definition and development of the supply and manufacturing process control systems. Determination of the reliability of information used or generated providers:


Production scheduling. The processing instructions. Control program. Sampling and testing procedures and standards. Technical instructions. Quality manual. Instructions for use, maintenance and calibration of equipment and instruments. Regulations applicable in prevention in risk labor and protection environmental. Results of those trials and inspections of control of materials raw employees in the manufacturing of products ceramic formed. Results of monitoring of process variables in the manufacture of ceramic products formed. Records of incidents. Files of non conformities and actions corrective. Update and file of the information of process.

Unit 4 competition: Participate in the scheduling of production in industries of process level: 3 code: UC0664_3 realizations professionals and completion criteria: RP 1: organize the procurement and storage of materials and AIDS to carry out manufacturing within the period of time and with specified quality, complying with the applicable rules of prevention of occupational hazards and environmental protection.

CR 1.1 identify materials, AIDS and services needs in such a way that will allow the programming of the provisioning and manufacturing.

CR 1.2 the procurement of materials, AIDS and services program is conducted meeting production goals and deadlines.

CR 1.3 materials are stored taking into account its nature and the recommendations of the supplier, ensuring its state of conservation, accessibility, use of spaces and times optimisation, as well as compliance with the applicable regulations.

CR 1.4 warehouse is managed by controlling, in all times, inventory and location of materials and auxiliary means.

CR 1.5 information on the conditions and time limits for delivery of supplies is kept updated, according to the procedure laid down.

2 RP: Scheduling manufacturing work to meet deadlines and quality conditions, according to the instructions of those responsible for planning and considering the technical information of the process, loads of work, plan production and supply conditions, optimizing resources and complying with the applicable rules.

CR 2.1 manufacturing program prepares technical instructions and considering the needs of manufacturing, stocks in the warehouse, supplies and human resources performance provisioning and maintenance of equipment and installations.

CR 2.2 manufacturing program is established considering the plan of maintenance of facilities and machines, complying with the applicable rules.

CR 2.3 them tasks for the execution of the production is assigned depending on them resources human, them materials and the means available.

CR 2.4 oral and written instructions regarding the development and execution of the manufacturing operations are issued, optimizing the efficiency of the installations and fulfilling conditions laid down quality and safety.

3 RP: Manage the information generated in the production process to carry out manufacture in accordance with the company's production plans, transmitting it according to established standards.

3.1 CR information and documentation for the manufacturing execution occurs, considering the ease of interpretation by the staff involved.

CR 3.2 documentation controls, ensuring the conservation, update, access and dissemination of information of production and anticipating possible deviations, contingencies and adjustments in programming.

CR 3.3 information received and generated is transmitted efficiently and interactive at all levels.

Professional context: means of production: computer processing of data and texts.

Products and results: production program. Parts inventory and warehouse. Procurement program. Storage specifications. Procurement program. Organization of technical and human resources. Update and process information file. Reports of results of production.

Used or generated information: manufacturing objectives identified in production, income, consumption and quality. Technical documentation of supplies. Technical documentation of product and process. Manual of quality and environmental management. Maintenance plans. Technical information and history of machines and equipment. Standards of safety and environmental protection. Manufacturing program. Storage procedures. Procedures and technical instructions of operation. Reports of results of production.

Unit 5 competition: Participate in the elaboration and maintenance of LOS systems of management of the quality and environmental in industries of process level: 3 code: UC0665_3 realizations professionals and completion criteria: RP 1: participate in the definition of the quality plan and the Organization for its development and implementation, following the instructions set forth and in accordance with the quality policy of the company.

CR 1.1 participation in identifying and/or definition of activities to manage quality, in the determination of the functional relationships in terms of quality and flow, process and organization of the information, is carried out according to the established instructions and considering the objectives set by the company.

CR 1.2 motivation for the quality of the entire organization and the achievement of a competitive level in the market, reducing the cost of quality and promoting the process of continuous improvement, is ensured through defined quality plan.

CR 1.3 participation in the elaboration of the documentary system support, the instructions work or specific processes and forms and formats which, once completed, are records that demonstrate the application of the system, is carried out according to the technical instructions.

CR 1.4 the Organization of the activities of the internal audit or self-assessment process, is carried out in accordance with the technical instructions.

CR 1.5 participation in the activities of the process of auditing and certification of the quality management system is carried out, in accordance with the technical instructions.

CR 1.6 implementation of the plan of quality system is completed by incorporating suggestions for improvement of procedure adjusted to standards on quality management and the possibilities of the company.

2 RP: Participate in the definition of the environmental management plan and the Organization for its development and implementation, following the instructions set forth and in accordance with the environmental policy of the company.

CR 2.1 participation in identifying and/or definition of environmental aspects related to the activity of the company, actions for the prevention of risks, monitoring and measurement of emissions, effluents and waste actions, determining the means of testing and control, plan for maintenance and calibration and in flow, process and organization of the information He is performed following the technical instructions and considering the objectives set by the company.

CR 2.2 participation in the elaboration of the documentary support of the system, the instructions of work or specific processes and records that demonstrate the application of the system, is carried out according to the technical instructions.

2.3 CR organization and participation in the activities of the internal environmental management system audit process is performed in accordance with the technical instructions.

CR 2.4 participation in the activities of the environmental management system audit process is carried out, in accordance with the technical instructions.

CR 2.5 procedure improvement proposals are incorporated into the plan of environmental management, adapting them to the applicable regulations and to the possibilities of the company.

3 RP: Analyzing and evaluating records for the improvement of the quality and environmental management system, proposing actions to improve the process and product, generating and managing information.

CR 3.1 numerical, statistical treatment, and/or chart applies to data, facilitating reading and interpretation of the results.

CR 3.2 the quality of the product and of the process, the detection of deviations in them values of control established, the diagnosis of them causes of them not conformities or of them situations out of control and the proposed of improvements of quality and of management environmental and the reduction of costs or the decrease of efforts is evaluates analyzing e interpreting them results.

CR 3.3 the deviations detected is communicate of way fast to who appropriate their knowledge.

CR 3.4 it documentation elaborate is adjusts to them standards established, allowing the interpretation from the operators and of them responsible of the management of quality and environmental, respectively.

CR 3.5 information is generated, using it in such a way that it allows the definition, implementation and development of the quality and environmental management of the company plans.

CR 3.6 the staff participation in the improvement of the quality and environmental management is ensured by establishing a broad information flow.

CR 3.7 document management is controlled by ensuring the conservation, update, easy access and dissemination of information of quality management and environmental.

Professional background:


Means of production: electronic means of treatment and transmission of texts and data, and storage and dissemination of information. Computer quality control program.

Products and results: environmental management and Organization Plan. Plan of quality and organization. Determination of the reliability of the product. Definition and development of the supply and manufacturing process control systems. Determination of the reliability of suppliers. Reports of results and proposals for the improvement of the quality and environmental management. Management of the information of the quality and environmental management. Reports about the evolution and costs and improvement in the quality. Reports of internal and external audits of quality and environment. Reports of review and improvement of the quality and environmental management plans.

Used or generated information: objectives of the quality plan. Quality management standards. Regulatory technical requirements. Quality requirements demanded by the customer. Quality of product, test standards and packaging, labelling and acceptance. Objectives of the plan of environmental management. Applicable regulations of environmental management. Of occupational health and safety legislation. Technical specifications of materials. Control data. Historical data of quality.

Quality manual. Environmental management manual. General procedures of the system. Instructions of work or specific processes. Control charts. Graphics capability of machines and processes. Forms. Manual of procedures and technical instructions of inspection and testing. Supply materials specifications and requirements. Procedures for the treatment of the non-conforming material. Reports of results of control. Product reliability reports. Product technical documentation: technical, functional features and instructions for use.

TRAINING module 1: Organization and management of the manufacture of pasta ceramics level: 3 code: MF0666_3 associated with UC: organize and manage the manufacture of ceramic bodies duration: 90 hours capabilities and evaluation criteria: C1: analyzing manufacturing processes of ceramic paste linking input and output materials, process variables, the media manufacturing and operating procedures with the characteristics and properties of the pastes obtained.

CE1.1 in a practical course of manufacture of ceramic paste, from the technical information of process:-identify the different stages of the process of manufacture by associating them with products of input and output, with the techniques used and the means employed.

-Identify the variables of operation and its influence on the quality of the obtained ceramic paste and in the development of the process.

CE1.2 in a practical course of manufacture of ceramic paste, from technical information and a program of manufacture:-perform a process diagram reflecting in the sequence of operations and the flow of materials.

-Indicate the different possible techniques for operations of manufacturing, selecting the most appropriate.

-Indicate the main features of the products of input and output of each of the stages of the process.

-Describe the main variables of the process and an estimate of their value.

-Deduce the most important technological features of the means of production, as the type of technology and production.

CE1.3 identify the raw materials, additives, colorants, materials used in the manufacture of ceramic bodies and retrieved pasta type, characteristics, properties and parameters appropriate in each case, using the terminology and the appropriate units.

CE1.4 explain them aspects more relevant of them conditions of storage, transport, and handling of the materials raw, additives, dyes, products intermediate and products finished in the manufacture of pasta ceramics.

CE1.5 interpret the behavior of them materials raw, additives, dyes and products intermediate, facing them processes of transformation to which are subject in the manufacturing of pasta ceramics, as it mixes, homogenization, grinding, desleido, atomization, filtroprensado, humidifying and kneaded depending on them features of them materials and of them principles physical and chemical that involved in the transformation.

CE1.6 recognize and describe the principal defects associated with the characteristics of the raw materials and additives and the pulping process, point out the most likely causes and propose methods for its control and minimization or elimination.

CE1.7 in a so-called practical of manufacturing of pasta ceramic, starting from the information technical on them means employees and them products of input and output of a stage of the process of manufacture of pasta ceramics:-perform balances mass and thermal.

-Relate through calculations, tables or graphics the characteristics of them products of input or output with parameters of operation.

C2: determine the information of process necessary to carry to out the manufacturing of pasta ceramics, starting from the analysis of the information technical of the product and of them instructions General of manufacturing.

CE2.1 in a practical course of a program, from the technical information of a ceramic paste and available media:-make a diagram of the manufacturing process, reflecting the sequence of stages and the product input and output in each of them.

-Determine the installations, machinery and equipment required in each operation.

-Identify the operations and tasks, such as the preparation and control of machines and equipment, preparation of materials, machine control, driving and performing manual operations and self-maintenance, necessary at each stage of the process.

-Indicate the procedures to perform each operation.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

CE2.2 in a practical case of the manufacture of a ceramic paste and available means, from a given information:-determine the necessary human resources, General aspects of their qualification and basic training needs within the scope of the described tasks.

-To develop an instruction sheet for a particular operation of the pulping process, stating: tasks and movements; tooling and tools; parameters of regulation or control; time of manufacture.

-To establish the flow of information related to the process characterized CE2.3 determine, through the accomplishment of calculations and/or the use of tables and charts, process parameters and their tolerances CE2.4 in a practical course of manufacture of ceramic bodies, based on the information of the production process, describe the document management procedures used, as well as conservation procedures Update and access to the documentation of the process.

C3: Analyze the means necessary for the manufacture of ceramic paste, relating them with the materials used and the products obtained.

CE3.1 in a practical course of manufacture of ceramic paste, from the technical information that characterizes a machine or equipment used in the manufacture of ceramic bodies, such as schemas, characteristics or instructions of the manufacturer and the characteristics of the input and output products:-describe the sequence of operations required for its set-up and adjustment to the conditions of work.

-Identify the components and devices of the machine or equipment in the schemes and plans of installation, explaining their functioning and the consequences of possible anomalies.

-Describe the mechanisms of regulation and control and relate them to variables of the process and the characteristics of the paste obtained.

-Determine procedures for preparation of materials, machinery and means of control - calculate operating parameters of the machine or equipment that allow the obtaining of specified paste, with the required quality and optimizing available resources.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance, the criteria for its repair or replacement and propose a program of self-maintenance of world-class performances.

CE3.2 compare different technologies used for a same operation of ceramic paste, depending on their capacity of production and automation, the variables of operation, characteristics of input and output products and economic operation and investment criteria.

CE3.3 characterize the machines and equipment used in the manufacturing processes of ceramic bodies using the features, parameters and precise properties in each case, using the terminology and the appropriate units.

C4: Organize and supervise work of manufacture of ceramic paste, generating the indicated technical information.

CE4.1 in a practical course of manufacture of ceramic bodies in industrial facilities, from a program:-identify manufacturing objectives, the means and adequate human resources.

-Develop implementation orders to machines and facilities.


-Adjustment of the process parameters to the conditions laid down in equipment such as Mills, kneaders, extruders or atomizer.

-Identify the necessary documentation of the implementation process of machines, equipment and installations.

-Make the reports required in the preparation and implementation of machinery and equipment CE4.2 in a practical course of manufacture of ceramic bodies in industrial installations:-draw up orders to start up production.

-Identify the documentation of the process.

-Carry out required commissioning start of C5 production reports: analyze the procedures of treatment, disposal or recycling of waste, industrial emissions, effluents and employees in enterprises for manufacture of ceramic bodies, whereas the regulations of applicable environmental prevention.

CE5.1 interpret environmental regulations by applying it to the ceramic paste manufacturing industries.

CE5.2 describe the major residues, effluents and emissions generated in the manufacturing of ceramic paste operations.

CE5.3 describe the environmental standards of waste, effluents and emissions generated in the manufacture of ceramic bodies.

CE5.4 in a practical course of manufacture of ceramic paste, from the technical information of process:-identify and describe the generated waste.

-Indicate the techniques of waste treatments.

-Describe the means used for the separation and recycling of waste.

C6: Analyze the security conditions necessary for the development of the processes of manufacture of ceramic bodies, whereas the rules applicable.

CE6.1 identify the risks and level of danger and toxicity involved handling of materials, products, tools and equipment used in manufacture of ceramic paste CE6.2 interpreting safety regulations applicable to the ceramic paste manufacturing industries.

CE6.3 analyze the security features of each machine, equipment and installation, as well as the means of protection and clothing that should be used in most significant processes and operations.

CE6.4 establish the safety measures and precautions that have to be taken according to the rules or specific instructions applicable to the various operations.

CE6.5 describe the conditions of safety in the operations of preparation machines and equipment, and self-maintenance of first level.

CE6.6 in a practical course of manufacture of a particular paste ceramics, installations and production equipment: - identify risks and safety of installations and machines - infer the level of risk of different jobs, establishing levels of endangerment - establishing media and necessary facilities as personal protection, machine protections, detectors or extinguishing media to maintain an adequate level of safety.

Skills whose acquisition should be completed in an environment real of work: C1 concerning CE1.1, CE1.2 and CE1.7; C2 concerning CE2.1 and CE2.2; C3 on CE3.1; C4 complete; C5 respect to CE5.4; C6 concerning CE6.6.

Other skills: be responsible for the fulfilment of the objectives and the work that develops.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, orderly, structured, clear and precise.

Propose alternatives with the aim of improving results.

Demonstrate interest in the knowledge of the Organization and its processes.

Contents: 1. manufacturing processes of ceramic bodies. Properties of ceramic bodies and their influence on the development of the manufacturing operations and properties of the finished product matters premiums used in the manufacture of ceramic bodies: clays, kaolins and not plastic raw materials. Ceramic bodies: main characteristics and properties of use. Criteria of classification.

Ceramic paste manufacturing: manufacturing operations of ceramic bodies. Relationship between products and processes. Available in plant areas and production equipment.

Pasta compositions.

Plasticity.

Rheology applied to the processes of manufacture of ceramic materials.

Properties of ceramic powders.

2. management of operations and manufacturing processes of ceramic bodies. Information and documentation of organization of production of ceramic paste reception of clays. Stacking and nesting extraction techniques.

Operations process: homogenization and storage of clays. Dosage. Grinding. Desleido. Dough conditioning techniques.

Process variables.

Machines, equipment and manufacturing facilities.

Put about to the manufacturing of ceramic paste facilities.

Start-up of production: sequence of operations.

Identification of risks and safety conditions of the manufacturing of ceramic paste operations.

Balance of mass and energy in manufacturing facilities.

Optimization of processes.

Information on production of ceramic bodies.

Organization of information flows in the processes of manufacture of ceramic bodies.

Documentation. Treatment systems and archiving of information.

Processed and computer file of documentation and information.

3. defects and not conformities in pasta ceramics No conformities in the processes of manufacturing pasta ceramics.

Defects and non conformities in products ceramic attributable to them pasta: identification of defects, determination of their causes and measures for its correction and prevention: defects attributable to them materials raw. Defects attributable to the process of manufacture.

4. waste, effluents and emissions in the manufacture of pasta ceramics normative environmental applicable to the manufacture of pasta ceramics.

Description and characterization of waste, effluents and emissions in industries of manufacturing of pasta ceramics.

Equipment and facilities for the treatment of waste, effluents, smoke and other emissions employees in the manufacturing of pasta ceramics.

Parameters of context of it training: spaces and facilities: them spaces e facilities will give response, in form of classroom, classroom workshop, workshop of practices, laboratory or space singular, to them needs training, in accordance with the context professional established in the unit of competition associated, taking in has the normative applicable of the sector productive, prevention of risks, health labor, accessibility universal and protection environmental.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the Organization and management of the manufacturing of pasta ceramics, that is credited by an of them two forms following:-training academic of level 2 (frame Spanish of them qualifications for it education top), engineering technical or of others of upper level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 2: Organization and management of the manufacture of products ceramic formed level: 3 code: MF0667_3 associated with UC: organize and manage the manufacture of ceramic products formed duration: 150 hours capabilities and evaluation criteria: C1: analyze processes of manufacture of ceramic products formed, input and output materials, process variables, the media manufacturing and operating procedures , with the characteristics and properties of the products obtained.

CE1.1 in a so-called practical of manufacturing of products ceramic formed, starting from the information technical of process:-identify the different stages of the process of manufacturing associating them with them products of entry and of exit, with them technical used and with them media employees.

-Identify the variables of operation and its influence in the quality of the product ceramic forming retrieved and in the development of the process.

CE1.2 in a so-called practical of manufacture of a product ceramic, starting from information technical and of a program of manufacture:-make a diagram of process reflecting in it the sequence of operations and the flow of materials.

-Indicate different possible for operations manufacturing techniques and select the most appropriate.

-Indicate the main features of the products of input and output of each of the stages of the process.

-Describe the main variables of the process and an estimate of their value.

-Deduce the most important technological features of the necessary means of production as the type of technology and production.

CE1.3 identify the raw materials, the semi-finished, materials and ceramic products obtained by means of the characteristics, properties, and parameters appropriate in each case, using the terminology and the appropriate units.

CE1.4 interpret the behavior of raw materials, semi-finished pastes and intermediates, in shaping operations, dried, glazed, decoration, cooking and mechanical treatments, depending on the characteristics of the materials and the physical and chemical principles involved in the transformation.


CE1.5 recognize and describe the main defects associated with the characteristics of pastes and glazes used and the manufacturing process of ceramic products formed, point out the most likely causes and propose methods for its control and minimization or elimination.

CE1.6 explain the aspects more relevant of them conditions of storage, transport, and handling of them materials raw, pasta, semi-finished and products finished in the manufacturing of products ceramic formed.

CE1.7 in a so-called practical of a stage of the process of manufacturing, starting from the information technical on them media employees and the products of input and output:-perform balances mass and thermal.

-Relate through calculations, tables or graphics the characteristics of them products of input or output with parameters of operation.

C2: Determine the process information needed to carry out the manufacture of ceramic products formed, based on an analysis of the technical information of the product and manufacturing instructions.

CE2.1 in a so-called practical of manufacturing of a product ceramic, starting from the information technical of a product ceramic and of a proposed of program of manufacturing:-make a diagram of their process of manufacturing reflecting the sequence of stages and the product of input and output in each an of them.

-Determine the installations, machinery and equipment required in each operation.

-Identify the operations and tasks, as the preparation and regulation of machines and equipment, preparation of materials, driving and control of machines, realization of operations manual and of self-maintenance necessary in each stage of the process.

-Indicate the procedures to perform each operation.

-Indicate the main elements of the facilities and equipment subject to revision and self-maintenance and the criteria for its repair or replacement.

CE2.2 in a so-called practical of manufacturing of a product ceramic, starting from the information technical of a product ceramic and of a proposed of program of manufacturing:-determine them resources human needed, them aspects General of your qualification and them needs basic of training in the field of the tasks described.

-To develop an instruction sheet for a particular operation of the ceramic product manufacturing process indicating: tasks and movement, supplies and tools, parameters of regulation or control and manufacturing time.

-To establish the flow of information characterized process-related.

CE2.3 set cooking programs of ceramic products from the technical information about the raw materials used, composition of the paste and glaze, technical characteristics of the final product and of the means of production available in each case.

CE2.4 determine, through the accomplishment of calculations and/or the use of tables and charts, process parameters and their tolerances.

CE2.5 describe the document management procedures used as procedures for conservation, update and access to the documentation of the process.

C3: Analyze the means necessary in the manufacture of ceramic products formed, linking them with the materials used and the products obtained.

CE3.1 in a practical course of manufacture of ceramic products formed from the technical information that characterizes a machine or equipment used, features, or the manufacturer's instructions and the characteristics of the input and output products:-describe the sequence of operations required for its set-up and adjustment to the conditions of work.

-Identify the components and devices of the machine or equipment in the schemes and plans of installation, explaining their functioning and the consequences of possible anomalies.

-Describe the mechanisms of regulation and control, relate them to variables of the process and the characteristics of the ceramic product obtained.

-Calculate operating parameters of the machine or equipment that allow the obtaining of the ceramic product specified with the required quality and optimizing available resources.

-Determine them procedures of preparation of materials, machines and means of control-indicate them main elements of them facilities and equipment object of review and self-maintenance, them criteria for your repair or replacement and propose a program of performances of self-maintenance of first level.

CE3.2 compare different technologies used for a same operation of formed ceramic products, depending on their capacity of production and automation, the variables of operation, characteristics of input and output products and economic operation and investment criteria.

CE3.3 characterize the machines and equipment used in the manufacturing of ceramic products formed through the features, parameters and precise properties in each case and using the terminology and the appropriate units.

C4: Organize and supervise work of manufacture of ceramic products formed, on the basis of the technical information.

CE4.1 in a practical course of manufacture of ceramic products formed in industrial installations, from the technical information:-identify manufacturing objectives, the means and adequate human resources.

-Develop implementation orders to machines and facilities.

-Adjustment of the process parameters to provisions of equipment such as presses, extruders, casting facilities, drying, enamelling and decoration and Horn lines.

-Identify the necessary documentation of the implementation process of machines, equipment and installations.

-Make the reports required in the preparation and updating of machines and installations CE4.2 in a so-called practical manufacture of ceramic products formed in industrial, from technical information:-develop orders necessary to start up production.

-Identify the necessary documentation of the process.

-Carry out required commissioning start of C5 production reports: analyze the procedures of treatment, disposal or recycling of waste, effluents and industrial emissions, used in the manufacture of ceramic products formed companies, whereas the applicable environmental legislation.

CE5.1 interpret the environmental regulations applicable to the shaped ceramic products manufacturing industries.

CE5.2 describe the major residues, effluents and emissions generated in shaped ceramic products manufacturing operations.

CE5.3 describe major environmental standards on waste, effluents and emissions generated in the manufacture of ceramic products formed.

CE5.4 in a practical course of manufacture of ceramic products formed from the technical information of process:-identify and describe the generated waste.

-Indicate the most appropriate techniques of waste treatments.

-Describe the main means used for the separation and recycling of waste.

C6: Analyze the necessary security conditions for the development of the processes of manufacture of ceramic products formed, whereas the prevention of occupational hazards and applicable environmental protection regulations.

CE6.1 identify the risks and level of danger and toxicity involved in handling different materials, products, tools and equipment used in manufacture of formed ceramic products.

CE6.2 interpreting safety regulations applicable to the shaped ceramic products manufacturing industries.

CE6.3 analyze the security features of each machine, equipment and installation, as well as the means of protection and clothing that should be used in most significant processes and operations.

CE6.4 establish the safety measures and precautions that have to be taken according to the rules or specific instructions applicable to the various operations.

CE6.5 describe the conditions of safety in the operations of preparation machines and equipment and self-maintenance of first level.

CE6.6 in a practical course of manufacture of a ceramic product made up, based on the information on the facilities and production equipment: - identify risks and safety of installations and machines - infer the level of risk of different jobs, establishing levels of endangerment - order and properly distribute jobs applying the criteria of security - establish the means and necessary facilities, as personal protection, machine protections, detectors or extinguishing media, while maintaining an adequate level of safety.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.1, CE1.2 and CE1.7; C2 CE2.1 and CE2.2; C3 on CE3.1; Complete C4; C5 regarding CE5.4; C6 with respect to CE6.6.

Other skills: be responsible for the fulfilment of the objectives and the work that develops.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, of way to orderly, structured, clear and precise to respecting the channels established in the organization.


Propose alternatives to improve results.

Show interest by the knowledge wide of the Organization and its processes.

Learn new concepts or procedures and to effectively leverage the training using the knowledge contents: 1. companies, processes and shaped ceramic products. Properties of formed ceramic products shaped ceramic products: main characteristics and properties of use. Criteria of classification.

Ceramic processes: ceramic products manufacturing operations. Basic operations. Relationship between products and processes. Available in plant areas and production equipment. Flow of materials and products.

Permeability.

Porosity/compactness.

Performance mechanical of products ceramic formed.

Thermal expansion.

The action of the heat behaviour of materials.

2 management of the operations and processes of manufacture of formed ceramic products. Defects and nonconformities in ceramic products operations of process: techniques of forming ceramic products. Drying of ceramic products. Application of glazes and inks in wet and dry. Firing of ceramic products. Mechanical treatments in cooked ceramic products.

Process variables.

Machines, equipment and manufacturing facilities.

Systems of management and control of facilities and manufacturing processes of formed ceramic materials.

Put on the verge of formed ceramic products manufacturing facilities.

Start-up of production: calculations and sequence of operations.

Identification of risks and conditions of security of the operations of manufacturing of products ceramic formed.

Balance of mass and energy in manufacturing facilities.

Optimization of processes.

Non-conformities in the ceramic products manufacturing processes.

Defects and nonconformities in ceramic products: identification of defects, determination of its causes and measures for its correction and prevention, defects attributable to the raw materials and semi-finished products, defects attributable to the manufacturing process.

3. information and documentation of organization of the production of shaped ceramic products production of formed ceramic products.

Organization of information flows in the processes of manufacture of formed ceramic products.

Documentation. Treatment systems and archiving of information.

Processed and computer file of documentation and information.

4 waste, effluents and emissions generated in the manufacture of ceramic products formed.

Environmental regulations applicable to the manufacture of formed ceramic products.

Description and characterization of waste, effluents and emissions in shaped ceramic products manufacturing industries.

Equipment and facilities for the treatment of waste, effluents, smoke and other emissions in them facilities of manufacturing of products ceramic formed.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the Organization and management of the manufacture of formed ceramic products, which will be using one of the following ways:-academic training level 2 (Spanish the qualifications framework for higher education), engineering or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 3: reliability and systems of CONTROL in the manufacture of pastes and products ceramic formed level: 3 code: MF0668_3 associated with UC: control the processes of manufacture of pastas and shaped ceramic products duration: 90 hours capabilities and evaluation criteria: C1: analyzing methods of production and control of the means of manufacturing in industries of manufacturing of ceramic paste based on the information of process and quality requirements.

CE1.1 in a practical case of a stage of the manufacturing process of ceramic bodies, based on the information of process and product quality requirements:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Draw up a control plan indicating parameters that must be controlled and checkpoints, their nominal and tolerances, the frequency of inspections, teams or necessary inspection tools and documents for your records.

-Indicate the principal defects attributable to the pasta that can arise in finished products, point out the most likely causes and propose solutions to short or medium term.

-Describe the main irregular situations that can occur, indicate their likely causes, and describe the actions that should be followed and the possible preventive actions.

-Explain the impact that has on production and quality the poor preparation and maintenance of machines and installations.

CE1.2 analyze lists of data from control of a manufacturing process of ceramic paste, from the technical information of the process, through calculations, tables or graphical representations detecting possible deviations from the conditions of manufacture.

C2: Analyze methods of production and control of the means of production in industries of manufacturing of ceramic products formed, based on the information of process and quality requirements.

CE2.1 in a practical case of a stage of process of manufacture of ceramic products, based on the information of process and product quality requirements:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Draw up a control plan indicating the parameters that must be controlled, their nominal and tolerances, the frequency of checks and documents for their registration.

-Indicate the main defects that can occur in finished products, pointing out the most likely causes and propose solutions to short or medium term.

-Describe the main irregular situations that can occur, indicate their likely causes, and describe the actions that should be followed and the possible preventive actions.

-Explain the impact that has on production and quality the poor preparation and maintenance of machines and installations.

CE2.2 analyze lists of data from control of a manufacturing process of ceramic products, from the technical information of the process, through calculations, tables or graphical representations detecting possible deviations from the conditions of manufacture.

C3: Apply techniques and procedures of control of raw materials, semi-finished products, pastries and shaped ceramic products, based on the information of process and quality requirements.

CE3.1 in a so-called practical control of raw materials, fries, pigments, enamels or pasta for the manufacture of formed ceramic products:-identify the parameters that must be controlled and relate them to the control methods used.

-Identify the equipment, reagents and materials required for the accomplishment of the control.

-Prepare the orders for the preparation of samples, reagents and equipment - program operations.

-The testing of control of raw materials, fries, pigments, enamels or pasta for the manufacture of ceramic products formed.

-Identify and describe the rules of use, safety and storage of reagents and materials and relate them to their main characteristics of toxicity, stability and packaging.

CE3.2 in a practical course of control of formed ceramic products:-identify the parameters that must be controlled and relate them to the control methods used.

-Identify the equipment, reagents and materials required for the accomplishment of the control.

-Draw up orders for the preparation of samples, reagents and equipment - program operations.

-Characterize the materials and determine the properties of the products obtained in the manufacture of ceramic bodies, through the use of equipment and laboratory supplies.

-Identify and describe the rules of use, safety and storage of reagents and materials and relate them to their main characteristics of toxicity, stability and packaging.


CE3.3 set the necessary registration and organization of the control data file operations in the manufacture of pastas and shaped ceramic products.

C4: Determine the reliability of pastas and ceramic products formed, in accordance with the rules of product, by applying the relevant test procedures.

CE4.1 noted the main properties that affect its reliability, the procedures for evaluation and, where appropriate, the applicable legislation for a ceramic product.

CE4.2 in a so-called practical of determination of the reliability of a pasta or of a product ceramic forming:-identify the regulations of quality reference to the product.

-Identify the requirements of use or, in its case, approval of the product.

-Determine the necessary tests to assess the degree of compliance with the identified requirements.

-Operate and, where appropriate, to develop instruments and equipment necessary for carrying out the tests.

-Analyze and decide the results.

-Elaborate a report reflecting the main aspects of the process followed, such as requirements, regulations, testing, procedures, results and opinion.

-Develop a proposal of resolution or improvement of the problems detected.

C5: Analyze the necessary security conditions for the development of the operations of control of raw materials, pastes and ceramic products formed, whereas the prevention of occupational hazards and applicable environmental protection regulations.

CE5.1 identify the risks and level of danger and toxicity that assumed the handling of the materials, products and laboratory equipment used in the control of raw materials, fries, pigments, enamels, pastes and shaped ceramic products.

CE5.2 interpreting safety regulations applicable to the laboratories of characterization and control of raw materials and ceramic products.

CE5.3 analyze the elements of each computer's security and installation of laboratory equipment and installation, as well as the means of protection and clothing that should be used in most significant processes and operations.

CE5.4 establish the safety measures and precautions that have to be taken according to the rules or specific instructions applicable to the various operations.

Skills whose acquisition must be completed in a real work environment: C1 with respect to CE1.1; C2 regarding CE2.1; C3 on CE3.1 and CE3.2; C4 regarding CE4.2.

Other skills: be responsible for the fulfilment of the objectives and the work that develops.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, of way to orderly, structured, clear and precise to respecting the channels established in the organization.

Propose alternatives with the goal of improving results.

Demonstrate interest in the knowledge of the Organization and its processes.

Learn new concepts or procedures and to effectively leverage the training using the knowledge contents: 1. Control of the operations and processes of manufacture of ceramic bodies and ceramic products formed main parameters that must be controlled in the stages of reception and storage of raw and semi-finished materials for the manufacture of ceramic products formed, forming, drying, glazing, decoration cooking and mechanical treatments.

Controls in line.

Characterization and control of materials: sampling techniques. Preparation and commissioning of equipment. Trial techniques.

2. reliability of products: chips, enamels, pigments, pastes and products ceramic formed normative of quality of products ceramic formed: regulations general. Product legislation: employment requirements. Normative test. Measurement and reliability tests.

3. registration and organization of the file of data from control of materials raw, pasta and products ceramic formed procedures of coding and file of documentation technical.

Traceability.

Conservation of samples.

4 safety regulations in the ceramic laboratory reagents and materials used: toxicity and danger.

Precautions to be taken for the handling and storage of reagents and materials.

Identification and prevention of risks arising from the operations of control materials and ceramic products.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the control of the processes of manufacture of pastas and shaped ceramic products, which will be using one of the following ways:-academic training level 2 (Spanish the qualifications framework for higher education), engineering or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. competition teaching accredited in accordance with that established the administrations competent.

TRAINING module 4: programming of production in industries of process level: 3 code: MF0664_3 associated with UC: participate in the scheduling of production in industries of process duration: 60 hours capabilities and evaluation criteria: C1: analyze the techniques of management of warehouse and procurement of materials, identifying the necessary technical information, objectives and characteristics of the production.

CE1.1 identify and describe the main techniques of management of stock and warehouse, the information required in each case and the techniques of consumption forecast, indicating their fundamental aspects and appreciating its advantages, disadvantages and applications.

CE1.2 describe the basic principles of coding products and used in the management of warehouse inventory management.

CE1.3 in a practical course of manufacture of a product, from the technical information of the process, the structure of the product, information providers (delivery times, minimum lot and economic lot, stocks of materials, manufacturing programme and stocks of material in course):-develop procurement schedules by applying procurement techniques "point of order" and for periodic provisioning model.

-Indicate the General characteristics of the systems of coding and traceability of materials.

-Analyze the differences in the management of the provisioning, proposing examples practical of application of each an of them.

CE1.4 in a so-called practical manufacturing of a specific product from the technical process of information, structure the product, information on suppliers, stocks of materials, manufacturing and stocks of material in course program:-describe the General characteristics of the supply of products derived from the management of the production using the method «just in time».

-Indicate the General characteristics of the systems of coding and traceability of materials and semi-finished products derived from the management of the production using the method «just in time».

-Analyze the differences in the management of procurement regarding traditional techniques, proposing practical examples of implementation of the supply of products in the management model «just in time».

-Describe the documentary structure necessary for the management of supplies.

C2: Programming the supply of materials for the manufacture of a given product, process information, needs and stocks of materials and delivery forecasts.

CE2.1 develop, through calculations, a timetable for procurement of materials with a horizon of one month from a simple practical course of manufacturing, characterized by technical information from the process, product structure, information on suppliers, such as delivery times, minimum lot and economic lot, stocks of materials, manufacturing and stock of material in course program.

CE2.2 in a so-called practical storage of raw materials necessary for the manufacture of a given product from the technical information on the material characteristics of the space and/or equipment available storage and process information:-determine the conditions of transport of material and media and procedures for its loading and/or unloading.

-Determine the storage properly indicating the conditions of humidity and temperature of storage, forms of stacked, guards and others.

-Make a sketch detailing the distribution of materials and products, taking into account the required storage conditions, the time of permanence and ease of access.


-Describe the actions to be performed before the more frequent incidents: bug in supplies from a supplier, non-compliant base which is incorporated into the process, oscillating price on the market in any commodity, and others.

CE2.3 solve practical cases of programming of the procurement of materials for the manufacturing process of a product, using computer programs for inventory and production management.

C3: Scheduled production for the manufacture of a given product, process information, needs and stocks of materials and delivery forecasts.

CE3.1 identifying, describing them, most relevant production scheduling techniques for manufacturing batch, continuous and type workshop.

CE3.2 explain the practical differences arising out of the application of MRP and MRPII production management systems.

CE3.3 describe the documentary structure necessary for the management of supplies.

CE3.4 in a so-called practical of manufacture of a given product, starting from the information of the process, the structure of the product, them media available and the plan of manufacturing, establish a program of production for a week that contains:-forecasts of consumption of materials.

-Calendar of operations of preparation of machines and materials needed.

-Routes to follow for each product depending on the transformations and processes that may be applied.

-Production daily and capacity of storage of products of entrance, products in course and products finished.

CE3.5 resolve cases practical of programming of the production of products, using programs software of management of stocks and of the production.

C4: applying techniques of analysis of methods and times, taking in has the information technical of the process.

CE4.1 describing, analyzing them, the basic fundamentals underlying the main techniques of analysis tasks, methods and times.

CE4.2 in a practical case of a stage of the manufacturing process of a product, from the technical information of the process, technology and a program:-identify and describe the jobs necessary for the development of the described stage.

-Describe the main features of the most significant jobs.

-Describe the fundamental aspects of the techniques of analysis of tasks that can be used in the most significant jobs.

CE4.3 in a practical course of manufacture of a product that includes several manual operations with machines or tools, from a production schedule:-calculate the time needed for each operation by applying suitable analysis techniques in each case.

-Calculate the total manufacturing time considering the timely tolerance margins.

-Describe the techniques and procedures of control and record of performance on the job.

Skills whose acquisition must be completed in a real work environment: C1 with regard to CE1.3 and CE1.4; C2 regarding CE2.2; C3 on CE3.4; C4 CE4.2 and CE4.3.

Other capabilities: propose alternatives with the aim of improving results.

Demonstrate interest in the knowledge of the Organization and its processes.

Communicate effectively with the right people at any given time, respecting the channels established in the organization.

Adapt to the Organization, its organisational and technological changes as well as new contexts or situations.

Sharing information with the team.

Contents: 1. management of supplies and stores in process stores industries: stock units.

Definition of the structure of locations: allocation of locations. Release of locations.

Traditional materials management systems: continuous review systems. Systems for periodic review.

Materials requirements planning system: structure of a material requirements planning system.

Organization of a warehouse of materials.

2. programming of production in process industries. Methods and times of work-in-process production plans industries. Methods: concepts of planning and programming. Production systems. Determination of capacity and workloads. Execution times. Commissioning and control. Programming techniques.

The system «just in time». Applications of materials management and programming of production and maintenance.

Methods of analysis of tasks.

Time study.

Predetermined time systems.

Methods of measurement of times and rhythms of work or activity.

The improvement of methods in the preparation of machines.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Profile professional of the trainer or forming: 1. domain of them knowledge and them technical related with the participation in the programming of it production in industries of process, that is credited by an of them two forms following:-training academic of level 2 (frame Spanish of them qualifications for it education top), engineering technical or of others of upper level related with the field professional.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.

TRAINING module 5: management of the quality and environmental in industries of process level: 3 code: MF0665_3 associated with UC: participate in the development and maintenance of quality management systems and environmental industries of process duration: 90 hours capabilities and evaluation criteria: C1: management and improvement of the quality and environmental management systems to determine identifying its basic elements on the basis of the technical information.

CE1.1 identify and describe the core elements of a quality management system.

CE1.2 identify and describe the main differences between the quality assurance and excellence and total quality, relating them with quality assurance systems, total quality management and the models of excellence.

CE1.3 describe the structure of the systems of quality management documents and documentary support.

CE1.4 describe the basics of different types of audits of quality.

CE1.5 describe the structure of environmental management costs, analyzing the influence of each of them.

C2: analyze those aspects essential of the systems of management environmental, identifying their elements Basic.

CE2.1 identify and describe those requirements legal basic and General in matters environmental.

CE2.2 describe them traits essential basic of it infrastructure environment in different sectors of manufacturing.

CE2.3 identify and describe those elements basic of a system of management environmental developed by the normative force.

CE2.4 describe the aspects basic of the audits of the systems of management environmental.

CE2.5 describe the structure of the costs of management environmental and analyze the influence of each one of them.

C3: determine systems of management and improves of the quality and of the management environmental, identifying their elements basic and starting from the information technical.

CE3.1 in a practical course of manufacturing process, from the technical information of product and the process of the company's quality objectives:-determine the basic requirements and characteristics of general type of supplies and the procedures for their control, such as sampling, testing, operation, equipment acceptance or rejection criteria record results and frequency of testing.

-Determine a process control plan by setting:-control points and variables or parameters that will control.

-Inspection procedures for each control point, such as conditions and the frequency of sampling, equipment or necessary inspection instruments, the mode of operation and registration of results.

-The responsibility of decisions for action in each of the more probable cases of deviation from the conditions of manufacture.

-Develop for a certain point of inspection a record of results of control tab.

-Determine the treatments of materials and non-compliant products.

-To determine the mechanisms that guarantee the flow of information.

CE3.2 in a practical course of a particular stage of the manufacturing process, from technical information and characteristics of the input and output products:-identify quality indicators key to the realization of the self-assessment process.

-Define measurement and evaluation of the identified indicators of quality proposals.

-Define the basic characteristics of the PDCA methodology for continuous improvement and its application to the practical course characterized.


C4: Analyze and apply the main tools for the quality management, the associated techniques.

CE4.1 identify characteristics that affect the quality or resolve problems associated with simple practical assumptions, using techniques such as:-analysis of problems.

-Cause-effect diagrams.

-Histograms.

-Pareto analysis.

-Scatterplots.

-«Storm of ideas».

CE4.2 solve problems associated with simple practical assumptions for prevention and improvement of products, applying techniques such as:-modal analysis of failures and effects.

-Matrix diagram or "Deployment of the function of quality» (QFD).

CE4.3 in a so-called practical reception of materials, from the characteristics of the sampling plan, such as the sample size and the acceptance criteria, determine criteria for acceptance or rejection through the analysis of tables and graphs of sampling.

CE4.4 describe the operating procedures for the determination of the capacity of machines and processes:-sampling procedures.

-Prerequisites.

-Establishment of tolerances.

-Determination of rates of capacity.

CE4.5 in a practical course of determination of capacity of a machine or manufacturing process, from a series of data, sampling conditions and established tolerances:-calculate the indices of capacity.

-Represent and interpret probability line.

-Explain how it affects the establishment of tolerances and centering and setting of the machine or the process to its capacity.

CE4.6 in a practical course for obtaining a list of measurement data of a characteristic of quality or a parameter control in the manufacture of a given product:-build a control chart for variables, determining their scales and control limits.

-Place the chart control values obtained during the manufacture of the product and identify and analyze possible situations beyond control, as gusts, trends or points beyond control.

-Drawing up reports of control describing and analyzing the main incidents detected.

Skills whose acquisition should be completed in an environment real's work: C3 complete; C4 CE4.3, CE4.5 and CE4.6.

Other capabilities: responsibility is of the work that develops and of the compliance of those objectives.

Demonstrate a degree of autonomy in the resolution of contingencies related to its activity.

Convey information with clarity, of way ranked, structured, clear and precise respecting the channels established in the organization.

Propose alternatives to improve results.

Demonstrate interest in the knowledge of the Organization and its processes.

Learn new concepts or procedures and to effectively leverage the training using the knowledge contents: 1. quality in process industries. Industrial policy on quality and environment in fundamental concepts about the quality process industries.

Quality systems.

Standardisation, certification and approval.

Existing international standards in quality management.

Current international legislation on environmental management.

Quality plans.

The models of excellence.

2. Tools for the management of the quality in industries of process factors that identify the quality.

Prevention techniques of non-compliances and quality improvement.

Statistical process control.

Reliability.

3 quality management in process planning, organization and control industries.

The quality management system.

Certification of systems of quality excellence models.

Implementation and development of a quality management system: diagnosis of the situation of departure: indicators of quality and self-assessment. Methodology for the preparation of a manual of quality. Methodology for the identification, definition and description of processes and their interrelationships. Methodology of the actions of continuous improvement: PDCA cycle. Planning of audits.

Training in quality plans: objectives. Training actions. Monitoring and evaluation of a training plan.

Cost of quality: quality cost structure. Valuation and cost data.

4. environmental management in current legislation process industries. Sectoral examples.

Planning, organization and control of environmental management.

Environmental training plans.

Documentation of the environmental management system.

Emergency plans.

Monitoring, measurement and corrective actions.

Audit of the environmental management system.

Implementation of an environmental management system: methodology for the elaboration of an environmental manual. Environmental planning and drafting of procedures on planning of audits.

Parameters of the training context: spaces and facilities: the spaces and facilities will answer, in the form of classroom, classroom workshop, workshop practice, laboratory, or space, to training needs, in accordance with the professional context established in the competition unit associated, taking into account the applicable regulations of the productive sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of the trainer or trainer: 1. domain of knowledge and techniques related to the participation in the development and maintenance of quality management systems and environmental in process industries, which will be using one of the following ways:-academic training of level 2 (Spanish the qualifications framework for higher education) , Engineering or other upper level related to the professional field.

-Professional experience of minimum 3 years in the field of skills related to this training module.

2. accredited educational competition in accordance with it to establish the competent administrations.