Law 56/2003, of 16 December, of Employment, establishes in its article 3 that it corresponds to the Government, on a proposal of the Ministry of Labour and Social Affairs, and previous report of this Ministry to the Sectoral Conference of Work, the elaboration and approval of the regulatory provisions in relation to, among others, occupational and continuing vocational training in the State field, as well as the development of such management. It also points out in Article 25.2 that the occupational and continuing training programmes will be carried out in accordance with the provisions of that law, as well as in the Organic Law of 19 June 2002 on Qualifications and Training Professional and in the rules that are dictated for your application. Following the entry into force of Royal Decree 395/2007 of 23 March 2007 regulating the vocational training subsystem for employment, the two forms of vocational training in the field of employment-occupational training and continuing vocational training-have are integrated into the vocational training subsystem for employment.

For its part, the Organic Law of June 19, aims at the creation of a National System of Qualifications and Vocational Training understood as the set of instruments and actions necessary to promote and to develop the integration of vocational training offers and the assessment and accreditation of professional skills. The main instruments of this system are the National Catalogue of Professional Qualifications and the procedure for the recognition, evaluation, accreditation and registration of the same. Article 8 of the Organic Law of 19 June provides that certificates of professional competence prove the professional qualifications of those who have obtained them and that they will be issued by the competent administration, with a view to official and valid throughout the national territory. In addition, Article 10.1 indicates that the General Administration of the State, in accordance with the provisions of Article 149.1.30. and 7. of the Constitution and after consulting the General Council of Vocational Training, shall determine the qualifications and certificates of professionalism, which shall constitute the offers of vocational training referred to in the National Catalogue of Professional Qualifications.

The National Catalogue of Professional Qualifications, according to Article 3.3 of Royal Decree 1128/2003 of 5 September, which regulates the National Catalogue of Professional Qualifications, in the wording given to the By the same token, Royal Decree 1416/2005 of 25 November provides the basis for drawing up the training offer leading to the acquisition of vocational training qualifications and certificates of professionalism and the modular training offer. the cumulative associated with a competition unit, as well as other training offers adapted to collectives with specific needs. In accordance with Article 8.5 of the same royal decree, the training offer of certificates of professionalism shall be in accordance with the minimum quality indicators and requirements which guarantee the fundamental aspects of a system. training, to be established by mutual agreement between the educational and labour administrations, after consultation of the General Council for Vocational Training.

Royal Decree 34/2008 of 18 January, which regulates certificates of professionalism, has updated, in line with the aforementioned regulations, the regulation of certificates established in the previous Royal Decree. Decree 1506/2003 of 28 November 2003 laying down guidelines for certificates of professionalism, which has been repealed.

In that Royal Decree 34/2008, the structure and content of the certificates of professionalism are defined, from the National Catalogue of Professional Qualifications and the guidelines set by the European Union, and establishes that the State Employment Public Service, with the collaboration of the National Focal Points, will prepare and update the certificates of professionalism, which will be approved by royal decree.

In this regulatory framework it is appropriate for the Government to establish four certificates of professionalism of the professional family of mechanical manufacturing in the professional areas of electromechanical manufacturing and metal construction which shall be incorporated into the National Directory of certificates of professionalism by professional qualification levels in the light of the professional competence required by the production activities, as set out in Article 4.4 and in the Annex II of Royal Decree 1128/2003, cited above.

With the entry into force of this royal decree, the new certificate of professionalism "Manufacture and assembly of industrial piping installations", which in it is established, replaces the certificate of professionalism of the occupation of industrial tubero, established in Royal Decree 84/1997 of 24 January, which is consequently repealed.

In the process of drawing up this royal decree has issued report the General Council of Vocational Training, the General Council of the National Employment System and has been informed the Sectoral Conference of Employment and Labor.

In its virtue, on the proposal of the Minister of Labour and Immigration and after deliberation of the Council of Ministers at its meeting of July 17, 2009,

D I S P O N G O:

Article 1. Object and scope of application.

This royal decree aims to establish four certificates of professionalism of the professional family of mechanical manufacturing which are included in the National Directory of Professional Certificates, regulated by the Royal Decree 34/2008 of 18 January, governing the certificates of professionalism.

Such certificates of professionalism are official and valid throughout the national territory and do not constitute a regulation of professional practice.

Article 2. Certificates of professionalism that are established.

The certificates of professionalism that are established correspond to the professional family of mechanical manufacturing and are the ones listed below, the specifications of which are described in the following annexes:

Professional family: ICA manufacturing.

-Annex I. Mechanical manufacturing auxiliary operations-Level 1.

-Annex II. Assembly and commissioning of equipment and industrial machinery-Level 2.

-Annex III. Design of mechanical manufacturing products-Level 3.

-Annex IV. Manufacture and assembly of industrial piping installations-Level 2.

Article 3. Structure and content.

The content of each professionalism certificate responds to the structure set out in the following sections:

(a) In paragraph I: Identification of the certificate of professionalism.

(b) In paragraph II: Professional profile of the certificate of professionalism.

(c) In paragraph III: Training of the certificate of professionalism.

(d) In paragraph IV: Prescriptions of trainers.

e) In paragraph V: Minimum requirements for spaces, facilities and equipment.

Article 4. Access to the training of certificates of professionalism.

1. In order to access the training of the training modules for certificates of professionalism in vocational qualification levels 2 and 3, it is necessary to verify that the student has sufficient key competences in the fields established in the criteria for the access of students, for each of the training modules. In the event that this training is delivered in whole or in part at a distance, it must be verified that the student has the level of digital competence sufficient to take advantage of this training.

2. These powers may be demonstrated by overcoming the evidence to be organised by the competent public administration in which the candidate will be assessed in each of the areas and levels set out in the access criteria.

3. The competent public authorities shall convene the abovementioned tests and provide, where appropriate, the minimum training required for the acquisition of the key competences sufficient to enable them to take advantage of the training of the certificates of professionalism.

4. They shall be exempt from carrying out these tests:

(a) Those who are in possession of a certificate of professionalism of the same level of the module or training modules and/or the certificate of professionalism to which they wish to access.

b) Those who wish to access a level 3 certificate of professionalism and are in possession of a level 2 certificate of professionalism from the same family and professional area.

c) Those who wish to access a level 2 certificate of professionalism and are in possession of a level 1 certificate of professionalism from the same family and professional area.

(d) Those who fulfil the academic requirement of access to the average grade training cycles for Level 2 professionalism certificates and higher grade training cycles for levels 3, or have exceeded corresponding access tests regulated by the educational administrations.

e) Those who have passed the university access test for over 25 years.

Article 5. Practical training module in job centres.

1. The practical training module in the workplace will preferably be carried out once the rest of the training modules of each certificate of professionalism are exceeded, although it may also be developed simultaneously with the completion of those. In no case can this module be programmed independently.

2. The implementation of this module will be articulated through agreements or agreements between the training centers and the centers of work.

3. The tutor of the practical training module in the workplace, designated by the training centre of the trainers of the certificate of professionalism, will be responsible for agreeing the training programme with the company and for carrying out the training. (a) the training of the staff, the monitoring and evaluation of the students. To this end the training programme shall include evaluation, observable and measurable criteria.

4. This module will be exempt from this module for students of the training programmes in work in the field of the corresponding certificate, as well as those who have a work experience of at least three months, which corresponds to the capabilities set out in the above module of the certificate of professionalism. Requests for exemption from this module for correspondence with the work practice shall be made in accordance with the provisions of the competent labour administrations, which shall issue a certificate of exemption from the module.

5. The work experience referred to in the previous paragraph shall be credited by the certification of the undertaking where the work experience has been acquired, including the duration of the contract, the activity developed and the the time period in which the activity was carried out. In the case of self-employed persons, the certification of discharge shall be required in the census of the tax obligation, with a minimum age of three months, as well as a declaration by the person concerned of the most representative activities.

Article 6. Trainers.

1. The requirements on training and professional experience for the delivery of certificates of professionalism are those set out in paragraph IV of each certificate of professionalism and must be complied with both in person and in person. distance.

2. In accordance with Article 13 (3) of Royal Decree 34/2008, they may be recruited as experts for the provision of certain training modules specified in paragraph IV of each of the Annexes to the Royal Decree No 34/2008. professionalism, qualified professionals with professional experience in the field of the unit of competence to which the module is associated.

3. In order to prove the required teaching competence, the trainer or expert must be in possession of the occupational training certificate or equivalent training in adult vocational training methodology.

The requirement set out in the preceding paragraph will be exempt:

(a) Those who are in possession of the degrees of graduate in Pedagogy, Psychopedagogy or Master in all their specialties, or degree of graduate in Psychology or degree of graduate in Pedagogy or graduate of specialization in Psychopedagogy.

(b) Those who hold an official university degree other than those referred to in the previous paragraph and who are also in possession of the teaching certificate issued by the Ministry of Education or equivalent.

(c) Those who credit a proven teaching experience of at least 600 hours in the last seven years in vocational training for employment or the education system.

4. Trainers who provide distance training must have training and experience in this mode, in the use of information and communication technologies, as well as to meet the specific requirements set out for each of them. certificate of professionalism. To this end, the competent authorities shall develop specific programmes and actions for the training of these trainers.

Article 7. Contracts for training.

1. The theoretical training of contracts for training may be carried out at a distance up to the maximum of hours likely to be developed in this modality, which is established for each training module in the certificate of professionalism.

2. The training of training modules which are not developed at a distance may be carried out in the workplace or in face-to-face training.

Article 8. Distance learning.

1. Where the training module includes distance learning, it must be carried out with didactic supports authorised by the competent labour administration to enable a system-based learning process for the participant, and will necessarily be supplemented with tutorial assistance.

2. The training of the training modules taught through distance learning will be organised in groups of up to 25 participants.

3. Training modules which, in their entirety, are developed at a distance will require at least one final test of an in-person nature.

Article 9. Centers authorized for your partition.

1. Training centres and institutions which provide training leading to a certificate of professionalism must comply with the requirements of trainers and the minimum requirements for spaces, facilities and equipment. established in each of the training modules which constitute the certificate of professionalism.

2. Institutions that exclusively provide the theoretical training of contracts for training shall be exempt from the requirements on spaces, facilities and equipment as set out in the previous paragraph.

Article 10. Correspondence with vocational training qualifications.

The accreditation of the units of competence obtained through the improvement of the professional modules of the vocational training qualifications will provide the effects of exemption from the module or training modules of the certificates of professionalism associated with those competition units set out in this royal decree.

Additional disposition first. Level of the certificate of professionalism in the European Qualifications Framework.

Once the relationship between the national qualifications framework and the European qualifications framework is established, the corresponding level of professionalism certificates set out in this royal decree will be determined. within the European Qualifications Framework.

Additional provision second. Equivalences with previous professionalism certificates.

The equivalence to all effects of the following certificate of professionalism is declared:

Certificate of professionalism to be repealed

Equivalent certificate of professionalism
Royal Decree 84/1997, of 24 January, establishing the certificate of professionalism of the occupation of industrial tubero dependent.	Manufacture and assembly of industrial piping installations

First transient disposition. Modification of training plans and training actions.

In the training plans and in the training actions that are already approved, pursuant to Order TAS 718/2008, of 7 March, for which the Royal Decree 395/2007, of 23 March, which regulates the subsystem of the vocational training for employment, in the field of supply training and laying down the regulatory basis for the granting of public subsidies for their financing, on the date of entry into force of this royal decree, which include: training associated with the certificate of professionalism which is now being repealed, such training may be replaced which is associated with the new certificate of professionalism declared equivalent in the second additional provision, subject to the authorization of the Administration which approved it and provided that the requirements of the trainers and the minimum requirements for spaces, facilities and equipment set out in the certificate.

Second transient disposition. Low in the Specialty File.

The specialty corresponding to the certificate of professionalism repealed will cause low in the file of specialties from the nine months after the entry into force of this royal decree. During this period, this certificate shall remain valid for the purposes specified in this royal decree. In any event, the training actions linked to this certificate must be initiated before the end of the nine-month period.

Transitional provision third. Application for the issue of the repealed certificate of professionalism.

1. Persons who, as provided for in the first transitional provision of Royal Decree 34/2008 of 18 January, have completed with a positive assessment the training associated with the certificate of professionalism which is hereby repealed, during the period of the same, they shall have a period of one year to request their expedition, to count from the entry into force of the present royal decree.

2. They may also request the issue within one year of completion with a positive assessment of the training of such a certificate of professionalism:

a) People who, having taken part of that formation during the actual decree that is now repealed, complete the same after their repeal.

b) Persons who undertake the training of this certificate of professionalism under the training plans and the training actions that are already approved at the date of entry into force of this royal decree, under the Order CAS 718/2008, dated March 7.

Single repeal provision. Regulatory repeal.

The Royal Decree 84/1997 of 24 January, establishing the certificate of professionalism of the occupation of industrial tubero, is hereby repealed.

Final disposition first. Competence title.

This royal decree is dictated by the powers conferred on the State in Article 149.1.1., 7. and 30. of the Spanish Constitution, which attributes to the State exclusive competence for the regulation of the basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the fulfilment of constitutional duties; labour law; and the regulation of conditions for obtaining, issuing and approving of academic and professional qualifications and basic standards for the development of Article 27 of the Constitution, in order to ensure compliance with the obligations of the public authorities in this field.

Final disposition second. Regulatory development.

The Minister of Labor and Immigration is authorized to dictate how many provisions are necessary for the development of this royal decree.

Final disposition third. Entry into force.

This royal decree will enter into force on the day following its publication in the "Official State Gazette".

Given in Madrid, on July 17, 2009.

JOHN CARLOS R.

The Minister of Labor and Immigration,

CELESTINO CORBACHO CHAVES

ANNEX I

Training Units

formative Unit 2-UF0442

Total duration in hours of the training units
	80		80	80		30
90	40
	50	20

Training Units

Formative Unit 2-UF0445

20

Total duration in hours of the training units
60
	60	60	60		30
90	20
	10

Forming Module	Required Entitlement	*Professional experience required in the scope of the competency
		If you have a titration	If you do not have titling
MF0087_1: Perform basic manufacturing operations	• Industrial Engineer • Technical Engineer Industrial Specialty Mechanical • Technical and Technical Superior of the professional family of Mechanical Manufacturing • Certificate of Professionalism Level 2 and 3 of the professional family of Mechanical Manufacturing	2 years	4 years
MF0088_1: Perform basic mount operations	• Industrial Engineer • Technical Engineer Industrial Specialty Mechanical • Technical and Technical Superior of the professional family of Mechanical Manufacturing • Certificate of Professionalism Level 2 and 3 of the professional family of Mechanical Manufacturing	2 years	4 years

100

Forming Space	Surface m2 15 pupils	Surface m2 25 pupils
45		60
60
	150
100	150
40	40

Forming Space

M1	M2
	X
	X	X	X	X	X
	X
X	X

Forming Space

Classroom	-Audio visual equipment -PCs installed in network, projection cannon and internet -Software specific to the specialty -Pizarras to write with pen -Rotafolios -Classroom material -Table and chair for trainer -Pupils and chairs for
Mechanics workshop	-Machine tools (drill, screw, bending, folding, bending, punching, presses, riveting, polishing machines -Machine tools (tornos, machining centres, grinding machines, presses, transfer lines, etc.) -Freight and transport systems (polyplasts, cranes, etc.) -Teams for join operations -Auxiliary machines. -Melting furnaces, transfer spoons, preheat burners, malaxers, moulding lines, triggers, male boxes, coquillator tables, injection machines or low pressure. -Granalladoras -Manual tools -Tools and tools for machines (strawberries, brooms and scariers, grinds, saws, plates, claws and points, jaws, flanges, tilting tables) -measuring and checking instruments (meter, king foot, micrometer, calibers "pass/no pass", goniometers, weighing scales, pyrometer) -Individual and collective protective equipment (glasses, carets, anti-particle masks, hearing protectors, reinforced boots, gloves, gowns)
Store for fungible	-Estandel -Bars and pletins (steels, aluminium and other alloys), oils, refrigerants, etc.

ANNEX II

I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM

Denomination: Assembly and commissioning of goods for industrial equipment and machinery

Code: FMEE0208

Professional Family: Mechanical Manufacturing

Professional Area: Electromechanical Manufacturing

Professional qualification level: 2

Professional reference qualification:

FME352_2 Assembly and commissioning of equipment and machinery

Industrial (RD 1699/2007)

Relationship of competency units that configure the certificate of professionalism:

UC1263_2: Mounting, repairing, and running mechanical systems

UC1264_2: Mounting, repairing, and running pneumatic, hydraulic, electrical, and electronic systems of equipment and industrial machinery.

UC1265_2: Perform machining and join operations on equipment and industrial machinery assembly processes.

General competition:

Assemble and start industrial equipment and machinery, from assembly plans and technical instructions, using the necessary tools and tools, maintaining the equipment and industrial machinery in operating and availability conditions during the warranty period and in compliance with the rules on the prevention of occupational risks and environmental protection.

Professional Environment:

Professional scope:

Develops its activity in the areas of assembly and installation of machinery and industrial equipment. You can also develop the activity in the Technical Assistance Services (SAT) of equipment manufacturing companies and machine tools. In medium and large companies, it is generally up to a higher technician and can have a group of operators under their responsibility.

Productive Sectors:

Industrial sector, sub-sectors for the manufacture of equipment, industrial and related machinery.

Occupations or related jobs:

7613.007.2 Industrial machinery repairman, in general.

7613.023.2 Machine adjuster and general industrial equipment adjuster.

7613.027.8 Auto-repair adjuster adjuster.

7613.030.8 Industrial Maintenance Mechanics.

8411.002.4 Industrial machinery adjuster in general

8411.020.2 Electromechanical Monter in general.

Equipment Collector

Electrical Equipment Monter

Electronic Equipment Monter

Pneumatic and Hydraulic Automatisms

Duration of the associated training: (690 hours)

Relationship of training modules and training units:

MF1263_2: Mechanical system assembly, repair and commissioning techniques (120 h)

• UF0456: Assembly and repair of mechanical systems (70 h)

• UF0457: Commissioning and regulating mechanical systems (50 h)

MF1264_2: Electrical, electronic, pneumatic and hydraulic assembly, repair and commissioning techniques (340 h)

• UF0458: Assembly and repair of electrical and electronic systems of equipment and industrial machines (90 h)

• UF0459: Assembly and repair of pneumatic and hydraulic systems equipment and industrial machines (90 h)

• UF0460: Control systems integrated into equipment and industrial machinery and technical documentation. (70 h)

• UF0461: Assembly and commissioning of robotic systems and vision systems, in equipment and industrial machinery (90h)

MF1265_2: Mechanical manufacturing techniques (150 h)

• UF0462: Manual machining operations (40 h)

• UF0463: Automatic media machining operations (70 h)

• UF0464: Join operations (40 h)

MP0097: Non-work professional practice module for Montage and Puesta in the field of equipment and industrial machinery (80 h)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Denomination: Mounting, repairing, and running mechanical systems.

Level: 2

Code: UC1263_2

Professional realizations and realization criteria

RP 1: Mounting and operating mechanical systems, from process sheets, plans and technical specifications, complying with the standards of occupational and environmental risk prevention.

CR 1.1 The necessary information concerning the activities to be carried out and put into operation is obtained by interpreting the integrated technical documentation.

CR 1.2 The shape and position dimensions of the coupling and functional surfaces of each piece or equipment are those specified in the technical documentation and are verified by means of measuring and measuring instruments required.

CR 1.3 The measurement tools and instruments are kept in perfect state of use and are calibrated with the established periodicity.

CR 1.4 The mounting process is performed:

-Following established procedures, using the tools and tools required, ensuring that there is no deterioration or loss of the qualities of the elements and equipment during their handling to place them in their definitive position.

-Static and dynamically equating the elements that constitute rotating masses (pulleys, flyers, toothed wheels, among others) according to established procedures and using the means and tools required.

-Disposing the fluids used for grease, lubrication and cooling in the required quantity and in the specified locations and checking their presence in the intended circuits.

-Applying the tightening pairs specified in the technical instructions on the clamping elements, as well as the required locks.

CR 1.5 Regulatory and tuning operations are performed according to established procedures, using the necessary tools for checking or measuring the specified parameters.

CR 1.6 The functional and safety tests of the assembled electromechanical equipment are performed by checking that the values of the system variables, noises and vibrations are within the permissible values and the adjustments are made. necessary to correct the observed dysfunctions by following the established procedures.

CR 1.7 The transport of parts and components is performed by blocking the elements of the assembled assembly that require it, maintaining in perfect conditions of use the means of transport and handling.

CR 1.8 The process of assembly, transport of parts and components, as well as the implementation is carried out in compliance with the standards of use of equipment, machines and tools, as well as the rules of prevention of occupational risks and environmental.

RP 2: Diagnose the condition, failure or breakdown of the mechanical system elements of the machinery and industrial equipment, to check the scope of the dysfunctions, applying established procedures.

CR 2.1 The information on the functionality of the mechanical system, its composition and the function of each element is obtained from the interpretation of the technical and historical dossier of the machine and is sufficient for the purpose required.

CR 2.2 The information provided by the installation's self-diagnostic system is correctly interpreted, and is accordingly.

CR 2.3 The scope of the dysfunctions observed in the different parts of the system is valued and determined, following a reasoned process of cause effect.

CR 2.4 The status of the units and mechanical elements is valued by verifying their characteristic functions and checking each of the functional parts that integrate them.

CR 2.5 The safety of persons and equipment is ensured by taking the necessary preventive measures during the interventions.

RP 3: Resetting the functional conditions of mechanical systems, replacing parts and elements of such systems, establishing the required disassembly/assembly process, using instruction manuals and drawings, complying with the rules on the prevention of occupational and environmental risks.

CR 3.1 The sequences and phases of disassembly and assembly are executed by optimizing the process in terms of method and time, using the equipment, tools, tools, auxiliary means and spare parts required.

CR 3.2 The dimensional, shape, and position requirements of the coupling and functional surfaces are verified to ensure the prescribed conditions of adjustment in assembly and interchangeability.

CR 3.3 The replacement of the damaged element is performed according to the sequence of the disassembly and assembly process established or required, ensuring that there is no deterioration or loss of the qualities of the same during the process. handling to place them in their final position, and complying with the regulations on the prevention of occupational and environmental risks.

CR 3.4 The readjustments to be performed to correct the observed dysfunctions are performed from the required functional and safety tests.

CR 3.5 Machine reports are completed in an orderly and clear manner, collecting the information required to add to your history.

RP 4: Make drawings of mechanical elements and systems for the reconstruction or repair thereof, based on the data collected from the damaged element or system and from the available technical documentation.

CR 4.1 The operating diagram of the mechanical system, the identification, type, characteristics and functions of the components, is obtained from the installation of the system, the catalogues and the technical documentation and are the required

and required for rebuild or repair.

CR 4.2 The sketch is made using the representation rules and sector-specific ones.

CR 4.3 The sketch of the mechanical elements and the surfaces of the related parts functionally is elaborated by defining the shapes, dimensions and the technical characteristics (type of materials, qualities of the surfaces, finishing treatments, thermal treatments of the parts, among others).

CR 4.4 The geometric and technological data required for the reconstruction of machine organs are obtained using the means and tools required and applying established procedures.

CR 4.5 The elaborate diagram is presented in a clear and precise manner, contains all the information required for reconstruction or repair and meets the required technical requirements.

RP 5: Perform the assembly and "start up" on mechanical systems, starting from the plans, technical specifications and the manufactured assemblies, complying with the rules of prevention of occupational risks and environmental.

CR 5.1 The assembly is done by following the established procedures, using the tools and tools specified in each case.

CR 5.2 The anchorage and level of the machinery is performed according to the prescribed procedures and conditions and the foundation is verified to meet the required technical conditions.

CR 5.3 The handling of components and equipment is performed in safety conditions for machines and persons, using the means of transport and specific procedures of each case.

CR 5.4 The connections to the energy and service fluid networks are made with the class and type of piping, accessories, devices and materials required by the technical specifications.

CR 5.5 The layout and assembly of the energy fluid networks meets the operating requirements and provides for the accessibility of the equipment, does not cause tension in the machinery and is carried out according to established procedures and in accordance with the requirements of the Technical Instructions (ITs) of the implementing regulations.

CR 5.6 Power installation and inter-element interconnection is performed:

-Fulfilling and applying the required regulations.

-Using the type of electrical pipe, layout and attachment specified in the mounting documentation, avoiding mechanical stresses and meeting the technical specifications.

-With the specified section, insulation, stiffness and protection drivers, without varying their characteristics during assembly.

-Using the appropriate terminals and connectors, connected to the required pressure and identifying the drivers in accordance with the scheme.

-Monitoring power protections, while complying with the applicable Technical Instructions (ITs) of the Low Tension Electrotechnical Regulation (R.E.B.T.)

CR 5.7 The start up is carried out by loading the control program and operating the machine according to the established procedures, with the guards and safety systems activated, processes established for the realization of the part or series of verification, checking that the specifications set in the project are met.

Professional Context

Production and/or service creation media

Dimensional, surface, geometric and physical properties measuring instruments. Portable machine tools: rivets, drilling machines, roscadors, grinding machines. Manual assembly and positioning tools.

Work products or results

Industrial cutting machines, shaped, special and electromechanical equipment mounted and put in place.

Information used or generated

Mounting planes and electrical, pneumatic, hydraulic. Instructions for assembly and operation of machines. Maintenance manuals. Standards for the prevention of occupational and environmental risks.

Competition Unit 2

Designation: MOUNTING, REPAIRING AND RUNNING PNEUMATIC, HYDRAULIC, ELECTRICAL AND ELECTRONIC SYSTEMS OF EQUIPMENT AND INDUSTRIAL MACHINERY

Level 2

Code UC1264_2

Professional realizations and realization criteria

RP 1: Mount electrical installations and electronic equipment in equipment and industrial machinery, placing and connecting components or equipment for the maneuver, protection, regulation and control thereof, from assembly plans, schemes, specifications and technical instructions, complying with the regulations for the prevention of occupational and environmental risks.

CR 1.1 The necessary information regarding the electrical and electronic assembly activities is obtained by interpreting the submitted technical documentation or instructions.

CR 1.2 The components or equipment to be used are identified and classified according to the assembly sequence to be performed, established according to the mounting plans, verifying that their characteristics correspond to the specifications project techniques.

CR 1.3 Mount is done:

-Placing each component or equipment in the required place without forcing joins or anchors, using the appropriate procedure and tools, ensuring their integrity and meeting security requirements.

-Employing the required elements for the junctions of the pipes (couplings, sleeves, among others) according to the type of environment and security specified.

-Using the appropriate connection elements and tools to the type and section of the conductors (wires and cables).

-Marking the components and wiring with the signage specified in the schema (numbering, labels, normalized colors, or others).

CR 1.4 The watchword values of the protection, regulation and control elements are introduced or regulated with the established nominal or project values, using the appropriate instrument or tool (programming console, computer, specific tools, or others) and following the instructions given by the manufacturer.

CR 1.5 The execution of the assembly is adjusted at all times to the requirements of the Technical Instructions (ITs) of application of the Electrotechnical Regulation of Low Tension (REBT) and rules of prevention of occupational risks and environmental.

RP 2: Repair electrical and electronic systems of equipment and industrial machinery to restore functional conditions, replacing defective components according to established procedures and complying with the rules for the prevention of occupational and environmental risks.

CR 2.1 The status of the system inputs and outputs is verified to be in response to the automata program (PLC) command or the associated technical documentation specifications.

CR 2.2 The status of units and elements (speed variators, progressive starters, electrical control and signalling devices, electronic and data acquisition tires, relays, among others) is diagnosed. by checking the functional parts which integrate them (mechanical, electromagnetic or electronic) and by verifying that by stimulating the inputs, the outputs respond to the characteristic function of the element, applying at all times the prevention of occupational and environmental risks.

CR 2.3 Measurement equipment is used according to the established procedure and responds to the accuracy required in the measurement to be performed.

CR 2.4 The function of the system and each of its elements, as well as its composition, is the one that is reflected in the technical documentation of the circuits or the affected elements.

CR 2.5 The health check of the various electrical controls is carried out with the specific equipment and procedure for each parameter, allowing to identify the fault and the cause that produces it, as well as to determine the elements to be replace or repair.

CR 2.6 The disassembly and mounting sequences are established by optimizing the process in terms of method and time, selecting the equipment and tools, auxiliary means, and spare parts.

CR 2.7 Electrical and electronic system repair operations are performed by applying established personal and environmental safety standards.

CR 2.8 Repair reports are completed for history according to established procedures.

RP 3: Mounting pneumatic and hydraulic circuit installations in equipment and industrial machinery to place components, from drawings, schemes, standards and technical specifications, in compliance with the regulations of prevention of occupational and environmental risks.

CR 3.1 The necessary information concerning the activities to be carried out for the assembly of pneumatic and hydraulic circuit installations is obtained from the interpretation of the technical documentation provided or instructions received.

CR 3.2 The components, equipment, fittings and pipes are identified and classified according to the set sequence according to the plans of the installation, verifying that their characteristics correspond to the technical specifications of the project.

CR 3.3 Mount is done:

-Placing each component or equipment at the intended location, positioned and aligned within the tolerances prescribed in each case, without forcing joins or anchors, using the specified procedure and tool.

-Identifying the pneumatic-hydraulic components with the signaling reflected in the circuit's schemas.

-According to the Technical Instructions (ITs) of the Appliances Regulation to Pressure.

CR 3.4 The machining, shaping and laying of moisture-free and leak-free pipes is performed according to established specifications and standards.

CR 3.5 The slogan values of the elements of protection, regulation and control of the pneumatic-hydraulic systems are introduced or regulated with the established nominal or project values, using the tools and tools appropriate, following established procedures and instructions.

CR 3.6 The values of system variables and cycles are required and checked by functional and safety tests, following established procedures and correcting the observed dysfunctions.

CR 3.7 The pneumatic and hydraulic circuit assembly operations are carried out in accordance with the personal and environmental safety standards.

RP 4: Repair hydraulic and pneumatic systems of equipment and industrial machinery to restore the functional conditions, replacing the defective components according to established procedures and complying with the regulations for the prevention of occupational and environmental risks.

CR 4.1 Information on the functionality and status of the systems, their composition and the function of each element, is obtained from the technical dossier of the equipment, its specific systems of self-diagnosis and, where appropriate, the inputs from the operator.

CR 4.2 The scope of the observed dysfunctions (sequential errors, grabbing, power losses, among others) in the different parts of the system, is valued to identify the origin of the same using a breakdown-cause diagnostic procedure, or following a reasoned cause-effect process.

CR 4.3 The quality and status of the system's energy fluids (compressed air or hydraulic oil fluid), are checked and valued by analyzing the waste deposited in the circuits and proceeding accordingly.

CR 4.4 The status of the units and elements is determined by verifying the characteristic function of the units and elements by checking each of the functional parts that integrate them.

CR 4.5 Diagnosis operations do not cause other breakdowns or damage and are performed in the expected time.

CR 4.6 The disassembly and mounting sequences of the pneumatic or hydraulic elements are established by optimizing the process in terms of method and time, selecting the equipment and tools, auxiliary means and parts of the spare.

CR 4.7 The safety of persons and equipment is ensured by applying the preventive measures provided for in the occupational risk prevention plan and technical instructions for use.

RP 5: Make sketches of the circuits and elements of the pneumatic, hydraulic, electrical and electronic systems for reconstruction or repair, based on the data collected from the equipment and machinery themselves industry, as well as its technical documentation.

CR 5.1 The system operating diagram, the identification, type, characteristics and functions of the components, is obtained from the equipment itself, the catalogues and its technical documentation and the information provided is the required and required for reconstruction or repair.

CR 5.2 The sketch is made to facilitate the identification of the different circuits and elements, applying the rules of representation and the sector specific.

CR 5.3 The system operating diagram, the identification, type, characteristics and functions of the components, are obtained from the equipment itself, from the catalogues and from its technical documentation and respond to the requirements required.

CR 5.4 The protection equipment, actuators and control of automatisms are represented in the sketch and are placed in the circuits according to standards or technical recommendations.

CR 5.5 The elaborate diagram is presented in a clear and precise manner, contains all the information required for reconstruction or repair and meets the required technical requirements.

Professional Context

Production and/or service creation media

Measurement and diagnostic instruments electrical, electronic, pneumatic and hydraulic: polymeters, amperimetric tweezers, manometers, vacuometers, among others. Programming equipment. Loggers.

Electrical, electronic, pneumatic, and hydraulic assembly tools. Tube stapling useful. Tightening keys.

Work products or results

Functional diagnostics of electrical, pneumatic and hydraulic elements. Equipment and systems for the control, regulation and automation of equipment and industrial machinery assembled and put to the point.

Information used or generated

Drawings and mounting schemes. Maintenance manuals. Electrotechnical Low-Tension Regulation (REBT) and Regulation of Apparatus to Pressure. Regulations for the prevention of occupational and environmental risks.

Competition Unit 3

denomination: PERFORM MACHINING AND UNION OPERATIONS ON EQUIPMENT AND INDUSTRIAL MACHINERY ASSEMBLY PROCESSES

Level 2

Code UC1265_2

Professional realizations and realization criteria

RP 1: Repair and reconstruct mechanical elements of equipment and industrial machinery, performing machining operations with machine-chip-starting tools, complying with the risk prevention regulations labor and environmental.

CR 1.1 Mechanical elements are reconstructed on selected cutting tools according to the characteristics of the surfaces to be obtained.

CR 1.2 The cutting tools used are selected based on the machining operations to be performed and the materials of the item to be rebuilt.

CR 1.3 The machining operations are performed, with the parameters and cutting conditions selected to achieve the required finishing, position, shape and tolerances requirements in the reconstruction.

CR 1.4 The mechanized forms are dimensional, geometrically and superficially verified to ensure their suitability for the characteristics specified in the technical documentation.

CR 1.5 The machined parts by road start are obtained by operating the corresponding machine tools in safety conditions.

RP 2: Repair and rebuild mechanical items of equipment, performing "bank jobs", in compliance with the standards of occupational and environmental risk prevention.

CR 2.1 The tools used in "bank jobs" are selected according to the forms and qualities to be obtained, as well as the materials of the element to be rebuilt.

CR 2.2 Raking, drilling, reaming, hazelnut and threaded operations, among others, are performed with the selected parameters and cutting conditions to achieve the finishing, position, shape and tolerance set in the technical documentation.

CR 2.3 The mechanical adjustment of the different elements is achieved by operating the equipment, tools and tools necessary to manually mechanize, carrying out the appropriate measurement operations, in order to achieve the specified characteristics, under security conditions.

CR 2.4 Mechanized parts are obtained by operating manual tools and machines in safety conditions.

RP 3: Repair and reconstruct mechanical elements using electrical welding, complying with the regulations for the prevention of occupational and environmental risks.

CR 3.1 Welding is done by preparing the edges, cleaning the area, fixing and giving the appropriate rigidity to the elements to be joined, selecting the consumable and the values of the variables of operation according to the materials base.

CR 3.2 The welded zones are checked for possible hidden defects and check that the obtained cords are passed and end with the required quality.

CR 3.3 The welding procedure is performed at all times according to the specified requirements and complying with the established safety and environmental standards.

CR 3.4 The material and equipment used is collected and cleaned, clearing the work area and applying the regulations for the prevention of occupational and environmental risks.

RP 4: Rebuild mechanical elements, performing drawing, bending and folding operations, complying with the regulations for the prevention of occupational and environmental risks.

CR 4.1 The layout and marking of the parts conforms to the required shapes and dimensions and is performed using the appropriate tools, applying the established techniques, and with the required precision.

CR 4.2 The set of pieces in the assembly is made with the appropriate tools and tools, applying established techniques, without producing stresses, deformations or deterioration of their qualities, checking the adjustments achieved and the functional fitness of the assembly.

CR 4.3 The reconstruction or adjustment of the mechanical elements that are to be curved and folded (sheets, profiles, tubes) is achieved by applying the required or specified procedure.

CR 4.4 Tracing, curving and folding operations are carried out in accordance with the established safety and environmental standards.

Professional Context

Production and/or service creation media

Azeros. Dimensional measuring instruments and physical properties. Machine tools and tools: drilling machine, milling machine, grinding machine, lathe. Welding equipment. Curvacators. Grinding machines, among others.

Work products and results

Pieces and structures of equipment and industrial machines repaired by machining by road or conformed grubbing-up. Welded joints and input of electrical welding material.

Information used or generated

Mount planes. Maintenance manuals. Regulations. Team goods manuals.

Workplace and environmental risk prevention regulations.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Designation: MECHANICAL SYSTEM ASSEMBLY, REPAIR AND COMMISSIONING TECHNIQUES

Code: MF1263_2

Professional qualification level: 2

Associated with the Competition Unit:

UC1263_2: Mounting, repairing, and running mechanical systems.

Duration: 120 hours

FORMATIVE UNIT 1

Naming: MOUNTING AND REPAIRING MECHANICAL SYSTEMS

Code: UF0456

Duration: 70 hours

Competition Reference: This training unit corresponds to RP1, RP2, RP3, and RP4.

Assessment Capabilities and Criteria

C1: Analyze the mechanical and electromechanical groups that constitute the mechanical systems, identifying and characterizing the different mechanisms that constitute them and the function they perform, as well as their characteristics techniques.

CE1.1 Classify and characterize the different type mechanisms by the function they perform: rod-crank, gear trains, cams, auger, pulleys, among others, and explain the functioning of each one of them.

CE1.2 Analyze a mechanical and electromechanical group using the technical documentation:

-Identify and characterize the mechanical and electromechanical functional groups that constitute the system and its main elements.

-Describe and characterize the function of each of the identified groups.

-Describe the characteristics of the elements and pieces of the groups, their functional relationships, and classify them by their typology.

-Check that what is specified in the technical documentation corresponds to the physical reality of the analyzed system.

C2: Rate the state of the items and parts of machines by applying measurement and verification techniques.

CE2.1 Describe the process of wear of the pieces in motion by friction, erosion, rolling, among others relating this to the possible causes that cause it.

CE2.2 Identify normal and abnormal pieces of used parts by analyzing and comparing the parameters of the eroded surfaces with those of the original piece.

CE2.3 Analyze damage from erosions to valve seats, hydraulic slides, bearings and damaged bearings, etc., determining corrective measures

-Identify and characterize the eroded zones.

-Analyze and characterize breakages.

-Determine possible causes (lack of grease, high temperature, dirty oil, or others).

-Compare the current measures with the original ones that are reflected in their respective plane, quantifying the magnitude of the wear and erosion, making the measurements with appropriate useful.

C3: Run assembly and disassembly operations of mechanical and electromechanical system elements, as well as perform functional testing thereof, using the specific tools and equipment and complying with the standards of prevention of occupational and environmental risks.

CE3.1 Describe and characterize the fundamental contents of the documentation that defines the processes of assembling mechanical and electromechanical elements.

CE3.2 Describe the disassembly/assembly techniques of mechanical and electromechanical assemblies constituent of mechanical systems.

CE3.3 Identify and characterize the auxiliary tools and equipment used in the element mount operations

Mechanical and electromechanical, classifying them by their typology and function, explaining how they are used and preserved.

CE3.4 Perform the assembly/disassembly operations of a mechanical and/or electromechanical group from the technical documentation:

-Interpret plans, procedures, and specifications by setting the mount/dismount sequence, indicating useful tools and tools.

-Prepare and organize the necessary means, tools, and tools.

-Verify the features of the parts, applying the required procedures.

-Mount/unmount the constituent elements and parts according to procedures.

-Perform mount/dismount process controls according to established procedures.

-Adjust the couplings, alignments, movements, among others, according to the specifications, using the measurement equipment and useful according to requirements.

-Meet the standards of occupational and environmental risk prevention.

-Prepare the assembly mounted for operation, cleaning the impurities, greasing, balancing, among others, according to the specifications.

-Perform the functional tests, regulating the devices to obtain the conditions set.

-Develop the work parts of the process with the required precision.

C4: Elaborate sketches of mechanical systems and equipment and industrial equipment, applying industrial drawing standards.

CE4.1 Relate the different representations (views, cuts, among others) with the information to be transmitted.

CE4.2 Describe the characteristics and functions of the industrial machinery and equipment components.

CE4.3 Detect dysfunctions in machines or industrial equipment, making a sketch with the information of mechanical and electromechanical elements of machines and equipment that is necessary to solve the problem of repair or improvement, reasoning the solution:

-Adopt the required personal and team security actions.

-Elaborate sketches of mechanical elements and surfaces of the related parts functionally defining their dimensions and characteristics (material, qualities of surface states, finishing treatments surfaces, thermal treatments of the parts).

-The sketches of the equipment and elements, express the conditions that they must meet for their "inter changeability".

Contents

1. Industrial graphic representation, materials and verification of physical quantities.

-Croquization, views, cuts, sections, and acotation.

-Set and cutting Planes.

-Drawing rules.

-Metal, polymeric, composite materials: Technical characteristics, treatments and applications.

-Metrology instruments.

-Machines to measure by coordinates.

-Verification of surfaces: flat, cylindrical, conical, threaded and relative.

-Measurement of revolutions, torque, power, voltages, intensities, vibrations, pressures, flow rates, dynamic efforts, bearing temperature, etc.

2. Mounting machine mechanisms

-Assembly of reducers, transformers of linear and circular motion, clutches, brakes, gear trains, pulleys, speed change boxes, differentials, angular motion transmissions, axle couplers transmission.

-bearings, bearings, cams, springs, joining elements.

-Sliding surfaces: guides, columns, casings, carts.

-Safety boards.

-Unmount and mount techniques.

-Prevention of risks in machine and machine assembly.

-Labor Risk Prevention Regulations.

-Individual and collective protective equipment.

3. Assembly of equipment and industrial machinery structures

-Mount procedures.

-Join devices.

-Mount tools.

-Protection of mounting surfaces.

-Handling with cranes.

-Utillages and mounting stands.

-Prevention of risks in the assembly of equipment structures.

4. Maintenance of equipment and industrial machinery

-Maintenance operations on team goods.

-Maintenance strategies (Corrective, preventive, and predictive).

-Plan or maintenance program.

-Waste management and treatment.

-Environmental rules.

FORMATIVE UNIT 2

Designation: ADJUSTMENT, COMMISSIONING AND REGULATION OF MECHANICAL SYSTEMS

Code: UF0457

Duration: 50 hours

Competition Reference: This training unit corresponds to the RP5.

Assessment Capabilities and Criteria

C1: Run, with accuracy and security, adjustment and regulatory operations on mechanical assemblies, using procedure and tools specific to each system, meeting the requirements of the equipment.

CE1.1 Describe the adjustment systems that are used in machine construction.

CE1.2 Select appropriate adjustments for coupling between mechanical elements taking into account the relative movements between parts, efforts, and contact length.

CE1.3 Apply metrological techniques and verification tools, describing their characteristics.

CE1.4 Perform adjustment and regulation operations of a mechanical group (speed reducer, speed variator, or other), taking into account technical specifications:

-Identify and characterize each of the elements that configure them.

-Unmount and clean each of the elements by applying appropriate techniques and tools.

-Check the dimensional and state specifications of the functional surfaces of the elements, using the required equipment.

-Verify flat and cylindrical surfaces, eccentricities, wheel drives, among others, using the required equipment.

-Mounting and preparing each element under operating conditions, reputting, if applicable, the damaged parts and verifying the coupling and functional conditions in each operation.

-Regulate and set the mechanical group to the point, complying with the given specifications and check its operation.

Contents

1. Adjusting the mechanical assemblies

-Settings systems.

-Tools and mechanical adjustment tools.

-Efforts and dimensional features between moving parts.

-Application of metrological techniques.

-Determining tuning parameters.

2. Machines

the use of the following:

-Machine anchor types.

-Cimentation.

-Machine levelling.

3. Commissioning of industrial machines

-Operation of the industrial machines.

-Verifying the security components.

-Handling of industrial machines and their components.

-Checking compliance with the specifications.

4. Setting of mechanical assemblies

-Operating diagnostics.

-Symptoms and causes of breakdowns.

-Manipulation of the reglages and moving elements.

5. Documentation and regulations on safety in equipment and industrial machines

-Updating the technical tabs.

-Start-up journal.

-Technical observations and modifications.

-Approval of the machine for normal use.

-Machine security.

-Harmonised rules, types and classification.

-Application and verification criteria.

Methodological guidelines

Distance training:

Training Units

formative Unit 2-UF0457

Total duration in hours of the training units
	70	70		70	70		30
50	20

Sequence:

To access the formative unit 2 must have been passed the formative unit 1.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

FORMATIVE MODULE 2

denomination: TECHNIQUES FOR MOUNTING REPAIR AND COMMISSIONING OF ELECTRICAL, ELECTRONIC, PNEUMATIC AND HYDRAULIC SYSTEMS.

Code: MF1264_2

Professional qualification level: 2

Associated with the Competition Unit:

UC1264_2: Mounting, repairing, and running pneumatic, hydraulic, electrical, and electronic systems of equipment and industrial machinery.

Duration: 340 hours

FORMATIVE UNIT 1

Naming: ASSEMBLING AND REPAIRING ELECTRICAL AND ELECTRONIC SYSTEMS OF INDUSTRIAL EQUIPMENT AND MACHINES

Code: UF0458

Duration: 90 hours

Competition referent: This training unit corresponds to RP1, in terms of assembly of electrical installations and electronic equipment and with RP2 as regards the repair of electrical and electronic systems.

Assessment Capabilities and Criteria

C1: To analyze the operation and constitution of electrical installations applied to equipment and industrial machinery, based on the technical documentation thereof.

CE1.1 Identify and characterize the different parts (power to machines, automatisms, among others) that configure this type of facilities, explaining its structure and characteristics.

CE1.2 Describe the physical principle of operation of the different types of electrical line and receiver protection devices.

CE1.3 Relate the electrical characteristics of the protection devices with the characteristics of the electrical lines and receivers to be protected.

CE1.4 Describe the systems for starting, braking and regulating the speed of electric motors.

CE1.5 List and describe the fundamental requirements that the R.E.B.T. imposes on these facilities.

CE1.6 Analyze the operation of an industrial machine or equipment, with its electrical installation, as well as its technical documentation:

-Identify and characterize the electrical installation, the parts that constitute it, and the elements of each of them.

-Check the variation experienced by the most characteristic parameters of the electrical machines when subjected to different loading situations and justify the results obtained.

-Indicate the magnitudes to be modified for the regulation of the speed of the electric motors, relating them to the equipment or element to be used in each case.

-Develop a report of the developed activities and obtained results, structuring them in the necessary sections for proper documentation of the same (analysis of the process followed, schemes and plans, explanation functional, calculations, among others).

C3: Measure the fundamental physical quantities of electrical circuits, electronic circuits, of the materials used in them, using the specific instruments for each case, acting under personal safety standards.

CE3.1 Describe the most relevant features (types of errors, sensitivity, accuracy, among others), the typology, classes, and procedures for using measuring instruments.

CE3.2 Perform measurements on machines or industrial equipment taking into account the technical documentation and implementing safety measures:

-Select the measuring instrument (vatimeter, tellurometer, or other) and the most appropriate auxiliary elements according to the magnitude to be measured (voltage, intensity, power, ground resistance, among others), range of the measurements to be performed and the required accuracy.

-Conexate properly, with the required security and following appropriate procedures the different measuring devices.

-Develop a report-memory of the activities developed, the procedures used and the results obtained (analysis of the process followed, means used, schemes and plans used, calculations, measures, among others).

CE3.3 Perform measurements on analog electronic modules for an industrial machine or equipment taking into account the technical documentation and applying the safety measures:

-Select the measuring instrument (polymeter, oscilloscope, or other) and the most appropriate auxiliary elements according to the magnitude to be measured (stress, intensity, resistance, frequency, among others), of the range of the measures to be performed and the required accuracy.

-To properly manage, with the required security and following standard procedures, the different measuring devices.

-Measure the basic magnitudes of analog electronics (voltage, intensity, resistance, frequency, among others), properly operating the instruments and applying standard procedures with the required safety.

-Interpret the results of the measurements made, relating the effects that occur with the causes that originate them.

-Develop a report-memory of the activities developed, the procedures used and the results obtained (analysis of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).

C4: Diagnose faults or anomalies located in mechanisms, electrical and electronic circuits of equipment, industrial machinery, and materials used therein, identifying the nature of the fault or anomaly, acting under personal security rules.

CE4.1 Identify and characterize the nature of the most frequent breakdowns in the machines or systems that integrate it and relate them to the causes that originate them.

CE4.2 Describe the general techniques and specific means used for the location of breakdowns.

CE4.3 Diagnose machine breakdowns by detecting existing dysfunctions in the system by taking the technical documentation into account:

-Interpret the technical documentation of each system by identifying the different functional blocks and the elements that make up them.

-Identify the symptoms of the breakdown by characterizing it for the effects it produces.

-Make assumptions about the possible causes that the breakdown can produce, relating to the symptoms that the system presents.

-Develop an intervention plan to determine the cause or causes that cause the breakdown.

-Determine the necessary equipment and tools.

-Adopt the required security measures to intervene according to the plan set.

-Locate the elements responsible for the breakdowns, applying the required procedures and in the appropriate time.

-Develop a report to diagnose breakdowns, describing the activities developed based on the results obtained.

C5: Mounting/disassembling circuits and electrical and electronic installations of equipment and industrial machinery, based on their technical documentation, applying the electrotechnical regulation and acting under safety standards personal and environmental.

CE5.1 Identify, characterize and classify the specific materials used in these facilities, describing the most important electrical and mechanical characteristics of the facilities.

CE5.2 Describe the different phases to be followed in the preparation and assembly processes of these facilities.

CE5.3 Identify the auxiliary tools and equipment used in the assembly operations of electrical and electromechanical elements, classifying them by their typology and function and explaining the way of use and conservation of the same.

CE5.4 Perform electrical and electronic circuit assembly/disassembly operations by taking into account technical documentation and implementing security measures:

-Interpret plans, procedures, and specifications by setting the mount sequence.

-Prepare and organize the necessary means, tools, and tools.

-Set the required security plan in the various phases of the mount.

-Verify the characteristics of the elements, applying the required procedures.

-Mount the constituent elements and parts according to procedures.

-Perform the conductions with the specified materials, mount and connect according to the established procedures.

-Perform mount process controls according to established procedures.

-Adjust the couplings, alignments, movements, etc., according to the specifications, using the appropriate measurement and equipment equipment.

-Prepare the assembly mounted for operation, cleaning the impurities, greasing, etc., according to the specifications.

-Perform functional tests by regulating devices to obtain the conditions set.

CE5.5 Perform assembly/disassembly, connection and set up operations of electrical protection frames for industrial machines or equipment taking into account technical documentation and implementing safety measures:

-Perform material collection according to the assembly plan and verify its correspondence with those described in the material listing.

-Distribute the attachment elements, profiles, and pipes inside the enclosure by making the necessary drawings of the elements available.

-Place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the elements, using the appropriate tools and applying the appropriate procedures.

-Prepare the conductors (cables and pletins) properly, choosing them from the appropriate section, following the standard color code, preparing the terminals and coding them according to the connection plans.

-Perform the physical interconnectedness of the elements, ensuring good mechanical attachment and correct electrical connection.

-Run the functional tests in vacuum and electrical characteristics (isolation, among others) according to the documentation of the equipment, making the necessary measures and modifications for an appropriate functionality of the same.

-Act at all times in compliance with the personal safety standards and the means and materials used, achieving an adequate level of quality in time.

CE5.6 Perform equipment communication network mount/disassembly operations, for machines or industrial equipment taking into account technical documentation and implementing safety measures:

-Perform the assembly plan, properly sequencing the phases of the assembly, determining the means and materials necessary for its execution, interpreting the plans and plans of the installation.

-Prepare the pipes, tubes, conductors and materials to be used, applying the required procedures.

-Conexate the various components by following appropriate procedures, avoiding interference and noise in the network and ensuring proper mechanical fixing and good electrical contact.

-Perform the necessary tests and measures to ensure the correct functionality of the installation by verifying communications.

-Perform all operations by applying the personal safety standards and the precise materials reaching the intended final quality.

C6: Run maintenance operations on industrial equipment and equipment, acting under labor and environmental risk prevention rules.

CE6.1 Describe the basic procedures used in the operations of replacing electrical, electronic and protective equipment, regulation and control.

CE6.2 Identify and characterize the basic tools used in maintenance, describing their use and the main characteristics of the tools.

CE6.3 Perform maintenance operations on machines or equipment containing electrical and electronic systems indicating the equipment and elements to be replaced taking into account the relevant technical documentation and applying security measures:

-Identify and characterize these in the technical documentation by obtaining their characteristics.

-Set the unmount/mount plan and the procedures to apply.

-Select the required tools, measurement equipment, and media.

-Set and apply the required security plan in the various stages of disassembly/assembly.

-Perform raised-hand schemas of the affected circuits.

-Perform the sketches of the equipment and elements by expressing the conditions they must meet for interchangeability.

-Unmount, verify the status, if any, replace and mount the equipment and items.

-Conexate the equipment to the corresponding circuits.

-Check the proper operation of the equipment and the installation, regulating the systems, if applicable, in order to restore the functional conditions.

Contents

1. Industrial automation

-Continuous processes and sequential processes.

-Electrical automatisms (relays, contactors, sensors, actuators, others)

-Electrical symbology.

-Tools and equipment for assembly and maintenance.

-Power and maneuvering wiring systems.

-Signage and protection elements.

-Types and features.

-Electrical tables.

2. Measurements of electrical variables

-Electronic instrumentation: Types, features, and applications.

-Simbology of measuring devices.

-Norms.

-Conexion and read system.

-Extending the measure scope.

-Measurement procedures with the oscilloscope and polymeter.

3. Electrical automation of equipment and industrial machinery

-Structure and features.

-Electrical line and receiver protection devices.

-Physical functioning and principles.

-Basic electrical engine speed start and regulation systems, magnitudes.

-Core parameters of the electrical machines.

-Low Tension Electrotechnical Regulation (REBT).

4. Assembly of electrical and electronic elements.

-Elements of the electrical frame and distribution, channelings, fasteners.

-Normal drives.

-Electrical and electronic frame assembly processes.

-Conoing tables to auxiliary and control elements.

-Work risk prevention measures in the assembly of electrical and electronic systems.

-Individual and collective protective equipment.

-Current security regulations.

FORMATIVE UNIT 2

Name: REPAIR AND REPAIR OF PNEUMATIC AND HYDRAULIC SYSTEMS EQUIPMENT AND INDUSTRIAL MACHINES

Code: UF0459

Duration: 90 hours

Competition reference: This training unit corresponds to RP3 and RP4 in the installation and repair of pneumatic and hydraulic systems and circuits.

Assessment Capabilities and Criteria

C1: To analyze, from its technical documentation, the operation and constitution of pneumatic, hydraulic, equipment and industrial equipment.

CE1.1 Identify and characterize the different automatisms.

CE1.2 Identify and classify by its function and typology the different elements used in the realization of automatisms.

CE1.3 List and describe the different areas of application of the automatisms, explaining the evolution of these.

CE1.4 Analyze the operation of automatisms or control equipment from the technical documentation of the same:

-Describe the control team's operating or command sequence.

-Interpret the schemas, discriminating the equipment/control circuit of the force circuit and identifying the different elements that make it up.

-Identify variation in the characteristic parameters of the circuit assuming and/or making modifications to elements thereof, explaining the relationship between the effects detected and the causes that produce them.

-Develop a report memory of the activities developed and obtained results, structuring it in the necessary sections, for an adequate documentation of the same (analysis of the process followed, means used, schemes and drawings used, calculations, measures, among others).

CE1.5 Analyze the operation of scheduled control equipment from the technical documentation of the same:

-Describe the control equipment command sequence.

-Interpret the electrical schemes, discriminating the control equipment/circuit of the circuit of force, identifying the different elements that compose them.

-Interpret the control program by relating the various subprograms-subroutines to the functional stages of automatism.

-Explain the control equipment command sequence.

-Develop a report memory of the activities developed and obtained results, structuring it in the necessary sections, for an adequate documentation of the same (analysis of the process followed, means used, schemes and drawings used, calculations, measures, among others).

C2: Measure the fundamental physical magnitudes of circuits, tires and hydraulics and the materials used in them, using the specific instruments for each case, acting under personal safety standards.

CE2.1 Describe the most relevant features (types of errors, sensitivity, accuracy, among others), the typology, classes, and procedures for using measuring instruments.

CE2.2 Perform measurements on industrial machines or equipment with pneumatic and hydraulic installation taking into account the technical documentation and all the necessary for its performance:

-Conexate properly, with the required security and following appropriate procedures the different measuring devices.

-Measure the magnitudes by properly operating the instruments and applying the standard procedures, with the required security.

-Interpret the results of the measurements made, relating the effects that occur on them to the causes that originate them.

-Develop a report-memory of the activities developed, the procedures used and the results obtained (analysis of the process followed, means used, schemes and plans used, calculations, measures, among others).

CE2.3 Perform measurements on proportional modules for an industrial machine or equipment taking into account the technical documentation:

-To properly manage, with the required security and following standard procedures, the different measuring devices.

-Measure the basic analog magnitudes, properly operate the instruments, and apply standard procedures with the required security.

-Interpret the results of the measurements made, relating the effects that occur with the causes that originate them.

-Develop a report-memory of the activities developed, the procedures used and the results obtained (analysis of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).

C3: Diagnose faults or anomalies located in mechanisms, hydraulic circuits, equipment tires, industrial machinery, and materials used therein, identifying the nature of the fault or anomaly, acting under personal security rules.

CE3.1 Identify and characterize the nature of the most frequent breakdowns in the machines or systems that integrate it and relate them to the causes that originate them.

CE3.2 Describe the general techniques and specific means used for the location of breakdowns.

Ce3.3 Diagnose breakdowns in machines and equipment by identifying dysfunction in the different systems and proposing corrective measures taking into account the technical documentation and implementing safety measures:

-Interpret the technical documentation for each system by identifying the different functional blocks and the elements that make up them.

-Identify the symptoms of the breakdown by characterizing it for the effects it produces.

-Make assumptions about the possible causes that the breakdown can produce, relating to the symptoms that the system presents.

-Develop an intervention plan to determine the cause or causes that cause the breakdown.

-Determine the necessary equipment and tools.

-Adopt the required security measures to intervene according to the plan set.

-Locate the elements responsible for the breakdowns, applying the required procedures and in the appropriate time.

-Develop a report to diagnose breakdowns, describing the activities developed based on the results obtained.

C4: Mount/disassemble hydraulic circuits, equipment and industrial machinery tires, from their technical documentation, acting under personal and environmental safety standards.

CE4.1 Identify, characterize and classify the specific materials used in these facilities, describing the most important electrical and mechanical characteristics of the facilities.

CE4.2 Describe the different phases to be followed in the preparation and assembly processes of these facilities.

CE4.3 Identify the auxiliary tools and equipment used in the assembly operations of electrical and electromechanical elements, classifying them by their typology and function and explaining the way of use and conservation of the same.

CE4.4 Perform hydraulic and other pneumatic circuit assembly/disassembly operations on the basis of technical documentation and applying safety means:

-Interpret plans, procedures, and specifications by setting the mount sequence.

-Prepare and organize the necessary means, tools, and tools.

-Set the required security plan in the various phases of the mount.

-Verify the characteristics of the elements, applying the required procedures.

-Mount the constituent elements and parts according to procedures.

-Perform the conductions with the specified materials, mount and connect according to the established procedures.

-Perform mount process controls according to established procedures.

-Adjust the couplings, alignments, movements, etc., according to the specifications, using the appropriate measurement and equipment equipment.

-Prepare the assembly mounted for operation, cleaning the impurities, greasing, etc., according to the specifications.

-Perform functional tests by regulating devices to obtain the conditions set.

CE4.5 Perform assembly/disassembly, connection, and point-to-point operations of pneumatic-hydraulic equipment for an industrial machine or equipment taking into account technical documentation and implementing safety measures:

-Perform material collection according to the assembly plan and verify its correspondence with those described in the material listing.

-Distribute the attachment elements, profiles, and pipes inside the enclosure by making the necessary drawings of the elements available.

-Place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the elements, using the appropriate tools and applying the appropriate procedures.

-Prepare the adapters (sleeves, reducers, terminals) properly, choosing them from the appropriate diameter and pressure, following the table of values of the technical specifications according to the connection plans.

-Perform the physical interconnectedness of the elements, ensuring good mechanical attachment and proper connection.

-Run the functional tests in vacuum and electrical characteristics (isolation, among others) according to the documentation of the equipment, making the necessary measures and modifications for an appropriate functionality of the same.

-Act at all times in compliance with the personal safety standards and the means and materials used, achieving an adequate level of quality in time.

CE4.6 Perform equipment assembly/disassembly operations, pipes and connection of pneumatic-hydraulic installation for industrial machines or equipment taking into account technical documentation and implementing measures security:

-Perform the assembly plan, properly sequencing the phases of the assembly, determining the means and materials necessary for its execution, interpreting the plans and plans of the installation.

-Prepare the pipes, tubes, conductors and materials to be used, applying the required procedures.

-Conjunction the various components by following appropriate procedures, correctly applying the joints by ensuring their proper mechanical fixing.

-Perform the necessary tests and measures to ensure the correct functionality of the installation.

-Perform all operations by applying the rules of personal safety and accurate materials and achieving the final quality expected.

Contents

1. Pneumatic automation of equipment and industrial machinery

-Principles.

-Basic laws and gas properties.

-pneumatic and electro-pneumatic control elements:

-Features.

-Application field and selection criteria.

-Symbology and graphical representation.

-pneumatic and electronic control systems functions and features.

-False in pneumatic and electronic systems.

-Fundamental parameters and magnitudes on automatic systems.

2. Hydraulic automation of equipment and industrial machinery

-Principles. Basic laws and fluid properties.

-Hydraulic and electrohydraulic control elements:

-Features.

-Application field and selection criteria.

-Symbology and graphical representation.

-Hydraulic control systems and electrohydraulic functions and features.

-False in hydraulic and electrohydraulic systems.

-Fundamental parameters and magnitudes on automatic systems.

3. Mounting of elements, tires and hydraulics

-Table, pneumatic, and hydraulic elements:

-Distribution.

-Canalizations.

-Subjects.

-Normal drives.

-Tools used in the assembly of installations, pneumatic and hydraulic.

-Assembly of frames, electronic and electrohydraulic.

-Auxiliary and control-ionate.

-Work risk prevention measures in the assembly of pneumatic and hydraulic systems.

-Individual and collective protective equipment.

-Current security regulations.

FORMATIVE UNIT 3

Designation: CONTROL SYSTEMS INTEGRATED INTO EQUIPMENT AND INDUSTRIAL MACHINERY AND TECHNICAL DOCUMENTATION.

Code: UF0460

Duration: 70 hours

Competition Reference: This training unit corresponds to the RP5.

Assessment Capabilities and Criteria

C1: Develop programs for programmable automatons dedicated to the control of simple automatisms, using the coding language and the required programming equipment.

CE1.1 Describe the characteristics and content of programs used in programmable automatons for the control of simple processes in mechanical manufacturing.

CE1.2 Characterize equipment used for programming programmable automatons in mechanical manufacturing processes.

CE1.3 Perform simple automatic programming control taking into account the functional specifications:

-accurately and clearly elaborate the sequence diagram of the automatic control, accurately determining the number of entries, outputs, and program elements to be used.

-Encode the control program that meets the prescribed specifications in the appropriate language.

-Purge the program, performing the precise functional tests, optimizing the resources used and the reliability of the program.

-Properly document the developed program, performing the appropriate sequence diagrams (flowcharts, GRAPHIC, among others) and program listings in the language used (contacts, list of instructions, among others) with corresponding comments.

C2: Develop the technical documentation of maintenance operations on equipment and industrial machinery:

CE2.1 Describe the basic procedures used in the operations of replacement of mechanical, pneumatic, hydraulic, and protective equipment, regulation and control.

CE2.2 Identify and characterize the basic tools used in maintenance, describing their use and the main characteristics of the tools.

CE2.3 Develop the technical documentation for the maintenance operations of a machine or equipment containing mechanical systems, hydraulic tires, indicating the means necessary to perform maintenance and identifying the equipment or items to be replaced:

-Identify and characterize these in the technical documentation by obtaining their characteristics.

-Set the unmount/mount plan and the procedures to apply.

-Select the required tools, measurement equipment, and media.

-Set and apply the required security plan in the various stages of disassembly/assembly.

-Perform raised-hand schemas of the affected circuits.

-Perform the sketches of the equipment and elements by expressing the conditions they must meet for interchangeability.

-Set the state, replace, and mount verification operations of the equipment and items.

Contents

1. Combinatorial logic

-The foundation of binary logic.

-Combined logical functions.

-Sequential logic:

-The foundation of sequential systems.

-Electrotechnical elements, selection criteria, Symbology.

-The function that each section plays in the system structure.

-Fundamental parameters and parameters in the sequential automatic systems.

2. Programmable automation in industrial equipment and equipment

-Evolution of wired systems to programmable systems.

-Programmable automatons, connection and breakdowns.

-Automation programming techniques: languages, diagrams, and symbology.

-Check systems.

-Tools and equipment.

-Verification and commissioning of automatism.

3. Technical documentation

-Elaboration of technical documentation of maintenance operations.

-Basic acting procedures.

-Elaboration of mount/dismount operations plan.

-Performance, wear, and throttling limits.

-Schemas, circuits, modifications.

-Replacement conditions.

FORMATIVE UNIT 4

denomination: ASSEMBLING AND COMMISSIONING OF ROBOTIC SYSTEMS AND VISION SYSTEMS, IN EQUIPMENT AND INDUSTRIAL MACHINERY.

Code: UF0461

Duration: 90 hours

Competition referent: This training unit corresponds to RP1, RP2, and RP3, in terms of robotic systems and artificial vision incorporated in equipment and industrial machinery.

Assessment Capabilities and Criteria

C1: Adapting the robot to equipment and industrial machinery for automatic parts feeding systems and auxiliary manufacturing operations:

CE1.1 Relating the features of robots with the operations to be performed.

CE1.2 Identify the fundamental steps for the installation, maintenance, activation, and programming of the robot.

CE1.3 Perform machine power operations using robots:

-Set the sequence of moves.

-Set the variables to be controlled (pressure, force, speed, etc.)

-Perform the corresponding flowcharts.

-Perform the robot control program.

C2: Operate with the various organs (pneumatic, hydraulic) that intervene in the handling, transport, etc., acting on the elements of regulation under conditions of safety:

CE2.1 Identify the adjustable variables in the manufacturing auxiliary processes (force, pressure, speed, etc.).

CE2.2 Relate the variables with the elements that act on them (tires, hydraulics).

CE2.3 Describe the techniques of regulation and verification of variables (force, speed, etc.).

CE2.4 Perform measurement operations on automatic parts handling and engine regulation systems (pneumatic, hydraulic), subjected to different requests for force, speed, etc.:

-Regular variables (strength, speed, etc.) for different functions.

-Verify the magnitudes of the variables with the appropriate instruments (gauges, rules, tachometers, etc.)

-Describe the behavior of the different systems based on the requests they are submitted to.

C3: Perform the response control of an automated system, checking the paths, as well as the motion synchronism, and performing the necessary measurements.

CE3.1 Formulate the existing relationship between system parameters and response time.

CE3.2 Identify measuring devices.

CE3.3 Describe units of measure.

CE3.4 Perform work processes, which contain parts handling and machining, weighing, etc., in which transport elements, tires, hydraulics, robots are involved:

-Identify the variables to control.

-Measure the magnitudes of the variables in vacuum and at full load in their different phases of action.

-Regular the control elements, so that the process is developed within the manufacturer tolerances.

-Verify the paths of the moving elements and proceed with modification, if necessary.

C4: Analyze the points to be diagnosed in the elements to be verified, as well as the interconnection of the monitoring equipment with the goods of equipment or industrial machinery for their integration into the system, applying the techniques of programming and coupling necessary for the proper functioning of the system.

CE4.1 Identify the different types of existing verification systems, as well as their integration into the automatic systems, taking into account their typology and characteristics according to elements to be analyzed.

CE4.2 Identify the overall process to follow for integration into automatic systems, (by communication bus or wired logic).

CE4.3 Diagnose and analyze automatic systems:

-Interpret the technical documentation of the automated system by identifying the different systems, functional blocks, and elements that make it up.

-Identify points of interaction with equipment and/or industrial machinery.

-Identify on real elements and take care of the technical documentation of the monitoring team the essential bases for the optimal operation of the system.

C5: Adapting the vision equipment for quality control to equipment and industrial machinery for automatic systems.

CE5.1 Relating the features features of vision equipment with operations to be performed.

CE5.2 Identify the fundamental steps for installation, maintenance, activation, and programming of vision equipment.

CE5.3 Perform operations using vision equipment with automatisms:

-Set the acting sequence.

-Set the points to analyze and the interaction sequenced with automatism.

-Analyze the different elements to be verified, the key points of analysis, the reference pattern, and the most accurate algorithms for optimal response.

-Perform the machine vision equipment program.

Contents

1. Automation technologies

-Topology of the automatic lines.

-Configuring and functions of automatic lines.

-Individual units, functions, and capabilities.

-Communication technology.

2. Industrial automation systems

-Robotics.

-Manipulators.

-Flexible Manufacturing Systems.

-CIM.

3. Programming of robots, PLCs, and manipulators controllers

-Elaboration of the program.

-Interface types.

-Control and monitoring software.

-Simulation.

-Functional optimization of the systems.

4. Systems of artificial vision

-Artificial vision technology.

-Units and functions.

-Features and applications.

5. Mounting vision and configuration systems.

-Assembly on automatic lines and industrial machines.

-Mounting on robots and handlers.

-Preparing the mount media.

-Software.

-Records and utilities.

-Regulation and control of the system.

6. Requirements for mechanical systems with vision.

-Acquisition of samples.

-Mechanical parameters.

-Check results.

-System settings.

-Commissioning

Methodological guidelines

Distance training:

Training Units

formative Unit 2-UF0459

30

30

Total duration in hours of the training units
90		90	90	90		30
90	30
30
90	30

Sequence:

To access the formative unit 3 must have been passed the formative unit 1 and 2 respectively.

To access the formative unit 4 must have been passed the formative unit 3.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

FORMATIVE MODULE 3

denomination: MECHANICAL MANUFACTURING TECHNIQUES

Code: MF1265_2

Professional qualification level: 2

Associated with the Competition Unit:

UC1265_2: Perform machining and join operations on equipment and industrial machinery assembly processes

Duration: 150 hours

FORMATIVE UNIT 1

Naming: MANUAL MACHINING OPERATIONS

Code: UF0462

Duration: 40 hours

Competition Reference: This training unit corresponds to RP2 AND RP4.

Assessment Capabilities and Criteria

C1: Analyze the technical information regarding the product to be machined, obtaining information from the starting material, machining phases, machines and necessary means.

CE1.1 Identify and characterize the symbology and normalized elements represented in the plane.

CE1.2 Identify and characterize the different views, cuts, sections, details, or others, of the elements contained in the plans.

CE1.3 Relate the forms and qualities represented, with the machining procedures.

CE1.4 Interpreting a constructive plane of a mechanical manufacturing product and technical specifications:

-Identify the most significant form and bounds from the constructive point of view.

-Identify and characterize quality technical specifications, treatments, and materials.

-Describe characteristics of the starting material and its raw dimensions.

-Specify the machining phases and operations.

-Describe the machines and the necessary means of work for each operation.

C2: Analyze the properties of the most used materials in the assembly and maintenance of equipment, as well as the variations of the same materials that can be obtained by applying treatments.

CE2.1 Describe the characteristics and properties of metal materials used in equipment assembly and repair.

CE2.2 Describe the structural characteristics and mechanical properties of reinforced plastic, composite, and plastic materials used in equipment maintenance and assembly.

CE2.3 Relate the most common thermal and thermochemical treatments in the industries (tempered, recomed, annealing, cementing, nitriding, among others), with the properties that they confer to the metal materials.

C3: Operate equipment and tools necessary to perform manually mechanized, allowing the mechanical adjustment of different elements, performing the appropriate measurement operations, in order to achieve the characteristics specified, complying with the standards of occupational and environmental risk prevention.

CE3.1 Describe the operation of dimensional measuring instruments (king foot gauge, micrometer, comparator clock, goniometer, among others) and associated measurement procedures.

CE3.2 Describe the safety and hygiene measures required in the use of the different equipment and manual machining tools.

CE3.3 Perform measurements on parts (linear, angular, threaded, etc) with the required measuring instruments:

-Choose the appropriate instrument, depending on the type of measure to be performed and the required precision.

-Calibrate the measurement instrument according to patterns.

-Perform the measures with the required precision.

-Apply the usage and security rules during the measurement process.

CE3.4 Perform manual machining operations, necessary for mechanical adjustment, involving the performance of serrated, limated, threaded (interior and exterior) operations, among others:

-Select the required tools and set the sequence of operations to perform.

-Perform the necessary calculations on the various operations (threaded, among others).

-Run the plotting and marking operations, adjusting to the given bounds in the plane.

-Successfully handle the required tools.

-Perform indoor and outdoor threads, selecting materials and tools.

-Select the measuring devices to use.

-Perform the measurements with the appropriate precision, handling the most usual measuring devices correctly (gauge, micrometer, among others).

-Verify that the final finish conforms to the measures, tolerances, and surface characteristics given in the plane.

Contents

1. Graphical Interpretation

-Industrial drawing.

-Views, cuts, and sections.

-Parts and sets perspectives.

-Simbology used in manufacturing planes.

-Acutation: Principles. Systems. Application of the rules of the acotation.

2. Machining adjustments and tolerances

-Types of settings.

-Nomenclature.

-Selection of settings.

-Rules on acotation with tolerances.

-Shape and position tolerances.

-Surface signs and written indications.

-Measurements in manual mechanized.

-Measure appliances by comparison: types and applications.

3. Manual mechanized

-Aserrated.

-Limate.

-Plot.

-Taladry, hazelnut, and broom.

-Remachate. Types and applications.

-Roked.

-Rasceked.

-Tools and tools.

-Work risk prevention measures in manual machining.

-Individual and collective protective equipment.

-Current security regulations.

FORMATIVE UNIT 2

Naming: AUTOMATED MEDIA MACHINING OPERATIONS

Code: UF0463

Duration: 70 hours

Competition Reference: This training unit corresponds to RP1.

Assessment Capabilities and Criteria

C1: Analyze machining techniques, in order to select the conventional machines, equipment and tools needed to perform them.

CE1.1 Describe the capabilities and operation of conventional machine tools (lathe, milling, drilling, among others).

CE1.2 Describe the turning, milling and drilling processes and calculating the cutting speed according to the material to be machined.

CE1.3 Relate the different types of tools with the materials to be machined, explaining the parts that make up them and the angles that characterize them (cut angle, deset, among others).

CE1.4 Relate the shape of the surface and finishes to be obtained, with the conventional machine tools that are usually used.

C2: Operate conventional tools (drilling, lathe, milling and grinding) to perform machining by road start, achieving the specified geometries, dimensions and characteristics of the part, complying with the rules on the prevention of occupational and environmental risks.

CE2.1 Describe the safety and hygiene measures required for the use of different machining equipment.

CE2.2 Perform machining process operations around, drill, milling, and grinding, conveniently characterized by the plane of parts to be performed:

-Identify and characterize the machining symbology.

-Define the process required for your manufacturing (phases, operations, machines)

-Select the necessary tools (strawberries, bits, blades).

-Prepare the equipment.

-Select the cutoff parameters (cut rate, depth, progress, among others, corresponding to each tool.

-Perform the necessary manoeuvres to run the machining part assembly, tool, drive command organs).

-Perform machining operations, according to the procedure set.

-Apply the rules of use and security during the machining process.

-Analyze the differences that occur between the defined and the observed process.

-Set appropriate corrections to the cutting tools and conditions depending on the deviations observed with respect to the defined process.

Contents

1. Machining processes

-Sequential structure of machining processes.

-Choosing the different machine tools according to the operation to be performed.

-Making the manufacturing roadmap.

-Selection of production and control tools.

-Alternative procedures for the use of tools and machinery.

2. Machined by turning

-Structure and constituent elements of the lathes.

-Operation and machining capabilities of the lathes.

-Selection of tool holders and cutting tools.

-Selection of part tie-ups.

-Torneate techniques, surfaces and tolerances.

-Calculation of machining parameters.

-Security in the lathes.

3. Mechanised milling machines

-Structure and constituent elements of the milling machines.

-Operating and machining capabilities of milling machines.

-Selection of tool holders and cutting tools.

-Selection of part tie-ups.

-milling techniques, surfaces and tolerances.

-Calculation of machining parameters.

-Security in the milling machines.

4. Machined by drilling

-Structure and constituent elements of the drills.

-Operation and machining capabilities of drills.

-Selection of drill bits, scaring, hazelnut and milling.

-Selection of jaws and tie-ups of pieces.

-drilling, drilling, broaching, milling and threading techniques.

-Calculation of machining parameters, surfaces and tolerances.

5.

machined by grinding

-Structure and constituent elements of the rectifiers.

-Operation and machining capabilities by grinding.

-Selection of grains and agglomerates.

-Selection of part tie-ups.

-grinding techniques, surfaces and tolerances.

-Calculation of machining parameters by grinding.

6. Industrial machining systems and machinery.

-General classification of other machining processes.

-Choosing the different machine tools.

-General machining techniques.

-Selecting the technique based on economic parameters.

FORMATIVE UNIT 3

Naming: UNION OPERATIONS

Code: UF0464

Duration: 40 hours

Competition Reference: This training unit corresponds to RP3.

Assessment Capabilities and Criteria

C1: Operate tools, products and materials necessary to perform the different types of unwelded joints (bolted, glued, riveted, or others), achieving the specified characteristics of the junction, complying with standards for the prevention of occupational and environmental risks.

CE1.1 Describe the different types of non-welded joints and their most common applications, as well as the procedures used, depending on the materials to be joined and the characteristics of the junction.

CE1.2 Describe the different types of bonded joints and their most common applications, as well as the procedures used, depending on the materials to be joined and the characteristics of the junction.

CE1.3 Identify the security and hygiene measures required in the use of the tools and products for assembly/assembly.

CE1.4 Perform manual rivet operations:

-Select the rivet based on the materials to be joined.

-Make the brunes of the drills performed in the required cases.

-Run the riveting while respecting the measures and features given in the plane.

-Apply the usage and security rules during processing.

CE1.5 Perform manual screwing operations:

-Place the elements to be joined for subsequent attachment.

-Use the required brakes and locks on the screws.

-Apply the required tightening pairs.

-Apply personal security rules during processing.

CE1.6 Perform Paste Operations:

-Place the elements to be joined for subsequent attachment.

-Prepare the junction zones.

-Perform product mixtures according to the materials and characteristics of the union, meeting the manufacturer's specifications.

-Apply the products as instructed by the manufacturer.

-Perform the pasting of the elements, according to the established procedure and with the required quality.

-Meet personal and environmental risk prevention rules during the process.

C2: Operate soft, oxiacetylenic and electric welding equipment manually and semi-automatically, achieving the specified binding characteristics, complying with the standards of occupational risk prevention and environmental.

CE2.1 Relating the different types of base materials with the input materials, depending on the type of welding, welding materials and the characteristics of the union.

CE2.2 Identify and characterize the components of the welding equipment, as well as the operation thereof.

CE2.3 Identify the safety and hygiene measures required in the use of the different welding equipment.

CE2.4 Relating the welding procedures with different electrodes and materials.

CE2.5 Perform welding operations (manual and semi-automatic and oxygen) conveniently characterized by the plane of the pieces to be joined and the process sheet:

-Identify the welding symbology.

-Choose the most appropriate procedure for materials, consumables, and thicknesses.

-Choose the type of welding (abutment, overlapping, "V" and "X") to be used, depending on the materials to be joined and the characteristics required of the union.

-Perform cleaning of the junction zones by removing existing waste.

-Identify the various components of the welding equipment.

-Proceed to the preparation for welding (positioning, preparing edges, etc.).

-Adjust the welding parameters on the equipment according to the base and input materials.

-Perform the welding operations, according to the procedure set in the process sheet.

-Apply labor and environmental risk prevention rules during the welding process.

-Analyze the differences between the defined and the obtained process by setting the corrections according to the deviations observed.

Contents

1. Technology of unwelded joints.

-Classification and character of the join processes.

-The characteristics of the join processes.

-Unions bolted.

-Classification of the screws and join components.

-Technology for bolted joins.

-Remacfairy Unions.

-Classification of rivets and join components.

-Remacfairy junction technology.

-Rules and symbology.

2. Attached joins.

-Classification of pasted materials.

-Materials technology.

-epoxy materials, composites and monocomponents.

-Applications and resistance.

-Risks to people and the environment.

3. Welding technology.

-Classification of the welding processes.

-Rules and symbology.

-Soldeo by oxygen.

-Principles, benefits, and limitations.

-Gases and equipment and operational techniques.

-arc welding with coated electrodes.

-Principles, benefits and limitations, applications.

-Equipment, electrodes, and types of coating.

-Operational techniques.

-Protected arc welding

-welding techniques.

-TIG welding.

-MIG/MAG Soldeo.

-Equipment, electrodes, wires, gases, and current types.

-Work risk prevention measures in the operations of different types of unwelded joints.

-Work risk prevention measures in the operations of different types of welded joints.

-Individual and collective protective equipment.

Methodological guidelines

Distance training:

Training Units

Formative Unit 2-UF0463

Total duration in hours of the training units
	40		40	40		30
70	10
40	10

Sequence:

To access the formative unit 2 must have passed the formative unit 1

The 2.3 training units for this module can be programmed independently.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

NON-WORKING PROFESSIONAL PRACTICE MODULE FOR ASSEMBLY AND COMMISSIONING OF INDUSTRIAL EQUIPMENT AND MACHINERY GOODS

Code: MP0097

Duration: 80h

Assessment Capabilities and Criteria

C1: Perform mechanical system assembly and commissioning operations.

CE1.1 Perform the identification of parts of the machinery, as well as analyze its function.

CE1.2 Detect possible failures in parts and mechanical assemblies.

CE1.3 Verify the veracity of the technical documentation and the physical reality analyzed.

CE1.4 Collaborate on creating technical documentation.

CE1.5 Participate in disassembly and assembly processes of mechanical and electromechanical systems in accordance with established safety regulations

C2: Run electrical and electronic systems assembly and commissioning processes:

CE2.1 Perform the identification of the electrical installation and analyze its function.

CE2.2 Point out possible failures in electrical systems.

CE2.3 Verify the veracity of the technical documentation and the physical reality analyzed.

CE2.4 Participate in creating technical documentation.

CE2.5 Collaborate on disassembly and assembly processes of electrical and electronic systems following established security regulations

CE2.6 Participate in the programming of control systems.

C3: Run mounting and commissioning processes for pneumatic and hydraulic systems.

CE3.1 Perform the identification of pneumatic and hydraulic installations.

CE3.2 Identify possible anomalies in pneumatic and hydraulic systems.

CE3.3 Verify the veracity of the technical documentation and the physical reality analyzed.

CE3.4 Participate in creating technical documentation.

CE3.5 Collaborate on Dismantling And Mounting Pneumatic and Hydraulic Systems following established security regulations

C4: Perform manufacturing procedures (power, unload, automatic and manual processes)

CE4.1 Assist in the preparation, tuning, and first-level maintenance of the automatic manufacturing processes, checking that they conform to the instructions received.

CE4.2 Identify the parameters for each operation by following the instructions in the worksheet.

CE4.3 Collaborate on loading and unloading processes based on the needs of the machines.

C5: Run the final product assembly and verification processes by integrating the different technologies used.

CE5.1 Identify the various components of the product to be manufactured.

CE5.2 Sequence mount and connection operations.

CE5.3 Participate in system programming.

CE5.4 Verify and start the team's good.

CE6.1 Behave responsibly in both human relationships and the jobs to be performed.

CE6.2 Respect the procedures and rules of the work center.

CE6.3 Diligently undertake tasks according to the instructions received, trying to bring them into line with the company's work rate.

CE6.4 Integrate into the production processes of the job center.

CE6.5 Use the established communication channels.

CE6.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Assembly and commissioning operations of mechanical systems

-Identifying mechanical system elements

-Basic operations on mechanical systems

-Detection and correction of breakdowns.

-Elaboration of technical documentation.

2. Assembly and commissioning of electrical and electronic systems

-Identifying elements of electrical and electronic systems

-Electrical installations and systems.

-Detection and correction of breakdowns.

-Programming control systems.

-Elaboration of technical documentation.

3. Assembly and commissioning of pneumatic and hydraulic systems

-Identification of pneumatic and hydraulic system elements.

-pneumatic and hydraulic installations.

-Detection and correction of breakdowns.

-Unmounting and mounting pneumatic and hydraulic systems.

-Elaboration of technical documentation.

4. Machining operations and fixed, detachable and welding processes

-Basic machining operations with machine tool.

-Mechanical junction mount operations.

-Basic welding operations for metal joins.

-Assembly and verification of mechanical assemblies.

5. Manufacturing processes

-Basic manufacturing operations.

-Interpretation of plans and work orders.

-Running maintenance operations on automatic manufacturing processes.

-Elaboration of technical documentation.

6. Integration of all technologies used in the final product

-Assembly and integrated connection of different technologies.

-System programming.

-Verifying system operation.

7. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. REQUIREMENTS OF TRAINERS:

Forming Module

Required Entitlement	*Experience professional required in the scope of the competency
	If you have a titration	If you do not have a titration
MF1263_2: Mount, repair and start up mechanical systems	• Industrial Engineer • Industrial Electronics and Automation Engineer • Technical Engineer Industrial Specialty Mechanical • Superior Technician in Mechanical Manufacturing • Certificate of Professional Level 3 Professional Family Manufacturing Certificate	2 years	4 years
MF1264_2: Electrical, electronic, pneumatic, and electronic assembly, repair and commissioning techniques	• Industrial Engineer • Industrial Electronics and Automation Engineer • Technical Engineer Industrial Specialty Mechanical • Superior Technician in the Mechanical Manufacturing family • Certificate of Professional Level 3 Professional Family Manufacturing Certificate	2 years	4 years
MF1265_2: Mechanical Manufacturing Techniques	• Industrial Engineer • Technical Engineer Industrial Specialty Mechanical • Superior Technician in Mechanical Manufacturing • Professional Mechanical Manufacturing Family Level 3 Professionalism Certificate	2 years	4 years

(*) Years of professional experience in the last 5 years.

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT:

200

150

40

Forming Space	Surface m2 15 pupils	Surface m2 25 pupils
45		60
60
	200
150
150	200
40		40

Forming Space

M1	M2	M3
	X	X	X	X	X	X	X	X	X
Mechanics Workshop			X
Workshop Workshop		X
Store for Fungibles	X	X	X Center_table_body "> X

Forming Space

Classroom	-Audio visual equipment -PCs installed in network, projection cannon and internet -Software specific to the specialty -Pizarras to write with pen -Rotafolios -Classroom material -Table and chair for trainer -Pupils and chairs for
Mechanics workshop	-Machine tools (drill, screw, bending, folding, bending, punching, presses, riveting, polishing machines -Automatic machine tools (vertical sensitive drills, tornos, milling machines, grinding machines, presses, transfer lines, etc.) -Reducers and motor-educators. -Standard supports for trees and guide axles. -vibration measurement system. -Dynamic balancing machine of axes and pulleys. -Freight and transport systems (polyplasts, cranes, etc.) -Equipment for mechanical bonding operations. -Percussion or laser marking. -Manual tools. -Tools and tools for machines (strawberries, brooms and scariers, grinds, saws, plates, claws and points, jaws, flanges, tilting tables) -Measurement and verification instruments (meter, king foot, micrometer, calibers "pass/no pass", goniometers, heavy scales, pyrometer, non-contact thermometer, laser leveller). -Individual and collective protective equipment
Store for fungible	-Metals (carbon steels, alloyed, special, and inoxidables, aluminiums, bronze, copper, smelters, brass) -Lubricating oils, refrigerants, adhesives, glues and glues, electrical and thermal insulators, coated copper cable, deoxidants, fats, joints, retainers, wood, friction materials, epoxy resins, sealants and gaskets, Esmeril fabrics, etc. -Aluminium structural profiles and mounting accessories. -Polymers (methacrylate, polycarbonate, polyesters, fluorinated polymers, polypropylene). -Games of gears, trapezoidal and toothed pulleys. -Toothed, trapezoidal and flat straps. -Linear guides by screw, strap and zip-pinion. -Movable guide trays for power and maneuvering cables
Taller of automatisms	-Manual tools. -measuring instruments (polymeters, network analysers, tachometer, tellurometer, flexometer, presostats). -equipped electrical/electronic assembly equipment, both DC and single-phase AC and three-phase AC power, surge protection apparatus, over intensities and short circuits, load-controlled engines, contactors, relays, memories, detectors, buttons with signs, programmable controls equipped with communications, speed variators, progressive starters, engines with positioning control. -equipped with hydraulic-hydraulic equipment (pressure groups, maintenance units, equipment for measuring and regulating equipment, linear actuators, turn actuators, proportional actuators, linear and proportional valves, sensors, detectors. -Equipment of interconnected interconnectable workstations equipped (transport lines assembly, machining, verification, storage, weighing simulator of breakdowns, operator screen HMI). -Robot articulated 5/6 axes with linear or circular axis with added software and control module, mechanical accessories, tweezers, actuators. -Systems of artificial vision. -Personal and collective protective equipment

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

Those practices that may require difficult facilities to locate in the centres due to the economic and/or infrastructure cost may be replaced by interactive learning supports that have been performed in actual production centers.

ANNEX III

I. Identification of the certificate of professionalism

Denomination: Design of mechanical manufacturing products

Code: FMEE0308

Professional Family: Mechanical Manufacturing

Professional area: Electromechanical manufacturing

Professional qualification level: 3

Professional reference qualification:

FME037_3 Mechanical Manufacturing Product Design (RD 295/2004)

Relationship of competency units that configure the certificate of professionalism:

UC0105_3: Design mechanical manufacturing products

UC0106_3: Automate mechanical manufacturing products

UC0107_3: Develop the technical documentation for the manufacturing products

General competition:

Designing products for mechanical manufacturing, with criteria of quality, safety and respect for the environment.

Professional Environment:

Professional scope:

Exercises its activity in the specific area of industrial design applied in the mechanical manufacturing sector.

It works autonomously in small-sized companies and in simple projects; in medium-sized or large enterprises, it depends on higher levels and works from pre-projects and technical specifications.

Productive Sectors:

This qualification is located in the electromechanical subsector and can develop its work in equipment manufacturing companies.

Industry for the construction of machinery and mechanical equipment.

Building office material and computer equipment.

Electrical, electronic and optical machinery and equipment.

Transport material.

Occupations or related jobs:

3010.006.0 Project Delineant.

3025.003.7 Technical research and development of mechanical products.

3010.011.2 Technical Designer with CAD-CAM.

CAD Technician.

Product development technician.

Duration of the associated training: 680 hours

Relationship of training modules and training units:

MF0105_3: Product Design (230 h)

• UF0447: Constructive solutions applied to mechanical product design (90 h)

• UF0448: Dimensions, Verification and Control of Mechanical Products (90 h)

• UF0449: Defining and performing mechanical prototypes (50 h)

MF0106_3: Automation of products (210 h)

• UF0450: Design of automatisms in mechanical manufacturing products (50h)

• UF0451: Electro-pneumatic-hydraulic automatisms in mechanical manufacturing products (90 h)

• UF0452: Communication and data transmission systems in the mechanical manufacturing products industry (70 h)

MF0107_3: Technical documentation for products. (160 h)

• UF0453: Graphical representation for mechanical manufacturing products (40 h)

• UF0454: Technical documentation development, using CAD-CAM programs for mechanical manufacturing (90h)

• UF0455: Documentary management of the mechanical manufacturing product (30h)

MP0096: Non-Labor Professional Practices Module for Mechanical Manufacturing Product Design (80 h)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: DESIGNING MECHANICAL MANUFACTURING PRODUCTS

Level: 3

CODE: UC0105_3

Professional realizations and realization criteria

RP 1: Define mechanical manufacturing products by providing constructive solutions and determining the specifications, features, layout, dimensions and cost of components and assemblies, meeting the standards of Prevention of Occupational Risks and the Environment.

CR 1.1 Designed products take into account the characteristics and limitations of the processes and means used in their manufacture.

CR 1.2 The materials chosen for the design of the products allow you to obtain it with the established strength, finishes, costs and quality.

CR 1.3 The design specifications determine the thermal and surface treatments to which the material of the designed products is to be subjected.

CR 1.4 Designed sets are optimized from the point of view of manufacturing cost and maintenance.

CR 1.5 The design of the products is corrected taking into account the results of the tests on the prototypes.

RP 2: Perform the technical calculations required to size the products designed and their auxiliary systems, from established data.

CR 2.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR 2.2 The application of the calculation (torsion, bending, shear, compression, breakage, fluency, ...) responds to the required requests.

CR 2.3 The safety coefficients (breakage, life, ...) employed in the application of element calculations are those required by the technical specifications.

CR 2.4 The shape and dimensions of the designed elements (structures, union elements, mechanisms, etc.) are established taking into account the results of the calculations obtained.

CR 2.5 The standard elements (screws, pins, chavettes, guides, ...) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP 3: Verify that project development meets design specifications, ensuring product quality, meeting the standards of Workplace Risk Prevention and Environment.

CR 3.1 The verification procedure provides for product quality aspects, specific regulations and regulations, functionality, safety, costs, tools, fabricability, materials, design elements, assembly plans and cutting and keeping use and maintenance, in addition to the design AMFE and its update.

CR 3.2 The different elements designed respond to the objective marked by the technical specifications to be met.

CR 3.3 The control guidelines reflect the most relevant verifications to be performed.

CR 3.4 The flat-range is in contrast with the technical characteristics and/or with the product assembly plans and is performed according to the machining process to which the surface is to be subjected.

RP 4: Set the test plan to check the level of product reliability, optimizing the cost of testing and testing, and meeting the standards of Occupational Risk Prevention and Environment.

CR 4.1 The established trials and analyses make it possible to know the degree of compliance of the product with respect to the current regulations or the requirements of the customers.

CR 4.2 Testing and testing reproduce the service (life, environmental, ...) conditions that the product will have to support.

CR 4.3 The proposed tests and tests allow you to check the level of reliability and quality of the product.

CR 4.4 The test plan determines the procedures (operation sequences, selection criteria and size of the samples), human and material resources, suitable for carrying out and evaluation, optimising costs required to do this.

CR 4.5 Prototype elaboration is monitored to verify the feasibility of manufacturing and propose design changes

Professional Context

Production and/or service creation media.

Computer and computer-aided design, CAD, mechanical, electrical, hydraulic, and pneumatic design applications and applications. Compute software.

Products or results of the job.

Constructive solutions of products obtained by mechanical manufacturing (mechanical elements, mechanisms, machines, manufacturing systems, etc.) including their automatisms. Lists of materials. Control guidelines. Design AMFE. Approval requirements. Test plan.

Information used or generated.

Blueprint, set and manufacturing plans. Technical specifications to be completed.

Design Manual. Technical documentation of standard elements. Commercial catalogues. AMFE of the product and design. Manufacturing processes. Standards for the Prevention of Occupational Risks and the Environment. Approval requirements.

Competition Unit 2

Naming: AUTOMATING MECHANICAL MANUFACTURING PRODUCTS

Level: 3

Code: UC0106_3

Professional realizations and realization criteria

RP 1: Determine the conditions or operating cycle of machines and automatic equipment used in mechanical manufacturing, complying with the standards of the Prevention of Occupational Risks and the Environment and in the times of execution set.

CR 1.1 The operating cycle is established by interpreting the technical specifications and the working process (materials that are processed, required performance, machine functions or equipment, ...).

CR 1.2 The given cycle complies with the current regulations concerning the safety of persons, equipment, installations and the environment.

CR 1.3 The operating cycle responds to the performance required from production, in terms of quality and productivity.

RP 2: Establish the type of actuator and regulation equipment, determining the dimensions of the pneumatic, hydraulic and electrical elements or their combinations, which must be used in the automation of the product, standards for the prevention of occupational hazards and the environment.

CR 2.1 Technology (pneumatic, hydraulic or electrical) is selected based on functional adequacy to the automated process, its reliability and cost.

CR 2.2 The calculations of the technical variables of the process allow the sizing of the actuators and equipment of regulation and take into account the established safety margins.

CR 2.3 The functionality and physical characteristics of the location of the actuators in the system are appropriate to the needs raised.

RP 3: Perform the power and control schemes of pneumatic, hydraulic, electronic and electrohydraulic circuits, depending on the sequence or combination established, in compliance with the risk prevention rules Labour and the Environment.

CR 3.1 The symbology used in the schema representation conforms to the set rules

CR 3.2 The schemas performed comply with the security rules set for the rendered system

CR 3.3 The represented circuits respond to the established operating cycle (sequence, start conditions, stop, ...).

CR 3.4 Power and command schemes take into account the characteristics of the defined actuators.

CR 3.5 The schemas reflect the listing of components and their technical characteristics.

Professional Context

Production and/or service creation media.

Computer and computer-aided design, CAD, mechanical, electrical, electronic, pneumatic, and hydraulic design applications. Compute software.

Products or results of the job.

Pneumatic, hydraulic and electrical schemes for mechanical manufacturing products. Lists of materials, standard elements.

Information used or generated.

Design Manual. Technical documentation of standard elements. Commercial catalogues. AMFE of the product and design. Manufacturing processes. Standards for the Prevention of Occupational Risks and the Environment. Load notebooks.

Competition Unit 3

Designation: PREPARE THE TECHNICAL DOCUMENTATION FOR MECHANICAL MANUFACTURING PRODUCTS

Level: 3

Code: UC0107_3

Professional realizations and realization criteria

RP 1: Draw the plans of the designed product, and the lists of materials, based on the technical specifications, taking care of the manufacturing process, obtaining the appropriate quality and respecting the standards of Occupational hazards and the environment.

CR 1.1 The level of product definition guarantees manufacturing, maintenance and assembly (accessibility, use of standardised tools, ease of assembly, possibility of automation, ...).

CR 1.2 The drawings are made using the drawing rules (format of drawings, drawing lines, acotation, tolerances, views, sections, ...).

CR 1.3 The adjustments and tolerances are established according to the function of the parts and the type of manufacturing envisaged.

CR 1.4 The defined element allows its transport and handling safely, determining the maximum dimensions of transport, the elements of fastening, the protections in the transport, the weight, ...

CR 1.5 The elements represented use standardized, constructive forms (guts, striates, screws ...) in order to normalize the product and facilitate its manufacture and interchangeability.

RP 2: Drawing automation, pneumatic, hydraulic, and electrical circuits.

CR 2.1 Schemes are performed by applying drawing rules (flat formats, drawing lines, acotation, ...).

CR 2.2 The defined schemes comply with the current regulations regarding safety, equipment, facilities and the environment.

CR 2.3 The arrangement of the elements in the system ensures their subsequent maintenance.

RP 3: Develop the product technical dossier (instructions for use and maintenance, assembly plans, schemes, parts listing, ...) and technical reports, related to the feasibility of the design, manufacturing needs and, if applicable, put into service.

CR 3.1 The report includes the instructions and manuals required for the use and maintenance of the developed product.

CR 3.2 The documentation (memories, plans, schemes, assembly plans, maintenance, presentation, ...) is ordered and completed.

CR 3.3 The procedure for making the dossier is optimized, using computer media (databases, text processor, editors, ...).

CR 3.4 The report is prepared by considering the requirements of the project or reference standards (technical specifications; materials and products; functionality; maintenance; AMFE of the product and process; safety; costs; quality; means of handling, storage and transport; guarantee of supplies; ...).

CR 3.5 The written report is synthetic and clearly and clearly expresses the conclusions obtained, according to the instructions received.

RP 4: Keep up-to-date and organized the technical documentation needed for product development.

CR 4.1 The "historical" (AMFE, ...), are updated by adding quality and manufacturing observations and product modifications, throughout their manufacturing and life.

CR 4.3 The documentation is classified according to established rules and allows its easy location and access to it.

Professional Context

Production and/or service creation media.

Computer and computer-aided design, CAD, mechanical, electrical, pneumatic, and hydraulic design applications and applications. Office software.

Products or results of the job.

Planes: as a whole, despite mechanical manufacturing products. Lists of materials. Technical dossier. Use and maintenance manuals.

Information used or generated.

Drawing Rules. Standards for the Prevention of Occupational Risks and the Environment. Standard elements. Blueprints of preliminary draft Technical specifications to be completed. Design manual. Commercial catalogues. Schemas and sketches.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: PRODUCT DESIGN

Code: MF0105_3

Professional qualification level: 3

Associated with the Competition Unit:

UC0105_3 Design mechanical manufacturing products

Duration: 260 hours

FORMATIVE UNIT 1

denomination: CONSTRUCTIVE SOLUTIONS APPLIED TO THE DESIGN OF MECHANICAL PRODUCTS

Code: UF0447

Duration: 90 hours

Competition Reference: This training unit corresponds to RP1 in the design of mechanical products.

Assessment Capabilities and Criteria:

C1: Analyze the behavior of the mechanisms used in machines, in order to obtain their kinematic relationships and type applications

CE1.1 Classify the different mechanisms according to the transformations of the movement they produce, interpreting the documentation and information of a technical nature.

CE1.2 Identify the different transmission organs and function that they perform in a kinematic chain.

CE1.3 Determine the data necessary for the kinematic and simulation calculation, using software, and interpret the results.

CE1.4 Apply the appropriate formulas and units that are used in the calculation of the transmission ratios that are involved in the kinematic chains used in machines.

CE1.5 Identify the technical specifications to be met by a kinematic chain.

CE1.6 Apply specifications for ergonomics, safety and environment.

C2: Characterize the materials used in the manufacture of mechanical products.

CE2.1 Identify the main characteristics and physico-chemical properties of the materials used in manufacturing (alloy, composition, hardness, flexibility, elasticity, color, and others).

CE2.2 Recognize the most common characteristics of each material and relate them,

CE2.3 Explain the need for the treatments to be performed on the various materials according to their characteristics and use.

CE2.4 Deduct from the technical information provided the appropriate treatment of each material for use in manufacturing.

C3: Analyze the influence of lubrication materials and systems, on machine organs, in order to determine design and maintenance specifications.

CE3.1 Describe the effects of lubrication on the behavior of different machine elements and organs

CE3.2 Explain machine organ lubrication systems, describing the elements that compose them.

CE3.3 Identify materials as well as heat treatments that improve the behavior of engineered elements.

CE3.4 Calculate the life of the normalized elements subjected to wear or tear, applying the necessary formulas, standards, tables and abacos.

CE3.5 Set the frequency of lubrication, as well as the change of the elements that make up the different organs of the machines.

Contents

1. Mechanisms used in machines and their use in the design of mechanical products.

-Classification of mechanisms based on the movement transfers they produce.

-Interpretation of the documentation.

-Cinematic chains, identification of different transmission organs and functions.

-Calculation and simulation of kinematic chains.

-Identification of the technical specifications of the kinematic chains.

2. Materials used in mechanical manufacturing and their use in the design of mechanical products.

-Materials.

-Features (resistance, machinability, costs, ...)

-Ferric materials.

-Zero-carbon Aleations.

-Non-ferrous metals.

-Other materials.

-Thermal and surface treatments.

-thermochemical treatments.

-Surface treatments.

-Selection of the material.

3. Ergonomics and safety in the design of mechanical products.

-Safety in mechanical products.

-Principles of ergonomics in the design of mechanical products.

-Approval of products and specifications.

-CE marking.

4. Lubrication in the organs of mechanical products.

-Effects of the lubrication and behavior of the different elements.

-Elements and lubrication systems.

-Periods in the lubrication system.

5. Environmental impact of mechanical products.

-Environmental risks of mechanical products.

-Analysis, lifecycle forecasting, and recycling.

FORMATIVE UNIT 2

Naming: SIZING, VERIFICATION AND CONTROL OF MECHANICAL PRODUCTS

Code: UF0448

Duration: 90 hours

Competition Reference: This training unit corresponds to RP2 and RP3.

Assessment Capabilities and Criteria

C1: Design mechanisms or mechanical elements based on the specifications and requests required in the projects, complying with the standards of the Prevention of Occupational Risks and the Environment.

CE1.1 Relate manufacturing processes with the shapes and qualities that can be obtained.

CE1.2 Describe the limitations of different manufacturing operations in machining processes.

CE1.3 Relate constructive forms of different machine organs with the types of efforts they must bear (normal, cross-sectional, flexion ...), and their behavior before these.

CE1.4 Select the type of material used in the various machine organs, depending on the requests to which they are submitted.

CE1.5 Design mechanical mechanisms by incorporating information from required requests:

-Identify the technical specifications that must be guaranteed for the construction of the product (maximum effort to transmit, power, maximum speed, ...).

-Propose different constructive solutions for the elements to be designed, depending on the different requests required and taking into account the limitations of the processes of obtaining the parts.

-Dimensions the different elements and organs, applying calculations, rules, abacos, tables, taking into account the security coefficients of the design.

-Determine the information needed for computing and simulating computer programs and interpret the results.

-Represent in outline the efforts to which the different organs are subjected.

C2: Decide the adjustments, geometric and dimensional tolerances and surface qualities, relating the various mechanical manufacturing elements to their operation.

CE2.1 Relate the type settings with the different requests for the mechanical manufacturing components to which they are submitted.

CE2.2 Calculate the tolerance fields in the settings, according to rules, from the specified nominal measure and tolerance.

CE2.3 Rate the choice of the adjustment type and its impact on the manufacturing cost, depending on the machining process.

CE2.4 Relate the geometric tolerances with the required precisions in the different mechanisms.

CE2.5 Represent, by means of standardized symbology, various types of adjustments and geometric tolerances.

C3: Identify the times and costs of the preparation, manual and automatic mechanization of the processes.

CE3.1 Relating the times of each phase of preparation and mechanization

CE3.2 Calculate the times of all phases involved in manufacturing.

CE3.3 Relate the costs of each of the phases of preparation and mechanization.

CE3.4 Rate the manufacturing costs of each of the phases in relation to the times used.

Contents

1. Selection of materials for mechanization.

-Identification of normalized and raw materials.

-Commercial features and formats of materials.

-The materials and conditions of mechanization.

-Prevention of possible risks in the mechanization and handling of materials (explosion, toxicity, etc.).

-Environmental impact of materials.

2. Selection of machines and means of machining.

-Relationship between machine tools and shapes to be machined.

-Selection of machines and cutting tools.

-Selecting verification and measurement tools.

-Assess the impact of selected items on the cost of mechanization.

3. Mechanisation of mechanical products.

-Process and sequencing of machining by road start, cutting and shaping, abrasion, electroerosion and special procedures.

-Measurement and verification techniques.

-Process sheets.

-Calculation of the machining parameters.

4. Design of mechanical elements and mechanisms from the day before projects.

-Manufacturing processes with shapes and qualities.

-Manufacturing operations in machining processes.

-Organ of machines and constructive shapes.

-Dimensions of machine elements (calculations, abacos, tables, and security coefficients).

-Technical specifications and product construction guarantees.

-Standard items.

5. Adjustments, geometric and dimensional tolerances and surface qualities in mechanical manufacturing elements.

-Type adjustments and manufacturing costs.

-Calculation of tolerances (rules, nominal measure, and specified tolerance).

-Geometric tolerances.

-Standard symbology in the representation of geometrical adjustments and tolerances.

6. Calculation of costs of mechanisation.

-Preparation times.

-Machining times in manual operations.

-Machine machining times.

7. Product verification.

-Specific regulations and regulations.

-Functionality, security, costs, tools, ...

-Technical specifications of the control guidelines.

-Metrology.

8. Testing and optimization.

-Testing and analysis.

-Product reliability.

-AMFE of the design and the product.

-Optimization of results.

FORMATIVE UNIT 3

Naming: DEFINING AND PERFORMING MECHANICAL PROTOTYPES.

Code: UF0449

Duration: 50 hours

Competition Reference: This training unit corresponds to RP1 and RP4 as referred to prototypes.

Assessment Capabilities and Criteria

C1: Adapt prototype designs to manufacturing and merchandising capabilities.

CE1.1: Determine the most appropriate technology and process to achieve the maximum reliability of the prototype.

CE1.2: Analyze the costs of performing and modifying the different prototypes.

CE1.3: Verify and determine the possible prototype settings.

CE1.4: Determine the reliability and functionality of the prototype by proposing design changes.

CE1.5: Document the tests and results obtained on the prototype.

Contents

1. Prototype design.

-Virtual prototype starting from the 3D-defined mathematical model.

-Conversion the 3D CAD model to STL file.

-Defining the most appropriate prototype according to its function.

-Determining the quantities of prototypes to be performed.

-Cost Study.

-Elaboration of technical documentation for the realization of the prototype.

2. Prototyping.

-Different ways to get prototypes.

-Different types of prototypes depending on their function or target.

-Scale machines for their function and types.

-Prototypes real and functional.

-Prototypes of style and visuals.

-Prototypes obtained by direct machining.

-Prototype colated in resins by rigid or silicone mold.

-Prototype made in laminate moulds.

-Prototypes of mechanical assemblies, obtained by assembling multiple elements.

-Rapit Prototyping, technology, and types.

-Different types of machines used in prototyping.

-Materials used in prototyping.

3. Prototype verification.

-Verification, retouching, tuning, and tuning of the prototype.

-Assessment of the technical characteristics (elastic, thermal, electrical, density and resistance properties, ...).

-Test types.

-Destructive.

-Non-destructive.

-Resistance, stability, and durability analysis.

-Analysis and prototype testing documentation.

Distance training:

Training Units

Training Unit 2-UF0448

30

Total duration in hours of the training units
90		90	90	90		40
90	30
	50	30

Sequence:

To access the formative unit 2 must have been passed the formative unit 1. To access the formative unit 3 must have been passed the training units 1 and 2.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

FORMATIVE MODULE 2

Naming: Automation of products

Code: MF0106_3

Professional qualification level: 3

Associated with the Competition Unit:

UC0106_3 Automate mechanical manufacturing products

Duration: 210 hours

FORMATIVE UNIT 1

Designation: DESIGN OF AUTOMATISMS IN MECHANICAL MANUFACTURING PRODUCTS

Code: UF0450

Duration: 50 hours

Competition Reference: This training unit corresponds to RP1.

Assessment Capabilities and Criteria

C1: Design automatisms by establishing the sequence of operation and type of technology (electricity, pneumatic, hydraulic) to be used in the automation of manufacturing systems, complying with the standards of Prevention of Occupational Risks and the Environment.

CE1.1 Identify the systems usually used to automate a production machine (robots, handlers, transport tapes, assembly lines, ...).

CE1.2 Describe the symbology and nomenclature used in the production stream representation.

CE1.4 Set the process flow diagram to be automated, reasoning the type of technology (electrical, pneumatic, hydraulic, ...) you should use.

Contents

1. Basic principles of automation.

-Physical foundations in electricity, pneumatic and hydraulic.

-Basic features of automatic systems and processes.

-Evolution and prospective of automatic systems.

-Characteristics of continuous and sequential processes.

-Automation systems in product procurement processes.

2. Design and representation of automatisms.

-Process rendering techniques.

-Motion Diagrams.

-Command diagrams.

-Flowcharts.

-Functional diagrams: GRAPHIC.

3. Elements for automation.

-Standard items (types, characteristics, selection criteria, calculation).

-Command systems, sensors, detectors, regulation and PLC.

-Actuators (linear, spin, proportional, etc. ..)

-Manipulators, types, and applications.

-Fixing actuators based on application, movement, and effort.

-Actuating between actuator and application to the product.

4. Instrumentation.

-Basic measurement instruments of magnitudes in automatisms.

-Instruments and tools for tuning and verifying systems and components.

FORMATIVE UNIT 2

Designation: ELECTRO-PNEUMATIC AUTOMATISMS-HYDRAULIC IN MECHANICAL MANUFACTURING PRODUCTS

Code: UF0451

Duration: 90 hours

Competition Reference: This training unit corresponds to RP2 and RP3 as referred to the electrical, pneumatic or hydraulic origin of the energy used.

Assessment Capabilities and Criteria

C1: Analyze the power elements (actuators), normally used in electro-pneumatic-hydraulic automation, in order to determine their behavior.

CE1.1 Relating to the different types of actuators normally used in automation (AC motors and continuous, cylinders, piston engines, ...) with the characteristics of their type applications and the capabilities that you can supply.

CE1.2 Razor the possible automatisms solutions to select the most appropriate technology of course.

CE1.3 Select the appropriate actuator, depending on the requests required (speed, force, system response, ...).

CE1.4 Determine the setting systems of the actuators, depending on the application required, taking into account the movements and efforts they are subjected to.

CE1.5 Define the coupling between the actuator and the application.

C2: Analyze the different sensors used in the detection of different parameters related to manufacturing (speed, power, strength, space, time, temperature, ...) for their use in automation.

CE2.1 Describe the different types of sensors (encoders, tachometers, extension gauges, ...), which are usually used in machine automation, relating their characteristics to the applications.

CE2.2 Relating the characteristics of the sensors with the capabilities (range of application, appreciation, precision, ...) that they can supply.

CE2.3 Describe the advantages and disadvantages of different sensors for type applications.

C3: Analyze the possible control solutions (pneumatic, electric, hydraulic), of the various actuators used in manufacturing, for their use in automation.

CE3.1 Describe hydraulic, pneumatic, electrical, or combinations, relating to their functionality, performance and cost.

CE3.2 Describe the functions performed by the various components in the power and command circuits.

CE3.3 Relate command-type schemas with applications, depending on the actuators and variables to be controlled.

CE3.4 Perform hydraulic, pneumatic and electrical power and control schemes or their combinations to solve different scenarios of sequential or combinational automatisms.

Contents

1. Automatic electrical control systems.

-Electrical automatic system components.

-Normalized Symbology.

-Tipologia, functions, and features of equipment, elements, and devices.

-Signal, treatment, command, and acting elements.

-Security regulations.

2. Automatic electro-pneumatic control systems.

-Principles, physical laws, and gas properties.

-The pneumatic technology: technical and functional characteristics.

-Parts of electro-pneumatic installations.

-Production, distribution and preparation of compressed air.

-Normalized Symbology.

-Tipologia, functions, and features of equipment, elements, and devices.

-Signal, treatment, command, and acting elements.

-Security regulations.

3. Automatic electro-hydraulic control systems.

-Principles, physical laws, and liquid properties.

-Hydraulic technology: technical and functional characteristics.

-Parts of electro-hydraulic installations.

-Production, distribution and preparation of the oil under pressure.

-Normalized Symbology.

-Tipologia, functions, and features of equipment, elements, and devices.

-Signal, treatment, command, and acting elements.

-Security regulations.

FORMATIVE UNIT 3

Naming: COMMUNICATIONS AND DATA TRANSMISSION SYSTEMS IN THE MECHANICAL MANUFACTURING PRODUCTS INDUSTRY

Code: UF0452

Duration: 70 hours

Competition Reference: This training unit corresponds to RP2 and RP3 in terms of communications technology to be used in data transmission systems.

Assessment Capabilities and Criteria

C1: Identify the possibilities that communication technologies offer between the different units that make up a manufacturing system.

CE1.1 Recognize schemas with different communication configurations between the various components of a manufacturing system.

CE1.2 Describe the function performed by the various components used in the transmission of information (communication networks, "DNC" Direct Numeric Control, ...).

C2: Interpret the technical and functional specifications of an industrial communication system installation and/or integration project.

CE2.1 Describe the project's functional requirements, detailing the devices needed for each function, and identifying the different parts of the system as well as the interconnections between each element.

CE2.2 Identify the different architectures and technologies used in industrial systems installations.

CE2.3 Verify the elements that make up the installation and infrastructure of an industrial manufacturing system, according to the project's functional specifications.

CE2.4 Perform the design and technical documentation that defines the manufacturing project:

-Describe the functional requirements of the project.

-Identify the elements of the manufacturing system, both hardware and software.

-Identify the different networks that make up the manufacturing system.

-Check that the system elements meet the functional requirements.

-Verify that the data transmission of the installation meets the specifications.

-Document the jobs performed according to given specifications.

Contents

1. Fundamentals of digital electronics.

-Analog and digital processing of information.

-Boole algebra: variables and operations.

-Logical doors: type, functions, and features.

-Normalized Symbology.

2. Analog-digital (A/D) and digital-analog (D/A) conversion electronic circuits.

-Analog, digital signals and their treatment.

-Principles of analog-to-digital conversion A/D.

-Digital-analog D/A conversion principles

3. Industrial computers.

-Computer systems: structure, typology, configurations, and features.

-Central and peripheral units.

-Communication and parallel ports.

4. Computer networks.

-Structure and features.

-Organization of the message: synchronous and asynchronous.

-Tipologia, parts and elements of the network.

-Local automatons networks.

5. Composition of local networks.

-Servers, distributors, and routers.

-Workstations.

-Cards for communications, cables, and connectors.

-Concentrators and multiplexers.

-Access point.

-Man-machine dialog.

6. Data transmission.

-analog and digital transmission.

-Physical transmission media: optical fiber, twisted pair.

-Systems terminals.

-Remote Command Systems and Telemetry.

Methodological guidelines

Distance training:

Training Units

formative Unit 2-UF0451

Total duration in hours of the training units
50		50		50
90	40
	70	30

Sequence:

To access the formative unit 2 must have been passed the formative unit 1. To access the formative unit 3 must have been passed the training units 1 and 2.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

FORMATIVE MODULE 3

Naming: TECHNICAL DOCUMENTATION FOR PRODUCTS

Code MF0107_3

Professional qualification level: 3

Associated with the Competition Unit:

UC0107_3 Draw up the technical documentation for mechanical manufacturing products

Duration hours 160

FORMATIVE UNIT 1

Naming: GRAPHICAL REPRESENTATION FOR MECHANICAL MANUFACTURING PRODUCTS

Code: UF0453

Duration: 40 hours

Competition referent: This training unit corresponds to RP1 and RP2 as regards the realization of plans of mechanical manufacturing products and automation schemes with conventional means.

Assessment Capabilities and Criteria

C1: Perform drawings of mechanical manufacturing products in two or three dimensions, in traditional support.

CE1.1 Select the most appropriate graphical representation system to represent the constructive solution.

CE1.2 Prepare the required rendering and support instruments.

CE1.3 Perform the drawing of the constructive solution of the mechanical manufacturing product according to the rules of graphical representation.

CE1.4 Draw the shape, dimensions (cotas, dimensional, geometric and surface tolerances), treatments, normalized elements, and materials.

CE1.5 Perform a complete drawing in a way that allows the development and construction of the part, tool or tool.

CE1.6 Propose possible improvements to the tools and tools available.

CE1.7 Perform the views and sections on traditional support.

CE1.8 Acute, with the corresponding symbology the drawings of the pieces.

CE1.9 Select the different types of standardized mechanical elements correctly, from commercial catalogs.

Ce1.10 Correctly reintroduce standard mechanical elements.

Contents

1. Graphical representation applied to the design of mechanical products.

-Representation systems.

-Technical Drawing.

-Types of normalized lines.

-Views.

-Cortes and Sections.

-Welcomed.

-Interpretation of parts plans.

-Sets, subsets, and wakes.

-Representation of normalized elements.

-Fixed and detachable Unions.

-Machine items.

-Adjustments.

-Dimensional and shape tolerances.

-Surface finishes.

FORMATIVE UNIT 2

Designation: ELABORATION OF TECHNICAL DOCUMENTATION, USING CAD-CAM PROGRAMS TO MANUFACTURE ICA

Code: UF0454

Duration: 90 hours

Competition Reference: This training unit corresponds to RP1 and RP2 as regards the realization of plans for mechanical manufacturing products and automation schemes with computer media.

Assessment Capabilities and Criteria

C1. Make drawings of mechanical manufacturing products in two and three dimensions, in computer support, with a computer-aided drawing program. (CAD-CAM).

CE1.1 Select the most appropriate graphical representation system to represent the chosen solution.

CE1.2 Prepare the required representation and media tools.

CE1.3 Perform the drawing of the constructive solution adopted according to the graphical representation rules.

CE1.4 Identify shape, dimensions (cotas, dimensional, geometric and surface tolerances), treatments, normalized elements, and materials.

CE1.5 Perform a complete drawing in a way that allows the development and construction of the mechanical manufacturing product.

CE1.6 Propose possible improvements to the tools and tools available.

CE1.7 Perform the views and sections on CAD.

CE1.8 Acute, with the corresponding symbology the planes of the mechanical manufacturing products.

CE1.9 Select the different types of standardized mechanical elements correctly, from commercial catalogs.

Ce1.10 Correctly reintroduce standard mechanical elements.

C2: Represent automation schemes, pneumatic, hydraulic and electrical circuits.

CE2.1 Identify the elements that are involved in the automation systems.

CE2.2 Sort the necessary information that appears in the same plane.

CE2.3 Represent in accordance with the regulations, the pneumatic, hydraulic and electrical schemes, which are part of the technical documentation concerning the automation of the product.

C3. To develop numerical control programs, CNC, for the manufacture of mechanical manufacturing products in machining centers, taking care of the manufacturing process, obtaining the appropriate quality and respecting the standards of Risk Prevention Labour and the Environment.

CE3.1 Perform the program according to the specifications of the CNC programming manual used, with the sequencing and coding of the operations, from the planes of the mechanical manufacturing product.

CE3.2 Introduce source data and tools.

CE3.3 Introduce technological data in the machining program for machining time optimization.

CE3.4 Verify the program, in its feasibility and syntax, simulating computer machining and controlling the rules of the Prevention of Labor and Environment Risks

CE3.5 Correct errors detected in the simulation.

CE3.6 Save the program to the generated file structure.

Contents

1. Elaboration of parts plans and automatic system schemes using CAD.

-Configuration of parameters of the design program used.

-Capture components in the libraries of the design program used.

-Creating and embedding new components.

-Choosing the views and details of the pieces to represent.

-Realizing the constructive plans of the products.

-Representation of processes, movements, controls, and flowcharts.

-Editing attributes.

-Performing automation schemas.

-Interconnection of components.

-Getting the connection listing.

-Creating files (components and connections).

-Printing planes.

2. Product design and mechanical manufacturing processes using CAD-CAM.

-Product analysis and design process elaboration.

-CAM program load and transfer systems and processes.

-Identification of the technical specifications of the plans (measures, tolerances, materials, treatments).

-Assignment of tools and auxiliary means in mechanization.

-Simulation, verification, and optimization of CAM programs.

-Transfer CAM programming to the numeric control machine.

3. Realization of CNC machining programs.

-Product study and machining process.

-ISO and other programming languages.

-CNC programming technology.

-Identification of the technical specifications of the manufacturing plans (measures, tolerances, materials, treatments).

-Assignment of tools and auxiliary means for a given mechanization.

-CNC program load and transfer systems and processes in the machining center.

-Simulation, verification, and optimization of CNC programs.

FORMATIVE UNIT 3

Naming: DOCUMENTARY MANAGEMENT OF THE MECHANICAL MANUFACTURING PRODUCT

Code: UF0455

Duration: 30 hours

Competition Reference: This training unit corresponds to RP3 and RP4

Assessment Capabilities and Criteria

C1: Develop the technical dossier of the mechanical manufacturing product.

CE1.1 Develop the instructions and manuals necessary for the use and maintenance of the product developed using computer applications.

CE1.2 Develop the project dossier by integrating memories, plans, schemes, assembly plans, maintenance instructions, ...

CE1.3 Describe the project's graphical information update procedures, as well as document management

CE1.4 Elaborate report on the rules of the Prevention of Labor and Environmental Risks to be taken into account.

Contents

1. User computing.

-Text processors:

-Creating text files.

-Databases.

-Spreadsheets.

-Presentations.

-Web Pages.

-Internet for professional development.

2. Documentary management.

-Document update procedures:

-Order, sequence and structure of product documentation.

-Documentary contributions to the quality manual (traceability, processes, procedures, ...).

-Project technical file.

-Memory.

-Planes.

-List of materials.

-Condition specifications.

-Budget.

-Organization of project information:

-PDM/PLM system query.

-Managing product data, versions, authorizations.

-Managing the product over the lifecycle.

-Product Usage Manual:

-Usage manual.

-Maintenance instructions.

-Regulation applicable to the product (CE marking, safety and recycling).

-Document update procedures

Methodological guidelines

Distance training:

Training Units

formative Unit 2-UF0454

60

Total duration in hours of the training units		40
	40		40	40
90	60
	30	20

Sequence:

To access the formative unit 2 must have been passed the formative unit 1. To access the formative unit 3 must have been passed the training units 1 and 2.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Digital competition

• Competition in technology

PROFESSIONAL NON-WORK PRACTICE MODULE FOR MECHANICAL MANUFACTURING PRODUCT DESIGN:

Code: MP0096

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Design mechanical manufacturing products taking into account the technical specifications received.

CE1.1 Participate in the design of mechanical manufacturing products, checking that they conform to the instructions received.

CE1.2 Identify the different types of materials used in the production of mechanical manufacturing products, depending on the requests to which they are submitted.

CE1.3 Relating to the different constructive forms of products according to the efforts to which mechanical manufacturing products are subjected.

C2: Establish the sequence of operation and type of technology (electrical, pneumatic, hydraulic) to be used in the automation of the production automation processes, complying with the standards of Occupational hazards and the environment.

CE2.1 Identify the systems usually used to automate a production machine (robots, manipulators, transport tapes, assembly lines, ...).

CE2.2 Describe the symbology and nomenclature used in rendering production sequences.

CE2.3 Evaluate the advantages and disadvantages of using different types of technology (electrical, pneumatic, hydraulic), depending on the characteristics of the process to be automated.

CE2.4 Set the process flow diagram to be automated, reasoning the type of technology (electrical, pneumatic, hydraulic) to be used and taking into account the rules of the Prevention of Occupational and Occupational Risks Environment.

C3: Participate in the business processes of the company, following the rules and instructions set out in the work center.

CE3.1 Behave responsibly in both human relationships and the jobs to be performed.

CE3.2 Respect the procedures and rules of the work center.

CE3.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE3.4 Integrate into the production processes of the job center.

CE3.5 Use the established communication channels.

CE3.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Analysis of the behavior of materials used in machines.

-Materials: features (resistance, machinability, costs, ...).

-Thermal and surface treatments.

-Selection of material based on required requests.

2. Design of mechanical elements and mechanisms from the foreprojects.

-Relation of manufacturing processes with the shapes and qualities to be obtained.

-The behavior analysis of the machine organs depending on their constructive form.

-Dimensions of machine elements from calculations, abacos, tables, ...

-Standard items.

3. Sequencing of phases in manufacturing processes.

-Organization and layout of the workspace, tools and materials in the workplace.

-Procedures and preparation of machines, equipment, and tools.

-Interpretation of plans, work orders, and other technical documentation.

-Cleaning machines, equipment, and tools.

2. Integration and communication in the workplace.

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Forming Module

Required Entitlement	*Professional Experience required in the scope of the competence
MF0105_3: Product Design	• Licensed on naval machines • Industrial Engineer • Naval Engineer • Materials Engineer • Engineer of Industrial Organization • Industrial Technical Engineer • Diplomat on naval machines	2 years
MF0106_3: Automation of products	• Licensed on naval machines • Industrial Engineer • Naval Engineer • Materials Engineer • Auto and Industrial Electronics Engineer • Industrial Technical Engineer • Diplomat on naval machines	2 years
MF0107_3: Technical documentation for products	• Licensed on naval machines • Industrial Engineer • Naval Engineer • Materials Engineer • Engineer of Industrial Organization • Industrial Technical Engineer • Diploma in naval machines	2 years

(*) 2 Years of professional experience in the last 5 years.

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT:

200

Forming Space	Surface m2 15 pupils	Surface m2 25 pupils
45		60
60
150		200
and Prototype Workshop	150	200

Forming Space

Trial and Prototype Workshop

M1	M2		X
X	X	X		X	X	X	X	X
Auto Workshop		X
X	X

Forming Space

Classroom	-Audiovisual equipment -PCs installed in network, projection cannon and internet -Software specific to the specialty -Pizarras to write with pen -Rotafolios -Classroom material -Table and chair for trainer -Tables and chairs for students
Workshop	-Manual tools. -measuring instruments (polymeters, flexometer, presostats). -equipped with hydraulic-hydraulic equipment (pressure groups, maintenance units, equipment for measuring and regulating equipment, linear actuators, turn actuators, proportional actuators, linear and proportional vavules, sensors, detectors, connectors, tubing, etc.) -Electric automatisms PLC -Contactors and control assistants, relays and timers, Senalization units, pulsators, Carrera finals, photoelectric detectors, capacitors, etc. -Personal and collective protective equipment.
and Prototypes Workshop	-Dimensional measurement machines, 3D digital scanner or similar -Machines for performing rapit prototyping 3D printing, sintered or similar). -Machine mini milling machine with tools and tool holders. -Portable tools (universal drill, with accessories, sawing saw, grinder ...) -Manual tools. -Measurement and verification instruments (meter, king foot, micrometer, goniometer, durometer) -Personal and collective protective equipment.

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

Those practices that may require difficult facilities to locate in the centres due to the economic and/or infrastructure cost may be replaced by interactive learning supports that have been performed in actual production centers.

ANNEX IV

I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM

Denomination: Manufacture and assembly of industrial piping installations

Code: FMEC0108

Professional Family: Mechanical Manufacturing

Professional Area: Metal Constructions

Professional qualification level: 2

Professional reference qualification:

FME351_2 Manufacture and assembly of industrial pipeline installations (RD 1699/2007, of December 14)

Relationship of competency units that configure the certificate of professionalism:

UC1142_2: Tracing and mechanizing pipes.

UC1143_2: Conforming and assembling pipes.

UC1144_2: Mount pipeline installations.

General competition:

Perform processing, assembly and assembly operations of pipes, accessories and incorporated elements, as well as basic union operations, following established procedures, interpreting plans and technical documentation, (a) taking into account and respecting, at all times, the standards of quality, the environment and the prevention of occupational risks.

Professional Environment:

Professional scope:

Productive Sectors:

Occupations or related jobs:

7513.012.7 Calder-tuber

7513.011.8 Industrial tubing.

7513.009.7 Shippipe

Duration of the associated training: 530 hours

Relationship of training modules and training units:

MF1142_2: Piping and machining of pipes (150 hours)

• UF0494: (Cross-sectional) Interpretation of plans in pipeline manufacturing (50 hours)

• UF0495: Plot of pipeline developments (40 hours)

• UF0496: Cutting and machining of pipes (60 hours)

MF1143_2: Conformed and Armed Pipeline (160 Hours)

• UF0494: (Cross-sectional) Interpretation of plans in pipeline manufacturing (50 hours)

• UF0497: Conformed and curved in pipe manufacturing (40 hours)

• UF0498: Piping (70 hours)

MF1144_2: Pipeline assembly (190 hours)

• UF0499: Organization and pipeline assembly development (60 hours)

• UF0500: Media assembly and pipe assembly (50 hours)

• UF0501: Soldering in pipe assembly (80 hours)

MP0107: Non-industrial professional practice module for manufacturing and assembly of industrial pipeline installations (80 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: DRAWING AND MACHINING PIPELINES

Level: 2

Code: UC1142_2

Professional realizations and realization criteria

RP1: Get the information needed for pipeline layout and machining, interpreting blueprints, instruction sheets, technical documentation, and work orders.

CR1.1 The information required for machine and tool handling is obtained from the interpretation of the production engineering documentation (graphic, technical, or other).

CR1.2 The technical information for the process of tracing and machining is obtained by interpreting the lines of pipes represented in orthogonal (American, European) isometric or schematic systems.

CR1.3 The specifications for the machines and tools are in line with the technical documentation.

CR1.4 The work program is developed by establishing the durations and methods to be employed in the elaboration of the pipes.

CR1.5 Self-control operations and parameters for pipeline tracing and machining are obtained by interpreting the technical documentation.

CR1.6 The information obtained is documented, classified, and organized.

RP2: Organize the workplace by gathering materials, preparing and maintaining equipment, tools, instruments and work protections, to make it possible to mechanize piping in a workshop according to the standards of quality and prevention of occupational and environmental risks.

CR2.1 The collection and disposal of all the elements and materials necessary for the mechanization of the pipeline, is carried out according to the criteria of materials and services determined in plans, isometric or list of materials.

CR2.2 The collection and disposal of all necessary personal protective equipment are required to perform all of the pipeline machining operations.

CR2.3 The machines and tools are selected based on the specifications of the technical documentation.

CR2.4 Machines and tools are prepared according to manufacturer's instructions for use and maintenance requirements.

CR2.5 The systems of prevention of occupational hazards in elevation and transport, are applied using the best technique for the collection of the necessary materials.

CR2.6 The operation of equipment or machines for the layout and machining of piping is ensured by compliance with the maintenance plan.

CR2.7 Required media and equipment are located and left ready for use.

RP3: Tracing and cutting pipes with the required tools to obtain the sections specified in the technical documents, complying with the standards of quality and prevention of occupational and environmental risks.

CR3.1 The cut-out and the curving rear is performed taking into account the space needed to place the jaws at the start of the curve and the necessary overheating is given where it is needed.

CR3.2 The layout is done by contemplating the maximum utilization of the materials.

CR 3.3 Parts are identified by marking and tagging.

CR3.4 The marking performed with the granets is adjusted to the drawn lines or reference points.

CR3.5 The intended cutting techniques are applied following the work instructions received.

CR3.6 The cutting technique is applied by controlling the parameters of advancement, depth, speed, pressure, consumption, type of gas, distance from the nozzle, among others, as well as the characteristics of the specific materials (thickness, diameter, type of material, or others).

RP4: Mechanizing the pipes according to requirements of their subsequent assembly, joining or assembling the parts that make up the piping elements, complying with the standards of quality and prevention of occupational and environmental risks.

CR4.1 The edges are prepared according to requirements for their subsequent armed or welding.

CR4.2 The machining operations are performed by taking into account the element or equipment to be joined.

CR4.3 The edge achaflade is made by taking into account the dimensions required to perform the welding afterwards.

CR4.4 The thread is performed respecting the parameters of length, angle, diameter, step and depth.

CR4.5 The extruded and the abocarbon is performed by respecting the parameters required for welding.

CR4.6 The rebordered is performed by respecting the parameters determined by the procedure.

CR4.7 Machining processes are performed in compliance with the standards of use of safety equipment and standards

Professional Context

Production and/or service creation media

Plot tools. Measuring and checking instruments. Thread. Drills. Sierra. Caladora. Barber. Refrenting and beveling. Extruder. Reborder. Means of lifting and transport. Manual, semi-automatic and automatic machines for mechanical cutting, oxycorte and plasma. Personal and environmental protection equipment.

Work products or results

Tubing sections prepared for forming and assembling.

Information used or generated

General plans, isometric, sketch, templates, schemes and work instructions. List of materials: standardization of piping, accessories and materials. Quality standards. Standards for the prevention of occupational and environmental risks. Rules for self-control.

Competition Unit 2

Naming: SHAPING AND ASSEMBLING PIPELINES

Level: 2

Code: UC1143_2

Professional realizations and realization criteria

RP1: Get the information needed for the shaping and assembly, interpreting plans, instructions sheets, technical documentation, and work orders.

CR1.1 The information required for machine and tool handling is obtained from the interpretation of the production engineering documentation (graphic, technical, or other).

CR1.2 The technical information for the shaping and assembly process is obtained by interpreting the lines of pipes represented in orthogonal (American, European) isometric or schematic systems.

CR1.3 The operations and parameters of self-control for the shaping and assembly of the pipes are obtained by interpreting the technical documentation.

CR1.4 The information obtained is documented, classified, and organized.

RP2: Preparing the job by gathering materials, preparing and maintaining equipment, tools, instruments and work protections, to enable the shaping and assembly of piping in a workshop, according to the standards of quality and prevention of occupational and environmental risks.

CR2.1 The collection and disposal of all the elements and materials necessary for the shaping and assembly of piping, is carried out on the basis of the criteria of materials and services determined in plans, isometric or list of materials.

CR2.2 The collection and disposal of all necessary personal protective equipment are required to perform the operations of forming and assembling piping.

CR2.3 The machines and tools are selected based on the specifications of the technical documentation.

CR2.4 Machines and tools are prepared according to manufacturer's instructions for use and maintenance requirements.

CR2.5 Work risk prevention systems are applied in accordance with the instructions of the security plan established for the conformed and armed.

CR2.6 The operation of equipment or machines used in the shaping and assembly of piping is ensured by compliance with the maintenance plan.

CR2.7 Required media and equipment are located and left ready for use.

RP3: Conform pipelines for later assembly, using appropriate equipment and tools, complying with quality standards, and prevention of occupational and environmental risks.

CR3.1 The array, radius, forward, mandrel, straight stretches, curvy length, revilings or turns and angle of curvature of the pipe conform to the construction specifications.

CR3.2 The machines are prepared with the required tooling to perform the curving without deformations (wrinkles, ovals, cracks, or others).

CR3.3 In the hot curving, the nozzle is selected according to the material, and the filling of the tube if necessary, which allows the radius of curvature to be obtained without deformations.

CR3.4 The programming of cold curving sequences is performed taking into account diameters, radii, thicknesses, material quality, in addition to the characteristics of the machine used, and considering the need for whether or not to perform a prior annealing.

CR3.5 The conformed process is performed in compliance with the instructions for the use of equipment and machines and in compliance with the standards of prevention of occupational and environmental risks.

RP4: Arsea sections of tubing, flanges and grafts with the help of appropriate and punting tools (including the tip by TIG) according to the specifications prescribed for the assembly of the pipes, complying with the standards of quality and prevention of occupational and environmental risks.

CR4.1 Capillarity welding is obtained by obtaining the required slack between tubes and fittings.

CR4.2 The alignment in the assembly is achieved with a perfect positioning of the flanges in the tube.

CR4.3 The assembly is performed according to the projections indicated in the isometric or constructive plans.

CR4.4 The armed sequences are performed by following the established procedure (coupling, aligning, and fixing).

CR4.5 Welding points are performed in the right place and with the procedure set, including the tip with TIG.

CR4.6 The work performed is verified to meet the required conditions and specifications for mounting.

CR4.7 Parts are identified by marking and tagging.

RP5: Perform the treatment operations that allow the pipes to be left in the optimal conditions of service, complying with the standards of quality and prevention of occupational and environmental risks.

CR5.1 The pipe is intended to obtain the degree of finish required in specifications, work orders, classification societies and requirements of the services to which the tube will be destined.

CR5.2 The final processing is performed in the sequential order specified in the work orders and with the techniques indicated for each of the processes.

CR5.3 Cleaning and pickling operations are performed with the parameters of each of the treatments.

CR5.4 The pipeline is protected as specified after the completion of the tube and before it is mounted to prevent treatment deterioration.

Professional Context

Production and/or service creation media

Measurement and Verification Instruments. Curvacators. Terrajas and shaping tools. Means of lifting and transport. Manual, semi-automatic and automatic machines for cutting and welding. Tools and tools for the assembly. Personal and environmental protection equipment.

Work products or results

Pipes finished, treated and prepared for assembly.

Information used or generated

General plans, isometric, sketch, templates, schemes and work instructions. List of materials: standardization of piping, accessories and materials. Quality standards. Standards for the prevention of occupational and environmental risks. Rules for self-control.

Competition Unit 3

Naming: MOUNT PIPE INSTALLATIONS

Level: 2

Code: UC1144_2

Professional realizations and realization criteria

RP1: Preparing the job, collecting materials, preparing and maintaining equipment, tools, instruments and work protections, to enable the assembly of pipes in modules, blocks and subblocks, according to quality standards, and the prevention of occupational and environmental risks.

CR1.1 The collection and disposal of all the necessary elements for the assembly of pipes, is carried out according to the criteria of material needs and services, determined in the plans, isometric or lists of materials.

CR1.2 The machines and tools are selected based on the specifications of the technical documentation.

CR1.3 Machines and tools are prepared according to manufacturer's instructions for use and maintenance requirements.

CR1.4 The collection and disposal of all necessary personal protective equipment is made in accordance with the requirements of the pipe assembly operations.

CR1.5 Accessories, valves, and small equipment are coupled according to the needs of the mounting.

CR1.6 The assembly is done by following the made pallets from the information, plans, regulations and specifications prescribed.

CR1.7 The operation control of the equipment is performed by following instructions to detect anomalies that are subsaned with the use maintenance.

CR1.8 Work risk prevention systems are applied in accordance with the instructions of the security plan established for the conformed and armed.

RP2: Develop the isometric templates and planes that define the sections of pipes for subsequent assembly and assembly, according to project plans and technical documents.

CR2.1 The schematic pipeline is elaborated according to the criteria that are established in plans and technical documents of the project and according to the criteria that the inspection of the classification societies establish.

CR2.2 Installation is proven to allow easy disassembly of other pipelines, taking into account interference with other services and visual impact.

CR2.3 The isometric templates and planes for closing tubes or pipes with a reduced diameter are elaborated by taking into account interferences with other services, the disassembly of other pipes or equipment and the visual impact.

CR2.4 The templates are made with the necessary thickness and buttress, to avoid deformations in their handling.

RP3: Mount the supports that facilitate assembly of the set of pipes and fittings in work, complying with the standards of quality and prevention of occupational and environmental risks.

CR3.1 Supports are properly positioned to avoid tension and vibration of the pipeline and equipment.

CR3.2 In the placement of the pipe supports the need is determined or not to be used reinforced in the structure to avoid deformations or breakages.

CR3.3 Fixed points that can deform both the structure and the pipeline are mounted so that the lire or dilation joints can be worked perfectly.

CR3.4 The materials that by the characteristics of their composition cannot be in contact with others or that by their movement of dilation can damage the surface, are detected and protected with softer materials or according to indicated requirements.

RP4: Positioning, coupling and fixing (including TIG) the necessary piping and accessory assemblies, for the assembly of the pipes, using the necessary equipment and in accordance with the technical specifications, complying with the standards of quality and prevention of occupational and environmental risks.

CR4.1 The pipe is mounted by following the reference points indicated in the mounting planes, and the procedure set (positioned, coupled and fixed).

CR4.2 The positioning of the set of pipes and fittings is carried out within the permissible tolerances for subsequent attachment.

CR4.3 Welding points are performed in the right place and with the established procedure (including the tip with TIG).

CR4.4 The penetrations are performed and the handrails are placed following the indications of the isometric or mounting planes.

CR4.5 Expansion joints are placed, voltage free, at the distance indicated by the manufacturer.

CR4.6 The level and aplomb of pipes is performed using conventional levels, optical level, water hoses, or laser, meeting the technical specifications.

CR4.7 In joints by flanges, the drills are approximated and oriented, using tip bars and long screws, attached to the joint, the screws are tightened sequentially, on the cross and the torque is the same. specified.

CR4.8 The self-control of the work performed is done in compliance with the specified requirements.

RP5: Carry out the test for tightness and end point of the installation to check that it conforms to the prescribed specifications, complying with the quality standards and the prevention of occupational risks and environmental.

CR5.1 The tests are performed according to the prescribed specification and according to the regulations and regulations in force.

CR5.2 welded joints are reviewed for possible cracks and losses.

CR5.3 The elements, equipment, and instruments that may be damaged by the test pressure are checked for protection.

CR5.4 In test development all the parameters involved (times, temperature, pressure, or others) are controlled.

CR5.5 The security and control elements (thermostatic and security valves, or others) are especially checked, as well as the correct operation of the temperature and pressure indicators.

RP6: Perform simple welds with the most common techniques (electrode, MIG MAG semi-automatic, oxygenas, capillarity welding, asparagus resistance, plastic welding and its derivatives and adhesive bonding) in different qualities of base material and in the most common positions, to join sections of the pipeline, complying with the standards of quality and prevention of occupational and environmental risks.

CR6.1 The edges to join are prepared according to established specifications or rules.

CR6.2 The parameters of the welding machines are fixed, according to the welding to be performed.

CR6.3 Base materials to be used, carbon steels, austenitic stainless steels, cores, latons, and plastics are required by welding procedures.

CR6.4 The welding is performed in the most common positions and meets the quality standards specified in its field, in terms of surface quality, dimension, bites and cleanliness.

CR6.5 Welding defects are identified and repaired to achieve their acceptability or communicate to the responsible technician by following the established procedure.

CR6.6 The surfaces adjacent to the weld cord are left free from defects by stings or other causes.

Professional Context

Production and/or service creation media

Lift and transport media. Equipment and assembly machines. Measuring and checking instruments. Useful and fluid machines for testing (hydraulic pump, compressor, manometers, or others). Welding machines and equipment. Personal and environmental protection equipment

Work products or results

Templates and isometric. Mounted supports for the pipe installation. Pipes mounted and tested.

Information used or generated

Constructive, general and detail plans, sketches, assembly schemes. Isometric. Lists of materials. Work instructions. Standardization of pipes, fittings and materials. Specific quality standards. Standards for the prevention of occupational and environmental risks.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Designation: PIPELINE LAYOUT AND MACHINING

Code: MF1142_2

Professional qualification level: 2

Associated with the Competition Unit:

UC1142_2 Tracing and Machining Pipelines

Duration: 150 hours

FORMATIVE UNIT 1

Naming: INTERPRETATION OF PLANS IN PIPELINE MANUFACTURING

Code: UF0494

Duration: 50 hours

Competition Reference: This training unit corresponds to RP1.

Assessment Capabilities and Criteria

C1: Analyse the graphical technical information used in the manufacture of pipes, in order to obtain the precise data to enable the necessary operations for the manufacture of pipes.

CE1.1 Relate the different representation systems used in pipeline planes with the information that needs to be supplied in each case.

CE1.2 Interpret the views, sections, and details of the planes according to orthogonal, American, and European, isometric or schematic systems.

CE1.3 Interpret self-control sheets and recognize measures to control.

CE1.4 Identify the forecast time for the elaboration of the different sections of the pipeline.

CE1.5 In a constructive "representative" pipeline plane:

-Identify and characterize the different elements that make up the set.

-Get the geometric shapes and dimensions of indistinct constructive elements.

-Distinguished the different types of lines used in the pipeline representation.

-Identify the different scales used and perform cote calculations with the escalometer and other means.

-Get the linear, geometric dimensions and their tolerances as well as the surface qualities.

-Get and characterize the self-control measures.

-Document the process, organize and classify the information.

Contents

1. Geometry applied to pipeline layout.

-Definition of straights, angles, triangles, quadrillaters and flat closed curves.

-Perpendicular, oblique, and parallel rects.

-Triangles:

-Value of the angles (Pythagoras Theorem).

-Notebooks.

-The circumference:

-Rectas or related segments.

-Division of the circumference.

-Length of your development.

-Spirals: application of the same.

-Ovalo, ovada, ellipse.

-The parable: your application in pipes.

2. Graphical representation systems used in pipeline manufacturing.

-Relationship between views of an object.

-Possible and sufficient views and possible views.

-Most used views in pipeline planes.

-Croking of the parts.

-Classification of view rendering systems.

-Isometric and schematic orthogonal (European and American) view representation systems.

3. Regulations and symbology used in pipeline manufacturing plans.

-Types of lines used in the planes.

-Representation of cuts, sections, and details.

-The bounded on the drawing:

-Bounded Rules.

-Welcoming in orthogonal and isometric planes.

-Symbologies used in the plans:

-More usual welding symbols.

4. Interpretation of pipe-making plans.

-A graphical representation of profiles and measures in the section of them.

-Graphical representation of flanges, diaphragms, derivations, connections, expansion joints, dilation tubes, and step keys in the orthogonal system.

-Graphical representation of media used in pipeline.

-Representation of drills, pins and threads.

-Differences, equivalences, and representation of the most employed thread types: metric, whitworth, and gas.

-Calculation of clamps and zunchos.

-The scale at the planes:

-Use of the escalimeter.

-Study of set planes.

-Meaning and use of nominal diameter:

-DIN pipe nominal diameters.

-Equivalence between the nominal diameter in inches and in millimeters.

-Technical documentation in pipeline manufacturing.

-Quality control specifications:

-Tolerances.

-Features to be controlled.

-Measure and check uses: control guidelines.

FORMATIVE UNIT 2

Naming: TRACING OF DEVELOPMENTS IN PIPELINES

Code: UF0495

Duration: 40 hours

Competition Reference: This training unit corresponds to RP2 and RP3 as regards the pipeline layout.

Assessment Capabilities and Criteria

C1: Prepare the drawing machines and equipment, relating the material (tubes, flanges, elbows, or others) and the process of drawing of the pipeline with the equipment, tools and tools necessary for the manufacture of different sections of pipeline, complying with the technical specifications required, standards of quality and prevention of occupational and environmental risks.

CE1.1 Identify and characterize the material according to its dimensions, thickness and quality according to the work instructions.

CE1.2 Identify and characterize the equipment, tools and tools necessary for the manufacture of the different sections of the pipeline.

CE1.3 Define the specific tasks for each machine or computer.

CE1.4 Check the status of tools and machines by performing preventive maintenance.

CE1.5 In the manufacture of a pipe stretch, where the technical documentation is delivered:

-Prepare equipment, machines, accessories and ancillary services according to the instructions and procedures, complying with the required safety standards.

C2: Bring the developments of various geometric shapes and intersections into tubes to define their shapes.

CE2.1 Identify and characterize the parameters and characteristics that define the two-dimensional forms and the development of intersections.

CE2.2 Apply correctly the graphical procedures that allow for the obtention of the two-dimensional forms and the developments, taking into account the variables of the constructive process.

CE2.3 Identify the standard profile tables: dimensions, characteristics, and weight.

CE2.4 Operate the usual layout tools in the representation of shapes and getting intersections.

CE2.5 Relate plastic deformations that can be produced during constructive processes with the realization of intersections.

CE2.6 In the design of a development of geometric shapes and pipe intersections, where a "type" pipe manufacturing plane is delivered, drawing tools and measuring instruments:

-Identify and characterize the required technical specifications.

-Identify and interpret the parameters and characteristics of two-dimensional shapes and intersections.

-Interpret the standardized profile tables to obtain the dimensions, characteristics, and weight of the various elements.

-Relate possible plastic deformations that can occur in constructive processes and their influence on the intersection of elements.

-Apply the graphical procedures to obtain the required development, meeting the established standards.

-Draw and mark the pipes, using the appropriate tools and marking instruments, taking into account the preparation of edges, type of cut, bleeding of the cut and criteria of maximum use (minimum remaining) and complying: required technical specifications, standards for the prevention of occupational and environmental risks.

-Verify the layout and marking using the required measuring instrument.

Contents

1. Useful and tools for pipeline tracing.

-Drawing and plot uses.

-Building templates and layout tools.

-Marks for identifying items.

2. Tracing of developments of geometric shapes and pipe intersections.

-Plotting angles, triangles and quadrilaterals.

-Plot of flat figures determined by drawings or drawings.

-Generatrices in cylinders and cones:

-Axis of symmetry.

-Development of cylindrical surfaces:

-Cylinder sectioned by an oblique plane.

-Plotting and developing cylindrical elbows of one, two, three or more sections.

-Tracing and development of equal and different diameter grafts:

-Possible cases.

-Development of concentric and eccentric reductions.

-Plot systems:

-Parallel.

-Radial.

-By triangulation.

-Types and utilization of pipeline reductions.

3. Materials used in industrial piping.

-Types of materials used in pipe manufacturing:

-Features, manipulation, and behavior.

-Standard tubes:

-Diameter ranges and wall thicknesses.

-Nominal diameter.

-Commercial forms.

4. Measurements in the industrial pipeline layout.

-Dimensional control.

-Tolerances.

-Causes of deformations and correction procedures.

-Security in the handling and maintenance of drawing and drawing tools.

FORMATIVE UNIT 3

Naming: CUTTING AND MACHINING PIPES

Code: UF0496

Duration: 60 hours

Competition referent: This training unit corresponds to RP2 and RP3, in terms of pipe-cutting operations and RP4.

Assessment Capabilities and Criteria

C1: Prepare the cutting and machining machines and equipment, relating the material (tubes, flanges, elbows, or others) and the cutting and machining process, with the equipment, tools and tools, for the manufacture of different sections of pipeline, complying with the technical specifications required, standards of quality and prevention of occupational and environmental risks.

CE1.1 Identify and characterize the material according to its dimensions, thickness and quality according to the work instructions.

CE1.2 Identify and characterize the equipment, tools and tools necessary for the manufacture of the different sections of the pipeline.

CE1.3 Define the specific tasks for each machine or computer.

CE1.4 Check the status of tools and machines by keeping preventive.

CE1.5 In the manufacture of a pipe stretch, where the technical documentation is delivered:

-Prepare equipment, machines, accessories and ancillary services according to the instructions and procedures, complying with the required safety standards.

C2: Operate the cutting and machining equipment (manual and semi-automatic), for the manufacture of piping, complying with the required technical specifications, standards of quality and prevention of occupational and environmental risks.

CE2.1 Describe the components of the different cutting and machining equipment, and the function of each one of them and the interrelation thereof in the set, expressing the performance of the same.

CE2.2 Relate, to each other, the different cutting equipment, the different parameters of the procedure and with the results to be obtained.

CE2.3 Relate, to each other, the different machining equipment, the different parameters of the procedure and with the results to be obtained.

CE2.4 Describe cutting and machining procedures, with their typical "defectology".

CE2.5 Operate cutting and machining equipment as instructed.

CE2.6 In the properly characterized pipe cut, where the necessary means are available:

-Select the cutting equipment according to the characteristics of the required material and requirements, identifying the tools and tools involved in the cutting process.

-Check that the tools and useful employees meet the optimal conditions of use.

-Point out the cutting equipment, determining the usage parameters.

-Run the cut operations with the required quality properly cleaning the cut out.

-Verify that the pieces obtained have the required cut quality and are within the specified measurements.

-Identify or, where appropriate, relate possible defects to the causes that cause them.

-Apply usage, safety, and hygiene rules during cutting operations.

CE2.7 In the machining of tubing (threaded, abocardado, chambered, or other), duly characterized by a plane and technical documentation, where the necessary means are available:

-Choose the machining equipment according to the characteristics of the required material and requirements, identifying the tools and tools involved in the machining processes.

-Check that tools and useful employees meet the optimal conditions of use

-List technical features to be met by previous tools.

-Point to the machining equipment, determining the usage parameters.

-Run the machining operations with the required quality properly cleaning the cut out.

-Verify that the pieces obtained have the required machining quality and are within the specified measurements.

-Identify or, where appropriate, relate potential defects to causes that cause them.

-Apply usage and security rules during machining operations.

Contents

1. Pipe cutting.

-Pipeline cutting security:

-Protection and risks.

-Oxicorte. Oxyfuel equipment:

-Features, component description, and installation.

-Handling and tuning parameters.

-Arcoplasma. Plasma arc equipment:

-Features, component description, and installation.

-Handling and tuning parameters.

-Mechanical Court:

-Tronder.

-Cizalla.

-Types, features, operation, and usage.

-Cutting speeds in relation to the material and the thickness of the pieces.

-Cutting techniques with oxycorte and arcoplasma equipment.

-Defectology associated with cutting processes.

-Variables to be taken into account in the oxycorte and arcoplasma processes.

-Safety in oxyfuel:

-Protection and risks.

-Safety in the arcoplasma:

-Protection and risks.

2. Pipeline machining.

-Industrial pipeline machining operations:

-Biselated.

-Extruded.

-Abochar.

-Roked.

-Taladred.

-Mechanical Court.

-Refrented, etc.

-Useful, machinery and equipment used in the machining of piping. Operation, features, and preventive maintenance.

-Handling and tuning parameters.

-Operating techniques used in mechanization processes.

-Defects and subhealing of errors that have occurred during pipe machining.

-Techniques and protective elements. Risk assessment.

-Environmental management. Waste treatment.

-Legislative and regulatory aspects.

3. Quality standards in the cutting and machining of industrial piping.

-Quality control specifications:

-Tolerances, characteristics to be controlled.

-Acceptance criteria.

-Measure and check for use:

-Control guidelines.

-Dimensional control of the final product.

-Check the adjustment to the marked tolerances.

4. Prevention of occupational and environmental risks.

-Safety and occupational health rules applicable to different pipe cutting and machining processes:

-Types of risks inherent in the job.

-Protection and prevention methods.

-Personal protection uses.

-First aid.

-Applicable environmental standards.

Methodological guidelines

Distance training:

Training Units

Total duration in hours of the training units
50
	50	50 50
Formative Unit 2-UF0495	40	30
Formative Unit 3-UF0496	60	30

Sequence:

To access the formative unit 2, the training unit 1 must have been exceeded.

To access the formative unit 3, the training unit 2 must have been exceeded.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Competition in technology

• Digital competition

FORMATIVE MODULE 2

Naming: FORMING AND ASSEMBLING PIPES

Code: MF1143_2

Professional qualification level: 2

Associated with the Competition Unit:

UC1143_2 Conforming and Assembling Pipes

Duration: 160 hours

FORMATIVE UNIT 1

Naming: INTERPRETATION OF PLANS IN PIPELINE MANUFACTURING

Code: UF0494

Duration: 50 hours

Competition Reference: This training unit corresponds to RP1.

Assessment Capabilities and Criteria

C1: Analyse the graphical technical information used in the manufacture of pipes, in order to obtain the precise data to enable the necessary operations for the manufacture of pipes.

CE1.1 Relate the different representation systems used in pipeline planes with the information that needs to be supplied in each case.

CE1.2 Interpret the views, sections, and details of the planes according to orthogonal, American, and European, isometric or schematic systems.

CE1.3 Interpret self-control sheets and recognize measures to control.

CE1.4 Identify the forecast time for the elaboration of the different sections of the pipeline.

CE1.5 In a constructive "representative" pipeline plane:

-Identify and characterize the different elements that make up the set.

-Get the geometric shapes and dimensions of indistinct constructive elements.

-Distinguished the different types of lines used in the pipeline representation.

-Identify the different scales used and perform cote calculations with the escalometer and other means.

-Get the linear, geometric dimensions and their tolerances as well as the surface qualities.

-Get and characterize the self-control measures.

-Document the process, organize and classify the information.

Contents

1. Geometry applied to pipeline layout.

-Definition of straights, angles, triangles, quadrillaters and flat closed curves.

-Perpendicular, oblique, and parallel rects.

-Triangles:

-Value of the angles (Pythagoras Theorem).

-Notebooks.

-The circumference:

-Rectas or related segments.

-Division of the circumference.

-Length of your development.

-Spirals: application of the same.

-Ovalo, ovada, ellipse.

-The parable: your application in pipes.

2. Graphical representation systems used in pipeline manufacturing.

-Relationship between views of an object.

-Possible and sufficient views and possible views.

-Most used views in pipeline planes.

-Croking of the parts.

-Classification of view rendering systems.

-Isometric and schematic orthogonal (European and American) view representation systems.

3. Regulations and symbology used in pipeline manufacturing plans.

-Types of lines used in the planes.

-Representation of cuts, sections, and details.

-The bounded on the drawing:

-Bounded Rules.

-Welcoming in orthogonal and isometric planes.

-Symbologies used in the plans:

-More usual welding symbols.

4. Interpretation of pipe-making plans.

-A graphical representation of profiles and measures in the section of them.

-Graphical representation of flanges, diaphragms, derivations, connections, expansion joints, dilation tubes, and step keys in the orthogonal system.

-Graphical representation of media used in pipeline.

-Representation of drills, pins and threads.

-Differences, equivalences, and representation of the most employed thread types: metric, whitworth, and gas.

-Calculation of clamps and zunchos.

-The scale at the planes:

-Use of the escalimeter.

-Study of set planes.

-Meaning and use of nominal diameter:

-DIN pipe nominal diameters.

-Equivalence between the nominal diameter in inches and in millimeters.

-Technical documentation in pipeline manufacturing.

-Quality control specifications:

-Tolerances.

-Features to be controlled.

-Measure and check uses: control guidelines.

FORMATIVE UNIT 2

Naming: SHAPED AND CURVED IN PIPE MANUFACTURING

Code: UF0497

Duration: 40 hours

Competition Reference: This training unit corresponds to the RP2 as referred to the pipeline conformation and the RP3.

Assessment Capabilities and Criteria

C1: Prepare machinery and equipment for forming and bending pipes, meeting the technical specifications, quality standards and prevention of occupational and environmental risks, relating the material (tubes, flanges, elbows, among others) and the processes of shaping and curving with the equipment, tools and tools used in the manufacture of different sections of piping.

CE1.1: Identify and characterize the materials according to their dimensions, thickness and quality according to the work instructions.

CE1.2: Identify and characterize the equipment, tools and tools necessary for the manufacture of the different sections of the pipeline.

CE1.3: Define machine or equipment-specific tasks.

CE1.4: Handle and check the operation of machines by performing preventive maintenance.

CE1.5: In the shaping and curving of a pipe stretch, where the technical documentation is delivered:

-Prepare equipment, machines, accessories and auxiliary and material services, according to the instructions and procedures, complying with the required safety standards.

C2: Operate with equipment and means of conformed and curved employees in the manufacture of piping, complying with the technical specifications and standards of prevention of occupational and environmental risks.

CE2.1: Relating the different shaped and curved equipment, with the materials, desired shapes and required finish.

CE2.2: Describe the different teams and means employed in the shaping of elements, relating them to each other and to the benefits they are intended to obtain.

CE2.3: Describe the deformations produced by the application of heat to different elements, relating them to the causes, to make a practical demonstration.

CE2.4: Relating to each other and with the results to be obtained, the different processes of shaping and curving.

CE2.5: Identify the safety and hygiene measures required by the different media and equipment used in the shaping.

CE2.6: In the shaped and curved pipe, duly characterized by the plane and technical documentation:

-Identify and characterize the equipment and means of conformed to be employed, as well as the limitations presented by each of them.

-Different the different elements that make up the media and equipment.

-Point the shaped and curved equipment, determined the parameters of use.

-Run pipe shaping operations.

-Verify that the pieces obtained have the required quality of finish and are within the specified measurements.

-Relate possible defects to the causes that cause them.

-Demonstrate the way the deformations occur in tubes, applying the heat techniques.

-Apply the rules of use and security during the shaping and curving operations.

Contents

1. Behavior of materials used in pipeline manufacturing.

-Technical specifications of the materials used in the manufacture of pipes.

-Piping:

-Specific characteristics according to thicknesses.

-Resistance tests.

-Specifications for handling.

-Auxiliary materials.

2. Pipe shaping and curving.

-Industrial pipeline conformed and curved operations:

-Conformed and curved in cold and hot.

-Useful, machinery and equipment used in the shaping and bending of piping:

-Features and operation.

-Handling and tuning parameters.

-Preventive maintenance of shaped and curved machines and equipment.

-Operational techniques used in shaping and curving processes.

-Deformations produced by heat application:

-Causes and correction procedures.

-Security in the pipe bending and shaping processes:

-Risks and protective measures to be taken into account.

-Environmental management.

-Waste treatment.

3. Quality standards in the shaping and curving of industrial piping.

-Quality control specifications:

-Tolerances, characteristics to be controlled.

-Acceptance criteria.

-Measure and check for use:

-Control guidelines.

-Dimensional control of the final product.

-Check the adjustment to the marked tolerances.

4. Prevention of occupational and environmental risks.

-Safety and occupational health rules applicable to the different processes of forming and bending pipes:

-Types of risks inherent in the job.

-Protection and prevention methods.

-Personal protection uses.

-First aid.

-Applicable environmental standards.

FORMATIVE UNIT 3

Naming: PIPELINE ASSEMBLY

Code: UF0498

Duration: 70 hours

Competition Reference: This training unit corresponds to the RP2 in the pipeline assembly, RP4, and RP5.

Assessment Capabilities and Criteria

C1: Preparing machinery and equipment for the assembly of pipes, complying with the technical specifications required, quality standards and prevention of occupational and environmental risks, relating the material (tubes, flanges, elbows, between other) and the processes of armed with the equipment, tools and tools used in the manufacture of different sections of pipe.

CE1.1: Identify and characterize the materials according to their dimensions, thickness and quality according to the work instructions.

CE1.2: Identify and characterize the equipment, tools and tools necessary for the manufacture of the different sections of the pipeline.

CE1.3: Define machine or equipment-specific tasks.

CE1.4: Handle and check the operation of machines by performing preventive maintenance.

CE1.5: On the assembly of a pipe section, where the technical documentation is delivered:

-Prepare equipment, machines, accessories and auxiliary and material services, according to the instructions and procedures, complying with the required safety standards.

C2: Perform the operations of the assembly of pipes, flanges and grafts, for the assembly of pipes, meeting technical specifications and standards of prevention of occupational and environmental risks.

CE2.1: Describe the different techniques of assembling tubes, flanges, grafts, among others.

CE2.2: Describe the components of the different welding equipment and the function of each one of them and the interrelation thereof in the set, expressing the performance of the same.

CE2.3: Relate the tools and auxiliary means necessary for the armed and punctured with the results to be obtained.

CE2.4: Apply the different operating techniques of welding in pipes, in simple positions.

CE2.5: Describe the security measures required by the different media and equipment used in the assembly and stitch.

CE2.6: On the armed and piped pipe, where the technical documentation is delivered and available for execution:

-Identify and characterize the sections to be assembled by selecting the machines, tools, and auxiliary means necessary for such operation.

-Point the machines, equipment, and auxiliary media, determining the usage parameters.

-Run the operations of armed and dotted according to established procedures and taking into account the holguras, positions established in the isometric or established plans.

-Verify that the pieces obtained have the required quality of finish and are within the established measures.

-Apply the rules of use and security during the shaping and curving operations.

C3: Apply required pipeline treatment operations based on different types of service, meeting technical specifications and standards for occupational and environmental risk prevention.

CE3.1: Describe the characteristics of the different cleaning, painting and surface treatment products.

CE3.2: Describe the incompatibility that exists between the different products for pipeline treatment.

CE3.3: Describe the different equipment, tools, and auxiliary means used in the treatments.

CE3.4: Describe the security measures required by the different media and equipment used in the treatments.

CE3.5: Describe the environmental protection measures required by the different treatments.

CE3.6: In pipeline treatment, where the technical documentation is delivered and is available for execution:

-Identify and characterize the treatment to be performed based on the technical documentation.

-Perform internal pipe cleaning operations.

-Apply the techniques of squirt to tubes, adjusting the machine parameters according to the type and quality of the material to be cleaned.

-Apply hand-painted and pistol techniques, controlling the thickness of the paint layer.

-Adopt the required safety and occupational risk prevention measures in pipeline treatment processes.

-Adopt the environmental protection measures required in the application of chemicals and in the treatment of waste generated.

Contents

1. Pipe assembly.

-Pipeline screwing techniques:

-Features and usage.

-Pipeline welding techniques:

-Features and usage.

-Accessories and auxiliary media:

-Types, features, mount, and installation.

2. Pipe welding.

-Basic knowledge of electricity and its application to welding.

-Soldability of the carbon steels.

-Rules on welding processes.

-Board types and welding positions.

-Rules on preparing, separating, and leveling borders.

-Sequences and operating methods according to type of board and structure layout.

-Piping technique.

-Welding effects:

-Causes and corrections.

-Dilatations, contractions, deformations and stresses produced in the pipe welding.

-Electrical welding: Electrical welding equipment:

-Features, component description, and installation.

-Handling and tuning parameters.

-Semi-automatic welding:

-Semi-automatic welding equipment, features, component description, and installation.

-Handling and tuning parameters.

-Oxygen Soldeo:

-Oxygen welding equipment.

-Features, component description, and installation.

-Handling and tuning parameters.

-TIG Soldeo:

-TIG welding equipment.

-Features, component description, and installation.

-Handling and tuning parameters.

-Preventive maintenance of welding equipment.

-Security in welding processes:

-Risk, measures, and protective equipment.

3. Treatments applied to pipes.

-Pipe cleaning:

-Equipment, tools, products and media to be used, operating techniques.

-Security measures and equipment to use.

-Surface treatments.

-Pipe Chorus:

-Features, description of installation components, variables to control, equipment handling, and defects.

-Security in the squirt and protection and risks.

-Hand-painted and with pipe gun:

-Characteristics of the equipment to be used, management of the equipment, and variables to be controlled.

-Security in the painted.

-Techniques and protection elements.

-Risk assessment.

-Environmental management.

-Waste treatment.

-Legislative and regulatory aspects.

4. Quality standards in the industrial pipeline assembly.

-Quality control specifications:

-Tolerances, characteristics to be controlled.

-Acceptance criteria.

-Measure and check uses.

-Check the adjustment to the marked tolerances.

5. Prevention of occupational and environmental risks.

-Safety and occupational health rules applicable to different pipeline assembly processes:

-Types of risks inherent in the job.

-Protection and prevention methods.

-Personal protection uses.

-First aid.

-Applicable environmental standards.

-Waste Management.

Methodological guidelines

Distance training:

Training Units

Total duration in hours of the training units
50
	50	50 50
Formative Unit 2-UF0497	40	20
Formative Unit 3-UF0498	70	30

Sequence:

To access the formative unit 2, the training unit 1 must have been exceeded.

To access the formative unit 3, the training unit 2 must have been exceeded.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Competition in technology

• Digital competition

FORMATIVE MODULE 3

Naming: PIPELINES ' MOUNT

Code: MF1144_2

Professional qualification level: 2

Associated with the competition unit:

UC1144_2 Mount pipeline installations

Duration: 190 hours

FORMATIVE UNIT 1

Naming: ORGANIZATION AND DEVELOPMENT OF PIPELINE ASSEMBLY

Code: UF0499

Duration: 60 hours

Competition Reference: This training unit corresponds to RP1 and RP2

Assessment Capabilities and Criteria

C1: Analyze the technical information and the pipe mounting plans, in order to obtain the information needed for the assembly process.

CE1.1 Interpret the symbology and technical characteristics that are related to the pipeline assembly process.

CE1.2 Interpret the views, sections, and details of the planes according to orthogonal, American, and European, isometric or schematic systems.

CE1.3 Inferment the most suitable sequence of mounting and disassembling other pipelines.

CE1.4 Describe the media and equipment to be used deduced from the mount plane.

CE1.5 Describe the security rules that are involved during the assembly process.

CE1.6 From a pipe mounting plane:

-Identify and define the elements that make up the set, relating it to its technical specifications.

-Describe the relative position of the elements.

-Identify the functionality of the set.

-Set the mount order of the various elements that make up the set.

-Identify and interpret the different views, sections, and details of the planes according to the different types of mounting.

-Identify and interpret the cutting planes of the assembly in order to proceed with the elaboration of the different elements.

-Identify and properly evaluate the quality requirements expressed in the plans.

-Document the process with the information obtained.

CE1.7 Build templates for a pipe stretch:

-Develop a sketch, from the pipe section to be mounted.

-Perform rod templates for non-normalized curves.

-Tracing jigs for curves, grafts, and holes in material that can be wound to the outside of the tube.

-Select the type of profile to take care of the required effort and precision.

-Cut templates.

-Mark the templates and useful for later identification.

C2: Analyze the assembly processes, describing and relating the assembly sequences, material needs, equipment, human resources, auxiliary resources and prevention of occupational and environmental risks.

CE2.1 Explain the different assembly processes in pipelines in shipbuilding or industrial construction.

CE2.2 By fitting a pipeline of pipes properly characterized by drawings, technical specifications, quality of finish and applicable safety.

-Define the specific phases and parameters of each of the operations, evaluating the mount process.

-To state and describe the need for human resources and necessary materials.

-Precise the need for media and equipment that enable mounting.

-Identify applicable regulations regarding quality and safety controls in the assembly.

-Define a distribution scheme at the disposal and command of auxiliary media, collection zones, and, in general, how many needs to be met for conditioning the mounting zone.

-Explain the access and scaffolding that are required in the mount to be performed.

-Document the process.

C3: Make preparations for assembly and assembly of pipelines, taking into account quality standards and prevention of occupational and environmental risks.

CE3.1 Identify and characterize materials, services, accessories, valves, and small equipment required for assembly.

CE3.2 Prepare tools and machines, checking their proper operation and performing preventive maintenance.

CE3.3 Identify and characterize the individual protective equipment required for mounting.

CE3.4 Describe the different templates to be performed for proper assembly and assembly of pipes and fittings.

CE3-5 Describe the reinforcements, thicknesses, and materials to be used in the preparation of templates.

CE3.6 In the assembly of a pipeline, where the technical documentation is delivered and available for execution:

-Identify and characterize the required material.

-Define the templates required for the mount.

-Make the templates with the necessary reinforcements and thicknesses.

-Prepare machines, equipment, and materials.

-Apply occupational and environmental risk prevention rules.

Contents

1. Cutting planes for the assembly of pipes.

-Set functionality.

-Symbology and technical characteristics.

-Cutting plants:

-Relative position of the items included in the plans.

-Views, sections, and details according to the type of mount.

-Set Planes:

-Mount order.

-Most suitable sequence.

-Elaboration of sketches by sections of pipeline.

2. Pipeline template and intersection developments.

-Marks for identifying items.

-Template-making techniques:

-Templates for non-normalized curves.

-Plotting templates.

-Reinforcements, thicknesses and materials in the construction of templates.

-Cut templates.

-Development of cylindrical surfaces.

-Plot of cylindrical elbows.

-Plotting and development of equal and distinct diameter grafts.

-Development of concentric and eccentric reductions.

3. Pipe mounting processes.

-Phases of pipe mounting process:

-Mount Sequences.

-Materials used in pipeline manufacturing:

-Types and features.

-Resistance.

-Manipulation.

-Precautions to consider.

-Standard tubes.

-Diameter ranges and wall thicknesses.

-Normalized elbows, Ts, and reductions.

-Types of flanges.

-Using the same.

-Equipment, machines, and tools used in the pipeline assembly.

-Preventive maintenance of the equipment.

-Accessories, valves, or small equipment required for mounting.

-Types, features, and application.

-Scaffolding needs.

-Techniques and protective elements. Risk assessment.

-Environmental management.

FORMATIVE UNIT 2

Naming: MOUNTING MEDIA AND PIPE ASSEMBLY

Code: UF0500

Duration: 50 hours

Competition Reference: This training unit corresponds to RP3 and RP4 as referred to the pipe assembly and media assembly.

Assessment Capabilities and Criteria

C1: Perform the mounting, alignment, positioning, and assembly of pipe conduction operations, according to mounting plans, avoiding tension and vibration of the pipe and equipment, achieving the required quality and complying with the rules on the prevention of occupational and environmental risks.

CE1.1 Describe the measurement and levelling media and equipment used in pipeline conduction assembly.

CE1.2 Describe the types of pipes and brackets.

CE1.3 Describe the different auxiliary mounting and repair media, relating them to the security measures applicable to their use.

CE1.4 Describe the incompatibilities of contact between different materials.

CE1.5 Describe the consequences and solutions that produce the dilations of the different materials.

CE1.6 In the assembly of a pipe conduction perfectly defined in plans, technical specifications, quality of finish and applicable safety, having the necessary for its execution:

-Identify and characterize the referential elements of the position and shape of the set.

-Repose items and subsets according to the mount plane.

-Choose the measurement elements and mounting auxiliary tools to be used as needed.

-Lead and level the elements and structures, leaving them presented as specifications.

-"Rigate" the set appropriately, maintaining tolerances.

-Verify measurements during assembly with those indicated in the plane.

-Choose and install the auxiliary media that is accurate to allow mounting. Use standard command signals used in handling equipment and auxiliary media.

-Operate according to instructions for use and securely the machines, tools and auxiliary means available in the workshop and used in the assembly of pipes.

-Get the specified bounds and tolerances.

-Apply equipment and media usage rules, as well as security during the assembly process.

Contents

1. Mounting pipe supports.

-Armed techniques of pipe sections by welding and bolting.

-Accessories mounting techniques.

-Alignment and leveling of pipeline sections.

-Tools and tools.

-Equipment and tools used in the pipeline assembly.

-Types of pipes and brackets.

-Scaffolding assembly.

-Elevation of pipe stretches.

2. Pipe fixation.

-Fixing sections or tubes for elevation.

-Pipe fixing and lifting elements.

-Building and fixing media for pipelines.

-Assembly of properly aligned and level-lined sections of pipe.

-Piping of pipes by welding points.

-Fixing of pipes by means of screws, prior to the placement of joints, valves and other accessories.

-Pipeline attachment and attachment elements.

-Techniques and protective elements. Risk assessment.

-Legislative and regulatory aspects.

3. Thermal expansion in industrial piping installations.

-Causes and effects.

-Correction systems.

4. Quality standards in the assembly of supports and assembly of industrial piping.

-Quality control specifications:

-Tolerances, dimensional control, characteristics to be controlled.

-Acceptance criteria.

-Measure and check for use:

-Control guidelines.

-Dimensional control of the final product.

-Check the adjustment to the marked tolerances.

5. Prevention of occupational and environmental risks.

-Safety and occupational health rules applicable to different pipe assembly and assembly processes:

-Types of risks inherent in the job.

-Protection and prevention methods.

-Personal protection uses.

-First aid.

-Applicable environmental standards.

FORMATIVE UNIT 3

Naming: WELDING IN PIPE ASSEMBLY

Code: UF0501

Duration: 80 hours

Competition Reference: This training unit corresponds to the RP4 in the welding in the pipe, RP5, and RP6 assembly.

Assessment Capabilities and Criteria

C1: Join sections of pipeline of different materials by means of basic welds, with the required quality, complying with the standards of prevention of occupational and environmental risks.

CE1.1 Identify and characterize the edges to join and the required edge preparation.

CE1.2 Define the different welding procedures, taking into account the type of material to be welded.

CE1.3 Define defects that can occur in different welding processes.

CE1.4 In a welding of tubes of different materials, properly characterized, where the technical specifications are given and the necessary for its execution is available:

-Identify and characterize the different processes to use and assess which one is best for the occasion.

-Set machine parameters correctly.

-Perform the welding operations in simple positions.

-Check that the areas adjacent to the weld do not have any defects (stings, projections, or others).

-Identify any defects that have occurred.

-Apply required usage and security rules.

-Verify the result obtained.

CE1.5 In a properly characterized weld, the base material of which is a plastic:

-Identify the different processes to use and assess which one is best for the occasion.

-Set the parameters correctly on the machine.

-Perform the welding operations in simple positions.

-Identify any defects that have occurred.

-Apply required usage and security rules.

-Verify the result obtained.

C2: Perform structural resistance and pipeline tightness tests, in order to check the level of reliability and quality of the product, observing the standards of occupational and environmental risk prevention.

CE2.1 Identify and characterize the different means to perform stress tests and tightness.

CE2.2 Interpret the regulations in effect to perform such tests.

CE2.3 Before a watertight, properly characterized test, where the technical documentation is delivered:

-Prepare the clamping tools to perform the test.

-Perform the test according to the procedure set.

-Control test parameters (times, pressure, among others).

-Check the absence of losses in the joins.

-Document the process.

CE2.4 Before a structure resistance test, properly characterized, where the technical documentation is delivered:

-Prepare the clamping tools to perform the test.

-Perform the test according to the procedure set.

-Check test parameters (times, pressure, or others).

-Check for the absence of cracks in junctions.

-Document the process.

Contents

1. Welding technology.

-Soldability of carbon steels, austenitic stainless steels, cores, latons, and plastics.

-Rules on welding processes.

-Board types and welding positions.

-Rules on preparing, separating, and leveling borders.

-Sequences and operating methods according to type of board and structure layout.

-Piping technique.

-Welding effects:

-Causes and corrections.

-Dilatations, contractions, deformations and stresses produced in the pipe welding.

-Security in welding processes: risks, measures and protective equipment.

2. Welding in the industrial pipe assembly.

-Soldeo by electrode.

-Electrical welding equipment:

-Features, component description, and installation.

-Handling and tuning parameters.

-Semi-automatic welding (MIG-MAG):

-Semi-automatic welding equipment.

-Features, component description, and installation.

-Handling and tuning parameters.

-Sole by capillarity:

-Features, component description, and installation.

-Handling and tuning parameters.

-Asparagus resistance welding:

-Features, application, component description, and installation.

-Handling and tuning parameters.

-Plastic welding:

-Features and equipment.

-Use of the equipment.

-Union with adhesives.

-Preventive maintenance of welding equipment.

3. Structural and watertight testing in industrial piping facilities.

-tightness tests.

-Types, features, and applications.

-Machines, equipment, and tools.

-Parameter control.

-Structural tests.

-Types, features, and applications.

-Machines, equipment, and tools.

-Parameter control.

-Take action procedures to perform the stress tests and tightness.

-Security measures to be applied during test development.

-Applicable rules.

-Quality control.

-Measure and check uses.

-Report Bulletin on the test result.

-Techniques and protective elements. Risk assessment.

-Environmental management. Waste treatment.

4. Prevention of occupational and environmental risks.

-Safety and occupational health rules applicable to different pipe welding processes:

-Types of risks inherent in the job.

-Protection and prevention methods.

-Personal protection uses.

-First aid.

-Applicable environmental standards.

Methodological guidelines

Distance training:

Training Units

Total duration in hours of the training units
60
		60	50
Formative Unit 2-UF0500	50	10
Formative Unit 3-UF0501	80	30

To access the formative unit 2, the training unit 1 must have been exceeded.

To access the formative unit 3, the training unit 2 must have been exceeded.

Access criteria for students

A level of competence must be demonstrated or accredited in the areas listed below to ensure the minimum training required to take advantage of the module:

• Communication in the Spanish language

• Mathematical competition

• Competition in technology

• Digital competition

NON-WORK PROFESSIONAL PRACTICE MODULE MANUFACTURING AND ASSEMBLY OF INDUSTRIAL PIPELINE INSTALLATIONS

Code: MP0107

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Analyze pipe plans, in order to obtain the necessary data to carry out the operations of drawing, cutting, shaping, bending and assembling.

CE1.1 Identify and characterize the various elements that make up the set.

CE1.2 Get the geometric shapes and dimensions of indistinct constructive elements.

CE1.3 Distinguished the different types of lines used in the pipeline representation.

CE1.4 Identify the different scales used and perform cote calculations with the escalometer and other means.

CE1.5 Get the linear, geometric dimensions and their tolerances as well as the surface qualities.

CE1.6 Get and characterize self-control measures.

CE1.7 Documenting the information obtained.

C2: Bring developments of various geometric shapes and intersections into tubes to define their shapes.

CE2.1 Identify and characterize the required technical specifications.

CE2.2 Identify and interpret the parameters and characteristics of two-dimensional shapes and intersections.

CE2.3 Interpret the standardized profile tables to obtain the dimensions, characteristics, and weight of the various elements.

CE2.4 Apply the graphical procedures to obtain the required development, meeting the established standards.

CE2.5 Participate in the tracing and marking of the pipes, using the appropriate marking tools and instruments, taking into account the preparation of edges, type of cut, bleeding of the cut and maximum criteria use.

CE2.6 Verify the layout and marking using the required measuring instrument.

C3: Perform cutting operations for pipeline manufacturing, meeting the technical specifications required.

CE3.1 Select the cutting equipment according to the characteristics of the required material and requirements, identifying the tools and tools involved in the cutting process.

CE3.2 Check that tools and useful employees meet the optimal conditions of use.

CE3.3 Participate in the conduct of the cut operations with the required quality cleaning properly the cut made.

CE3.4 Verify that the pieces obtained have the required quality of cut and are within the specified measurements.

CE3.5 Identify or, where appropriate, relate possible defects to the causes that cause them.

C4: Mechanising pipes (threaded, abocardado, chamflanking, or other), meeting the required technical specifications and quality standards.

CE4.1 Choose the machining equipment according to the characteristics of the required material and requirements, identifying the tools and tools involved in the machining processes.

CE4.2 Participate in the machining operations with the required quality cleaning properly the cut made.

CE4.3 Verify that the pieces obtained have the required machining quality and are within the specified measurements.

CE4.4 Identify or, if applicable, relate possible defects to causes that

C5: Perform bending and shaping operations in pipeline manufacturing, meeting technical specifications and quality standards.

CE5.1 Identify and characterize the equipment and means of shaping and curving to be employed, as well as the limitations presented by each of them.

CE5.2. Differentiate the different elements that form the means and equipment of conformed and curved.

CE5.3. Participate in the tuning of the shaped and curved equipment, determined the parameters of use.

CE5.4. Intervene in the shaping and bending operations of tubes.

CE5.5. Verify that the pieces obtained have the required quality of finish and are within the specified measurements.

C6: Mount supports, alignment, positioning, and assembly of a pipeline pipeline from the mounting planes, technical specifications.

CE6.1 Identify and characterize the referential elements of the position and shape of the set.

CE6.2 Repose items and subsets according to the mount plane.

CE6.3 Select the measurement elements and mounting auxiliary tools to be used.

CE6.4 Collaborate on the aplomb and levelling of the elements and structures to leave them presented according to the specifications.

CE6.5 Participate in the "rigidization" operation of the set, maintaining tolerances.

CE6.6 Verify that the measurements during assembly correspond to those indicated on the planes.

C7: Join sections of pipeline of different materials (including plastics) using basic welds from the technical specifications.

CE7.1 Identify the different welding processes to use and evaluate which is best on each occasion.

CE7.2 Participate in the selection of machine parameters.

CE7.3 Intercoming in the welding operations in simple positions.

CE7.4 Check that the areas adjacent to the weld do not have any defects (stings, projections, or others).

CE7.5 Identify any defects that have occurred.

C8: Perform structural resistance and pipeline tightness tests, based on the technical documentation, in order to check the level of reliability and quality of the product.

CE8.1 Prepare the clamping tools to perform the tests.

CE8.2 Participate in tests according to the procedure set.

CE8.3 Control test parameters (times, pressure, among others).

CE8.4 Check for the absence of losses and cracks in junctions.

C9: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE9.1. Behave responsibly both in human relationships and in the work to be done.

CE9.2. Respect the procedures and standards of the workplace.

CE9.3. Begin with diligence the tasks according to the instructions received, trying to make them fit the work rhythm of the company.

CE9.4. Integrate into the production processes of the job center.

CE9.5. Use the established communication channels.

CE9.6. Respect at all times measures for the prevention of risks, occupational health and environmental protection.

Contents

1. Interpretation of plans in the manufacture and assembly of pipes.

-Interpretation of the symbology and specifications of the plane needed for manufacturing and assembly.

-Identification of required materials, quality and tolerances.

-Identification of the elements constituting the assembly to mount, relative position, and mount order.

2. Pipe-cutting performance.

-Tracing and marking of pipes, with the appropriate tools for the cutting.

-Selection of the most suitable cutting equipment depending on the material to be cut and the required requirements.

-Puesta to the point of the cutting equipment. Tuning usage parameters.

-Check the quality of the cut, with the appropriate verification instruments.

3. Realization of the forming and bending of pipes.

-Selection of the most suitable shaped and curved equipment and means according to the required material and characteristics.

-Puesta to the point of the shaped and curved equipment. Tuning usage parameters.

-Application of heat techniques in tubes.

-Check the required quality of finish and specified measurements, with the appropriate verification instruments.

4. Performing the mounting of supports and accessories.

-Identifying the position and shape reference elements of the set.

-Selection of media, measurement and leveling equipment, and auxiliary mounting tools to be used.

-Installing the necessary auxiliary media.

-Lead and leveling of elements and structures.

-"Rigidization" of the set taking into account tolerances.

-Checking the specified metrics, using the appropriate instruments.

5. Joining of sections of pipes by welding.

-Identification and selection of the welding process to be used.

-Selection and tuning of welding equipment to be used. Tuning usage parameters.

-Identification of defects that could be produced during welding.

6. Testing of structural strength and tightness.

-Selecting and preparing the hold tools required to perform the tests

-Selecting the equipment and tools required to perform the tests.

-Setting and controlling test parameters.

-Checking the absence of losses and fissures in the junctions.

7. Integration and communication in the workplace.

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Forming Module	Required Entitlement	Professional experience required in the scope of the
		If you have a titration	If no titration is
MF1142_2: Pipeline tracing and machining	• Industrial Top Engineering. • Industrial Technical Engineering. • Top Technician in Metal Constructions. • Certificate of Professional Level 3 Professional Family Area Mechanical Manufacturing in the Professional Area of Metal Constructions.	2 years	4
MF1143_2: Conformed and Armed Pipeline	• Industrial Top Engineering. • Industrial Technical Engineering. • Top Technician in Metal Constructions. • Certificate of Professional Level 3 Professional Family Area Mechanical Manufacturing in the Professional Area of Metal Constructions.	2 years	4
MF1144_2: Pipeline Assembly	• Industrial Top Engineering. • Industrial Technical Engineering. • Top Technician in Metal Constructions. • Certificate of Professional Level 3 Professional Family Area Mechanical Manufacturing in the Professional Area of Metal Constructions.	2 years	4 years

V. MINIMUM REQUIREMENTS FOR SPACES AND FACILITIES AND EQUIPMENT

Forming Space	Surface m2 15 pupils	Surface m2 25 pupils
	30	50
	240
	240	240 metal builds	40	40

Forming Space

Store for Metal Constructions

M1	M2	X
			X		X	X	X	X	X	X
Building Workshop	X		X
X
X	X	X

Forming Space

Aula multipurpose	-Pizarra to write with a marker. -Audiovisual equipment. -Rotafolios. -classroom material. -Table and chair for trainer. -Pupils and chairs for students
building workshop	-Drawing use. -Thermal cutting equipment: oxyfuel, plasma. -Mechanical cutting equipment. -Equipment for machining of pipes. -Equipment for forming and bending of pipes. -Equipment for joining and welding. -Personal protective equipment. -Measurement and verification instruments
Store for metal constructs	-Estatos. -Transport machinery suitable for the displacement of elements of metal constructions

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.