the aim of the Organic Law of 19 June on Qualifications and Vocational Training is to develop a comprehensive system of vocational training, qualifications and accreditation, which will respond effectively and transparency of social and economic demands through the various forms of training. To this end, it creates the National System of Qualifications and Vocational Training, defining it in Article 2.1 as the set of instruments and actions necessary to promote and develop the integration of vocational training offerings, through the National Catalogue of Professional Qualifications, as well as the evaluation and accreditation of the corresponding professional skills, in order to promote the professional and social development of the people and cover the needs of the production system.

The National Catalogue of Professional Qualifications, as set out in Article 7.1, is designed to facilitate the integrated nature and adequacy of vocational training and the labour market, as well as the training throughout life, the mobility of workers and the unity of the labour market. This catalogue consists of the qualifications identified in the production system and the training associated with them, which is organised in training modules.

Under Article 7, the structure and content of the National Catalogue of Professional Qualifications were established, by means of Royal Decree 1128/2003 of 5 September, as amended by Royal Decree 1416/2005, 25 November. According to Article 3.2, according to the wording given by this last royal decree, the National Catalogue of Professional Qualifications will make it possible to identify, define and order professional qualifications and establish the specifications of the training associated with each unit of competence; as well as establishing the benchmark for assessing and crediting the professional skills acquired through the work experience or non-formal training pathways.

By this royal decree, four new professional qualifications are established, corresponding to the Professional Family Manufacturing Mechanics, which are defined in Annexes 643 to 646, as well as their corresponding modules training, thus advancing in the construction of the National System of Qualifications and Vocational Training.

According to Article 5.1 of the Organic Law of 19 June, of the Qualifications and of Vocational Training, it is the responsibility of the General Administration of the State, in the field of exclusive competence which is Article 149.1.1. of the Spanish Constitution, the regulation and coordination of the National System of Qualifications and Vocational Training, without prejudice to the competences of the Autonomous Communities and of the participation of the social partners.

The Autonomous Communities have participated in the development of the qualifications which are annexed to this standard through the General Council of Vocational Training in the phases of application of experts for the configuration of the Group of Work of Qualifications, external contrast and in the issue of the positive report carried out by the General Council of Vocational Training, necessary and prior to its processing as Royal Decree.

According to Article 7.2 of the same organic law, the Government is entrusted, after consulting the General Council of Vocational Training, to determine the structure and content of the National Qualifications Catalogue. Professionals and approve the qualifications to be included in it, as well as guarantee their permanent update. The present royal decree has been informed by the General Council of Vocational Training and by the School Board of the State, in accordance with the provisions of Article 9.1 of Royal Decree 1128/2003 of 5 September.

In the last draft of the draft, the observations of the opinion number 23/2011, of February 1, of the Permanent Commission of the State School Council, have been taken into account in relation to the renumeration of certain evaluation criteria contained in the 'Skills to be completed in a real working environment' section and with the requirement of professional experience of the trainer or training profile of certain training modules of the accompanying annexes to the project.

In its virtue, on the proposal of the Ministers of Education and of Work and Immigration, and after deliberation of the Council of Ministers at its meeting of July 15, 2011,

DISPONGO:

Article 1. Object and scope of application.

This royal decree aims to establish certain professional qualifications and their corresponding training modules, which are included in the National Catalogue of Professional Qualifications regulated by the Royal Decree 1128/2003 of 5 September, as amended by Royal Decree 1416/2005 of 25 November 2003. These qualifications and their associated training are valid and are applicable throughout the national territory and do not constitute a regulation of professional practice.

Article 2. Professional qualifications that are established.

The professional qualifications that are established are the Professional Family Manufacturing Mechanics are the ones listed below, ordered by Qualification Levels, the specifications of which are described in the Attachments that are indicated:

manufacture of moulds for the production of polymeric parts and light alloys. Level 3. Annex DCXLIII.

Manufacture of dies for the production of sheet metal parts. Level 3. Annex DCXLIV.

Manufacture by decoletage. Level 3. Annex DCXLV.

Manufacturing by high speed machining and high performance. Level 3. Annex DCXLVI.

Single additional disposition. Update.

Taking into account the evolution of the needs of the productive system and the possible social demands, as regards the qualifications established in this royal decree, an update of the content will be carried out of the Annexes where necessary, in any case before the end of the five-year period since their publication.

Final disposition first. Competence title.

This royal decree is dictated by the powers conferred on the State by Article 149.1.1. on the regulation of basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the exercise of their rights. the fulfilment of constitutional duties and the 30th of the Spanish Constitution which attributes to the State the competence to regulate the conditions for obtaining, issuing and approving academic and professional qualifications.

Final disposition second. Entry into force.

This royal decree will enter into force on the day following its publication in the "Official State Gazette".

Given in Madrid, July 15, 2011.

JOHN CARLOS R.

The Minister of the Presidency,

RAMON JAUREGUI STUNNED

ANNEX DCXLIII

PROFESSIONAL QUALIFICATION: MANUFACTURE OF MOULDS FOR THE PRODUCTION OF POLYMER PARTS AND LIGHT ALLOYS

Professional Family: Mechanical Manufacturing.

Level: 3.

Code: FME643_3.

General competition:

Design and manufacture moulds to produce polymer and light metal parts, as well as adjust, mount and verify their functionality; planning production, achieving quality criteria, fulfilling the plans of Prevention of occupational and environmental risks of the company, and current enforcement regulations.

Competition Units:

UC2151_3: Design molds for obtaining polymeric and light metal parts.

UC2152_3: Plan the manufacture of molds for obtaining polymeric and light metal parts.

UC2153_3: Develop mold components for obtaining polymeric and light metal parts.

UC2154_3: Adjust, mount, and verify the functionality and mold components.

Professional Environment.

Professional Scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the design, construction, adjustment and assembly of moulds for producing polymeric and light metal parts, depending, where appropriate, functionally and hierarchically from a superior and being able to have lower level personal capacity.

Productive Sectors:

This qualification is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Foundry of metals. Manufacturing by injection.

Relevant occupations and jobs:

Outline of molds for polymeric and light metal parts.

Mold CAD technician for polymeric and light metal parts.

Mold development technician for polymeric and light metal parts.

Mold adjuster for polymer and light metal parts.

Mold assembler manager.

Mold production programmer.

Associated Training (630 hours):

Training Modules.

MF2151_3: Design of molds for obtaining polymeric and light metal parts (210 hours).

MF2152_3: Planning for the manufacture of moulds for obtaining polymeric and light metal parts (120 hours).

MF2153_3: Elaboration of mold components for obtaining polymeric and light metal parts (120 hours).

MF2154_3: Tuning, mounting, and verifying the functionality and mold components (180 hours).

COMPETITION UNIT 1: DESIGN MOLDS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: UC2151_3.

Professional Realizations and Realization Criteria:

RP 1: Obtain the technical information for the design of molds from the part plane and the specifications of the order of the mold, analyzing the moldability of the mold and proposing recommendations for improvement to its design.

CR 1.1 The material to be molded, the shape and dimensions of the piece to be obtained and the tolerances of shape and position, the surface finish, among others, that delimit the piece to be obtained are identified in the plane of manufacturing.

CR 1.2 The functional characteristics of the mold, type of production, expected useful life, molding machine intended for its operation, among others, that delimit the mold to be manufactured are identified in the specifications of the order of the mold.

CR 1.3 The surfaces that pose difficulties for the demolding and the forms that pose difficulties for the filling of the cavity during the molding are analyzed from the plane of the part and the specifications of the order of the mold.

RP 2: Determine the configuration of the mold, for plastics and light metals molding, providing constructive solutions and determining the characteristics, layout, dimensions and cost of components and assemblies, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR 2.1 The design of the moulds is made taking into account the characteristics and limitations of the processes and means used in their manufacture and their subsequent use.

CR 2.2 The materials chosen for the design of the useful are selected according to the established strength, finishes, costs and quality.

CR 2.3 The thermal and surface treatments to which the material must be subjected to manufacture the molds are determined according to their functionality.

CR 2.4 Designed sets are optimized from the point of view of manufacturing cost and maintenance.

CR 2.5 The design of the useful is corrected taking into account the results of the tests.

CR 2.6 The approval specifications are taken into account in the definition of the mould.

CR 2.7 The configuration of the mold is determined according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP 3: Perform technical calculations to size mold components and systems, from data set in the mold configuration.

CR 3.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR 3.2 The application of the calculation (torsion, bending, shear, compression, breakage, fluency, among others) is performed according to the required requests.

CR 3.3 The safety coefficients (break, life, among others) that are used in the application of element calculations are those required by the technical specifications.

CR 3.4 The shape and dimension of the elements that make up the moulds or models (structures, union elements, among others) are established taking into account the results of the calculations obtained.

CR 3.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP 4: Design with computer-aided design (CAD) computing tools the virtual model and the plans for the manufacture of the mold and its components.

CR 4.1 Manufacturing, maintenance and assembly (accessibility, use of standardized tools, ease of assembly, possibility of automation, among others) are taken into account in the design of the mold.

CR 4.2 Planes are performed by applying the rules of representation (formats of drawings, drawing lines, acotation, tolerances, views, sections, among others.

CR 4.3 The adjustments and tolerances are established according to the function of the parts and the type of manufacturing envisaged.

CR 4.4 The transfer and handling of the mold is determined according to the maximum transport dimensions, the fastening elements, the transport protection, the weight, among others.

CR 4.5 The elements of the mold are represented using standardized, constructive shapes (guts, striates, screws, among others).

CR 4.6 The choice of commercial elements is carried out taking into account the technical characteristics of the standard elements described by the suppliers (performance, assembly instructions, auxiliary products). maintenance, among others).

RP 5: Verify that project development is due to design specifications, to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CR 5.1 The verification procedure is carried out by considering aspects of product quality, specific regulations and regulations, functionality, safety, costs, tools, fabricability, materials, elements designed, Assembly and cutting planes and manual of use and maintenance, in addition to the design AMFE and its update.

CR 5.2 The different elements designed respond to the objective marked by the technical specifications to be met.

CR 5.3 The most relevant verifications to be performed are specified in the control guidelines.

CR 5.4 The flat-range is in contrast to the technical characteristics and the product assembly plans and is performed according to the machining process to which the surface is to be subjected.

CR 5.5 The machining patterns that are established ensure the manufacture of the tooling according to the design characteristics.

CR 5.6 The verification of project development is determined on the basis of quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

CAD/CAE IT applications (computer-aided design and engineering).

Products and results:

Information for the mold design obtained. Configuration of the given mold. Size of the calculated mould. Moulds for obtaining polymer and light metal parts designed. Verification of the development of the project.

Information used or generated:

Flat of the piece to be molded. CAD model of the part to be molded. Order of the mold. Technical standards for graphic representation. Standards for the construction of the customer. Mould making plans. CAD models of the mold components. Mold maintenance and use manual.

COMPETITION UNIT 2: PLAN THE MANUFACTURE OF MOLDS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: UC2152_3.

Professional Realizations and Realization Criteria:

RP 1: Define the manufacturing process of the mold components, as well as their subsequent assembly, establishing the sequence of operations to be performed and the necessary means of production, ensuring their viability, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR 1.1 The manufacturing plan collects the available means, as well as the outsourcing needs.

CR 1.2 The guidelines for ensuring the manufacturing of the tools are set according to the deadlines set.

CR 1.3 The machining operations of each component are tailored to the specifications of the plane and the available means.

CR 1.4 Operations are adjusted to the times set in the manufacturing plan.

CR 1.5 The process of manufacturing the die components is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP 2: Schedule the use of resources (raw materials, machines, tools, treatments, tools, and personnel, among others) for the elaboration of the mold components and their subsequent assembly, with the required quality, and complying with the rules on the prevention of occupational risks and environmental protection.

CR 2.1 The use of individual resources is optimized to improve profitability.

CR 2.2 Potential bottlenecks are identified in the mold manufacturing process and the necessary steps are taken to meet the set deadlines.

CR 2.3 Outsourced tasks are scheduled based on established deadlines and production capacity.

CR 2.4 The programming of the use of resources is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 3: Develop CNC programs with CAM computing tools for the manufacture of mold components.

CR 3.1 The chronological order of the operations; the tools used; the operating parameters; and the trajectories are established in the CNC program.

CR 3.2 Machine programming is performed based on the type of machining, type of tool, speed of work, efforts, and type of machining material.

CR 3.3 The tool's trajectory is adapted according to the machining strategy.

CR 3.4 In program simulation or machine testing it is proven that machining is viable and develops in logical sequence.

Professional context.

Production media:

CAD-CAM computing applications. Planning computing applications.

Products and results:

Process of making the components of the defined mold. Use of scheduled resources. CNC programs developed with CAM computing tools.

Information used or generated:

Mold manufacturing planes. Technical standards for graphic representation. CAD models of the mold components. CNC programs for machining operations of mold components. Process plan and operations plan for the manufacture of each of the mold components. Control guidelines for each of the mold components.

COMPETITION UNIT 3: ELABORATE MOLD COMPONENTS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: UC2153_3.

Professional Realizations and Realization Criteria:

RP 1: Mount the parts on the tooling for machining of the moulds components, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR 1.1 The clamping tools are selected by ensuring the tie of the part according to the shape, dimensions and process of machining and without damaging the part.

CR 1.2 The focus or alignment of the part is performed with the required precision in the process.

CR 1.3 The mounts are performed with the required tools and respecting the maximum torque.

CR 1.4 The moving and handling of the parts is done with the specified means according to the maximum dimensions, the fastening elements, the protection for the transport, the weight, among others.

CR 1.5 The pieces and useful are kept clean allowing the correct positioning of these.

CR 1.6 The assembly of the parts on the tools is carried out on the basis of quality criteria and in accordance with the plan of prevention of occupational risks and environmental protection.

RP 2: Prepare the machine for machining the components of the mold, starting from the manufacturing order and depending on the process, with the required quality and complying with the standards of prevention of occupational risks and protection environment.

CR 2.1 The mooring tools are mounted and aligned on the machine taking into account the machine instructions and the quality of the part to be obtained.

CR 2.2 The CNC program is loaded with specific peripherals or transferred over the communication network.

CR 2.3 Tools Decalages are introduced into the CNC program.

CR 2.4 Machine preparation operations are performed taking into account the current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 3: Mechanizing the components of the mold with machine tools, conventional and CNC machines, by road start and special procedures, with the required quality and complying with the rules of prevention of occupational risks and environmental protection.

CR 3.1 The machining parameters (speed, advance, depth, among others) are adapted according to the machine, process, material of the part and the tool used.

CR 3.2 The positioning references of the tools are established based on the relative position of the tools with respect to the part.

CR 3.3 The wear and tear of the tools is taken into account to proceed with your change and correction of paths.

CR 3.4 The piece obtained conforms to the manufacturing tolerances.

CR 3.5 First-level maintenance tasks planned for machines, installations or equipment are performed according to the maintenance records.

CR 3.6 The mechanisation of the components of the mould is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

CNC Communication Peripherals. Mounting tools. Machine-tools CNC and conventional machining by road start and special processes (Torno, milling, drilling, electroerosion by penetration, electroerosion by wire, flat grinding, universal rectifier, among others). Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results:

Pieces on the tooling for machining components of the mounted moulds. Machine for machining the components of the prepared mould. Machined mold components.

Information used or generated:

Mold manufacturing planes. Technical standards for graphic representation. CNC programs for machining operations of mold components. Process plan and operations plan for the manufacture of each of the mold components. Control guidelines for each of the mold components. Catalogues of material and tools. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

COMPETITION UNIT 4: ADJUST, MOUNT, AND VERIFY FUNCTIONALITY AND MOLD COMPONENTS

Level: 3.

Code: UC2154_3.

Professional Realizations and Realization Criteria:

RP 1: Verify the shape, dimensions and surface finishes of the mold components, to ensure the quality of the mold components, according to the established procedures and to meet the standards of occupational risk prevention and environmental protection.

CR 1.1 The pieces to be measured are clean and acclimated.

CR 1.2 The instruments are selected based on the parameter to be verified according to the technical specifications of the product.

CR 1.3 The calibration of the verification items is checked by checking the calibration tab.

CR 1.4 Verification is performed according to the procedures set out in the rules.

CR 1.5 The verification of the shape, dimensions and surface finishes of the die components is performed according to quality criteria and according to the plan of prevention of occupational and protective risks. environmental.

RP 2: Adjust the components of the mold to the specifications and functional requirements, with the required quality and complying with the standards of occupational risk prevention and environmental protection.

CR 2.1 The zones to be adjusted, including the kinematic chains, are determined by mounting the mold components and checking their functionality.

CR 2.2 Procedures for adjusting mold components (process, machines, tools among others) are determined based on the adjustments to be made.

CR 2.3 Manual finishing operations are performed with the tools required for the tuning to be performed.

CR 2.4 The chip, abrasion, and special boot machines are used according to established procedures.

CR 2.5 The functional specifications and requirements of the mold components are verified during the adjustment process.

CR 2.6 The adjustment of the components of the mould is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 3: Mounting the mold by assembling the components, subassemblies and systems, according to the established rules and procedures, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational hazards and environmental protection.

CR 3.1 The focus or alignment of the part is performed with the required accuracy in the process.

CR 3.2 The mounts are performed with the appropriate tools and respecting the maximum torque.

CR 3.3 The transport and lifting elements are used according to the characteristics of the material to be transported.

CR 3.4 The pieces and useful are kept clean allowing the correct positioning of these.

CR 3.5 The assembly of the mold by assembling the components, subassemblies and systems is performed according to quality criteria and according to the plan of prevention of occupational hazards and environmental protection.

RP 4: Verify the movements of the kinematic chains of the mold components, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment environment.

CR 4.1 The kinematic chains of the mold components are verified according to specifications established in the design.

CR 4.2 The different elements of the kinematic chain are consistent with the functional objective to be met.

CR 4.3 The verifications performed are consistent with the control guidelines.

CR 4.4 The verification of the movements of the kinematic chains of the components of the mould is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 5: Verify the tightness of the hydraulic systems and the circulation circuits of the mold coolant, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and environmental protection.

CR 5.1 Hydraulic circuits are verified according to specifications set out in the design.

CR 5.2 The elements of the hydraulic systems conform to the established functional objective.

CR 5.3 The verifications performed are consistent with what is defined in the control guidelines.

CR 5.4 The verification of the tightness of the hydraulic systems and the circulation circuits of the liquid coolant of the mold is carried out according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP 6: Verify the operation of the mold in the operational tests, analyzing the defects in the parts produced and establishing the corrective measures for its resolution, according to the established procedures, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR 6.1 The parts manufactured with the mold correspond to the technical specifications of the part to be manufactured.

CR 6.2 The part checks performed are in line with the control guidelines.

CR 6.3 Corrective measures are established according to the defects observed in the parts produced and in the operation of the mold during machine testing.

CR 6.4 The verification of the operation of the mould is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

Quality control and dimensional metrology applications. Machines and tools of dimensional metrology (Machine measuring by coordinates, projector of profiles, durometer, rugosimeter, feet of king, micrometers, profilometers, among others). Thermoplastics, thermosetting or light alloy injectors.

Products and results:

Shape, dimensions and surface finishes of the components of the verified mold. Mold components adjusted to specifications and functional requirements. Assembled mold components. Verified mold components.

Information used or generated:

Mold manufacturing planes. Technical standards for graphic representation. Control guidelines for each of the mold components. Process instructions. Maintenance instructions for use. Regulations for the Prevention of Occupational Risks and the Environment. Reports of measurement and control of mold components. Reports of measurement and control of the parts produced by the mould. Reports of the test of the mold.

FORMATIVE MODULE 1: DESIGN OF MOLDS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: MF2151_3.

Associated with UC: Design molds for obtaining polymeric and light metal parts.

Duration: 210 hours.

Assessment capabilities and criteria:

C1: Analyze the technical information to obtain the data defining the molds for obtaining polymeric and light metal parts.

CE1.1 Identify shape characteristics, dimensions, tolerances, material and part finishes that influence the design of the mold.

CE1.2 Identify mold functional features such as useful life or intended processing machine.

CE1.3 Identify ways that may present difficulties in obtaining the part.

CE1.4 Identify the material of the part to be molded.

C2: Analyze the characteristics of the molds to define their shape, dimensions, constructive solutions, and cost.

CE2.1 Identify the behavior of the molded material in the molding process.

CE2.2 Describe the appropriate mold type for the different types of shapes to be molded and the type of machine.

CE2.3 Identify shapes of parts that may hinder or impede the molding process.

CE2.4 Identify mold manufacturing costs.

CE2.5 Describe mold maintenance operations.

CE2.6 Relate the materials and their thermal, surface and coatings necessary with the different components of the mold.

CE2.7 Describe application trials in molding.

CE2.8 Identify the contents of the mold use and maintenance manuals.

CE2.9 Describe the standardized elements of molds.

CE2.10 In a convenient scenario of defining a mold conveniently characterized by the technical documentation of the order of a mold:

-Determine the mold cavity filling procedure.

-Select the type of mold based on the part to be obtained by molding, the molding machine to be used, and the specifications of the mold order.

-Determine the standardized business items to be used in the mold.

-Select the materials and treatments to be performed on the mold components.

-Determine the tests to be done in the mold.

-Estimate the manufacturing costs of the mold.

-Determine the mold maintenance actions.

C3: Perform the calculations required for the sizing of the mold components from the technical data of the part and the mold.

CE3.1 Identify the mechanical requests to which the mold elements are submitted.

CE3.2 Calculate the applied efforts on the components of the moulds according to the requests to which they are submitted.

CE3.3 Determine security coefficients in the sizing of the mold components.

CE3.4 Dimensions mold elements based on the results of the effort calculations.

CE3.5 Calculate mold cooling needs.

CE3.6 Select normalized elements based on their characteristics and determined requests.

CE3.7 Select materials based on the functionality of the designed components.

CE3.8 Optimize cost and maintenance of components and designed set.

CE3.9 Calculate the casting channels.

CE3.10 In a practical case of sizing a mold conveniently characterized by the technical documentation of the order of a piece obtained by molding:

-Identify the mechanical requests that affect each of the mold components.

-Calculate the efforts to which each component is submitted.

-Size each component by applying the appropriate security coefficients.

-Size the colate and cooling channels.

-Select the normalized elements using commercial catalogs.

C4: Design moulds with the help of CAD software applications, to obtain the production plans of the mold and each of its parts as well as its assembly.

CE4.1 Identify the graphical representation rules used for mold design.

CE4.2 Determine settings and tolerances of mold components according to their function.

CE4.3 Relate the accessibility, assembly, maintenance, and fabrication of molds with the design characteristics of their components.

CE4.4 Explain the necessary elements to be included in the mold design for transportation and handling, including protections.

CE4.5 Identify the standardized elements and shapes used in mold manufacturing.

CE4.6 Distinguished between functional, manufacturing, and component verification.

CE4.7 In a convenient scenario, conveniently characterized by the technical documentation of the order of a piece obtained by molding:

-Draw the mold manufacturing and assembly plans using 3D graphical representation tools.

-Acute each of the components by applying the graphical representation rules.

-Set the control guidelines for mold manufacturing.

C5: Apply mold design verification techniques to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE5.1 Describe the verification procedures of the mold design.

CE5.2 Explain AMFE to mold design.

CE5.3 Relate the technical specifications with the qualities of the designed elements.

CE5.4 In a practical case of verifying the design of a mold, characterized by its technical documentation:

-Check that the mold design contains all the information for its manufacture, assembly, use, and maintenance.

-Identify the functional groups in the mold.

-Find historical problems with similar molds or components

-Perform a fault tree

-Determine the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determine the causes of the failures.

-Propose solutions to detected problems.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.10; C3 with respect to CE3.10; C5 with respect to CE5.4.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Technical documentation for the manufacture of moulds:

Interpretation of drawings.

Mold order sheets.

Standardized component catalogs of molds.

Design and mold manufacturing rules.

Use and Maintenance manuals for molds.

2. Definition of molds:

Design parameters.

Types of molds.

Materials used in the manufacture of moulds and castings.

Thermal, thermochemical and surface treatments for moulds and castings.

Mold maintenance.

Conditioning the shaping process of castings.

Material Selection Process.

Type approval.

Use and Maintenance manuals for molds.

Standardized elements for molds.

3. Calculations for sizing mold components:

Mechanical requests in molds.

Molded security coefficients.

Mold cooling.

Colada channels.

Selecting items and materials using catalogs.

Design and mold manufacturing costs.

4. Mold design:

Graphical representation rules of your molding.

Adjustments and tolerances.

Maintenance.

Protection, handling, and transport elements.

5. Mold design verification:

Verification procedures.

Quality regulations.

Design AMFE.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the design of moulds for the production of polymeric and light metal parts, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 2: PLANNING THE MANUFACTURE OF MOULDS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: MF2152_3.

Associated with UC: Plan the manufacture of molds for the production of polymeric and light metal parts.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Analyze the technical documentation of the mold relative to the machining process of the components for further manufacture and assembly.

CE1.1 Identify the characteristics and limitations of processes and manufacturing means for the elaboration of the mold.

CE1.2 Relate the required mechanized with product characteristics.

CE1.3 Determine the manufacturing plan.

CE1.4 Describe the means required for mold manufacturing.

CE1.5 Identify the critical path for mold manufacturing.

CE1.6 Describe machining operations in molds.

CE1.7 Describe the processes of relaxation of the residual stresses of the machining.

CE1.8 Develop process sheets for the manufacture of molding components.

C2: Determine the phases of the assembly process of the mold components according to the shape and characteristics of the mold.

CE2.1 Determine the assembly plan for the manufactured components.

CE2.2 Describe the means required for mold mounting.

CE2.3 Describe mold mount operations.

CE2.4 Develop process sheets for mold mounting.

CE2.5 Describe the importance of the order in the mold mounting sequence.

CE2.6 Identify the critical path in the mold assembly.

C3: Develop mold manufacturing programs and their assembly, based on the technical documentation, based on the available resources.

CE3.1 Relate the necessary resources to the profitability of the product.

CE3.2 Explain process diagrams by identifying bottlenecks.

CE3.3 Develop and classify the documentation required for production programming.

CE3.4 Schedule externalized processes in order to make external resources available at the required time.

CE3.5 Plan the logistics required for component transport.

CE3.6 In a convenient scenario, it is conveniently characterized by the technical documentation of the mold for the manufacture of a piece obtained by molding and the resources available in a company:

-Identify the processes to be performed on the premises themselves and those that are externalized.

-Select the useful machines and tools that will be used to manufacture each of the components.

-Determine the flow of materials, both raw materials and semi-finished materials.

-Determine bottlenecks to minimize their impact on process globality.

-Develop the technical documentation of production programming.

C4: Develop CNC programs for machining of mold components using CAM computing applications.

CE4.1 Relate machining strategies with mechanizable shapes and qualities.

CE4.2 Explain options to optimize manufacturing times by acting on machining strategies.

CE4.3 Explain the postprocessing of CAM programs to obtain the CNC program.

CE4.4 Check the Machining Feasibility by simulating the CNC program.

CE4.5 In a properly characterized case, one of the components of a mold:

-Import the 3D design into a CAM computing application.

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Postprocessing the CAM program result to obtain a CNC program and review the result.

-Simulate the CNC program and optimize it.

Capabilities whose acquisition must be completed in a real workbench:

C3 with respect to CE3.6; C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Mold manufacturing processes:

Manufacturing plan.

Manufacturing media.

Externalizing processes.

Machining operations.

Process sheets.

Machining parameters.

Residual stress relaxation processes.

2. Programming the production of molds:

Profitability of the product.

Process Diagrams (GANTT, PERT, among others).

Production programming documentation.

Logistics.

3. CAM and CNC:

Machining strategies.

Optimization of times.

CAM programming.

CNC programming.

Postprocessed.

Simulation of machining programs.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domino of the knowledge and techniques related to the planning of the manufacture of moulds for the production of polymeric and light metal parts, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

FORMATIVE MODULE 3: ELABORATION OF MOLD COMPONENTS FOR OBTAINING POLYMERIC AND LIGHT METAL PARTS

Level: 3.

Code: MF2153_3.

Associated with UC: Develop mold components for obtaining polymeric and light metal parts.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Perform machine preparation operations for machining of mold components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the part mooring systems for machining.

CE1.2 Explain the procedures for mounting and aligning the tools.

CE1.3 Explain the focus and alignment processes of the part on the mooring and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the CNC program load systems in the machine control.

CE1.7 In a practical case of machine tool preparation for machining a component of a mold:

-Love the part on the machine.

-Measure the tool and enter the decalages into the machine.

-Mounting the cutting tools on the machine

-Focus and linear the useful and part with the different machine axes.

-Load the CNC program into the machine.

-Perform a vacuum simulation of the machining process.

-Correct the machining parameters according to the machine and the finish to be obtained.

-Check tool wear and correct the decalages on the CNC.

C2: Operate machine-tools for machining of components of moulds by road start, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-tools by road start used in the machining of mold parts.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the process of verification of machine components from machined moulds by road start.

CE2.4 Identify the actions to be performed on the user-level maintenance of the machine-tool by path-start.

CE2.5 Describe the effects of machining on the generation of residual stresses.

CE2.6 In a handy case of a path-start machining of a component of a mold:

-Perform the path-start machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Mechanize the mold component.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the chip-start machine tool by following the standards of occupational risk prevention and environmental protection required.

C3: Operate machine-tools for machining of mold components by abrasion, meeting the specifications of the process and obtaining the required quality.

CE3.1 Explain the use of the machine-abrasion tools used in the machining of mold parts.

CE3.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE3.3 Explain the verification processes of components of machined molds by abrasion.

CE3.4 Identify the actions to be performed in the user-level maintenance of the abrasion tools.

CE3.5 In a practical case of machining by abrasion of a mold component:

-Perform the abrasion machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Rectify the mold part.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine according to the standards of prevention of occupational hazards and environmental protection.

C4: Operate machine-tools for machining of die components by electroerosion, meeting the specifications of the process and obtaining the required quality.

CE4.1 Explain the use of the electroerosion tool machines used in the machining of mold parts.

CE4.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE4.3 Explain the verification processes of components of mechanized molds by electroerosion

CE4.4 Identify actions to be performed on user-level maintenance of electroerosion tools.

CE4.5 In a practical case of electroerosion machining of a component of a mold:

-Perform the electroeroded operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Electroerode the mold part.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine according to the standards of prevention of occupational hazards and environmental protection.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.7; C2 with respect to CE2.6; C3 with respect to CE3.5; C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Chip boot machining:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Chip-start machining machines.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User-level maintenance.

Tensions relaxation methods.

2. Machining by abrasion:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Abrasion machining machines.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User-level maintenance.

3. Electroerosion machining:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Electroerosion machining machines by penetration and yarn.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User-level maintenance.

4. Machine parts verification:

Preparing the surfaces to verify.

Verification instruments used in machine tool.

Dimensional, superficial, and geometric verification procedures.

Metering with probes on machine.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² special mechanized workshop.

Professional or former trainer profile:

1. Domino of knowledge and techniques related to the elaboration of mold components for obtaining polymeric and light metal parts, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 4: SETTING, MOUNTING, AND VERIFYING THE FUNCTIONALITY AND MOLD COMPONENTS

Level: 3.

Code: MF2154_3.

Associated with UC: Adjust, mount, and verify functionality and mold components.

Duration: 180 hours.

Assessment capabilities and criteria:

C1: Apply verification techniques for mold components by ensuring that they meet the technical specifications and meet the standards of occupational risk prevention and environmental protection.

CE1.1 Describe the environmental and cleaning conditions that must be met by the space where you measure, the verification instruments, and the part.

CE1.2 Relate the verification instruments with the parameters to verify.

CE1.3 Explain the errors that occur when verifying due to the instrument or process and how to correct them.

CE1.4 Describe verification procedures.

CE1.5 Explain the uses and maintenance of verification instruments.

CE1.6 In a properly characterized case, for a component of a mold:

-Check the weather conditions of the lab.

-Manipulate the component by ensuring it does not damage it.

-Select the verification tools based on the features to verify.

-Check that the calibration of the tools and verification machines is in effect.

-Use the tools and verification machines according to the established protocols.

-Manipulate the tools and verification machines by ensuring their perfect conservation status.

-Register the measures performed on the specified media.

-Set corrective measures to resolve detected deviations.

-Manipulate the piece and verification instruments in accordance with the necessary occupational risk prevention and environmental protection measures.

C2: Perform mold component adjustment operations according to design specifications, complying with workplace risk prevention and environmental protection standards.

CE2.1 Identify the mold components that require adjustment based on their functionality.

CE2.2 Relate defects to castings with the necessary adjustment operations in the mold for removal.

CE2.3 Describe the mold setting processes.

CE2.4 Describe the manual process of setting and finishing moulds.

CE2.5 Identify the appropriate means for the manipulation of parts by taking into account the shape, weight and dimensions.

CE2.6 Describe the behaviors required to meet the standards of occupational risk prevention and environmental protection in mold setting and finishing.

CE2.7 In a practical case of finishing a mold:

-Determine the parts of the mold that should be subjected to adjustment processes.

-Set the manual or machine operations to perform to fit the mold.

-Perform manual or mechanical adjustment operations by applying the established processes.

-Use machines and tools required in each operation.

-Verify compliance with the specifications and functional requirements of the mold components.

-Manipulate the part tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C3: Perform mold assembly operations using the necessary equipment and media, based on documentation and technical specifications and complying with the standards of occupational risk prevention and environmental protection.

CE3.1 Describe the procedures for mounting molds.

CE3.2 Relate the mold mounting tools with your application.

CE3.3 Identify the appropriate means for the manipulation of parts by taking into account the shape, weight and dimensions.

CE3.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE3.5 Describe compliance verification procedures for the specifications and functional requirements of the mold components.

CE3.6 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards in the mold assembly.

CE3.7 In a scenario of mounting a mold:

-Assemble the different mold components by focusing and aligning them.

-Perform mount operations by applying the required parameters.

-Use the appropriate tools in each operation.

-Tighten the screws and nuts with the specified pair.

-Verify the correct operation of the kinematic chains in the mold.

-Verify the hydraulic circuits according to the design specifications.

-Manipulate parts, tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C4: Apply verification techniques for the functionality of the mold components and systems according to the design requirements.

CE4.1 Relate the types of molding machines with the types of molds they can use.

CE4.2 Describe machine mold assembly and regulation procedures.

CE4.3 Describe the verification procedures of the pieces obtained with the mold.

CE4.4 Relate defects that are obtained by molding with the possible causes that cause them.

CE4.5 Relate the causes of the defects with the actions for correction.

CE4.6 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards in the verification of mold functionality.

CE4.7 In a practical case of verifying the functionality of a mold:

-Mount the mold on the appropriate machine.

-Adjust the machine's operating parameters.

-Molding a test piece.

-Verify the piece obtained.

-Determine the parameters to be corrected based on the defects in the part.

-Modify the required machine parameters.

-Make mold design modification proposals.

-Manipulate parts, moulds and machines by following the necessary occupational risk prevention and environmental protection measures.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.6; C2 with respect to CE2.7; C3 with respect to CE3.7; C4 with respect to CE4.7.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Verification of the functionality and components of the molds:

Parts verification procedures.

dimensional, surface, and shape verification.

Destructive and non-destructive tests for molds.

Verification instruments.

Verification rules.

2. Mold setting and mounting:

Mold assembly.

Verifying kinematic chains.

Verification of hydraulic circuits.

Functionality of different parts of the mold.

Adjustment procedures.

Manual Mold Component Tuning Operations.

Manual Mold Component Finishing Operations.

Tuning and finishing operations by machining.

3. Test and molding verification:

Machine mold assembly.

Machine-point on.

Molding of parts.

Verification of parts.

Analysis and correction of defects in castings.

Training context parameters:

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− Metrology and test laboratory of 100 m².

− 120 m² molding workshop.

Professional or former trainer profile:

1. Domino of knowledge and techniques related to the adjustment, assembly and verification of functionality and mold components, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

ANNEX DCXLIV

PROFESSIONAL QUALIFICATION: MANUFACTURE OF DIES FOR THE PRODUCTION OF SHEET METAL PARTS

Professional Family: Mechanical Manufacturing.

Level: 3.

Code: FME644_3.

General competition:

Design and manufacture dies for the production of sheet metal parts, as well as adjust, mount and verify their functionality, developing their components, from technical specifications of the element to be achieved, planning the production, controlling the processes and products manufactured, achieving the quality criteria, complying with the plans of prevention of occupational and environmental risks of the company, and the regulations of application in force.

Competition Units:

UC2155_3: Design dies for metal sheet metal parts.

UC2156_3: Schedule the manufacture of dies for metal sheet metal parts.

UC2157_3: Develop die components for metal sheet metal parts.

UC2158_3: Adjust, mount, and verify the functionality and die components.

Professional Environment.

Professional Scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the design, construction, adjustment and assembly of dies for producing pieces by metal sheet processing, depending, if any, functionally and hierarchically of a superior and being able to have at his personal level lower level.

Productive Sectors:

It is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture of metal products. Manufacture by die-cut.

Relevant occupations and jobs:

Delineating Die projectors for sheet metal processing.

Die adjuster monter for sheet metal processing.

Die-making manager.

Die production programmer.

Associated Training (630 hours).

Training Modules:

MF2155_3: Design of dies for metal sheet metal parts (210 hours).

MF2156_3: Planning for manufacture of dies for metal sheet metal parts (120 hours).

MF2157_3: Elaboration of die components for obtaining metal sheet pieces (120 hours).

MF2158_3: Tuning, mounting, and verifying the functionality and the die components (180 hours).

COMPETITION UNIT 1: DESIGN DIES FOR METAL SHEET METAL PARTS

Level: 3.

Code: UC2155_3.

Professional Realizations and Realization Criteria:

RP 1: Get the technical information for the die design from the plane of the piece and the specifications of the die order and propose recommendations for improvement to the design of the die.

CR 1.1 The material to be formed, the shape and dimensions of the piece to be obtained and the tolerances of shape and position, the surface finish, among others, are identified in the manufacturing plane.

CR 1.2 The functional characteristics of the die, type of production, expected useful life, expected press for its operation, among others, are identified in the specifications of the order.

CR 1.3 Forms that pose difficulties for conformation are identified from the plane of the piece and the specifications of the die order.

RP 2: Determine the configuration of the die for its manufacture, providing constructive solutions and defining the characteristics, layout, dimensions and cost of components and assemblies, with the required quality, and complying with standards for the prevention of occupational risks and environmental protection.

CR 2.1 The piece to be stamped is redesigned to optimize the die-cut and conformed process.

CR 2.2 The design of the dies is performed taking into account the characteristics and limitations of the processes and means used in their manufacture and their subsequent use.

CR 2.3 The materials chosen for the design of the useful are selected according to the shelf life, part finishes, costs and quality established.

CR 2.4 The thermal and surface treatments to which the material must be subjected to manufacture the die components are determined according to their functionality.

CR 2.5 Designed sets are optimized from the point of view of manufacturing cost and maintenance.

CR 2.6 The design of the useful is corrected taking into account the results of the tests.

CR 2.7 The approval specifications are taken into account in the definition of the die.

CR 2.8 The use and maintenance manual is made in the specified format.

CR 2.9 The configuration of the die is determined according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP 3: Perform the technical calculations to size the components and systems of the die from data set in the configuration of the die.

CR 3.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR 3.2 The application of the calculation (torsion, bending, shear, compression, breakage, fluency, among others) is performed according to the required requests.

CR 3.3 The safety coefficients (break, life, among others) that are used in the application of element calculations are those required by the technical specifications.

CR 3.4 The shape and dimension of the elements that make up the dies (structures, union elements, among others) are established taking into account the results of the calculations obtained.

CR 3.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP 4: Design with computer-aided design (CAD) computing tools the virtual model and the drawings for the manufacture of the die and its components.

CR 4.1 Manufacturing, maintenance and assembly (accessibility, use of standardized tools, ease of assembly, possibility of automation, among others) are taken into account in the design of the die.

CR 4.2 The drawings are made using the rules of graphical representation (formats of drawings, drawing lines, acotation, tolerances, views, sections, among others).

CR 4.3 The adjustments and tolerances are established according to the function of the parts and the type of manufacturing envisaged.

CR 4.4 The moving and handling of the die is determined according to the maximum dimensions, the fastening elements, the protection for the transport, the weight, among others.

CR 4.5 The elements of the die are represented using standardized, constructive forms (guts, striates, screws, among others).

CR 4.6 The choice of commercial elements is carried out taking into account the technical characteristics of the standard elements described by the suppliers (performance, assembly instructions, auxiliary products). maintenance, among others).

RP 5: Verify that project development is due to design specifications, to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CR 5.1 The verification procedure is carried out by considering aspects of product quality, specific regulations and regulations, functionality, safety, costs, tools, fabricability, materials, elements designed, Assembly and cutting planes and manual of use and maintenance, in addition to the design AMFE and its update.

CR 5.2 The different elements designed respond to the objective marked by the technical specifications to be met.

CR 5.3 The most relevant verifications to be performed are specified in the control guidelines.

CR 5.4 The flat-range is in contrast to the technical characteristics and the product assembly plans and is performed according to the machining process to which the surface is to be subjected.

CR 5.5 The machining patterns that are established ensure the manufacture of the tooling according to the design characteristics.

CR 5.6 The verification of project development is determined on the basis of quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

CAD/CAE IT applications (computer-aided design and engineering).

Products and results:

Information for the die design obtained. Configuration of the given die. Size of the calculated die. Cut and shaped dies designed. Verification of the development of the project.

Information used or generated:

Drawings of the piece to conform. CAD model of the piece to be formed. Order of the die. Technical standards for graphic representation. Standards for the construction of the customer. Drawings of the die. CAD models of the die components. Manual of use and maintenance of the die.

COMPETITION UNIT 2: PLAN THE MANUFACTURE OF DIE FOR METAL SHEET METAL PARTS

Level: 3.

Code: UC2156_3.

Professional Realizations and Realization Criteria:

RP 1: Define the manufacturing process of the die components, as well as their subsequent assembly, establishing the sequence of operations to be performed and the necessary means of production, ensuring their viability, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR 1.1 The manufacturing plan collects the available means, as well as the outsourcing needs.

CR 1.2 The guidelines for ensuring the manufacturing of the tools are set according to the deadlines set.

CR 1.3 The machining operations of each component are tailored to the specifications of the plane and the available means.

CR 1.4 Operations are adjusted to the times set in the manufacturing plan.

CR 1.5 The process of manufacturing the die components is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP 2: Schedule the use of resources (raw materials, machines, tools, treatments, tools, personnel, among others) for the production of die components and their subsequent assembly, with the required quality, and complying with the rules on the prevention of occupational risks and environmental protection.

CR 2.1 The use of individual resources is optimized to improve profitability.

CR 2.2 Potential bottlenecks are identified in the die-making process and the necessary steps are taken to meet the set deadlines.

CR 2.3 Outsourced tasks are scheduled based on established deadlines and production capacity.

CR 2.4 The programming of the use of resources is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 3: Elaborate CNC programs with CAM computing tools for the manufacture of die components.

CR 3.1 The chronological order of the operations, the tools used, the operating parameters, and the trajectories are set in the CNC program.

CR 3.2 Machine programming is performed based on the type of machining, type of tool, speed of work, efforts, and type of machining material.

CR 3.3 The path of the tool is suited to the machining strategy.

CR 3.4 In program simulation or machine testing it is proven that machining is viable and develops in the logical sequence.

Professional context.

Production media:

CAD-CAM computing applications. Planning computing applications.

Products and results:

Process of manufacturing the defined die components. Use of scheduled resources. CNC programs developed with CAM computing tools.

Information used or generated:

Die-making planes. Technical standards for graphic representation. CAD models of the die components. CNC programs for machining operations of die components. Process plan and operations plan for the manufacture of each of the die components. Control guidelines for each of the die components.

COMPETITION UNIT 3: ELABORATE DIE COMPONENTS FOR METAL SHEET METAL PARTS

Level: 3.

Code: UC2157_3.

Professional Realizations and Realization Criteria:

RP 1: Mount the parts on the tooling, for the machining of components of the dies, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and environmental protection.

CR 1.1 The clamping tools are selected by ensuring the tie of the part according to the shape, dimensions and process of machining and without damaging the part.

CR 1.2 The focus or alignment of the part is performed with the required precision in the process.

CR 1.3 The mounts are performed with the required tools and respecting the maximum torque.

CR 1.4 The moving and handling of the parts is done with the specified means according to the maximum dimensions, the fastening elements, the protection for the transport, the weight, among others.

CR 1.5 The pieces and useful are kept clean allowing the correct positioning of these.

CR 1.6 The assembly of the parts on the tools is carried out on the basis of quality criteria and in accordance with the plan of prevention of occupational risks and environmental protection.

RP 2: Prepare the machine to mechanize the components of the die, starting from the manufacturing order and depending on the process, with the required quality and complying with the standards of prevention of occupational risks and protection environment.

CR 2.1 The mooring tools are mounted and aligned on the machine taking into account the machine instructions and the quality of the part to be obtained.

CR 2.2 The CNC program is loaded with specific peripherals or transferred over the communication network.

CR 2.3 Tools Decalages are introduced to the CNC program.

CR 2.4 Machine preparation operations are performed taking into account the current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 3: Mechanizing the components of the die with tools, conventional and CNC machines, by road start and special procedures, with the required quality and complying with the rules of prevention of occupational risks and environmental protection.

CR 3.1 The machining parameters (speed, advance, depth, among others) are adapted according to the machine, process, material of the part and the tool used.

CR 3.2 The positioning references of the tools are established based on the relative position of the tools with respect to the part.

CR 3.3 The wear and tear of the tools is taken into account to proceed with your change and correction of paths.

CR 3.4 The piece obtained conforms to the manufacturing tolerances.

CR 3.5 First-level maintenance tasks planned for machines, installations or equipment are performed according to the maintenance records.

CR 3.6 The mechanisation of die components is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

CNC Communication Peripherals. Mounting tools. Machine-tools CNC and conventional machining by road start and special processes (Torno, milling, drilling, electroerosion by penetration, electroerosion by wire, flat grinding, universal rectifier, among others). Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results:

Parts on the tooling for machining components of the mounted dies. Machine for machining the components of the prepared die. Mechanized die components.

Information used or generated:

Die-making planes. Technical standards for graphic representation. CNC programs for machining operations of die components. Process plan and operations plan for the manufacture of each of the die components. Control guidelines for each of the die components. Catalogues of material and tools. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

COMPETITION UNIT 4: ADJUST, MOUNT, AND VERIFY THE FUNCTIONALITY AND COMPONENTS OF DIES

Level: 3.

Code: UC2158_3.

Professional Realizations and Realization Criteria:

RP 1: Verify the shape, dimensions and surface finishes of the die components, to ensure the quality of the die components, according to the established procedures and to meet the standards of prevention of occupational risks and environmental protection.

CR 1.1 The pieces to be measured are clean and acclimated.

CR 1.2 The instruments are selected based on the parameter to be verified according to the technical specifications of the product.

CR 1.3 The calibration of the verification items is checked by checking the calibration tab.

CR 1.4 Verification is performed according to the procedures set out in the rules.

CR 1.5 The verification of the shape, dimensions and surface finishes of the die components is performed according to quality criteria and according to the plan of prevention of occupational and protective risks. environmental.

RP 2: Adjust the components of the die to the specifications and the functional requirements, with the required quality and complying with the standards of occupational risk prevention and environmental protection.

CR 2.1 The zones to be adjusted, including the kinematic chains, are determined by mounting the die components and checking their functionality.

CR 2.2 The procedures for adjusting the die components (process, machines, tools among others) are determined according to the adjustments to be made.

CR 2.3 Manual finishing operations are performed with the tools required for the tuning to be performed.

CR 2.4 The chip, abrasion, and special boot machines are used according to established procedures.

CR 2.5 The functional specifications and requirements of the die components are verified during the adjustment process.

CR 2.6 The adjustment of the die components is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 3: Mount the die by assembling the components, subassemblies and systems, according to the established procedures, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention occupational risks and environmental protection.

CR 3.1 The focus or alignment of the part is performed with the required accuracy in the process.

CR 3.2 The mounts are performed with the appropriate tools and respecting the maximum torque.

CR 3.3 The transport and lifting elements are used according to the characteristics of the material to be transported.

CR 3.4 The pieces and useful are kept clean allowing the correct positioning of these.

CR 3.5 The die assembly by assembling the components, subassemblies and systems is performed according to quality criteria and according to the plan of prevention of occupational hazards and environmental protection.

RP 4: Verify the movements of the kinematic chains of the die components, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR 4.1 The kinematic chains of the die components are verified according to specifications set out in the design.

CR 4.2 The different elements of the kinematic chain are consistent with the functional objective to be met.

CR 4.3 The verifications performed are consistent with the control guidelines.

CR 4.4 The verification of the movements of the kinematic chains of the die components is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 5: Verify the tightness of the hydraulic systems and the circulation circuits of the die coolant, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and environmental protection.

CR 5.1 Hydraulic circuits are verified according to specifications set out in the design.

CR 5.2 The elements of the hydraulic systems conform to the established functional objective.

CR 5.3 The verifications performed are consistent with what is defined in the control guidelines.

CR 5.4 The verification of the tightness of the hydraulic systems and the circulation circuits of the die refrigerant liquid is carried out on the basis of quality criteria and according to the risk prevention plan. work and environmental protection.

RP 6: Verify the operation of the die in the operational tests, analyzing the defects in the parts produced and setting the corrective measures for its resolution, according to the established procedures, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR 6.1 The parts manufactured with the die correspond to the technical specifications of the part to be manufactured.

CR 6.2 The part checks performed are in line with the control guidelines.

CR 6.3 The corrective measures are established according to the defects observed in the parts produced and in the operation of the die during the machine tests.

CR 6.4 The verification of the operation of the die is carried out according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

Professional context.

Production media:

Quality control and dimensional metrology applications. Machines and tools of dimensional metrology (Machine measuring by coordinates, projector of profiles, durometer, rugosimeter, feet of king, micrometers, profilometers, among others). Printing presses. Systems of artificial vision.

Products and results:

Shape, dimensions and surface finishes of the verified die components. Die components adjusted to specifications and functional requirements. Mounted die components. Verified die components.

Information used or generated:

Die-making planes. Technical standards for graphic representation. Control guidelines for each of the die components. Process instructions. Maintenance instructions for use. Regulations for the Prevention of Occupational Risks and the Environment. Reports of measurement and control of the components of the die. Reports of measurement and control of the pieces produced by the die. Reports of the testing of the die.

TRAINING MODULE 1: DESIGN OF DIES FOR METAL SHEET METAL PARTS

Level: 3.

Code: MF2155_3.

Associated with UC: Design dies for metal sheet metal parts.

Duration: 210 hours.

Assessment capabilities and criteria:

C1: Interpret technical information for the die design by identifying the shapes, material, and characteristics of pieces to be obtained by stamping.

CE1.1 Identify the shape, dimensions, and finish characteristics that influence the design of the die in the parts plans.

CE1.2 Identify in order to die useful life or expected press, among other characteristics that influence the design of the die.

CE1.3 Identify ways that may present difficulties for the shaping of parts.

CE1.4 Identify the material of the part to be stamped.

C2: Analyze the characteristics of the dies to define their shape, dimensions, constructive solutions, and cost.

CE2.1 Identify the behavior of the veneer in the stamping process (die-cut, folding, funnel, among others).

CE2.2 Describe the types of dies based on the shapes to be stamped and the type of press.

CE2.3 Identify shapes of the piece that can make it difficult or prevent your getting by stamping processes.

CE2.4 Identify the manufacturing costs of the die.

CE2.5 Describe the operations of the die maintenance.

CE2.6 Relate the materials and their thermal, surface and coatings necessary with the functions of the components of the die.

CE2.7 Describe the tests that are applied in the die-cut and conformed.

CE2.8 Identify the contents of the die manuals and maintenance manuals.

CE2.9 Describe the standardized elements of dies.

CE2.10 In a practical scenario of defining a die conveniently characterized by the technical documentation of the order of a piece of sheet metal:

-Determine the sequence of operations to be performed on the sheet metal to obtain the die-cut.

-Select the type of die based on the piece to be obtained by stamping and the press to be used.

-Determine the standardized business items to use in the die.

-Select the materials and treatments to be performed on the die components.

-Determine the tests to be performed on the die.

-Estimate the manufacturing costs of the die.

-Determine the maintenance actions of the die.

C3: Perform the calculations required for the sizing of the die components by performing the calculations from the technical data of the piece and the die.

CE3.1 Identify the mechanical requests to which the die elements are submitted.

CE3.2 Calculate the applied efforts on the die components based on the requests to which they are submitted.

CE3.3 Determine security coefficients applied to the sizing of the components of a die.

CE3.4 Dimensions die elements based on the results of the effort calculations.

CE3.5 Calculate the cooling needs of the die.

CE3.6 Select normalized elements based on their characteristics and determined requests.

CE3.7 Select materials based on the functionality of the designed component.

CE3.8 Optimize cost and maintenance of the die acting on the design.

CE3.9 In a practical case of sizing a die conveniently characterized by the technical documentation of the order of a piece of sheet metal:

-Identify the mechanical requests that affect each of the components of the die.

-Calculate the efforts to which each component is submitted.

-Size each component by applying the appropriate security coefficients.

-Select the normalized elements using commercial catalogs.

C4: Design dies with the help of CAD computing applications to obtain the manufacturing and assembly plans.

CE4.1 Identify the graphical representation rules used for the die design.

CE4.2 Determine adjustments and tolerances of die components according to their function.

CE4.3 Relate the accessibility, assembly, maintenance, and manufacture of dies with the design characteristics of their components.

CE4.4 Explain the necessary elements to be included in the die design for their transportation and handling, including the protections.

CE4.5 Identify the standardized elements and shapes used in the manufacture of dies.

CE4.6 Describe the control guidelines that are used for the manufacture of dies.

CE4.7 In a practical scenario of designing a die conveniently characterized by the technical documentation and from the definition of the die and the sizing of its components:

-Draw the production and mounting planes of the die using 3D graphical representation tools.

-Acute each of the components by applying the graphical representation rules

-Set control guidelines for die manufacturing.

C5: Apply die design verification techniques to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE5.1 Describe the verification procedures of the die design.

CE5.2 Explain the AMFE to the die design.

CE5.3 Relate the technical specifications with the qualities of the designed elements.

CE5.4 In a practical case of verification of a die design for the manufacture of a sheet metal sheet:

-Check that the die design contains all the information for its manufacture, assembly, use and maintenance.

-Identify the functional groups of the die.

-Find historical problems with troquels or similar components.

-Perform a fault tree.

-Determine the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determine the causes of the failures.

-Propose solutions to detected problems.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.10; C3 with respect to CE3.9; C4 with respect to CE4.7; C5 with respect to CE5.4.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Technical documentation for the manufacture of dies:

Interpretation of drawings.

Die order sheets.

Normalized component catalogs.

Design and die manufacturing rules.

Use and Maintenance manuals for dies.

2. Definition of dies:

Conditioning the process of forming metal sheet metal parts.

Types and functional characteristics of the dies.

Design parameters.

Materials used in the manufacture of die-cut and shaped die-pieces.

Thermal treatments for die-cut and shaped die.

Maintenance of dies.

Type approval.

Standardized elements for dies.

3. Calculations for sizing die components:

Mechanical requests in dies.

Coefficients of safety in die-cut.

Cooling of dies.

Selecting items and materials using catalogs.

Design and die manufacturing costs.

4. Die design:

Graphical representation rules of the die-cut.

Adjustments and tolerances.

Maintenance.

Protection, handling, and transport elements.

Control guidelines.

5. Verification of the die design:

Troquel design verification procedures.

Design AMFE.

Analysis and resolution of defects in die-cut parts.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the design of dies for obtaining metal sheet metal parts, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 2: PLANNING THE MANUFACTURE OF DIES FOR OBTAINING METAL SHEET METAL PARTS

Level: 3.

Code: MF2156_3.

Associated with UC: Plan the manufacture of dies for metal sheet metal parts.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Analyze the technical documentation of the die relative to the machining process of the components for further manufacture and assembly.

CE1.1 Relate the required mechanized with product characteristics.

CE1.2 Determine the manufacturing plan.

CE1.3 Describe the means necessary for the manufacture of the die.

CE1.4 Identify the critical path for die manufacturing.

CE1.5 Describe the die machining operations.

CE1.6 Describe the processes of relaxation of the residual stresses of the machining.

Ce1.7 Elaborate process sheets for manufacture of die-cut components.

C2: Determine the phases of the mounting process of the die components according to the shape and characteristics of the die.

CE2.1 Determine the assembly plan for the manufactured components.

CE2.2 Describe the means required for the die assembly.

CE2.3 Describe the die mount operations.

CE2.4 Elaborate process sheets for the die assembly.

CE2.5 Describe the importance of the order in the die mounting sequence.

CE2.6 Identify the critical path in the die mount.

C3: Develop die-making programs and their assembly, based on the technical documentation, based on the available resources.

CE3.1 Relate the necessary resources to the profitability of the product.

CE3.2 Explain process diagrams by identifying bottlenecks.

CE3.3 Develop and classify the documentation required for production programming.

CE3.4 Schedule externalized processes in order to make external resources available at the required time.

CE3.5 Plan the logistics required for component transport.

CE3.6 In a convenient scenario, it is conveniently characterized by the technical documentation of the die for the manufacture of a piece of sheet metal and the resources available in a company:

-Identify the processes to be performed on the premises themselves and those that are externalized.

-Select the useful machines and tools to manufacture each of the components.

-Determine the flow of materials, both raw materials and semi-finished materials.

-Determine bottlenecks to minimize their impact on process globality.

-Develop the technical documentation of production programming.

C4: Develop CNC programs for the machining of die components using CAM computing applications.

CE4.1 Relate machining strategies with mechanizable shapes and qualities.

CE4.2 Explain options to optimize manufacturing times by acting on machining strategies.

CE4.3 Explain the postprocessing of CAM programs to obtain the CNC program.

CE4.4 Describe the feasibility analysis of machining using simulation processes.

CE4.5 In a practical case of processing CAM programs for machining a component of a die:

-Import the 3D design into a CAM computing application.

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Postprocessing the CAM program result to obtain a CNC program and review the result.

-Simulate the CNC program and optimize it.

Capabilities whose acquisition must be completed in a real workbench:

C3 with respect to CE3.6; C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Die-making processes:

Manufacturing plan.

Manufacturing media.

Externalizing processes.

Machining operations.

Process sheets.

Machining parameters.

Residual stress relaxation processes.

2. Scheduling of die production:

Profitability of the product.

Process Diagrams (GANTT, PERT, among others).

Production programming documentation.

Logistics.

3. CAM and CNC:

Machining strategies.

Optimization of times.

CAM programming.

CNC programming.

Postprocessed.

Simulation of machining programs.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domino of knowledge and techniques related to the planning of manufacture of dies for obtaining metal sheet metal parts, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

FORMATIVE MODULE 3: MANUFACTURE OF DIE COMPONENTS FOR OBTAINING METAL SHEET METAL PARTS

Level: 3.

Code: MF2157_3.

Associated with UC: Develop die components for metal sheet metal parts.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Perform machine preparation operations for the machining of die components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the part mooring systems for machining.

CE1.2 Explain the procedures for mounting and aligning the tools.

CE1.3 Explain the focus and alignment processes of the part on the mooring and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the CNC program load systems in the machine control.

CE1.7 In a practical case of machine tool preparation for machining a die component:

-Love the part on the machine.

-Measure the tool and enter the decalages into the machine.

-Mounting the cutting tools on the machine

-Focus and align the useful and part with the different machine axes.

-Load the CNC program into the machine.

-Perform a vacuum simulation of the machining process.

-Correct the machining parameters according to the machine and the finish to be obtained.

-Check tool wear and correct the decalages on the CNC.

C2: Operate machine-tools for machining of die components by road start, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-tools by road start used in the machining of die pieces.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the process of verification of machining die components by road start.

CE2.4 Identify the actions to be performed in the user maintenance of the machine-tool by the chip boot.

CE2.5 Describe the effects of machining on the generation of residual stresses.

CE2.6 In a handy case of a chip-start machining of a component of a die:

-Perform the path-start machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Mechanize the die component.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the chip-start machine tool by following the necessary occupational risk prevention and environmental protection measures.

C3: Operate machine-tools for machining of die components by abrasion, meeting the specifications of the process and obtaining the required quality.

CE3.1 Explain the use of the machine-tools of abrasion used in the machining of die pieces.

CE3.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE3.3 Explain the verification processes for abrasion-machined die components.

CE3.4 Identify the actions to be performed in the user maintenance of the abrasion machine-tools.

CE3.5 In a practical case of abrasion machining of a die component:

-Perform the abrasion machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Rectify the die piece.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine by following the necessary occupational risk prevention and environmental protection measures.

C4: Operate machine-tools for machining of die components by electroerosion, meeting the specifications of the process and obtaining the required quality.

CE4.1 Explain the use of the electroerosion machine tools used in the machining of die pieces.

CE4.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE4.3 Explain the verification processes of electroerosion mechanized die components

CE4.4 Identify the actions to be performed in the user maintenance of the electroerosion machine-tools.

CE4.5 In a practical case of electroerosion machining of a die component:

-Perform the electroeroded operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Electroerode the die piece.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine by following the necessary occupational risk prevention and environmental protection measures.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.7; C2 with respect to CE2.6; C3 with respect to CE3.5; C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Chip boot machining:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Chip-start machining machines.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User maintenance.

Tensions relaxation methods.

2. Machining by abrasion:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Abrasion machining machines.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User maintenance.

3. Electroerosion machining:

Mooring systems.

Mount, aligned, and centered parts and tie-ups.

Piece handling media.

Transfer of CNC programs to machine.

Electroerosion machining machines by penetration and yarn.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

User maintenance.

4. Machine parts verification:

Preparing the surfaces to verify.

Verification instruments used in machine tool.

Dimensional, superficial, and geometric verification procedures.

Metering with probes on machine.

Training context parameters.

Spaces and installations:

− 120 m² machining workshop.

− abrasion, electroerosion and special procedures of 120 m².

− 60 m² CNC Workshop.

Professional or former trainer profile:

1. Domino of knowledge and techniques related to the manufacture of die components for obtaining metal sheet metal parts, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 4: TUNING, MOUNTING, AND VERIFYING THE FUNCTIONALITY AND THE DIE COMPONENTS

Level: 3.

Code: MF2158_3.

Associated with UC: Adjust, mount, and verify the functionality and die components.

Duration: 180 hours.

Assessment capabilities and criteria:

C1: Apply die verification techniques by ensuring that they meet the specifications and meet the standards of occupational risk prevention and environmental protection.

CE1.1 Describe the environmental and cleaning conditions that must be met by the space where you measure, the verification instruments, and the part.

CE1.2 Relate the verification instruments with the parameters to verify.

CE1.3 Explain the errors that occur when verifying due to the instrument or process and how to correct them.

CE1.4 Describe verification procedures.

CE1.5 Explain the uses and maintenance of verification instruments.

CE1.6 In a practical case of verifying a component of a die:

-Check the weather conditions of the lab.

-Manipulate the component by ensuring it does not damage it.

-Select the verification tools based on the features to verify.

-Check that the calibration of the tools and verification machines is in effect.

-Use the tools and verification machines according to the established protocols.

-Manipulate the tools and verification machines by ensuring their perfect conservation status.

-Register the measures performed on the specified media.

-Set corrective measures to resolve detected deviations.

-Manipulate the piece and verification instruments in accordance with the standards of prevention of necessary occupational hazards and environmental protection.

C2: Perform die component adjustment operations according to design specifications, complying with the standards of occupational risk prevention and environmental protection.

CE2.1 Identify the die components that require adjustment based on their functionality.

CE2.2 Relate defects to the stamped parts with the necessary adjustment operations on the die for removal.

CE2.3 Describe the die tuning procedures.

CE2.4 Describe the manual processes of tuning and finishing of dies.

CE2.5 Identify the appropriate means for the manipulation of parts by taking into account the shape, weight and dimensions.

CE2.6 Describe the behaviors required to comply with the standards of occupational risk prevention and environmental protection in the die setting.

CE2.7 In a handy case of adjusting a die:

-Determine the parts of the die to be subjected to tuning processes

-Set the manual or machine operations to perform to adjust the die.

-Perform manual or mechanical tuning operations by applying the established processes.

-Use the required machines and tools in each operation.

-Verify compliance with the specifications and functional requirements of the die components

-Manipulate the part tools and machines in accordance with the standards of occupational risk prevention and environmental protection.

C3: Perform die-mount operations using the necessary equipment and media, based on documentation and technical specifications and complying with the standards of occupational risk prevention and environmental protection.

CE3.1 Describe the procedures for the die assembly.

CE3.2 Relate the die mounting tools to your application.

CE3.3 Identify the appropriate means for the manipulation of parts by taking into account the shape, weight and dimensions.

CE3.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE3.5 Describe the verification procedures for compliance with the specifications and functional requirements of the die components.

CE3.6 Describe the behaviors required to meet the standards of occupational risk prevention and environmental protection in the die assembly.

CE3.7 In a practical case of mounting a die:

-Assemble the different components of the die by centring and aligning them.

-Perform mount operations.

-Use the specific tools for each operation.

-Tighten the screws and nuts with the specified pair.

-Verify the proper functioning of the die-strings.

-Verify the hydraulic circuits according to the design specifications.

-Manipulate parts, tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C4: Apply verification techniques for the functionality of the die components and systems according to the design requirements.

CE4.1 Relate the types of presses with the die types they can use.

CE4.2 Describe procedures for mounting and regulating dies in the press (travel, feeding, cadence, among others).

CE4.3 Describe the verification procedures of the pieces obtained with the die.

CE4.4 Relate defects that are obtained by stamping with the possible causes that originate them.

CE4.5 Relate the causes of the defects with the actions for correction.

CE4.6 Describe the behaviors required to comply with the standards of occupational risk prevention and environmental protection in the verification of die functionality.

CE4.7 In a practical case of verifying the functionality of a die:

-Mount the die in the stamping press.

-Adjust the operating parameters of the press.

-Be a test piece.

-Verify the piece obtained.

-Determine the parameters to be corrected based on the defects observed in the part.

-Modify the required machine parameters.

-Make proposals to modify the design of the die.

-Manipulate parts, dies and machines in accordance with the standards of prevention of occupational hazards and environmental protection.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.6; C2 with respect to CE2.7; C3 with respect to CE3.7; C4 with respect to CE4.7.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Verification of the functionality and components of the dies:

Parts verification procedures in metrology lab.

dimensional, surface, and shape verification.

Destructive and non-destructive testing for dies.

Verification instruments.

Verification rules.

2. Tuning and mounting dies:

die mounting.

Verification of the die strings.

Verification of the hydraulic circuits of the die.

Adjustment procedures.

Manual operations for tuning die components.

Manual Die Component Finishing Operations.

Tuning and finishing operations by machining.

3. Test and verification of die-cut:

Press die assembly.

Put to the press.

Stamping of parts.

Verification of parts.

Analysis and correction of defects in die-cut parts.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² machining workshop.

− Metrology and test laboratory of 100 m².

Professional or former trainer profile:

1. Domino of the knowledge and techniques related to the adjustment, assembly and verification of the functionality and the die components, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

ANNEX DCXLV

PROFESSIONAL QUALIFICATION: MANUFACTURING BY DECOLETAGE

Professional Family: Mechanical Manufacturing.

Level: 3.

Code: FME645_3.

General competition:

Get machined parts by decoletage, planning and monitoring production, preparing and setting up the conventional and CNC machines, taking responsibility for the maintenance of the equipment, achieving the criteria of quality, in compliance with the company's occupational and environmental risk prevention plans, and the current implementing regulations.

Competition Units:

UC2159_3: Schedule the production of machined parts by decoletage.

UC2160_3: Schedule CNC machines for decoletage machining.

UC2161_3: Prepare machines for decoletage machining.

UC2162_3: Manage and monitor the maintenance of decoletage machining machines.

UC2163_3: Monitor the production of machined parts by decoletage.

Professional Environment.

Professional Scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the manufacture of machined parts by decoletage, being able to have lower level personal care.

Productive Sectors:

It is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture by decoletage. Manufacture of metal products. Manufacture of machinery and mechanical equipment. Manufacture of computer, electronic and optical products. Manufacture of motor vehicles and transport equipment.

Relevant occupations and jobs.

Machine-tool adjuster-adjuster for working metals, in general.

Machine-tool adjuster with CNC, for working metal.

Machine-tool operator.

Machine-tool adjuster-tool for metal work.

Machine-tool mechanics.

Machine-tool maintenance operator for working metal.

Associated Training (630 hours).

Training Modules:

MF2159_3: Planning the production of machined parts by decoletage. (90 hours).

MF2160_3: CNC machine programming for decoletage machining (180 hours).

MF2161_3: Preparing machines for machining by decoletage (180 hours).

MF2162_3: Managing and monitoring the maintenance of machining machines by decoletage (90 hours).

MF2163_3: Monitoring the production of machined parts by decoletage (90 hours).

COMPETITION UNIT 1: PLAN PRODUCTION OF MECHANIZED PARTS BY DECOLETAGE

Level: 3.

Code: UC2159_3.

Professional Realizations and Realization Criteria:

RP 1: Get the information you need to plan and schedule production, based on the customer's technical documentation for the part and order.

CR 1.1 Part planes are interpreted according to graphical representation rules.

CR 1.2 The information regarding the characteristics of the piece (shape, bounds, dimensional, geometric and superficial tolerances, among others) is obtained from the plans, the order and the technical norms, the client and the company.

CR 1.3 The information regarding the technical specifications of the part (materials, thermal and surface treatments, conditions of expedition, among others) is obtained from the plans, the order and the technical norms, client and enterprise.

CR 1.4 The information for production programming (quantity to be manufactured, lots, deadlines) is obtained from the customer's order, from the work load of the plant and from the available production resources.

RP 2: Plan production processes for the production of pieces by decoletage, based on product requirements, establishing the sequence of operations to be performed and the necessary means of production, ensuring their feasibility, with the required quality, and in compliance with the standards of occupational risk prevention and environmental protection.

CR 2.1 The sequence of the phases of the process is established from the reception of the material to the expedition of the piece (reception of the raw material, machining, treatments, second operations, cleaning, among others).

CR 2.2 The externalization of process phases is determined based on the production load and available resources.

CR 2.3 The machines for the process are selected based on the series to manufacture, shape and dimensions of the part, characteristics of the materials, among others.

CR 2.4 The specifications of the treatments and coatings are defined taking into account the compensation of the resulting geometric deformations and the depths of the treatment.

CR 2.5 The cleaning and packaging phases are specified according to international or company technical standards.

CR 2.6 Testing and verification of compliance with process or part specifications are determined according to the characteristics to be analyzed.

CR 2.7 The production process is analyzed using AMFE techniques (Failure Analysis and Effects).

CR 2.8 The phases of the process and the production means for the production of pieces by decoletage are determined according to quality criteria and according to the plan of prevention of occupational and protective risks. environmental.

RP 3: Determine the machining processes for the production of pieces by decoletage, from the technical documentation, specifications and manufacturing orders, with the required quality and complying with the standards of prevention occupational risks and environmental protection.

CR 3.1 The sequence of operations is determined based on the capacity of the process or machine.

CR 3.2 The sequence of phases is set to be machined in the shortest possible time.

CR 3.3 The tools are selected based on the machine, the operation to be performed, and the series to be machined.

CR 3.4 The special tools are designed with the machine, the operation to be performed and the series to be machined.

CR 3.5 Manufacturing and control tools are defined according to the machine and the operation to be performed.

CR 3.6 Cutting parameters are selected based on the machine, tool, and material to be machined.

CR 3.7 Times are calculated based on machine, tool and material to be machined.

CR 3.8 The cams are designed or selected from those available depending on the operation to be performed (tour and angle of operation).

CR 3.9 The machining processes for the manufacture of pieces by decoletage are determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP 4: Develop the documentation of the process of machining parts by decoletage by following the established protocol.

CR 4.1 The phases that require a graphical description are completed with the plan of the operation.

CR 4.2 The tools are specified in the instruction sheet including your code and working position.

CR 4.3 The cutoff parameters are specified in the instruction sheet.

CR 4.4 Useful life based on the operation to be performed is recorded in the tool sheet.

CR 4.5 Control guidelines (feature to be controlled, verification useful and inspection frequency) are specified in the control sheet.

CR 4.6 The stream sheet indicates the sequence of operations.

CR 4.7 The externalisation tab is complemented by plans of the operation and reference standards.

CR 4.8 Use recommendations are made according to quality and safety criteria.

CR 4.9 The documentation concerning regulations and technical standards in the treatment of materials with hazardous substances and their environmental management is elaborated.

RP 5: Schedule manufacturing to obtain parts (mechanized, treated and packaged) within the set deadline and with the maximum use of resources, based on the technical documentation of the process and manufacturing orders, with the quality required and in compliance with the standards for the prevention of occupational risks and environmental protection.

CR 5.1 The number of parts and the time of manufacture are set according to the duration of the process and the availability of raw materials, machines, tools and tools.

CR 5.2 The machines for making the series are selected based on the workload.

CR 5.3 The supply of the raw material or subcomponents is programmed according to the estimated quantities and time of manufacture.

CR 5.4 Programming is done with the help of production management computing tools.

CR 5.5 Programming is completed with the launch of manufacturing orders, purchase orders for the material (raw material, cutting tools, useful, among others) and process phase outsourcing.

CR 5.6 The programming of the manufacture of pieces by decoletage is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

Computer applications for production management, office automation, CAD (Computer-aided design), CAM (Computer-assisted manufacturing), MRP (Planning of material needs).

Products and results:

Information to schedule and schedule production obtained. Process phases and means of production for the manufacture of certain pieces by decoletage. Machining processes for the production of certain pieces by decoletage. Documentation of the elaborate machining process. Programming of elaborate manufacturing.

Information used or generated:

Planes. Rules of the company or the customer. Orders. Load of machines. Situation of inventories of raw material and in progress. APQP (advanced quality planning).

COMPETITION UNIT 2: PROGRAM CNC MACHINES FOR DECOLETAGE MACHINING

Level: 3.

Code: UC2160_3.

Professional Realizations and Realization Criteria:

RP 1: Develop CNC programs for decoletage machines from the manufacturing order and documentation of the process, meeting quality criteria and complying with the standards of occupational risk prevention and protection of the environment.

CR 1.1 The program is elaborated in the language required by each single-spindle or multispindle machine (ISO, conversational, among others).

CR 1.2 The program is made according to the process phases defined in the instruction sheet.

CR 1.3 Program variables regarding the cut-off conditions correspond to those defined in the machining process.

CR 1.4 The program is prepared by taking into account the duration of the tool according to the parameters included in the tab of the tool (estimated life, electrical consumption).

CR 1.5 The program is made by taking into account the bar loader parameters to control the power length and avoid the faulty processing of the last piece.

CR 1.6 CNC programmes are developed on the basis of quality criteria and in line with the plan for the prevention of occupational risks and environmental protection.

RP 2: Check the CNC program through its execution to verify its operation, with the required quality, solving the contingencies that are presented, and complying with the rules of prevention of occupational risks and protection of the environment.

CR 2.1 Collisions are detected with the CNC program screen simulation or step-by-step execution on the machine, and are corrected in the program.

CR 2.2 Non-value movements (empty movements, slow movements, inadequate waits, accelerations, among others) are identified and corrected in the program.

CR 2.3 Approach operations or movements are optimized, with the identification of possible overlaps observed during the execution of the program.

CR 2.4 Program execution is performed by ensuring that no damage or marks are caused on the part.

CR 2.5 The program run time is checked to correspond to the time set in the instruction sheet.

CR 2.6 The verification of the CNC programme through its implementation is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP 3: Develop the programs of peripherals (robots, manipulators, among others) for decoletage machines, from the manufacturing order and the documentation of the process, based on quality criteria and compliance with the standards for the prevention of occupational risks and environmental protection.

CR 3.1 The program is performed in the language required by each peripheral (ISO, conversational, teach-in, among others).

CR 3.2 The programming of the peripheral movements is adapted to the process phases defined in the instruction sheet.

CR 3.3 Variations in handling conditions are minimized by scheduling limited movements according to the peripheral instruction sheet.

CR 3.4 The programmed peripheral intervention time corresponds to the one specified in the instruction sheet of the same.

CR 3.5 Peripheral programmes are developed on the basis of quality criteria and in line with the plan for the prevention of occupational risks and environmental protection.

RP 4: Check the program of the peripherals by means of their execution, to verify their operation, solving the detected contingencies, and complying with the rules of prevention of occupational risks and protection of the environment environment.

CR 4.1 Collisions are detected with program screen simulation or step-by-step execution in the peripheral and are corrected in the program.

CR 4.2 Non-value movements (empty movements, slow movements, inadequate waits, accelerations, among others) are identified and corrected in the program.

CR 4.3 The overlap of operations or approach moves are identified in the execution of the program.

CR 4.4 Program execution is performed by ensuring that no damage or marks are caused on the part.

CR 4.5 The program run time corresponds to the time set in the instruction sheet.

CR 4.6 The verification of the peripheral programme through its implementation is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

Programming Language (ISO, conversational, teach-in, among others). Programming equipment (machine, feeder, manipulator, robot) CNC.

Products and results:

CNC programs for manufactured and checked machine control. Developed and checked peripheral programs (feeders, handlers, robots).

Information used or generated:

Instructions sheet. Road map. Tool sheet.

COMPETITION UNIT 3: PREPARE MACHINES FOR DECOLETAGE MACHINING

Level: 3.

Code: UC2161_3.

Professional Realizations and Realization Criteria:

RP 1: Prepare the single-spindle machines with fixed and mobile head camshafts for machining from the manufacturing order and depending on the process, with the required quality and complying with the standards of risk prevention work and environmental protection.

CR 1.1 Machine and feeder tools (tweezers, stops, guides, among others) are mounted as indicated in the machine's manual and instruction sheet.

CR 1.2 The power of the bar is done without slouching or grabbing, regulating the opening and closing of the tweezers.

CR 1.3 Car drive cams are placed in the order and position described in the instruction sheet.

CR 1.4 Cutting tools are mounted and regulated according to the instructions and features of the cams.

CR 1.5 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR 1.6 Work speeds and cycle times are adjusted as indicated in the instruction sheet.

CR 1.7 The tuning is verified by mechanizing a part in manual mode.

CR 1.8 The start-up operations of the monospindle machines are carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 2: Prepare the multi-use machines of cams, for machining from the manufacturing order and according to the process, with the required quality and complying with the standards of prevention of occupational risks and protection environment.

CR 2.1 The tools (tweezers, stops, guides, among others) are mounted as indicated in the machine's manual and instruction sheet.

CR 2.2 The power of the bar is done without slouching or grabbing, regulating the opening and closing of the tweezers.

CR 2.3 Car drive cams are adjusted to perform the course indicated in the instruction sheet.

CR 2.4 The prerequisite tools are performed on specific devices.

CR 2.5 Cutting tools are mounted and regulated according to the instruction sheets and features of the cams.

CR 2.6 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR 2.7 The working speeds and cycle times on kinematic chain machines are adjusted by the combination of gears as indicated in the instruction sheet and manual of use.

CR 2.8 Work speeds and cycle times on machines with electronic speed variators are adjusted by the position of the drive indicated in the instruction sheet.

CR 2.9 The tuning is verified by mechanizing a piece in manual mode for each spindle.

CR 2.10 The operation of the multi-use machines is carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 3: Prepare the CNC discolouration machines of fixed and mobile head for the machining of parts, from the order of manufacture and in function of the process, with the required quality and complying with the standards of prevention occupational risks and environmental protection.

CR 3.1 The tools (tweezers, stops, guides, among others) on the machine and on the charger are mounted as indicated in the machine's manual and instructions sheet.

CR 3.2 The power of the bar is done without holguring or gripping, regulating the opening and closing of the tweezers.

CR 3.3 The prerequisite tools are performed with specific devices.

CR 3.4 Cutting tools are mounted and regulated in relation to the CNC program and the instruction sheets.

CR 3.5 The table of tools is updated including the decalages of the tools.

CR 3.6 The load of the CNC program is performed using the specific media.

CR 3.7 The tuning is verified by mechanizing a piece in step by step mode.

CR 3.8 The tuning operations of the fixed and mobile CNC bleaching machines are carried out taking into account the current regulations, the plan for the prevention of occupational risks and environmental protection and the quality criteria.

RP 4: Prepare second-operation machines to be machined from the manufacturing order and based on the process, with the required quality and complying with the standards of occupational risk prevention and protection environment.

CR 4.1 The tools (tweezers, jaws, stops, guides, rules, among others) are mounted as indicated in the instruction sheet.

CR 4.2 The feeding of the part is done without obstructions or gripping, regulating the position of the loading or unloading zone and opening and closing the moorings.

CR 4.3 Automatic charging systems (feeders, handlers, porches, robots, among others) are adjusted and regulated to power the machine by ensuring that the part is in the established position.

CR 4.4 Cutting tools are mounted and regulated as indicated in the machine's instructions and usage manual.

CR 4.5 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR 4.6 Work rates and cycle times are adjusted as indicated in the instruction sheet.

CR 4.7 The tuning is verified by mechanizing a part in manual mode.

CR 4.8 Machine-to-point operations are performed taking into account the current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 5: Perform the validation of the machine's tuning by checking that the piece obtained by the decoletage machining is in accordance with the specifications of the order, with the required quality and complying with the standards of prevention of occupational risks and environmental protection.

CR 5.1 The dimensions, geometry and surfaces of the first part correspond to the specifications indicated in the manufacturing plane.

CR 5.2 The deviations detected in the first piece are corrected by regulating the tool paths and in their case the position of the cams or the CNC program.

CR 5.3 The repeatability of the process is validated by verifying the first machined parts in automatic.

CR 5.4 Repeatability errors are corrected by varying the working conditions (cutting speed, forward-by-turn, among others).

CR 5.5 The measurement and validation data are recorded in the control tabs.

CR 5.6 Validation operations are performed taking into account the current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

Dimensional, geometric, and surface verification teams. Hand tools. Computer media.

Products and results:

Machines ready to be machined (Tornos fixed-head and mobile. Multispindle tornos. Machines for second operations. Peripherals).

Information used or generated:

Manufacturing plans. Sheet of instructions. Tool sheets. Control pattern. Manuals for the maintenance and use of machines. CNC programs. Control tabs. Work bonuses.

COMPETITION UNIT 4: MANAGE AND MONITOR MAINTENANCE OF DECOLETAGE MACHINING MACHINES

Level: 3.

Code: UC2162_3.

Professional Realizations and Realization Criteria:

RP 1: Plan and schedule preventive maintenance of decoletage machines to maintain production capacity, in quality conditions and in compliance with the standards of prevention of occupational risks and protection of the environment environment.

CR 1.1 The frequency of the machine's lubrication and tooling is set according to the working conditions (coolant and raw material) and the machine maintenance manual.

CR 1.2 Cleaning operations (extraction of chips, cleaning of tweezers and tool holders, among others) are defined according to the working conditions.

CR 1.3 The replacement of the elements subjected to wear and tear is programmed according to the criteria established, according to the defects observed, the deviations of the operating variables, and the maintenance manual of the machine.

CR 1.4 The replacement of refrigerants is established based on the type and degradation observed.

CR 1.5 Coolant filtering is set based on the circuits available on each machine.

CR 1.6 Maintenance operations are scheduled based on the production loads of the machines.

CR 1.7 Maintenance operations are scheduled to take into account the current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 2: Monitor the execution of preventive maintenance to ensure production capacity, and by checking that it is performed under quality conditions and complying with the standards of occupational risk prevention and protection environment.

CR 2.1 The scheduled grease is ensured by verifying the minimum levels and the execution records.

CR 2.2 Scheduled cleanup is visually checked to meet the requirements of the instructions tab.

CR 2.3 Preventive maintenance operations are verified by checking the records and maintenance parts.

CR 2.4 The replacement of refrigerants and filters is verified by checking the maintenance records.

CR 2.5 The waste is treated according to the specifications set out in the environmental protection rules.

CR 2.6 The pH of the refrigerant is checked and, where appropriate, compensating solutions are added to adjust it, according to the instructions tab.

CR 2.6 The pH of the refrigerant is checked and, where appropriate, compensating solutions are added to adjust it, according to the instructions tab.

CR 2.7 Preventive maintenance operations are performed taking into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

RP 3: Coordinate repair of faults in machines and installations, to maintain production capacity, based on quality criteria, complying with the standards of prevention of occupational risks and protection of the environment environment.

CR 3.1 The need for repair is determined according to the faults detected in the machine, peripherals or installations.

CR 3.2 The intervention to solve the fault is determined according to its typology (mechanical, pneumatic, hydraulic, electrical, among others).

CR 3.3 The breakdown is resolved by coordinating the various resources, minimizing production stop and costs.

CR 3.4 The breakdown data and its solution are documented and recorded for further analysis.

CR 3.5 The breakdown is analyzed and solutions are proposed to avoid future stops and improve scheduled maintenance.

CR 3.6 The repair of equipment and plant breakdowns is carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 4: Propose improvements (modernization, life cycle, precision, among others) in the means of production for optimization: increased production, improvement of quality, decrease of stops, reduction of costs, among others.

CR 4.1 The improvement proposals are based on the analysis of the historical breakdown and maintenance interventions.

CR 4.2 Improvement areas are defined in coordination with the production, maintenance, and engineering departments.

CR 4.3 The improvement proposals are based on the observation of other processes or solutions in other machining machines.

CR 4.4 Improvements are made by modifying equipment or including new media or technologies on machines or installations.

CR 4.5 Improvements are documented for manufacturing and acquisition.

CR 4.6 The implementation of the improvement is analyzed, measured and evaluated for its efficiency.

Professional context.

Production media:

Maintenance and office management software applications.

Products and results:

Maintenance Plan. Improvement plan, Maintenance control. Spare parts ratio for maintenance.

Information used or generated:

Maintenance Parties. Record of maintenance. Maintenance and use manuals. Incident and breakdown statistics.

COMPETITION UNIT 5: MONITOR PRODUCTION OF MECHANIZED PARTS BY DECOLETAGE

Level: 3.

Code: UC2163_3.

Professional Realizations and Realization Criteria:

RP 1: Organize the work environment to improve the operability of the position, and maintain production capacity in quality conditions, complying with the standards of prevention of occupational risks and protection of the environment environment.

CR 1.1 Documentation (plans, control guidelines, roadmap, batch labels, among others) is updated at the job site.

CR 1.2 The documentation concerning the maintenance of the machine and peripherals is updated.

CR 1.3 The basic occupational risk prevention competencies of operators are guaranteed with the corresponding certificate.

CR 1.4 The user-level maintenance indicated in the technical documentation (grease, levels, cleaning) is checked to be performed by the operator.

CR 1.5 Hand and cutting tools are operational and ordered.

CR 1.6 The product obtained is identified, ordered, and tagged with the data that enables its traceability.

CR 1.7 The organisation of the working environment is carried out taking into account the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 2: Monitor the manufacturing process to ensure the production and quality of the parts, following control guidelines, and checking that it is performed in quality conditions and complying with the risk prevention standards work and protection of the environment.

CR 2.1 The tool is changed according to the frequency set in the tool sheet.

CR 2.2 The machine's operating state and process is verified by observing the machining and state of the tools.

CR 2.3 The machining zone on the machine is kept free of chips, refrigerated and lubricated.

CR 2.4 Production incidents are identified and recorded in the work bonus.

CR 2.5 Production results are identified and recorded in the work bonds.

CR 2.6 The recorded values of the production indicators are compared to the scheduled standard.

CR 2.7 The "bottlenecks" are identified to increase the performance of the resources.

CR 2.8 Production inefficiencies are identified for analysis and improvement.

CR 2.9 The monitoring of the manufacturing process is carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP 3: Verify the products manufactured by decoletage, according to the control guidelines, standards and procedures established, checking that it is carried out in quality conditions and complying with the rules of risk prevention work and protection of the environment.

CR 3.1 Mechanized parts are verified that they are in the right state of cleaning and lacking in burrs.

CR 3.2 The storage and handling of the parts is performed without damage to the parts.

CR 3.3 Measurements are performed according to the standard procedures.

CR 3.4 The verification instruments are selected based on the magnitude to be verified and the accuracy required.

CR 3.5 The verification items are operational and calibrated in the job position.

CR 3.6 The "traceability" of the materials and components is guaranteed by making the appropriate annotations.

CR 3.7 The verification is performed according to the guidelines established in the control procedure and with the periodicity established.

CR 3.8 The results obtained are reflected in understandable graphics or documents.

CR 3.9 The acceptance and rejection criteria are applied according to technical specifications.

CR 3.10 The verification of the manufactured products is carried out taking into account the current regulations, the quality criteria and the plan of prevention of occupational risks and environmental protection.

RP 4: Act on the manufacturing process to correct the deviations of the part and the production with respect to the technical specifications and the production plan, under quality conditions, complying with the standards of prevention of occupational risks and protection of the environment.

CR 4.1 The deviations in the dimensions of the part are corrected by acting on the tools, the travel of the carts or the corresponding CNC program.

CR 4.2 The actions required to eliminate production inefficiencies are established on the basis of analysis.

CR 4.3 Actions to eliminate inefficiencies are implemented in the production media or processes.

CR 4.4 The effectiveness of the implemented improvement plan is checked by comparing the production and quality records with the planned standard.

CR 4.5 The actions on the manufacturing process are carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional context.

Production media:

Computer applications for production control. Inspection and test equipment (dimensional, geometric, surface measurement equipment, among others).

Products and results:

Verified production. Production adjusted to the manufacturing order. Installations in production order.

Information used or generated:

Production Plan. Process sheets. Bonus work. Control sheets. Production indicators, Production orders, quality control records, incident and maintenance records. Tool sheet. Maintenance manuals. Regulations for the Prevention of Occupational Risks and Protection of the Environment. Indicators of quality and productivity.

TRAINING MODULE 1: PLANNING THE PRODUCTION OF MECHANIZED PARTS BY DECOLETAGE

Level: 3.

Code: MF2159_3.

Associated with UC: Plan the production of machined parts by decoletage.

Duration: 90 hours.

Assessment capabilities and criteria:

C1: Analyze technical documentation on products manufactured by decoletage by identifying the data required for manufacturing studies.

CE1.1 Describe the technical documentation referred to the product to be manufactured.

CE1.2 Distinguished in the product plans to manufacture the different views, cuts, sections and standard details.

CE1.3 Identify in the product plans to manufacture the shapes, dimensions of the product (calculating the measures that are not collected); profiles, surfaces and critical edges; technical specifications of quality, material and treatments (thermal and surface).

CE1.4 To differentiate in the product plans to manufacture the types of functional or machining acotation, as well as the groups of dimensional, geometric and superficial tolerances.

CE1.5 Confect the list of specifications needed to plan the manufacture from the product plans to manufacture, order submitted, standards: international, customer and own.

CE1.6 Identify the information needed for production scheduling from orders (quantity to be manufactured, lots, deadlines, etc.) considering the available loads and resources.

C2: Determine the phases of the process and the means of production necessary for the manufacture of pieces by decoletage with the required quality, based on the requirements of the product and according to the techniques and procedures apply.

CE2.1 Relate the various operations to the necessary machines, auxiliary equipment, tools, and tools.

CE2.2 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements and specifications.

CE2.3 Explain the AMFE (Failure Analysis and Effects) of processes by describing their concept and application process.

CE2.4 In a practical case of decoletage manufacturing of a properly characterized product:

-Determine the manufacturing process by identifying and analyzing the main phases of the process, describing the required work sequence and operations.

-Establish the equipment, machinery and installation necessary for the execution of the process according to the series to manufacture, shape and dimensions of the part, characteristics of the material, international technical standards, between other.

-Decide which phases of the process require outsourcing based on the available production load and resources.

-To specify the technical specifications of the treatments (thermal and surface), contemplating the compensation for geometric deformation and depth of the treatments.

-Set control guidelines.

-Identify the devices and instruments required for the compliance check of the specifications.

-Apply the AMFE (False and Effects Modal Analysis).

C3: Develop machining processes for the production of pieces by decoletage using the necessary equipment and means and from the documentation and technical specifications.

CE3.1 Specify for each phase and operation, the machines, auxiliary equipment, tools, tools, measurement and checking tools, as well as the working conditions in which each operation must be performed according to the requirements Manufacture (operation, machine or equipment, series, etc.).

CE3.2 Determine and calculate the working parameters (velocities, depth of pass, advances, temperature, deformations, cycles, times, etc.) taking into account all the variables (material of the piece, of the tool, surface quality, tolerance, etc.) and the most appropriate techniques.

CE3.3 Identify and describe critical manufacturing points, indicating the procedure, tolerances, and characteristics.

CE3.4 Identify cycle times, productive and non-productive times, applying the most appropriate techniques (methods and times) to optimize the processes that require it.

CE3.5 In a practical case of decoletage manufacturing of a properly characterized product:

-Set the manufacturing tools.

-Determine the type of attachment.

-Determine and establish guidelines and control instruments.

-Calculate and determine the cams (travel and angle of operation).

-Set the form and geometry of special tools required based on the operation to be performed, machine, and string to be manufactured.

-Calculate cycle times: productive and non-productive.

C4: Confect the technical documentation of machining processes by bleaching, organizing and processing the originating information.

CE4.1 Identify the different documents (sheets of: instructions, route, tools, control; tabs of: work, outsourcing, loading; lists of materials, etc.) used in the planning and programming of production.

CE4.2 Describe the features and contents that must be incorporated in the instructions, tool, route, and control sheets.

CE4.3 Describe the features and contents that must be incorporated in the work, outsourcing, and load tabs.

CE4.4 Relating the documents used with their usefulness in the sequence of the production process.

CE4.5 In a practical case of decoletage manufacturing of a properly characterized product:

-Develop and complete documents using computer environments (programs and systems): Instructions sheets. Roadmaps. Tool sheets. Control sheets. Worksheets. Outsourcing tokens. Load tabs. Lists of materials.

-Keep records and data files updated.

C5: Develop product manufacturing programs by decoletage from technical documentation, specifications and manufacturing orders, observing quality conditions, set deadlines, and optimizing maximum available resources.

CE5.1 Determine the production of each machine, auxiliary equipment and workstation by determining the materials, tools, tools, products, and intermediate components required for each operation.

CE5.2 Optimize the means of production and human resources by contemplating the settlement date of the order and, where appropriate, the partial deliveries stipulated.

CE5.3 Determine the sourcing needs of materials, products, and intermediate components documented in the process (quantity, delivery time, etc.).

CE5.4 Use computer environments (programs and systems) for manufacturing and provisioning management programming, keeping records and data files up to date.

CE5.5 In a case scenario of a parts order to be manufactured by decoletage:

-Determine the total daily and cumulative production of each means of production and jobs.

-Determine the date of completion of the order and, where appropriate, the duly quantified partial deliveries.

-Optimize the use of the means of production and human resources.

-Set the roadmap for each piece, depending on the transformations and processes to be submitted.

-Set the workload on the different jobs, balancing the loads.

-Identify, by name or standard code, the materials, tools, tools and equipment required to undertake the various operations of production.

-Set the scheduling of preventive maintenance, starting from the maintenance plan.

-Generate the information you define: means, tools, and tools, parts paths, and intermediate "stocks".

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.4; C3 with respect to CE3.5; C4 with respect to CE4.5 and C5 with respect to CE5.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Technical documentation:

Manufacturing plans: symbology, normalization, views, cuts, sections, details, etc. Functional and mechanized support. Critical bounds.

Tolerances: Dimensional, geometric, and superficial.

Quality of the part and process representation rules.

Nomenclature of materials, treatments, among others.

Commercial shapes and profiles of materials.

Sheets of: process, instructions, route, tools, control. Formats.

Standards for the Prevention of Occupational Risks and Protection of the Environment.

2. Decoletage:

Decoletage operations.

Machining strategies.

Machinery for materials.

Cutting parameters for decoletage operations: determination and calculation.

Manufacturing times: Calculation of time to cut the various operations. Estimation of non-productive times.

3. Machine-tools for decoletage:

Types of decoletage machines.

Features characteristic of the model-tool of decoletage.

Characteristics of the cams.

Parts or bar loading and unloading systems.

4. Decoletage useful:

Cutting tools: function, shapes, geometries, and materials.

Tools and tool structures and components.

Wear and life of the tool.

Special tools.

Part-bracket useful.

Verification and control tools.

5. Production programming:

Programming for manufacturing.

Production and workload capacity.

Production methods and procedures (lots, stock limits, regular, JIT, OPT, etc.).

Planning and control of computer-aided production (GPAO).

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the planning of the production of machined parts by decoletage, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 2: PROGRAMMING CNC MACHINES FOR DECOLETAGE MACHINING

Level: 3.

Code: MF2160_3.

Associated with UC: Schedule CNC machines for decoletage machining.

Duration: 180 hours.

Assessment capabilities and criteria:

C1: Analyze the CNC programming systems used in decoletage manufacturing by identifying the media related to the production environment.

CE1.1 Describe the different types of CNC programming (ISO, conversational, among others), indicating their main differences and capabilities.

CE1.2 Describe the types of data entry and management devices used in CNC programming.

CE1.3 Describe the structure of CNC programs.

CE1.4 Describe the structure of the programming block.

CE1.5 Relate the various functions used in CNC programming (subroutines, fixed cycles, among others) with machining operations.

CE1.6 Explain the basic configuration of the different functions.

C2: Develop CNC programs to obtain products by decoletage from the process documentation.

CE2.1 Relate the various functions and sequence of machining operations with the codes in the CNC programs of the monospindle machines.

CE2.2 Relate the various functions and sequence of machining operations with the codes in the CNC programs of the multi-spindle decoletage machines.

CE2.3 Explain CNC programming modes based on different types of machines.

CE2.4 Describe the systems of storing CNC programs.

CE2.5 Explain the procedures and techniques for checking CNC programs using screen simulation.

CE2.6 In a practical case of making a CNC program for single-use machines:

-Modeling the machine and tools.

-Indicate the positions of the tools and the cutoff parameters.

-Introduce the work paths of the tools.

-Determine the machine and part reference points.

-Generate CNC program.

-Determine existing errors (collisions, overlaps, empty movements, etc.) by simulating the program on screen.

-Correct the CNC program based on the errors identified.

-Postprocessing the CNC program.

-Store the CNC program on specific media.

CE2.7 In a practical case of developing a CNC program for multispindle machines:

-Modeling the multispindle machine and tools.

-Indicate the positions of the tools in the various multispindle stations and the cutting parameters.

-Introduce the work paths of the tools.

-Determine the machine and part reference points.

-Generate CNC program.

-Synchronize the paths of the tools by optimizing overlaps.

-Determine existing errors (collisions, empty movements, etc.) by simulating the program on screen.

-Correct the CNC program based on the errors identified.

-Postprocessing the CNC program.

-Store the CNC program on specific media.

C3: Analyze the systems of the peripherals used in manufacturing by decoletage (mechanical, pneumatic, hydraulic, electrical, electronic, etc.) relating them to the functions they perform (loading, unloading, controlling, cleaning).

CE3.1 Describe the different types of peripherals, indicating their main differences and capabilities.

CE3.2 Describe the various data management and introduction devices used in peripheral programming.

CE3.3 Relate the elements (mechanical, pneumatic, hydraulic, electrical) of the peripherals with the capabilities and functions they develop in a decoletage manufacturing system.

CE3.4 Explain the basic configuration of different manufacturing systems by decoletage.

CE3.5 Differentiate between different configurations that can be found in a decoletage manufacturing system.

CE3.6 Identify the relationship that exists between the elements of a decoletage manufacturing system.

CE3.7 Describe the individual function of each element in an automated environment.

C4: Develop programs of peripheral systems (robots, manipulators) employed in obtaining products by decoletage from the process documentation.

CE4.1 Relate the various operations and functions involved in manufacturing by discoloration aided by robots, manipulators, and other peripherals with corresponding codes in the control programs.

CE4.2 Different the codes that correspond to each element (machine, robot, manipulators, and others) that are on the system.

CE4.3 Explain the temporal relationship of the various operations involved in the manufacturing process.

CE4.4 Describe the different devices used to program robots, manipulators, and peripherals.

CE4.5 In a practical case of making a robot program for a decoletage manufacturing process:

-Introduce data by computer, programming console, teach-in, etc., using the appropriate language and sequence.

-Perform the simulation of programmable systems (robots, manipulators), checking the paths and parameters of operation (acceleration, pressure, force, speed), and the system loads in real time.

-Determine the errors that exist from the faults detected in the simulation (collisions, overlaps, empty movements, etc.) and modify them in the programs.

-Optimize the synchronization of movements based on the simulation performed.

-Store programs on the corresponding media.

CE4.6 In a practical case of crafting a manipulator program for a decoletage manufacturing process:

-Introduce data by computer or programming console, using the appropriate language and sequence.

-Perform the simulation of programmable systems by checking the paths and parameters of operation (acceleration, pressure, force, speed), and the system loads in real time.

-Determine the errors that exist from the faults detected in the simulation (collisions, overlaps, empty movements, etc.) and modify them in the programs.

-Optimize the synchronization of movements based on the simulation performed.

-Store programs on the corresponding media.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.6 and CE2.7; C4 with respect to CE4.5 and CE4.6.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. CNC programming of single-use machines:

Languages.

Functions and Codes.

Instructions sequences: programming.

Simulation.

2. Multi-spindle machine CNC programming:

Languages.

Functions and Codes.

Instructions sequences: programming.

Simulation.

3. Decoletage automation systems:

Robots: Description, structure, and drives. Types of control. Usage.

Manipulators: Description, structure, and drives. Types of control. Usage.

4. Monitoring and monitoring:

Regulation of automatic systems. Identification of regulatory elements. Control of the workstation. Tool control. Parts monitoring.

Work risk prevention rules applicable in the programming of CNC machines and automated systems.

Environmental protection rules applicable to the programming of CNC machines and automated systems.

5. Robot programming:

Robots: Move programming, check of inputs, activation of outputs.

Elaboration of programs.

Simulation.

6. Programming of PLCs and manipulators used in decoletage:

Manipulators: Move programming, check of inputs, activation of outputs.

PLCs: Logical functions, timers, counters. Block representation. Connection of sensors and actuators.

Elaboration of programs.

Simulation.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 60 m² CNC Workshop.

− 45 m² Automation Workshop.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the programming of CNC machines for decoletage machining, which will be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 3: PREPARING MACHINES FOR MACHINING BY DECOLETAGE

Level: 3.

Code: MF2161_3.

Associated with UC: Preparing machines for decoletage machining.

Duration: 180 hours.

Assessment capabilities and criteria:

C1: Analyze the operation of the machines (monospindle and multispindle) and auxiliary equipment used for the production of pieces by decoletage relating to the elements that compose them.

CE1.1 Explain the performance and operation of the machines, and describe the auxiliary equipment and facilities (food, transport, refrigeration, lubrication, control, etc.).

CE1.2 Describe the various functional elements and blocks that make up the auxiliary machines and equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements.

-Automation systems.

-lubrication systems.

-Route extraction systems.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of the different systems and devices for power, tie, center, and reference of machines and equipment.

CE1.4 Identify the most common inefficiencies that occur in power and mooring systems (holguras, clutches, asynchronous, etc.).

CE1.5 Explain the rules of use, prevention of occupational risks and environmental protection, applicable in the different equipment and machines.

C2: Perform preparation and tuning operations of single-spindle, fixed-and mobile-head machines, adjusting parameters, using the necessary equipment and means and from documentation and specifications techniques.

CE2.1 Determine the processes of assembly and regulation of cutting tools.

CE2.2 Describe the levas assembly processes and their regulation.

CE2.3 Explain the regulatory processes of the kinematic chains.

CE2.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE2.5 Describe the behaviors necessary for the prevention of occupational hazards and the protection of the environment in the preparation of the monospindle machines.

CE2.6 In a practical case of setting up of single-spindle machines of levas and from the order of manufacture, sheet of instructions and manuals of the machine:

-Mount the tools on the specific media and regulate them.

-Mounting and regulating machine and feeder tools.

-Mount the drive cams of the carts in the order and position described, according to the scheduled sequence of operations and check their operability.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation.

-Perform pre-tests and checks (power, fixings, security devices, tools placement/attachment, cooling, and grease, etc.).

-Perform the tests in a vacuum (positions, paths of the carts/head, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions, obtaining the maximum overlapping and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, tolerances and surface finish, as well as the time set.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform preparation and tuning operations of multi-use cams machines, adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE3.1 Determine the processes of assembly and regulation of cutting tools.

CE3.2 Describe the levas assembly processes and their regulation.

CE3.3 Explain the processes of regulating the kinematic chains.

CE3.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE3.5 Describe the necessary behaviors for the prevention of occupational hazards and the protection of the environment in the preparation of the multispindle machines.

CE3.6 In a practical case of setting up of multi-spindle machines of cams and from the order of manufacture and instruction sheets:

-Mount tools on specific media and stations and regulate them.

-Mounting and regulating machine and feeder tools.

-Mount the drive cams of the carts in the order and position described, according to the scheduled sequence of operations and check their operability.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation, as well as the kinematic chain or the electronic variator.

-Perform previous tests and checks (power, fixings, security devices, tools placement and attachment, cooling, and grease, etc.).

-Perform the tests in vacuum (positions, paths of the carts and head, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions, obtaining the maximum overlapping and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, established tolerances and surface finish, as well as in the set time as well as at each station.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Perform preparation and tuning operations of CNC machines, monospindles and multispindles by adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE4.1 Determine the mounting processes of the cutting tools.

CE4.2 Describe the presetting procedures of the cutting tools.

CE4.3 Describe the tools data introduction processes on the CNC.

CE4.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE4.5 Describe the necessary behaviors for the prevention of occupational hazards and the protection of the environment in the preparation of CNC bleaching machines.

CE4.6 In a practical case of fixed-and mobile-head CNC machine-tuning, from the manufacturing and processing order:

-Mounting the tools by proceeding to their pre-setting on the specific devices and their regulation.

-Mounting and regulating machine and feeder tools.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (power, fixings, security devices, tools placement and attachment, cooling, and grease, etc.).

-Load or transfer the CNC program to the machine using the determined systems.

-Perform the empty tests required for checking that there are no collisions, obtaining maximum overlap and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, established tolerances and surface finish, as well as in the set time as well as at each station.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, machine, and equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C5: Perform preparation and tuning operations of second-operation machines, adjusting parameters, using the necessary equipment and media, and from documentation and technical specifications.

CE5.1 Determine the processes of assembly and regulation of cutting tools.

CE5.2 Explain the mounting processes of the positioning and mooring tools of the parts.

CE5.3 Describe the preparation and regulation operations of the automatic parts power systems.

CE5.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE5.5 Describe the behaviors necessary for the prevention of occupational risks and the protection of the environment in the preparation of the second operations machines.

CE5.6 In a practical case of tuning second operations machines, from the manufacturing and processing order:

-Mount the tools on the specific media and regulate them.

-Mounting and regulating machine and feeder tools.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, position selectors, jaws, etc.).

-Adjust the machines and equipment with the parameters set for each operation.

-Perform pre-tests and checks (power, fixings, security devices, tools placement/attachment, cooling, and grease, etc.).

-Perform the tests in a vacuum (positions, paths of the carts, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, tolerances and surface finish, as well as the time set.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.6; C3 with respect to CE3.6; C4 with respect to CE4.6; C5 with respect to CE5.6.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Preparation of single-spindle camming machines:

Tools for the preparation of monospindle machines.

Single-spindle Levas: shapes, applications, paths, etc.

Mount of cams on monospindle machines.

Single-spindle cutting tool assembly and regulation techniques.

Regulation of monospindle loading systems.

Adjusting the speed of the camshaft and camshaft.

Prevention of occupational hazards and protection of the environment in the preparation and operation of machines for bleaching of levas.

2. Preparation of multi-spindle cams:

Tools for the preparation of multispindle machines.

Levas for multispindles: shapes, applications, paths, etc.

Levas assembly for multispindle machines.

Assembly and regulation of cutting tools on multispindle machines.

Regulation of load systems.

Adjusting the speeds of the spindles and camshafts for each station.

Prevention of occupational hazards and protection of the environment in the preparation and operation of multi-use multi-spindle bleaching machines.

3. Preparing second-operation machines:

Tools for preparing second-operation machines.

Transfer machine preparation processes.

Preparing cleaning equipment.

Setting parameters.

Prevention of occupational hazards and environmental protection in the preparation and operation of machines and equipment for decoletage of second operations.

4. CNC tuning:

Introduction of the program: peripheral mode or the CNC.

Communications systems.

Editing the CNC program.

Tools and Decalage Tables.

CNC program simulation.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² decoletage workshop.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the preparation of machines for decoletage machining, which shall be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 4: MANAGEMENT AND MONITORING OF MAINTENANCE OF DECOLETAGE MACHINING MACHINES

Level: 3.

Code: MF2162_3.

Associated with UC: Manage and monitor the maintenance of decoletage machining machines.

Duration: 90 hours.

Assessment capabilities and criteria:

C1: Analyze the technical documentation of bleaching machines and equipment, identifying the components and operations required to plan and schedule maintenance processes.

CE1.1 Specify the technical documentation for the bleaching machines and equipment required to perform maintenance planning and scheduling.

CE1.2 Identify the components of the decoletage machines and equipment to be maintained.

CE1.3 In a convenient maintenance planning scenario, from the technical documentation, identify:

-Maintenance activities to be performed on decoletage machines and equipment.

-The intervention types and times.

-The relationship of spare parts and consumable products.

-The frequency of cleaning operations, filtering of refrigerants, grease.

-Replacing items that are subject to wear and tear, filters, and refrigerants.

-The type and workloads of the human resources and materials needed to perform the interventions.

C2: Develop maintenance and repair procedures for breakdowns in decoletage machines and equipment, determining the operations, materials, means, and monitoring of execution.

CE2.1 Select the interventions that require written procedures justifying your choice.

CE2.2 Define the specifications of the operations to be carried out (according to the affected technology: mechanical, pneumatic, hydraulic, electrical, among others) and disaggregate each of the operations in the different phases, establishing its sequence.

CE2.3 Specify the techniques to be used in each phase, determining materials, media, tools, times and human resources, and reducing downtime and costs.

CE2.4 Establish the verifications and controls to be performed during and at the end of the process, as well as the means used: inspections, controls (of levels, quality of the refrigerant, among others.), parts, records.

CE2.5 Documenting and recording breakdowns and interventions for further analysis and proposal of solutions and improvements, in order to avoid further stops.

C3: Develop preventive maintenance procedures on decoletage machines and equipment, determining the operations, materials, means, and monitoring of execution.

CE3.1 Identify interventions that require written procedures justifying your choice.

CE3.2 Define the specifications of the operations to perform and disaggregate each of the operations in the different phases, by setting their sequence.

CE3.3 Specify the techniques to be used in each phase, determining materials, media, tools, times, and human resources.

CE3.4 Establish the verifications and controls to be performed during and at the end of the process, as well as the means used: inspections, controls (of levels, quality of the refrigerant, among others.), parts, records.

CE3.5 Documenting and recording inspection points and interventions for their subsequent analysis and proposal of solutions and improvements.

C4: Apply programming techniques that optimize resources, loads and quality of production, in order to develop intervention and maintenance monitoring programs.

CE4.1 Explain the different types of maintenance and programming techniques, the structure and requirements to be met in your applications, as well as your skills in the production environment.

CE4.2 Explain the organization, performance and application of a software for the management and control of maintenance that includes maintenance costs.

CE4.3 Explain the various components of the costs and the total cost of maintenance, observing the reliability, subsistence and availability of the machines and bleaching equipment.

CE4.4 In a practical scenario of scheduling the maintenance of machines and equipment for decoletage manufacturing, based on the technical documentation and reliable data of repairs, reviews and different works of maintenance performed:

-Develop the maintenance budget for that machine or equipment, based on the available data.

-Catalog all stops on that machine or equipment.

-Undo the cost of maintenance by factors (cost components): spare parts, unplanned outages, induced costs of other equipment, labor, among others.

-Rate the reliability, subsistence and availability of such a machine or equipment for the purpose of proposing feasible implementation improvements.

C5: To analyze the standards of prevention of occupational risks and environmental protection in the processes of maintenance and repair of faults in machines and bleaching equipment, establishing application guidelines ensuring compliance with them.

CE5.1 Identify the contents of the security plans in the maintenance processes.

CE5.2 Specify the waste treatment guidelines, in line with the standards for the prevention of occupational risks and environmental protection.

CE5.3 To determine the means and equipment for the prevention of occupational risks and protection of the environment to be considered for the performance of a repair process by substitution, generating the technical documentation of the phases of the same and detailing at each stage the standards to be considered (means, equipment, methods, among others).

CE5.4 Develop and check the security conditions of a machine under production conditions and in the maintenance execution itself.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.3; C4 with respect to CE4.4.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Structure and organisation of maintenance of machines, equipment and manufacturing facilities by decoletage:

Function, objectives, types.

Preparing maintenance jobs.

Planning and programming. Management software.

Inspections.

2. Optimization of the economic management of the maintenance of machines, equipment and manufacturing facilities by decoletage:

Cost and productivity of maintenance.

Criteria for reliability, subsistence, and availability of machines and equipment.

Management software.

3. Maintenance effectiveness:

Typology of breakdowns in decoletage machines and equipment.

Maintenance methods (TPM, etc.).

Expert systems.

4. Management of computer-assisted maintenance:

Databases.

Corrective, preventive, and predictive maintenance management software.

Managing spare parts.

5. Prevention of occupational hazards and environmental protection in the maintenance of discolouration machines and equipment:

Work risk prevention rules applicable to the maintenance of decoletage machines and equipment.

Environmental protection rules applicable to the maintenance of decoletage machines and equipment.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² decoletage workshop.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the management and supervision of the maintenance of machining machines by decoletage, which shall be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 5: MONITORING THE PRODUCTION OF MACHINED PARTS BY DECOLETAGE

Level: 3.

Code: MF2163_3.

Associated with UC: Monitor the production of machined parts by decoletage.

Duration: 90 hours.

Assessment capabilities and criteria:

C1: Identify, following control guidelines, contingencies and deviations in production and the causes that cause them, to strengthen the quality of the part and the productivity.

CE1.1 Develop the documentation for tracking and control of manufacturing:

-Daily control planning.

-Quality characteristics to be controlled.

-Sheets and control charts.

-Incident records (work bonuses, among others).

CE1.2 Keep the decoletage machines in production by making the tool changes according to the schedule set.

CE1.3 Check that the power cycle works according to the set parameters.

CE1.4 Record production results, incidents and inefficiencies for analysis and comparison with planned and propose improvements.

CE1.5 Identify "bottlenecks" and unproductive times and propose appropriate measures to eliminate and increase performance.

C2: Verify pieces obtained by decoletage, using dimensional and geometric verification instruments, from documentation and technical specifications.

CE2.1 Describe dimensional measurement procedures.

CE2.2 Describe the surface verification procedures.

CE2.3 Explain the geometric verification procedures.

CE2.4 Argument the need for calibration of the metrological instruments.

CE2.5 Relate the magnitudes to measure with the instruments to perform the measurements.

CE2.6 Describe the errors in the measurement.

CE2.7 In a practical case of verifying decoletage parts:

-Prepare the part for measurement.

-Select the measurement or verification useful based on the magnitude and accuracy to be measured.

-Check the calibration tab of the verification instrument.

-Verify the part according to standardized procedures.

-Register the measure obtained on the specified media.

C3: Develop proposals to improve the bleaching process by identifying the causes of deviations and inefficiencies in production.

CE3.1 Identify detected deviations or contingencies and their obvious consequences.

CE3.2 Relate deviations or contingencies with the possible causes that cause them.

CE3.3 Analyze the opportunity to introduce improvements, collating improvements in efficiency in production, quality of the part, manufacturing costs, etc., with the investments to be made for their implementation.

CE3.4 Develop improvement proposals by proposing the modifications chosen and supporting them technically and economically.

CE3.5 In a convenient case of decoletage process adjustment and correction:

-Make adjustments and corrections to the process.

-Applying the actions required to remove inefficiencies, set forth in the improvement plan.

-Acting on the tools, the path of the corresponding CNC cars or program to correct the deviations in the dimensions of the part.

C4: Organize the working environment for decoletage manufacturing processes, relating the production sequences, material flows, among others, complying with the standards of prevention of occupational risks and protection environmental.

CE4.1 Identifies the mobility flows of the processes in plant and the current regulations for the prevention of occupational risks and environmental protection.

CE4.2 Dispose the working environment with the appropriate degree of order and cleanliness, maintaining production capacity under quality conditions.

CE4.3 Keep the required documentation updated: plans, control guidelines, roadmap, batch labels, among others.

CE4.4 Verify the realization of the user-level maintenance set (grease, levels, cleanup).

CE4.5 Determine individual protection equipment for each activity.

CE4.6 Identify the waste generated in the activity and determine its classification and collection according to the environmental protection standards.

CE4.7 Ensure the traceability of the products obtained by keeping them identified, ordered and labelled with the corresponding data.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to all of its Criteria; C2 with respect to CE2.7 and C3 with respect to CE3.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Production Control:

Techniques for production control.

Tracking the production.

Charts and charts of times and movements.

Times measurement procedures.

2. Documentation and management:

Documentation used in production control.

Computer-assisted production planning and control systems.

Processing, archiving, and querying the documentation.

Packaging and tagging.

Traceability of manufactured products.

Warehouse management computing applications.

Waste prevention and treatment measures.

Individual Protection Equipment.

3. Verification (metrology):

Principles of measurement and verification. Operational techniques.

Calibration of measuring instruments and equipment. Processes.

Calibration Plan. Documentation required.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² decoletage workshop.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the monitoring of the production of machined parts by decoletage, which shall be accredited by one of the following forms:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

ANNEX DCXLVI

PROFESSIONAL QUALIFICATION: HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Professional Family: Mechanical Manufacturing.

Level: 3.

Code: FME646_3.

General competition:

Obtain parts by high-speed, high-throughput machining, planning and controlling the operational processes of machining and manufactured products, adapting the manufacturing plans to the needs of the process, designing the tools, preparing and setting the machines, taking responsibility for the maintenance of the first level of the equipment, achieving the quality criteria, fulfilling the plans of prevention of occupational and environmental risks of the company, and the current enforcement regulations.

Competition Units:

UC2164_3: Adapt the manufacturing plans for high-speed, high-throughput machining.

UC2165_3: Design part mooring tools for high-speed, high-throughput machining.

UC2166_3: Plan for high-speed, high-throughput machining.

UC2167_3: High-speed, high-throughput mechanics.

Professional Environment.

Professional Scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to manufacturing by high speed machining and high performance, being able to have lower level personal charge.

Productive Sectors:

It is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture by machining at high speed and high performance. Manufacture of metal products. Manufacture of machinery and mechanical equipment. Manufacture of computer, electronic and optical products. Manufacture of motor vehicles and transport equipment.

Relevant occupations and jobs:

High-speed, high-performance machine-tool operator.

High-speed, high-performance CNC machine-tool programmer.

High-speed, high-performance, machining process scheduler.

High-speed, high-throughput machining tool designer.

Associated Training (630 hours).

Training Modules:

MF2164_3: Adaptation of manufacturing plans for high-speed, high-throughput machining (120 hours).

MF2165_3: The design of part mooring tools for high-speed, high-throughput machining (180 hours).

MF2166_3: High-speed, high-throughput machining planning (210 hours).

MF2167_3: High-speed, high-throughput mechanics (120 hours).

COMPETITION UNIT 1: ADAPT MANUFACTURING PLANS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: UC2164_3.

Professional Realizations and Realization Criteria:

RP 1: Get the technical information of the piece for high speed or high performance machining, based on the interpretation of the manufacturing plane.

CR 1.1 Part planes are interpreted according to graphical representation rules.

CR 1.2 The characteristics of the material to be machined are identified in the plane.

CR 1.3 The thermal and surface treatments of the material to be machined are identified in the plane.

CR 1.4 The starting dimensions for machining are identified in the plane.

CR 1.5 The shape and dimensions of the piece to be obtained and the referenced geometrical tolerances and chains of cotes, superficial, among others, which requires the piece to be machined are identified in the plane.

CR 1.6 The surfaces and reference elements for machining are identified in the plane.

RP 2: Adequating the piece's geometries with computer-aided design (CAD) computer applications for high-speed, high-throughput machining, depending on the machine architecture and the available tools.

CR 2.1 The file with the geometry of the part to be obtained is imported into the appropriate exchange format to the CAD application.

CR 2.2 Changes in the design of the piece to facilitate machining are identified based on the geometric incompatibilities of the piece with respect to the machine.

CR 2.3 The adequacy of the geometries to be machined is defined according to the machine architecture and the availability of tools by analyzing geometric interferences.

CR 2.4 The deformation of the part on the mooring is avoided by creating reinforcements that will be removed in phases or subsequent operations.

CR 2.5 The definition of machining positioning reference zones is set based on the geometry of the part.

CR 2.6 The determination of the reference faces for the positioning of the part on the machine is defined according to the part and the machine.

CR 2.7 The adaptation of the geometry is done using CAD computing applications.

RP 3: Develop blueprints for manufacturing according to existing regulations.

CR 3.1 The adapted geometries are compatible with the existing CAM (Computer-aided Mechanized) programs in the company.

CR 3.2 The piece material is specified in the plane for subsequent choice in machining.

CR 3.3 Dimensional tolerances are specified in the plane.

CR 3.4 The geometric tolerances are specified in the plane.

CR 3.5 Surface quality is specified in the plane.

CR 3.6 The thermal or surface treatments and their application zone that affect the machining process are specified in the plane.

CR 3.7 The auxiliary surfaces for machining are represented in the plane.

CR 3.8 The planes are generated according to the graphical representation regulations.

RP 4: Set control guidelines for manufacturing according to existing regulations.

CR 4.1 The partial and final control guidelines are adapted to ensure the final quality of the part.

CR 4.2 The feature of the magnitude to be controlled is specified in the control pattern.

CR 4.3 The tolerance of the magnitude or magnitude to be controlled is specified in the control pattern.

CR 4.4 The frequency of verification or measurement is specified in the control pattern.

Professional context.

Production media:

CAD applications (computer-aided design). Computer applications of CAM (Computer-assisted manufacturing).

Products and results:

Technical information of the part for high speed or high performance machining. Geometries of the piece obtained. Drawings for the developed manufacture. Control guidelines for established manufacturing.

Information used or generated:

Planes. Machine manuals and accessories. Tool catalogs.

COMPETITION UNIT 2: DESIGN PART MOORING TOOLS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: UC2165_3.

Professional Realizations and Realization Criteria:

RP 1: Define the piece's mooring tool for high-speed, high-throughput machining.

CR 1.1 The type of tooling is determined by taking into account the established machining process.

CR 1.2 The mooring systems are defined according to production requirements (manual, automatic, on or off-machine, among others).

CR 1.3 The shape and dimensions of the various parts of the tool are set to support the cutting forces of the machining, the weight of the part and the inertial forces.

CR 1.4 The mooring areas of the part in the tooling are determined from the surfaces that must be machined.

CR 1.5 The type of tiling tie is defined taking into account the rigidity of the part.

CR 1.6 The elements of the machine tools are determined according to their typology, type of process, need for repeatability of positioning, alignment and concentricity.

CR 1.7 The tightening of the part is calculated to ensure the qualities of the piece to be machined.

RP 2: Perform the technical calculations required to size the components of the tooling.

CR 2.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR 2.2 The application of the structural calculation (torsion, bending, shear, compression, rupture, among others) responds to the required requests.

CR 2.3 The safety coefficients (breakage and useful life) used in the calculations are those required by the technical specifications.

CR 2.4 The shape and dimensions of the designed elements (structures, union elements, mechanisms, among others) are established taking into account the results of the calculations obtained.

CR 2.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP 3: Design the tooling for the part tie depending on the machining process set.

CR 3.1 The materials of the tools components are determined according to their functionality, mechanical requests (static and dynamic) and cost.

CR 3.2 The surface or reference element of the tool is set according to the machine where it is to be mounted.

CR 3.3 The dimensions of the tooling are determined based on the size of the part and the machine's capacity.

CR 3.4 Dimensional and surface tolerances are specified according to the type of adjustment between the various pieces of the tool.

CR 3.5 The geometric tolerances are specified according to the precision to be obtained in the machining of the part mounted on the machine tool.

CR 3.6 The thermal and surface treatments are specified for the surfaces or elements of the tools that require it.

CR 3.7 The tooling consists of the maximum number of standard components.

CR 3.8 The virtual model of the tooling for CAM simulation is done using CAD computing applications.

CR 3.9 The tooling is designed to optimize its manufacturing process and functionality.

RP 4: Generate the necessary information for the manufacture of the tools in accordance with the current regulations.

CR 4.1 Planes are generated according to the graphical representation rules.

CR 4.2 The components of the tooling are bounded according to their manufacturing process.

CR 4.3 Manufacturing plans are performed with the perspectives, views, cuts, and details necessary for their interpretation.

CR 4.4 The list of components is made by meeting the company's standards and special items.

CR 4.5 Control guidelines are established taking into account the assembly and functionality of the tooling.

CR 4.6 Planes are generated with CAD computing applications.

CR 4.7 The tightening pairs of the fixing elements are set in the tooling mounting planes.

CR 4.8 The elements of the tooling that require maintenance are specified in the assembly plane.

Professional context.

Production media:

CAD applications (computer-aided design).

Products and results:

Tie-up use of the part for high-speed, high-performance machining. Technical calculations to size the components of the tools made. Tool for the mooring of the designed piece. Information required for the production of the generated tool (construction plans, control guidelines, manufacturing process, material listing).

Information used or generated:

Planes. Catalogue of commercial elements of fixation. Machine manuals and accessories.

COMPETITION UNIT 3: PLAN HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: UC2166_3.

Professional Realizations and Realization Criteria:

RP 1: Determine the machines and features of tools and tools to be used in the process for high-speed, high-throughput machining.

CR 1.1 Machine type (machining center, grinding center, lathe, among others) is determined according to the geometrical shapes to be obtained.

CR 1.2 The machine's work cube is determined based on the dimensions and weight of the part.

CR 1.3 Machine architecture is determined based on the operations to be performed and the precision required.

CR 1.4 The dimensions of the table or device to hold the piece or tool are determined according to the part's mooring surface and its weight.

CR 1.5 The number of axles required on the machine is set according to the surfaces to be machined and the productivity required.

CR 1.6 The needs of head or special tools are determined according to the accessibility to the machining zone.

CR 1.7 The power and torque of the head or main axes is determined based on the optimal cutting parameters for high performance.

CR 1.8 Advance capacity and accelerations are determined based on optimal cutting parameters for high performance.

CR 1.9 The numeric control type is selected based on the machine characteristics, number of axes, and the operations to be performed.

CR 1.10 The extraction of the atmosphere from the machining and its purification is determined according to the materials and lubricants and refrigerants used.

RP 2: Plan the machining at high speed and high performance, setting process parameters, tools and tools, to ensure the feasibility of manufacturing, with the required quality and meeting the standards of prevention of occupational risks and protection of the environment.

CR 2.1 The sequence of operations is set according to the ways to be machined.

CR 2.2 Operations for the removal of machining auxiliary surfaces are set up after fulfilling their function.

CR 2.3 The sequence of operations on each channel of multi-processing machines are coordinated with high performance criteria.

CR 2.4 Cutting tools are selected based on the type of operations to be performed and on the part material.

CR 2.5 The cut-off parameters are set according to the operation, type of process (high speed, high performance), material to be machined and the tool and tolerances to be achieved.

CR 2.6 The tools are selected based on the sequence of operations and the characteristics of the operation.

CR 2.7 The cooling and lubrication conditions of the machining are determined by the material to be machined and the cutting operation, with the required quality and complying with the standards of prevention of occupational risks and environmental protection.

RP 3: Generate programs for the mechanization of parts (CAM) from the established process, based on quality criteria and complying with the standards of occupational risk prevention and environmental protection.

CR 3.1 The data and geometry of the selected tools are introduced into the CAM program for modeling.

CR 3.2 The cutting strategy is set based on the qualities to be achieved, the cutting time and the duration of the tool.

CR 3.3 The roughing strategy is set out in the program to minimize the amount of residual material.

CR 3.4 The machining of the debris is programmed to optimize machining.

CR 3.5 The finishing strategy is set in the program according to the geometry to be obtained and the required surface quality.

CR 3.6 The programming of the tool's trajectories is generated according to the cutting strategies.

CR 3.7 The CAM program is purged and optimized for post-processing.

CR 3.8 The CNC file generated with the CAM is according to the language used in the machine's numerical control.

CR 3.9 The programs for the mechanization of parts (CAM) are elaborated according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP 4: Simulate machining with specific computer applications to detect interference and displacements in a vacuum, with the required quality and resolving any contingencies that arise.

CR 4.1 The drawings and data for the machine's geometric and kinematic modelling are loaded into the computer application.

CR 4.2 The drawings and data for geometric and kinematic modelling of the tooling are loaded into the computer application.

CR 4.3 The drawings and data for the geometric modelling of tools and tool holders are loaded into the computer application.

CR 4.4 Approach movements are optimized by decreasing their trajectory or increasing displacement speed.

CR 4.5 Multi-process operations are concurrent with maximum performance.

CR 4.6 The process, both cutting and moving, is validated when the paths are free from interference with the machine and the tooling and the run time is the stipulated.

Professional context.

Production media:

CAD, CAM multi-axis and machining simulation applications.

Products and results:

Machines and features of tools and tools to be used in the process for high speed or high performance machining. High-speed, high-throughput machining planned. Programs for the mechanization of the generated parts (CAM). Simulated machining.

Information used or generated:

Part planes. Tools of use. Drawings of tools. Tools catalog. Tool-holder catalog. Machine and accessories manuals (multiprocesses, machining centres, turning centres, among others).

COMPETITION UNIT 4: MECHANIZE AT HIGH SPEED AND HIGH PERFORMANCE

Level: 3.

Code: UC2167_3.

Professional Realizations and Realization Criteria:

RP 1: Prepare the machine tool for high speed or high performance machining, meeting process specifications, with the required quality and complying with the standards of occupational risk prevention and protection of the environment.

CR 1.1 The CNC program is loaded into the machine via the peripheral devices or transferred from the computer.

CR 1.2 Tools are mounted on clean, clean-cut carrier tools.

CR 1.3 The tools of the high speed machining centers are mounted by ensuring their balance with specific tool holders (mechanical, hydraulic, thermal).

CR 1.4 The tool holders are mounted on the machine with the required orientation and the clean adjustment surface.

CR 1.5 Required tools are mounted on the tool loader according to CNC program specifications.

CR 1.6 The tool's decage data is obtained from the measurement of the tool mounted on the tool holder in "presetting" devices.

CR 1.7 Tools Decalages are entered into the CNC, based on the values of the verification tab of each tool.

CR 1.8 The reference point of the axes is made during the start of the machine.

CR 1.9 User-level maintenance is performed according to the instruction manual.

CR 1.10 Machine preparation operations are performed taking into account the quality criteria and the occupational risk prevention and environmental protection plan.

RP 2: Mount the accessories or devices to be machined according to the order of manufacture, with the required quality and complying with the standards of prevention of occupational hazards and environmental protection.

CR 2.1 Required tools are mounted according to specifications, taking into account the positioning references, alignments, and fixings required.

CR 2.2 The part is mounted on the tooling according to specifications, using the tools and tools required.

CR 2.3 The piece is fastened in a rigid and stable way, preventing its deformation.

CR 2.4 Ragged-shaped rotation pieces are mounted on devices that allow for their balancing.

CR 2.5 The slender rotation pieces are fastened using specific lunets.

CR 2.6 Seriated parts are mounted on fast and focused, aligned, and auto-referenced change tie systems.

CR 2.7 The transport and lifting elements are determined according to the characteristics of the part to be transported and used in safety conditions.

CR 2.8 Cooling is routed to a material boot zone.

CR 2.9 The assembly operations of accessories or devices are performed taking into account the quality criteria and the plan of prevention of occupational risks and environmental protection.

RP 3: High-speed and high performance mechanics to obtain the geometry of the part, according to process specifications, with the required quality and complying with the standards of prevention of occupational risks and protection of the environment environment.

CR 3.1 Machine protections are placed and doors closed preventing access to the machining zone.

CR 3.2 The machining is executed by ensuring that all operations are developed without incident.

CR 3.3 The parameters of the cutting process (spin speed, forward speed, among others) are adapted to the machining situation (first piece, first quick approach, anomalous situations, among others).

CR 3.4 Tools are changed depending on the wear and tear allowed during machining.

CR 3.5 Decalages are updated after the tool change.

CR 3.6 Machine status (greases, critical element duration, chip extraction, coolant status and level, among others) is maintained under conditions established throughout the machining process.

CR 3.7 High-speed, high-performance machining is carried out taking into account the quality criteria and the plan for prevention of occupational and environmental protection risks.

RP 4: Verify the parts to validate the machining, both inside and outside the machine, with the required quality and complying with the standards of occupational risk prevention and environmental protection.

CR 4.1 The pieces to be verified are clean, free of burrs, and thermally stabilized.

CR 4.2 Verification is performed according to the established control guidelines.

CR 4.3 Geometric, dimensional and surface verifications are performed on the machine by means of specific measuring devices (measurement probes, measuring arms, laser tracker, among others).

CR 4.4 Geometric, dimensional and surface verifications are performed off-machine by means of specific measuring devices (measurement probes, measuring arms, laser tracker, among others).

CR 4.5 Verification machines and instruments are checked to be calibrated.

CR 4.6 Verification is performed in accordance with the procedures laid down in the rules.

CR 4.7 The results of the measurements are recorded in the specific documents.

CR 4.8 The verification of the parts is carried out taking into account the quality criteria and the plan of prevention of occupational risks and environmental protection.

Professional context.

Production media:

CNC Communication Peripherals. Mounting tools. Machine tools for the starting of CNC chip: milling machines, lathes, turning centres, machining centres, grinding centres, multitask machines, and related machines. Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results:

Machine tool for high speed or high performance machining. Accessories or devices for machining mounted. Machined products by road grubbing of different materials, shapes and finishes.

Information used or generated:

Manufacturing plans. Control guidelines. Quality parameters in the machining. Catalogues of material and tools. Machine manuals, CNC programming and accessories. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

TRAINING MODULE 1: ADAPTATION OF MANUFACTURING PLANS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: MF2164_3.

Associated with UC: Adapt the manufacturing plans for high-speed, high-throughput machining.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Analyze the technical information from the manufacturing plane interpretation to obtain the data that defines the products to be machined.

CE1.1 Identify the standard symbology applicable to high speed or high performance manufacturing (materials, tolerances, treatments, among others).

CE1.2 Explain the identification codes of quality, composition, and properties of the materials listed in the manufacturing plane.

CE1.3 In a scenario of high-speed, high-throughput machining, from a product manufacturing plane:

-Identify and relate the various representations that it contains to each other.

-Identify the technical rules that contain the information in the plane.

-Identify materials, finishes and treatments.

-Identify the shapes, dimensions of departure, and chains of precise cotes for machining.

-Identify dimensional, referenced, and surface tolerances, among others.

-Identify the surfaces and reference elements required to proceed to the machining.

C2: Adapting parts geometries for high speed or high performance machining with three-dimensional computer-aided design (CAD 3D) computing applications, depending on the architecture of the machine and the tools available.

CE2.1 Describe the components of a computer-assisted design environment (equipment and program, among others).

CE2.2 Distinguished CAD applications in two and three dimensions.

CE2.3 Relate the various CAD programs in three dimensions with the extensions of the files they generate.

CE2.4 Identify the various commands of a CAD program (drawing, editing, query, display, layer control, block, acotation, among others).

CE2.5 Explain the methods for drawing parts in three-dimensional CAD.

CE2.6 In a practical case of adapting the piece's CAD geometry to high speed or high performance machining:

-Import the drawing of the part to be machined in the appropriate exchange format to the CAD application.

-Set the positioning reference zones based on the geometry of the part.

-Determine the reference faces for the positioning of the part on the machine depending on the machine and the machine.

-Identify, based on the geometrical incompatibilities of the piece with respect to the machine, changes in the design of the part to facilitate machining.

-Define the adequacy of geometries to be machined based on machine architecture and tool availability.

-Analyze geometric interferences.

-Create reinforcements to avoid deformation of the part on the mooring.

-Draw in three dimensions the auxiliary surfaces for machining.

C3: Generate, with computer-aided design (CAD) computing applications, the blueprints for high speed or high performance machining in accordance with current graphical representation standards.

CE3.1 Choose the most appropriate graphical representation application (CAD) to be compatible with CAM programs.

CE3.2 Relating graphical representation rules with manufacturing plans.

CE3.3 Explain the acotation systems and the representation of dimensional, geometric, and surface tolerances.

CE3.4 In a practical case of generating CAD planes from the adapted piece:

-Specify the item's starting material (dimensions and material).

-Determine the area of application of the thermal or surface treatments that affect the machining process.

-Set dimensional and geometric tolerances.

-Precise the required surface quality.

-Generate the technical documentation for use in CAM.

-Draw the manufacturing plane to mechanize and verify the part according to graphical representation rules.

C4: Develop control guidelines on the parts to be obtained by machining at high speed or high performance from the technical documentation and observing the current regulations.

CE4.1 Describe the structure and contents of the guidelines and control reports.

CE4.2 Analyze the part specifications to determine which features are submitted to the final quality control of the part.

CE4.3 Describe the assessment criteria for control characteristics to be controlled.

CE4.4 In a practical case of developing control guidelines on the parts to be obtained by high speed or high performance machining:

-Set the plans and control phases over the part.

-Specify the tolerances of the measures to be controlled.

-Determine procedures, devices and control instruments, and periodicity.

-Set the information, guidelines, and data collection tabs to use.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.6; C3 with respect to CE3.4 and C4 with respect to CE4.4.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Manufacturing plans:

Symbology, normalization, views, cuts, sections, tolerances, acotation.

Surfaces and reference elements.

Material identification codes.

2. Modification of geometries (CAD) for high-speed, high-throughput machining:

2D rendering systems.

3D rendering systems.

Format of graphical exchanges.

Creating and modifying graphical entities.

Managing CAD tools.

Generate planes.

3. Machine tools:

Architecture.

Geometric incompatibilities.

4. Manufacturing processes:

Reference zones.

Reference faces.

Auxiliary surfaces.

Positioning.

Structural reinforcements for machining.

5. Control reports and guidelines:

Concept, structure, contents.

Periodicity.

Data-taking tabs.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the adaptation of the manufacturing plans for high speed and high performance machining, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 2: DESIGN OF PART MOORING TOOLS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: MF2165_3.

Associated with UC: Design part mooring tools for high-speed, high-throughput machining.

Duration: 180 hours.

Assessment capabilities and criteria:

C1: Determine tools for the mooring of parts that enable high speed and high performance machining, based on documentation and technical specifications.

CE1.1 Relate the machining processes with the shapes and qualities to be obtained, describing the limitations of the various operations involved.

CE1.2 Identify the technical specifications to be met by the fastening systems by distinguishing the production and stiffness requirements of the parts.

CE1.3 Relate the constructive forms of the different organs of the tools with the types of efforts they must bear (cutting efforts, weight of the piece, inertias, among others) considering their behavior before these.

CE1.4 Identify the positioning and fixing elements of the tools to the machines according to their characteristics and functions.

CE1.5 In a convenient case, conveniently characterized for high-speed, high-throughput machining of a piece:

-Determine the type of tooling and mooring systems according to the machining process and the rigidity of the part.

-Specify the bracket areas of the part depending on the surfaces to be machined.

-Set the tightening depending on the required qualities and the bracket surfaces in part.

-Determine positioning and fixing elements according to alignment, centricity, and repeatability needs.

-Identify the requests for the tooling and its components based on the types of efforts they must support.

C2: Make the calculations necessary for the sizing of the tools and their elements and commercial components, analyzing the behavior of the loads involved and applying the necessary formulas according to the required requests and specifications.

CE2.1 Identify the technical specifications that should ensure the construction of the tools.

CE2.2 schematically describe the efforts that the different elements and components are subjected to.

CE2.3 Determine the appropriate formulas and units to be used in the calculation of the elements and components, depending on the characteristics of the elements and the required security coefficients.

CE2.4 Get the value of the different efforts or loads that act on the elements and components considering the circumstances that produce them.

CE2.5 Dimensions the different elements and components by ensuring the requests to which they are submitted, by applying the prescribed calculations, standards, tables and catalogues of technical characteristics.

C3: Projecting parts for the mooring of parts that facilitate their machining at high speed or high performance according to the determined process, based on documentation and technical specifications.

CE3.1 Identify the types of material of the various elements and components that are part of the tooling according to the requests to which they are submitted, functionality and cost.

CE3.2 Identify thermal and surface treatments that improve the behavior of the designed elements and components that require it.

CE3.3 Relate the adjustments of the elements and components with the various requests to which they are submitted, precisions and superficial qualities to be obtained.

CE3.4 Identify the geometric tolerances with the required precisions for the part in the machining process.

CE3.5 Rate the choice of adjustment rates and their impact on the cost of manufacturing the tooling, depending on the machining process.

CE3.6 In a convenient case, conveniently characterized in the manufacture of a piece by high speed machining and high performance:

-Develop the CAD model of the tooling for later use in the CAM simulation.

-Delimit the dimensions of the tooling according to the size of the part and the machine cube.

-Set the surface or reference element of the tooling relative to the machine.

-Select the material types of the items and commercial components that are part of the tooling.

-Determine the thermal and surface treatments required for the commercial components and components of the tooling.

-Calculate the tolerance fields in the settings, according to rules, from the specified nominal measure and tolerance.

-Set the dimensional, geometric, and surface tolerances required to manufacture the tooling.

-Use the maximum number of standard components.

-Optimize your manufacturing process and functionality.

C4: Develop the designed tool kit, gathering the technical information needed for further manufacturing and maintenance.

CE4.1 Adopt the graphical representation system and the appropriate scale for the elements and components of the tooling.

CE4.2 Distinguished, in accordance with the current rules, the perspectives, raised, plants, profiles, sections and details, that are part of the graphic information necessary for the correct interpretation of the plans.

CE4.3 Identify the bounded of the elements designed according to the processing process, applying the reference standards.

CE4.4 Identify in the plans the technological data of the elements designed: materials, standard elements, thermal and surface treatments, superficial qualities, applicable norms, pairs of tightening, among others; according to the current rules and standards of the company.

CE4.5 In a practical case of an alleged tooling conveniently characterized to mechanize a product at high speed/high performance, using the appropriate computer applications:

-Draw the manufacturing and assembly plans with CAD programs, according to graphical representation rules.

-Acute, according to rules, depending on the processing process of the designed elements.

-Develop the list of components according to company standards and standards.

-Specify the technological data of the designed and component elements in the drawings.

-Set control guidelines taking into account the assembly and functionality of the tooling.

-Specify the elements and components of the tooling that require maintenance.

-Develop the instructions and periodicity of maintenance, as well as the replacement of the components that require it according to the estimated life.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.5; C3 with respect to CE3.6 and C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Dimensioning of commercial elements and components of tools:

Cutting efforts.

inertial and gravitational efforts due to the part.

Schematic representation of efforts and loads.

Security Coefficients.

Dimensioning elements and components of the tooling.

Rules, tables, technical catalogs.

2. High-speed, high-performance, tie-and-tie systems:

Technical specifications.

Production requirements.

Features and functions of the fastening and mooring systems.

Mooring systems.

Types. Dimensions.

Commercial positioning and fastening elements and components, guided, among others.

3. Guidelines and control reports in the manufacture of high speed and high performance tools:

Concept, structure, contents.

Periodicity.

Data-taking tabs.

4. High-speed, high-performance tooling maintenance:

Elements and components to maintain.

Periodicity.

5. Machining technology:

Ways and qualities that are obtained with high-speed, high-performance machines.

Machining operations.

Stiffness, alignment, concentricity of parts.

Precision and repeatability.

Reference Surfaces.

Clamping zones.

6. Materials:

Types and features.

Identification codes.

Modification of the characteristics of the materials (thermal, thermochemical and surface treatments).

7. Manufacturing plans:

Symbology, normalization, perspectives, views, cuts, sections, details.

Actation: systems, chains, and groups of cotas.

Tolerances: Dimensional, geometric, and superficial.

Scales.

Adjustment systems.

CAD.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to the design of part mooring tools for high speed and high performance machining, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 3: HIGH-SPEED, HIGH-THROUGHPUT MACHINING PLANNING

Level: 3.

Code: MF2166_3.

Associated with UC: Plan the machining at high speed and high performance.

Duration: 210 hours.

Assessment capabilities and criteria:

C1: Determine the phases of the machining process at high speed or high performance from the requirements of the product to be manufactured that make it possible to manufacture with the required quality, and according to the techniques and procedures to be applied.

CE1.1 Interpret the technical documentation relating to the parts to be machined (flat, technical information, among others).

CE1.2 Explain machining processes at high speed.

CE1.3 Explain high-performance machining processes.

CE1.4 Relating the dimensional and geometric characteristics of the parts to be machined with the necessary machines, equipment, tools and tools.

CE1.5 Relate the various operations with the necessary machines, equipment, tools and tools.

CE1.6 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements to be made and specifications to be contemplated.

CE1.7 In a practical case of high speed manufacturing and high performance of a properly characterized product:

-Determine the manufacturing phases.

-Describe the required job streams and operations in each phase.

-Determine the machine's work cube based on the dimensions and weight of the part.

-Estimate the machine architecture based on the operations to be performed and the required precision.

-Specify the dimensions of the attachment device of the piece or tool required depending on the mooring surface and its weight.

-Determine, depending on the surfaces to be machined and the required productivity, the number of axes.

-Specify the needs of head or special tools depending on the accessibility to the machining zone.

-Precise the power and torque of the heads, forward capacity and accelerations, depending on the optimal cutting parameters for high performance.

-Select the type of numeric control based on the machine characteristics, number of axes, and operations to perform.

-Identify the devices and instruments required for the compliance check of the specifications.

-Establish the extraction of the atmosphere of the machining and its purification according to the materials, lubricants and refrigerants used, observing the standards of prevention of occupational hazards and environmental protection.

C2: Develop high speed or high performance machining processes from the technical documentation and ensure the manufacturing capability with the required quality.

CE2.1 Identify and describe the critical points of the machining process, indicating the operation, tolerances, and characteristics.

CE2.2 Relate high-speed, high performance machining operations with tools and working conditions.

CE2.3 Determine and calculate the working parameters (rates, depth of pass, advances, temperature, deformations, cycles, times, among others) taking into account all the variables that are present (material of the piece, the tool, surface quality, tolerances, among others) and the type of process.

CE2.4 In a convenient, high-speed, high performance manufacturing scenario of a properly characterized product:

-Describe the sequence of operations required according to the ways to be machined.

-Determine the operations for the removal of the auxiliary machining surfaces once they have fulfilled their task.

-Coordinate the sequence of operations on each channel of multi-processing machines with high performance criteria.

-Select the tools based on the sequence of operations and characteristics of the operations.

-Select the cutting tools taking into account the material of the part and the type of operation to be performed.

-Set the cutting parameters according to the type of process, operation, material to be machined, tool, and tolerances and finishes to be achieved.

-To stipulate the conditions for cooling and lubrication of the machining according to the material to be machined and the cutting operation, taking into account the environmental protection regulations.

C3: Develop CAM programs to obtain high speed or high performance machining parts from the manufacturing process and technical information, or from a computer file containing the graphical information of the part.

CE3.1 Describe the programming process with CAM.

CE3.2 Relate machining strategies with the various forms obtainable.

CE3.3 Configure the CAM environment based on the machine to be used.

CE3.4 Explain the CAM post-processing to develop the CNC program.

CE3.5 In a practical case of high speed machining and high performance of a piece, properly defined and characterized by the sequence of operations and process parameters, the CAM program is developed:

-Enter the data and geometry of the tools selected for modeling.

-Set the cutting strategy based on the qualities to be achieved, the cutting time and the duration of the tool.

-Set the roughing strategy by minimizing the amount of residual material.

-Determine the finishing strategy according to the geometry to be obtained and the required surface quality,

-Determine the chronological order of operations.

-Dispose the machining of the debris from the slab so that it optimizes the machining.

-Set the positions of the tools and the cutoff parameters.

-Determine the trajectories of the tools according to the cutting strategies.

-Debug and optimize the CAM program for your post-processing.

-Generate the CNC file according to the language used in the machine's numeric control.

C4: Perform, with specific computing applications, the simulation operations of CAM programs for high-speed, high-throughput machining parts.

CE4.1 Describe the simulation process of the programming generated with CAM.

CE4.2 Explain the machine's geometric modeling process.

CE4.3 Expose the machine's kinematic modeling process.

CE4.4 Identify high throughput and high speed machining optimization actions.

CE4.5 In a practical case of high speed machining or high performance of a piece, from the CAM program simulate machining:

-Introduce drawings and data for geometric and kinematic modeling of the machine in the computer application.

-Introduce drawings and data for geometric and kinematic modelling of the tooling in the computing application.

-Introduce drawings and data for the geometric modeling of tools and tools in the computing application.

-Optimize approach movements by decreasing their trajectory or increasing the speed of displacement.

-Maximum performance for multiprocess operations.

-Correct errors detected in the simulation.

-Validate the process by checking that the paths are free from interference and the run time is set.

-Archive the program on the specific media.

Capabilities whose acquisition must be completed in a real workbench:

C1 with respect to CE1.7; C2 with respect to CE2.4; C3 with respect to CE3.5 and C4 with respect to CE4.5.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. Technical documentation:

Manufacturing plans: symbology, normalization, perspectives, views, cuts, sections, details.

Cots: Systems, chains, and groups of cotas, critical constraints.

Tolerances: Dimensional, geometric, and superficial.

Scales.

2. Materials:

Types and features that affect machining.

Thermal and surface treatments that affect machining.

3. High-speed, high-performance machining tools:

Cutting functions, shapes, and geometries.

Materials for tools.

Tools elements, components, and structures.

Wear and life of the tool.

4. CAM Programming:

Planning tasks.

Defining tools.

Generation of trajectories.

Simulation of machining.

Virtual Machining.

Generation of CNC code.

Machining operations.

Part Tie-ups.

Machining strategies.

CNC-ISO programming.

Handling the CAM tools.

Post-processors for CNC.

5. High-speed machines:

Machining centers.

Tornos.

Features and characteristic components.

Architecture.

Functional features.

6. Machining operations on high speed machines:

Ways and qualities to be obtained with high speed machines.

Machining operations.

Cut parameters.

7. High performance machines:

Functional types.

Features and characteristic components.

Architecture.

Functional features.

8. Machining operations on high performance machines:

Ways and qualities that are obtained with high performance machines.

Machining operations.

Cut parameters.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to high-speed, high-throughput machining planning, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 4: HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3.

Code: MF2167_3.

Associated with UC: Mechanize at high speed and high performance.

Duration: 120 hours.

Assessment capabilities and criteria:

C1: Analyze the operation of machine tools used for the production of parts by machining at high speed or high performance relating to the elements that make up them.

CE1.1 Explain the performance and operation of the machines and describe the auxiliary equipment and facilities (transport and positioning, refrigeration, lubrication, control, among others) involved in the production of parts by high speed or high performance machining.

CE1.2 Describe the various functional elements and blocks that make up the machines and equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements of the machines.

-Maintenance and automatic systems for the same on machines and equipment.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of the various systems and devices for the mooring, centering and reference of machines and equipment.

CE1.4 Identify the most common errors that occur in positioning, alignment, centering, and fastening systems.

CE1.5 Explain the rules of use, prevention of occupational hazards and environmental protection, applicable in machines and equipment used in the production of parts by machining at high speed or high performance.

C2: Perform machine tool preparation and tuning operations for high speed or high performance machining, using the necessary equipment and media and from documentation and specifications techniques.

CE2.1 Describe the process of preparing the machines and equipment involved in the process.

CE2.2 Identify the differences between the preparation of tools for conventional and high-speed machining.

CE2.3 Describe tool tie systems for high speed.

CE2.4 In a practical case of machine tuning for high speed and high performance machining, from the manufacturing and processing order:

-Load/transfer the CNC program to the machine using the determined systems.

-Select the appropriate tools, proceeding to their pre-set on the specific devices, to the mount on the appropriate supports and to their regulation according to the programmed sequence of operations (CNC program).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (alignments, fixings, security devices, tools placement/attachment, cooling, and grease, among others).

-Perform the tests in vacuum (situation of the zeros/axes, paths of the head, of the tools: attack, withdrawal and change; stops, among others) necessary for the verification of the program and verifying that they do not exist collisions.

-Drill down the necessary technical documentation for machines and equipment involved in the process to perform user-level maintenance.

-Identify the components to keep of the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform assembly and tuning operations of the accessories, devices and tools required for high speed and high performance machining, using the necessary equipment and means and from documentation and technical specifications.

CE3.1 Interpret the technical information and describe the processes of assembling and tuning the tools in the machines and equipment involved in the process.

CE3.2 Select the accessories, toolholders, devices and tools according to the characteristics of the part and what is established in the process, contemplating: speed of mooring, centered, aligned, balanced and stability, and automatic reference.

CE3.3 In a practical case of mounting and fitting accessories/devices/tools for high speed or high performance machining, from the manufacturing and processing order:

-Determine the necessary transport, lifting and positioning elements according to the characteristics of the tool.

-Determine the transport, lifting and positioning elements required by the characteristics of the part to be transported.

-Proceed to the assembly and regulation of the tooling by contemplating the necessary positioning, alignment, and fixings references.

-Mount the piece on the tool, according to specifications, in a rigid and stable manner, avoiding its deformation and using the tools and tools required.

-Direct the cooling devices to the material boot zone and fix their position, complying with the standards of occupational risk prevention and environmental protection.

-Detailed the necessary technical documentation for the accessories/devices/tools mounted on the machines and equipment involved in the process to perform user-level maintenance.

-Identify the elements and components to be maintained for the accessories/devices mounted on the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Operate machine-tools for high speed or high performance machining, meeting the specifications of the process, obtaining the required quality and observing the standards of prevention of occupational risks and protection of the environment.

CE4.1 Explain the actions that should be carried out in case of failure in the machining process due to: machine breakdown, tool or defective tool, incorrect parameters, among others.

CE4.2 Explain the impact of poor preparation and maintenance of the machine and facilities on the machining process (quality, performance, costs, among others).

CE4.3 From an assumption of manufacture, known facilities, machine/s, equipment and tools, and tools that intervene, elaborate the plan of supervision of the state (wear, tear, life of critical elements, between other) and maintenance (greases, chip extraction, state and coolant level, among others) of the same.

CE4.4 In a practical case of high speed or high performance machining, from the manufacturing and processing order, obtain the pieza/s by executing the different operations, achieving the required quality and under security conditions:

-Perform the start-up maneuvers by following the sequence specified in the machine/equipment instruction manual.

-Apply security and usage rules during different operations (protections placed, doors closed, among others) to ensure the personal security and integrity of machines and equipment.

-Adjust the process parameters (Vc, fn, ap, among others) to the actual situation.

-Check that all operations are developed in the specified sequence and without incident.

-Make appropriate corrections and modifications based on observed irregularities.

-Replace, depending on the wear or tear, the tools that need it.

-Update the decages in the tool table after substitutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C5: Apply parts verification techniques, following the established control guidelines, indicating the contingencies and deviations observed, as well as the causes that cause them, in order to ensure the quality of the same.

CE5.1 Describe the instruments, control devices and machines used in the verification of parts obtained by high speed or high performance machining.

CE5.2 Describe the metrological techniques employed in dimensional, surface and geometric control (in-out), indicating, where appropriate, the calculations applicable to them.

CE5.3 Describe measurement errors and measurement uncertainty techniques, including calibration and traceability concepts.

CE5.4 In a practical case, based on the specifications of the pieces produced, control guidelines and current regulations, apply the metrological techniques that allow the correct verification of the same:

-Identify the actions to be performed.

-Determine the appropriate control techniques for the parameters to be verified.

-Determine the instruments, devices, and machines to be used in each technique.

-Check that the instruments, devices, and machines to use are calibrated.

-Check that the parts are free of burrs, dirt, and are thermally stabilized.

-Apply metrological techniques according to the procedures laid down in the guidelines and standards.

-Record the results and compare them with those specified.

-Relate deviations to causes that may have caused them.

-Propose possible solutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

Capabilities whose acquisition must be completed in a real workbench:

C2 with respect to CE2.4; C3 with respect to CE3.3; C4 with respect to CE4.4 and C5 with respect to CE5.4.

Other capabilities:

Take Responsibility for the work that you develop and achieve your goals.

Propose alternatives with the aim of improving results.

Recognize the organization's productive process.

Participate and actively collaborate on the work team.

Habit to the business pace of the business.

Contents.

1. High speed machines:

Performance and performance.

Features and characteristic components.

2. High performance machines:

Performance and performance.

Features and characteristic components.

3. Auxiliary equipment:

Lubrication. Cooling.

Extraction: from chip, machining atmosphere, etc.

Transportation and positioning.

4. Maintenance of machines and equipment:

Grease, liquid levels, and release of waste.

Techniques and procedures for element substitution.

Substitution of items.

Maintenance plan and log documents.

5. Auxiliary systems and devices:

Clamping: Types and features. Common errors.

Positioning: types and characteristics. Common errors.

Alignment and focus: Types and features. Common errors.

Take references: types and features. Common errors.

Security: types and features.

6. Preparing machines:

Handling and using machines with numerical control.

Handling and using multi-channel numeric controls.

High-speed, high-performance machine elements and controls.

High-speed, high-performance machine operating modes.

Machine and part references.

Tools, tools and accessories of CNC machines.

Tools: Pre-Set.

Pieces and Tools Amaring: Centralized and references.

Using machine manuals.

Application of labor risk prevention regulations.

Application of environmental protection regulations.

7. Running the machining:

Running mechanized operations on tools at high speed and high performance.

Employment of verification and control tools.

Correcting techniques for process deviations.

Correction of deviations from machined parts (geometric and surface dimensional tolerances).

Identification and troubleshooting.

Work risk prevention rules applicable to high-speed, high-throughput machining.

Environmental protection rules applicable to high-speed, high-throughput machining.

Training context parameters.

Spaces and installations:

− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.

− 120 m² machining workshop.

Professional or former trainer profile:

1. Domain of knowledge and techniques related to high-speed, high-throughput machining, which will be accredited by one of the following ways:

-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.