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RS 743.011.11 Order of the DETEC of 11 March 2011 on the safety requirements for cables of cables carrying persons (Cable Ordinance, OCT)

Original Language Title: RS 743.011.11 Ordonnance du DETEC du 11 mars 2011 sur les exigences de sécurité des câbles des installations à câbles transportant des personnes (Ordonnance sur les câbles, OCâbles)

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743.011.11

DETEC's order on cable safety requirements for cables carrying persons

(Cable Ordinance, OCT)

On 11 March 2011 (State 1 Er April 2011)

The Federal Department of Environment, Transport, Energy and Communication (DETEC),

See art. 8, para. 1 and 3, of the order of 21 December 2006 on cable installations (OICa) 1 ,

Stops:

Chapter 1 General provisions

Art. 1 Purpose and scope

1 This order applies to cable transportation facilities governed by s. 2 of the Law of 23 June 2006 on cable installations (LICa) 1 .

2 It is not applicable to cable infrastructure cables.

3 It rules:

A.
For cables of installations governed by the old right: type, sizing, manufacturing, splices, end ties, replacement, technical reception and deadlines for filing;
B.
For cables of the installations governed by the old or new right: the storage, transport, assembly and maintenance to be carried out by the cable transport undertaking, and the controls to be carried out by the cable control services;
C.
The statements and the logbook for cables and end ties of the cables for the installations.

4 The placing on the market of cables and cable end ties on the installations governed by the new right is subject to the LICa and the OICa.

5 It does not justify any additional or different requirements if there is an EC certificate of conformity and an EC declaration of conformity for the placing on the market of cables and cable-ends of cables forming part of subsystems and Security components.


Art. 2 Cable transport installations governed by the new and the old right

1 A cable transportation facility that has been approved in accordance with the provisions of the LICa shall be considered to be governed by the new right 1 .

2 The former right shall be considered to be a cable transport facility whose operation has been authorised in accordance with the provisions valid before the entry into force of the LICa. These facilities may also include items that have been approved in accordance with the provisions of the LICa.


Art. 3 Derogations

In order to derogate from this order, it is necessary to demonstrate through an analysis of the risks that the exemption does not increase the overall risk.

Chapter 2 Provisions applicable to cables of installations governed by the former right

Section 1 Recognized Rules of Technology

Art. 4

The cables of installations governed by the former right shall comply with the requirements of the rules of the art defined in the standards referred to in Annex 1 if this order does not provide for any other provisions.

Section 2 Types of cables and calculations

Art. 5 Types of cables

1 The cables carrying the closed monotorons of a single piece are allowed.

2 Tractor cables, tractor-bearing and rescue cables shall be used for cable-torted cables in parallel to a single layer of torso.

3 The cables of torons cabled in parallel with flexible core (fibres or polymers) or metal core (antigirdatory) protected from the outer torons by a synthetic sheath shall be accepted as tension cables.

Art. 6 Calculations

1 The necessary safety factor and load assumptions for cables and cable end ties are defined:

A.
For cable transport installations subject to federal concessions: according to the type of installation, in accordance with c. 421 of the following orders:
1.
Order of April 11, 1986, on continuous motion devices 1 ,
2.
Order of 12 January 1987 on chairpersons 2 ,
3.
Order of 18 February 1988 on cable cars 3 ,
4.
Order of 17 June 1991 on funicular 4 ;
B.
For cable transport installations with a cantonal authorisation, in accordance with:
1.
The cantonal provisions,
2.
To the Regulations of November 2, 2006, on the construction and operation of cable cars, ski lifts and elevators tilted without federal concessions (2007 edition) 5 .

2 Safety must be certified for the effective breaking force.

3 The minimum breaking strength indicated by the manufacturer is decisive as long as the effective tensile strength of the cables is not known.

4 For voltage cables for which the minimum breaking strength is greater than 4500 kN or with a diameter greater than 75 mm, the calculation of the safety justification may relate to the minimum breaking strength, taking into account a Cabling factor of 0.85. In addition, the evidence must be established that the total breaking strength is greater than the calculated break force.

5 In the calculation of the minimum breaking strength, the cable core is considered non-resistant.


1 RS 743.121.1
2 RS 743.121.2
3 RS 743.121.3
4 RS 743.121.6
5 Available from IATTC Technical Control Service, Zeughausstrasse 19, 3860 Meiringen.

Section 3 Cable manufacturing

Art. 7 Cables

1 The manufacture of cables shall be subject to the following technical standards, in accordance with Annex 1, c. 4 1 :

A.
SN EN 12385-9 for closed carrier cables;
B.
SN EN 12385-8 for tractors, tractor-bearing and rescue cables;
C.
SN EN 12385-4 for voltage cables.

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 8 Son

1 The following types of yarns shall meet the following standards for permissible material, dimensions and deviations, nominal strength, alternating flexions and torsions and zingage, in accordance with Annex 1, c. 3 1 :

A.
SN EN 10264-3 for profile yarns;
B.
SN EN 10264-3 for round wires of tractors, tractors, confined monotorons and rescue cables;
C.
SN EN 10264-2 for round wires of voltage cables.

2 The manufacturer of cables shall fix the mechanical values of the dimensions of cables which are not included in the corresponding standards.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Cable Ame

1 The soul must give the strands a strong and lasting support.

2 It is dimensioned so that the torons of new cables do not yet touch each other when the tension is equal to 50 % of the minimum breaking force.

3 Tractor cables, tractor-loaders and endless rescue cables have a synthetic core or a non-magnetisable metal core. Metallic souls must be protected from corrosion.

4 The soul must not contain aggressive substances.

Art. 10 Cabling

1 The wires and strands are cabled regularly and firmly.

2 The interstices between the strands can vary.

3 The effective diameter of the tension cables and the monotorso cables is measured at two points apart from one metre at least on a straight cable section, at 5 % at most of the minimum breaking strength. The measured diameter shall be within the following limits, reported to the nominal diameter:

Cable Type

Construction

Limit Values in %

Voltage cables

To 6 torons

+ 1 ... + 5

Monotoron Cables

To 8 strands

+ 4 ... + 10

-2 ... + 4

4 Torlet cables should not present internal tensions.

5 If a cable includes ringed wires, all threads must be, with the exception of the wires profiled.

6 When wiring wire bundles, the distance to the junctions of neighbouring yarns shall be at least 30 times the diameter of the wire bundle.

Section 4 Cable junctions

Art. 11 Junction of cables by splice

1 Only specialists trained in cable splicing and recognized by the Federal Transportation Agency (OFT) are allowed to make splice.

2 The OFT shall, if possible with the agreement of the Technical Control Service of the Intercantonal Concordat on Cable and Television without Federal Granting (IATTC), a Directive on recognition requirements.

Art. 12 Tractor and Tractor End Attache

1 The end attachment of the tractor cables shall be by means of a casting head, a dry head or a drum mooring, depending on the type of cable transport installation, in accordance with one of the following normative acts:

A.
Order of 17 June 1991 on funicular 1 ;
B.
Order of 18 February 1988 on cable cars 2 ;
C.
Regulation of 2 November 2006 on the construction and operation of cable cars, ski lifts and elevators tilted without federal concessions (2007 edition) 3 .

2 For metal casting bearing cables where the sleeve meets the requirements of SN EN 12927-4 (Annex 1, c. 2) 4 , the casting head may be made of synthetic resin if there is an EC certificate of conformity and an EC declaration of conformity.


1 RS 743.121.6
2 RS 743.121.3
3 Available from IATTC Technical Control Service, Zeughausstrasse 19, 3860 Meiringen.
4 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 13 End Attach of Other Cable Types

The end attachment of the other cables may also be carried out in accordance with the standards set out in Annex 1, c. 2 1 , by means of:

A.
Of mantles according to DIN 83 313 or US-Fed. -Spec. RR-S-550D;
B.
Cable ties according to SN EN 13411-6;
C.
Cosses according to SN EN 13411-1 spliced according to SN EN 13411-2;
D.
Of tweezers according to SN EN 13411-5; these are not eligible for rescue cables.

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Section 5 Replacement of cables and junctions

Art. 14 Applicable requirements when replacing with a cable or a cable junction of the same type

1 The requirements of this Chapter apply to the replacement of cables or cable junctions by cables or cables of the same type on installations governed by the former right.

2 It is possible to use replacement cables or cable junctions of the same type that meet the provisions applicable to cables and cable junctions governed by the new right. Compatibility with the existing installation must be verified in a verifiable manner to the monitoring authority.

3 Cables that have the same safety features as the cable to be replaced are considered cables of the same type. This includes:

A.
Take into account the diameter of the cable, its composition, mass, failure load and stiffness of its yarns;
B.
Respect the indications relating to the basis of calculation of the cable transport installation, and
C.
Comply with the requirements laid down in the authorisation to operate and the provisions on which it is based.

4 When replacing a cable or cable junction, the cable carrier must prove to the supervisory authority that it is a cable or a cable junction of the same type.

Art. 15 Applicable requirements when replacing a cable with a cable or a cable junction of another type (transformation)

If the replacement of a cable or cable junction of a facility governed by the former right is not covered by the authority to operate in force, the element of the cable transmission facility affected by the conversion shall be governed by Art. 5, para. 1, OICa.

Art. 16 General Technical Reception

1 Tractor cables, tractor-tractors, cuttleback and rescue cables, and voltage cables greater than 30 mm in diameter shall be the subject of a technical reception by a cable control service accredited and recognised by the OFT (Art. 17).

2 The cables of tension of a diameter less than or equal to 30 mm and the cable sections of a length less than or equal to 350 m for repairs shall be the subject of a technical reception by the manufacturer of cables (Art. 18).

3 Technical reception must be carried out within three months of the delivery of the cable.

4 It is valid for the entire length of the cable.

5 If the installed cables were previously in another facility and have not been certified as technical in accordance with the s. 19, para. 1 or 2, they must also be submitted to a technical reception.

6 Samples of cables intended for technical reception shall be taken from the finished reel. They must meet the requirements of Schedule 3. If the reel has been divided into several sections during delivery, the cable samples must be taken from the various sections.

7 A description of the cable according to Annex 4 shall be attached to the samples.

Art. 17 Cable control service technical reception

1 The cable control service performs a tensile test according to the SN EN 12385-1 standard (Annex 1, c. 4) 1 To determine the following values:

A.
The diameter of the cable in two distant places of at least 1 m and in two different points of its circumference, for a force equivalent to 2, 10 and 50 % respectively of the minimum breaking force;
B.
The size of the soul, in accordance with the requirements of s. 9, para. 2;
C.
Elongation according to the tensile effort in accordance with Annex 8;
D.
The effective breaking force, except for the tension cables according to the art. 6, para. 4;
E.
Loss due to cabling, except for voltage cables according to art. 6, para. 4;
F.
The modulus of elasticity of the cables which, in service, have a fixed anchor at both ends; after ten preliminary loads up to the largest service load, one determines the modulus of elasticity for a constraint between 50 and 100 % of the maximum service load.

2 For cables with a metallic core, an additional tensile test is required to determine the effective tensile strength of the core so that it can be deduced from the effective breaking strength of the complete cable. The exception is the tension cables according to art. 5, para. 3.

3 For carrying cables, tractors, tractor-loaders, and rescue cables, the following parameters are determined on a batch of yarns and compared with the permissible limit values according to Art. 8:

A.
The tensile resistors in a tensile test without measurement of extension to the extensometer according to the standard SN EN 10218-1 (annex 1, c. 5);
B.
The number of flexions in a test of alternating folds according to SN EN 10218-1 (annex 1, c. 5);
C.
The number of turns in a torsional test according to SN EN 10218-1 (Annex 1, c. 5);
D.
The diameter of the round wires according to SN EN 10264-2 (Annex 1, c. 3);
E.
The height of the yarn profile according to SN EN 10264-3 (Annex 1, c. 3).

4 For wires used in the compacted cables, the tensile resistors according to par. 3, let. A, are reported to the actual sections of the wires.

5 For each wire test of the cable, the lower limit value in the tensile test shall be reduced by 50 N/mm 2 .

6 On the core of the cable, the weight, including lubricants, is determined per unit length.

7 The mass per unit length is determined by sampling on the finished cable.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 18 Cable manufacturer receiving controls

1 The manufacturer of the cable performs a tensile test according to the SN EN 12385-1 standard (Annex 1, c. 4) 1 To determine the following values:

A.
The diameter of the cable in two distant places of at least 1 m and in two different directions, for a force equivalent to 2, 10 and 50 % respectively of the minimum breaking force;
B.
The size of the soul, in accordance with the requirements of s. 9, para. 2;
C.
The force of effective rupture.

2 For cables intended for repairs according to Art. 16, para. 2, the following parameters are determined on a lot of yarn according to the following standards and compared to the permissible limit values according to Art. 8:

A.
The tensile resistors in a tension test according to the SN EN 10218-1 standard (Annex 1, c. 5), having regard to art. 17, para. 4;
B.
The wire diameter according to SN EN 10264-2 (Annex 1, c. 3);
C.
The height of the yarn profile according to SN EN 10264-3 (Annex 1, c. 3).

3 For each wire test of the cable, the lower limit value in the tensile test shall be reduced by 50 N/mm 2 .


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 19 Certification of Technical Receipt

1 The cable control service validates its controls by means of a technical acceptance certificate 3.2 according to SN EN 10204 (Annex 1, c. 5) 1 .

2 The manufacturer of cables shall validate its controls by means of a technical acceptance certificate 3.1 according to SN EN 10204 (Annex 1, c. 5).

3 The certificate must be submitted:

A.
OFT for federally-licensed cable transportation facilities;
B.
To the Technical Control Service of the IATTC for other cable transportation facilities.

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Limits on the use of hoist and cast-head cables

1 The tension cables on winch shall be replaced at the latest every twelve years, and the other tension cables shall be replaced every 18 years.

2 Tractor cable heads must be replaced at the latest every four years. For other cables, they must be made at the latest every 18 years.

Chapter 3 Provisions applicable to cables of installations governed by the old or new right

Section 1 Storage, transport, cable tension and assembly

Art. Principle

The requirements for the storage, transport, assembly and voltage of cables are defined in principle according to SN EN 12927-5 (Annex 1, c. 1) 1 If s. 22 to 27 do not provide for other provisions and if the manufacturer does not prescribe anything else.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Turning on the cable and mounting

1 When the cables are turned on, it is necessary to use, for their support, pebbles, hooves and other supports whose radius is equal to:

A.
At least 20 times the diameter of the cable for the monotoron cables;
B.
At least 10 times the diameter of the cable for the torso cables.

2 If clamping plates are used for mounting or maintenance, they must ensure that the tension of the cable is maintained. It is appropriate to use clamping plates corresponding to the diameter of the cable in question. The cable shall not be damaged by the necessary pressure or slip in the clamping plate. The surface pressure shall be limited to:

A.
50 N/mm 2 For twisted cables;
B.
70 N/mm 2 For compacted twisted cables;
C.
100 N/mm 2 For open monotoron cables;
D.
150 N/mm 2 For closed monotorso cables (= carrying cables).

3 In order to be able to see a slip of the cable, it is necessary to place a mark at approximately 10 mm of the clamping plate. If a slip has been observed, the relevant part of the cable should be marked and evaluated by a specialized third party.

4 After the cable is mounted, it is necessary to measure and record the length of the cabling step at the downstream and upstream stations.

Art. Drunk head and dry head conflict

1 The metal or synthetic casting of the ends of the cables in the sleeves and the fixing of the ends of the cables in the dry heads shall be carried out by specialists trained for this work.

2 Any person who wishes to engage in an activity as a trained specialist must be trained within the meaning of s. 24.

Art. 24 Maker and dry head manufacturers

1 Anyone who manufactures cast heads and dry heads in accordance with art. 47, para. 2, let. A, must be recognized by the OFT.

2 The OFT recognizes a manufacturer of head and dry head when:

A.
Has a certificate issued by an accredited service in accordance with ISO/IEC 17024:2003 (Annex 1, c. 9) 1 ; or
B.
Has the power to establish an EC declaration of conformity in accordance with Annex VI of Directive 2000 /9/EC of the European Parliament and of the Council of 20 March 2000 on cable installations carrying persons 2 .

3 To be recognized as accredited, the manufacturer must be covered by liability insurance. The sum insured must be set according to the risks.

4 The insurer will have to make a commitment to the licensee to announce to the OFT any suspension or cancellation of the liability insurance. The insurance contract will also specify that the suspension or cancellation will become effective no sooner than 15 days after receipt of the announcement.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.
2 OJ L 106, 3.5.2000, p. 21-48

Art. 25 End Fastener Manufacturing

1 The manufacture of end fasteners is governed by the manufacturer's requirements. It must take into account the SN EN 12927-4 standard (Annex 1, c. 1) 1 .

2 The end ties of the cables shall be provided against the tendroring of the cable.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 26 Shadows

1 After assembly, the cast heads and dry heads shall be sealed or marked with a mark.

2 Plumbing or marking shall be used to identify the responsible assembler.

Art. 27 Controlling the absence of cracks

1 The sleeves of the cables used for the ends of the tractor, carrier, rescue or voltage cables shall be inspected in a non-destructive manner in accordance with the following standards in accordance with Annex 1, c. 8 1 :

A.
DIN IN ISO 9934-1:2001;
B.
DIN IN 10228-1:1999.

2 Eligible values are determined on a case-by-case basis.

3 This control shall be carried out only once for the sleeves of the carrying, rescue and voltage cables.

4 The control of mantles of tractor cables shall be carried out periodically. Their periodicity shall be defined according to that of the controls of the other attachment parts of the extremity fastener. The time limits for the renewal of the end attachment should be taken into account.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Section 2 Maintenance

Art. 28 Manufacturers' requirements

1 Maintenance shall be carried out according to the manufacturer's requirements.

2 The manufacturer shall establish its requirements, taking into account, in particular, the determining standards set out in Annex 1 and the provisions of this order. It can:

A.
Establish more stringent requirements than those defined in the standards; or
B.
Deviate from the requirements of the standards by means of the corresponding certificates.

3 The manufacturer specifies the maintenance requirements in its operating and maintenance instructions.

4 The cable transport undertaking sets the intervals for inspections and controls during the operation phase and adapts them according to new conclusions drawn, for example, from the operating experience or according to the conclusions Of the cable control service.

Art. Safe Principles and Criteria for Tables

1 Safety principles and requirements for removal criteria defined in SN EN 12927-6 (Appendix 1, c. 1) 1 Apply to all cables. The allowable reduction in diameter is set out in Schedule 5.

2 Cables are considered ready to be deposited when their condition cannot be determined with sufficient certainty using the control methods available. The same applies to cables that no longer allow for the inspection of cable or the opening of the splice.

3 The OFT may require the replacement of a cable from a federally licensed cable transportation facility, the technical control service of the IATTC may require it for other cable transportation facilities.

4 Carrying cables shall be moved after twelve years at the latest in such a way that sections exposed to high stresses and cannot be controlled can be displaced; if this is not possible, they must be deposited.

5 As a general rule, cables are moved from a length equal to at least the longest sanding (= zone to be controlled more than 1 m). The following are appropriate:

A.
Ensure that sections subject to severe constraints are no longer required;
B.
Control, by a magnetoinductive control (MRT method), the cables carrying on their free sections before the displacement, and then, after the displacement, on the sections that could not be controlled before;
C.
Visually control the displaced sections of the cables.

6 Cable carriers for continuous motion double-motion devices shall be moved every six years with a length equivalent to the longest sabot plus 5 m.

7 Care must be taken to ensure that the controls referred to in paras. 4 and 6 cover all the zones between the end fasteners of the carrying cables. If necessary, a control plan must be developed taking into account the advice of the cable control service.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Decouting the values of the drop criteria

1 If a cable does not meet the criteria for removal, it can only remain in operation if a confirmed external specialist (s. 54 OICa) has set the necessary measures and these are being implemented.

2 When verifying compliance with the filing criteria, consideration should be given to the following:

A.
The decrease in the resistant section according to Annex 5 corresponds to the sum of the sections due to broken, corroded, relaxed, worn or otherwise damaged wires on the length of the cable (= reference length);
B.
The reduction of the section is reported in the resistant section of the new cable;
C.
The inserted wires, attached at both ends, can only be considered resistant if they have been inserted in fully relaxed cables;
D.
The requirements on which the design of the installation is based, in particular the criteria for removal for installations governed by the old right in accordance with Annexes 6 and 7, must be taken into account.

3 Where the coefficient of safety at tension is less than the minimum limit values, the limit values corresponding to the reduction in the maximum permissible section shall be reduced in proportion to the relative difference between the coefficient of Traction safety and minimum limit values.

Art. Examinations

The OFT or the Technical Control Service of the IATTC may require that the cables, cable sections and extremities that have been replaced as a result of the findings of the controls by the MRT method or other Inspection methods are issued to them and the cable company keeps them carefully until they are taken into care.

Section 3 Inspection by the cable transport undertaking

Art. 32 General provisions

1 The external condition of the cables and their fastening elements shall be the subject of a periodic visual inspection on the entire length of the cables under the supervision of the technical chief or his replacement.

2 Before the inspection, the cables and their mounting elements shall be cleaned in such a way that it is possible to visually inspect the exterior appearance without difficulty.

3 The inspection results shall be recorded in writing. There is a need to consider s. 51.

Art. 33 Frequency of inspections

1 The periodicity of inspections shall be determined according to Art. 28.

2 In addition:

A.
The condition of the cable area (at least 2 m) prior to the end fasteners must be visually inspected at least once a quarter and cannot be examined during a control using the MRT method;
B.
There is a need to visually inspect at least once a year the condition of the sheath and dry head protection sleeve.
C.
For semi-annual operating facilities, inspections should be carried out if possible just prior to the opening of the operation;
D.
The condition of dry heads and drum moorings on tractor cables shall be visually inspected at least every three years.
Art. 34 Inspection Criteria

1 The inspection criteria are determined on the basis of s. 28.

2 In addition, there is the following:

A.
To locate new yarn breaks by establishing their distance from a fixed fixed point, e.g. An end attachment or splice;
B.
To compare the loss of section, calculated on the basis of the breakage of wires found, relative to the reference length, with the criteria to be laid down according to Annex 5;
C.
Locating the relaxed threads and torons and treating them as a broken son;
D.
Measure the diameter of the cables in at least three locations: at both ends or before and after the splice, and in the middle of the cable. The measurements shall be made in such a way that the values are comparable and their evolution observable. This can be done by always performing measurements at the same locations.
E.
To restore, on time, the junctions of visibly collapsed splicings and showing signs of friction corrosion between the strands. The average value of the measured diameter on two torso pairs must be greater than or equal to 90 % of the nominal diameter of the cable. The smallest diameter measured on a torso pair must be greater than or equal to 85 % of the nominal diameter. If these limit values are not reached, the splice should be restored as soon as possible.

3 The length of the cabling step should be measured and compared to the manufacturer's specifications. In general, measurements are made in three places: at the ends of the cable or before and after the splice, and in the middle of the cable. If there is a 10 % difference, a third-party specialist should be consulted.

4 During the annual inspection, the end clips of the cables shall be visually inspected for broken wires and signs of corrosion. To this end, it shall:

A.
Remove the sheath and dry head protection sleeve;
B.
Not to disassemble the fasteners of the tractors and bearded cables on the drum;
C.
To unwind at least 5 m from the drum the tension cables attached to a winch.

5 In triennial control, dry heads should be opened and moored on the drum of the tractors, control over the presence of broken wires and corrosion and, finally, the plumbing will be re-sealed.

6 Cable areas, such as support areas and anchoring drums that cannot be visually inspected, must be visually inspected after the cables are moved.

Section 4 Cable maintenance

Art. 35

1 The requirements for the cleaning and lubrication of the cables shall conform to the standard SN EN 12927-7 (Annex 1, c. 1) 1 .

2 Solvents and cleaning products can only be used for local cleaning. They shall not interfere with the cable, in particular the wires, the soul or the lubricant.

3 Salissures should be removed before lubrication.

4 Products used for further lubrication shall be compatible with the lubricants already used and meet the manufacturer's requirements and the requirements of the SN EN 12385-8 standard (Annex 1, c. 4).


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Section 5 Control by a cable control service

Art. 36 General provisions

1 The non-destructive controls of the cables shall be entrusted to a cable control service accredited and recognised by the OFT.

2 To be recognized as accredited, the cable control service must be covered by civil liability insurance. The sum insured must be set according to the risks.

3 The insurer will have to make a commitment to the policyholder to announce any suspension or cancellation of liability insurance to the OFT. The insurance contract will also specify that the suspension or cancellation will become effective no sooner than 15 days after receipt of the announcement.

4 The requirements for the performance, intervals and criteria for the control of wire cables by a cable control service are defined according to SN EN 12927-7 and 12927-8 (Annex 1, c. 1) 1 The manufacturer shall comply with the requirements of the manufacturer in accordance with Art. 28.

5 With a view to the control of cables, the transport undertaking shall ensure that the cables are in a state of cleanliness allowing proper control. In agreement with the cable control service, it prepares the installation so that safety at work is guaranteed.

6 Important documents, such as recordings referred to in s. 49, must be available for the cable control service activity.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Executing

1 A cable control service shall monitor the condition of the cables by observing the intervals allowed for that purpose.

2 The cable company provides the ad hoc mandate.

3 The cable control service shall determine the appropriate procedure for the control.

4 After the audit, the Cable Control Service prepares a monitoring report and records the recommendations for action. It shall indicate the time limit for the next verification by a cable control service, taking into account the limits of allowable damage.

5 The cable company confirms in writing that the recommended measures have been implemented:

A.
The cable control service that carried out the control and the OFT for federally licensed cable transportation facilities;
B.
The cable control service which carried out the control and technical control service of the IATTC for the other cable transport installations.

6 The cable control service shall ensure that the time limits it recommends for the implementation of the measures are observed. It draws to time the attention of the following entities on timeouts and the fact that the limit of allowable damage will be reached:

A.
The cable transportation company and the TFF for federally licensed cable transportation facilities;
B.
The cable transport undertaking and the technical control service of the IATTC for other cable transport installations.
Art. 38 Periodicity

1 The intervals between the non-destructive controls of the cables shall be defined in accordance with Art. 28.

2 In addition:

A.
The specific data of the facility should be taken into account when determining intervals;
B.
The requirements according to SN EN 12979-7, c. 8 (Annex 1, c. 1) 1 Apply to used cables.
C.
When the measurement conditions are difficult, the cable control service provides the cable carrier with a specific installation control plan, setting the type, extent and intervals of the controls.

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 39 Control Methods

1 The condition of the cables shall be controlled by the appropriate method in order to examine the reduction of section due to rupture of wires, corrosion and wear.

2 The requirements for the visual inspection of cables are defined according to the SN EN 13018 standard (Annex 1, c. 8) 1 .

3 The requirements for the MRT method and radiographic control are defined according to SN EN 12927-7 and 12927-8 (Annex 1, c. 1).

4 If unknown or uncertain damage, accumulation of wire breaks, corrosion or lightning damage is recognized by means of the control apparatus, the result of visual control of the cable shall be taken into account in Assessment of the extent of the damage.

5 The cable control service can use other control methods such as radiography to complete its judgment on critical areas of the cable.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 40 Control Criteria

1 The control criteria are defined according to SN EN 12927-7 (Annex 1, c. 1) 1 .

2 The condition of the cables shall be controlled in order to examine the reduction in the section due to wire breaks, corrosion and wear. In this case:

A.
The accumulations of observed strand breaks and corrosion shall be located, marked in a sustainable manner and subjected to visual inspection, where appropriate by disassembly and opening of the cable; it is also necessary to note their distance by Report to a fixed point, such as an end attachment or a splice;
B.
In defective areas, the number of broken, damaged or relaxed threads in relation to the length of the cable and the reduction of the resistant section is determined.

3 The diameter of the cable and the length of the step are measured in several locations:

A.
The length of the cabling step shall be measured and compared with the indications in the technical acceptance certificate or in the declaration of conformity and the values previously measured. In general:
1.
Three measurements shall be made by indicating the point of measurement, namely: at the ends of the cable or before and after the splice, and in the middle of the cable,
2.
The measurement must be at least +/-2 mm;
B.
If the measured values deviate from the indications in the technical acceptance certificate at a rate of 10 % for the tractor cables or 5 % for the tractor-tractor cables, it is mandatory to determine the cause. Changes between controls should be taken into account;
C.
The diameter of the cable must be measured in several locations and compared to the cable contact diameter. If the diameter of the cable is identical to or less than the cable contact diameter, a possible damage to the cable should be evaluated.

4 The splices must be checked to examine the shrinkage and irregularities of the cable geometry. The strongest narrowing of the nominal diameter is determined. The dimensions of the crossing and joint zones, the diameter of the cable between these zones and the geometry of the splice in the control report, shall be indicated and compared with the criteria for the removal according to Annex 5.

5 After the displacement of the carrying cables, the areas that have been heavily solicited must be examined visually by survey.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Requirements for screening personnel

1 The requirements for inspection staff are defined according to SN EN 12927-7 and SN EN 12927-8 (Annex 1, c. 1) 1 .

2 A person authorised to carry out checks shall have satisfactory visual acuity in accordance with the EN 473, c. 6.4 (Annex 1, c. 8).


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Control Report

1 The cable control service logs the result of the check in a report, indicating, if necessary, the remaining uncertainties. It presents recommendations on the basis of the results.

2 The cable control unit shall deliver its report to the OFT or to the technical control department of the IATTC.

3 The requirements for the control report are defined according to SN EN 19927-7 and SN EN 12927-8 (Annex 1, c. 1) 1 .

4 The OFT may, as far as possible in agreement with the cable control services, issue a directive that will define other requirements to which the control reports must meet.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. 43 Implementation of recommendations

1 If the cable carrier does not agree with the recommendations of the cable control services, it shall inform:

A.
For federally-regulated cable transportation facilities, the OFT and the cable control service;
B.
For other cable transportation facilities, the IATTC technical control service and the cable control service.

2 If the cable company agrees with the recommendations, it will implement them within the specified time frame.

Section 6 Rehabilitation

Art. 44 Cables Discount

1 Sections of spliced cables shall have the same wiring characteristics as the new cables (art. 10).

2 The repair cable may contain a steel core.

3 For all repair work, the specialized third party who carried out the work shall assess the external condition of the cable and, if possible, the internal state. It makes recommendations on how to proceed. It sets out, in particular, the monitoring requirements.

Art. 45 Reclamation and replacement of splice

1 The requirements for the restoration and replacement of splice are defined according to SN EN 12927-3 (Annex 1, c. 1) 1 .

2 The maximum number of splits is two for extremities and five for endless cables.

3 The splits of the tractor cables shall be carried out so that the length of the strands to be inserted is approximately 100 times the diameter of the cable.


1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Art. Replacement of yarns and twins

On the same stretch of cable, one third of the external wires, but four round wires per toron, can be replaced on two strands to the maximum. The distance between the couplings shall be at least four times the length of the toron wiring step.

Art. Reclamenting job documentation

1 Anyone who reports cables or cables shall document their work and prepare a report. The following standards must be considered:

A.
SN EN 12927-3, c. 8 (Annex 1, c. 1) 1 ;
B.
SN EN 12927-4, c. 6.4 (Annex 1, c. 1).

2 It must also:

A.
When making cast heads and dry heads:
1.
Provide a manufacturer's EC declaration of conformity and an EC certificate of conformity, or
2.
As a specialist trained in accordance with s. 24, provide an equivalent statement from the manufacturer;
B.
For all other reclamation jobs:
1.
Provide a manufacturer's EC declaration of conformity and an EC certificate of conformity, or
2.
Provide an equivalent statement.

3 The declaration referred to in para. 2, paragraph a, c. In particular, 2 shall contain the following particulars:

A.
Name, company and complete address of the person performing the work;
B.
Description of the building element (brand, type, etc.);
C.
Certificate of training recognized in accordance with s. 24;
D.
Date and signature.

4 The declaration referred to in para. 2, paragraph b, c. In particular, 2 shall contain the following particulars:

A.
Name, company and complete address of the person performing the work;
B.
Description of the building element (brand, type, etc.);
C.
Training certificate;
D.
Date and signature.

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.

Chapter 4 Declarations and registrations

Art. 48 Statements

1 Special events must be reported to the OFT or the technical control department of the IATTC. These include:

A.
Irregularities occurring during the assembly of the cables;
B.
Irregularities in the manufacture of a splice or an extremity;
C.
The extraordinary results of the inspection; the extent and location of the damage must be accurately stated;
D.
Findings that indicate the need for immediate technical analysis;
E.
Irregularities in connection with work carried out on cables or on cable end ties.

2 The implementation of the recommendations of the cable control services must be reported in accordance with s. 37, para. 5.

3 The replacement of cables should be reported to the OFT or the Technical Control Service of the IATTC. The necessary documents are attached to the declaration.

Art. Records

1 The entities involved in the manufacture, storage, transport and assembly of the cable must make available to the cable transport company all relevant safety information. The cable company retains this information.

2 Cable transport undertakings shall, by analogy with s. 50 OICa, documentation for each bearing cable, tractor, tractor-tractor, rescue and voltage. These records must be collected, arranged in chronological order and available at all times.

3 The recordings referred to in para. 2 contain the following information:

A.
Technical cable data (including manufacturer's indications);
B.
History:
1.
In accordance with para. 1, events, characteristics, observations and repairs during the manufacture, storage, transport, power-on of the cable and assembly,
2.
Events, characteristics, observations and repairs during operations, controls and maintenance, including inspections;
C.
Work carried out on cables and cable ties;
D.
Statements and certifications related to cable replacement;
E.
Declarations and certifications under s. 47, para. 2 to 4, relating to the refurbishment and assembly of cables and fasteners;
F.
Declarations under s. 48.
Art. 50 Cable control data and records

1 The cable control service is required to keep all records at least for the duration of the use of the controlled cables.

2 As part of the monitoring activity of the OFT and the technical control service of the IATTC, the cable control unit gives them access to all data and records relating to the control of cables.

3 The OFT may issue, as far as possible in agreement with the cable control services, a directive defining the requirements to be met by the data carriers and it may regulate the exchange of raw data.

4 The exchange of analog or digital raw data between the cable control services must be guaranteed. The data must be comparable. The digital formats must be validated in accordance with the accreditation service and published.

Art. Conclusions

1 The cable control services shall inform the OFT or the technical inspection service of the IATTC of the decisive safety findings which do not fall within the scope of this order.

2 The OFT and the technical inspection service of the IATTC shall inform each other of their findings and forward them to the accreditation service, to accredited cable inspection services, to manufacturers and to cable companies.

Chapter 5 Final provisions

Art. Repeal of the law in force

The order of 13 December 1993 on cables 1 Is repealed.


Art. Transitional provisions

1 The planning for the layout of the cables of the installations governed by the old right in accordance with Chapter 3 shall be adapted to the requirements of this order by 31 December 2011.

2 Manufacturers of coulee heads and dry heads who performed their activity prior to the coming into force of this order shall be recognized accredited for three years after the coming into force of this order, subject to Art. 24, para. 3.

Art. Entry into force

This order shall enter into force on 1 Er April 2011.

Annex 1

Recognized Prior Art Rules

1 The recognised rules of the technique which apply to cables of cable transport installations are defined in particular in the technical standards listed below 1 .

2 The definitions in Annex 2 are valid for these standards:

1.
With respect to the safety requirements of cable and ski lift facilities with passenger transport:
-
SN EN 12927-3:2004; splicing of tractors, tractor-tractors at 6 torons,
-
SN EN 12927-4:2004; end ties,
-
SN EN 12927-5:2004; storage, transport, installation and power-on,
-
SN EN 12927-6:2004; filing criteria,
-
SN EN 12927-7:2004; control, repair and maintenance,
-
SN EN 12927-8:2004; non-destructive controls by electromagnetic control;
2.
With respect to other cable end ties and cable fasteners:
-
SN EN 13411-1:2009; steel cable terminals-safety, part 1: steel wire rope slings,
-
SN EN 13411-2:2009; steel cable terminals-safety, part 2: splicing loop for steel cable slings,
-
SN EN 13411-5:2009; steel cable terminals-safety, part 5: U-stirrup cables,
-
SN EN 13411-6:2009; steel-safety cable terminals, part 6: symmetrical corner box,
-
RR-S-550D US-Federal Specification for Sockets; 7 February 1980. Amendment 1; 20 February 1986 (applicable only to type A and B sleeves),
-
DIN 83,313 Sleeves; October 1963
3.
With respect to steel wire for cables:
-
SN EN 10264-2:2002; cold-hatted wire by non-alloy steel wire for common use cables,
-
SN EN 10264-3:2002; round wire and profiles, in non-alloy steel, for strong solicitations;
4.
With respect to cables:
-
SN EN 12385-1:2008; steel cables-safety-part 1: general requirements,
-
SN EN 12385-2-4:2008; steel-safety cables-Part 4: Twisting cables for general lifting applications,
-
SN EN 12385-2-8:2008; steel cables-safety-part 8: tractors and torso-tractor cables for installations for the transport of persons,
-
SN EN 12385-2-9:2008; steel cables-safety-part 9: confined cables for installations intended for the transport of persons;
5.
With respect to certificates and equipment controls:
-
SN EN 10204:1995; certificate types,
-
SN EN 10218-1:2009; steel wire and wire products, generalities, part 1: test methods (tensile test)
-
SN EN 10218-1:2009; wire and wire products made of steel, general, part 1: test method (test of alternating bends)
-
SN EN 10218-1:2009; steel wire and wire products, generalities, part 1: test method (torsional test);
6.
In the case of two-and two-way cable cars without a trolley brake:
-
SN EN 12929-2:2005; additional requirements for double-headed cable cars without a carriage brake;
7.
For maintenance:
-
SN EN 1709:2005; safety requirements for cables carrying persons-probationary examination, maintenance, operating controls;
8.
With respect to non-destructive and visual controls:
-
SN EN 13018:2001; non-destructive testing-visual examination-general principles
-
EN 473:2008; non-destructive testing-qualification and certification of staff END-general principles
-
DIN EN ISO 9934-1:2001; non-destructive testing-VTR-Part 1: general principles of control
-
DIN EN 10228-1:1999; non-destructive testing of forged parts-Part 1: VTR control
9.
As regards the manufacture of cast heads and dry heads:
-
ISO/IEC 17024:2003; criteria for conformity assessment bodies

1 The standards are available from the standardisation organisation concerned. They can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.


State 1 Er April 2011

Annex 2

Definitions

1.
The Standard in 1907 1 Defines the general terms used for cable transmission cables.
2.
The EN 12385-2 standard defines the general terms used for wire rope.
3.
The following definitions are also valid for this order:
3.1
Contact Diameter
The contact diameter is the diameter calculated for the nine cable when the strands affect.
3.2
Truncons of carrier cables subjected to heavy stresses
These are sections of cables located in the areas of change of direction and support (p. Ex. Hooves, roller chains) and subjected to a large number of alternating stress cycles (p. Ex. Bending and pressure) due to operating conditions.
3.3
Indicators inserted
The indicators inserted are a means of marking a place of a cable to locate it without contact with the aid of adequate equipment (p. Ex. Optical, electrical, Isotop).
3.4
Wire Lots
1 / 6 Of the total number of yarns, but at least 3 yarns of the same nominal section.

1 This standard is available from the standardisation organisation concerned. It can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.


State 1 Er April 2011

Annex 3

Requirements for cable samples for control by the cable control service

1.
The following sections of the finished cable must be provided to the cable control service:
1.1
For control of wires, a sample of 1 m in length;
1.2
For tensile tests, samples whose length has been defined in agreement with the authorized cable control service.
2.
Cables samples shall not show relaxed wires or twins or obvious defects.
3.
Before being cut, the samples of the cables shall be securely ligated on a length equal to at least 3d (d = diameter of the cable) at their free end and on both sides of the cutting point, so that the cable does not open.
4.
For shipment, samples must be attached to a latte of the same length at least.
5.
Samples should be well protected against humidity.
6.
Samples must be marked so that they can be assigned to the facility without confusion.

State 1 Er April 2011

Annex 4

Cable Description

General:

Manufacturer:

Order placed by:

Cable transportation company:

Name of facility (concession):

N O OFT or IATTC of installation:

Method of using the cable (carrier, tractor, tractor, voltage or rescue):

Cable tension device (weight, hydraulic or fixed anchorage):

Indication concerning manufacture:

N O Order:

N O The manufacturer's delivery bulletin:

Length made of a single holding:

Length (s) delivered:

Type of step, direction of step:

Cable construction:

Distinguishing Features of Cable Construction:

Nominal diameter:

Contact Diameter:

No cable cabling:

Toron Diameter:

No wiring in the strands:

Wire Surface:

Son:

Number of wires

Diameter N O Profile

Section [mm 2 ]

Nominal resistance [N/m 2 ]

Computed Break Load [N]

Standard, surface

Total:

Total:

Total:

Minimum break load:

Lubricant:

Designated authority:

Synthetic Ame:

Material:

Type of Soul:

Impregnation material:

Metal Ame:

Cabling formula:

Nominal diameter of yarns:

Nominal strength of yarns:

Computed breaking force:

Mass per m:

Technical data for cable calculation:

Maximum voltage:

Mass per m (calculated):


State 1 Er April 2011

Annex 5

Allowable Division Decrease

1.
In particular, the following criteria must be met, set out in the SN EN 12927-6 (Annex 1, c. 1) 1 .

Cable Composition (cable class)

Allow section decrease

Length of cable determining in mm (reference length)

Closed Montorons Cables

10 %

200 × d

8 %

30 × d

5 %

6 × d

Torlet Cables

25 %

500 × d

10 %

30 × d

6 %

6 × d

Note: To determine the maximum allowable loss of metal section of the rescue and escape cables, divide by two the values shown above.

D = diameter of the cable

2.
The reduction in section due to wire breaks, wear or corrosion shall not exceed the values indicated in the table above on the length of the determining cable.
3.
For voltage cables submitted solely for visual inspection, the maximum allowable metal section loss due to visible fracture of external wires shall not exceed 50 % of the values shown in the table above.

1 This standard is available from the standardisation organisation concerned. It can be consulted at the Federal Transport Office, Mühlestrasse 6, 3063 Ittigen.


State 1 Er April 2011

Annex 6

Decrease in qualifying section for cables of federally-licensed facilities pursuant to the December 13, 1993, Cable Ordinance 1

Cable Type

Usage

Minimum tensile safety coefficient

The determining length in (number of diam. Of cable)

Allowable Division Decrease (%)

Carrier

Bicable installation

3.25

180

10

Carrier

With the effort due to the carriage brake with the largest coeff. Rubbing

2.75

180

10

Lang Cabling

Cross-Cabling

Tractor

Funicular

6.0

40 /

30

20

Funicular

8.0

40 /

30

25

Telph. To-and-come

4.5

40 /

30

20

Telph. To v. Cont.

4.5

40 /

30

15

Tractor-tractor

All install types.

4.5

40 /

30

15

Rescue

Unfinished, in service

3.25

40 /

30

10

Out of service, out of service

3.0

40 /

30

10

With ends

5.0

40 /

30

10

Voltage

With Sleeves

5.5

40 /

30

10

With loops or heads served

6.5

40 /

30

10



State 1 Er April 2011

Annex 7

Reduction of the allowable section of the cables of the Cantonal authorisation installations in accordance with the Regulation of 2 November 2006 on the construction and operation of cable cars, ski lifts and lifts tilted without a federal concession (edition In 2007) 1

Cable composition

Cable Type

Installation type

Reference length

Allowable Division Decrease (%)

Clos

Bearer cable

Telephus Slope-plan Lift

200 d 30 d

10 5

Half-closed

Bearer cable

Slope Lift

200 d 30 d

10 5

Torlet cable

Tractor Cable Winch Cable Tractor Cable Voltage Cable

Téléphérique Téléski Lift with inclined plane

40 d 6 d

15 8


1 Available from IATTC Technical Control Service, Zeughausstrasse 19, 3860 Meiringen.


State 1 Er April 2011

Annex 8

Measuring elongation in a tensile test

1.
The measurement of the elongation is done by means of an extensometer attached to the cable during the 1 Re And the 10 E Increased traction.
2.
Measurements shall be made for the following degrees of minimum breaking strength (in %, zero-calibrating when the base load is 2 % of the minimum breaking strength): 2 %/10 %/20 %/30 %/40 %/50 %.
3.
If it is a question of defining an e-module, it must be determined at 1 Re And the 10 E Increased traction by an operating load of between 50 and 100 %.
4.
The data identified is shown in a flowchart.

State 1 Er April 2011