Advanced Search

Order Pre/2051/2015, On 1 October, By Which Updates A Professional Qualification Of The Professional Family Installation And Maintenance, Collection In The National Catalogue Of Professional Qualifications, Established By Royal Decree 295/2...

Original Language Title: Orden PRE/2051/2015, de 1 de octubre, por la que se actualiza una cualificación profesional de la familia profesional Instalación y Mantenimiento, recogida en el Catálogo Nacional de Cualificaciones Profesionales, establecida por Real Decreto 295/2...

Subscribe to a Global-Regulation Premium Membership Today!

Key Benefits:

Subscribe Now for only USD$40 per month.

TEXT

The Organic Law of 19 June, of Qualifications and Vocational Training, aims at the organisation of an integral system of vocational training, qualifications and accreditation, which will respond effectively and transparency of social and economic demands through the various forms of training. To this end, it creates the National System of Qualifications and Vocational Training, defining it in Article 2.1 as the set of instruments and actions necessary to promote and develop the integration of vocational training offerings, through the National Catalogue of Professional Qualifications, as well as the evaluation and accreditation of the corresponding professional skills, in order to promote the professional and social development of the people and cover the needs of the production system.

The National Catalogue of Professional Qualifications, as set out in Article 7.1, is designed to facilitate the integrated nature and adequacy of vocational training and the labour market, as well as training throughout life, the mobility of workers and the unity of the labour market. This catalogue consists of the qualifications identified in the production system and the training associated with them, which is organised in training modules.

Article 5.3 of the Organic Law of 19 June, gives the National Qualifications Institute the responsibility to define, develop and maintain the National Catalogue of Professional Qualifications, in its quality of technical organ of support to the General Council of Vocational Training, whose regulatory development is set out in Article 9.2 of Royal Decree 1128/2003 of 5 September, which regulates the National Catalogue of Qualifications Professionals, in accordance with Article 9.4, the obligation to maintain permanently updated by its periodic review which, in any case, shall be carried out within a period of not more than five years from the date of inclusion of the qualification in the catalogue.

Therefore, this order is issued in application of the Royal Decree of the Presidency 817/2014, of 26 September, laying down the specific aspects of professional qualifications for the modification of which, the procedure for approval and effects is applicable to Article 7.3 of the Organic Law of 19 June 2002 on qualifications and vocational training.

Thus, in this order it is updated, as a complete replacement of its annexes, a professional qualification of the professional family Installation and Maintenance that has an age in the National Catalogue of Professional qualifications exceeding five years, to which the Royal Decree of the Ministry of the Presidency 817/2014 applies, of 26 September. In addition, a vocational qualification is partially modified by the replacement of certain cross-cutting competence units and their associated training modules, which are included in the updated professional qualifications collected in the attachments of this order.

In the process of drafting this order, the Autonomous Communities have been consulted and the General Council of Vocational Training and the State School Council have issued a report.

Under the joint proposal of the Minister for Education, Culture and Sport and the Minister for Employment and Social Security, I have:

Article 1. Object and scope of application.

This ministerial order aims to update a professional qualification corresponding to the professional family Installation and Maintenance, proceeding to the replacement of the corresponding Annex, and partially modify a professional qualification through the replacement of certain competing units and training modules, in application of Royal Decree 817/2014 of 26 September, laying down the specific aspects of the professional qualifications for which the amendment, approval procedure and Article 3 (3) of the Organic Law of 19 June on qualifications and vocational training is applicable.

The updated and partially modified professional qualification for this procedure are valid and are applicable throughout the national territory, and do not constitute a regulation of professional practice.

Article 2. Updating of a professional qualification of the professional family Installation and Maintenance, established by Royal Decree 295/2004 of 20 February, establishing certain qualifications (i) vocational training courses, which are included in the national catalogue of professional qualifications, as well as their corresponding training modules which are incorporated into the modular vocational training catalogue.

As set out in the single additional provision of Royal Decree 295/2004 of 20 February 2004, the professional qualification is to be updated, the specifications of which are set out in Annex XLI to that provision. royal decree:

A new wording is given to Annex XLI, Professional Qualification "Maintenance and mechanical assembly of industrial equipment". Level 2. IMA041_2, which is listed as an annex to this order.

Article 3. Partial modification of a professional qualification established by Royal Decree 1956/2009 of 18 December 2009 supplementing the National Catalogue of Professional Qualifications through the establishment of eight qualifications Professional Family Professional Family professionals.

As set out in Royal Decree 1956/2009's only one of 18 December 2009, the professional qualification whose specifications are contained in Annex CDXXXI of the Royal Decree of 18 December 2009 is updated. Quoted royal decree:

The professional qualification established as " Annex CDXXXI: Assembly and maintenance of semi-movable facilities and equipment in excavations and plants is modified. Level 2. IEX431_2 "replacing, respectively, the competition unit" UC0116_2: Mounting and maintaining machinery and mechanical equipment "and the associated training module" MF0116_2: Assembly and mechanical maintenance. (270 hours) "by the competition unit" UC0116_2: Mount and maintain machinery and mechanical equipment "and the associated training module" MF0116_2: Assembly and mechanical maintenance. (270 hours) ", corresponding to Annex I" Maintenance and mechanical assembly of industrial equipment. Level 2. IMA041_2 " of this order.

Final disposition first. Competence title.

This order is dictated by the powers conferred on the State by Article 149.1.1st and 30th of the Constitution, on the regulation of the basic conditions that guarantee the equality of all Spaniards in the exercise of rights and in the fulfilment of constitutional duties, and for the regulation of the conditions for obtaining, issuing and approval of academic and professional qualifications.

Final disposition second. Entry into force.

This order shall enter into force on the day following that of its publication in the "Official State Gazette".

Madrid, October 1, 2015. -Government Vice President and Minister of the Presidency Soraya Saenz de Santamaria Anton.

ANNEX

PROFESSIONAL QUALIFICATION: MAINTENANCE AND MECHANICAL ASSEMBLY OF INDUSTRIAL EQUIPMENT

Professional Family: Installation and Maintenance

Level: 2

Code: IMA041_2

General Competition

Perform assembly and installation of machinery and industrial equipment, as well as maintenance and repair, of both fixed machinery and automated production lines; meeting quality standards and applicable rules for the prevention of occupational risks and protection of the environment.

Competition Units

UC0116_2: Mounting and maintaining machinery and mechanical equipment

UC0117_2: Maintain hydraulic mechanical systems and automated production line tires

Professional Environment

Professional Scope

Develops its professional activity in the after-sales service or technical assistance, dedicated to the maintenance and mechanical assembly of industrial equipment, specifically in the mechanical stationary assembly processes of the machinery and in the processes of assembly and plant installation of the same, in entities of a private nature, in small, medium or large, self-employed or other enterprises, regardless of their legal form. It develops its activity, depending on its case, functional and/or hierarchically of a superior. You may have staff in your position at times, for seasons or in a stable way. The principles of universal accessibility are applied in the development of professional activity in accordance with the applicable regulations.

Productive Sectors

It is located in practically all the productive sectors, such as the extractive industry, chemistry, the energy, metallurgical, construction, food, textile and graphic arts industries, and in general in all those in which the installation and maintenance of machinery and equipment are carried out.

Relevant Occupations and Jobs

The terms of the following relationship of occupations and jobs are used with a generic and omnicomprensivo character of women and men.

Maintenance Mechanics

Industrial mounts

Automated Line Keeping

Associated Training (540 hours)

Training Modules

MF0116_2: Mechanical mount and maintenance (270 hours)

MF0117_2: Automated line mechanical maintenance (270 hours)

COMPETITION UNIT 1: MOUNTING AND MAINTAINING MACHINERY AND MECHANICAL EQUIPMENT

Level: 2

Code: UC0116_2

Professional realizations and realization criteria:

RP 1: Assemble subassemblies and mechanical assemblies, from process sheets, plans, and technical specifications, to be put into operating conditions, ensuring established quality and safety conditions.

CR 1.1 The technical drawings and specifications of the mechanical equipment components are analyzed, obtaining the information required for the assembly to be performed.

CR 1.2 The dimensional, shape and position requirements of the coupling and functional surfaces and the necessary technical specifications of each piece or equipment are checked for the conditions of the prescribed couplings and assembly settings.

CR 1.3 Parts or equipment are arranged and ordered, depending on the mounting sequence, facilitating subsequent operations.

CR 1.4 The assembly is performed according to the established procedures, using the tools and tools required, ensuring that there is no deterioration or loss of the qualities of the elements and equipment during its manipulation to place them in their definitive position.

CR 1.5 The pre-placement of bullion and the prestressed of asparagus is performed with the tool and tools required following established procedures.

CR 1.6 The functional surfaces of the mounted mechanical groups are verified, checking that they are within the specified shape, position and roundness tolerances, applying established procedures, and using the required measurement equipment and equipment, ensuring the accuracy of the measurement.

CR 1.7 Subsets that are made up of rotating masses (pulleys, fliers, toothed wheels, among others) are statically and dynamically balanced by applying established and necessary means and tools.

CR 1.8 The fluids used for the lubrication, lubrication and cooling of the assembled equipment are distributed as specified in quality and quantity and in the required places, and their presence in the circuits is checked intended.

CR 1.9 The gasket surfaces for watertight coupling are prepared by correcting the flatness defects, the gasket of the material, quality and dimensions required is applied, the specified position of bullion or asparagus is verified. and tighten in the order specified with the required torque, checking its tightness.

CR 1.10 The adjustment and adjustment operations of the assembled assembly are performed according to established procedures, using the necessary tools for checking or measuring the parameters.

RP 2: Mount the industrial machinery or equipment at its definitive location, moving the subassemblies and mechanical assemblies and checking their functionality.

CR 2.1 The transport anchorage devices are placed on the elements of the finished assembly that require it to avoid deterioration by vibratory shocks that may occur in the same.

CR 2.2 The means of transport of parts and components are handled under strict safety standards, avoiding material and personal damage.

CR 2.3 The transport and lifting elements used in the process are checked, ensuring that they are in perfect conditions of use.

CR 2.4 The measuring and useful instruments are handled according to the established procedure, keeping them in perfect state of use and verifying them with the required periodicity to maintain their reliability during their application.

CR 2.5 Project or process improvement modifications introduced or observed during mount operations are recorded and properly reported.

CR 2.6 The functional and safety tests of the mounted mechanical equipment are performed by checking the values of the system variables, noises and vibrations and readout to correct the disfunctions observed following the established procedures, collecting the results in the relevant report with the required accuracy.

CR 2.7 The necessary measures to ensure the safety of people, equipment and the environment are adopted during interventions.

RP 3: Build and install pneumatic and hydraulic circuits for machinery and industrial equipment, from the plans, technical specifications and compliance with the regulations for the prevention of occupational and environmental risks applicable.

CR 3.1 The technical drawings and specifications of the components of the pneumatic and hydraulic circuits are analyzed, obtaining the information required for the assembly to be performed.

CR 3.2 The assembly sequence is set from drawings and technical instructions of the project, optimizing the process in terms of method and time.

CR 3.3 Equipment, components, fittings, and pipes are arranged and ordered, depending on the mounting sequence, verifying that their characteristics correspond to the technical specifications of the project.

CR 3.4 The base where the equipment, components and accessories are placed is distributed and mechaniza, fixing the tracks and fastening elements, foreseeing the spaces of accessibility to the same for their maintenance, using the templates, drawings, and mounting specifications.

CR 3.5 The assembly is performed by placing each component or equipment at the intended location, positioning and aligning within the prescribed tolerances in each case, without forcing joins or anchors, using the procedure and the tool required.

CR 3.6 The pneumohydraulic components are identified, signaling them in accordance with the installation principle diagram.

CR 3.7 The slogan values of the security, regulation and control elements are selected according to the established nominal or project values, using the required tools and tools, following the established procedures and instructions.

CR 3.8 Safety and functional tests are performed, checking values of system variables and cycles, readjusting to correct observed dysfunctions, following established procedures, collecting the results in the corresponding report with the required accuracy.

CR 3.9 The necessary measures to ensure the safety of persons, equipment and the environment are adopted during interventions, in compliance with the regulations on the prevention of occupational and environmental risks. applicable.

RP 4: Diagnose the condition, failure and/or breakdown of the mechanical, hydraulic, and pneumatic system elements of the machinery and industrial equipment to be repaired, applying established procedures.

CR 4.1 Information about the functionality of the systems, their composition, and the function of each element is obtained from the machine's technical dossier.

CR 4.2 The information in the system of self-diagnosis of equipment or installations and the information provided by the operator is collected, analysed and discarding the elements or systems that do not cause the aforementioned dysfunctions.

CR 4.3 The scope of the observed dysfunctions (sequential errors, grabbing, power losses, among others) in the different parts of the system are checked and valued and the origin of the same is determined, using a diagnostic catalog of fault-causes and following a reasoned process of cause effect.

CR 4.4 The quality, quantity and status of the system's energy fluids are checked, analyzing the waste deposited in the circuits, the appearance, fluidity and level of the deposits in their case.

CR 4.5 The status of the elements is determined by checking each of its functional parts, using procedures and means required to perform its assessment, collecting the results in the relevant report with the precision required.

CR 4.6 Diagnosis operations are performed without causing other breakdowns or damage and in the expected time.

CR 4.7 The necessary measures to ensure the safety of persons, equipment and the environment are adopted during interventions, in compliance with the regulations on the prevention of occupational and environmental risks. applicable.

RP 5: Replace the parts and/or elements of mechanical, hydraulic and pneumatic systems to restore functional conditions, using instructions and drawings manuals, meeting quality standards and with the rules for the prevention of applicable labour and environmental risks.

CR 5.1 The disassembly and mounting sequences are established by optimizing the process in terms of method and time, selecting the tools, tools, auxiliary means, and spare parts required.

CR 5.2 The dimensional, shape and position requirements of the coupling and functional surfaces and the necessary technical specifications of the replacement part are checked to ensure compliance with the requirements. Prescribed adjustment conditions in the assembly.

CR 5.3 The technical, coupling and functional specifications of the replacement elements of the mechanical, hydraulic or pneumatic systems of the machinery or equipment are checked by ensuring interchangeability with the deteriorated.

CR 5.4 The replacement of the deteriorated element is carried out following the sequence of the disassembly and assembly process established, ensuring that no deterioration or loss of the qualities of the same is produced during the handling thereof. place it in its definitive position and without causing other breakdowns or damage.

CR 5.5 Safety and functional tests are performed, readjusting the parameters to correct the observed dysfunctions, following established procedures, verifying that the functionality of the assembly is restored and collecting the results in the corresponding report with the required accuracy.

CR 5.6 Machine reports are made, incorporating it into history, including information about the validity of spare parts.

CR 5.7 Repair operations are performed without causing other breakdowns or damages and in time and quality.

CR 5.8 The necessary measures to ensure the safety of people, equipment and the environment are adopted during interventions, in compliance with the regulations on the prevention of occupational and environmental risks. applicable.

RP 6: Install and assemble machinery and mechanical equipment in plant, for commissioning, from drawings and technical specifications, complying with quality standards and regulations for the prevention of occupational risks and applicable environmental.

CR 6.1 Machinery reception tests and trials are performed under prescribed procedures and conditions, collecting the results in the corresponding report with the required accuracy.

CR 6.2 The components, schemas, and technical specifications of the components are interpreted by obtaining the information required for the work to be performed.

CR 6.3 The state of completion and the dimensions of the benches, foundations and anchorages for the installation of the machinery or equipment, are checked, determining the devices and actions required for the compensation of the observed deviations, ensuring compliance with the mounting requirements.

CR 6.4 The mounting sequence is set from drawings and technical instructions of the project, optimizing the process in terms of method and time.

CR 6.5 The assembly is done by following the established procedures, using the required tools and tools.

CR 6.6 The means and mode of transport and handling of components and equipment is selected according to the dimensions and weights of the elements to be transported, performed according to established procedures, taking into account the the safety conditions of machines and persons.

CR 6.7 The functional tests of the mounted mechanical equipment are performed by checking the values of the system variables and readjusting them to correct the disfunctions observed according to the established procedures, collecting the results in the corresponding report with the required accuracy.

CR 6.8 The physical protections of the moving parts of machinery that pose an accident risk to people are placed and secured, prior to the commissioning of the equipment.

CR 6.9 The project improvement modifications and procedures performed on the mount are recorded and properly reported.

CR 6.10 The necessary measures to ensure the safety of persons, equipment and the environment are adopted during interventions, in compliance with the regulations on the prevention of occupational and environmental risks. applicable.

RP 7: Perform preventive maintenance tokens, to establish the performance periods and operations required for the preservation of the machinery or equipment, from the technical documentation of machinery and manuals maintenance.

CR 7.1 The principle of operation of the equipment is described, remarking the importance of maintenance tasks in relation to the reliability of the machine or equipment.

CR 7.2 The sequence of the operations to be performed in the process is set, optimizing the procedures, ensuring the minimum unproductive time.

CR 7.3 The products that need to be replaced and the quantities to be used, and the checks to be performed are specified, facilitating maintenance tasks.

CR 7.4 The calculation of the type of time of the different operations is required by applying established techniques, and is expressed in the document with the required precision.

CR 7.5 The measurement procedures for the parameters to be controlled are set as well as the actions to be followed in each case.

CR 7.6 The measures to be taken to ensure the safety of persons and equipment during interventions are determined, taking into account the applicable labour and environmental risk prevention regulations.

Professional context:

Production media:

Measurement Instruments: Metric Tape. Rules. King's feet. Micrometric screws. Calibers. Mechanical and digital comparators. Pneumatic amplification comparators. Goniometers. Tensomeres. Vibrometer. Manometers. Pyrometers. Electric resistance stove for bearings. Induction ring. Hydraulic press. Flow meters. Effort controllers. Counters. Instruments of verification: Marbles. Verification rules. Bubble levels. Prisms. Verification cylinders. Compasses. Squads. Templates. Seaweed. Fixed calibers. Threads of threads. Adjustable calibers with comparator. Alexometers. The invention relates to a device for the use of said device. Test kits. Thermographic camera. Machines, tools and tools: Manual tools. Drilling machines. Welding equipment. Draught presses. Useful extractors. Oil baths. Hand tools. Pneumatic and electrical tool. Cutting saws. Rothadoras. Curvacators. Grinding machines. Blowtorch. Lifting cats. Hoists, cranes and spreads. Scaffolding. Means of personal protection.

Products and results:

Machines and equipment mounted. Mechanical groups. Hydraulic groups. Pneumatic and hydraulic actuator systems. Pneumatic and hydraulic control installations. Diagnosed dysfunctions. Equipment under optimum operating conditions and completed maintenance plans.

Information used or generated:

Planes. Diagrams. Schemes. CIM systems. Listing of parts and components. Instructions for assembly and operation of machines. Maintenance manuals. Preventive maintenance ranges. Historical data. Operating manuals. Implementation manuals. Process sheets. Regulations on the prevention of occupational and environmental risks. Parts of jobs. Incident sheets. Reports of spare parts.

COMPETITION UNIT 2: MAINTAIN HYDRAULIC MECHANICAL SYSTEMS AND AUTOMATED PRODUCTION LINE TIRES

Level: 2

Code: UC0117_2

Professional realizations and realization criteria:

RP 1: Schedule and operate the mechanical, hydraulic and pneumatic control and control equipment and systems of the automated installations, to achieve the precise performance, optimizing the use and fulfilling the conditions of established security.

CR 1.1 The technical specifications of the program (displacements, speeds, mooring forces, among others) are obtained from the interpretation of the technical documentation (plans, process, manuals of use, among others).

CR 1.2 The program is performed according to the technical specifications of the process and the syntax is the required one to program.

CR 1.3 The interaction between the auxiliary mechanical system and the machine is performed at the right time, with the lowest possible dead time and with the maximum degree of utilization.

CR 1.4 The program is determined so that the system runs the power process according to the technical specifications.

CR 1.5 The parameters are regulated, checking that they conform to the technical specifications of the process and that they are within the limits tolerable by the systems.

CR 1.6 The movements of the regulated elements are performed in the shortest time possible and in accordance with the safety standards of the persons and equipment.

RP 2: Locate and diagnose the failure and/or breakdown of the automatic mechanical, hydraulic and pneumatic control and control systems of production lines, using drawings and technical information and applying procedures set.

CR 2.1 The diagnosis of the condition, failure or breakdown in the systems is carried out using the required technical documentation and equipment, allowing the identification of the fault and the cause that causes it, guaranteeing the safety of equipment, media and persons.

CR 2.2 The diagnosis of the breakdown is done by establishing the causes, according to a reasoned process of cause-effect, and determining in which system or systems it is located and its relation.

CR 2.3 The checkup of the different controls is performed in the area or item diagnosed as broken down with the required equipment and procedure to determine the elements to be replaced or repaired.

CR 2.4 The diagnosis or inspection parts are completed and processed to keep the historical bank up to date, specifying the work to be done, estimated time, possible cause of the breakdown, and who or who should carry out repair.

CR 2.5 Diagnosis operations are performed without causing other breakdowns or damage and in time.

RP 3: Perform preventive maintenance, according to established program and procedures, and first-level repair of equipment in automated production systems, to keep them operational, meeting the quality standards and applicable labour and environmental risk prevention regulations.

CR 3.1 The status of the equipment or facilities is verified, identifying symptoms of breakdowns or dysfunctions present and acting accordingly.

CR 3.2 The basic maintenance instructions for the equipment are run as described in the maintenance plan, cleaning and purging filters, resetting elements, checking connections, replacing fluids, between other.

CR 3.3 The tools used for maintenance are selected according to the type of operation, using the ones required for each purpose, avoiding forcing and damage to the equipment or people.

CR 3.4 Maintenance operations are performed in compliance with applicable labor and environmental risk prevention regulations.

RP 4: Replace elements of the industrial equipment control and control systems to restore the functional conditions of the equipment, using instruction manuals and drawings, meeting the standards of quality and the applicable labour and environmental risk prevention rules.

CR 4.1 The information obtained from the system of self-diagnosis of the facility is valued and proceeds accordingly.

CR 4.2 The status of the elements is determined by checking each of its functional parts, using procedures and means required to perform its assessment, collecting the results in the relevant report with the precision required.

CR 4.3 The technical, coupling and functional specifications of the replacement elements are checked to ensure compatibility with the deterioration.

CR 4.4 The replacement of the deteriorated element is carried out following the sequence of the disassembly and assembly process, ensuring that there is no deterioration or loss of the qualities of the disassembly during its handling for place it in its definitive position.

CR 4.5 Safety and functional tests are performed according to established procedures, verifying that the functionality of the assembly is restored and the results are collected in the report corresponding to the accuracy required.

CR 4.6 Measures to ensure the safety of people, equipment and the environment are adopted, in compliance with applicable labour and environmental risk prevention regulations.

RP 5: Act according to the company's prevention, safety and environmental plan, implementing the measures established and complying with applicable labor and environmental risk prevention regulations.

CR 5.1 Environmental protection measures are adopted, complying with the applicable regulations in this field.

CR 5.2 Work risk prevention measures are adopted, complying with the applicable regulations in this field.

CR 5.3 The rights and duties of the employee and the company in the field of risk prevention, safety and the environment, are respected and complied with, informing and training the persons involved.

CR 5.4 The teams and security means used for each performance are selected, used and retained following the instructions set out.

CR 5.5 5 Primary health and safety risks are identified in the working environment and preventive measures are taken to prevent diseases or accidents.

CR 5.6 The working areas of your responsibility are maintained in conditions of cleanliness, order and safety, reporting the disfunctions and hazards observed according to the established protocol.

CR 5.7 Apply action measures in case of emergency, stopping machinery, identifying people with specific tasks in these cases, evacuating buildings and adopting basic sanitary measures set.

Professional context:

Production media:

Automatic production facilities: Machinery and industrial equipment, robots, handlers, transport systems, automation equipment, tools, verification equipment, test equipment. PLC's. Programming consoles. Test and processor equipment. Registrars. Recovery and treatment facilities for cutting and drilling oils. Energy and auxiliary installations. Hand tools. Portable measuring equipment. Dynamometers. Means of personal protection.

Products and results:

Scheduled and running automatic production lines. Failures or breakdowns of the automated systems of control and control. Automated production systems maintained and repaired.

Information used or generated:

Planes. CIM systems. Manufacturing orders. Technical specifications. Control guidelines. Process instructions. Instructions on operation and handling of equipment and installations. Programming manuals for specific handlers. Technical characteristics of the system. Catalog of accessories for automation. Regulations on the prevention of occupational and environmental risks. Control instructions. Quality parameters in the treatment. Maintenance instructions and procedures. Incident sheet. Part of the job. Sheet of instructions. Information for maintenance.

TRAINING MODULE 1: MECHANICAL ASSEMBLY AND MAINTENANCE

Level: 2

Code: MF0116_2

Associate to UC: Mounting and maintaining mechanical machinery and equipment

Duration: 270 hours

Assessment Capabilities and Criteria:

C1: Analyze the mechanical and electromechanical groups of the machines, identifying the different mechanisms that constitute them and describing the function they perform as well as their technical characteristics.

CE1.1 Classify by the transformation they perform, the different mechanisms type: rod-crank, gear trains, cams, auger, pulleys, among others, and explain the functioning of each one of them.

CE1.2 In an element identification scenario, characterized by a machine and its technical documentation:

-Identify the mechanical and electromechanical functional groups that constitute it and its elements.

-Explain and characterize the function of each of the identified groups.

-Explain the characteristics of the elements and pieces of the groups and their functional relationships and classify them by their typology.

-Identify the parts or critical points of the elements and parts where they may appear to be worn out by reasoning the causes that originate them.

C2: Perform assembly and disassembly operations of mechanical and electromechanical elements of machines and functional tests of assemblies, using the required tools and equipment and in safety conditions.

CE2.1 Explain the fundamental contents of the documentation that defines the processes of mounting mechanical and electromechanical elements.

CE2.2 Explain the disassembly/mounting techniques of the mechanical and electromechanical assemblies constituent of the machines.

CE2.3 Describe the tools and auxiliary equipment used in the assembly operations of mechanical and electromechanical elements, classifying them by their typology and function and explaining the way of use and conservation of same.

CE2.4 In an element assembly scenario, characterized by a mechanical and/or electromechanical group and its technical documentation:

-Set the mounting sequence, based on drawings, procedures, and technical specifications, indicating the required tools and tools.

-Prepare and organize required tools, tools, and tools.

-Verify the features of the parts, applying the required procedures.

-Mount the constituent elements and parts according to procedures.

-Perform mount process controls according to established procedures.

-Adjust the couplings, alignments, movements, among others according to the specifications, using the measurement and useful equipment.

-Prepare the assembly mounted for operation, cleaning the impurities, greasing, balancing, among others according to the specifications.

-Perform the functional tests, regulating the devices to obtain the conditions set.

-Develop the work parts of the process with the required precision.

C3: Apply mounting techniques for the construction of hydraulic and pneumatic systems for machinery and equipment by making their application, based on technical specifications, in safety conditions.

CE3.1 Explain the fundamental contents of the documentation that defines the assembly processes of hydraulic and pneumatic systems.

CE3.2 Describe the tools and auxiliary equipment used in the assembly operations of the hydraulic and pneumatic circuits, classifying them by their typology and function and explaining the way of use and conservation of same.

CE3.3 In a practical scenario of mounting a hydraulic circuit and another tyre, characterized by the corresponding technical documentation:

-Set the mount sequence from drawings, procedures, and technical specifications.

-Prepare and organize the necessary means, tools, and tools.

-Set the required security plan in the various phases of the mount.

-Verify the characteristics of the elements, applying the required procedures.

-Mount the constituent elements and parts according to procedures.

-Build the pipelines with the specified materials, mount and connect according to the established procedures.

-Perform mount process controls according to established procedures.

-Adjust the couplings, alignments, movements, among others according to the specifications, using the appropriate measurement and equipment equipment.

-Prepare the assembly mounted for operation, cleaning the impurities, greasing, among others according to the specifications.

-Perform functional tests by regulating devices to obtain the conditions set.

-Develop the work parts of the process with the required precision.

C4: Diagnose breakdowns in the mechanisms and hydraulic circuits and tires of the machines, identifying the nature of the machines and applying the specific techniques.

CE4.1 Identify the nature of the most frequent mechanical type breakdowns of machines and relate them to the causes that originate them.

CE4.2 Identify the nature of the most frequent breakdowns in the hydraulic and pneumatic circuits of the machines and relate them to the causes that originate them.

CE4.3 Describe the most commonly used equipment for the diagnosis of breakdowns and their application fields.

CE4.4 In a practical scenario of diagnosis of a breakdown, characterized by a machine in service, with a breakdown or dysfunction and its technical documentation:

-Identify the functional blocks and the elements that compose them, based on the technical documentation of each system.

-Identify the symptoms of the breakdown by characterizing it for the effects it produces.

-Make assumptions of possible causes that may cause the breakdown, relating to the symptoms that the system presents.

-Develop an intervention plan to determine the cause or causes that cause the breakdown.

-Determine the necessary equipment and tools.

-Adopt the required security measures to intervene in the plan as set.

-Locate the elements responsible for the breakdowns, applying the required procedures and in the appropriate time.

-Develop a report to diagnose breakdowns, describing the activities developed, based on the results obtained.

C5: Diagnose the state of the machine elements and parts by applying measurement and observation techniques to schedule maintenance.

CE5.1 Describe the process of wear of the pieces in motion by friction, erosion, bearing, among others.

CE5.2 Identify normal and abnormal pieces of used parts by analyzing and comparing the parameters of the eroded surfaces with those of the original piece.

CE5.3 In practical cases where photographs and actual pieces damaged by different causes are available (damage of erosions in valve seats, in hydraulic sliding, bearing and bearing damaged, among others):

-Identify the eroded zones.

-Analyze breakages.

-Determine possible causes (lack of grease, high temperature, dirty oil, among others).

-Compare the current measures with the original ones that are reflected in their respective plane, quantifying the magnitude of the wear and erosion, making the measurements with appropriate useful.

C6: Apply maintenance techniques, which involve replacing elements, following procedures and acting with the required security.

CE6.1 In a scenario of replacing parts or elements, characterized by a machine, in service situation, its technical documentation and the instructions of the parts or elements to be replaced:

-Identify the same in the technical documentation, obtaining their characteristics and evaluating the scope of the operation.

-Set the unmount/mount plan and the procedures to apply.

-Indicate the items to be disconnected, the parts of the machine to be isolated, the precautions to be taken into account.

-Draw the connection sketch.

-Select the required tools, measurement equipment, and media.

-Set the required security plan in the various phases of the dismount/mount.

-Isolate the equipment to be removed from the hydraulic and electrical circuits to which you are connected.

-Retrieve the oils from the installation.

-Unmount, verify, and, if applicable, replace the indicated parts and mount the equipment.

-Conexate the equipment to the corresponding circuits.

-Clean, grease, among others, putting equipment into operating conditions.

-Check the operation of the equipment and the installation, regulating the systems, if applicable, to restore the specified functional conditions.

-Develop the work parts of the process with the required precision.

C7: Perform adjustment and regulatory operations on mechanical, hydraulic, and pneumatic systems, using established procedures to meet the equipment's tuning requirements.

CE7.1 Explain the adjustment systems that are used in machine construction.

CE7.2 Select the required adjustments for the coupling between two mechanical elements, taking into account the relative movements between the two pieces, the efforts, the contact length, among others.

CE7.3 In a scenario of fit, characterized by a mechanical group (speed reducer, speed variator, among others), and its technical specifications:

-Identify each of the elements that configure them.

-Unmount and clean each of the elements by applying appropriate techniques and tools.

-Check the dimensional and state specifications of the functional surfaces of the elements, using the appropriate equipment.

-Verify flat and cylindrical surfaces, eccentricities, wheel drives, among others, using the appropriate equipment.

-Mounting and preparing each element under operating conditions, reputting, if applicable, the damaged parts and verifying the coupling and functional conditions in each operation.

-Regulate and set the mechanical group to the point, complying with the given specifications and check its operation.

C8: Develop simple planes of assemblies, parts and schemes of hydraulic circuits and machinery tires using different supports and with the required precision.

CE8.1 Relate the different representations (views, cuts, among others) with the information to be transmitted.

CE8.2 Describe the differences between the types of functional and manufacturing acotation.

CE8.3 Describe the characteristics to be gathered by the hydraulic and pneumatic circuit schemes.

CE8.4 In a practical sketch of a sketch, characterized by a machine on which to act to solve a fault or to practice an improvement:

-Get information from the mechanical elements and the hydraulic circuits and/or tires involved.

-Set measures to ensure personal and equipment security during the taking of information.

-Elaborate the drawings of the affected parts, functionally defined, expressing the technical specifications that they must meet for interchangeability.

-Develop the set drawings of the affected mechanisms.

-Hand-raised and with specific computer applications the schemes of the hydraulic and/or pneumatic systems with the technical and operating specifications of the systems.

C9: Perform maintenance operations, which do not involve replacing items, selecting the procedures and with the required security.

CE9.1 Describe preventive maintenance operations to be performed on mechanical, hydraulic, and machine equipment.

CE9.2 Describe the most significant auxiliary tools and equipment used in preventive maintenance operations, classifying them by their typology and function and explaining the way they are used and maintained. same.

CE9.3 In a practical case of maintenance of a machine characterized by its mechanical, hydraulic and/or pneumatic systems and its technical documentation:

-Identify in the technical documentation and on the machine itself, the systems and elements on which preventive maintenance operations are to be performed.

-Obtain data from the variables of the machines and equipment systems, applying the established observation and measurement procedures (noise, vibration, consumption, temperatures, among others) and using instruments, useful tools and tools.

-Perform the cleaning, grease and lubrication operations, adjustments of the attachment and fixing elements, correction of holguras, alignments, tensioning of transmission belts, observation of the surface states, among others, using the required tools and tools and manipulating the materials and products with the required security.

-Adjust the measurement, control, and regulatory instrument settings.

-Develop the report of interventions where the observed failures or deficiencies and the data required for the historical bank are reflected.

Capabilities whose acquisition must be completed in a real work environment:

C1 with respect to CE1.2; C2 with respect to CE2.4; C3 with respect to CE3.3; C4 with respect to CE4.4; C5 for CE5.3; C6 complete; C7 for CE7.3; C8 for CE8.4; C9 for CE8.4; C9 for CE9.3.

Other capabilities:

Take responsibility for the work you are developing.

Prove a good professional.

Maintain the work area with the appropriate degree of order and cleanliness required by the organization.

Interpret and execute work instructions.

Participate and actively collaborate on the work team.

Demonstrate a degree of autonomy in the resolution of contingencies related to your activity.

Contents:

1. Graphical interpretation

Graphical representation systems: drawings, diagrams, schemas. Croquication. Symbology. Views, cuts and sections. Acutation. Planes of assembly and cutting. Drawing rules. Graphic interpretation of mechanical elements. Graphic interpretation of pneumatic circuits. Graphical interpretation of hydraulic circuits. Drawing-specific computer applications.

2. Machinery and machine elements

Mechanisms: reducers, linear motion transformers and vice versa, clutches, brakes, gear trains, pulleys, speed change boxes, differentials, angular motion transmissions, axle couplers of transmission. Kinematic chains. Transmission, torque and power ratios. Nominal rotation times of an engine. Power developed. The starting power of a machine. Power absorbed by the engine. Torque. Start pair. Minimum torque. Maximum torque. Torque acceleration. Pair of deceleration. Brake torque. Engine torque. Pair of friction. Calculation procedures. Bearings: characteristic types and applications. Sliding surfaces, guides, columns, casings, carts, among others. Types, applications. Joints and flanges. Types, applications. Characteristics of the mechanisms since its construction: material, surface geometry, geometry, hardness, elasticity, among others. Measuring instruments and verification of physical quantities. Functional analysis of mechanisms: reducers, transformers of linear motion to circulate and vice versa, clutches, brakes, gear trains, pulleys, speed change boxes, differentials. Angular motion transmissions. Transmission shaft couplers. Calculation of basic mechanical quantities. Measurement and verification of magnitudes in mechanical systems.

3. Mounting mechanical elements

Mount and dismount process sheets. Bearings. The bearing assembly. Verification of bearings functionality. Bolted joints. Security elements of the screws. Applications and selection of screws. Riveted. Rivets. Types, materials, features and applications. Welding. Types, applications, procedures, welding machines, welding tools, welding defects, welds verification. Sliding surfaces. Guides, columns, casings, carts, among others, procedures for assembly, adjustment and adjustment. Tools for mounting and dismantling, verification of sliding and positioning, lubrication. Joints and flanges. Procedures for preparing and assembling the joints, verification of functionality. Selection of joints and flanges used in the junction. Assembly of elements with joints and flanges. Performing the junction verification tests with joints. Watertight couplings with and without pressure. Equipment for verification of tightness. Transmission of movements. Types, applications, assembly techniques for transmission elements (belts, pulleys, chains, striated axles, gears, transmission axes, couplings, among others). Verification of the transmission systems. Hydraulic. Pipes, connections and couplings, assembly of hydraulic elements. Measuring instruments, safety tests and functionality. Pneumatics. Pipes, connections and couplings, mounting of pneumatic elements. Measuring instruments, safety tests and functionality. Selection of bearings according to the technical specifications of the equipment or machine. Mounting and disassembly of bearings. Performance of functional tests on bearings. Selection of the type of assembly. Assembly of parts. Assembly and disassembly of transmission elements. Regulation of transmission elements. Selection of the materials used in the pneumatic circuits. Mounting of pneumatic elements. Repair of pneumatic circuits. Selection of materials used in hydraulic circuits. Mounting of hydraulic elements. Repair of hydraulic circuits. Performance of functional tests on pneumatic and hydraulic circuits.

4. Installation of machinery

Adjusting and adjusting machines. Foundations and anchorages of machines. Verification of machines.

Power installations for machines and systems. Assembly of machines and equipment. Process of commissioning of machines and equipment. Verification of machine and equipment functionality.

5. Mechanical Maintenance

Corrective, preventive, and predictive maintenance. Symptoms causes and repair of breakdowns. Assembly of machines. Verification of machines and installations. Verification tools. Analysis of the state of mechanical, pneumatic and hydraulic assemblies. Application of corrective, preventive and predictive maintenance to machines, equipment and systems. Diagnostic of operation of machines, equipment and systems. Repair of machine, equipment and system breakdowns. Assembly of machines. Machine adjustment and adjustment.

Training context parameters:

Spaces and installations:

The spaces and facilities will provide a response, in the form of a classroom, a workshop, a workshop of practices, a laboratory or a singular space, to the training needs, according to the Professional Context established in the Unit Partner competence, taking into account the applicable regulations of the production sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of trainer or trainer:

1. Domain of knowledge and techniques related to the assembly and maintenance of machinery and mechanical equipment, which shall be accredited by one of the following two forms:

-Level 2 academic training (Spanish Framework of Qualifications for Higher Education), Technical Engineering or other higher level of professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.

TRAINING MODULE 2: MECHANICAL MAINTENANCE OF AUTOMATED LINES

Level: 2

Code: MF0117_2

Associated with UC: Maintain hydraulic mechanical systems and automated production line tires

Duration: 270 hours

Assessment Capabilities and Criteria:

C1: Analyze the technical documentation, interpreting the drawings and technical specifications regarding the circuits of automatic pneumatic and hydraulic technology, identifying their elements.

CE1.1 Identify the symbology and elements represented in the plane.

CE1.2 Distinguished the different views, cuts, details, among others, of the elements of the different circuits expressed in the drawings and/or specifications of the manufacturer.

CE1.3 In a practical analysis of technical documentation, characterized by an outline represented in a plane, of an installation of automatisms, integrating different technologies and the technical specifications of the elements that form it:

-Describe the operation of each system and its relationship to the set in the represented schema.

-Identify the technical specifications for the determination of the elements.

-Relate the symbols that appear on the planes with the actual elements of the system.

-Identify the internal and external parts of each element by using views, cuts, details, among others, which appears in the manufacturer's drawings and technical specifications.

C2: Analyze the pneumatic and hydraulic circuits, identifying the different areas of application of the same and describing the typology and characteristics of the equipment and materials used in their construction.

CE2.1 Different characteristics of pneumatic and hydraulic automatisms.

CE2.2 Classify by its function and typology the various elements used in the realization of pneumatic and hydraulic automatisms.

CE2.3 List the different areas of application of pneumatic and hydraulic automatisms.

CE2.4 In a practical case of analysis of a pneumatic and hydraulic automatism, characterized by the technical documentation of the same:

-Explain the sequence of operation.

-Identify pneumatic and hydraulic schemes, discriminating against the control equipment/circuit of the force circuit, identifying the different elements that make up them.

-Identify variation in the characteristic parameters of the circuit assuming and/or making modifications to elements thereof and explaining the relationship between the effects detected and the causes that produce them.

-To prepare a report-memory of the activities developed and the results obtained, structuring it in the necessary sections for an adequate documentation of the same (analysis of the process followed, means used, schemes and plans used, calculations, measures, among others).

C3: Physically configure wired and/or programmed automatisms for automatic control (pneumatic and hydraulic), preparing the necessary technical documentation for its construction, using the appropriate means and using the normalized symbolic representation.

CE3.1 In a practical scenario of configuring an automatic control equipment, in which the different technologies are integrated, for a small machine or sequential process, and starting with the functional specifications and limits cost:

-Identify the functional specifications of automatism.

-Perform one or more wired and/or scheduled configurations to the established cost-quality ratio.

-Select from technical-commercial catalogues equipment and materials that meet the established technical and economic specifications.

-Perform the calculations required for the configuration of the equipment.

-Document the process to be followed in the assembly and testing of the equipment, including the functional analysis of the automatism, the schemas, the list of programs the list of materials, the tests and adjustments.

C4: Analyze the technical documentation of mechanical maintenance of automated production lines and auxiliary facilities, identifying the components and maintenance operations necessary to schedule their performance.

CE4.1 Relate and describe the basic technical documentation for the mechanical maintenance of automated production lines and their auxiliary facilities.

CE4.2 Identify in the drawings of a machine instructions the systems that integrate it and the components thereof, relating them to the technical, use and maintenance specifications that are derived from the rest of the dossier.

CE4.3 In a practical assumption of maintenance of an automated machine or line and from the technical documentation (manual of instructions, plans, schemes, maintenance program, among others):

-Identify the components of the machines to be maintained.

-Identify preventive, systematic, and predictive maintenance activities that must be performed on the machine during that period.

-Determine the means and materials required to perform scheduled machine maintenance interventions.

C5: Elaborate auxiliary manufacturing processes (parts feed, tools, emptying/filling of deposits, waste disposal, among others), analyzing and relating them to the techniques and automatic means for perform them.

CE5.1 Describe the techniques of handling, transport, storage, among others, used in manufacturing processes.

CE5.2 Describe the means used for the automation of power to the machines (robots, manipulators, among others), explaining the structural elements, the kinematic chains, the control elements, the actuators (engines, cylinders, or others) and information fetchers.

CE5.3 In a practical scenario of processing an auxiliary process, from a manufacturing process in which phases of material selection, machine feeding, machining, storage, among others are contemplated:

-Develop the build flowchart.

-Prepare the required media listing.

-Compose a report and assessment of the adopted solution.

C6: Adapting small control programs for automatic parts power systems and auxiliary manufacturing operations (handling, cooling, fluid maintenance, among others).

CE6.1 Relate the features features of the PLC languages and robots with the operations to be performed with the auxiliary manufacturing equipment.

CE6.2 Explain the transmission and storage systems of information used in the programming of PLC's and robots.

CE6.3 In two scenarios of adaptation of programs for the feeding of machines, characterized by PLC's and robots, respectively:

-Set the sequence of moves.

-Set the variables to be controlled (pressure, force, speed, among others).

-Perform the corresponding flowcharts.

-Perform the PLC and robot control program.

C7: Operate with the various organs (pneumatic, hydraulic) involved in the handling, transport, among others, acting on the elements of regulation in safety conditions.

CE7.1 Explain the adjustable variables in the auxiliary manufacturing processes (force, pressure, speed, among others).

CE7.2 Relate the variables with the elements that act on them (tires, hydraulics).

CE7.3 Describe the techniques of regulation and verification of variables (force, speed, among others).

CE7.4 From various automatic parts handling and engine regulation systems (pneumatic, hydraulic), conveniently mounted on models and subjected to different requests for force, speed, between other:

-Regular variables (force, speed, among others) for different functions.

-Verify the magnitudes of the variables with the appropriate instruments (gauges, rules, tachometers, among others).

-Describe the behavior of the different systems based on the requests they are submitted to.

C8: Perform the response control of an automated system, checking the paths, as well as the motion synchronism, and performing the necessary measurements.

CE8.1 Formulate the existing relationship between system parameters and response time.

CE8.2 Explain measuring devices.

CE8.3 Describe units of measure.

CE8.4 From a simulation of a model, one or more mechanical manufacturing processes, containing parts handling and machining or casting operations, in which pneumatic elements are involved, hydraulics, robots and handlers:

-Identify the variables to be controlled.

-Measure the magnitudes of the variables to the various requests.

-Regular the control elements, so that the process develops within the given tolerances.

-Verify the paths of the moving elements and proceed with modification, if necessary.

C9: Diagnose breakdowns in automatic production systems, identifying the nature of the fault, making the necessary corrective interventions to eliminate dysfunctionality and restore operation specified, applying the most appropriate procedures and techniques in each case.

CE9.1 Explain the typology and characteristics of the symptoms of the most frequent breakdowns of the different systems (of each system independently and integrating all or several) that can be presented in the processes automated.

CE9.2 Explain the general process used for the diagnosis and location of faults in the different systems (of each system independently and integrating all or several) into the automated processes.

CE9.3 In one or more scenarios of diagnosis and location of breakdowns in automatic systems, characterized by the technical documentation and the systems themselves with some dysfunction or breakdown:

-Identify the technical documentation of the automated system in question, identifying the different systems, functional blocks, and elements that compose them.

-Identify the symptoms of the breakdown by characterizing it for the effects it produces and according to the measures taken.

-Ununciate at least one hypothesis of the possible cause that can produce the breakdown, relating it to the symptoms that the system or systems involved present.

-Define the intervention procedure (from the set and by system) to determine the cause or causes that cause the breakdown.

-Locate the element responsible for the breakdown or program and correct the dysfunction and/or modify the program, applying required procedures and in adequate time.

-Develop a report-memory of the developed activities and results obtained.

C10: Develop written procedures for preventive maintenance of machinery (tokens, ranges, or standards), determining the operations to be performed and their frequency.

CE10.1 Explain the different types of maintenance, the organization required for their management and responsibilities in the production environment.

CE10.2 Explain the objectives of the machine maintenance ficha-range, the documents that compose it, and the requirements of its structure and contents of each one.

CE10.3 In a practical scenario of preparing the preventive maintenance plan for a machine with its technical documentation (manufacturer, maintenance history, among others):

-Determine the types of intervention (usage, level, among others), and the "timing" of the intervention.

-Develop the preventive maintenance tab with the ranges to be applied.

-Develop the maintenance ranges of the different machine systems by determining the specifications of the operations to be performed.

-Set the security measures to be taken for people and teams to perform maintenance tasks.

Capabilities whose acquisition must be completed in a real work environment:

C1 with respect to CE1.3; C2 for CE2.4; C3; C4 for CE4.3; C5 for CE5.3; C6 for CE6.3; C9 for CE9.3; C10 for CE10.3; C10 for CE10.3.

Other capabilities:

Take responsibility for the work you are developing.

Prove a good professional.

Maintain the work area with the appropriate degree of order and cleanliness required by the organization.

Interpret and execute work instructions.

Participate and actively collaborate on the work team.

Demonstrate a degree of autonomy in the resolution of contingencies related to your activity.

Contents:

1. Automation of automatic pneumatic technology systems

Fundamentals of pneumatics. Principles. Basic laws and properties of gases. Production elements storage preparation and distribution of compressed air. Pneumatic actuators: characteristics, application field and selection criteria. Symbology. Graphical representation. Pneumatic control elements: characteristics, application field and selection criteria. Symbology. Graphical representation. The function that each section plays in the system structure. Different system functions and characteristics. Emergency situations that can occur in the automatic process. Parameters and fundamental magnitudes in the automatic systems. Carnet of loads. Realization of pneumatic technology schemes. Interpretation of the documentation and the schemes: performance, performance and characteristics. Analysis of the different sections that make up the structure of the system, function, relationship and characteristics of each one. Identification of the devices and components that configure the automatic system. Analysis of the operation of the system and its characteristics. Circuit simulation. Verification of integration between logical and physical parts of the system. Realization of the calculations of the basic system parameters and magnitudes. Analysis of the control team in case of emergency situations.

2. Automation of automatic hydraulic technology systems

Hydraulic Fundamentals: Principles. Basic laws and properties of liquids. Hydraulic actuators: Characteristics, application field and selection criteria. Symbology. Graphical representation. Hydraulic pumps, motors and cylinders. Application and types. Hydraulic accumulators, valves and servo valves. Hydraulic control elements: Characteristics, application field and selection criteria. Symbology. Graphical representation. The function that each section plays in the system structure. Different system functions and characteristics. Parameters and fundamental magnitudes in the automatic systems. Carnet of loads. Realization of hydraulic technology schemes. Interpretation of the documentation and the schemes: performance, performance and characteristics. Analysis of the different sections that make up the structure of the system, relationship and characteristics of each. Identification of the devices and components that configure the automatic system. Analysis of the operation of the system and its characteristics. Circuit simulation. System mount. Putting into service. Verification of integration between logical and physical parts of the system.

Performing the calculations of the basic system parameters and measures. Analysis of the control team in case of emergency situations.

3. Automated systems

Automatisms. Fundamentals. Continuous processes and sequential processes. Features. Elements used in the realization of automatisms. Tools and equipment used in the assembly and maintenance of automatisms. Automation design techniques. Command and power. Signalling and protection elements. Types and characteristics. Techniques for assembly and verification of automatisms. Analysis of the different types of sequential and continuous automatisms. Interpretation of the technical documentation according to the characteristics of the proposed automatism. Types and characteristics of handlers. Types and characteristics of robots. Transport equipment. Storage equipment. PLC languages: functions, variables, parameters, flowcharts, programs. Robot languages, functions, variables, parameters, flowcharts, programs. Quality control. Programming and application of PLC ` s. Programming and application of robots. Application of manipulators. Application of transport equipment. Introduction of control programs. Simulation and adjustment of control programs. Adjust the elements of the different systems to the process. Debugging of the programs. Simulation of the process. Getting the first piece. Performance of process and product quality control. Performing mechanical maintenance of automated lines. Making adjustments and regulation.

4. Organization of maintenance

Maintenance functions. Objectives of maintenance. Types of maintenance. Maintenance productivity. The maintenance store. The maintenance material. The quality of maintenance. Types of maintenance interventions. Tabs, ranges or maintenance rules. GMAO programmes. Organization of maintenance management in production.

Management of the maintenance store. Management of maintenance material. Timing of maintenance interventions. Documentation of the interventions. Management of computer-assisted maintenance.

5. Automated production processes

Type production processes. Manufacturing flow diagrams. Means and equipment of the automated lines. Type breakdowns in automated production systems. Security. Tabs, ranges or maintenance rules. Procedures for the diagnosis and location of breakdowns. Repair of breakdowns. Correction of dysfunctions. Processing and development of tokens or maintenance ranges.

Training context parameters:

Spaces and installations:

The spaces and facilities will provide a response, in the form of a classroom, a workshop, a workshop of practices, a laboratory or a singular space, to the training needs, according to the Professional Context established in the Unit Partner competence, taking into account the applicable regulations of the production sector, risk prevention, occupational health, universal accessibility and environmental protection.

Professional profile of trainer or trainer:

1. Domain of knowledge and techniques related to the maintenance of hydraulic mechanical systems and automated production line tires, which will be accredited by one of the following two ways:

-Level 2 academic training (Spanish Framework of Qualifications for Higher Education), Technical Engineering or other higher level of professional field.

-Professional experience of a minimum of 3 years in the field of competencies related to this training module.

2. Accredited pedagogical competence in accordance with what is established by the competent administrations.