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Royal Decree 618/2013, 2 August, Establishing Four Certificates Of Professionalism Of The Family Professional Mechanical Manufacturing That Are Included In The National Repertory Of Professional Certificates And Update The Ce...

Original Language Title: Real Decreto 618/2013, de 2 de agosto, por el que se establecen cuatro certificados de profesionalidad de la familia profesional Fabricación mecánica que se incluyen en el Repertorio Nacional de certificados de profesionalidad y se actualizan los ce...

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TEXT

Law 56/2003, of 16 December, of Employment, establishes, in Article 3, that it corresponds to the Government, on a proposal of the current Ministry of Employment and Social Security, and prior report of this Ministry to the Sectoral Conference of Employment and Industrial Affairs, the elaboration and approval of the regulatory provisions in relation to, among others, occupational and continuing vocational training in the State field, as well as the development of such management.

Article 26.1 of Law 56/2003 of 16 December 2003, following the amendment by Royal Decree-Law 3/2011 of 18 February 2011 of urgent measures for the improvement of employability and reform of policies In the field of employment, it is concerned with the vocational training subsystem for employment, in which, since the entry into force of Royal Decree 395/2007 of 23 March, which regulates it, the arrangements for vocational training in the field of employment have been integrated labor-the occupational training and the continuing-. This sub-scheme, according to the legal framework and in accordance with the provisions of the Organic Law of 19 June, on Qualifications and Vocational Training, will be carried out in the framework of the National Qualifications and Training System. Professional and the National Employment System.

For its part, the Organic Law of June 19, aims at the creation of a National System of Qualifications and Vocational Training understood as the set of instruments and actions necessary to promote and to develop the integration of vocational training offers and the assessment and accreditation of professional skills. The main instruments of this System are the National Catalogue of Professional Qualifications and the procedure for recognition, evaluation, accreditation and registration of the same. Article 8 of the Organic Law of 19 June provides that certificates of professional competence prove the professional qualifications of those who have obtained them and that they will be issued by the competent administration, with a view to official and valid throughout the national territory. In addition, Article 10.1 indicates that the General Administration of the State, in accordance with the provisions of Article 149.1.1., 7. and 30. of the Constitution and after consulting the General Council of Vocational Training, shall determine the qualifications and certificates of professionalism, which shall constitute the offers of vocational training referred to in the National Catalogue of Professional Qualifications.

The National Catalogue of Professional Qualifications, according to Article 3.3 of Royal Decree 1128/2003 of 5 September, which regulates the National Catalogue of Professional Qualifications, in the wording given to the By the same token, Royal Decree 1416/2005 of 25 November provides the basis for drawing up the training offer leading to the acquisition of vocational training qualifications and certificates of professionalism and the modular training offer. the cumulative associated with a competition unit, as well as other training offers adapted to collectives with specific needs. In accordance with Article 8.5 of the same royal decree, the training offer of certificates of professionalism shall be in accordance with the minimum quality indicators and requirements which guarantee the fundamental aspects of a system. training, to be established by mutual agreement between the educational and labour administrations, after consultation of the General Council for Vocational Training.

Royal Decree 34/2008 of 18 January, which regulates certificates of professionalism, defines the structure and content of certificates of professionalism, from the National Catalogue of Qualifications Professionals and guidelines established by the European Union, and it is established that the Public Service of State Employment, with the collaboration of the National Focal Points, will prepare and update the certificates of professionalism, which will be approved by royal decree.

Law 3/2012, of 6 July, of urgent measures for the reform of the labour market, whose antecedent is the Royal Decree-Law 3/2012, of February 10, introduces measures for the improvement of the training offer, and of the quality and efficiency of the vocational training system. In particular, it amends the regulation of the contract for the training and learning contained in Article 11.2 of the recast of the Law on the Law of the Workers ' Statute, establishing that the qualification or professional competence acquired through this contractual modality may be subject to accreditation as provided for in the Organic Law of 19 June, and its implementing regulations, by issuing, among other means, the corresponding certificate of professionalism or, where appropriate, a cumulative partial accreditation. This contract has been developed by Royal Decree 1529/2012 of 8 November, for which the contract for training and learning is developed and the foundations of dual vocational training are established. In addition, in order to make changes to the regulation of certificates of professionalism in relation to the new contract for training and learning, dual vocational training, as well as in relation to its supply and implementation and those aspects that give quality assurance to the system has been approved the Royal Decree 189/2013, of 15 March, for which the Royal Decree 34/2008 is amended, of January 18, that it regulates the certificates of professionalism and the real Decrees establishing certificates of professionalism dictated in their application.

Finally, it must be borne in mind that, according to the new Article 26 (10) of the Employment Law, introduced by Law 3/2012 of 6 July 2012, the training received by the worker during his professional career, according to the Catalogue of Professional Qualifications, you will be enrolled in a training account, associated with the Social Security membership number.

In this regulatory framework it is appropriate for the Government to establish four certificates of professionalism of the professional family mechanical manufacturing of the professional area of mechanical production, and which will be incorporated into the national repertoire of certificates of professionalism by levels of professional qualification in the light of the professional competence required by the productive activities, as set out in Article 4.4 and in Annex II to Royal Decree 1128/2003, of 5 September, cited above.

In addition, this royal decree provides for the updating of the certificates of professionalism established as Annexes I and II to Royal Decree 1521/2011, October 31.

In the process of drawing up this royal decree has issued report the General Council of Vocational Training, the General Council of the National Employment System and has been informed the Sectoral Conference of Employment and Labor.

In its virtue, on the proposal of the Minister of Employment and Social Security and after deliberation of the Council of Ministers at its meeting of August 2, 2013,

DISPONGO:

Article 1. Object and scope of application.

This royal decree aims to establish four certificates of professionalism of the professional family Manufacturing which are included in the National Directory of Professional Certificates, regulated by the Royal Decree 34/2008 of 18 January on the regulation of certificates of professional competence. Also, through this royal decree the certificates of professionalism established as Annexes I and II of Royal Decree 1521/2011, October 31, are updated.

Such certificates of professionalism are official and valid throughout the national territory and do not constitute a regulation of professional practice.

Article 2. Certificates of professionalism that are established.

The certificates of professionalism that are established correspond to the professional family Manufacturing and are listed below, the specifications of which are described in the following annexes:

Professional family: ICA MANUFACTURING

Annex I. Manufacture by discoloration-Level 3.

Annex II. Manufacture by machining at high speed and high performance-Level 3.

Annex III. Manufacture of dies for the production of metal sheet-level 3 parts.

Annex IV. Manufacture of moulds for the production of polymeric and alloy-level 3-level parts.

Article 3. Structure and content.

The content of each professionalism certificate responds to the structure set out in the following sections:

(a) In paragraph I: Identification of the certificate of professionalism.

(b) In paragraph II: Professional profile of the certificate of professionalism.

(c) In paragraph III: Training of the certificate of professionalism.

(d) In paragraph IV: Prescriptions of trainers.

e) In paragraph V: Minimum requirements for spaces, facilities and equipment.

Article 4. Requirements for access to the training of certificates of professionalism.

The requirements for access to the training of certificates of professionalism shall be those set out in Articles 5.5.c) and 20 of Royal Decree 34/2008 of 18 January.

Article 5. Trainers.

1. The requirements on training and professional experience for the delivery of certificates of professionalism are those set out in paragraph IV of each certificate of professionalism and must be complied with both in person and in person. the tele-training.

2. In accordance with Article 13.3 of Royal Decree 34/2008 of 18 January, they may be recruited as experts for the provision of certain training modules specified in paragraph IV of each of the Annexes to the certificates of professionalism, qualified professionals with professional experience in the field of the unit of competence to which the module is associated.

3. In order to prove the required teaching competence, the trainer or expert must be in possession of the certificate of professionalism of the occupational trainer or the certificate of professionalism of teaching of vocational training for employment. Training in the teaching methodology of adult vocational training shall be equivalent to the certificate of vocational training or the certificate of professionalism of vocational training for employment, provided that: that such training has been obtained until 31 December 2013.

The requirement set out in the preceding paragraph will be exempt:

(a) Those who are in possession of the official university degrees of graduate in Pedagogy, Psychopedagogy or Master in any of their specialties, of a graduate degree in the field of the Psychology or Pedagogy, or an official postgraduate degree in the fields mentioned above.

b) Those who hold an official university degree other than those referred to in the preceding paragraph and who are also in possession of the Certificate of Pedagogical Aptitude or Professional Specialization Didactics and the Certificate of Pedagogical Qualification. In addition, the holders of the Master's Master's degree for the exercise of the regulated Professions of the compulsory secondary education and the secondary school, vocational training and the official schools of the Languages and those who demonstrate the improvement of a training course equivalent to the pedagogical and didactic training required for those persons who, being in possession of a qualification declared equivalent for the purposes of teaching, cannot carry out the master's studies, established in the first provision of the Royal Decree 1834/2008, of 8 November, defining the conditions of training for the exercise of teaching in compulsory secondary education, the baccalaureate, vocational training and special training courses and establishing the conditions for the training of young people. specialties of secondary education teaching bodies.

(c) Those who credit a proven teaching experience of at least 600 hours in the last seven years in vocational training for employment or the education system.

4. The tutors-trainers who provide training by means of tele-training, in addition to the specific requirements laid down for each certificate of professionalism, must comply with those laid down in Article 13.4 of the Royal Decree 34/2008, dated January 18.

Article 6. Contracts for training and learning.

The training inherent in contracts for training and learning shall be carried out on the basis of alternance with paid employment, in accordance with the terms laid down in the implementing rules.

Article 7. Training by tele-training.

The training modules which constitute the training of certificates of professionalism may be offered by tele-training in whole or in part, combined with in-person training, in the terms set out in the Royal Decree 34/2008 of 18 January.

Article 8. Centers authorized for your partition.

Training institutions and institutions that provide training to obtain a certificate of professionalism must comply with the provisions of Royal Decree 34/2008 of 18 January.

Article 9. Correspondence with vocational training qualifications.

The accreditation of the units of competence obtained through the improvement of the professional modules of the vocational training qualifications will provide the effects of exemption from the module or training modules of the certificates of professionalism associated with those competition units set out in this royal decree.

Final disposition first. Competence title.

This royal decree is dictated by the powers conferred on the State in Article 149.1.1., 7. and 30. of the Spanish Constitution, which attributes to the State exclusive competence for the regulation of the basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the fulfilment of constitutional duties; labour law; and the regulation of conditions for obtaining, issuing and approving of academic and professional qualifications and basic standards for the development of Article 27 of the Constitution, in order to ensure compliance with the obligations of the public authorities in this field.

Final disposition second. Update of the certificates of professionalism established in Royal Decree 1525/2011 of 31 October establishing three certificates of professionalism of the professional family Manufacturing Mechanics which are included in the National repertoire of certificates of professionalism

According to the provisions of Article 7 of Royal Decree 34/2008 of 18 January, we proceed to the updating of the certificates of professionalism established in Royal Decree 1525/2011 of 31 October, for which the establish three certificates of professionalism of the professional family Manufacturing Mechanics, which are included in the National Directory of Professional Certificates, in the following terms:

One. The certificate of professionalism established as 'Annex I Welding with coated electrode and TIG' is amended, replacing the duration of the associated training given in paragraph I. Identification of the certificate of professionalism by 680 hours.

Two. The certificate of professionalism established as 'Annex II Soldering oxygen and welding MIG/MAG' is amended, replacing the duration of the associated training given in paragraph I. Identification of the certificate of professionalism by 600 hours.

Final disposition third. Regulatory development.

The Minister of Employment and Social Security is hereby authorized to dictate how many provisions are necessary for the development of this royal decree.

Final disposition fourth. Entry into force.

This royal decree will enter into force on the day following its publication in the "Official State Gazette".

Given in Madrid, on August 2, 2013.

JOHN CARLOS R.

The Minister of Employment and Social Security,

FATIMA BANEZ GARCIA

ANNEX I

I. CERTIFICATE IDENTIFICATION OF PROFESSIONALISM

Naming: Manufacture by decoletage

Code: FMEM0111

Professional Family: Mechanical Manufacturing

Professional area: Mechanical production

Professional qualification level: 3

Professional reference qualification:

FME645_3 Manufacture by decoletage (RD 1032/2011 of July 15).

Relationship of competency units that configure the certificate of professionalism:

UC2159_3: Schedule production of machined parts by decoletage

UC2160_3: Schedule CNC machines for decoletage machining

UC2161_3: Preparing machines for decoletage machining

UC2162_3: Manage and monitor maintenance of decoletage machining machines

UC2163_3: Monitor production of machined parts by decoletage

General competition:

Get machined parts by decoletage, planning and monitoring production, preparing and setting up the conventional and CNC machines, taking responsibility for the maintenance of the equipment, achieving the criteria of quality, in compliance with the company's occupational and environmental risk prevention plans, and the current implementing regulations.

Professional Environment:

Professional scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the manufacture of machined parts by decoletage, being able to have lower level personal care.

Productive Sectors:

This certificate is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture by decoletage. Manufacture of metal products. Manufacture of machinery and mechanical equipment. Manufacture of computer, electronic and optical products. Manufacture of motor vehicles and transport equipment.

Occupations or related jobs:

3126.1078 Machine-tool mechanics.

7323.1035 Machine-tool maintenance operator for working metals, in general.

7323.1231 Machine-tool adjuster-adjuster for working metals, in general.

7323.1222 Machine-tool adjuster with CNC, for working metal.

8201.1088 Machine-tool adjuster-tool for metal work.

Machine-tool operator.

Duration of the associated training: 630 hours

Relationship of training modules and training units:

MF2159_3: Planning for the production of machined parts by decoletage. (90 hours)

MF2160_3: CNC machine programming for decoletage machining. (170 hours)

• UF1999: CNC programming for decoletage (90 hours).

• UF2000: Automation of auxiliary operations in decoletage (50 hours).

• UF2001: Robot programming (30 hours).

MF2161_3: Preparing machines for decoletage machining. (150 hours)

• UF2002: Preparation of levas-operated decoletage machines (90 hours).

• UF2003: Preparation of CNC bleaching machines (60 hours).

MF2162_3: Managing and monitoring the maintenance of decoletage machining machines. (90 hours)

MF2163_3: Monitoring the production of machined parts by decoletage. (90 hours)

MP0424: Non-work professional practice module for decoletage manufacturing (40 hours).

II. PROFESSIONAL CERTIFICATE PROFILE

Competition Unit 1

Naming: PLANNING THE PRODUCTION OF MECHANIZED PARTS BY DECOLETAGE

Level: 3

Code: UC2159_3

Professional realizations and realization criteria

RP1: Get the information needed to schedule and schedule production, based on the customer's technical documentation of the part and order.

CR1.1 Part planes are interpreted according to graphical representation rules.

CR1.2 The information regarding the characteristics of the piece (shape, bounds, dimensional, geometric and superficial tolerances, among others) is obtained from the plans, the order and the technical norms, the client and the company.

CR1.3 The information regarding the technical specifications of the part (materials, thermal and surface treatments, conditions of expedition, among others) is obtained from the plans, the order and the technical norms, client and enterprise.

CR1.4 The information for production programming (quantity to be manufactured, lots, deadlines) is obtained from the customer's order, from the work load of the plant and from the available production resources.

RP2: Plan production processes for the production of pieces by decoletage, based on product requirements, establishing the sequence of operations to be performed and the necessary means of production, ensuring their feasibility, with the required quality, and in compliance with the standards of occupational risk prevention and environmental protection.

CR2.1 The sequence of the phases of the process is established from the reception of the material to the expedition of the piece (reception of the raw material, machining, treatments, second operations, cleaning, among others).

CR2.2 The externalization of process phases is determined based on the production load and the available resources.

CR2.3 The machines for the process are selected based on the series to manufacture, shape and dimensions of the part, characteristics of the materials, among others.

CR2.4 The specifications of the treatments and coatings are defined taking into account the compensation of the resulting geometric deformations and the depths of the treatment.

CR2.5 Cleaning and packing phases are specified according to international or company technical standards.

CR2.6 Testing and verification of compliance with process or part specifications are determined according to the characteristics to be analyzed.

CR2.7 The production process is analyzed using AMFE techniques (Failure and Effects Modal Analysis).

CR2.8 The phases of the process and of the production means for the manufacture of pieces by decoletage are determined according to quality criteria and according to the plan of prevention of occupational and protective risks environmental.

RP3: Determine the machining processes for the production of pieces by decoletage, from the technical documentation, specifications and manufacturing orders, with the required quality and complying with the standards of prevention occupational risks and environmental protection.

CR3.1 The sequence of operations is determined based on the capacity of the process or machine.

CR3.2 The sequence of phases is set to be machined for the minimum time possible.

CR3.3 The tools are selected based on the machine, the operation to be performed, and the series to be machined.

CR3.4 The special tools are designed with the machine, the operation to be performed and the series to be machined.

CR3.5 Manufacturing and control tools are defined based on the machine and the operation to be performed.

CR3.6 Cutting parameters are selected based on the machine, tool, and material to be machined.

CR3.7 Times are calculated based on the machine, tool, and material to be machined.

CR3.8 The cams are designed or selected from those available depending on the operation to be performed (tour and angle of operation).

CR3.9 The machining processes for the manufacture of pieces by decoletage are determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP4: Elaborate the documentation of the process of machining parts by decoletage by following the established protocol.

CR4.1 The phases that require a graphical description are completed with the plan of the operation.

CR4.2 The tools are specified in the instruction sheet including your code and working position.

CR4.3 The cutoff parameters are specified in the instruction sheet.

CR4.4 The service life based on the operation to be performed is recorded in the tool sheet.

CR4.5 Control guidelines (feature to be controlled, verification useful and inspection frequency) are specified in the control sheet.

CR4.6 The stream sheet indicates the sequence of operations.

CR4.7 The externalisation tab is complemented by plans of the operation and reference standards.

CR4.8 Usage recommendations are made based on quality and safety criteria.

CR4.9 The documentation regarding regulations and technical standards in the treatment of materials with hazardous substances and their environmental management is elaborated.

RP5: Schedule manufacturing to obtain parts (mechanized, treated and packaged) within the set period and with the maximum use of resources, based on the technical documentation of the process and manufacturing orders, with the quality required and in compliance with the standards for the prevention of occupational risks and environmental protection.

CR5.1 The number of parts and the time of manufacture are set according to the duration of the process and the availability of raw materials, machines, tools and tools.

CR5.2 The machines for making the string are selected based on the workload.

CR5.3 The supply of the raw material or subcomponents is programmed according to the intended quantities and manufacturing times.

CR5.4 Programming is done with the help of production management computing tools.

CR5.5 Programming is completed with the launch of manufacturing orders, purchase orders for the material (raw material, cutting tools, useful, among others) and process phase outsourcing.

CR5.6 The programming of the manufacture of pieces by decoletage is carried out on the basis of quality criteria and in accordance with the plan of prevention of occupational risks and environmental protection.

Professional Context

Production media

Computer applications for production management, office automation, CAD (Computer-aided design), CAM (Computer-assisted manufacturing), MRP (Planning of material needs).

Products and results

Information to schedule and schedule production obtained. Process phases and means of production for the manufacture of certain pieces by decoletage. Machining processes for the production of certain pieces by decoletage. Documentation of the elaborate machining process. Programming of elaborate manufacturing.

Information used or generated

Planes. Rules of the company or the customer. Orders. Load of machines. Situation of inventories of raw material and in progress. APQP (advanced quality planning).

Competition Unit 2

Naming: PROGRAMMING CNC MACHINES FOR DECOLETAGE MACHINING

Level: 3

Code: UC2160_3

Professional realizations and realization criteria

RP1: Develop CNC programs for decoletage machines from the manufacturing order and process documentation, meeting quality criteria and meeting the standards of occupational risk prevention and protection of the environment.

CR1.1 The program is made in the language required by each single-spindle or multispindle machine (ISO, conversational, among others).

CR1.2 The program is made according to the process phases defined in the instruction sheet.

CR1.3 Program variables regarding the cutoff conditions correspond to those defined in the machining process.

CR1.4 The program is elaborated by taking into account the duration of the tool according to the parameters included in the tab of the tool (estimated life, electrical consumption).

CR1.5 The program is made by taking into account the bar loader parameters to control the power length and avoid the faulty processing of the last piece.

CR1.6 CNC programs are developed on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP2: Check the CNC program through its execution to verify its operation, with the required quality, solving the contingencies that are presented, and complying with the rules of prevention of occupational risks and protection of the environment.

CR2.1 Collisions are detected with the CNC program screen simulation or step-by-step execution on the machine, and are corrected in the program.

CR2.2 Non-value movements (empty movements, slow movements, inadequate waits, accelerations, among others) are identified and corrected in the program.

CR2.3 Approach operations or movements are optimized, after identification of possible overlaps observed during program execution.

CR2.4 Program execution is performed by ensuring that no damage or marks are caused on the part.

CR2.5 The program run time is checked to correspond to the time set in the instruction sheet.

CR2.6 The verification of the CNC programme through its implementation is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP3: Develop the programs of peripherals (robots, manipulators, among others) for decoletage machines, from the manufacturing order and documentation of the process, based on quality criteria and complying with the standards for the prevention of occupational risks and environmental protection.

CR3.1 The program is performed in the language required by each peripheral (ISO, conversational, teach-in, among others).

CR3.2 The programming of peripheral movements is adapted to the process phases defined in the instruction sheet.

CR3.3 Variations in handling conditions are minimized by scheduling limited movements according to the peripheral instruction sheet.

CR3.4 The programmed peripheral intervention time corresponds to the one specified in the instruction sheet of the same.

CR3.5 The peripheral programmes are developed on the basis of quality criteria and in line with the plan for the prevention of occupational risks and environmental protection.

RP4: Check the program of the peripherals by means of their execution, to verify their operation, solving the detected contingencies, and complying with the rules of prevention of occupational risks and protection of the environment environment.

CR4.1 Collisions are detected with program screen simulation or step-by-step execution in the peripheral and are corrected in the program.

CR4.2 Non-value movements (empty movements, slow movements, inadequate waits, accelerations, among others) are identified and corrected in the program.

CR4.3 The overlap of operations or approach moves are identified in program execution.

CR4.4 Program execution is performed by ensuring that no damage or marks are caused on the part.

CR4.5 The program run time corresponds to the time set in the instruction sheet.

CR4.6 The verification of the peripheral programme through its implementation is carried out on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

Professional Context

Production media

Programming Language (ISO, conversational, teach-in, among others). Programming equipment (machine, feeder, manipulator, robot) CNC.

Products and results

CNC programs for manufactured and checked machine control. Developed and checked peripheral programs (feeders, handlers, robots).

Information used or generated

Instructions sheet. Road map. Tool sheet.

Competition Unit 3

Denomination: PREPARE MACHINES FOR MACHINING BY DECOLETAGE

Level: 3

Code: UC2161_3

Professional realizations and realization criteria

RP1: Prepare the single-spindle machines with fixed and mobile headstock for machining from the manufacturing order and depending on the process, with the required quality and complying with the standards of risk prevention work and environmental protection.

CR1.1 Machine and feeder tools (tweezers, stops, guides, among others) are mounted as indicated in the machine's manual and instruction sheet.

CR1.2 The power of the bar is done without slouching or grabbing, regulating the opening and closing of the tweezers.

CR1.3 Car drive cams are placed in the order and position described in the instruction sheet.

CR1.4 Cutting tools are mounted and regulated according to the instructions and characteristics of the cams.

CR1.5 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR1.6 Work speeds and cycle times are adjusted as indicated in the instruction sheet.

CR1.7 The tuning is verified by mechanizing a part in manual mode.

CR1.8 The start-up operations of the monospindle machines are carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP2: Prepare the multi-use machines of cams, for machining from the order of manufacture and in function of the process, with the required quality and complying with the standards of prevention of occupational risks and protection environment.

CR2.1 The tools (tweezers, stops, guides, among others) are mounted as indicated in the machine's manual and instruction sheet.

CR2.2 The power of the bar is done without slouching or grabbing, regulating the opening and closing of the tweezers.

CR2.3 The drive cams of the carts are adjusted to perform the course indicated in the instruction sheet.

CR2.4 The tool prerequisites are performed on specific devices.

CR2.5 Cutting tools are mounted and regulated according to the instructions and characteristics of the cams.

CR2.6 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR2.7 The working speeds and cycle times on kinematic chain machines are adjusted by the combination of gears as indicated in the instructions and usage manual sheet.

CR2.8 Work speeds and cycle times on machines with electronic speed variators are adjusted by the position of the drive indicated in the instruction sheet.

CR2.9 The tuning is verified by mechanizing a piece in manual mode for each spindle.

CR2.10 The start-up operations of the multi-use machines are carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP3: Prepare the CNC discolouration machines of fixed and mobile head for the machining of parts, from the order of manufacture and in function of the process, with the required quality and complying with the norms of prevention of occupational risks and environmental protection.

CR3.1 The tools (tweezers, stops, guides, among others) on the machine and on the loader are mounted as indicated in the machine's manual and instructions sheet.

CR3.2 The power of the bar is done without slouching or grabbing, regulating the opening and closing of the tweezers.

CR3.3 The tool prerequisites are performed with the specific devices.

CR3.4 Cutting tools are mounted and regulated in relation to the CNC program and the instruction sheets.

CR3.5 The table of tools is updated including the decalages of the tools.

CR3.6 The load of the CNC program is performed using the specific media.

CR3.7 The tuning is verified by mechanizing a piece in step by step mode.

CR3.8 The tuning operations of the fixed and mobile CNC bleaching machines are carried out taking into account the current regulations, the plan for the prevention of occupational risks and environmental protection and the quality criteria.

RP4: Prepare second-operation machines to be machined from the manufacturing order and based on the process, with the required quality and complying with the standards of occupational risk prevention and protection environment.

CR4.1 The tools (tweezers, jaws, stops, guides, rules, among others) are mounted as indicated in the instruction sheet.

CR4.2 The power of the part is performed without obstructions or gripping, regulating the position of the loading or unloading zone and opening and closing of the moorings.

CR4.3 Automatic charging systems (feeders, handlers, porches, robots, among others) are adjusted and regulated to power the machine by ensuring that the part is in the established position.

CR4.4 Cutting tools are mounted and regulated as indicated in the machine's instructions and usage manual.

CR4.5 The machining cycle is checked in a vacuum to ensure that there are no collisions and the maximum overlap of operations is obtained and the empty movements are minimized.

CR4.6 Work speeds and cycle times are adjusted as indicated in the instruction sheet.

CR4.7 The tuning is verified by mechanizing a part in manual mode.

CR4.8 Machine-to-machine operations are performed taking into account current regulations, quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP5: Perform the validation of the machine's tuning by checking that the piece obtained by the decoletage machining is in accordance with the specifications of the order, with the required quality and complying with the standards of prevention of occupational risks and environmental protection.

CR5.1 The dimensions, geometry, and surfaces of the first part correspond to the specifications indicated in the manufacturing plane.

CR5.2 The deviations detected in the first piece are corrected by regulating the tool paths and in their case the position of the cams or the CNC program.

CR5.3 The repeatability of the process is validated by verifying the first machined parts in automatic.

CR5.4 Repeatability errors are corrected by varying the working conditions (cut rate, forward-by-turn, among others).

CR5.5 The measurement and validation data are recorded in the control tabs.

CR5.6 Validation operations are performed taking into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

Professional Context

Production media

Dimensional, geometric, and surface verification teams. Hand tools. Computer media.

Products and results

Machines ready to be machined (Tornos fixed-head and mobile. Multispindle tornos. Machines for second operations. Peripherals).

Information used or generated

Manufacturing plans. Sheet of instructions. Tool sheets. Control pattern. Manuals for the maintenance and use of machines. CNC programs. Control tabs. Work bonuses.

Competition Unit 4

Naming: MANAGING AND MONITORING THE MAINTENANCE OF DECOLETAGE MACHINING MACHINES

Level: 3

Code: UC2162_3

Professional realizations and realization criteria

RP1: Plan and schedule preventive maintenance of decoletage machines to maintain production capacity, in quality conditions and in compliance with the standards of prevention of occupational risks and protection of the environment environment.

CR1.1 The frequency of machine grease and tooling is set according to the working conditions (refrigerant and raw material) and the machine maintenance manual.

CR1.2 Cleaning operations (removal of chips, cleaning of tweezers and tool holders, among others) are defined according to the working conditions.

CR1.3 The replacement of the elements subjected to wear and tear is programmed according to the criteria established, according to the defects observed, the deviations of the operating variables, and the maintenance manual of the machine.

CR1.4 The replacement of refrigerants is established based on the type and degradation observed.

CR1.5 Coolant filtering is set based on the circuits available on each machine.

CR1.6 Maintenance operations are scheduled based on the production loads of the machines.

CR1.7 Maintenance operations are scheduled to take into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

RP2: Monitor the execution of preventive maintenance to ensure production capacity, and by checking that it is performed under quality conditions and complying with the standards of occupational risk prevention and protection environment.

CR2.1 The scheduled grease is ensured by verifying the minimum levels and the execution records.

CR2.2 The scheduled cleanup is visually checked to meet the requirements of the instructions tab.

CR2.3 Preventive maintenance operations are verified by checking the records and maintenance parts.

CR2.4 The replacement of refrigerants and filters is verified by checking the maintenance records.

CR2.5 The waste is treated according to the specifications set out in the environmental protection rules.

CR2.6 The pH of the refrigerant is checked and, where appropriate, compensating solutions are added to adjust it, according to the instructions tab.

CR2.7 Preventive maintenance operations are performed taking into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

RP3: Coordinate repair of faults in machines and installations, to maintain production capacity, meeting quality criteria, complying with the standards of prevention of occupational risks and protection of the environment environment.

CR3.1 The need for repair is determined according to the faults detected on the machine, peripherals, or installations.

CR3.2 The intervention to solve the fault is determined according to its typology (mechanical, pneumatic, hydraulic, electrical, among others).

CR3.3 The breakdown is resolved by coordinating the various resources, minimizing production stop and costs.

CR3.4 The breakdown data and its solution are documented and recorded for further analysis.

CR3.5 The breakdown is analyzed and solutions are proposed to avoid future outages and improve scheduled maintenance.

CR3.6 The repair of equipment and plant breakdowns is carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP4: Propose improvements (modernization, life cycle, precision, among others) in the means of production for optimization: increased production, improvement of quality, decrease of stops, reduction of costs, among others.

CR4.1 The improvement proposals are based on the analysis of the historical breakdown and maintenance interventions.

CR4.2 Improvement areas are defined in coordination with the production, maintenance, and engineering departments.

CR4.3 The improvement proposals are based on the observation of other processes or solutions in other machining machines.

CR4.4 Improvements are made by modifying equipment or including new media or technologies on machines or installations.

CR4.5 Improvements are documented for manufacturing and acquisition.

CR4.6 The implementation of the improvement is analyzed, measured and evaluated for its efficiency.

Professional Context

Production media

Maintenance and office management software applications.

Products and results

Maintenance Plan. Improvement plan, Maintenance control. Spare parts ratio for maintenance.

Information used or generated

Maintenance Parties. Record of maintenance. Maintenance and use manuals. Incident and breakdown statistics.

Competition Unit 5

denomination: MONITOR THE PRODUCTION OF MACHINED PARTS BY DECOLETAGE

Level: 3

Code: UC2163_3

Professional Realizations and Realization Criteria

RP1: Organize the work environment to improve the operability in the position, and maintain production capacity in quality conditions, complying with the standards of prevention of occupational risks and protection of the environment environment.

CR1.1 Documentation (plans, control guidelines, roadmap, batch labels, among others) is updated at the job site.

CR1.2 The documentation concerning machine maintenance and peripherals is up to date.

CR1.3 The basic occupational risk prevention competencies of the operators are guaranteed with the corresponding certificate.

CR1.4 The user-level maintenance indicated in the technical documentation (grease, levels, cleanup) is checked to be performed by the operator.

CR1.5 Hand and cutting tools are operational and ordered.

CR1.6 The product obtained is identified, ordered, and tagged with the data that enables its traceability.

CR1.7 The organization of the work environment is done taking into account the quality criteria and the plan for prevention of occupational risks and environmental protection.

RP2: Monitor the manufacturing process to ensure the production and quality of the parts, following control guidelines, and checking that it is performed in quality conditions and complying with the risk prevention standards work and protection of the environment.

CR2.1 The tool is changed according to the frequency set in the tool sheet.

CR2.2 The machine's operating state and process is verified by observing the machining and state of the tools.

CR2.3 The machining zone on the machine is kept free of chips, refrigerated and lubricated.

CR2.4 Production incidents are identified and recorded in the work bonus.

CR2.5 Production results are identified and recorded in the work bonds.

CR2.6 The recorded values of the production indicators are compared to the scheduled standard.

CR2.7 The "bottlenecks" are identified to increase the performance of the resources.

CR2.8 Production inefficiencies are identified for analysis and improvement.

CR2.9 The monitoring of the manufacturing process takes into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

RP3: Verify the products manufactured by decoletage, according to the control guidelines, standards and procedures established, checking that it is carried out in quality conditions and complying with the rules of risk prevention work and protection of the environment.

CR3.1 The machined parts are verified to be in the correct state of cleaning and lacking in burrs.

CR3.2 The storage and handling of the parts is performed without damage to the parts.

CR3.3 Measurements are performed according to the standard procedures.

CR3.4 The verification instruments are selected based on the magnitude to be verified and the accuracy required.

CR3.5 The verification items are operational and calibrated in the job position.

CR3.6 The "traceability" of materials and components is guaranteed by making the appropriate annotations.

CR3.7 The verification is performed according to the guidelines established in the control procedure and with the periodicity established.

CR3.8 The results obtained are reflected in understandable graphics or documents.

CR3.9 The acceptance and rejection criteria are applied according to technical specifications.

CR3.10 The verification of the manufactured products is carried out taking into account the current regulations, the quality criteria and the plan of prevention of occupational risks and environmental protection.

RP4: Act on the manufacturing process to correct the deviations of the part and the production with respect to the technical specifications and the production plan, under quality conditions, complying with the standards of prevention of occupational risks and protection of the environment.

CR4.1 The deviations in the dimensions of the part are corrected by acting on the tools, the travel of the carts or the corresponding CNC program.

CR4.2 The actions required to eliminate production inefficiencies are established on the basis of analysis.

CR4.3 Actions to remove inefficiencies are implemented in the production media or processes.

CR4.4 The effectiveness of the implemented improvement plan is checked by comparing the production and quality records with the planned standard.

CR4.5 The actions on the manufacturing process are carried out taking into account the current regulations, the quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional Context

Production media

Computer applications for production control. Inspection and test equipment (dimensional, geometric, surface measurement equipment, among others).

Products and results

Verified production. Production adjusted to the manufacturing order. Installations in production order.

Information used or generated

Production Plan. Process sheets. Bonus work. Control sheets. Production indicators, Production orders, quality control records, incident and maintenance records. Tool sheet. Maintenance manuals. Regulations for the Prevention of Occupational Risks and Protection of the Environment. Indicators of quality and productivity.

III. PROFESSIONALISM CERTIFICATE TRAINING

FORMATIVE MODULE 1

Naming: PLANNING THE PRODUCTION OF MACHINED PARTS BY DECOLETAGE

Code: MF2159_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2159_3 Schedule production of machined parts by decoletage

Duration: 90 hours

Assessment capabilities and criteria

C1: Analyze technical documentation on products manufactured by decoletage by identifying the data required for manufacturing studies.

CE1.1 Describe the technical documentation referred to the product to be manufactured.

CE1.2 Distinguished in the product plans to manufacture the different views, cuts, sections and standard details.

CE1.3 Identify in the product plans to manufacture the shapes, dimensions of the product (calculating the measures that are not collected); profiles, surfaces and critical edges; technical specifications of quality, material and treatments (thermal and surface).

CE1.4 To differentiate in the product plans to manufacture the types of functional or machining acotation, as well as the groups of dimensional, geometric and superficial tolerances.

CE1.5 Confect the list of specifications needed to plan the manufacture from the product plans to manufacture, order submitted, standards: international, customer and own.

CE1.6 Identify the information needed for production scheduling from orders (quantity to be manufactured, lots, deadlines, etc.) considering the available loads and resources.

C2: Determine the phases of the process and the means of production necessary for the manufacture of pieces by decoletage with the required quality, based on the requirements of the product and according to the techniques and procedures to be applied.

CE2.1 Relate the various operations to the necessary machines, auxiliary equipment, tools, and tools.

CE2.2 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements and specifications.

CE2.3 Explain the AMFE (Failure Analysis and Effects) of processes by describing their concept and application process.

CE2.4 In a practical case of decoletage manufacturing of a properly characterized product:

-Determine the manufacturing process by identifying and analyzing the main phases of the process, describing the required work sequence and operations.

-Establish the equipment, machinery and installation necessary for the execution of the process according to the series to manufacture, shape and dimensions of the part, characteristics of the material, international technical standards, between other.

-Decide which phases of the process require outsourcing based on the available production load and resources.

-To specify the technical specifications of the treatments (thermal and surface), contemplating the compensation for geometric deformation and depth of the treatments.

-Set control guidelines.

-Identify the devices and instruments required for the compliance check of the specifications.

-Apply the AMFE (False and Effects Modal Analysis).

C3: Develop machining processes for the production of pieces by decoletage using the necessary equipment and means and from the documentation and technical specifications.

CE3.1 Specify for each phase and operation, the machines, auxiliary equipment, tools, tools, measurement and checking tools, as well as the working conditions in which each operation must be carried out according to the manufacturing requirements (operation, machine or equipment, series, etc.).

CE3.2 Determine and calculate the working parameters (velocities, depth of pass, advances, temperature, deformations, cycles, times, etc.) taking into account all the variables that are present (material of the piece, of the tool, surface quality, tolerance, etc.) and the most appropriate techniques.

CE3.3 Identify and describe critical manufacturing points, indicating the procedure, tolerances, and characteristics.

CE3.4 Identify cycle times, productive and non-productive times, applying the most appropriate techniques (methods and times) to optimize the processes that require it.

CE3.5 In a practical case of decoletage manufacturing of a properly characterized product:

-Set the manufacturing tools.

-Determine the type of attachment.

-Determine and establish guidelines and control instruments.

-Calculate and determine the cams (travel and angle of operation).

-Set the form and geometry of special tools required based on the operation to be performed, machine, and string to be manufactured.

-Calculate cycle times: productive and non-productive.

C4: Confect the technical documentation of machining processes by bleaching, organizing and processing the originating information.

CE4.1 Identify the different documents (sheets of: instructions, route, tools, control; tabs of: work, outsourcing, loading; lists of materials, etc.) used in the planning and scheduling of production.

CE4.2 Describe the features and contents that must be incorporated in the instructions, tool, route, and control sheets.

CE4.3 Describe the features and contents that must be incorporated in the work, outsourcing, and load tabs.

CE4.4 Relating the documents used with their usefulness in the sequence of the production process.

CE4.5 In a practical case of decoletage manufacturing of a properly characterized product:

-Develop and complete documents using computer environments (programs and systems): Instructions sheets. Roadmaps. Tool sheets. Control sheets. Worksheets. Outsourcing tokens. Load tabs. Lists of materials.

-Keep records and data files updated.

C5: Develop product manufacturing programs by decoletage from technical documentation, specifications and manufacturing orders, observing quality conditions, established deadlines, and optimizing the maximum available resources.

CE5.1 Determine the production of each machine, auxiliary equipment and workstation by determining the materials, tools, tools, products, and intermediate components required for each operation.

CE5.2 Optimize the means of production and human resources by contemplating the settlement date of the order and, where appropriate, the partial deliveries stipulated.

CE5.3 Determine the sourcing needs of materials, products, and intermediate components documented in the process (quantity, delivery time, etc.).

CE5.4 Use computer environments (programs and systems) for manufacturing and provisioning management programming, keeping records and data files up to date.

CE5.5 In a case scenario of a parts order to be manufactured by decoletage:

-Determine the total daily and cumulative production of each means of production and jobs.

-Determine the date of completion of the order and, where appropriate, the duly quantified partial deliveries.

-Optimize the use of the means of production and human resources.

-Set the roadmap for each piece, depending on the transformations and processes to be submitted.

-Set the workload on the different jobs, balancing the loads.

-Identify, by name or standard code, the materials, tools, tools and equipment required to undertake the various operations of production.

-Set the scheduling of preventive maintenance, starting from the maintenance plan.

-Generate the information you define: means, tools, and tools, parts paths, and intermediate "stocks".

Contents

1. Technical documentation

-Planes of manufacture: symbology, normalization, views, cuts, sections, details, etc. Functional and mechanized support. Critical bounds.

-Tolerances: Dimensional, geometric, and superficial.

-Quality of part and process representation rules.

-Nomenclature of materials, treatments, among others.

-Forms and business profiles of materials.

-Sheets of: process, instructions, route, tools, control. Formats.

-Standards for the Prevention of Occupational Risks and Protection of the Environment.

2. Decoletage

-Decoletage operations.

-Machining strategies.

-Material machine-ability.

-Cutting parameters for decoletage operations: determination and calculation.

-Manufacturing times: Calculation of time to cut the various operations. Estimation of non-productive times.

3. Machine-tools for decoletage

-Tornos monospindles.

-Multi-spindle Tornos.

-Second operations machines.

-Auxiliary equipment in the bleaching industry (washing machines, refrigerant-lubricant recovery equipment, among others).

-Elements characteristic of the model-tool of decoletage.

-Machines operated by mechanical systems (cams, levers, among others).

-Characteristics of the cams.

-Load and unload systems for parts or bars.

4. Bleaching tools

-Machining accessories in decoletage machines.

-Cutting tools: function, shapes, geometries, and materials.

-Tools and tool components and structures.

-Unspend and life of the tool.

-Special tools.

-Part-clamping uses (tweezers, lunets, claws, jaws, among others).

-Verification and control tools (king foot, micrometers, coordinate measuring machines, profilometers, comparator clock, alexometer, profilometer, vision equipment, among others).

5. Production programming

-Production policies (with stock limitations, regular and extraordinary production, batch production).

-Production programming. Plan added.

-Production capabilities and workloads.

-The production master program.

-Assigning and sequencing workloads.

-Productivity. Efficiency. Effectiveness. Effectiveness.

-Outsourcing.

-Provisioning.

-Production methods and procedures (lots, stock limits, regular, JIT, OPT, etc.).

-Launch of manufacturing orders.

-Planning and control of computer-aided production (GPAO).

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Naming: PROGRAMMING OF CNC MACHINES FOR DECOLETAGE MACHINING

Code: MF2160_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2160_3 Schedule CNC machines for decoletage machining

Duration: 170 hours

FORMATIVE UNIT 1

Naming: CNC PROGRAMMING FOR DECOLETABLING

Code:UF1999

Duration:90 hours

Competition reference: This training unit corresponds to RP1 and RP2.

C assessment criteria and considerations

C1: Analyze the CNC programming systems used in decoletage manufacturing by identifying the media related to the production environment.

CE1.1 Describe the different types of CNC programming (ISO, conversational, among others), indicating their main differences and capabilities.

CE1.2 Describe the types of data entry and management devices used in CNC programming.

CE1.3 Describe the structure of CNC programs.

CE1.4 Describe the structure of the programming block.

CE1.5 Relate the various functions used in CNC programming (subroutines, fixed cycles, among others) with machining operations.

CE1.6 Explain the basic configuration of the different functions.

C2: Develop CNC programs to obtain products by decoletage from the process documentation.

CE2.1 Relate the various functions and sequence of machining operations with the codes in the CNC programs of the monospindle machines.

CE2.2 Relate the various functions and sequence of machining operations with the codes in the CNC programs of the multi-spindle decoletage machines.

CE2.3 Explain CNC programming modes based on different types of machines.

CE2.4 Describe the systems of storing CNC programs.

CE2.5 Explain the procedures and techniques for checking CNC programs using screen simulation.

CE2.6 In a practical case of making a CNC program for single-use machines:

-Modeling the machine and tools.

-Indicate the positions of the tools and the cutoff parameters.

-Introduce the work paths of the tools.

-Determine the machine and part reference points.

-Generate CNC program.

-Determine existing errors (collisions, overlaps, empty movements, etc.) by simulating the program on screen.

-Correct the CNC program based on the errors identified.

-Postprocessing the CNC program.

-Store the CNC program on specific media.

CE2.7 In a practical case of developing a CNC program for multispindle machines:

-Modeling the multispindle machine and tools.

-Indicate the positions of the tools in the various multispindle stations and the cutting parameters.

-Introduce the work paths of the tools.

-Determine the machine and part reference points.

-Generate CNC program.

-Synchronize the paths of the tools by optimizing overlaps.

-Determine existing errors (collisions, empty movements, etc.) by simulating the program on screen.

-Correct the CNC program based on the errors identified.

-Postprocessing the CNC program.

-Store the CNC program on specific media.

Contents

1. CNC for decoletage

-CNC programming systems for decoletage.

-CNC-controlled elements in the decoletage machines.

-Storage and transmission of CNC programs.

-Programming types.

-Structure of a CNC program.

-Programming blocks.

-Programming consoles.

2. CNC programming of single-use machines

-Functions and codes.

-Instructions sequences: programming.

-Editing programs.

-Introduction of tool data.

-Tool wear compensation.

-Simulation.

-Program storage and communication systems with peripherals.

3. CNC programming of multispindle machines

-Specific programming languages for multispindle machines.

-Machine modeling and tools.

-Structure of the program.

-Introduction of tool data.

-Tool wear compensation.

-Functions and codes.

-Instructions sequences: programming.

-Program Generation.

-Simulation.

FORMATIVE UNIT 2

Naming: AUTOMATION OF AUXILIARY OPERATIONS ON DECOLETAGE.

Code:UF2000

Duration: 50 hours

Competition reference: This formative unit corresponds to RP3 and RP4 as referred to handlers and PLCs.

Assessment capabilities and criteria

C1: Analyze the systems of the peripherals used in manufacturing by decoletage (mechanical, pneumatic, hydraulic, electrical, electronic, etc.) relating them to the functions they perform (loading, unloading, controlling, cleaning).

CE1.1 Describe the different types of peripherals, indicating their main differences and capabilities.

CE1.2 Describe the various devices for the introduction and management of data used in the programming of peripherals.

CE1.3 Relate the elements (mechanical, pneumatic, hydraulic, electrical) of the peripherals with the capabilities and functions they develop in a decoletage manufacturing system.

CE1.4 Explain the basic configuration of different manufacturing systems by decoletage.

CE1.5 Differentiate between different configurations that can be found in a decoletage manufacturing system.

CE1.6 Identify the relationship that exists between the elements of a decoletage manufacturing system.

CE1.7 Describe the individual function of each element in an automated environment.

C2: Elaborate peripheral system programs (manipulators) used in obtaining products by decoletage from the process documentation.

CE2.1 Relate the various operations and functions involved in manufacturing by discoloration aided by robots, manipulators and other peripherals with corresponding codes in the control programs.

CE2.2 Different the codes that correspond to each element (machine, manipulators, and others) that are in the system.

CE2.3 Explain the temporal relationship of the various operations involved in the manufacturing process.

CE2.4 Describe the different devices used for programming, manipulators, and peripherals.

CE2.6 In a practical case of crafting a manipulator program for a decoletage manufacturing process:

-Introduce data by computer or programming console, using the appropriate language and sequence.

-Perform the simulation of programmable systems by checking the paths and parameters of operation (acceleration, pressure, force, speed), and the system loads in real time.

-Determine the errors that exist from the faults detected in the simulation (collisions, overlaps, empty movements, etc.) and modify them in the programs.

-Optimize the synchronization of movements based on the simulation performed.

-Store programs on the corresponding media.

Contents

1. Automation systems in decoletage

-Automatic auxiliary equipment in manufacturing by decoletage (loading, unloading and transport of parts, cleaning, measuring, packaging, among others).

-Mechanical automation.

-pneumatic automation.

-Hydraulic automation.

-Electrical Automation.

-Electronic automation.

-PLCs: Description, structure, and drives. Types of control. Usage.

-Manipulators: Description, structure, and drives. Types of control. Usage.

2. Monitoring and monitoring

-Regulation of mechanical systems.

-Regulation of pneumatic systems.

-Regulation of hydraulic systems.

-Regulation of electronic-electronic systems.

-Identification of regulatory elements.

-Control of the workstation.

-Tools control.

-Monitoring parts.

-Work risk prevention rules applicable in the programming of CNC machines and automated systems.

-Environmental protection rules applicable to the programming of CNC machines and automated systems.

3. Programming of PLCs and manipulators used in decoletage

-Manipulators (movement programming, checking of inputs, activation of outputs).

-PLC types.

-Input and output modules.

-Control of engines with PLC.

-Sensing sensors and actuators to the PLC.

-Programming types.

-Program elaboration (logical functions, timers, counters. Block representation).

-Simulation.

FORMATIVE UNIT 3

Naming: ROBOT PROGRAMMING

Code:UF2001

Duration:30 hours

Competition reference: This training unit corresponds to RP3 and RP4 in the case of robots.

C assessment criteria and considerations

C1: Analyze the systems used in manufacturing by robot-assisted decoletage by relating them to the functions they perform (loading, unloading, controlling, cleaning).

CE1.1 Describe the different types of peripherals, indicating their main differences and capabilities.

CE1.2 Describe the various devices for the introduction and management of data used in the programming of peripherals.

CE1.3 Explain the basic configuration of robot-assisted decoletage manufacturing systems.

CE1.4 Differ between different configurations that can be found in a decoletage manufacturing system.

CE1.5 Identify the relationship that exists between the elements of a decoletage manufacturing system.

CE1.6 Describe the individual function of each element in a robotized environment.

C2: Develop robot programs used in obtaining products by decoletage from the process documentation.

CE2.1 Relate the various operations and functions involved in manufacturing by means of robots with the corresponding codes in the control programs.

CE2.2 Different the codes that correspond to each element (machine, robot, manipulators, and others) that are in the system.

CE2.3 Explain the temporal relationship of the various operations involved in the manufacturing process.

CE2.4 Describe the different devices used to program robots.

CE2.5 In a practical case of crafting a robot program for a decoletage manufacturing process:

-Introduce data by computer, programming console, teach-in, etc., using the appropriate language and sequence.

-Perform the simulation of programmable systems (robots, manipulators), checking the paths and parameters of operation (acceleration, pressure, force, speed), and the system loads in real time.

-Determine the errors that exist from the faults detected in the simulation (collisions, overlaps, empty movements, etc.) and modify them in the programs.

-Optimize the synchronization of movements based on the simulation performed.

-Store programs on the corresponding media.

Contents

1. Automation with robot

-Robot applications in decoletage manufacturing.

-A robot's description, structure, and drives.

-Types of robots.

-Accessories and devices for robots.

-Control types.

-Manual movement of the robot.

-Calibration of the robot.

-Robot user maintenance.

-Precautions in the use of the robot.

-Security systems.

2. Robot programming

-Move programming.

-Structure of data types

-Check entries.

-Activation of outputs.

-Developing programs.

-Program flow instructions.

-Time control.

-Editing programs.

-Console or programming equipment.

-Simulation.

-Optimization of trajectories.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Name: PREPARATION OF MACHINES FOR MACHINING BY DECOLETAGE

Code: MF2161_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2161_3 Preparing machines for decoletage machining

Duration: 150 hours

FORMATIVE UNIT 1

Denomination: PREPARATION OF LEVAS-DRIVEN DECOLETAGE MACHINES

Code:UF2002

Duration:90 hours

Competition reference: This training unit corresponds to RP1 and RP2; and to RP4 and RP5 as referred to by levas-driven machines.

C assessment criteria and considerations

C1: Analyse the operation of the machines (monospindle and multispindles) operated by cams and the auxiliary equipment used for the production of pieces by decoletage relating to the elements that compose them.

CE1.1 Explain the performance and operation of the machines powered by cams, and describe the auxiliary equipment and facilities (food, transport, refrigeration, lubrication, control, etc.).

CE1.2 Describe the various functional elements and blocks that make up the machines powered by levas and auxiliary equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements.

-Automation systems.

-lubrication systems.

-Route extraction systems.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of different power systems and devices, mooring, centering, and making references to machines powered by cams and equipment.

CE1.4 Identify the most common inefficiencies that occur in power and mooring systems (holguras, clutches, asynchronous, etc.).

CE1.5 Explain the rules of use, prevention of occupational risks and environmental protection, applicable in the different equipment and machines operated by cams.

C2: Perform preparation and tuning operations of single-spindle, fixed-and mobile-head machines, adjusting parameters, using the necessary equipment and means and from documentation and specifications techniques.

CE2.1 Determine the processes of assembly and regulation of cutting tools.

CE2.2 Describe the levas assembly processes and their regulation.

CE2.3 Explain the regulatory processes of the kinematic chains.

CE2.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE2.5 Describe the behaviors necessary for the prevention of occupational hazards and the protection of the environment in the preparation of the monospindle machines.

CE2.6 In a practical case of setting up of single-spindle machines of levas and from the order of manufacture, sheet of instructions and manuals of the machine:

-Mount the tools on the specific media and regulate them.

-Mounting and regulating machine and feeder tools.

-Mount the drive cams of the carts in the order and position described, according to the scheduled sequence of operations and check their operability.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation.

-Perform pre-tests and checks (power, fixings, security devices, tools placement/attachment, cooling, and grease, etc.).

-Perform the tests in a vacuum (positions, paths of the carts/head, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions, obtaining the maximum overlapping and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, tolerances and surface finish, as well as the time set.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform preparation and tuning operations of multi-use cams machines, adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE3.1 Determine the processes of assembly and regulation of cutting tools.

CE3.2 Describe the levas assembly processes and their regulation.

CE3.3 Explain the processes of regulating the kinematic chains.

CE3.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE3.5 Describe the necessary behaviors for the prevention of occupational hazards and the protection of the environment in the preparation of the multispindle machines.

CE3.6 In a practical case of setting up of multi-spindle machines of cams and from the order of manufacture and instruction sheets:

-Mount tools on specific media and stations and regulate them.

-Mounting and regulating machine and feeder tools.

-Mount the drive cams of the carts in the order and position described, according to the scheduled sequence of operations and check their operability.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation, as well as the kinematic chain or the electronic variator.

-Perform previous tests and checks (power, fixings, security devices, tools placement and attachment, cooling, and grease, etc.).

-Perform the tests in vacuum (positions, paths of the carts and head, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions, obtaining the maximum overlapping and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, established tolerances and surface finish, as well as in the set time as well as at each station.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Perform preparation and commissioning operations of second operations powered by cams or mechanical systems, adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE4.1 Determine the processes of assembly and regulation of cutting tools used in second-operation machines driven by mechanical elements.

CE4.2 Explain the mounting processes of the positioning and mooring tools of the parts used in second-operation machines driven by mechanical elements.

CE4.3 Describe the preparation and regulation operations of the automatic mechanical parts power systems.

CE4.4 Describe the preparation processes for auxiliary equipment and complementary mechanical drive accessories.

CE4.5 Describe the necessary behaviors for the prevention of occupational hazards and the protection of the environment in the preparation of the machines of second operations of mechanical actuations.

CE4.6 In a practical case of machine-tuning of second mechanical drive operations, from the manufacturing and processing order:

-Mount the tools on the specific media and regulate them.

-Mounting and regulating machine and feeder tools.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, position selectors, jaws, etc.).

-Adjust the machines and equipment with the parameters set for each operation.

-Perform pre-tests and checks (power, fixings, security devices, tools placement/attachment, cooling, and grease, etc.).

-Perform the tests in a vacuum (positions, paths of the carts, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, tolerances and surface finish, as well as the time set.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, the machine, or equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

Contents

1. Preparation of single-spindle camming machines

-Operation of the levas monospindle machines.

-Auxiliary equipment and ancillary accessories.

-More common problems in the power and tie systems.

-Mounting and regulating the bar-holding tweezers and mobile-head support luneta.

-Tools for preparing mobile and fixed head monospindle machines.

-Levas for monospindle machines: shapes, applications, paths.

-Manufacture of cams.

-Mounting of cams in fixed-and mobile-head monospindle machines.

-Technical assembly and regulation of cutting tools in monospindle.

-Regulation of monospindle load systems.

-Cinematic chain of the monospindle machines.

-Adjustment of head and camshaft speeds.

-Prevention of occupational hazards and protection of the environment in the preparation and operation of machines for bleaching of levas.

2. Preparation of multi-spindle cams

-Operation of the multi-use camming machines.

-Auxiliary equipment and ancillary accessories.

-More common problems in the power and tie systems.

-Tools for the preparation of multispindle machines.

-Levas for multispindles: shapes, applications, paths, etc.

-Mounting of cams for multispindle machines.

-Assembly and regulation of cutting tools on multispindle machines.

-Regulation of load systems.

-Cinematic chain of multispindle machines.

-Adjust the speed of the spindles and cams trees for each station.

-Prevention of occupational hazards and protection of the environment in the preparation and operation of multi-use multi-spindle bleaching machines.

3. Preparation of second-operation machines powered by cams.

-Second-operation machines powered by cams: types and features.

-Mechanical parts power devices.

-More common problems in the mechanical drive and mooring systems.

-Tools for the preparation of mechanical drive second operating machines.

-Mechanical drive transfer machine preparation processes.

-Preparing cleaning equipment.

-Setting parameters.

-Prevention of occupational hazards and environmental protection in the preparation and operation of machines and equipment for decoletage of second mechanical operation operations.

FORMATIVE UNIT 2

Naming: PREPARATION OF CNC BLEACHING MACHINES

Code:UF2003

Duration:60 hours

Competition reference: This training unit corresponds to RP3; and RP4 and RP5 as referred to CNC-controlled machines.

Assessment capabilities and criteria

C1: Analyze the operation of CNC machines (monospindle and multispindle) and their auxiliary equipment used for the production of pieces by decoletage relating to the elements that make up them.

CE1.1 Explain the performance and operation of CNC machines, and describe the auxiliary equipment and facilities (food, transport, refrigeration, lubrication, control, etc.).

CE1.2 Describe the various functional elements and blocks that make up the CNC machines and auxiliary equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements.

-Automation systems.

-lubrication systems.

-Route extraction systems.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of different systems and devices for power, tie, center, and reference of CNC machines and equipment.

CE1.4 Identify the most common inefficiencies that occur in power and mooring systems (holguras, clutches, asynchronous, etc.).

CE1.5 Explain the rules of use, prevention of occupational risks and environmental protection, applicable in the different CNC machines and machines.

C2: Perform preparation and tuning operations of CNC machines, monospindles and multispindles by adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE2.1 Determine the mounting processes of the cutting tools.

CE2.2 Describe cutting tool set-to-point procedures.

CE2.3 Describe the tools data introduction processes on the CNC.

CE2.4 Describe the preparation processes for ancillary equipment and ancillary accessories.

CE2.5 Describe the behaviors necessary for the prevention of occupational hazards and the protection of the environment in the preparation of CNC bleaching machines.

CE2.6 In a practical case of fixed-and mobile-head CNC machine-tuning, from the manufacturing and processing order:

-Mounting the tools by proceeding to their pre-setting on the specific devices and their regulation.

-Mounting and regulating machine and feeder tools.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, plates, etc.).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (power, fixings, security devices, tools placement and attachment, cooling, and grease, etc.).

-Load or transfer the CNC program to the machine using the determined systems.

-Perform the empty tests required for checking that there are no collisions, obtaining maximum overlap and minimum number of empty movements.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, established tolerances and surface finish, as well as in the set time as well as at each station.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined and the obtained process, identifying those due to the tools, machine, and equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform preparation and tuning operations of CNC machines or electrical or electronic control of second operations, adjusting parameters, using the necessary equipment and means and from documentation and technical specifications.

CE3.1 Determine the processes of assembly and regulation of the cutting tools used in CNC bleaching machines.

CE3.2 Explain the mounting processes of the positioning and mooring tools of the parts used in the CNC bleaching machines.

CE3.3 Describe the preparation and regulation operations of the automatic power-supply systems of PLC-driven parts.

CE3.4 Describe the preparation processes for auxiliary equipment and complementary accessories used in CNC bleaching machines.

CE3.5 Describe the behaviors necessary for the prevention of occupational risks and environmental protection in the preparation of the CNC machines of second operations.

CE3.6 In a practical case of tuning second operations CNC machines, from the manufacturing and processing order:

-Mount the tools on the specific media and measure reference bounds.

-Mounting and regulating machine and feeder tools.

-Check that the material is properly fed, regulating the appropriate devices (tweezers, position selectors, jaws, etc.).

-Adjust the machines and equipment with the parameters set for each operation.

-Perform pre-tests and checks (power, fixings, security devices, tools placement/attachment, cooling, and grease, etc.).

-Perform the tests in a vacuum (positions, paths of the carts, tools, withdrawals of tools, stop, etc.) necessary for the verification that there are no collisions.

-Carry out the commissioning manoeuvres of the equipment, following the sequence specified in the machine instructions manual, taking the necessary protective measures to ensure the safety of the equipment and the safety of the equipment. machine and equipment integrity.

-Get the sampling pieces by running the different operations (preparation, assembly, tuning) achieving the required quality and safety conditions.

-Check that the parts comply with the shape, dimensions, tolerances and surface finish, as well as the time set.

-Make appropriate corrections or modifications based on the irregularities observed in the product verification.

-Develop a report that reflects the differences between the defined process and the one obtained, identifying those due to the tools, the machine/equipment, among others.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

Contents

1. Preparation of CNC monospindle machines

-The operation of CNC multispindle machines.

-Auxiliary equipment and ancillary accessories.

-More common problems in the power and tie systems.

-Tools for the preparation of monospindle machines.

-Part tie-ups (claws, tweezers).

-Regulation of the pincer lunette on a mobile head.

-Handles for monospindle machines.

-Technical assembly and regulation of cutting tools in monospindle.

-Bar loading system.

-Regulation of the monospindle loading systems.

-Introduction of the CNC program: peripheral mode or machine programming console.

-Communications systems.

-Editing the CNC program.

-Tools and decage tables.

-CNC program simulation.

-Prevention of occupational hazards and protection of the environment in the preparation and operation of CNC monospindle bleaching machines.

2. Preparation of CNC multispindle machines

-The operation of CNC multispindle machines.

-Auxiliary equipment and ancillary accessories.

-Tools for the preparation of multispindle machines.

-Part tie-ups.

-Portaherramentas for multispindle machines.

-Technical assembly and regulation of cutting tools in multispindle machines.

-Carrier systems.

-Regulation of load systems.

-Introduction of the program: peripheral mode or machine programming console.

-Communications systems.

-Editing the CNC program.

-Tools and decage tables.

-CNC program simulation on the multispindle.

-Prevention of occupational hazards and environmental protection in the preparation and operation of CNC multi-spindle bleaching machines.

3. Preparing and tuning second-operation machines controlled by CNC or by specific controllers

-CNC second operations machines: types and characteristics.

-CNC transfer machines.

-PLC-controlled parts power devices.

-Tools for the preparation of CNC or PLC-operated machines for second operations.

-Second operations CNC machine preparation processes

-Process of preparing CNC or PLC transfer machines.

-Preparing PLC-controlled cleaning equipment.

-Introduction of the program: peripheral mode or machine programming console.

-Communications systems.

-Editing the CNC program.

-Tools and decage tables.

-CNC program simulation on the second operations machine.

-Setting parameters.

-Prevention of occupational hazards and environmental protection in the preparation and operation of machines and decoletage equipment of second operations controlled by CNC or PLC.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Designation: MANAGEMENT AND MONITORING OF MAINTENANCE OF MACHINING MACHINES BY DECOLETAGE

Code: MF2162_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2162_3 Manage and Monitor Maintenance of Bleaching Machining Machines

Duration: 90 hours

C assessment criteria and considerations

C1: Analyze the technical documentation of bleaching machines and equipment, identifying the components and operations required to plan and schedule maintenance processes.

CE1.1 Specify the technical documentation for the bleaching machines and equipment required to perform maintenance planning and scheduling.

CE1.2 Identify the components of the decoletage machines and equipment to be maintained.

CE1.3 In a convenient maintenance planning scenario, from the technical documentation, identify:

-Maintenance activities to be performed on decoletage machines and equipment.

-The intervention types and times.

-The relationship of spare parts and consumable products.

-The frequency of cleaning operations, filtering of refrigerants, grease.

-Replacing items that are subject to wear and tear, filters, and refrigerants.

-The type and workloads of the human resources and materials needed to perform the interventions.

C2: Develop maintenance and repair procedures for breakdowns in decoletage machines and equipment, determining the operations, materials, means, and monitoring of execution.

CE2.1 Select the interventions that require written procedures justifying your choice.

CE2.2 Define the specifications of the operations to be carried out (according to the affected technology: mechanical, pneumatic, hydraulic, electrical, among others) and disaggregate each of the operations in the different phases, establishing its sequence.

CE2.3 Specify the techniques to be used in each phase, determining materials, media, tools, times and human resources, and reducing downtime and costs.

CE2.4 Establish the verifications and controls to be performed during and at the end of the process, as well as the means used: inspections, controls (of levels, quality of the refrigerant, among others.), parts, records.

CE2.5 Documenting and recording breakdowns and interventions for further analysis and proposal of solutions and improvements, in order to avoid further stops.

C3: Develop preventive maintenance procedures on decoletage machines and equipment, determining the operations, materials, means, and monitoring of execution.

CE3.1 Identify interventions that require written procedures justifying your choice.

CE3.2 Define the specifications of the operations to perform and disaggregate each of the operations in the different phases, by setting their sequence.

CE3.3 Specify the techniques to be used in each phase, determining materials, media, tools, times, and human resources.

CE3.4 Establish the verifications and controls to be performed during and at the end of the process, as well as the means used: inspections, controls (levels, coolant quality, among others), parts, records.

CE3.5 Documenting and recording inspection points and interventions for their subsequent analysis and proposal of solutions and improvements.

C4: Apply programming techniques that optimize resources, loads and quality of production, in order to develop intervention and maintenance monitoring programs.

CE4.1 Explain the different types of maintenance and programming techniques, the structure and requirements to be met in your applications, as well as your skills in the production environment.

CE4.2 Explain the organization, performance and application of a software for the management and control of maintenance that includes maintenance costs.

CE4.3 Explain the various components of the costs and the total cost of maintenance, observing the reliability, subsistence and availability of the machines and bleaching equipment.

CE4.4 In a practical scenario of scheduling the maintenance of machines and equipment for decoletage manufacturing, based on the technical documentation and reliable data of repairs, reviews and different works of maintenance performed:

-Develop the maintenance budget for that machine or equipment, based on the available data.

-Catalog all stops on that machine or equipment.

-Undo the cost of maintenance by factors (cost components): spare parts, unplanned outages, induced costs of other equipment, labor, among others.

-Rate the reliability, subsistence and availability of such a machine or equipment for the purpose of proposing feasible implementation improvements.

C5: To analyze the standards of prevention of occupational risks and environmental protection in the processes of maintenance and repair of faults in machines and bleaching equipment, establishing application guidelines ensuring compliance with them.

CE5.1 Identify the contents of the security plans in the maintenance processes.

CE5.2 Specify the waste treatment guidelines, in line with the standards for the prevention of occupational risks and environmental protection.

CE5.3 To determine the means and equipment for the prevention of occupational risks and protection of the environment to be considered for the performance of a repair process by substitution, generating the technical documentation of the phases of the same and detailing at each stage the standards to be considered (means, equipment, methods, among others).

CE5.4 Develop and check the security conditions of a machine under production conditions and in the maintenance execution itself.

Contents

1. Organisation of the maintenance of machines, equipment and manufacturing facilities by decoletage

-Maintenance methods (TPM, among others)

-Function, objectives, maintenance types.

-Components of machines, equipment, and installations that require maintenance.

-Preparing maintenance jobs.

-Planning and programming.

-Machine maintenance documentation, equipment, and facilities.

-Maintenance inspections.

-Maintenance cost and productivity.

-Criteria for reliability, subsistence, and availability of machines and equipment.

-Maintenance management software.

2. Monitoring maintenance

-Typology of breakdowns in decoletage machines and equipment.

-Identification of technology involved in corrective maintenance (mechanical, pneumatic, hydraulic, electrical, electronic, computing).

-Maintenance operations on machines, equipment, and installations.

-Planning maintenance interventions (procedures, resources, tools, times).

-Expert systems.

-Record maintenance operations.

3. Management of computer-assisted maintenance

-Databases.

-Corrective, preventive, and predictive maintenance management software.

-Work orders.

-Preventive maintenance.

-Managing spare parts.

4. Prevention of occupational hazards and environmental protection in the maintenance of discolouration machines and equipment

-Work risk prevention rules applicable to the maintenance of decoletage machines and equipment.

-Environmental protection rules applicable to the maintenance of decoletage machines and equipment.

-Safety plans.

-EPIs.

-Risk assessment on maintenance operations.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

TRAINING MODULE 5

Naming: MONITORING THE PRODUCTION OF MECHANIZED PARTS BY DECOLETAGE

Code: MF2163_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2163_3 Monitor production of machined parts by decoletage

Duration: 90 hours

C assessment criteria and considerations

C1: Identify, following control guidelines, contingencies and deviations in production and the causes that cause them, to strengthen the quality of the part and the productivity.

CE1.1 Develop the documentation for tracking and control of manufacturing:

-Daily control planning.

-Quality characteristics to be controlled.

-Sheets and control charts.

-Incident records (work bonuses, among others).

CE1.2 Keep the decoletage machines in production by making the tool changes according to the schedule set.

CE1.3 Check that the power cycle works according to the set parameters.

CE1.4 Record production results, incidents and inefficiencies for analysis and comparison with planned and propose improvements.

CE1.5 Identify "bottlenecks" and unproductive times and propose appropriate measures to eliminate and increase performance.

C2: Verify pieces obtained by decoletage, using dimensional and geometric verification instruments, from documentation and technical specifications.

CE2.1 Describe dimensional measurement procedures.

CE2.2 Describe the surface verification procedures.

CE2.3 Explain the geometric verification procedures.

CE2.4 Argument the need for calibration of the metrological instruments.

CE2.5 Relate the magnitudes to measure with the instruments to perform the measurements.

CE2.6 Describe the errors in the measurement.

CE2.7 In a practical case of verifying decoletage parts:

-Prepare the part for measurement.

-Select the measurement or verification useful based on the magnitude and accuracy to be measured.

-Check the calibration tab of the verification instrument.

-Verify the part according to standardized procedures.

-Register the measure obtained on the specified media.

C3: Develop proposals to improve the bleaching process by identifying the causes of deviations and inefficiencies in production.

CE3.1 Identify detected deviations or contingencies and their obvious consequences.

CE3.2 Relate deviations or contingencies with the possible causes that cause them.

CE3.3 Analyze the opportunity to introduce improvements, collating improvements in efficiency in production, quality of the part, manufacturing costs, etc., with the investments to be made for their implementation.

CE3.4 Develop improvement proposals by proposing the modifications chosen and supporting them technically and economically.

CE3.5 In a convenient case of decoletage process adjustment and correction:

-Make adjustments and corrections to the process.

-Applying the actions required to remove inefficiencies, set forth in the improvement plan.

-Acting on the tools, the path of the corresponding CNC cars or program to correct the deviations in the dimensions of the part.

C4: Organize the working environment for decoletage manufacturing processes, relating the production sequences, material flows, among others, complying with the standards of prevention of occupational risks and protection environmental.

CE4.1 Identifies the mobility flows of the processes in plant and the current regulations for the prevention of occupational risks and environmental protection.

CE4.2 Dispose the working environment with the appropriate degree of order and cleanliness, maintaining production capacity under quality conditions.

CE4.3 Keep the required documentation updated: plans, control guidelines, roadmap, batch labels, among others.

CE4.4 Verify the realization of the user-level maintenance set (grease, levels, cleanup).

CE4.5 Determine individual protection equipment for each activity.

CE4.6 Identify the waste generated in the activity and determine its classification and collection according to the environmental protection standards.

CE4.7 Ensure the traceability of the products obtained by keeping them identified, ordered and labelled with the corresponding data.

Contents

1. Production Control

-Production control techniques.

-Tracking the production.

-Changing tools.

-Disposal of waste.

-Sheets and control charts.

-Incident records.

-Bottle costs.

-Measures to resolve bottlenecks.

-Identification of unproductive times.

-Measures to avoid unproductive times.

-Graphics and diagrams of times and movements.

-Procedures for the measurement of times.

-Prevention of work risks.

-Individual Protection Equipment.

-Waste prevention and treatment measures.

2. Documentation and management

-Documentation used in production control.

-Computer-assisted production control and planning systems.

-Processing, archiving, and querying the documentation.

-Expedition (packaging and labeling).

-Traceability of manufactured products.

-Warehouse management computing applications.

3. Verification (metrology)

-Measurement and verification principles.

-Dimensional measurement (procedures, instruments).

-Geometric measurement (procedures, instruments).

-Surface measurement (procedures, instruments).

-Continuous measurement systems.

-No contact measurement.

-Artificial vision.

-Errors in the measurement.

-Calibration of measuring instruments and equipment.

-Calibration plan. Documentation required.

-Statistical control.

-Control graphics.

4. Organization of the workbench

-Plant distribution of decoletage production resources.

-Raw material flows and pieces in the process of decoletage.

-Raw material transport media and parts in process.

-Regulations for the prevention of occupational risks and protection of the environment in the workplace and the mobility of materials and people.

-Individual protection equipment used in decoletage (EPIs)

-Cleaning and order in jobs.

-Managing the documentation in the job position.

-User maintenance (grease, fluid levels, cleaning, parts evacuation, and waste).

-Traceability (product identification, classification, and labeling).

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NONWORKING PROFESSIONAL PRACTICE MODULE FOR DECOLETAGE MANUFACTURING

Code: MP0424

Duration: 40 hours

Assessment capabilities and criteria

C1: Plan the production of series of parts to be machined by decoletage.

CE1.1 Collaborate on the determination of the stages and phases of the process and the means of production necessary for the manufacture of a series of pieces manufactured by decoletage.

CE1.2 Develop machining processes for the production of pieces by decoletage.

CE1.3 Set control guidelines to control the production and quality of parts.

CE1.4 Collaborate on the production programming of products manufactured by decoletage.

CE1.5 Confect the technical documentation of decoletage machining processes.

C2: Prepare decoletage machines according to the manufacturing order and the technical documentation.

CE2.1 Mounting tools, tool holders, tweezers or part tie elements, lunets, accessories on the decoletage machine.

CE2.2 Regular devices and machines according to manufacturing processes.

CE2.3 Elaborate CNC programs for obtaining mechanized decoletage products.

CE2.4 Elaborate peripheral system programs (robots, manipulators) employed in obtaining products by decoletage from the process documentation.

CE2.5 Load the CNC, PLC, or robot programs on the machine or devices.

CE2.6 Adjust the tools, parameters, or programs in obtaining the first part.

C3: Monitor the manufacture of sets of pieces obtained by decoletage.

CE3.1 Identify contingencies and deviations in production.

CE3.2 Propose solutions to contingencies and deviations from production.

CE3.3 Verify pieces obtained by decoletage using dimensional, geometric, and surface metrology instruments.

CE3.4 Propose measures to correct quality deviations.

C4: Collaborate on the maintenance of facilities, machines and equipment used in decoletage manufacturing.

CE4.1 Identify preventive maintenance operations in the documentation for installations, equipment, and machines.

CE4.2 Identify the parts and consumables required to perform maintenance.

CE4.3 Identify the frequency of cleaning, filtering, and greasing operations.

CE4.4 Cataloging machines or equipment stops.

CE4.5 Propose improvements that minimize machine stops for corrective maintenance.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

C ontinged

1. Planning for decoletage manufacturing

-Manufacturing processes by decoletage.

-machining processes in torus monospindle decoletage.

-Machining processes in multi-spindle decoletage tornos.

-Machining processes on second-operation machines.

-Setting process and part control guidelines.

-Programming of the production of discoloured parts.

-Making technical documentation to prepare machines and follow production.

2. Preparing decoletar machines

-Mounting tools on decoletage machines.

-Assembly of bar or piece fastening tools (tweezers, claws, jaws, etc.).

-Assembly of machining accessories.

-Regulation of machining devices.

-Regulation of machine power and unload devices.

-CNC programming.

-Adaptation of PLC programs.

-Point-to-machine tool is put into place.

3. Manufacturing monitoring

-Identification of production deviations.

-Proposal for solutions to part quality deviations.

-Identifying the quality deviations of the part.

-Proposal for solutions to production deviations.

4. Maintenance of installations, equipment and machines

-Preventive maintenance operations.

-Corrective maintenance operations.

-Predictive maintenance operations.

-Proposition of improvements based on the historical machine stops.

-Proposition of improvements to equipment, machines, and maintenance tools.

5. Integration and communication in the job center

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Professional experience required in the scope of the competency

MF2159_3: Planning of the production of machined parts by decoletage

• Licensed, Engineer, Architect, or degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2160_3: Programming of CNC machines for decoletage machining

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2161_3: Preparation of machines for machining by decoletage

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2162_3: Management and supervision of maintenance of machining machines by decoletage

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2163_3: Monitoring of the production of mechanized pieces by decoletage

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree degree or other equivalent titles.

1 year

V. MINIMUM SPACES, FACILITIES AND EQUIPMENT REQUIREMENTS

Forming

m 2 15 pupils

m 2 25 pupils

Classroom

45

60

Decoletage Workshop

200

250

Store decoletage

40

40

Discollation Store

Forming

M1

M2

M3

M5

X

X

X

Decoletage Workshop

X

X

X

X

X

X

X

Forming

Management Aula

-Audio-visual equipment-network installed PCs, projection canon, and internet-Specialty-specific software-Pizars to write with marker- Flip-charts-Classroom material-Table and chair for trainer-Messes and chairs for

Decoletage Workshop

-Decoletage machines (lathe monospindle, multispindle, second-operation machines).-Machine preparation tools.-Portaherramienta and cutting tools (blades, males, terrajas).-Verification and control tools (king-foot calibers, micrometers, comparators, master coves)-CNC programs for decoletage.-Parts manipulators (robot, manipulator).- individual protection

-Metal Arrows Pera Tools

-Staging.-Appropriate transport machine for item offset. -Materials for machining.

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

Facilities and equipment must comply with the relevant industrial and hygiene regulations and respond to universal accessibility and safety measures for participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX II

I.ICERTIFICATE OF PROFESSIONALISM

Naming: High-speed, high-throughput machining manufacturing

Code: FMEM0211

Professional Family: Mechanical Manufacturing

Professional area: Mechanical production

Professional qualification level: 3

Professional reference qualification:

FME646_3 High-speed, high-throughput machining (RD 1032/2011 of July 15).

Relationship of competency units that configure the certificate of professionalism:

UC2164_3: Adapting manufacturing plans for high-speed, high-throughput machining

UC2165_3: Design part mooring tools for high-speed, high-throughput machining

UC2166_3: Schedule high-speed, high-throughput machining

UC2167_3: High-speed and high-throughput mechanics

General competition:

Obtain parts by high-speed, high-throughput machining, planning and controlling the operational processes of machining and manufactured products, adapting the manufacturing plans to the needs of the process, designing the tools, preparing and setting the machines, taking responsibility for the maintenance of the first level of the equipment, achieving the quality criteria, fulfilling the plans of prevention of occupational and environmental risks of the company, and the current enforcement regulations.

Professional Environment:

Professional scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to manufacturing by high speed machining and high performance, being able to have lower level personal charge.

Productive sectors:

This certificate is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture by machining at high speed and high performance. Manufacture of metal products. Manufacture of machinery and mechanical equipment. Manufacture of computer, electronic and optical products. Manufacture of motor vehicles and transport equipment.

Related occupations or jobs:

7323.1231 Machine-tool adjuster-adjuster for working metals, in general.

7323.1222 Machine-tool adjuster with CNC, for working metal.

High-speed, high-performance machine-tool operator.

High-speed, high-performance CNC machine-tool programmer.

High-speed, high-performance, machining process scheduler.

High-speed, high-throughput machining tool designer.

Duration of the associated training: 630 hours

Relationship of training modules and training units:

MF2164_3: Adaptation of manufacturing plans for high speed and high performance machining. (90 hours)

MF2165_3: Design of part mooring tools for high speed machining and high performance. (170 hours)

• UF2042: Definition of high-speed, high-throughput (80-hour) machining tools.

• UF2043: Development of design documentation for the manufacture of mooring tools (90 hours).

MF2166_3: High-speed, high-throughput machining planning. (210 hours)

• UF2044: High-speed machining planning (70 hours).

• UF2045: High performance machining planning on milling and turning multitasking machines (70 hours).

• UF2046: High performance machining planning on milling and milling multitasking machines (70 hours).

MF2167_3: High-speed, high-throughput mechanics. (120 hours)

• UF2047: High-speed mechanics (40 hours).

• UF2048: High performance machining in multitask milling (40 hours).

• UF2049: High performance mechanics around multitasking (40 hours).

MP0432: Non-industrial professional practice module for high-speed, high-throughput machining manufacturing (40 hours).

II. PROFESSIONAL CERTIFICATE PROFILE

Competition Unit 1

Designation: ADAPT MANUFACTURING PLANS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3

Code: UC2164_3

Professional realizations and realization criteria

RP1: Get the technical information of the piece for high speed or high performance machining, from the interpretation of the manufacturing plane.

CR1.1 Part planes are interpreted according to graphical representation rules.

CR1.2 The characteristics of the material to be machined are identified in the plane.

CR1.3 The thermal and surface treatments of the material to be machined are identified in the plane.

CR1.4 The starting dimensions for machining are identified in the plane.

CR1.5 The shape and dimensions of the piece to be obtained and the referenced geometric tolerances and chains of cotes, superficial, among others, that the piece requires to be machined are identified in the plane.

CR1.6 The surfaces and reference elements for machining are identified in the plane.

RP2: Adequating the piece's geometries with computer-aided design (CAD) computer applications for high-speed, high-throughput machining, depending on the machine architecture and the available tools.

CR2.1 The file with the geometry of the part to be obtained is imported into the appropriate exchange format to the CAD application.

CR2.2 Changes in the design of the piece to facilitate machining are identified based on the geometric incompatibilities of the piece with respect to the machine.

CR2.3 The adequacy of the geometries to be machined is defined according to the machine architecture and the availability of tools by analyzing geometric interferences.

CR2.4 The deformation of the part on the mooring is avoided by creating reinforcements that will be removed in phases or subsequent operations.

CR2.5 The definition of machining positioning reference zones is set based on the geometry of the part.

CR2.6 The determination of the reference faces for the positioning of the part on the machine is defined according to the part and the machine.

CR2.7 The geometry adaptation is performed using CAD computing applications.

RP3: Develop blueprints for manufacturing according to existing regulations.

CR3.1 The adapted geometries are compatible with the existing CAM (Computer-aided Mechanized) programs in the enterprise.

CR3.2 The piece material is specified in the plane for subsequent choice in machining.

CR3.3 Dimensional tolerances are specified in the plane.

CR3.4 Geometric tolerances are specified in the plane.

CR3.5 The surface quality is specified in the plane.

CR3.6 The thermal or surface treatments and their application zone that affect the machining process are specified in the plane.

CR3.7 The auxiliary surfaces for machining are represented in the plane.

CR3.8 The blueprints are generated according to the graphical representation regulations.

RP4: Set control guidelines for manufacturing according to existing regulations.

CR4.1 The partial and final control guidelines are adapted to ensure the final quality of the part.

CR4.2 The feature of the magnitude to control is specified in the control pattern.

CR4.3 The tolerance of the magnitude or magnitude to be controlled is specified in the control pattern.

CR4.4 The verification or measurement frequency is specified in the control pattern.

Professional Context

Production media

CAD applications (computer-aided design). Computer applications of CAM (Computer-assisted manufacturing).

Products and results

Technical information of the part for high speed or high performance machining. Geometries of the piece obtained. Drawings for the developed manufacture. Control guidelines for established manufacturing.

Information used or generated

Planes. Machine manuals and accessories. Tool catalogs.

Competition Unit 2

Designation: DESIGN PART MOORING TOOLS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3

Code: UC2165_3

Rprofessional ealizations and performance criteria

RP1: Define the piece's mooring tool for high-speed, high-throughput machining.

CR1.1 The type of tooling is determined by taking into account the established machining process.

CR1.2 The mooring systems are defined according to production requirements (manual, automatic, on or off-machine, among others).

CR1.3 The shape and dimensions of the various parts of the tool are set to support the cutting forces of the machining, the weight of the part and the inertial forces.

CR1.4 The mooring zones of the part in the tooling are determined from the surfaces that must be machined.

CR1.5 The type of tiling mooring is defined by taking into account the rigidity of the part.

CR1.6 The machine tools are determined according to their typology, type of process, need for repeatability of positioning, alignment and concentricity.

CR1.7 The tightening of the part is calculated to ensure the qualities of the part to be machined.

RP2: Perform the technical calculations required to size the components of the tooling.

CR2.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR2.2 The application of structural calculation (torsion, bending, shear, compression, breakage, among others) responds to the required requests.

CR2.3 The security ratios (break and shelf life) used in the calculations are those required by the technical specifications.

CR2.4 The shape and dimensions of the designed elements (structures, union elements, mechanisms, among others) are established taking into account the results of the calculations obtained.

CR2.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP3: Design the tooling for the part tie depending on the machining process set.

CR3.1 The materials of the tools components are determined according to their functionality, mechanical requests (static and dynamic) and cost.

CR3.2 The surface or reference element of the tool is set according to the machine where it is to be mounted.

CR3.3 The dimensions of the tooling are determined based on the size of the part and the machine's capacity.

CR3.4 Dimensional and surface tolerances are specified based on the type of adjustment between the various pieces of the tool.

CR3.5 The geometric tolerances are specified according to the precision to be obtained in the machining of the part mounted on the machine tool.

CR3.6 The thermal and surface treatments are specified for the surfaces or elements of the tooling that require it.

CR3.7 The tooling consists of the maximum number of standard components.

CR3.8 The virtual model of the tooling for CAM simulation is done using CAD computing applications.

CR3.9 The tooling is designed to optimize your manufacturing process and functionality.

RP4: Generate the necessary information for the manufacture of the tooling according to the current regulations.

CR4.1 The blueprints are generated according to the graphical representation rules.

CR4.2 The components of the tooling are bounded according to their manufacturing process.

CR4.3 Manufacturing plans are performed with the perspectives, views, cuts, and details required for your interpretation.

CR4.4 The list of components is made by meeting the company's standards and special items.

CR4.5 Control guidelines are established taking into account the assembly and functionality of the tooling.

CR4.6 The blueprints are generated with CAD computing applications.

CR4.7 The tightening pairs of the fixing elements are set in the tooling mounting planes.

CR4.8 The elements of the tooling that require maintenance are specified in the assembly plane.

Professional Context

Production media

CAD applications (computer-aided design).

Products and results

Tie-up use of the part for high-speed, high-performance machining. Technical calculations to size the components of the tools made. Tool for the mooring of the designed piece. Information required for the production of the generated tool (construction plans, control guidelines, manufacturing process, material listing).

Information used or generated

Planes. Catalogue of commercial elements of fixation. Machine manuals and accessories.

Competition Unit 3

Naming: PLANNING HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Level: 3

Code: UC2166_3

Rprofessional ealizations and performance criteria

RP1: Determine the machines and features of tools and tools to be used in the process for high-speed, high-throughput machining.

CR1.1 Machine type (machining center, rectifier, lathe, among others) is determined according to the geometrical shapes to be obtained.

CR1.2 The machine's work cube is determined based on the dimensions and weight of the part.

CR1.3 The machine architecture is determined based on the operations to be performed and the precision required.

CR1.4 The dimensions of the table or device to hold the piece or tool are determined according to the part's mooring surface and its weight.

CR1.5 The number of axes required on the machine is set based on the surfaces to be machined and the productivity required.

CR1.6 The needs of head or special tools are determined according to the accessibility to the machining zone.

CR1.7 The power and torque of the head or main axes is determined based on the optimal cutting parameters for high performance.

CR1.8 Advance capacity and accelerations are determined based on optimal cutting parameters for high performance.

CR1.9 The numeric control type is selected based on the machine characteristics, number of axes, and the operations to be performed.

CR1.10 The extraction of the atmosphere from the machining and its purification is determined according to the materials and lubricants and refrigerants used.

RP2: Plan the machining at high speed and high performance, setting process parameters, tools and tools, to ensure the feasibility of manufacturing, with the required quality and meeting the standards of prevention of occupational risks and protection of the environment.

CR2.1 The sequence of operations is set according to the ways to be machined.

CR2.2 Operations for the removal of machining auxiliary surfaces are set up after fulfilling their function.

CR2.3 The sequence of operations on each channel of multi-processing machines are coordinated with high performance criteria.

CR2.4 Cutting tools are selected based on the type of operations to be performed and the material of the part.

CR2.5 The cut-off parameters are set according to the operation, type of process (high speed, high performance), material to be machined and the tool and tolerances to be achieved.

CR2.6 The tools are selected based on the sequence of operations and the characteristics of the operation.

CR2.7 The cooling and lubrication conditions of the machining are determined by the material to be machined and the cutting operation, with the required quality and complying with the standards of prevention of occupational risks and environmental protection.

RP3: Generate programs for the mechanization of parts (CAM) from the established process, based on quality criteria and complying with the standards of prevention of occupational risks and environmental protection.

CR3.1 The data and geometry of the selected tools are introduced into the CAM program for modeling.

CR3.2 The cutting strategy is set based on the qualities to be achieved, the cutting time and the duration of the tool.

CR3.3 The roughing strategy is set in the program to minimize the amount of residual material.

CR3.4 The machining of the debris is programmed to optimize machining.

CR3.5 The finishing strategy is set in the program based on the geometry to be obtained and the required surface quality.

CR3.6 The programming of the tool paths is generated according to the cutting strategies.

CR3.7 The CAM program is purged and optimized for post-processing.

CR3.8 The CNC file generated with the CAM is according to the language used in the machine's numerical control.

CR3.9 Parts mechanisation programmes (CAM) are developed on the basis of quality criteria and in line with the plan for the prevention of occupational risks and environmental protection.

RP4: Simulate machining with specific computer applications to detect interference and displacements in a vacuum, with the required quality and resolving any contingencies that arise.

CR4.1 The drawings and data for the machine's geometric and kinematic modelling are loaded into the computer application.

CR4.2 The drawings and data for geometric and kinematic modelling of the tooling are loaded into the computer application.

CR4.3 The drawings and data for the geometric modeling of tools and tool holders are loaded into the computer application.

CR4.4 Approach movements are optimized by decreasing their trajectory or by increasing the speed of displacement.

CR4.5 Multi-process operations are concurrent to maximum performance.

CR4.6 The process, both cut and offset, is validated when the paths are free from interference with the machine and the tooling and the run time is the stipulated.

Professional Context

Production media

CAD, CAM multi-axis and machining simulation applications.

Products and results

Machines and features of tools and tools to be used in the process for high speed or high performance machining. High-speed, high-throughput machining planned. Programs for the mechanization of the generated parts (CAM). Simulated machining.

Information used or generated

Part planes. Tools of use. Drawings of tools. Tools catalog. Tool-holder catalog. Machine and accessories manuals (multiprocesses, machining centres, turning centres, among others).

Competition Unit 4

Naming: MACHINING AT HIGH SPEED AND HIGH PERFORMANCE

Level: 3

Code: UC2167_3

Professional realizations and realization criteria

RP1: Prepare the machine tool for high speed machining or high performance, meeting process specifications, with the required quality and complying with the standards of occupational risk prevention and protection environment.

CR1.1 The CNC program is loaded into the machine via the peripheral devices or is transferred from the computer.

CR1.2 Tools are mounted on clean, clean-cut tool holders.

CR1.3 The tools of the high speed machining centers are mounted by ensuring their balance with specific tool holders (mechanical, hydraulic, thermal).

CR1.4 The toolholders are mounted on the machine with the required orientation and the clean trim surface.

CR1.5 Required tools are mounted on the tool loader according to CNC program specifications.

CR1.6 The tool's decage data is obtained from the measurement of the tool mounted on the tool holder in "presetting" devices.

CR1.7 Tools Decalages are entered into the CNC, depending on the settings on the verification tab of each tool.

CR1.8 The reference take of the axes is performed during the start of the machine.

CR1.9 User-level maintenance is performed according to the instruction manual.

CR1.10 Machine preparation operations are performed taking into account the quality criteria and the occupational risk prevention and environmental protection plan.

RP2: Mount the accessories or devices to be machined according to the order of manufacture, with the required quality and complying with the standards of prevention of occupational hazards and environmental protection.

CR2.1 Required tools are mounted according to specifications, taking into account the positioning references, alignments, and fixings required.

CR2.2 The part is mounted on the tooling according to specifications, using the tools and tools required.

CR2.3 The part is rigidly and stably fastened in the tool to avoid deformation.

CR2.4 Irregular shape rotation pieces are mounted on devices that allow for balancing.

CR2.5 The svelte rotation pieces are fastened using specific lunets.

CR2.6 Seriated parts are mounted on fast and focused, aligned, and auto-referenced change tie systems.

CR2.7 The transport and lift elements are determined according to the characteristics of the part to be transported and used in security conditions.

CR2.8 Cooling is routed to a material boot zone.

CR2.9 The assembly operations of accessories or devices are performed taking into account the quality criteria and the plan for prevention of occupational hazards and environmental protection.

RP3: High-speed and high performance mechanics to obtain the geometry of the part, according to process specifications, with the required quality and complying with the standards of prevention of occupational risks and protection of the environment environment.

CR3.1 Machine protections are placed and doors closed preventing access to the machining zone.

CR3.2 Machining is executed by ensuring that all operations are developed without incident.

CR3.3 The parameters of the cutting process (spin speed, forward speed, among others) are adapted to the machining situation (first piece, first quick approach, anomalous situations, among others).

CR3.4 Tools are changed depending on the wear and tear allowed during machining.

CR3.5 Decalages are updated after the tool change.

CR3.6 Machine status (greases, critical element duration, chip extraction, coolant status and level, among others) is maintained under established conditions throughout the machining process.

CR3.7 High-speed, high performance machining is done taking into account the quality criteria and the plan for prevention of occupational and environmental protection risks.

RP4: Verify the parts to validate the machining, both inside and outside the machine, with the required quality and complying with the standards of occupational risk prevention and environmental protection.

CR4.1 The pieces to be verified are clean, free of burrs, and thermally stabilized.

CR4.2 Verification is performed according to the established control guidelines.

CR4.3 Geometric, dimensional and surface verifications are performed in machine by means of specific measuring devices (measurement probes, measuring arms, laser tracker, among others).

CR4.4 Geometric, dimensional and surface verifications are performed off-machine by means of specific measuring devices (measurement probes, measuring arms, laser tracker, among others).

CR4.5 Verification machines and instruments are checked to be calibrated.

CR4.6 Verification is performed according to the procedures set out in the rules.

CR4.7 The results of the measurements are recorded in the specific documents.

CR4.8 The verification of the parts is carried out taking into account the quality criteria and the plan of prevention of occupational risks and environmental protection.

Professional Context

Production media

CNC Communication Peripherals. Mounting tools. Machine tools for CNC chip grubbing: milling machines, lathes, turning centres, machining centres, grinding centres, multitasking machines, and related machines. Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results

Machine tool for high speed or high performance machining. Accessories or devices for machining mounted. Machined products by road grubbing of different materials, shapes and finishes.

Information used or generated

Manufacturing plans. Control guidelines. Quality parameters in the machining. Catalogues of material and tools. Machine manuals, CNC programming and accessories. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

III. PROFESSIONALISM CERTIFICATE TRAINING

FORMATIVE MODULE 1

Naming: ADAPTATION OF MANUFACTURING PLANS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Code: MF2164_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2164_3 Adapting manufacturing plans for high-speed, high-throughput machining

Duration: 90 hours

C assessment criteria and considerations

C1: Analyze the technical information from the manufacturing plane interpretation to obtain the data that defines the products to be machined.

CE1.1 Identify the standard symbology applicable to high speed or high performance manufacturing (materials, tolerances, treatments, among others).

CE1.2 Explain the identification codes of quality, composition, and properties of the materials listed in the manufacturing plane.

CE1.3 In a scenario of high-speed, high-throughput machining, from a product manufacturing plane:

-Identify and relate the various representations that it contains to each other.

-Identify the technical rules that contain the information in the plane.

-Identify materials, finishes and treatments.

-Identify the shapes, dimensions of departure, and chains of precise cotes for machining.

-Identify dimensional, referenced, and surface tolerances, among others.

-Identify the surfaces and reference elements required to proceed to the machining.

C2: Adapting parts geometries for high speed or high performance machining with three-dimensional computer-aided design (CAD 3D) computing applications, depending on the architecture of the machine and the tools available.

CE2.1 Describe the components of a computer-assisted design environment (equipment and program, among others).

CE2.2 Distinguished CAD applications in two and three dimensions.

CE2.3 Relate the various CAD programs in three dimensions with the extensions of the files they generate.

CE2.4 Identify the various commands of a CAD program (drawing, editing, query, display, layer control, block, acotation, among others).

CE2.5 Explain the methods for drawing parts in three-dimensional CAD.

CE2.6 In a practical case of adapting the piece's CAD geometry to high speed or high performance machining:

-Import the drawing of the part to be machined in the appropriate exchange format to the CAD application.

-Set the positioning reference zones based on the geometry of the part.

-Determine the reference faces for the positioning of the part on the machine depending on the machine and the machine.

-Identify, based on the geometrical incompatibilities of the piece with respect to the machine, changes in the design of the part to facilitate machining.

-Define the adequacy of geometries to be machined based on machine architecture and tool availability.

-Analyze geometric interferences.

-Create reinforcements to avoid deformation of the part on the mooring.

-Draw in three dimensions the auxiliary surfaces for machining.

C3: Generate, with computer-aided design (CAD) computing applications, the blueprints for high speed or high performance machining in accordance with current graphical representation standards.

CE3.1 Choose the most appropriate graphical representation application (CAD) to be compatible with CAM programs.

CE3.2 Relating graphical representation rules with manufacturing plans.

CE3.3 Explain the acotation systems and the representation of dimensional, geometric, and surface tolerances.

CE3.4 In a practical case of generating CAD planes from the adapted piece:

-Specify the item's starting material (dimensions and material).

-Determine the area of application of the thermal or surface treatments that affect the machining process.

-Set dimensional and geometric tolerances.

-Precise the required surface quality.

-Generate the technical documentation for use in CAM.

-Draw the manufacturing plane to mechanize and verify the part according to graphical representation rules.

C4: Develop control guidelines on the parts to be obtained by machining at high speed or high performance from the technical documentation and observing the current regulations.

CE4.1 Describe the structure and contents of the guidelines and control reports.

CE4.2 Analyze the part specifications to determine which features are subject to end quality control of the part.

CE4.3 Describe the assessment criteria for control characteristics to be controlled.

CE4.4 In a practical case of developing control guidelines on the parts to be obtained by high speed or high performance machining:

-Set the plans and control phases over the part.

-Specify the tolerances of the measures to be controlled.

-Determine procedures, devices and control instruments, and periodicity.

-Set the information, guidelines, and data collection tabs to use.

Contents

1. Part geometry modification (CAD) for high-speed, high-throughput machining

-Contents of the design plane of the piece (shape, material, dimensions, treatments).

-2D rendering systems in CAD.

-3D rendering systems in CAD.

-Format of graphic exchanges.

-Effect of the machining strategy on the part design.

-Creating and modifying graphic entities.

-Managing CAD tools.

2. Manufacturing processes

-Machine tools (Architecture, geometric incompatibilities).

-Reference zones.

-Reference loads.

-Surfaces for machining strategies.

-Positioning.

-Structural reinforcements for machining.

-Dimensioning of auxiliary zones

-Guidelines and control reports.

-Concept, structure, contents.

-Periods of verifications.

-Data-taking sheets.

3. High-speed, high-performance machining plans machining

-Simbology for manufacturing.

-Standardization.

-Views, cuts, sections.

-Acutation.

-Dimensional tolerances.

-Geometric tolerances.

-Superficial tolerances.

-Surfaces and reference elements.

-Material identification codes.

-Generation of manufacturing planes.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Naming: DESIGN OF PART MOORING TOOLS FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Code: MF2165_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2165_3 Design part mooring tools for high speed and high performance machining

Duration: 170 hours

FORMATIVE UNIT 1

Naming: DEFINITION OF HIGH-SPEED, HIGH-THROUGHPUT MACHINING TOOLS.

Code: UF2042

Duration:80 hours

Competition reference: This training unit corresponds to RP1 and RP2.

C assessment criteria and considerations

C1: Determine tools for the mooring of parts that enable high speed and high performance machining, based on documentation and technical specifications.

CE1.1 Relate the machining processes with the shapes and qualities to be obtained, describing the limitations of the various operations involved.

CE1.2 Identify the technical specifications to be met by the fastening systems by distinguishing the production and stiffness requirements of the parts.

CE1.3 Relate the constructive forms of the different organs of the tools with the types of efforts they must bear (cutting efforts, weight of the piece, inertias, among others) considering their behavior before these.

CE1.4 Identify the positioning and fixing elements of the tools to the machines according to their characteristics and functions.

CE1.5 In a convenient case, conveniently characterized for high-speed, high-throughput machining of a piece:

-Determine the type of tooling and mooring systems according to the machining process and the rigidity of the part.

-Specify the bracket areas of the part depending on the surfaces to be machined.

-Set the tightening depending on the required qualities and the bracket surfaces in part.

-Determine positioning and fixing elements according to alignment, centricity, and repeatability needs.

-Identify the requests for the tooling and its components based on the types of efforts they must support.

C2: Make the calculations necessary for the sizing of the tools and their elements and commercial components, analyzing the behavior of the loads involved and applying the necessary formulas according to the required requests and specifications.

CE2.1 Identify the technical specifications that should ensure the construction of the tools.

CE2.2 schematically describe the efforts that the different elements and components are subjected to.

CE2.3 Determine the appropriate formulas and units to be used in the calculation of the elements and components, depending on the characteristics of the elements and the required security coefficients.

CE2.4 Get the value of the different efforts or loads that act on the elements and components considering the circumstances that produce them.

CE2.5 Dimensions the different elements and components by ensuring the requests to which they are submitted, by applying the prescribed calculations, standards, tables and catalogues of technical characteristics.

C ontinged

1. Machining technology

-Forms and qualities that are obtained with high-speed, high-performance machines.

-Machining operations.

-Rigidity, alignment, concentricity of parts.

-Precision and repeatability.

-Reference surfaces.

-Subject zones.

2. High-speed, high-throughput attachment and attachment systems

-Technical specifications of the mooring tools.

-Influence of production requirements in the design of the tool.

-Features and functions of the fastening and mooring systems.

-Type and dimension tie systems for high speed and high performance machining.

-Base plates.

-Positioning element.

-Mooring elements.

-Automation of the tooling.

-Modular mooring and positioning systems.

-Commercial positioning and fastening elements and components, guided, among others.

3. Sizing of commercial components and components

-Cutting efforts transmitted to the tooling.

-inertial and gravitational efforts due to the part.

-Schematic representation of efforts and loads.

-Security coefficient.

-Dimensions of elements and components of the tooling (calculations).

-Rules, tables, technical catalogs.

FORMATIVE UNIT 2

Naming: DEVELOPMENT OF DESIGN DOCUMENTATION FOR THE MANUFACTURE OF MOORING TOOLS.

Code:UF2043

Duration:90 hours

Competition reference: This training unit corresponds to RP3 and RP4.

Assessment capabilities and criteria

C1: Projecting tools for the mooring of parts that facilitate their machining at high speed or high performance according to the determined process, based on documentation and technical specifications.

CE1.1 Identify the types of material of the various elements and components that are part of the tooling according to the requests to which they are submitted, functionality and cost.

CE1.2 Identify the thermal and surface treatments that improve the behavior of the designed elements and components that require it.

CE1.3 Relate the adjustments of the elements and components with the various requests to which they are submitted, precisions and superficial qualities to be obtained.

CE1.4 Identify the geometric tolerances with the required precisions for the part in the machining process.

CE1.5 Rate the choice of adjustment rates and their impact on the cost of manufacturing the tooling, depending on the machining process.

CE1.6 In a convenient case, conveniently characterized for high-speed, high-throughput machining of a piece:

-Develop the CAD model of the tooling for later use in the CAM simulation.

-Delimit the dimensions of the tooling according to the size of the part and the machine cube.

-Set the surface or reference element of the tooling relative to the machine.

-Select the material types of the items and commercial components that are part of the tooling.

-Determine the thermal and surface treatments required for the commercial components and components of the tooling.

-Calculate the tolerance fields in the settings, according to rules, from the specified nominal measure and tolerance.

-Set the dimensional, geometric, and surface tolerances required to manufacture the tooling.

-Use the maximum number of standard components.

-Optimize your manufacturing process and functionality.

C2: Develop the designed tool kit, gathering the technical information needed for further manufacturing and maintenance.

CE2.1 Adopt the graphical representation system and the appropriate scale for the elements and components of the tooling.

CE2.2 Distinguished, in accordance with the current rules, the perspectives, raised, plants, profiles, sections and details, that are part of the graphic information necessary for the correct interpretation of the plans.

CE2.3 Identify the bounded of the elements designed according to the processing process, applying the reference standards.

CE2.4 Identify in the plans the technological data of the elements designed: materials, standard elements, thermal and surface treatments, superficial qualities, applicable norms, pairs of tightening, among others; according to the current rules and standards of the company.

CE2.5 In a practical case of an alleged tooling conveniently characterized to mechanize a product at high speed/high performance, using the appropriate computer applications:

-Draw the manufacturing and assembly plans with CAD programs, according to graphical representation rules.

-Acute, according to rules, depending on the processing process of the designed elements.

-Develop the list of components according to company standards and standards.

-Specify the technological data of the designed and component elements in the drawings.

-Set control guidelines taking into account the assembly and functionality of the tooling.

-Specify the elements and components of the tooling that require maintenance.

-Develop the instructions and periodicity of maintenance, as well as the replacement of the components that require it according to the estimated life.

Contents

1. Materials used in mooring tools

-Types and characteristics of the materials used in the mooring tools.

-Identification codes.

-Selection of materials for the components of the tooling.

-Commercial Catalogs of Materials. Equivalences between manufacturers and countries.

-Thermal treatments.

-thermochemical treatments.

-Surface treatments.

2. Drawings for the manufacture of the tools

-Symbology, normalization, perspectives, views, cuts, sections, details.

-Accotation: systems, chains, and groups of cotas.

-Tolerances: Dimensional, geometric, and superficial.

-Escalations.

-Adjustment systems.

-Design of use with CAD. Modeling environment (solids and surfaces). Set environment. Flat environment.

-Control guidelines.

-Concept, structure, contents.

-Periodicity.

-Data-taking sheets.

3. Technical documentation

-Technical Dossier.

-Set assembly plane, material list.

-Cutting plants.

-Mount sequence. Exploded planes.

-Maintenance. Assembly and disassembly patterns. Preventive and corrective maintenance.

-Elements and components to maintain.

-Periods of the maintenance activities of the tool.

Methodological guidelines

To access the formative unit 2 must have been passed the formative unit 1.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Naming: HIGH-SPEED, HIGH-THROUGHPUT MACHINING PLANNING

Code: MF2166_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2166_3 Schedule High-Speed and High Performance machining

Duration: 210 hours

FORMATIVE UNIT 1

Naming: HIGH-SPEED MACHINING PLANNING

Code:UF2044

Duration: 70 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4, as referred to high speed machining.

C assessment criteria and considerations

C1: Determine the phases of the process of machining at high speed from the requirements of the product to be manufactured that enable the production with the required quality, and according to the techniques and procedures apply.

CE1.1 Interpret the technical documentation relating to the parts to be machined (flat, technical information, among others).

CE1.2 Explain machining processes at high speed.

CE1.3 Relate the dimensional and geometric characteristics of the parts to be machined with the necessary machines, equipment, tools and tools.

CE1.4 Relate the various operations with the necessary machines, equipment, tools and tools.

CE1.5 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements to be made and specifications to be contemplated.

CE1.6 In a convenient case of high speed manufacturing of a properly characterized product:

-Determine the manufacturing phases.

-Describe the required job streams and operations in each phase.

-Determine the machine's work cube based on the dimensions and weight of the part.

-Estimate the machine architecture based on the operations to be performed and the required precision.

-Specify the dimensions of the attachment device of the piece or tool required depending on the mooring surface and its weight.

-Determine, depending on the surfaces to be machined and the required productivity, the number of axes.

-Specify the needs of head or special tools depending on the accessibility to the machining zone.

-Precise the power and torque of the heads, forward capacity and accelerations, depending on the optimal cutting parameters for high performance.

-Select the type of numeric control based on the machine characteristics, number of axes, and operations to perform.

-Identify the devices and instruments required for the compliance check of the specifications.

-Establish the extraction of the atmosphere of the machining and its purification according to the materials, lubricants and refrigerants used, observing the standards of prevention of occupational hazards and environmental protection.

C2: Develop high speed machining processes from the technical documentation and ensure manufacturing capability with the required quality.

CE2.1 Identify and describe the critical points of the machining process, indicating the operation, tolerances, and characteristics.

CE2.2 Relate high speed machining operations with tools and working conditions.

CE2.3 Determine and calculate the working parameters (rates, depth of pass, advances, temperature, deformations, cycles, times, among others) taking into account all the variables that are present (material of the piece, the tool, surface quality, tolerances, among others) and the type of process.

CE2.4 In a convenient, high speed manufacturing scenario of a properly characterized product:

-Describe the sequence of operations required according to the ways to be machined.

-Determine the operations for the removal of the auxiliary machining surfaces once they have fulfilled their task.

-Select the tools based on the sequence of operations and characteristics of the operations.

-Select the cutting tools taking into account the material of the part and the type of operation to be performed.

-Set the cutting parameters according to the type of process, operation, material to be machined, tool, and tolerances and finishes to be achieved.

-To stipulate the conditions for cooling and lubrication of the machining according to the material to be machined and the cutting operation, taking into account the environmental protection regulations.

C3: Develop CAM programs to obtain parts by high speed machining from the manufacturing process and technical information, or from a computer file containing the graphic information of the part.

CE3.1 Describe the programming process with CAM.

CE3.2 Relate machining strategies with the various forms obtainable.

CE3.3 Configure the CAM environment based on the machine to be used.

CE3.4 Explain the CAM post-processing to develop the CNC program.

CE3.5 In a practical case of high speed machining of a piece, properly defined and characterized by the sequence of operations and process parameters, the CAM program is developed:

-Enter the data and geometry of the tools selected for modeling.

-Set the cutting strategy based on the qualities to be achieved, the cutting time and the duration of the tool.

-Set the roughing strategy by minimizing the amount of residual material.

-Determine the finishing strategy according to the geometry to be obtained and the required surface quality,

-Determine the chronological order of operations.

-Dispose the machining of the debris from the slab so that it optimizes the machining.

-Set the positions of the tools and the cutoff parameters.

-Determine the trajectories of the tools according to the cutting strategies.

-Debug and optimize the CAM program for your post-processing.

-Generate the CNC file according to the language used in the machine's numeric control.

C4: Perform, with specific computing applications, the simulation operations of CAM programs for the production of parts by high speed machining.

CE4.1 Describe the simulation process of the programming generated with CAM.

CE4.2 Explain the machine's geometric modeling process.

CE4.3 Expose the machine's kinematic modeling process.

CE4.4 Identify high throughput and high speed machining optimization actions.

CE4.5 In a practical case of high speed machining or high performance of a piece, from the CAM program simulate machining:

-Introduce drawings and data for geometric and kinematic modeling of the machine in the computer application.

-Introduce drawings and data for geometric and kinematic modelling of the tooling in the computing application.

-Introduce drawings and data for the geometric modeling of tools and tools in the computing application.

-Optimize approach movements by decreasing their trajectory or increasing the speed of displacement.

-Correct errors detected in the simulation.

-Validate the process by checking that the paths are free from interference and the run time is set.

-Archive the program on the specific media.

C ontinged

1. High-speed machines

-Machining centers.

-Torneate centers.

-Features and characteristic components.

-Architecture.

-Functional features.

2. Tools for high-speed machining

-Cutting functions, shapes, and geometries.

-Materials for tools.

-Tools elements, components, and structures.

-Unspend and life of the tool.

3. Machining operations on high speed machines

-Forms and qualities that are obtained with high speed machines.

-Machining operations.

-Cut parameters.

-Types and characteristics of the materials to be processed that affect machining.

-Thermal and surface treatments that affect machining.

4. CAM programming for high-speed machining

-Planning tasks.

-Defining tools.

-Generation of trajectories.

-Simulation of machining.

-Virtual mechanics.

-Generation of CNC code.

-Machining operations.

-Part tie-ups.

-Machining strategies.

-CNC-ISO programming.

-Handling the CAM tools.

-Post-processors for CNC.

FORMATIVE UNIT 2

Naming: PLANNING FOR HIGH PERFORMANCE MACHINING ON MILLING AND TURNING MULTITASK MACHINES

Code: UF2045

Duration: 70 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4 as referred to as milling multiprocessing.

C assessment criteria and considerations

C1: Determine the phases of the high performance machining process in milling/turning multitasking machines from product requirements to be manufactured to enable manufacturing with the required quality, and in function of the techniques and procedures to be applied.

CE1.1 Interpret the technical documentation relating to the parts to be machined (flat, technical information, among others).

CE1.2 Explain high performance machining processes on milling/turning multitasking machines.

CE1.3 Relate the dimensional and geometric characteristics of the parts to be machined with the machines, equipment, tools and tools required for the milling and turning multitasking machines.

CE1.4 Relate the various operations with the milling and turning multitasking machines, equipment, tools and tools required.

CE1.5 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements to be made and specifications to be contemplated.

CE1.6 In a practical case of high performance manufacturing on multi-task milling/turning machines of a product conveniently characterized:

-Determine the manufacturing phases.

-Describe the required job streams and operations in each phase.

-Determine the machine's work cube based on the dimensions and weight of the part.

-Estimate the machine architecture based on the operations to be performed and the required precision.

-Specify the dimensions of the attachment device of the piece or tool required depending on the mooring surface and its weight.

-Determine, depending on the surfaces to be machined and the required productivity, the number of axes.

-Specify the needs of head or special tools depending on the accessibility to the machining zone.

-Precise the power and torque of the heads, forward capacity and accelerations, depending on the optimal cutting parameters for high performance.

-Select the type of numeric control based on the machine characteristics, number of axes, and operations to perform.

-Identify the devices and instruments required for the compliance check of the specifications.

-Establish the extraction of the atmosphere of the machining and its purification according to the materials, lubricants and refrigerants used, observing the standards of prevention of occupational hazards and environmental protection.

C2: Develop high performance machining processes in milling/turning multitasking machines from the technical documentation and ensuring the manufacturing capability with the required quality.

CE2.1 Identify and describe the critical points of the machining process, indicating the operation, tolerances, and characteristics.

CE2.2 Relate high performance machining operations on milling and turning multitasking machines with the tools and working conditions.

CE2.3 Determine and calculate the working parameters (rates, depth of pass, advances, temperature, deformations, cycles, times, among others) taking into account all the variables that are present (material of the piece, the tool, surface quality, tolerances, among others) and the type of machine and process.

CE2.4 In a practical, high-performance manufacturing scenario on multi-task milling and turning machines, a product is conveniently characterized:

-Describe the sequence of operations required according to the ways to be machined.

-Determine the operations for the removal of the auxiliary machining surfaces once they have fulfilled their task.

-Coordinate the sequence of operations on each channel of multi-processing machines with high performance criteria.

-Select the tools based on the sequence of operations and characteristics of the operations.

-Select the cutting tools taking into account the material of the part and the type of operation to be performed.

-Set the cutting parameters according to the type of process, operation, material to be machined, tool, and tolerances and finishes to be achieved.

-To stipulate the conditions for cooling and lubrication of the machining according to the material to be machined and the cutting operation, taking into account the environmental protection regulations.

C3: Develop CAM programs for the production of high performance machining parts in milling and turning multitasking machines from the manufacturing process and technical information, or from a computer file containing the graphic information of the part.

CE3.1 Describe the programming process with CAM.

CE3.2 Relate machining strategies with the various forms obtainable.

CE3.3 Configure the CAM environment based on the machine to be used.

CE3.4 Explain the CAM post-processing to develop the CNC program.

CE3.5 In a practical case of high performance machining in milling/turning machines, of a piece duly defined and characterized by the sequence of operations and process parameters, the CAM program is developed:

-Enter the data and geometry of the tools selected for modeling.

-Set the cutting strategy based on the qualities to be achieved, the cutting time and the duration of the tool.

-Set the roughing strategy by minimizing the amount of residual material.

-Determine the finishing strategy according to the geometry to be obtained and the required surface quality.

-Determine the chronological order of operations.

-Dispose the machining of the debris from the slab so that it optimizes the machining.

-Set the positions of the tools and the cutoff parameters.

-Determine the trajectories of the tools according to the cutting strategies.

-Debug and optimize the CAM program for your post-processing.

-Generate the CNC file according to the language used in the machine's numeric control.

C4: Perform, with specific computing applications, the simulation operations of CAM programs for the production of high performance machining parts in milling/turning multitasking machines.

CE4.1 Describe the simulation process of the programming generated with CAM.

CE4.2 Explain the machine's geometric modeling process.

CE4.3 Expose the machine's kinematic modeling process.

CE4.4 Identify high-performance machining optimization actions.

CE4.5 In a practical case of machining on high performance milling/turning machines of a piece, simulate machining:

-Introduce drawings and data for geometric and kinematic modeling of the machine in the computer application.

-Introduce drawings and data for geometric and kinematic modelling of the tooling in the computing application.

-Introduce drawings and data for the geometric modeling of tools and tools in the computing application.

-Optimize approach movements by decreasing their trajectory or increasing the speed of displacement.

-Maximum performance for multiprocess operations.

-Correct errors detected in the simulation.

-Validate the process by checking that the paths are free from interference and the run time is set.

-Archive the program on the specific media.

Contents

1. High-performance milling/turning multitasking machines

-Functional types of multiprocess machines based on machining center structures.

-Features and characteristic components.

-Architecture.

-Functional features.

-Milling head limits on turning operations.

2. Tools for high performance milling/turning

-Cutting functions, shapes, and geometries.

-Materials for tools.

-Tools elements, components, and structures.

-Unspend and life of the tool.

3. High-performance milling/turning operations

-Forms and qualities that are obtained with high performance machines.

-Machining operations.

-Cut parameters.

-Types and characteristics of materials to process that affect machining.

-Thermal and surface treatments that affect machining.

4. CAM/CNC programming for milling-based multitasking machines

-Planning tasks.

-Defining tools.

-Generation of trajectories.

-Simulation of machining.

-Virtual mechanics.

-Generation of CNC code.

-Machining operations.

-Part tie-ups.

-Machining strategies.

-CNC-ISO programming.

-Handling the CAM tools.

-Post-processors for CNC.

FORMATIVE UNIT 3

Naming: PLANNING FOR HIGH PERFORMANCE MACHINING ON MILLING AND MILLING MULTITASKING MACHINES

Code: UF2046

Duration:70 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4, as referred to around multiprocess.

C assessment criteria and considerations

C1: Determine the phases of the high performance machining process in tornear multitasking machines and milling from product requirements to be manufactured to enable manufacturing with the required quality, and in function of the techniques and procedures to be applied.

CE1.1 Interpret the technical documentation relating to the parts to be machined (flat, technical information, among others).

CE1.2 Explain the high performance machining processes on multitasking machines of turning and milling.

CE1.3 Relate the dimensional and geometric characteristics of the parts to be machined with the multitasking machines of turning and milling, equipment, tools and tools required.

CE1.4 Relate the various operations with the multitasking machines of turning and milling, equipment, tools and tools required.

CE1.5 Relate the necessary devices, instruments and tests with the types and accuracy of the measurements to be made and specifications to be contemplated.

CE1.6 In a practical case of high speed manufacturing and high performance of a properly characterized product:

-Determine the manufacturing phases.

-Describe the required job streams and operations in each phase.

-Determine the machine's work cube based on the dimensions and weight of the part.

-To estimate the architecture of the multi-task machine for turning and milling depending on the operations to be performed and the precision required.

-Specify the dimensions of the attachment device of the piece or tool required depending on the mooring surface and its weight.

-Determine, depending on the surfaces to be machined and the required productivity, the number of axes of the multi-task machine for turning and milling.

-Specify the needs of heads in the multitasking machine for turning and milling or special tools depending on the accessibility to the machining zone.

-Precise the power and torque of the heads, forward capacity and accelerations, depending on the optimal cutting parameters for high performance.

-Select the type of numeric control based on the machine characteristics, number of axes, and operations to perform.

-Identify the devices and instruments required for the compliance check of the specifications.

-Establish the extraction of the atmosphere of the machining and its purification according to the materials, lubricants and refrigerants used, observing the standards of prevention of occupational hazards and environmental protection.

C2: Develop high performance machining processes on multi-tasking and milling machines from the technical documentation and ensuring the manufacturing capability with the required quality.

CE2.1 Identify and describe the critical points of the multi-task machining process of turning and milling, indicating the operation, tolerances and characteristics.

CE2.2 Relate high-speed, high performance machining operations on multi-tasking and milling machines with tools and working conditions.

CE2.3 Determine and calculate the working parameters (rates, depth of pass, advances, temperature, deformations, cycles, times, among others) taking into account all the variables that are present (material of the piece, the tool, surface quality, tolerances, among others) and the type of process.

CE2.4 In a practical, high-performance manufacturing scenario on multi-tasking and milling machines of a product conveniently characterized:

-Describe the sequence of operations required according to the ways to be machined.

-Determine the operations for the removal of the auxiliary machining surfaces once they have fulfilled their task.

-Coordinate the sequence of operations on each channel of multi-processing machines with high performance criteria.

-Select the tools based on the sequence of operations and characteristics of the operations.

-Select the cutting tools taking into account the material of the part and the type of operation to be performed.

-Set the cutting parameters according to the type of process, operation, material to be machined, tool, and tolerances and finishes to be achieved.

-To stipulate the conditions for cooling and lubrication of the machining according to the material to be machined and the cutting operation, taking into account the environmental protection regulations.

C3: Develop CAM/CNC programs for the production of high performance machining parts in tornear/milling machines from the manufacturing process and technical information, or from a computer file containing the graphic information of the part.

CE3.1 Describe the programming process with CAM/CNC.

CE3.2 Relate machining strategies with the various forms obtainable taking into account the multi-tasking and milling machine.

CE3.3 Configure the CAM environment based on the multi-tasking and milling machine to be used.

CE3.4 Explain the CAM post-processing to develop the CNC program.

CE3.5 In a practical case of high performance machining on multi-tasking and milling machines, duly defined and characterized by the sequence of operations and process parameters, the CAM/CNC program is developed:

-Enter the data and geometry of the tools selected for modeling.

-Set the cutting strategy based on the qualities to be achieved, the cutting time and the duration of the tool.

-Set the roughing strategy by minimizing the amount of residual material.

-Determine the finishing strategy according to the geometry to be obtained and the required surface quality,

-Determine the chronological order of operations.

-Dispose the machining of the debris from the slab so that it optimizes the machining.

-Set the positions of the tools and the cutoff parameters.

-Determine the trajectories of the tools according to the cutting strategies.

-Debug and optimize the CAM program for your post-processing.

-Generate the CNC file according to the language used in the machine's numeric control.

C4: Perform, with specific computing applications, the simulation operations of CAM programs for the production of high performance machining parts in milling and milling multitasking machines.

CE4.1 Describe the simulation process of the programming generated with CAM.

CE4.2 Explain the geometric modelling process of the multi-tasking and milling machine.

CE4.3 Expose the kinematic modelling process of the multi-tasking and milling machine.

CE4.4 Identify high-performance machining optimization actions.

CE4.5 In a practical case of high performance machining of a machined part in multi-tasking and milling machines, from the CAM program simulate the machining:

-Introduce drawings and data for geometric and kinematic modeling of the machine in the computer application.

-Introduce drawings and data for geometric and kinematic modelling of the tooling in the computing application.

-Introduce drawings and data for the geometric modeling of tools and tools in the computing application.

-Optimize approach movements by decreasing their trajectory or increasing the speed of displacement.

-Maximum performance for multiprocess operations.

-Correct errors detected in the simulation.

-Validate the process by checking that the paths are free from interference and the run time is set.

-Archive the program on the specific media.

C ontinged

1. High-performance milling and milling multitasking machines

-Functional types of multiprocess machines based on turning center structures.

-Features and characteristic components.

-Architecture.

-Cool head constraints.

-Functional features.

2. Cutting tools for high performance milling and milling multitasking machines

-Cutting functions, shapes, and geometries.

-Materials for tools.

-Tools elements, components, and structures.

-Unspend and life of the tool.

3. Operations on high performance milling and milling multitasking machines

-Forms and qualities that are obtained with high performance milling and milling multitasking machines.

-Machining operations.

-Cut parameters.

-Types and characteristics of the materials to be processed that affect machining.

-Thermal and surface treatments that affect machining.

4. CAM/CNC programming for milling-based multitasking machines with milling capacity

-Planning tasks.

-Defining tools.

-Generation of trajectories.

-Simulation of machining.

-Virtual mechanics.

-Generation of CNC code.

-Machining operations.

-Part tie-ups.

-Machining strategies.

-CNC-ISO programming.

-Handling the CAM tools.

-Post-processors for CNC.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Naming: HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Code: MF2167_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2167_3 High-speed and high-throughput mechanics

Duration: 120 hours

FORMATIVE UNIT 1

Naming: HIGH-SPEED MACHINING

Code:UF2047

Duration:40 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4, as referred to high speed machining.

C assessment criteria and considerations

C1: Analyze the operation of the machine tools used for the production of parts by high speed machining by relating it to the elements that compose them.

CE1.1 Explain the performance and operation of the machines and describe the auxiliary equipment and facilities (transport and positioning, refrigeration, lubrication, control, among others) involved in the production of parts by high speed machining.

CE1.2 Describe the various functional elements and blocks that make up the machines and equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements of the machines.

-Maintenance and automatic systems for the same on machines and equipment.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of the various systems and devices for the mooring, centering and reference of machines and equipment.

CE1.4 Identify the most common errors that occur in positioning, alignment, centering, and fastening systems.

CE1.5 Explain the rules of use, prevention of occupational hazards and environmental protection, applicable in machines and equipment used in the production of parts by machining at high speed or high performance.

C2: Perform machine tool preparation and tuning operations for high speed machining using the necessary equipment and means and from documentation and technical specifications.

CE2.1 Describe the process of preparing the machines and equipment involved in the process.

CE2.2 Identify the differences between the preparation of tools for conventional and high-speed machining.

CE2.3 Describe tool tie systems for high speed.

CE2.4 In a practical case of machine tuning for high speed machining, from the manufacturing and processing order:

-Load/transfer the CNC program to the machine using the determined systems.

-Select the appropriate tools, proceeding to their pre-set on the specific devices, to the mount on the appropriate supports and to their regulation according to the programmed sequence of operations (CNC program).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (alignments, fixings, security devices, tools placement/attachment, cooling, and grease, among others).

-Perform the tests in vacuum (situation of the zeros/axes, paths of the head, of the tools: attack, withdrawal and change; stops, among others) necessary for the verification of the program and verifying that they do not exist collisions.

-Drill down the necessary technical documentation for machines and equipment involved in the process to perform user-level maintenance.

-Identify the components to keep of the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform assembly and tuning operations of the accessories, devices and tools required for high speed machining, using the necessary equipment and means and from documentation and specifications techniques.

CE3.1 Interpret the technical information and describe the processes of assembling and tuning the tools in the machines and equipment involved in the process.

CE3.2 Select the accessories, toolholders, devices and tools according to the characteristics of the part and what is established in the process, contemplating: speed of mooring, centered, aligned, balanced and stability, and automatic reference.

CE3.3 In a practical case of mounting and fitting of accessories/devices/tools for high speed machining, from the manufacturing and processing order:

-Determine the necessary transport, lifting and positioning elements according to the characteristics of the tool.

-Determine the transport, lifting and positioning elements required by the characteristics of the part to be transported.

-Proceed to the assembly and regulation of the tooling by contemplating the necessary positioning, alignment, and fixings references.

-Mount the piece on the tool, according to specifications, in a rigid and stable manner, avoiding its deformation and using the tools and tools required.

-Direct the cooling devices to the material boot zone and fix their position, complying with the standards of occupational risk prevention and environmental protection.

-Detailed the necessary technical documentation for the accessories/devices/tools mounted on the machines and equipment involved in the process to perform user-level maintenance.

-Identify the elements and components to be maintained for the accessories/devices mounted on the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Operate machine-tools for high speed machining, meeting the specifications of the process, obtaining the required quality and observing the standards of prevention of occupational risks and protection of the environment environment.

CE4.1 Explain the actions that should be carried out in case of failure in the machining process due to: machine breakdown, tool or defective tool, incorrect parameters, among others.

CE4.2 Explain the impact of poor preparation and maintenance of the machine and facilities on the machining process (quality, performance, costs, among others).

CE4.3 From an assumption of manufacture, known facilities, machine/s, equipment and tools, and tools that intervene, elaborate the plan of supervision of the state (wear, tear, life of critical elements, between other) and maintenance (greases, chip extraction, state and coolant level, among others) of the same.

CE4.4 In a practical case of high speed machining, from the manufacturing order and the process, obtain the pieza/s by the execution of the different operations, obtaining the required quality and in conditions of security:

-Perform the start-up maneuvers by following the sequence specified in the machine/equipment instruction manual.

-Apply security and usage rules during different operations (protections placed, doors closed, among others) to ensure the personal security and integrity of machines and equipment.

-Adjust the process parameters (Vc, fn, ap, among others) to the actual situation.

-Check that all operations are developed in the specified sequence and without incident.

-Make appropriate corrections and modifications based on observed irregularities.

-Replace, depending on the wear or tear, the tools that need it.

-Update the decages in the tool table after substitutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C5: Apply parts verification techniques, following the established control guidelines, indicating the contingencies and deviations observed, as well as the causes that cause them, in order to ensure the quality of the same.

CE5.1 Describe the instruments, control devices and machines used in the verification of parts obtained by high speed or high performance machining.

CE5.2 Describe the metrological techniques employed in dimensional, surface and geometric control (in-out), indicating, where appropriate, the calculations applicable to them.

CE5.3 Describe measurement errors and measurement uncertainty techniques, including calibration and traceability concepts.

CE5.4 In a practical case, based on the specifications of the pieces produced, control guidelines and current regulations, apply the metrological techniques that allow the correct verification of the same:

-Identify the actions to be performed.

-Determine the appropriate control techniques for the parameters to be verified.

-Determine the instruments, devices, and machines to be used in each technique.

-Check that the instruments, devices, and machines to use are calibrated.

-Check that the parts are free of burrs, dirt, and are thermally stabilized.

-Apply metrological techniques according to the procedures laid down in the guidelines and standards.

-Record the results and compare them with those specified.

-Relate deviations to causes that may have caused them.

-Propose possible solutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C ontinged

1. Preparing high-speed machines

-High-speed machines:

-Prstations and operation.

-Features and characteristic components.

-Lubication. Cooling.

-Extraction: from chip, machining atmosphere, etc.

-Transport and positioning.

-Engrasses, liquid levels, and release of waste.

-Techniques and procedures for element substitution.

-Replacing items.

-Maintenance plan and log documents.

-Auxiliary devices for high-speed machines:

-Subject: types and characteristics. Common errors.

-Positioning: Types and Features. Common errors.

-Alignment and centering: types and characteristics. Common errors.

-Take references: types and features. Common errors.

-Security: types and features.

-Handling and using machines with numerical control.

-High speed machine elements and controls.

-High speed machine operating modes.

-Machine and part references.

-Tools, tools and accessories of CNC machines.

-Toolset tools.

-Amarrading of parts and tools: Centralized and references. Common errors.

-Alignment and focus of parts: types and characteristics. Common errors.

-Take references: types and features. Common errors.

-Machine Manuals.

-Work risk prevention regulations applied to the preparation of high speed machines.

-Environmental protection regulations applied to the preparation of a high speed machine.

2. Running the machining

-Running machining operations on tools at high speed.

-Use verification and control.

-Dimensional verification procedures.

-Surface verification procedures.

-Geometric verification procedures.

-Machine measurement. Measuring probes.

-Checking the calibration status of the measuring instruments.

-Measurement errors.

-Techniques for correcting process deviations.

-Correction of deviations from machined parts (geometric and surface dimensional tolerances).

-Identification and troubleshooting.

-Work risk prevention regulations applied to machining on high speed machine.

-Environmental protection regulations applied to machining on high speed machines.

FORMATIVE UNIT 2

Naming: HIGH-PERFORMANCE MACHINING IN MULTITASK MILLING.

Code:UF2048

Duration:40 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4, in which you refer to high performance machining in multitask milling.

C assessment criteria and considerations

C1: Analyze the operation of machine tools used for the production of high performance machining parts in milling-based multitasking machines by relating it to the elements that make up them.

CE1.1 Explain the performance and operation of the machines and describe the auxiliary equipment and facilities (transport and positioning, refrigeration, lubrication, control, among others) involved in the production of parts by high speed or high performance machining.

CE1.2 Describe the various functional elements and blocks that make up the machines and equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements of the machines.

-Maintenance and automatic systems for the same on machines and equipment.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of the various systems and devices for the mooring, centering and reference of machines and equipment.

CE1.4 Identify the most common errors that occur in positioning, alignment, centering, and fastening systems.

CE1.5 Explain the rules of use, prevention of occupational hazards and environmental protection, applicable in machines and equipment used in the production of parts by high performance machining.

C2: Perform machine tool preparation and tuning operations for high performance machining on milling-based multitasking machines, using the necessary equipment and media and from documentation and technical specifications.

CE2.1 Describe the process of preparing the machines and equipment involved in the process.

CE2.2 Identify the differences between the preparation of tools for conventional and high-speed machining.

CE2.3 Describe tool tie systems for high speed.

CE2.4 In a practical case of machine tuning for high speed and high performance machining, from the manufacturing and processing order:

-Load/transfer the CNC program to the machine using the determined systems.

-Select the appropriate tools, proceeding to their pre-set on the specific devices, to the mount on the appropriate supports and to their regulation according to the programmed sequence of operations (CNC program).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (alignments, fixings, security devices, tools placement/attachment, cooling, and grease, among others).

-Perform the tests in vacuum (situation of the zeros/axes, paths of the head, of the tools: attack, withdrawal and change; stops, among others) necessary for the verification of the program and verifying that they do not exist collisions.

-Drill down the necessary technical documentation for machines and equipment involved in the process to perform user-level maintenance.

-Identify the components to keep of the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform assembly and tuning operations of the accessories, devices and tools required for high performance machining on multitasking machines, using the necessary equipment and means and from documentation and technical specifications.

CE3.1 Interpret the technical information and describe the processes of assembling and tuning the tools in the machines and equipment involved in the process.

CE3.2 Select the accessories, toolholders, devices and tools according to the characteristics of the part and what is established in the process, contemplating: speed of mooring, centered, aligned, balanced and stability, and automatic reference.

CE3.3 In a practical case of mounting and tuning of accessories, devices or tools for high performance multitasking machining based on milling, from the manufacturing and processing order:

-Determine the necessary transport, lifting and positioning elements according to the characteristics of the tool.

-Determine the transport, lifting and positioning elements required by the characteristics of the part to be transported.

-Proceed to the assembly and regulation of the tooling by contemplating the necessary positioning, alignment, and fixings references.

-Mount the piece on the tool, according to specifications, in a rigid and stable manner, avoiding its deformation and using the tools and tools required.

-Direct the cooling devices to the material boot zone and fix their position, complying with the standards of occupational risk prevention and environmental protection.

-Detailed the necessary technical documentation for the accessories/devices/tools mounted on the machines and equipment involved in the process to perform user-level maintenance.

-Identify the elements and components to be maintained for the accessories/devices mounted on the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Operate machine-tool machine-tools based on milling, meeting the specifications of the process, obtaining the required quality and observing the standards of prevention of occupational hazards and environmental protection.

CE4.1 Explain the actions that should be carried out in case of failure in the machining process due to: machine breakdown, tool or defective tool, incorrect parameters, among others.

CE4.2 Explain the impact of poor preparation and maintenance of the machine and facilities on the machining process (quality, performance, costs, among others).

CE4.3 From an assumption of manufacturing, known facilities, machines, equipment and tools, and tools that intervene, elaborate the plan of supervision of the state (wear, tear, life of critical elements, between other) and maintenance (greases, chip extraction, state and coolant level, among others) of the same.

CE4.4 In a practical case of machining in milling machines based on milling machines, starting from the manufacturing and processing order, obtaining the pieza/s through the execution of the different operations, achieving the quality required and under security conditions:

-Perform the start-up maneuvers by following the sequence specified in the machine/equipment instruction manual.

-Apply security and usage rules during different operations (protections placed, doors closed, among others) to ensure the personal security and integrity of machines and equipment.

-Adjust the process parameters (Vc, fn, ap, among others) to the actual situation.

-Check that all operations are developed in the specified sequence and without incident.

-Make appropriate corrections and modifications based on observed irregularities.

-Replace, depending on the wear or tear, the tools that need it.

-Update the decages in the tool table after substitutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C5: Apply parts verification techniques in milling-based multitasking machines, following the established control guidelines, indicating the contingencies and deviations observed, as well as the causes that cause them, with the purpose of ensuring the quality of the same.

CE5.1 Describe the instruments, control devices and machines used in the verification of parts obtained by high speed or high performance machining.

CE5.2 Describe the metrological techniques employed in dimensional, surface and geometric control (in-out), indicating, where appropriate, the calculations applicable to them.

CE5.3 Describe measurement errors and measurement uncertainty techniques, including calibration and traceability concepts.

CE5.4 In a practical case, based on the specifications of the parts produced in milling machines based on milling machines, control guidelines and current regulations, apply the metrological techniques that allow the correct verification of the same:

-Identify the actions to be performed.

-Determine the appropriate control techniques for the parameters to be verified.

-Determine the instruments, devices, and machines to be used in each technique.

-Check that the instruments, devices, and machines to use are calibrated.

-Check that the parts are free of burrs, dirt, and are thermally stabilized.

-Apply metrological techniques according to the procedures laid down in the guidelines and standards.

-Record the results and compare them with those specified.

-Relate deviations to causes that may have caused them.

-Propose possible solutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

Contents

1. Preparation of milling-based multitasking machines

-High performance-turned-off machines:

-Prstations and operation.

-Features and characteristic components.

-Auxiliary teams:

-Lubication. Cooling.

-Extraction: from chip, machining atmosphere, etc.

-Transport and positioning.

-Maintenance of machines and equipment:

-Engrasses, liquid levels, and release of waste.

-Techniques and procedures for element substitution.

-Replacing items.

-Maintenance plan and log documents.

-Handling and using multi-channel numeric controls.

-High performance machine elements and controls.

-Operating modes of high performance machines.

-Machine and part references.

-Tools, tools and accessories of CNC machines.

-Toolset tools.

-Amend parts and tools: Centralized and references.

-Machine Manuals.

-Work risk prevention regulations applicable to the preparation of high performance milling machines.

-Environmental protection standards applicable to the preparation of high performance milling machines.

2. Running the machining on milling-based multitasking machines

-Running mechanized operations on high performance machine tools.

-Use verification and control.

-Dimensional verification procedures.

-Surface verification procedures.

-Geometric verification procedures.

-Machine measurement. Measuring probes.

-Checking the calibration status of the measuring instruments.

-Measurement errors.

-Techniques for correcting process deviations.

-Correction of deviations from machined parts (geometric and surface dimensional tolerances).

-Identification and troubleshooting.

-Work risk prevention regulations applicable to machining on high performance milling machines.

-Environmental protection standards applicable to machining on high performance milling machines.

FORMATIVE UNIT 3

Naming: HIGH-PERFORMANCE MACHINING AROUND MULTITASKING

Code: UF2049

Duration: 40 hours

Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP4, in which you refer to high performance machining around multitasking.

C assessment criteria and considerations

C1: Analyze the operation of machine tools used for the production of high performance machining parts in torneated multitasking machines by relating it to the elements that make up them.

CE1.1 Explain the performance and operation of the machines and describe the auxiliary equipment and facilities (transport and positioning, refrigeration, lubrication, control, among others) involved in the production of parts by high speed or high performance machining.

CE1.2 Describe the various functional elements and blocks that make up the machines and equipment used:

-Structural elements.

-Cinematic chains.

-Control and measurement elements of the machines.

-Maintenance and automatic systems for the same on machines and equipment.

-Security devices and measures to be adopted during processing.

CE1.3 Expose the characteristics of the various systems and devices for the mooring, centering and reference of machines and equipment.

CE1.4 Identify the most common errors that occur in positioning, alignment, centering, and fastening systems.

CE1.5 Explain the rules of use, prevention of occupational hazards and environmental protection, applicable in machines and equipment used in the production of parts by machining at high speed or high performance.

C2: Perform machine tool preparation and tuning operations on high performance multi-task machines based around the necessary equipment and media and from documentation and technical specifications.

CE2.1 Describe the process of preparing the machines and equipment involved in the process.

CE2.2 Identify the differences between the preparation of tools for conventional and high-speed machining.

CE2.3 Describe tool tie systems for high speed.

CE2.4 In a practical case of machine tuning for high speed and high performance machining, from the manufacturing and processing order:

-Load/transfer the CNC program to the machine using the determined systems.

-Select the appropriate tools, proceeding to their pre-set on the specific devices, to the mount on the appropriate supports and to their regulation according to the programmed sequence of operations (CNC program).

-Adjust the machines and equipment with the parameters set for each operation, and keep the tool table updated with its decalages.

-Perform previous tests and checks (alignments, fixings, security devices, tools placement/attachment, cooling, and grease, among others).

-Perform the tests in vacuum (situation of the zeros/axes, paths of the head, of the tools: attack, withdrawal and change; stops, among others) necessary for the verification of the program and verifying that they do not exist collisions.

-Drill down the necessary technical documentation for machines and equipment involved in the process to perform user-level maintenance.

-Identify the components to keep of the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C3: Perform assembly and tuning operations of the accessories, devices and tools required for high performance machining on multi-task machines based around the necessary equipment and means and from documentation and technical specifications.

CE3.1 Interpret the technical information and describe the processes of assembling and tuning the tools in the machines and equipment involved in the process.

CE3.2 Select the accessories, toolholders, devices and tools according to the characteristics of the part and what is established in the process, contemplating: speed of mooring, centered, aligned, balanced and stability, and automatic reference.

CE3.3 In a practical case of mounting and tuning of accessories, devices and tools for high performance machining, from the manufacturing and processing order:

-Determine the necessary transport, lifting and positioning elements according to the characteristics of the tool.

-Determine the transport, lifting and positioning elements required by the characteristics of the part to be transported.

-Proceed to the assembly and regulation of the tooling by contemplating the necessary positioning, alignment, and fixings references.

-Mount the piece on the tool, according to specifications, in a rigid and stable manner, avoiding its deformation and using the tools and tools required.

-Direct the cooling devices to the material boot zone and fix their position, complying with the standards of occupational risk prevention and environmental protection.

-Detailed the necessary technical documentation for the accessories/devices/tools mounted on the machines and equipment involved in the process to perform user-level maintenance.

-Identify the elements and components to be maintained for the accessories/devices mounted on the machines and equipment involved in the process.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C4: Operate multitasking machine tools based around high performance machining, meeting process specifications, obtaining the required quality and observing the rules of occupational risk prevention and environmental protection.

CE4.1 Explain the actions that should be carried out in case of failure in the machining process due to: machine breakdown, tool or defective tool, incorrect parameters, among others.

CE4.2 Explain the impact of poor preparation and maintenance of the machine and facilities on the machining process (quality, performance, costs, among others).

CE4.3 From an assumption of manufacturing, known facilities, machines, equipment and tools, and tools that intervene, elaborate the plan of supervision of the state (wear, tear, life of critical elements, between other) and maintenance (greases, chip extraction, state and coolant level, among others) of the same.

CE4.4 In a practical case of high performance machining based on turning and milling, starting from the manufacturing and processing order, obtaining the piece by executing the different operations, achieving the quality required and under security conditions:

-Perform the start-up maneuvers by following the sequence specified in the machine/equipment instruction manual.

-Apply security and usage rules during different operations (protections placed, doors closed, among others) to ensure the personal security and integrity of machines and equipment.

-Adjust the process parameters (Vc, fn, ap, among others) to the actual situation.

-Check that all operations are developed in the specified sequence and without incident.

-Make appropriate corrections and modifications based on observed irregularities.

-Replace, depending on the wear or tear, the tools that need it.

-Update the decages in the tool table after substitutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C5: Apply parts verification techniques on multitasking machines based around the established control guidelines, indicating the contingencies and deviations observed, as well as the causes that cause them, with the to ensure the quality of the same.

CE5.1 Describe the instruments, control devices and machines used in the verification of parts obtained by high speed or high performance machining.

CE5.2 Describe the metrological techniques employed in dimensional, surface and geometric control (in-out), indicating, where appropriate, the calculations applicable to them.

CE5.3 Describe measurement errors and measurement uncertainty techniques, including calibration and traceability concepts.

CE5.4 In a practical case, based on the specifications of the pieces produced, control guidelines and current regulations, apply the metrological techniques that allow the correct verification of the same:

-Identify the actions to be performed.

-Determine the appropriate control techniques for the parameters to be verified.

-Determine the instruments, devices, and machines to be used in each technique.

-Check that the instruments, devices, and machines to use are calibrated.

-Check that the parts are free of burrs, dirt, and are thermally stabilized.

-Apply metrological techniques according to the procedures laid down in the guidelines and standards.

-Record the results and compare them with those specified.

-Relate deviations to causes that may have caused them.

-Propose possible solutions.

-Maintain installations, tools, and equipment.

-Perform the various operations in compliance with the regulations for the prevention of occupational and environmental risks.

C ontinged

1. Preparing multitasking machines based around

-High performance-turned-off machines:

-Prstations and operation.

-Features and characteristic components.

-Auxiliary teams:

-Lubication. Cooling.

-Extraction: from chip, machining atmosphere, etc.

-Transport and positioning.

-Maintenance of machines and equipment:

-Engrasses, liquid levels, and release of waste.

-Techniques and procedures for element substitution.

-Replacing items.

-Maintenance plan and log documents.

-Handling and using multi-channel numeric controls.

-High performance machine elements and controls.

-Operating modes of high performance machines.

-Machine and part references.

-Tools, tools and accessories of CNC machines.

-Toolset tools.

-Amend parts and tools: Centralized and references.

-Machine Manuals.

-Work risk prevention regulations applicable to the preparation of high performance machines based around.

-Environmental protection regulations applicable to the preparation of high performance machines based around the system.

2. Running the machining on lathe-based multitasking machines

-Running mechanized operations on high performance machine tools.

-Use verification and control.

-Dimensional verification procedures.

-Surface verification procedures.

-Geometric verification procedures.

-Machine measurement. Measuring probes.

-Checking the calibration status of the measuring instruments.

-Measurement errors.

-Techniques for correcting process deviations.

-Correction of deviations from machined parts (geometric and surface dimensional tolerances).

-Identification and troubleshooting.

-Work risk prevention regulations applicable to machining on high performance machines based around.

-Environmental protection regulations applicable to machining on high performance machines based around.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NON-LABOR PROFESSIONAL PRACTICE MODULE FOR HIGH-SPEED, HIGH-THROUGHPUT MACHINING

Code:MP0432

Duration: 40 hours

C assessment criteria and considerations

C1: Generate, with computer-aided design (CAD) computing applications, the geometry of the piece adapted to the machining and the plans for high speed or high performance manufacturing.

CE1.1 Define the adequacy of geometries to be machined based on machine architecture and tool availability.

CE1.2 Analyze geometric interferences.

CE1.3 Create reinforcements to avoid deformation of the part on the mooring.

CE1.4 Drawing in three dimensions the auxiliary surfaces for machining.

CE1.5 Generate the technical documentation for use in CAM.

CE1.6 Draw the manufacturing plane to mechanize and verify the part according to graphical representation rules.

C2: Develop CAM programs for the production of high speed or high performance machining parts from the manufacturing process and technical information, or from a computer file containing the graphical information of the part.

CE2.1 Determine the machining process from the manufacturing plane.

CE2.2 Set the cutting strategies in each operation based on the geometry to be machined.

CE2.3 Generate the CAM program from the machining process and strategies.

CE2.4 Simulate machining by optimizing process operations.

CE2.5 Generate the CNC program to be transferred to the machine.

C3: Perform machine tool preparation and tuning operations for high speed or high performance machining, using the necessary equipment and media and from documentation and specifications techniques.

CE3.1 Load/transfer the CNC program to the machine using the determined systems.

CE3.2 Mounting tools on the machine by loading the data from it into the tool file.

CE3.3 Mounting the piece-holding tools on the machine by proceeding to their alignment.

CE3.4 Mount the part to be machined in the mooring tool.

CE3.5 Introducing the part positioning references in the program.

CE3.6 Select the machining conditions on the machine control panel.

C4: Operate machine-tools for high speed or high performance machining, meeting the specifications of the process, obtaining the required quality and observing the standards of prevention of occupational risks and protection of the environment.

CE4.1 Put the machine on track according to the sequence determined by the manufacturer.

CE4.2 Correct the cut parameters based on process stability.

CE4.3 Monitor the development of the process by intervening in the case of unforeseen contingencies.

CE4.4 Replace the tools when their wear has reached the set limit or the quality of the machining is altered.

CE4.5 Update the decages in the tool table after replacement or wear.

CE4.6 Maintain facilities, tools, and equipment with company standards.

C5: Apply parts verification techniques, following the established control guidelines, indicating the contingencies and deviations observed, as well as the causes that cause them, in order to ensure the quality of the same.

CE5.1 Select the instruments, devices, and machines to be used in each technique.

CE5.2 Check that the instruments, devices, and machines to use are calibrated.

CE5.3 Check that parts are free of burrs, dirt, and are thermally stabilized.

CE5.4 Verify the machined part according to the procedures laid down in the guidelines and standards.

CE5.5 Relate deviations to causes that may have caused them.

CE5.6 Propose solutions to detected deviations.

C6: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE6.1 Behave responsibly in both human relationships and the jobs to be performed.

CE6.2 Respect the procedures and rules of the work center.

CE6.3 Diligently undertake tasks according to the instructions received, trying to bring them into line with the company's work rate.

CE6.4 Integrate into the production processes of the job center.

CE6.5 Use the established communication channels.

CE6.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Adaptation of the piece geometry for machining in the CAD file

-Identification of geometric interferences.

-Creating auxiliary surfaces for machining.

-CAD creation of auxiliary reinforcement structures.

-Editing manufacturing plans in CAD.

2. CAM programming

-Defining the machining process.

-Machining strategies.

-CAM programming.

-Simulation of machining.

-Processed CAM program.

3. Preparing high-speed, high-performance machine tools

-Load CNC programs.

-Tool assembly.

-Introduction of tool data into the CNC.

-Mount of tie-ups.

-Part assembly.

-Take part position references.

-Tuning machining conditions on the machine control panel.

4. Running the machining on lathe-based multitasking machines

-Machine is running.

-Adaptation of cutting parameters during machining.

-Monitoring of machining and intervention in the process.

-Verification of tool wear.

-Replacing tools.

-Updating tool decalages.

-User maintenance.

-Prevention of occupational risks and environmental protection.

5. High-speed, high-performance, mechanized piece verification

-Checking the calibration of the verification instruments.

-The part of the piece to be verified.

-Measurement and verification processes.

-Solutions to defects in machined parts.

6. Integration and communication in the job center

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. TRAINERS ' PRESCRIPTIONS

Modules

Professional experience required in the scope of the competency

MF2164_3: Adaptation of manufacturing plans for machining to high speed and high performance

• Licensed, Engineer, Architect or corresponding degree degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2165_3: Design Part tie tools for high speed and high performance machining

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2166_3: High-speed, high-performance machining planning

• Licensed, Engineer, Architect, or corresponding degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2167_3: High-speed, high-performance machining

• Licensed, Engineer, Architect, or corresponding degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree degree or other equivalent titles.

1 year

V. MINIMUM SPACES, FACILITIES, AND EQUIPMENT REQUIREMENTS

Forming

m 2 15 pupils

m 2 25 pupils

Classroom

45

60

performance machining workshop

200

250

40

40

40

40

Formative

M1

M2

M3

Classroom

X

X

X

Performance Machining Workshop

X

performance machining store

Forming Space

Classroom

-Audiovisual equipment-PCs installed in network, projection cannon and internet-Specialty software-Pizarras to write with marker-Rotafolios-Classroom material-Table and chair for trainer- Students ' tables and

high performance

-High-speed machining center-High-performance, milling and milling multi-task machine-High-performance, milling and milling multi-task machine-Mooring tools Part-Cutting Tools-Verification and Control Instruments-Individual Protection

Performance Machining Store

-Metal Arrows Pera Tools.-Estreq.-Appropriate transport machinery for the movement of items-Materials-Containers for recycling

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX III

I. CERTIFICATE IDENTIFICATION OF PROFESSIONALISM

Denomination: Manufacture of dies for the production of sheet metal parts

Code: FMEM0311

Professional Family: Mechanical Manufacturing

Professional area: Mechanical production

Professional qualification level: 3

Professional reference qualification:

FME644_3 Manufacture of dies for the production of metal sheet metal parts (RD 1032/2011 of July 15)

Relationship of competency units that configure the certificate of professionalism:

UC2155_3: Design dies for metal sheet metal

UC2156_3: Plan the manufacture of die for metal sheet metal parts

UC2157_3: Develop die components for metal sheet metal

UC2158_3: Adjust, mount, and verify the functionality and die components

General competition:

Design and manufacture dies for the production of sheet metal parts, as well as adjust, mount and verify their functionality, developing their components, from technical specifications of the element to be achieved, planning the production, controlling the processes and products manufactured, achieving the quality criteria, complying with the plans of prevention of occupational and environmental risks of the company, and the regulations of application in force.

Professional Environment:

Professional scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the design, construction, adjustment and assembly of dies for producing pieces by metal sheet processing, depending, if any, functionally and hierarchically of a superior and being able to have at his personal level lower level.

Productive sectors:

This certificate is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Metallurgy. Manufacture of metal products. Manufacture by die-cut.

Related occupations or jobs:

Delineating Die projectors for sheet metal processing.

Die adjuster monter for sheet metal processing.

Die-making manager.

Die production programmer.

3110.1035 Industrial technical designers.

3128,1047 Technicians in matricery and molds.

7322,1041 Metal Matriceros-moldists.

7323.1222 Machine-tool adjusters-tools with CNC to work metals.

Duration of the associated training: 630 hours

Relationship of training modules and training units:

MF2155_3: Design of dies for metal sheet metal parts (180 hours):

• UF2040: Matriceria (60 hours).

• UF2041: Calculation and sizing of die elements. (30 hours).

• UF2154: Computer Assisted Die Design (CAD) (90 hours).

MF2156_3: Planning for manufacture of dies for metal sheet metal parts (140 hours):

• UF2155: Planning and programming of the production of die components (50 hours).

• UF2156: (Transversal) Lathe CNC programming for matricery components or moulds (30 hours).

• UF2157: (Transversal) Milling CNC programming for matricery components or moulds (30 hours).

• UF2158: (transverse) CAM for manufacturing of matricery components or moulds (30 hours).

MF2157_3: Elaboration of die components for obtaining metal sheet metal parts (150 hours):

• UF2159: Mechanized of die components by road start (70 hours).

• UF2160: Mechanized of die components in conventional rectifier and CNC (30 hours).

• UF2161: Mechanized of die components by electroerosion (50 hours).

MF2158_3: Tuning, mounting, and verifying the functionality and die components (120 hours):

• UF2162: (transverse) Metrology for matrices or moulds (30 hours).

• UF2163: Troquels adjustment (60 hours).

• UF2164: Mounting and setting of stamping lines (30 hours).

MP0449: Non-industrial professional practice module for die manufacture of metal sheet metal parts (40 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Designation: DESIGN DIES FOR METAL SHEET METAL PARTS

Level: 3

Code: UC2155_3

Professional realizations and realization criteria

RP1: Get the technical information for the die design from the plane of the piece and the specifications of the die order and propose recommendations for improvement to the design of the die.

CR1.1 The material to be formed, the shape and dimensions of the piece to be obtained and the tolerances of shape and position, the surface finish, among others, are identified in the manufacturing plane.

CR1.2 The functional characteristics of the die, type of production, expected useful life, expected press for its operation, among others, are identified in the specifications of the order.

CR1.3 Forms that pose difficulties for conformation are identified from the plane of the piece and the specifications of the die order

RP2: Determine the configuration of the die for its manufacture, providing constructive solutions and defining the characteristics, layout, dimensions and cost of components and assemblies, with the required quality, and complying with standards for the prevention of occupational risks and environmental protection.

CR2.1 The part to be stamped is redesigned to optimize the die-cut and conformed process.

CR2.2 The design of the dies is performed taking into account the characteristics and limitations of the processes and means used in their manufacture and their subsequent use.

CR2.3 The materials chosen for the design of the useful are selected according to the shelf life, part finishes, costs and quality established.

CR2.4 The thermal and surface treatments to which the material must be subjected to manufacture the die components are determined according to their functionality.

CR2.5 Designed sets are optimized from the point of view of manufacturing cost and maintenance.

CR2.6 The design of the useful is corrected by taking into account the results of the tests.

CR2.7 The approval specifications are taken into account in the definition of the die.

CR2.8 The use and maintenance manual is made in the specified format.

CR2.9 The configuration of the die is determined according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP3: Perform the technical calculations to size the components and systems of the die from data set in the configuration of the die.

CR3.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR3.2 The application of the calculation (torsion, bending, shear, compression, breakage, fluency, among others) is performed according to the required requests.

CR3.3 The security coefficients (break, life, among others) that are used in the application of element calculations are those required by the technical specifications.

CR3.4 The shape and dimension of the elements that make up the dies (structures, union elements, among others) are established taking into account the results of the calculations obtained.

CR3.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP4: Design with computer-aided design (CAD) computing tools the virtual model and the drawings for the manufacture of the die and its components.

CR4.1 Manufacturing, maintenance and assembly (accessibility, use of standardized tools, ease of assembly, possibility of automation, among others) are taken into account in the design of the die.

CR4.2 Planes are performed by applying the graphical representation rules (flat formats, drawing lines, acotation, tolerances, views, sections, among others).

CR4.3 Adjustments and tolerances are set according to the function of the parts and the type of manufacturing expected.

CR4.4 The moving and handling of the die is determined according to the maximum dimensions, the clamping elements, the transport protections, the weight, among others.

CR4.5 The elements of the die are represented using standardized, constructive forms (guts, striates, screws, among others).

CR4.6 The choice of commercial elements is performed taking into account the technical characteristics of the standard elements described by the suppliers (performance, assembly instructions, auxiliary products) maintenance, among others).

RP5: Verify that project development is due to design specifications, to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CR5.1 The verification procedure is performed by considering aspects of product quality, specific regulations and regulations, functionality, safety, costs, tools, fabricability, materials, elements designed, Assembly and cutting planes and manual of use and maintenance, in addition to the design AMFE and its update.

CR5.2 The different designed elements respond to the objective marked by the technical specifications to be met.

CR5.3 The most relevant verifications to be performed are specified in the control guidelines.

CR5.4 The flat-range is in contrast to the technical characteristics and the product assembly plans and is performed according to the machining process to which the surface is to be subjected.

CR5.5 The machining patterns that are established ensure the manufacture of the tooling according to the design characteristics.

CR5.6 The verification of project development is determined on the basis of quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional Context

Production media

CAD/CAE IT applications (computer-aided design and engineering).

Products and results

Information for the die design obtained. Configuration of the given die. Size of the calculated die. Cut and shaped dies designed. Verification of the development of the project

Information used or generated

Drawings of the piece to conform. CAD model of the piece to be formed. Order of the die. Technical standards for graphic representation. Standards for the construction of the customer. Drawings of the die. CAD models of the die components. Manual of use and maintenance of the die.

Competition Unit 2

Designation: PLAN THE MANUFACTURE OF DIES FOR METAL SHEET METAL PARTS

Level: 3

Code: UC2152_3

Professional realizations and realization criteria

RP1: Define the manufacturing process of the die components, as well as their subsequent assembly, establishing the sequence of operations to be performed and the necessary means of production, ensuring their viability, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR1.1 The manufacturing plan collects the available means, as well as the outsourcing needs.

CR1.2 The guidelines for ensuring the manufacture of the tools are set according to the deadlines set.

CR1.3 The machining operations of each component are tailored to the specifications of the plane and the available media.

CR1.4 Operations conform to the times set in the manufacturing plan.

CR1.5 The process of manufacturing the die components is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP2: Schedule the use of resources (raw materials, machines, tools, treatments, tools, and personnel, among others) for the manufacture of die components and their subsequent assembly, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR2.1 The use of individual resources is optimized to improve profitability.

CR2.2 Potential bottlenecks are identified in the die manufacturing process and the necessary steps are taken to meet the set deadlines.

CR2.3 The externalized tasks are scheduled based on the set deadlines and production capacity.

CR2.4 The programming of the use of resources is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP3: Develop CNC programs with CAM computing tools for the manufacture of die components.

CR3.1 The chronological order of the operations; the tools used; the operating parameters; and the trajectories are set in the CNC program.

CR3.2 Machine programming is performed based on the type of machining, type of tool, speed of work, efforts, and type of machining material.

CR3.3 The path of the tool is adapted according to the machining strategy.

CR3.4 In program simulation or machine testing it is proven that machining is viable and develops in logical sequence.

Professional Context

Production media

CAD-CAM computing applications. Planning computing applications.

Products and results

Process of manufacturing the defined die components. Use of scheduled resources. CNC programs developed with CAM computing tools.

Information used or generated

Die-making planes. Technical standards for graphic representation. CAD models of the die components. CNC programs for machining operations of die components. Process plan and operations plan for the manufacture of each of the die components. Control guidelines for each of the die components.

Competition Unit 3

Designation: MANUFACTURE DIE COMPONENTS FOR OBTAINING METAL SHEET METAL PARTS

Level: 3

Code: UC2157_3

Professional realizations and realization criteria

RP1: Mounting the parts on the tooling for the machining of components of the dies, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and environmental protection.

CR1.1 The clamping tools are selected by ensuring the tie of the part according to the shape, dimensions and process of machining and without damaging the part.

CR1.2 The focus or alignment of the part is performed with the required precision in the process.

CR1.3 Mounts are performed with the required tools and respecting the maximum torque.

CR1.4 The moving and handling of the parts is performed with the specified media depending on the maximum dimensions, the fastening elements, the transport protections, the weight, among others.

CR1.5 The pieces and useful are kept clean by allowing the correct positioning of these.

CR1.6 The assembly of the parts on the tools is carried out on the basis of quality criteria and in accordance with the plan of prevention of occupational risks and environmental protection.

RP2: Prepare the machine to mechanize the components of the die, starting from the manufacturing order and depending on the process, with the required quality and complying with the rules of prevention of occupational risks and environmental protection.

CR2.1 The mooring tools are mounted and aligned on the machine taking into account the machine instructions and the quality of the part to be obtained.

CR2.2 The CNC program is loaded with specific peripherals or transferred over the communication network.

CR2.3 Tools Decalages are introduced into the CNC program.

CR2.4 Machine preparation operations are performed taking into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

RP3: Mechanizing the components of the die with machine tools, conventional and CNC machines, by road start and special procedures, with the required quality and complying with the standards of risk prevention work and environmental protection.

CR3.1 The machining parameters (speed, advance, depth, among others) are adapted according to the machine, process, material of the part and the tool used.

CR3.2 The positioning references of the tools are established based on the relative position of the tools with respect to the part.

CR3.3 The wear and tear of the tools is taken into account to proceed with your change and correction of paths.

CR3.4 The piece obtained conforms to the manufacturing tolerances.

CR3.5 First-level maintenance tasks planned for machines, installations, or equipment are performed according to the maintenance tabs.

CR3.6 The mechanization of die components is performed on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

Professional Context

Production media

CNC Communication Peripherals. Mounting tools. Machine-tools CNC and conventional machining by road start and special processes (Torno, milling, drilling, electroerosion by penetration, electroerosion by wire, flat grinding, universal rectifier, among others). Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results

Parts on the tooling for machining components of the mounted dies. Machine for machining the components of the prepared die. Mechanised die components

Information used or generated

Die-making planes. Technical standards for graphic representation. CNC programs for machining operations of die components. Process plan and operations plan for the manufacture of each of the die components. Control guidelines for each of the die components. Catalogues of material and tools. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

Competition Unit 4

Naming: ADJUST, MOUNT, AND VERIFY THE FUNCTIONALITY AND COMPONENTS OF MOLDS

Level: 3

Code: UC2158_3

Rprofessional ealizations and performance criteria

RP1: Verify the shape, dimensions and surface finishes of the die components, to ensure the quality of the die components, according to the established procedures and compliance with the risk prevention standards work and protection of the environment.

CR1.1 The pieces to be measured are clean and acclimated.

CR1.2 The instruments are selected based on the parameter to be verified according to the technical specifications of the product.

CR1.3 The calibration of the verification items is checked by verifying the calibration tab.

CR1.4 Verification is performed according to the procedures set out in the rules.

CR1.5 The verification of the shape, dimensions and surface finishes of the die components is performed according to quality criteria and according to the plan of prevention of occupational and protective risks. environmental.

RP2: Adjust the components of the die to the specifications and the functional requirements, with the required quality and complying with the standards of prevention of occupational risks and environmental protection. Adjust the components of the die to the specifications and the functional requirements, with the required quality and complying with the standards of prevention of occupational risks and environmental protection

CR2.1 The zones to be adjusted, including the kinematic chains, are determined by mounting the mold components and checking their functionality.

CR2.2 Procedures for adjusting mold components (process, machines, tools among others) are determined based on the adjustments to be made.

CR2.3 The manual finishing operations are performed with the tools required for the tuning to be performed.

CR2.4 The chip, abrasion, and special boot machines are used according to established procedures.

CR2.5 The specifications and functional requirements of the mold components are verified during the adjustment process.

CR2.6 The adjustment of the components of the mold is performed according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP3: Mount the die by assembling the components, subassemblies and systems, according to the established rules and procedures, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR3.1 The focus or alignment of the part is performed with the required precision in the process.

CR3.2 Mounts are performed with the appropriate tools and respecting the maximum torque.

CR3.3 The transport and lift elements are used according to the characteristics of the material to be transported.

CR3.4 Parts and useful are kept clean by allowing proper positioning of these.

CR3.5 The die assembly by assembling the components, subassemblies and systems is performed on the basis of quality criteria and in accordance with the plan for the prevention of occupational hazards and environmental protection.

RP4: Verify the movements of the kinematic chains of the die components, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR4.1 The kinematic chains of the die components are verified according to specifications set out in the design.

CR4.2 The different elements of the kinematic chain are consistent with the functional objective to be met.

CR4.3 The verifications performed conform to what is defined in the control guidelines.

CR4.4 The verification of the movements of the kinematic chains of the die components is performed according to quality criteria and according to the plan of prevention of occupational and protective risks environmental.

RP5: Verify the tightness of the hydraulic systems and the circulation circuits of the die coolant, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR5.1 Hydraulic circuits are verified according to specifications set in the design.

CR5.2 The elements of the hydraulic systems conform to the established functional objective.

CR5.3 The verifications performed conform to what is defined in the control guidelines.

CR5.4 The verification of the tightness of the hydraulic systems and the circulation circuits of the die coolant is performed according to quality criteria and according to the risk prevention plan. work and environmental protection.

RP6: Verify the operation of the die in the operational tests, analyzing the defects in the parts produced and establishing the corrective measures for its resolution, according to the established procedures, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR6.1 The parts manufactured with the mold correspond to the technical specifications of the part to be manufactured.

CR6.2 The part checks performed are consistent with what is defined in the control guidelines.

CR6.3 The corrective measures are established according to the defects observed in the parts produced and in the operation of the die during machine testing.

CR6.4 The verification of the operation of the mold is performed according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

Professional Context

Production media

Quality control and dimensional metrology applications. Machines and tools of dimensional metrology (Machine measuring by coordinates, projector of profiles, durometer, rugosimeter, feet of king, micrometers, profilometers, among others). Printing presses. Systems of artificial vision.

Products and results

Shape, dimensions and surface finishes of the verified die components. Die components adjusted to specifications and functional requirements. Mounted die components. Verified die components

Information used or generated

Die-making planes. Technical standards for graphic representation. Control guidelines for each of the die components. Process instructions. Maintenance instructions for use. Regulations for the Prevention of Occupational Risks and the Environment. Reports of measurement and control of the components of the die. Reports of measurement and control of the pieces produced by the die. Reports of the testing of the die.

III. PROFESSIONALISM CERTIFICATE TRAINING

FORMATIVE MODULE 1

Denomination: Design of dies for obtaining metal sheet metal parts

Code: MF2155_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2155_3: Design dies for metal sheet metal

Duration: 180 hours

FORMATIVE UNIT 1

Naming: MATRICERIA

Code:UF2040

Duration: 60 hours

Competition reference: This training unit corresponds to RP1 and RP2.

Assessment capabilities and criteria

C1: Interpret technical information for the die design by identifying the shapes, material, and characteristics of pieces to be obtained by stamping.

CE1.1 Identify the shape, dimensions, and finish characteristics that influence the design of the die in the parts plans.

CE1.2 Identify in order to die useful life or expected press, among other characteristics that influence the design of the die.

CE1.3 Identify ways that may present difficulties for the shaping of parts.

CE1.4 Identify the material of the part to be stamped.

C2: Analyze the characteristics of the dies to define their shape, dimensions, constructive solutions, and cost.

CE2.1 Identify the behavior of the veneer in the stamping process (die-cut, folding, funnel, among others).

CE2.2 Describe the types of dies based on the shapes to be stamped and the type of press.

CE2.3 Identify shapes of the piece that can make it difficult or prevent your getting by stamping processes

CE2.4 Identify the manufacturing costs of the die.

CE2.5 Describe the operations of the die maintenance.

CE2.6 Relate the materials and their thermal, surface and coatings necessary with the functions of the components of the die.

CE2.7 Describe the tests that are applied in the die-cut and conformed.

CE2.8 Identify the contents of the die manuals and maintenance manuals.

CE2.9 Describe the standardized elements of dies.

CE2.10 In a practical scenario of defining a die conveniently characterized by the technical documentation of the order of a piece of sheet metal:

-Determine the sequence of operations to be performed on the sheet metal to obtain the die-cut.

-Select the type of die based on the piece to be obtained by stamping and the press to be used.

-Determine the standardized business items to use in the die.

-Select the materials and treatments to be performed on the die components.

-Determine the tests to be performed on the die.

-Estimate the manufacturing costs of the die.

-Determine the maintenance actions of the die.

Contents

1. Technical documentation for die manufacture

-Troquels order sheets.

-Design and die manufacturing rules.

-Interpretation of set planes for the definition of the die.

-Interpretation of cutting planes, lists of materials and standard elements, and catalogues of standard components of dies.

-Product technical dossier (manuals for use and maintenance of dies, plans of assembly, schemes, list of spare parts ...) and technical reports related to the feasibility of the design and needs of manufacturing.

2. Manufacture by die-cut

-Product flow type:

-Online.

-Interserver.

-Customer service type:

-Manufacture for inventory.

-Manufacturing to supply orders.

-Setting up the machinery and useful.

-Tripping of materials in the workshop.

-Raw material.

-Packaging.

-Product terminated.

-Reusable and non-reusable waste material.

-Other materials.

-Services external to the workshop.

-Stores.

-Maintenance service.

-Troquels workshop service.

-Planning service.

-Production costs for die-cut parts.

-Troquels tests.

-Maintenance of dies.

3. Characteristics of die-cut presses

-Definition and types.

-Description of the presses.

-Basic features of presses.

-Other data:

-Machine speed.

-Maximum power step.

-Maximum allowable band width.

-Spaders.

4. Cutting and shaping tools

-deformation operations. Behaviour of different materials in relation to deformation. Basic deformation operations.

-Cinematic and static of cutting and stamping process. Analysis of the deformation. Relationship between warp speeds.

-Volumetric deformation processes:

-Cold stampation.

-Mechanical deformation processes:

-Folded, sausage, sheet metal, cut (standard and fine cut).

-Cold stamping use:

-Classification of the dies.

-Criteria for choosing a die.

-Use for die-cutting. Introduction. Stilettos and portapunches. Matrices and portamatrices. Stops. Guides. Extractors and feeders. Materials for die-cutting tools.

-Troquels types:

-Cut Troquels: According to process type. According to the die structure.

-Review Troquels.

-Cut Troquels interrupted.

-Cut-off Troquels.

-Dentar Troquels.

-Troquels with rubber punch.

-Components of a die: Base plate. Matrix plate. Punch. Handle.

-Use for die-cutting. Simple to funnel matrix. Cut-funnel-punch matrix. Multi-effect funnel matrix. Progressive die. Automotive die.

-Double and curved use: useful double-bending tools. Useful multiple-action doubters

-Useful for drawing: useful for simple drawing. Useful for drawing with ejector.

-I use a piss to funnel. Useful for drawing with rubber punch. Hydraulic action drawing useful. Useful for pressing by pressing. Combined funnel useful. Progressive funnel useful.

5. Selection of materials for cutting and shaping tools:

-Classification, characteristics, and uses of the materials used.

-Physical, chemical, mechanical and technological properties of materials used in sheet metal processing and stamping tools.

-Thermal and thermochemical treatments used in sheet metal processing and stamping tools.

-More common metal, ceramic and polymer materials in sheet metal processing and stamping tools. Classification, characteristics and uses.

-Commercial forms of materials. Designation. Using commercial catalogs.

-Ethical commitment to the values of conservation and defense of the environmental and cultural heritage of society.

FORMATIVE UNIT 2

Naming: CALCULATION AND SIZING OF ELEMENTS OF THE DIE

Code: UF2041

Duration:30 hours

Competition reference: This training unit corresponds to the RP3

C assessment criteria and considerations

C1: Perform the calculations required for the sizing of the die components by performing the calculations from the technical data of the piece and the die.

CE1.1 Identify the mechanical requests to which the die elements are submitted.

CE1.2 Calculate the applied efforts on the die components based on the requests to which they are submitted

CE1.3 Determine security coefficients applied to the sizing of the components of a die.

CE1.4 Dimensions die elements based on the results of the effort calculations.

CE1.5 Calculate the cooling needs of the die.

CE1.6 Select normalized items based on their particular features and requests

CE1.7 Select materials based on the functionality of the designed component.

CE1.8 Optimize cost and maintenance of the die acting on the design

CE1.9 In a practical case of sizing a die conveniently characterized by the technical documentation of the order of a piece of sheet metal:

-Identify the mechanical requests that affect each of the components of the die.

-Calculate the efforts to which each component is submitted.

-Size each component by applying the appropriate security coefficients.

-Select the normalized elements using commercial catalogs.

Contents

1. Calculation and sizing of the useful

-Forces produced in the sheet metal. Effort developed in cutting, bending and drawing. Extraction forces. Expulsion forces.

-Court in press. The layout of the part.

-Cutting efforts.

-Dimensions of the matrix base and the punching head.

-Game between punch and array.

-Punch distribution.

-Develops and efforts in bending and drawing.

-Calculations in die-cutting operations: sheet metal cutting. Plate folding. Funnel.

-Calculation and sizing of the mooring pieces.

-Calculation and sizing of the pieces that make up the die.

-Basic formulas of the various useful matricery employees.

-Forms and constructive details of the elements that determine the matricery useful.

-Managing catalogs and matching items calculated to the business items.

-Standardized elements used in the tools and their most common applications.

-Tolerances in the construction of tools.

-CAE computer-assisted engineering:

-Models.

-Requests, Cargas.

-Simulation by applying finite elements.

-Analysis and improvement of the solution.

FORMATIVE UNIT 3

Naming: COMPUTER-ASSISTED DIE DESIGN (CAD)

Code: UF2154

Duration:90 hours

Competition reference: This training unit corresponds to RP 4 and RP5.

C assessment criteria and considerations

C1: Design dies with the help of CAD computing applications to obtain the manufacturing and assembly plans.

CE1.1 Identify the graphical representation rules used for the die design.

CE1.2 Determine adjustments and tolerances of die components according to their function.

CE1.3 Relate the accessibility, assembly, maintenance and manufacture of dies with the characteristics of the design of its components.

CE1.4 Explain the necessary elements to be included in the die design for their transportation and handling, including the protections.

CE1.5 Identify the standardized elements and shapes used in the manufacture of dies.

CE1.6 Describe the control guidelines that are used for the manufacture of dies.

CE1.7 In a practical scenario of designing a die conveniently characterized by the technical documentation and from the definition of the die and the sizing of its components:

-Draw the production and mounting planes of the die using 3D graphical representation tools.

-Acute each of the components by applying the graphical representation rules.

-Set control guidelines for die manufacturing.

C2: Apply die design verification techniques to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE2.1 Describe the verification procedures of the die design.

CE2.2 Explain the AMFE to the die design.

CE2.3 Relate the technical specifications with the qualities of the designed elements.

CE2.4 In a practical case of verification of a die design for the manufacture of a sheet metal sheet:

-Check that the die design contains all the information for its manufacture, assembly, use and maintenance.

-Identify the functional groups of the die.

-Find historical problems with troquels or similar components.

-Perform a fault tree.

-Determine the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determine the causes of the failures.

-Propose solutions to detected problems.

Contents

1. Design of die-cut and stamping tools.

-Factors to consider in the design: manufacturing process and assembly. Available means. Costs. Maintenance.

-Regulations and aspects to be considered in the design, in relation to safety, prevention of occupational risks and environmental protection. Implementing rules. Risk assessment.

-Legislative aspects.

-Safety and environmental standards applicable to the cutting and shaping processes.

-Efficiency in design in relation to the simplification of forms, functionality, with the saving and rational use of materials and energy.

-Development of the constructive solutions of sheet metal and printing.

-Tipologia of defects in the process of forming the veneer.

-Band step attachment and retention devices.

-Standard items used in matricery.

2. 2D and 3D design of parts and die-cutting assemblies.

-2d/3d vector and parametric programs. Choice.

-Commercial programs. Levels and uses in the current industry.

-Creating a sketch.

-Croking tools. Geometric relationships in the sketches.

-Croquis acitation. Automatic Acutation.

-Creating and managing work plans.

-Display, zoom, spins, translations.

-Creating axes, Coordinate system, and points.

-Polar and rectangular 3d matrices.

-Operations Symmetry.

-Other operations.

-Measurement and verification tools. Volume, area, center severity.

-Introduction to parametric and variational design.

-Creating Design Tables. Relationship to spreadsheet.

-Edit Layout Table.

-Auto-create Design Tables. Relationship design and generation tables relationship.

-Solid.

-Surfaces.

-Metal Chapa.

-Structures and welded parts.

3. Parts assemblies and die assemblies.

-Assembly design methods.

-Assembly module environment.

-Creating an assembly.

-Manipulation of components.

-Position relationships between components, standard, and advanced.

-Collision detection.

-Physical collision cinematics.

-Interference detection.

-Operations for assembly.

-Explosioned view.

-Standard die-cutting elements.

4. Verification of the design of die-cut useful:

-AMFE applied to the design of sheet metal processing and stamping tools.

-Analysis of tools designed to apply the AMFE: Typical defects and defects of sheet metal processing and stamping and the products obtained.

-Verification of compliance with safety and environmental standards.

5. Management of technical documentation. Drawing up drawings and drawings.

-Creation of drawings. Configuration of drawing formats. Scales.

-Obtaining views and sections. Cuts and breaks.

-Line format. Drawing of drawings. Format and type of cotches.

-Annotation of drawings. Geometric tolerances, soldering symbols, surface finishes.

-Management of peripherals, printing, storage, transmission.

-Data exchange.

-Types of parts and assembly file formats and extensions.

-Characteristics of each format type. Iges, Vda, Catia, Parasolid, Sat, Step, Proe, Dxf, Dwg, Stl.

-Generation of AVI and HTML presentations. Publishing and managing documents for the web.

Methodological guidelines

To access the formative unit 2 must have been passed the formative unit 1.

To access the formative unit 3 must have been passed the formative unit 1 and 2.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Naming: PLANNING FOR MANUFACTURE OF DIES FOR METAL SHEET METAL PARTS

Code: MF2156_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2156_3 Schedule the manufacture of die dies for metal sheet metal parts.

Duration: 140 hours

FORMATIVE UNIT 1

Naming: SCHEDULING AND SCHEDULING THE PRODUCTION OF DIE COMPONENTS

Code: UF2155

Duration:50 hours.

Competition reference: This training unit corresponds to RP1 and RP2

C assessment criteria and considerations

C1: Analyze the technical documentation of the die relative to the machining process of the components for further manufacture and assembly.

CE1.1 Relate the required mechanized with product characteristics.

CE1.2 Determine the manufacturing plan.

CE1.3 Describe the means necessary for the manufacture of the die.

CE1.4 Identify the critical path for die manufacturing.

CE1.5 Describe the die machining operations.

CE1.6 Describe the processes of relaxation of the residual stresses of the machining.

Ce1.7 Elaborate process sheets for manufacture of die-cut components.

C2: Determine the phases of the mounting process of the die components according to the shape and characteristics of the die.

CE2.1 Determine the assembly plan for the manufactured components.

CE2.2 Describe the means required for the die assembly.

CE2.3 Describe the die mount operations.

CE2.4 Elaborate process sheets for the die assembly.

CE2.5 Describe the importance of the order in the die mounting sequence.

CE2.6 Identify the critical path in the die mount.

C3: Develop die-making programs and their assembly, based on the technical documentation, based on the available resources.

CE3.1 Relate the necessary resources to the profitability of the product.

CE3.2 Explain process diagrams by identifying bottlenecks.

CE3.3 Develop and classify the documentation required for production programming.

CE3.4 Schedule externalized processes in order to make external resources available at the required time.

CE3.5 Plan the logistics required for component transport.

CE3.6 In a convenient scenario, it is conveniently characterized by the technical documentation of the die for the manufacture of a piece of sheet metal and the resources available in a company:

-Identify the processes to be performed on the premises themselves and those that are externalized.

-Select the useful machines and tools to manufacture each of the components.

-Determine the flow of materials, both raw materials and semi-finished materials.

-Determine bottlenecks to minimize their impact on process globality.

-Develop the technical documentation of production programming.

C ontinged

1. Machining processes for die-cutting elements and materials.

-Types of die-cutting machining processes.

-By path boot.

-By abrasion.

-By Electroerosion.

-Technology conditions to be present in the machining process.

-Features and capabilities.

-The path formation.

-Job parameters.

-Influence of materials and thermal and surface treatments in die machining processes.

-Machines, tools and tools used in machining processes.

-Classification of machine tools for machining.

-Productive features and capabilities.

-Tools for machining. Cutting tools. Types, features, and selection.

-Accessories and tooling for machining.

-Measurement and verification procedures in the machining process.

-methodical planning of machining processes.

-Selecting process and equipment (machines, tools, and tools).

-Determination of phases and operations with forecast of difficulties and how to overcome them.

-Making process sheets.

-AMFE elaboration (modal analysis of faults and effects) of machining processes.

-Recognition and assessment of organizational techniques.

-Prevention of occupational risks and environmental protection in machining processes.

2. Die mounting processes

-die mounting processes. Types of mounting processes. Features and capabilities.

-Machines, tools and tools used in assembly processes.

-Classification of machines and equipment for assembly. Features.

-Tools, accessories and tools for mounting. Types, features, and selection.

-methodical planning of the mounting processes.

3. Programming of production, time analysis and cost assessment for the manufacture of die-cutting elements.

-Calculation and analysis of times of Mechanized processes for the manufacture of die-cutting elements.

-Production times. Types and units.

-Time measurement systems.

-Improving methods.

-Calculation of costs of machining processes for the manufacture of die-cutting elements.

-Cost components.

-Valuation of cost decrease in process competitiveness.

-Making machining budgets for the manufacture of die-cutting elements.

-Production scheduling and scheduling.

-Determining the machine capacity.

-Workload.

-Production routes.

-Production lots.

-MRP (material needs planning).

-Work orders: Elaboration and launch.

-Launch of production.

-Project programming.

-Gantt chart.

-PERT Method.

-Determination of the critical path.

-Roy or MPM method.

-Control and production tracking.

-Production control techniques.

-Statistics.

-Monitoring processes.

-Reprogramming.

-Production Tracking Methods: PERT, Gantt, Roy, Minimum Cost

-Concurrent engineering.

-GPAO production management software (computer-assisted production management).

4. Logistics applied to manufacturing and documentation management processes for die-cutting elements.

-Documents for production programming: Route sheets, materials list, etc.

-Coding techniques and documentation file.

-The technical report.

-Production planning and control documentary management software.

-Provisioning.

-Supply plan, material flow, etc.

-Transport: Types and media.

-Store and distribution.

-Storage systems.

-Handling of goods.

-Warehouse surface and volume requirements.

-Managing "stocks". Store management.

-Packaging and tagging.

-Inventory control.

-Logistics management computer systems.

FORMATIVE UNIT 2

Naming: LATHE CNC PROGRAMMING FOR MATRIX OR MOLD COMPONENTS

Code:UF2156

Duration:30 hours

Competition reference: This training unit corresponds to the RP3 in that referred to the Torno.

C assessment criteria and considerations

C1: Develop CNC programs around the machining of matrix components or moulds.

CE1.1 Relate machining strategies around mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times around by acting on machining strategies.

CE1.3 Describe the feasibility analysis of machining using simulation processes.

CE1.4 In a practical case of manufacturing of lathe CNC programs, for the machining of a matrix or mold component:

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Schedule the CNC and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Numerical control programming for around

-General approaches.

-Mechanical characteristics of the Numeric Control Torno.

-Positioning mechanisms.

-Position and speed measure.

-Change systems for parts and tools.

-Tools tables.

-Programming concepts in CNC Torno.

-Numeric control range sources.

-Axis Nomenclature in the Numeric Control Torno.

-Reference points.

-Programming types.

-Phases of the programming.

-Programming languages.

-Manual CNC programming around the manufacture of matrix components or moulds.

-Structure and format of a program.

-Coordinate programming.

-Path control functions.

-Additional preparatory functions.

-Tools Compensation.

-Basic fixed machining cycles.

-Advanced fixed machining cycles.

-Auxiliary functions.

-Simulation of machining.

-Comparison of instructions between different languages.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

FORMATIVE UNIT 3

Naming: MILLING CNC PROGRAMMING FOR MATRICERY COMPONENTS OR MOLDS

Code:UF2157

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3 as referred to the Freser.

Assessment capabilities and criteria

C1: Develop milling CNC programs for the machining of matrix components or moulds.

CE1.1 Relate milling machining strategies with mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times in the milling machine by acting on machining strategies.

CE1.3 Describe the feasibility analysis of machining using simulation processes.

CE1.4 In a practical case of processing milling CNC programs for the machining of a matrix or mold component:

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Schedule the CNC and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Numerical control programming for the Strawberry

-General approaches.

-Mechanical characteristics of the Numeric Control Freser.

-Positioning mechanisms.

-Position and speed measure.

-Change systems for parts and tools.

-Tools tables.

-Programming concepts in the Strawberry CNC.

-Numeric control milling sources.

-Axis name in the numeric control milling machine.

-Reference points.

-Programming types.

-Phases of the programming.

-Programming languages.

-Manual programming CNC Freer applied to the manufacture of matrix components or moulds.

-Structure and format of a program.

-Coordinate programming.

-Path control functions.

-Additional preparatory functions.

-Tools Compensation.

-Basic fixed machining cycles.

-Advanced fixed machining cycles.

-Auxiliary functions.

-Simulation of machining.

-Comparison of instructions between different languages.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

FORMATIVE UNIT 4

Denomination: CAM FOR MANUFACTURING MATRIX OR MOLD COMPONENTS

Code:UF2158

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3.

Assessment capabilities and criteria

C1: Develop CNC programs for machining using CAM computing applications.

CE1.1 Relate machining strategies with mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times by acting on machining strategies.

CE1.3 Explain the postprocessing of CAM programs to obtain the CNC program.

CE1.4 Describe the feasibility analysis of machining using simulation processes.

CE1.5 In a practical case of processing CAM programs for the machining of parts:

-Import the 3D design into a CAM computing application.

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Postprocessing the CAM program result to obtain a CNC program and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Modifying geometries

-2D and 3D rendering systems.

-2D environment, 3D/surfaces.

-Creating entities and surfaces with CAD variables.

-Modification and manipulation of entities and surfaces with CAD variables.

-Using position variables.

-Modifying and manipulating the environment.

-Viewing parts.

-3D/Solid Environment.

-Creating and manipulating croquis using Solid CAD tools.

-Creating and manipulating reference geometries.

-Creating and manipulating solid operations.

-Edit and modify one-piece operations within a set.

-Generate items or parts from existing ones.

-Modify and manipulate drawing options.

-Graphic exchange formats.

-Export documents.

-Configuring export options.

-Export/import and use files.

-Export STL files.

2. Computer-assisted programming (CAM)

-General approaches.

-Concept of computer-assisted manufacturing.

-CAM systems: Characteristics, classification, advantages and disadvantages of their use.

-Mechanical characteristics of the numerical control machine-tools.

-Positioning mechanisms.

-Position and speed measures.

-Tool change systems and parts.

-Concepts prior to assisted programming.

-Relationship between the origins of the numerical control machine-tools and the CAM system.

-Axes nomenclature in the machine-tool and the CAM system.

-Reference points.

-Modules and environments in assisted manufacturing.

-Programming languages.

-Assisted programming.

-Initial system configuration.

-Defining the tools or tools table.

-Defining technological conditions.

-Generation of auxiliary path.

-Selecting the operation and strategy based on the type of machining to be performed.

-Generation of tools or useful paths.

-Optimization of paths.

-Automatic machining and associativity of machining.

-Modifying machining, post-processing and file parameters.

-Virtual simulation of operations.

-Posing parts for one or more machines.

-Managing CN files.

-Managing configuration files.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

-CNC lathe, strawberry and electroerosion.

-Operations and cycles.

-MCS program sources.

-Mechanized in multiple planes.

-Mechanized with and without turntable.

-2-axis Cone with Angle.

-Corner types and Tilt angles.

-4 Ejes contorneate.

-Steps in 2 Ejes without Angle with Cue Cut.

-Destructive in 2 Ejes.

-Simple and Multiple Macros.

-Modifiers.

-Address.

-From/out.

-Start and end hole.

-Cortes neck.

Methodological guidelines

To access the formative unit 2 must have been passed the formative unit 1.

To access the formative unit 3 must have been passed the formative unit 1 and 2.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Designation: MANUFACTURE OF DIE COMPONENTS FOR OBTAINING METAL SHEET METAL PARTS

Code: MF2157_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2157_3 Develop die components for metal sheet metal parts.

Duration: 150 hours

FORMATIVE UNIT 1

Naming: MACHINING OF DIE COMPONENTS BY PATH BOOT

Code:UF2159

Duration: 70 hours

Competition reference: This training unit corresponds to RP1, RP2, and RP3, in terms of machining the components of a die with machines per chip boot.

C assessment criteria and considerations

C1: Perform machine preparation operations for the routing machining of die components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the part mooring systems for path-start machining.

CE1.2 Explain the procedures for mounting and aligning the tools on the machines by road start.

CE1.3 Explain the focus and alignment processes of the part on the mooring and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the CNC program load systems in the machine control for chip boot machining.

CE1.7 In a practical case of machine tool preparation for machining a die component:

-Love the part on the machine.

-Measure the tool and enter the decalages on the machine.

-Mount the cutting tools on the machine.

-Focus and align the useful and part with the different machine axes.

-Load the CNC program into the machine.

-Perform a vacuum simulation of the machining process.

-Correct the machining parameters according to the machine and the finish to be obtained.

-Check tool wear and correct the decalages on the CNC.

C2: Operate machine-tools for machining of die components by road start, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-tools by road start used in the machining of die pieces.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the process of verification of machining die components by road start.

CE2.4 Identify the actions to be performed in the user maintenance of the machine-tool by the chip boot.

CE2.5 Describe the effects of machining on the generation of residual stresses.

CE2.6 In a handy case of a chip-start machining of a component of a die:

-Perform the path-start machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Mechanize the die component.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the chip-start machine tool by following the necessary occupational risk prevention and environmental protection measures.

C ontinged

1. Machining of die components around

-Tornos (conventional, CNC, turning center).

-Types.

-Parties.

-Actions.

-Mooring systems for die components.

-Different parts mounts to be machined.

-Cooling

-Preparation of torque for machining of die components.

-Fundamental operations in the parallel lathe for machining of die components, as well as the calculations necessary for their correct application.

-Cylindrical and conical Torneate. Exterior and interior.

-Taladred, endorsed, tronked, milled, threaded, polished, etc.

-Parallel lathe accessories.

-Load CNC programs on machine.

-Assembly of parts and references to CNC machines.

-Simulation of programs around.

-Mechanized die components around CNC.

-Tools and tool holders required for each operation.

-Means of handling raw materials or mechanized die components.

-Prevention of labor risks in the use of the lathe.

-Around user maintenance.

2. Machining of milling die components

-Freters (conventional, CNC, machining center).

-Types.

-Parties.

-Actions.

-Mooring systems for die components.

-Different parts mounts to be machined.

-Cooling.

-Fundamental machining operations of die components in the universal milling machine, as well as the necessary calculations for their correct application:

-Flat, front, tangential, profile milling, and polygonal shapes.

-Ranked, Chaveteros, circular saw.

-Mortajado, drilling and drudging.

-Tools and tool holders required for each operation.

-Universal milling accessories.

-Splitter device. Universal head. Mortajadora. Mandrinator.

-Load CNC programs on machine.

-Assembly of parts and references to CNC machines.

-Program Simulation.

-Machining of components of the CNC milling die. Mechanized Centers.

-milling preparation and machining centers.

-Piece handling media.

-Prevention of occupational hazards in the use of the milling machine.

-Maintenance of milling machine and machining centers.

3. Machining of die components in auxiliary tool machines

-Mooring systems for die components for machining on auxiliary machines.

-Assembly systems for parts and tools on auxiliary machines.

-Cooling.

-Main parts and operation.

-Preparing auxiliary tools for machining of die components.

-Jobs that can be performed on each of them.

-Mechanized with auxiliary machine tools.

-Tools that are used.

-Cut parameters: Cut, rotate, and forward speed.

-Prevention of occupational hazards in the use of auxiliary tools.

-User maintenance on auxiliary machines.

FORMATIVE UNIT 2

Naming: MACHINING OF DIE COMPONENTS IN CONVENTIONAL GRINDING AND

Code:UF2160

Duration:30 hours

Competition reference: This training unit corresponds to RP1, RP2, and RP3, in terms of machining the components of a die with abrasion machines.

Assessment capabilities and criteria

C1: Perform operations for the preparation of rectifiers for the machining of die components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the part tie systems for grinding.

CE1.2 Explain the procedures for mounting and aligning the die-holding tools.

CE1.3 Explain the centered and aligned processes of the die components in the mooring and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify the appropriate means for handling the die components taking into account the shape, weight and dimensions.

CE1.6 Describe the CNC program load systems in the machine control for grinding.

CE1.7 In a practical case of rectifier preparation for machining a die component:

-Amaral the mold component in the rectifier.

-Measure the tool and enter the decalages in the rectifier.

-Mount the grinds in the rectifier.

-Focus and align the useful and part with the different axes of the rectifier.

-Load the CNC program into the rectifier.

-Perform a blank simulation of the grinding process.

-Correct the machining parameters according to the machine and the finish of the mold component to be rectified.

-Check the wear of the grinder and correct the decalages on the CNC.

C2: Operate machine-tools for machining of die components by abrasion, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-tools of abrasion used in the machining of die pieces.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the verification processes for abrasion-machined die components.

CE2.4 Identify the actions to be performed in the user maintenance of the abrasion machine-tools.

CE2.5 In a practical case of abrasion machining of a die component:

-Perform the abrasion machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Rectify the die piece.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine by following the necessary occupational risk prevention and environmental protection measures.

Contents

1. Machining by abrasion in the machining of die components

-Rectifying tools. Muelas. Choice and cutting factors of the grinds. Choice.

-Refan of toothed.

-Shape the shape of the grinds.

-Preparation of rectifiers.

-Part mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Move attachment tie systems.

-Equals of toothed.

-Piece handling media.

-Machining machines by abrasion in the machining of die components.

-Rectifier types.

-Rectifier components.

-Rectifier Actions.

-Cooling.

-refrigerant types.

-Cooling nozzles.

-Transfer of CNC programs to machine.

-rectified operational techniques.

-Cylindrical. Conical.

-Planned.

-Rectified punctuate.

-Special.

-Capabilities and limitations for obtaining forms. Normal finishing operations of the parallel lathe.

-Prevention of occupational hazards and protection of the environment in rectifiers.

-User maintenance on the rectifiers.

FORMATIVE UNIT 3

Naming: MACHINING OF DIE COMPONENTS BY ELECTROEROSION

Code:UF2161

Duration:50 hours

Competition reference: This training unit corresponds to RP1, RP2, and RP3, in terms of machining the components of a die with electroerosion machines.

Assessment capabilities and criteria

C1: Perform electroerosion machine preparation operations for the machining of die components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the mooring systems in electroerosion machines for the machining of die components.

CE1.2 Explain the procedures for mounting and aligning the die-holding tools.

CE1.3 Explain the focused and aligned processes of the die components in the tie-up and electroerosion machine.

CE1.4 Describe the cleaning conditions of the parts, useful and electrodes for use and preservation.

CE1.5 Identify the appropriate means for handling the die components taking into account the shape, weight and dimensions.

CE1.6 Describe the load systems of CNC programs in the control of the electroerosion machine.

CE1.7 In a practical case of preparing the electroerosion machine for machining a die component:

-Amaral the mold component in the electroerosion machine.

-Measure the tool and enter the decalages into the electroerosion machine.

-Measure the tool and enter the decalages.

-Mount the electrodes on the electroerosion machine.

-Focus and align the useful and part with the different machine axes of electroerosion.

-Focus and align the useful and part with the different axes.

-Load the CNC program into the electroerosion machine.

-Perform a vacuum simulation of the electroerosion process.

-Correct the machining parameters according to the machine and the finish of the mold component to electroerode.

-Check the wear of the electrodes and correct the decalages in the CNC.

C2: Operate machine-tools for machining of die components by electroerosion, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the electroerosion machine tools used in the machining of die pieces.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the verification processes of electroerosion mechanized die components

CE2.4 Identify the actions to be performed in the user maintenance of the electroerosion machine-tools.

CE2.5 In a practical case of electroerosion machining of a die component:

-Perform the electroeroded operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Electroerode the die piece.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine by following the necessary occupational risk prevention and environmental protection measures.

Contents

1. Mechanized by penetration electroerosion in the machining of die components

-Operating principles.

-Penetration electroerosion machines used in the machining of die components.

-Operating techniques by electroerosion used in the machining of die components: machine preparation, electro-eroded by penetration.

-Capabilities and limitations for obtaining forms.

-Evacuation of waste from the machining area by pressure or aspiration.

-Technology parameters. Regulation.

-Dielectrics used in machining. Waste treatment.

-Mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Electrode Fastening Systems.

-Piece handling media.

-Transfer of CNC programs to machine.

-Standards for the Prevention of Occupational Risks and Protection of the Environment.

-User maintenance of electroerosion machines by penetration.

2. Mechanized by wire electroerosion in the machining of die components

-Operating principles.

-Wire electroerosion machines used in the machining of die components.

-Operating techniques of electroerosion by wire used in the machining of die components: machine preparation, cutting by wire electroerosion.

-Capabilities and limitations for obtaining forms.

-Technology parameters. Regulation

-Dielectrics used in machining. Waste treatment.

-Power systems and thread thread.

-Mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Piece handling media.

-Transfer of CNC programs to machine.

-Standards for the Prevention of Occupational Risks and Protection of the Environment.

-User maintenance of electroerosion machines by thread.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Naming: TUNING, MOUNTING, AND VERIFYING THE FUNCTIONALITY AND COMPONENTS OF DIES

Code: MF2158_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2158_3 Adjust, mount, and verify the functionality and components of die molds.

Duration: 120 hours

FORMATIVE UNIT 1

Naming: METROLOGY FOR ARRAYS OR MOLDS

Code:UF2162

Duration:30 hours

Competition reference: This training unit corresponds to RP1

C assessment criteria and considerations

C1: Apply die verification techniques by ensuring that they meet the specifications and meet the standards of occupational risk prevention and environmental protection.

CE1.1 Describe the environmental and cleaning conditions that must be met by the space where you measure, the verification instruments, and the part.

CE1.2 Relate the verification instruments with the parameters to verify.

CE1.3 Explain the errors that occur when verifying due to the instrument or process and how to correct them.

CE1.4 Describe verification procedures.

CE1.5 Explain the uses and maintenance of verification instruments.

CE1.6 In a practical case of verifying a component of a die:

-Check the weather conditions of the lab.

-Manipulate the component by ensuring it does not damage it.

-Select the verification tools based on the features to verify.

-Check that the calibration of the tools and verification machines is in effect.

-Use the tools and verification machines according to the established protocols.

-Manipulate the tools and verification machines by ensuring their perfect conservation status.

-Register the measures performed on the specified media.

-Set corrective measures to resolve detected deviations.

-Manipulate the piece and verification instruments in accordance with the standards of prevention of necessary occupational hazards and environmental protection.

C ontinged

1. Verifying the functionality

-Conditioning the parts for measurement.

-Verification instruments.

-Calibration of the verification instruments

-Checking the calibration of the verification instruments.

-Part verification procedures in metrology lab.

-Dimensional verification.

-Surface verification.

-Verifying complex shapes.

-Measurement machines by coordinates.

-Rugosim.

-Artificial vision verification.

-Destructive and non-destructive testing for dies.

-Verification rules.

-Quality in the verification process.

-Prevention of Labor Risks in the verification of die components or molds.

-Protection of the Environment in the verification of die components or molds.

FORMATIVE UNIT 2

Naming: TROUBLE AND TROUBLE

Code:UF2163

Duration:60 hours

Competition reference: This training unit corresponds to RP 2

Assessment capabilities and criteria

C1: Perform die component adjustment operations according to design specifications, complying with workplace risk prevention and environmental protection standards.

CE1.1 Identify the die components that require adjustment based on their functionality.

CE1.2 Relate defects in the stamped parts with the necessary adjustment operations in the die for removal.

CE1.3 Describe the die tuning procedures.

CE1.4 Describe the manual processes of tuning and finishing of dies.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the behaviors required to meet the standards of occupational risk prevention and environmental protection in the die setting.

CE1.7 In a handy case of tuning a die:

-Determine the parts of the die to be subjected to tuning processes

-Set the manual or machine operations to perform to adjust the die.

-Perform manual or mechanical tuning operations by applying the established processes.

-Use the required machines and tools in each operation.

-Verify compliance with the specifications and functional requirements of the die components

-Manipulate the part tools and machines in accordance with the standards of occupational risk prevention and environmental protection.

Contents

1. Adjusting cutting and bending dies

-Adjustment procedures.

-Manual operations of tuning of die components.

-Tools for manual tuning of dies.

-Manual tuning operational techniques.

-Manual die component finishing operations.

-Tools for die finishing.

-Manual finishing operational techniques.

-Tuning and finishing operations by machining of die components.

-Tuning and finishing tools by machining.

-Operating techniques for tuning and finishing by machining.

-Prevention of occupational hazards in the setting of cutting and bending dies.

-Preventive maintenance and die cleaning.

2. Adjusting the die-off dies

-Funnel Die Adjustment Procedures.

-Manual operations for adjusting die-end components.

-Tools for manual tuning of die-off dies.

-Manual adjustment techniques for manual die-off.

-Manual finishing operations of die-end components.

-Tools for finishing die-drawing.

-Manual finishing operational techniques in die-in troquels.

-Tuning operations and machining finishing of die-drawing components.

-Tools for tuning and finishing by machining of die-drawing dies.

-Operating techniques for adjusting and finishing by machining of die-drawing dies.

-Prevention of occupational hazards in the setting of die-off dies.

-Preventive maintenance and cleaning of die-off dies.

FORMATIVE UNIT 3

Naming: MOUNTING OF TROTLES AND SETTING OF STAMPING LINES.

Code: UF2164

Duration: 30 hours

Competition reference: This training unit corresponds to RP3, RP4, RP5, and RP6.

Assessment capabilities and criteria

C1: Perform die-mount operations using the necessary equipment and media, based on documentation and technical specifications and complying with the standards of occupational risk prevention and environmental protection.

CE1.1 Describe the procedures for the die assembly.

CE1.2 Relate the die mounting tools with your application.

CE1.3 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Describe the verification procedures for compliance with the specifications and functional requirements of the die components.

CE1.6 Describe the behaviors required to comply with the standards of occupational risk prevention and environmental protection in the die assembly.

CE1.7 In a practical case of mounting a die:

-Assemble the different components of the die by centring and aligning them.

-Perform mount operations.

-Use the specific tools for each operation.

-Tighten the screws and nuts with the specified pair.

-Verify the proper functioning of the die-strings.

-Verify the hydraulic circuits according to the design specifications.

-Manipulate parts, tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C2: Apply verification techniques for the functionality of the die components and systems according to the design requirements.

CE2.1 Relate the types of presses with the types of die that they can use.

CE2.2 Describe procedures for mounting and regulating dies in the press (travel, feeding, cadence, among others).

CE2.3 Describe the verification procedures of the pieces obtained with the die.

CE2.4 Relate the defects that are obtained by stamping with the possible causes that originate them.

CE2.5 Relate the causes of the defects with the actions for correction.

CE2.6 Describe the behaviors required to comply with the standards of occupational risk prevention and environmental protection in the verification of die functionality.

CE2.7 In a practical case of verifying the functionality of a die:

-Mount the die in the stamping press.

-Adjust the operating parameters of the press.

-Be a test piece.

-Verify the piece obtained.

-Determine the parameters to be corrected based on the defects observed in the part.

-Modify the required machine parameters.

-Make proposals to modify the design of the die.

-Manipulate parts, dies and machines in accordance with the standards of prevention of occupational hazards and environmental protection.

Contents

1. Test and verification of the die-cut

-die mounting processes.

-Types of mount processes.

-Features and capabilities.

-Machines, tools and tools used in assembly processes.

-Classification of machines and equipment for assembly. Features.

-Tools, accessories and tools for mounting. Types, features, and selection.

-methodical planning of the mounting processes.

-Press die assembly.

-Press point.

-Pieces.

-Verification of parts. Control elements. Check defects.

-Measurement and verification procedures used in assembly processes.

-Analysis and correction of defects in die-cut parts.

-Prevention of occupational risks and environmental protection in assembly processes.

-Verification of the die strings.

-Verification of the hydraulic circuits of the die. Pressure adjustment required.

-Adjustment and regulation of the die in the press.

-User maintenance on dies and press. Cleaning.

2. Functional verification of the die

-Test in vacuum and in load (with material).

-Recognition of surfaces after die-cut.

-Check out die-cut defects. Desired finish and geometry.

-Causes of defects in die-cut parts.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NON-LABOR PROFESSIONAL PRACTICE MODULE FOR MANUFACTURING DIE FOR METAL SHEET METAL PARTS

Code:MP0449

Duration:40 hours

C assessment criteria and considerations

C1: Collaborate on the die design, defining its shape, dimensions, constructive solutions, and cost.

CE1.1 Determine the sequence of operations to be performed on the sheet to obtain the die.

CE1.2 Perform the calculations required for the sizing of the die components by performing the calculations from the technical data of the piece and the die.

CE1.3 Design dies with the help of CAD computing applications to obtain the manufacturing and assembly plans.

CE1.4 verification of die design to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE1.5 Check that the die design contains all the information for its manufacture, assembly, use and maintenance.

C2: Collaborate in the production of die-making programs and their assembly, based on the technical documentation, according to the available resources.

CE2.1 Identify the processes to be performed on the premises themselves and those that are externalized.

CE2.2 Select the useful machines and tools to manufacture each of the components.

CE2.3 Determine the flow of materials, both raw materials and semi-finished materials.

CE2.4 Determine bottlenecks to minimize their impact on process globality.

CE2.5 Develop the technical documentation of production programming.

C3: Mechanizing die components by preparing and handling tornos, machining centers, grinding machines, and electroerosion machines.

CE3.1 Develop CNC programs for machining of die components using CAM computing applications.

CE3.2 Prepare machines for the machining of die components, using the necessary equipment and means from documentation and technical specifications.

CE3.3 Operate machine-tools for machining of die components by meeting the specifications of the process and obtaining the required quality.

CE3.4 Apply die verification techniques by ensuring that they meet the specifications and meet the standards of occupational risk prevention and environmental protection.

C4: Perform die-fitting, mounting, and test operations according to design specifications, complying with workplace risk prevention and environmental protection standards.

CE4.1 Perform manual or mechanical tuning operations by applying the established processes.

CE4.2 Operate the required machines and tools in each operation.

CE4.3 Verify compliance with the specifications and functional requirements of the die components.

CE4.4 Manipulate the part tools and machines in accordance with the standards of prevention of occupational hazards and environmental protection.

CE4.5 Mount the die components in the set sequence and with the specific tools for each operation.

CE4.6 Mount the die in the press and regulate the travel of the punches and feeding band.

CE4.7 Troop a piece and detect deviations from technical specifications.

CE4.8 Propose modifications to the die to correct detected deviations.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

C ontinged

1. Design of dies

-Determination of the sequence of operations to be performed on the sheet to obtain the die-cut.

-Selection of die type depending on the piece to be obtained by stamping and the press to be used.

-Determination of the standardized commercial elements to be used in the die.

-Selection of materials and treatments to be performed on die components.

-Determination of the tests to be performed on the die.

-Estimate of the manufacturing costs of the die.

-Determination of the die maintenance actions.

-Identify the mechanical requests that affect each of the components of the die.

-Calculation of the efforts to which each component is submitted.

-Dimensions of each component by applying the appropriate security coefficients.

-Selecting normalized elements using commercial catalogs.

-Drawing of the die manufacturing and mounting planes using 3D graphical representation tools.

-Checking information for the manufacture, assembly, use, and maintenance of the die.

-Finding historical problems with troquels or similar components.

-Performing a fault tree.

-Determining the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determining the causes of failures.

-Proposition solutions to detected problems.

2. Programming of manufacture of die-cut and die-cut parts

-Identifying the processes to be performed on the premises themselves and those that are externalized.

-Selecting useful machines and tools to manufacture each of the components.

-Determination of the flow of materials, both raw materials and semi-finished materials.

-Determining bottlenecks to minimize their impact on process globality.

-Elaboration of the technical documentation of the production schedule.

3. Machining of die components around, grinding machining centre and electroerosion

-CNC programming of machines through CAM.

-CNC program simulation and optimization.

-Amend the part on the machine.

-Measurement of the tool and enter the decalages into the machine.

-Mounting the cutting tools and electrodes on the machine.

-Focus and align the useful and part with the different machine axes.

-Check the focus and alignment of the part.

-Mechanized of the die component.

-Handling of the part and the machine-tool of the chip-start tool in line with the necessary occupational risk prevention and environmental protection measures.

-Selecting the verification tools based on the features to verify.

-Check the validity of the calibration of the useful and verification machines.

-Manipulation of the tools and verification machines ensuring their perfect conservation status.

4. Setting and functional verification of the die

-Manual or mechanical adjustment of the die applying the established processes.

-Operation of the machines and tools required in each operation.

-Verification of compliance with the specifications of the die components.

-Assembly of the die components by centring and aligning them.

-Using the specific tools for each operation.

-Delete the screws and nuts with the specified pair.

-Verification of the correct operation of the die chains of the die.

-Verification of hydraulic circuits according to design specifications.

-Mounting of the die in the stamping press.

-Adjustment of the media's operating parameters.

-Test piece stampation.

-Verification of the piece obtained in the test.

-Determination of the parameters to be corrected based on the defects observed in the part.

-Proposition of die design modifications.

-Handling of parts, dies and machines in accordance with the standards of prevention of occupational hazards and environmental protection.

5. Integration and communication in the job center

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. TRAINERS ' PRESCRIPTIONS

Professional experience required in the scope of the competency

MF2155_3: Design of dies for obtaining metal sheet metal parts

• Licensed, Engineer, Architect, or degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2157_3: Elaboration of die components for obtaining metal sheet metal parts

• Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2158_3:Tuning, mounting, and verifying the functionality and die components

• Licensed, Engineer, Architect, or corresponding degree or other degree equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree degree or other equivalent titles.

1 year

V. MINIMUM SPACES, FACILITIES, AND EQUIPMENT REQUIREMENTS

Forming

m 2 15 pupils

m 2 25 pupils

Classroom

45

60

Utilage Workshop

300

400

Store tooling

50

50

Formative

M1

M2

M3

Classroom

X

X

X

X

workshop

X

X

Utilage store

X

X

Forming

Management Aula

-Audio-visual equipment-network installed PCs, projection canon, and internet-Specialty-specific software-Pizars to write with marker- Flip-charts-Classroom material-Table and chair for trainer-Messes and chairs for

Tooling Workshop

-Taladrators-Mechanical Sierra-Conventional Parallel Tornos-Universal Freters-CNC Torno-CNC Freer-CNC Mechanized Center-Machines CNC Penetration Electroerosion-Cutting electroerosion machines by CNC thread-Universal cylindrical rectifying machine and flat surfaces-Cutting machines. Presses and accessories.-Tools-Individual protective

store

-Metal Arymen pear tools.- Shelving.-Appropriate transport machinery for the displacement of elements. -Materials. -Containers for

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX IV

I. CERTIFICATE IDENTIFICATION OF PROFESSIONALISM

Denomination: Manufacture of molds for the production of polymeric and light-alloy parts

Code: FMEM0411

Professional Family: Mechanical Manufacturing

Professional area: Mechanical production

Professional qualification level: 3

Professional reference qualification:

FME643_3 Manufacture of moulds for the production of polymer parts and light alloys (RD 1032/2011 of 15 July)

Relationship of competency units that configure the certificate of professionalism:

UC2151_3: Design molds for obtaining polymeric and light metal parts

UC2152_3: Plan the manufacture of molds for obtaining polymeric and light metal parts

UC2153_3: Develop mold components for obtaining polymer and light metal parts

UC2154_3: Adjust, mount, and verify the functionality and mold components

General competition:

Design and manufacture moulds to produce polymer and light metal parts, as well as adjust, mount and verify their functionality; planning production, achieving quality criteria, fulfilling the plans of Prevention of occupational and environmental risks of the company, and current enforcement regulations.

Professional Environment:

Professional scope:

Develops its professional activity in the areas of planning and production of large, medium or small enterprises, public and private, both self-employed and employed, dedicated to the design, construction, adjustment and assembly of moulds for producing polymeric and light metal parts, depending, where appropriate, functionally and hierarchically from a superior and being able to have lower level personal capacity.

Productive sectors:

This certificate is located in the subsector of the metals processing industry and, mainly, in the following economic activities: Foundry of metals. Manufacturing by injection.

Related occupations or jobs:

Outline of molds for polymeric and light metal parts.

Mold CAD technician for polymeric and light metal parts.

Mold development technician for polymeric and light metal parts.

Mold adjuster for polymer and light metal parts.

Mold assembler manager.

Mold production programmer.

3110.1035 Industrial technical designers.

3128,1047 Technicians in matricery and molds.

3128,1083 Technicians in foundry processes.

7322,1041 Metal Matriceros-moldists.

7323.1222 Machine-tool adjuster-adjusters with CNC, for working metal.

Duration of the associated training: 630 hours

Relationship of training modules and training units:

MF2151_3: Design of molds for obtaining polymeric and light metal parts. (180 hours).

• UF2267: Moldes (60 hours).

• UF2268: Calculation and sizing of elements for molds (30 hours).

• UF2269: Computer Assisted Mold Design (CAD) (90 hours).

MF2152_3: Planning for the manufacture of molds for the production of polymeric and light metal parts (140 hours).

• UF2270: Planning and programming of production of mold components. (50 hours).

• UF2156: (transverse). CNC programming around for matricery components or moulds (30 hours).

• UF2157: (Transversal) Milling CNC programming for matricery components or moulds (30 hours).

• UF2158: (transverse) CAM for the manufacture of matricery components or moulds (30 hours).

MF2153_3: Elaboration of mold components for obtaining polymeric and light metal parts (150 hours).

• UF2271: Mechanized of mold components by road start (70 hours).

• UF2272: Mechanized of mold components in conventional rectifier and CNC (30 hours).

• UF2273: Mechanized of mold components by electroerosion (50 hours).

MF2154_3: Tuning, mounting, and verifying the functionality and mold components (120 hours).

• UF2162: (transverse) Metrology for matrices or moulds (30 hours).

• UF2274: Adjustment, mold assembly, and molding of molding lines. (90 hours).

MP0470: Non-working professional practice module for manufacturing molds for the production of polymeric and light alloy parts (40 hours)

II. PROFESSIONAL CERTIFICATE PROFILE

Competition Unit 1

Designation: DESIGN MOLDS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Level: 3

Code: UC2151_3

Reprofessional alizations and realization criteria

RP1: Obtain the technical information for the design of molds from the part plane and the specifications of the order of the mold, analyzing the moldability of the mold and proposing recommendations for improvement to its design.

CR1.1 The material to be molded, the shape and dimensions of the piece to be obtained and the tolerances of shape and position, the surface finish, among others, that delimit the piece to be obtained are identified in the plane of manufacturing.

CR1.2 The functional characteristics of the mold, type of production, expected useful life, molding machine intended for its operation, among others, that delimit the mold to be manufactured are identified in the specifications of the order of the mold.

CR1.3 The surfaces that pose difficulties for the demolding and the forms that pose difficulties for the filling of the cavity during the molding are analyzed from the plane of the part and the specifications of the order of the mold.

RP2: Determine the configuration of the mold, for plastics and light metals molding, providing constructive solutions and determining the characteristics, layout, dimensions and cost of components and assemblies, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR2.1 The design of the moulds is made taking into account the characteristics and limitations of the processes and means used in their manufacture and their subsequent use.

CR2.2 The materials chosen for the design of the useful are selected according to the established strength, finishes, costs and quality.

CR2.3 The thermal and surface treatments to which the material must be subjected to manufacture the molds are determined according to their functionality.

CR2.4 Designed sets are optimized from the point of view of manufacturing cost and maintenance.

CR2.5 The design of the useful is corrected by taking into account the results of the tests.

CR2.6 The approval specifications are taken into account in the definition of the mold.

CR2.7 The configuration of the mold is determined according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP3: Perform technical calculations to size mold components and systems, from data set in the mold configuration.

CR3.1 Effort or load requests are determined by analyzing the phenomenon that causes them.

CR3.2 The application of the calculation (torsion, bending, shear, compression, breakage, fluency, among others) is performed according to the required requests.

CR3.3 The security coefficients (break, life, among others) that are used in the application of element calculations are those required by the technical specifications.

CR3.4 The shape and dimension of the elements that make up the moulds or models (structures, union elements, among others) are established taking into account the results of the calculations obtained.

CR3.5 The standard elements (screws, pins, chavettes, guides, among others) are selected according to the requests to which they are submitted and the characteristics provided by the manufacturer.

RP4: Design with computer-aided design (CAD) computing tools the virtual model and the plans for the manufacture of the mold and its components.

CR4.1 Manufacturing, maintenance and assembly (accessibility, use of standardized tools, ease of assembly, possibility of automation, among others) are taken into account in the design of the mold.

CR4.2 Planes are performed by applying the rules of representation (format formats, drawing lines, acotation, tolerances, views, sections, among others.

CR4.3 Adjustments and tolerances are set according to the function of the parts and the type of manufacturing expected.

CR4.4 The transfer and handling of the mold is determined according to the maximum transport dimensions, the fastening elements, the transport protections, the weight, among others.

CR4.5 The elements of the mold are represented using standardized, constructive shapes (guts, striates, screws, among others).

CR4.6 The choice of commercial elements is performed taking into account the technical characteristics of the standard elements described by the suppliers (performance, assembly instructions, auxiliary products) maintenance, among others).

RP5: Verify that project development is due to design specifications, to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CR5.1 The verification procedure is performed by considering aspects of product quality, specific regulations and regulations, functionality, safety, costs, tools, fabricability, materials, elements designed, Assembly and cutting planes and manual of use and maintenance, in addition to the design AMFE and its update.

CR5.2 The different designed elements respond to the objective marked by the technical specifications to be met.

CR5.3 The most relevant verifications to be performed are specified in the control guidelines.

CR5.4 The flat-range is in contrast to the technical characteristics and the product assembly plans and is performed according to the machining process to which the surface is to be subjected.

CR5.5 The machining patterns that are established ensure the manufacture of the tooling according to the design characteristics.

CR5.6 The verification of project development is determined on the basis of quality criteria and the plan for the prevention of occupational risks and environmental protection.

Professional Context

Production media

CAD/CAE IT applications (computer-aided design and engineering).

Products and results

Information for the mold design obtained. Configuration of the given mold. Size of the calculated mould. Moulds for obtaining polymer and light metal parts designed. Verification of the development of the project.

Information used or generated

Flat of the piece to be molded. CAD model of the part to be molded. Order of the mold. Technical standards for graphic representation. Standards for the construction of the customer. Mould making plans. CAD models of the mold components. Mold maintenance and use manual.

Competition Unit 2

Designation: PLAN THE MANUFACTURE OF MOULDS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Level: 3

Code: UC2152_3

Professional realizations and realization criteria

RP1: Define the manufacturing process of the mold components, as well as their subsequent assembly, establishing the sequence of operations to be performed and the necessary means of production, ensuring their viability, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR1.1 The manufacturing plan collects the available means, as well as the outsourcing needs.

CR1.2 The guidelines for ensuring the manufacture of the tools are set according to the deadlines set.

CR1.3 The machining operations of each component are tailored to the specifications of the plane and the available media.

CR1.4 Operations conform to the times set in the manufacturing plan.

CR1.5 The process of manufacturing the mold components is determined by reference to quality criteria and according to the plan for prevention of occupational hazards and environmental protection.

RP2: Schedule the use of resources (raw materials, machines, tools, treatments, tools, and personnel, among others) for the elaboration of the mold components and their subsequent assembly, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR2.1 The use of individual resources is optimized to improve profitability.

CR2.2 Potential bottlenecks are identified in the mold manufacturing process and the necessary steps are taken to meet the set deadlines.

CR2.3 The externalized tasks are scheduled based on the set deadlines and production capacity.

CR2.4 The programming of the use of resources is determined on the basis of quality criteria and in accordance with the plan for the prevention of occupational risks and environmental protection.

RP3: Develop CNC programs with CAM computing tools for the manufacture of mold components.

CR3.1 The chronological order of the operations; the tools used; the operating parameters; and the trajectories are set in the CNC program.

CR3.2 Machine programming is performed based on the type of machining, type of tool, speed of work, efforts, and type of machining material.

CR3.3 The path of the tool is adapted according to the machining strategy.

CR3.4 In program simulation or machine testing it is proven that machining is viable and develops in logical sequence.

Professional Context

Production media

CAD-CAM computing applications. Planning computing applications.

Products and results

Process of making the components of the defined mold. Use of scheduled resources. CNC programs developed with CAM computing tools.

Information used or generated

Mold manufacturing planes. Technical standards for graphic representation. CAD models of the mold components. CNC programs for machining operations of mold components. Process plan and operations plan for the manufacture of each of the mold components. Control guidelines for each of the mold components.

Competition Unit 3

Designation: MANUFACTURE OF MOLD COMPONENTS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Level: 3

Code: UC2153_3

Professional realizations and realization criteria

RP1: Mounting the parts on the tooling for the machining of components of the moulds, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and environmental protection.

CR1.1 The clamping tools are selected by ensuring the tie of the part according to the shape, dimensions and process of machining and without damaging the part.

CR1.2 The focus or alignment of the part is performed with the required precision in the process.

CR1.3 Mounts are performed with the required tools and respecting the maximum torque.

CR1.4 The moving and handling of the parts is performed with the specified media depending on the maximum dimensions, the fastening elements, the transport protections, the weight, among others.

CR1.5 The pieces and useful are kept clean by allowing the correct positioning of these.

CR1.6 The assembly of the parts on the tools is carried out on the basis of quality criteria and in accordance with the plan of prevention of occupational risks and environmental protection.

RP2: Prepare the machine to mechanize the components of the mold, from the manufacturing order and according to the process, with the required quality and complying with the standards of prevention of occupational risks and environmental protection.

CR2.1 The mooring tools are mounted and aligned on the machine taking into account the machine instructions and the quality of the part to be obtained.

CR2.2 The CNC program is loaded with specific peripherals or transferred over the communication network.

CR2.3 Tools Decalages are introduced into the CNC program.

CR2.4 Machine preparation operations are performed taking into account current regulations, quality criteria and the plan for prevention of occupational and environmental protection risks.

RP3: Mechanizing the components of the mold with machine tools, conventional and CNC machines, by road start and special procedures, with the required quality and complying with the standards of risk prevention work and environmental protection.

CR3.1 The machining parameters (speed, advance, depth, among others) are adapted according to the machine, process, material of the part and the tool used.

CR3.2 The positioning references of the tools are established based on the relative position of the tools with respect to the part.

CR3.3 The wear and tear of the tools is taken into account to proceed with your change and correction of paths.

CR3.4 The piece obtained conforms to the manufacturing tolerances.

CR3.5 First-level maintenance tasks planned for machines, installations, or equipment are performed according to the maintenance tabs.

CR3.6 The mechanization of the mold components is performed according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

Professional Context

Production media

CNC Communication Peripherals. Mounting tools. Machine-tools CNC and conventional machining by road start and special processes (Torno, milling, drilling, electroerosion by penetration, electroerosion by wire, flat grinding, universal rectifier, among others). Standard mooring systems and specific tools. Cutting tools. Transport and maintenance elements. Hand tools. Measurement and control elements.

Products and results

Pieces on the tooling for machining components of the mounted moulds. Machine for machining the components of the prepared mould. Machined mold components.

Information used or generated

Mold manufacturing planes. Technical standards for graphic representation. CNC programs for machining operations of mold components. Process plan and operations plan for the manufacture of each of the mold components. Control guidelines for each of the mold components. Catalogues of material and tools. Process instructions. Maintenance instructions for use. Characteristics of refrigerants and lubricants. Regulations on the Prevention of Occupational Risks and the Environment.

Competition Unit 2

Naming: ADJUST, MOUNT, AND VERIFY FUNCTIONALITY AND MOLD COMPONENTS.

Level: 3

Code: UC2154_3

Professional realizations and realization criteria

RP1: Verify the shape, dimensions and surface finishes of the mold components, to ensure the quality of the mold components, according to established procedures and compliance with the risk prevention standards work and protection of the environment.

CR1.1 The pieces to be measured are clean and acclimated.

CR1.2 The instruments are selected based on the parameter to be verified according to the technical specifications of the product.

CR1.3 The calibration of the verification items is checked by verifying the calibration tab.

CR1.4 Verification is performed according to the procedures set out in the rules.

CR1.5 The verification of the shape, dimensions and surface finishes of the components of the mold is performed according to quality criteria and according to the plan of prevention of occupational and protective risks environmental.

RP2: Adjust the mold components to the specifications and functional requirements, with the required quality and complying with the standards of occupational risk prevention and environmental protection.

CR2.1 The zones to be adjusted, including the kinematic chains, are determined by mounting the mold components and checking their functionality.

CR2.2 Procedures for adjusting mold components (process, machines, tools among others) are determined based on the adjustments to be made.

CR2.3 The manual finishing operations are performed with the tools required for the tuning to be performed.

CR2.4 The chip, abrasion, and special boot machines are used according to established procedures.

CR2.5 The specifications and functional requirements of the mold components are verified during the adjustment process.

CR2.6 The adjustment of the components of the mold is performed according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

RP3: Mounting the mold by assembling the components, subassemblies and systems, according to the established rules and procedures, using the appropriate tools and tools, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR3.1 The focus or alignment of the part is performed with the required precision in the process.

CR3.2 Mounts are performed with the appropriate tools and respecting the maximum torque.

CR3.3 The transport and lift elements are used according to the characteristics of the material to be transported.

CR3.4 Parts and useful are kept clean by allowing proper positioning of these.

CR3.5 The assembly of the mold by assembling the components, subassemblies and systems is performed according to quality criteria and according to the plan of prevention of occupational hazards and environmental protection.

RP4: Verify the movements of the kinematic chains of the mold components, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR4.1 The kinematic chains of the mold components are verified according to specifications established in the design.

CR4.2 The different elements of the kinematic chain are consistent with the functional objective to be met.

CR4.3 The verifications performed conform to what is defined in the control guidelines.

CR4.4 The verification of the movements of the kinematic chains of the components of the mold is performed according to quality criteria and according to the plan of prevention of occupational and protective risks environmental.

RP5: Verify the tightness of the hydraulic systems and the circulation circuits of the mold coolant, according to the established procedures, with the required quality, and complying with the standards of prevention of occupational risks and protection of the environment.

CR5.1 Hydraulic circuits are verified according to specifications set in the design.

CR5.2 The elements of the hydraulic systems conform to the established functional objective.

CR5.3 The verifications performed conform to what is defined in the control guidelines.

CR5.4 The verification of the tightness of the hydraulic systems and the circulation circuits of the mold coolant is carried out according to quality criteria and according to the risk prevention plan. work and environmental protection.

RP6: Verify the operation of the mold in the operational tests, analyzing the defects in the parts produced and establishing the corrective measures for its resolution, according to the established procedures, with the quality required, and in compliance with the rules on the prevention of occupational risks and environmental protection.

CR6.1 The parts manufactured with the mold correspond to the technical specifications of the part to be manufactured.

CR6.2 The part checks performed are consistent with what is defined in the control guidelines.

CR6.3 The corrective measures are established according to the defects observed in the parts produced and in the operation of the mold during machine testing.

CR6.4 The verification of the operation of the mold is performed according to quality criteria and according to the plan of prevention of occupational risks and environmental protection.

Professional Context

Production media

Quality control and dimensional metrology applications. Machines and tools of dimensional metrology (Machine measuring by coordinates, projector of profiles, durometer, rugosimeter, feet of king, micrometers, profilometers, among others). Thermoplastics, thermosetting or light alloy injectors.

Products and results

Shape, dimensions and surface finishes of the components of the verified mold. Mold components adjusted to specifications and functional requirements. Assembled mold components. Verified mold components.

Information used or generated

Mold manufacturing planes. Technical standards for graphic representation. Control guidelines for each of the mold components. Process instructions. Maintenance instructions for use. Regulations for the Prevention of Occupational Risks and the Environment. Reports of measurement and control of mold components. Reports of measurement and control of the parts produced by the mould. Reports of the test of the mold.

III. PROFESSIONALISM CERTIFICATE TRAINING

FORMATIVE MODULE 1

Designation: DESIGN OF MOULDS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Code: MF2151_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2151_3 Design molds for obtaining polymeric and light metal parts.

Duration: 180 hours

FORMATIVE UNIT 1

Naming: MOLDS

Code:UF2267

Duration:60 hours

Competition reference: This training unit corresponds to RP1 and RP2.

C assessment criteria and considerations

C1: Analyze the technical information to obtain the data defining the molds for obtaining polymeric and light metal parts.

CE1.1 Identify shape characteristics, dimensions, tolerances, material and part finishes that influence the design of the mold.

CE1.2 Identify mold functional features such as useful life or intended processing machine.

CE1.3 Identify ways that may present difficulties in obtaining the part.

CE1.4 Identify the material of the part to be molded.

C2: Analyze the characteristics of the molds to define their shape, dimensions, constructive solutions, and cost.

CE2.1 Identify the behavior of the molded material in the molding process.

CE2.2 Describe the appropriate mold type for the different types of shapes to be molded and the type of machine.

CE2.3 Identify shapes of parts that may hinder or impede the molding process.

CE2.4 Identify mold manufacturing costs.

CE2.5 Describe mold maintenance operations.

CE2.6 Relate the materials and their thermal, surface and coatings necessary with the different components of the mold.

CE2.7 Describe application trials in molding.

CE2.8 Identify the contents of the mold use and maintenance manuals.

CE2.9 Describe the standardized elements of molds.

CE2.10 In a convenient scenario of defining a mold conveniently characterized by the technical documentation of the order of a mold:

-Determine the mold cavity filling procedure.

-Select the type of mold based on the part to be obtained by molding, the molding machine to be used, and the specifications of the mold order.

-Determine the standardized business items to be used in the mold.

-Select the materials and treatments to be performed on the mold components.

-Determine the tests to be done in the mold.

-Estimate the manufacturing costs of the mold.

-Determine the mold maintenance actions.

C ontinged

1. Technical documentation for mold manufacturing

-Mould order sheets.

-Design and mold manufacturing rules.

-Interpretation of set planes for the definition of the mold.

-Interpretation of cutting planes, lists of materials and standard elements and catalogues of standard components for moulds.

-Product technical dossier (manuals for the use and maintenance of moulds, assembly plans, schemes, list of spare parts ...) and technical reports related to the feasibility of the design and manufacturing needs.

2. Manufacturing by molding

-Product flow type.

-Online.

-Interserver.

-By project.

-Customer service types.

-Manufacture for inventory.

-Manufacturing to supply orders.

-Setting up the machinery and useful.

-Tools and tools.

-Limitations of molding machines.

-Tripping of materials in the workshop.

-Raw material.

-Packaging.

-Product terminated.

-Reusable and non-reusable waste material.

-Other materials.

-Stores.

-External services to the workshop

-Maintenance Services

-Workshop services of the molds.

-Planning services.

-Manufacturing costs for castings.

-Mold tests.

-Maintenance of molds.

3. Moulds and models for polymer transformation

-Plastic Materials: Division, Classification, and Properties.

-Design of molds for polymer products. Influence of temperature. Current uses and applications in the industry.

-Polymer transformation processes:

-Injection: Plastic materials, injection as a process of transformation, injection machine, multicomponent injection, injection defects, Co-injection, Bi-injection, Gas, Water, Non-injection Technologies conventional.

-Extrusion: Process description, process input/output parameters, flexible extrusion processes, rigid extrusion processes, finishing techniques, Process description, continuous extrusion.

-Blown: Stages of blow molding, Process variables, extrusion-blow molding, injection-blow molding, process description, typical problems during processing, recovery stage considerations in blow molding.

-thermoforming: Process stages, thermoforming equipment.

-Compression molding: Materials used in compression molding, compression factor, temperature influence and pressure. Equipment for compression molding.

-Transfer Molding: Process Stages, Transfer Molding Equipment.

-Molding by casting: Models for conformed, Moldes. Moulding equipment, machine limitations and processing tools.

4. Casting moulds and models for light alloys:

-Process for obtaining parts by molding:

-Casting processes.

-Conformed semi-solid.

-Model types: reusable and disposable.

-Types of molds.

-Basic forms of the different useful employees in the molding process.

-Constructive characteristics of the molds.

-Technology design of molds and models.

-Models:

-Model manufacturing processes.

-Limitations and considerations in the design of casting models.

5. Materials for the manufacture of moulds and models for lightweight and polymeric alloys:

-Materials used in the manufacture of moulds:

-Classification of materials: metallic, ceramic, polymeric and composite materials used in the manufacture of moulds and models

-Physical, chemical, mechanical and technological properties of materials used in molds and models.

-Thermal and thermochemical treatments used in molds and models.

-Using commercial catalogs.

-Influence of the cost of materials in your selection.

-Ethical commitment to the values of conservation and defense of the environmental and cultural heritage of society.

FORMATIVE UNIT 2

Naming: CALCULATING AND SIZING ELEMENTS FOR MOLDS.

Code: UF2268

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3.

C assessment criteria and considerations

C1: Perform the calculations necessary for the sizing of the mold components from the technical data of the part and the mold.

CE1.1 Identify the mechanical requests to which the mold elements are submitted.

CE1.2 Calculate the applied efforts on the components of the molds according to the requests to which they are submitted.

CE1.3 Determine security coefficients in the sizing of the mold components.

CE1.4 Dimensions mold elements based on the results of the effort calculations.

CE1.5 Calculate mold cooling needs.

CE1.6 Select normalized items based on their characteristics and determined requests.

CE1.7 Select materials based on the functionality of the designed components.

CE1.8 Optimize cost and maintenance of components and designed set.

CE1.9 Calculate the casting channels.

CE1.10 In a practical case of sizing a mold conveniently characterized by the technical documentation of the order of a piece obtained by molding:

-Identify the mechanical requests that affect each of the mold components.

-Calculate the efforts to which each component is submitted.

-Size each component by applying the appropriate security coefficients.

-Size the colate and cooling channels.

-Select the normalized elements using commercial catalogs.

Contents

1. Calculation and sizing of the mold for polymeric parts

-Disposition of the part.

-Calculation of mold parts for polymeric parts.

-Contractions of the polymeric material in the molding process.

-Power system. Casting channels. Design of injection points. Direct injection.

-Cooling and types of cooling systems. Ventilation system.

-Expulsion systems. Dismolding angles.

-Unspend. Calculation of hours of service and maintenance.

-Efforts developed in molding. Mould deformation. Bases for describing deformation.

-Security coefficient for the sizing of the mold components of polymeric parts.

-Dimensions of the mold depending on the mold type and molding cycle.

-Calculation of media and anchors.

-Extract forces.

-Simulation systems using assisted engineering software (CAE) for polymeric parts.

-Modeling.

-Simulation.

-Analysis.

-Elaboration of the specific technical documentation.

2. Calculation and sizing of moulds and models for lightweight alloys

-Mold Sizing: Matrix, bedrinkings and casting channels, air exhaust, cooling, distribution system calculation, dungeon calculation.

-Oversized model.

-Tolerance for contraction.

-Mold angles.

-Tolerance for extraction.

-Termination of surfaces.

-Tolerance for finishing.

-Irregular frigations.

-Distortion tolerance.

-Safety coefficient for sizing of mold components for lightweight alloys.

-Calculation of the dimensions of the standard elements of moulds and models: standard (plates, columns, casings).

-Cooling elements.

-Warming elements.

-Auxiliary elements (centering rings, drinkings, canlets).

-Punches and ejectors.

-Simulation systems using assisted engineering software (CAE) for lightweight alloy parts.

-Modeling.

-Simulation.

-Analysis.

-Elaboration of the specific technical documentation.

FORMATIVE UNIT 3

Naming: COMPUTER-ASSISTED MOLD DESIGN (CAD)

Code: UF2269

Duration: 90 hours

Competition reference: This training unit corresponds to RP 4 and RP5.

C assessment criteria and considerations

C1: Design moulds with the help of CAD software applications, to obtain the production plans of the mold and each of its parts as well as its assembly.

CE1.1 Identify the graphical representation rules used for mold design.

CE1.2 Determine adjustments and tolerances of mold components according to their function.

CE1.3 Relate the accessibility, assembly, maintenance, and fabrication of molds with the design characteristics of their components.

CE1.4 Explain the necessary elements to be included in the mold design for transportation and handling, including protections.

CE1.5 Identify the standardized elements and shapes used in mold manufacturing.

CE1.6 Distinguished between functional, manufacturing, and component verification.

CE1.7 In a convenient scenario, conveniently characterized by the technical documentation of the order of a piece obtained by molding:

-Draw the mold manufacturing and assembly plans using 3D graphical representation tools.

-Acute each of the components by applying the graphical representation rules.

-Set the control guidelines for mold manufacturing.

C2: Apply mold design verification techniques to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE2.1 Describe the verification procedures of the mold design.

CE2.2 Explain the AMFE to the mold design.

CE2.3 Relate the technical specifications with the qualities of the designed elements.

CE2.4 In a practical case of verifying the design of a mold, characterized by its technical documentation:

-Check that the mold design contains all the information for its manufacture, assembly, use, and maintenance.

-Identify the functional groups in the mold.

-Find historical problems with similar molds or components.

-Perform a fault tree.

-Determine the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determine the causes of the failures.

-Propose solutions to detected problems.

Contents

1. Design of molds and models for polymer transformation

-Planning for the layout.

-Preliminary Planes:

-Pre-mold design considerations: shape of the part and type of material to be used. Types of molds. Basic elements of a mold.

-Forces balance: junction plane and injection point.

-Efforts produced in the molding process.

-Fixing and centering system.

-Power system: drinking, colada channels. Turbulence in filling. Cooling channels.

-Defectology in molding processes.

-Expulsion system. Expulsion force. Variables that influence. Cinematics and ejector dynamics. Contraction. Dismolting angle. Friction.

-Gas removal systems.

-Hot-channel Moldes, features. Special designs for the demolding of parts with complex geometries. Standard elements used in moulds and models.

-Typology of defects in molding processes. Typical defects and features they present.

-Using verification and control elements in molding processes.

-Fixing and retaining devices. Machine-to-machine systems.

-Distribution and retention of noyos. Forms and Distribution.

-Work risk prevention rules applicable to the design of molds and models for polymeric parts.

-Environmental standards applicable to the design of molds and models for polymeric parts.

-Efficiency in the design of molds for polymeric parts in relation to the saving and rational use of materials and energy.

2. Design of moulds and models for lightweight alloys

-Power system design for castings:

-Introduction. Colada systems.

-Downloading and drinking vessels.

-Design of casting systems by injection: design of injection casting products.

-Power system.

-Evacuation of heat.

-Removing the part and preparing for the next cycle.

-Tipologia of defects in casting processes.

-Assembly. Procedures and tools.

-Work risk prevention rules applicable to the design of moulds and models for lightweight alloys.

-Environmental standards applicable to the design of moulds and models for light alloys.

-Efficiency in the design of moulds for light alloys in relation to the saving and rational use of materials and energy.

3. 2D and 3D design of parts and sets for moulds of polymeric parts and light alloys

-2d/3d vector and parametric programs. Choice.

-Commercial programs. Levels and uses in the current industry.

-Creating a sketch.

-Croking tools. Geometric relationships in the sketches.

-Croquis acitation. Automatic Acutation.

-Creating and managing work plans.

-Display, zoom, spins, translations.

-Creating axes, Coordinate system, and points.

-Polar and rectangular 3d matrices.

-Operations Symmetry.

-Other operations.

-Measurement and verification tools. Volume, area, center severity.

-Introduction to parametric and variational design.

-Creating Design Tables. Relationship to spreadsheet.

-Edit Layout Table.

-Auto-create Design Tables. Relationship design and generation tables relationship.

-Solid.

-Surfaces.

-Cavities.

-Boolean functions.

-Structures and welded parts.

4. Assembly of parts and assemblies for moulds of polymeric parts and light alloys

-Assembly design methods.

-Assembly module environment.

-Creating an assembly.

-Manipulation of components.

-Position relationships between components, standard, and advanced.

-Collision detection.

-Physical collision cinematics.

-Interference detection.

-Operations for assembly.

-Explosioned view.

-Standard elements for molds

5. Verifying the design of processing tools

-AMFE applied to the design of molds and models for the transformation of polymers and light alloys.

-Analysis of molds and models applying the AMFE: Typical defects and faults of the polymer products, light alloys and their moulds.

-Verification of compliance with safety and environmental standards.

6. Management of technical documentation. Drawing up drawings and drawings

-Creation of drawings. Configuration of drawing formats. Scales.

-Obtaining views and sections. Cuts and breaks.

-Line format. Drawing of drawings. Format and type of cotches.

-Annotation of drawings. Geometric tolerances, soldering symbols, surface finishes.

-Management of peripherals, printing, storage, transmission.

-Data exchange.

-Types of parts and assembly file formats and extensions.

-Characteristics of each format type. Iges, Vda, Catia, Parasolid, Sat, Step, Proe, Dxf, Dwg, Stl.

-Generation of AVI and HTML presentations. Publishing and managing documents for the web.

Methodological guidelines

To access the formative unit 2 must have been passed the formative unit 1.

To access the formative unit 3 must have been passed the formative unit 1 and 2.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Designation: PLANNING OF MANUFACTURING MOLDS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Code: MF2152_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2152_3 Plan the manufacture of molds for obtaining polymeric and light metal parts.

Duration: 140 hours

FORMATIVE UNIT 1

Naming: SCHEDULING AND SCHEDULING THE PRODUCTION OF COMPONENTS FOR MOLDS

Code: UF2270

Duration: 50 hours

Competition reference: This training unit corresponds to RP1 AND RP2.

C assessment criteria and considerations

C1: Analyze the technical documentation of the mold relative to the machining process of the components for further manufacture and assembly.

CE1.1 Identify the characteristics and limitations of processes and manufacturing means for the elaboration of the mold.

CE1.2 Relate the required mechanized with product characteristics.

CE1.3 Determine the manufacturing plan.

CE1.4 Describe the means required for mold manufacturing.

CE1.5 Identify the critical path for mold manufacturing.

CE1.6 Describe machining operations in molds.

CE1.7 Describe the processes of relaxation of the residual stresses of the machining.

CE1.8 Develop process sheets for the manufacture of molding components.

C2: Determine the phases of the assembly process of the mold components according to the shape and characteristics of the mold.

CE2.1 Determine the assembly plan for the manufactured components.

CE2.2 Describe the means required for mold mounting.

CE2.3 Describe mold mount operations.

CE2.4 Develop process sheets for mold mounting.

CE2.5 Describe the importance of the order in the mold mounting sequence.

CE2.6 Identify the critical path in the mold assembly.

C3: Develop mold manufacturing programs and their assembly, based on the technical documentation, based on the available resources.

CE3.1 Relate the necessary resources to the profitability of the product.

CE3.2 Explain process diagrams by identifying bottlenecks.

CE3.3 Develop and classify the documentation required for production programming.

CE3.4 Schedule externalized processes in order to make external resources available at the required time.

CE3.5 Plan the logistics required for component transport.

CE3.6 In a convenient scenario, it is conveniently characterized by the technical documentation of the mold for the manufacture of a piece obtained by molding and the resources available in a company:

-Identify the processes to be performed on the premises themselves and those that are externalized.

-Select the useful machines and tools that will be used to manufacture each of the components.

-Determine the flow of materials, both raw materials and semi-finished materials.

-Determine bottlenecks to minimize their impact on process globality.

-Develop the technical documentation of production programming.

C ontinged

1. Machining processes for mold and material components

-Types of machining processes in mold manufacturing.

-By road start, by abrasion, by Electroerosion

-Technology conditions to be present in the machining process.

-Features and capabilities.

-The path formation.

-Job Parameters

-Influence of materials and thermal and surface treatments in machining processes for molds.

-Machines, tools and tools used in machining processes.

-Classification of machine tools used for machining of moulds.

-Productive features and capabilities.

-Tools for machining molds. Cutting tools. Types, features, and selection.

-Accessories and tools for machining moulds.

-Measurement and verification procedures in the mold machining process.

-methodical planning of machining processes.

-Selecting process and equipment (machines, tools, and tools).

-Determination of phases and operations with forecast of difficulties and how to overcome them.

-Making process sheets.

-AMFE elaboration (modal analysis of faults and effects) of machining processes for moulds.

-Recognition and assessment of organizational techniques.

-Prevention of occupational risks and environmental protection in machining processes.

2. Production programming, time analysis and cost assessment for the manufacture of mold elements

-Calculation and analysis of times of Mechanized processes for the manufacture of mold elements.

-Production times. Types and units.

-Time measurement systems.

-Improving methods.

-Calculation of costs of machining processes for the manufacture of moulds for moulds.

-Cost components.

-Valuation of cost decrease in process competitiveness.

-Making machining budgets for the manufacture of mold elements.

-Production scheduling and scheduling.

-Determining the machine capacity.

-Workload.

-Production routes.

-Production lots.

-MRP (material needs planning).

-Work orders: Elaboration and launch.

-Launch of production.

-Project programming.

-Gantt chart.

-PERT Method.

-Determination of the critical path.

-Roy or MPM method.

-Control and production tracking.

-Production control techniques.

-Statistics.

-Monitoring processes.

-Reprogramming.

-Production tracking methods: PERT, Gantt, Roy, minimum cost.

-Concurrent engineering.

-GPAO production management software (computer-assisted production management).

3. Mold mounting processes

-mold mounting processes. Types of mounting processes. Features and capabilities.

-Machines, tools and tools used in the assembly processes. Classification of machines and equipment for assembly. Features.

-Tools, accessories and tools for mounting. Types, features, and selection.

-methodical planning of the mounting processes.

4. Logistics applied to the manufacturing and management processes of the element documentation for molds

-Documents for production programming: Route sheets, materials list, etc.

-Coding techniques and documentation file.

-The technical report.

-Production planning and control documentary management software.

-Provisioning.

-Supply plan, material flow, etc.

-Transport: Types and media.

-Store and distribution.

-Storage systems.

-Handling of goods.

-Warehouse surface and volume requirements.

-Managing "stocks".

-Warehouse management.

-Packaging and tagging.

-Inventory control.

-Logistics management computer systems.

FORMATIVE UNIT 2

Naming: LATHE CNC PROGRAMMING FOR MATRIX OR MOLD COMPONENTS

Code: UF2156

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3 in that referred to the Torno.

C assessment criteria and considerations

C1: Develop CNC programs around the machining of matrix components or moulds.

CE1.1 Relate machining strategies around mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times around by acting on machining strategies.

CE1.3 Describe the feasibility analysis of machining using simulation processes.

CE1.4 In a practical case of manufacturing of lathe CNC programs, for the machining of a matrix or mold component:

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Schedule the CNC and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Numerical control programming for around

-General approaches.

-Mechanical characteristics of the Numeric Control Torno.

-Positioning mechanisms.

-Position and speed measure.

-Change systems for parts and tools.

-Tools tables.

-Programming concepts in CNC Torno.

-Numeric control range sources.

-Axis Nomenclature in the Numeric Control Torno.

-Reference points.

-Programming types.

-Phases of the programming.

-Programming languages.

-Manual CNC programming around the manufacture of matrix components or moulds.

-Structure and format of a program.

-Coordinate programming.

-Path control functions.

-Additional preparatory functions.

-Tools Compensation.

-Basic fixed machining cycles.

-Advanced fixed machining cycles.

-Auxiliary functions.

-Simulation of machining.

-Comparison of instructions between different languages.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

FORMATIVE UNIT 3

Naming: MILLING CNC PROGRAMMING FOR MATRICERY COMPONENTS OR MOLDS

Code: UF2157

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3 as referred to the Freser.

Assessment capabilities and criteria

C1: Develop milling CNC programs for the machining of matrix components or moulds.

CE1.1 Relate milling machining strategies with mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times in the milling machine by acting on machining strategies.

CE1.3 Describe the feasibility analysis of machining using simulation processes.

CE1.4 In a practical case of processing milling CNC programs for the machining of a matrix or mold component:

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Schedule the CNC and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Numerical control programming for the Strawberry

-General approaches.

-Mechanical characteristics of the Numeric Control Freser.

-Positioning mechanisms.

-Position and speed measure.

-Change systems for parts and tools.

-Tools tables.

-Programming concepts in the Strawberry CNC.

-Numeric control milling sources.

-Axis name in the numeric control milling machine.

-Reference points.

-Programming types.

-Phases of the programming.

-Programming languages.

-Manual programming CNC Freer applied to the manufacture of matrix components or moulds:

-Structure and format of a program.

-Coordinate programming.

-Path control functions.

-Additional preparatory functions.

-Tools Compensation.

-Basic fixed machining cycles.

-Advanced fixed machining cycles.

-Auxiliary functions.

-Simulation of machining.

-Comparison of instructions between different languages.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

FORMATIVE UNIT 4

Denomination: CAM FOR MANUFACTURING MATRIX OR MOLD COMPONENTS

Code: UF2158

Duration: 30 hours

Competition reference: This training unit corresponds to the RP3.

Assessment capabilities and criteria

C1: Develop CNC programs for machining using CAM computing applications.

CE1.1 Relate machining strategies with mechanizable shapes and qualities.

CE1.2 Explain options to optimize manufacturing times by acting on machining strategies.

CE1.3 Explain the postprocessing of CAM programs to obtain the CNC program.

CE1.4 Describe the feasibility analysis of machining using simulation processes.

CE1.5 In a practical case of processing CAM programs for the machining of parts:

-Import the 3D design into a CAM computing application.

-Analyze the forms of the component.

-Determine the machining strategy that gets the required surface finish with minimal resource usage.

-Postprocessing the CAM program result to obtain a CNC program and review the result.

-Simulate the CNC program and optimize it.

Contents

1. Modifying geometries

-2D and 3D rendering systems

-2D environment, 3D/Surfaces:

-Creating entities and surfaces with CAD variables.

-Modification and manipulation of entities and surfaces with CAD variables.

-Using position variables.

-Modifying and manipulating the environment.

-Viewing parts.

-3D/Solid Environment:

-Creating and manipulating croquis using Solid CAD tools.

-Creating and manipulating reference geometries.

-Creating and manipulating solid operations.

-Edit and modify one-piece operations within a set.

-Generate items or parts from existing ones.

-Modify and manipulate drawing options.

-Graphic exchange formats.

-Export documents.

-Configuring export options:

-Export/import and use files.

-Export STL files.

2. Computer-assisted programming (CAM)

-General approaches.

-Concept of computer-assisted manufacturing.

-CAM systems: Characteristics, classification, advantages and disadvantages of their use.

-Mechanical characteristics of the numerical control machine-tools.

-Positioning mechanisms.

-Position and speed measures.

-Tool change systems and parts.

-Concepts prior to assisted programming:

-Relationship between the origins of the numerical control machine-tools and the CAM system.

-Axes nomenclature in the machine-tool and the CAM system.

-Reference points.

-Modules and environments in assisted manufacturing.

-Programming languages.

-Assisted programming:

-Initial system configuration.

-Defining the tools or tools table.

-Defining technological conditions.

-Generation of auxiliary path.

-Selecting the operation and strategy based on the type of machining to be performed.

-Generation of tools or useful paths.

-Optimization of paths.

-Automatic machining and associativity of machining.

-Modifying machining, post-processing and file parameters.

-Virtual simulation of operations.

-Posing parts for one or more machines.

-Managing CN files.

-Managing configuration files.

-Interpretation of technical manuals.

-Identification and troubleshooting.

-Planning the activity.

-Process and indicators for evaluating results.

-CNC lathe, strawberry and electroerosion:

-Operations and cycles.

-MCS program sources.

-Mechanized in multiple planes.

-Mechanized with and without turntable.

-2-axis Cone with Angle.

-Corner types and Tilt angles.

-4 Ejes contorneate.

-Steps in 2 Ejes without Angle with Cue Cut.

-Destructive in 2 Ejes

-Simple and Multiple Macros.

-Modifiers.

-Address.

-From/out.

-Start and end hole.

-Cortes neck.

Methodological guidelines

To access the formative unit 2 must have been passed the formative unit 1.

To access the formative unit 3 must have been passed the formative unit 1.

To access the formative unit 4 must have been passed the formative unit 1, 2, and 3.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Designation: MANUFACTURE OF MOLD COMPONENTS FOR THE PRODUCTION OF POLYMERIC AND LIGHT METAL PARTS

Code: MF2153_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2153_3 Develop mold components for obtaining polymeric and light metal parts.

Duration: 150 hours

FORMATIVE UNIT 1

Naming: MACHINING OF ROAD-START MOLD COMPONENTS

Code: UF2271

Duration: 70 hours

Competition reference: This training unit corresponds to RP1, RP2, and RP3 in terms of machining the components of a mold with chip-start machines.

C assessment criteria and considerations

C1: Perform machine preparation operations for machining of mold components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe the part mooring systems for machining of mold components.

CE1.2 Explain the procedures for mounting and aligning the tools.

CE1.3 Explain the focus and alignment processes of the part on the mooring and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the CNC program load systems in the machine control.

CE1.7 In a practical case of machine tool preparation for machining a component of a mold:

-Love the part on the machine.

-Measure the tool and enter the decalages on the machine.

-Mount the cutting tools on the machine.

-Focus and linear the useful and part with the different machine axes.

-Load the CNC program into the machine.

-Perform a vacuum simulation of the machining process.

-Correct the machining parameters according to the machine and the finish to be obtained.

-Check tool wear and correct the decalages on the CNC.

C2: Operate machine-tools for machining of components of moulds by road start, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-tools by road start used in the machining of mold parts.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the process of verification of machine components from machined moulds by road start.

CE2.4 Identify the actions to be performed on the user-level maintenance of the machine-tool by path-start.

CE2.5 Describe the effects of machining on the generation of residual stresses.

CE2.6 In a handy case of a path-start machining of a component of a mold:

-Perform the path-start machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Mechanize the mold component.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the chip-start machine tool by following the standards of occupational risk prevention and environmental protection required.

C ontinged

1. Machining of mold components around.

-Tornos (conventional, CNC, turning center).

-Types.

-Parties.

-Actions.

-Mooring systems for mold components. Different parts assemblies to be machined. Cooling.

-Preparation of lathes for machining of mold components.

-Operations in the parallel lathe for machining of mold components, as well as the calculations necessary for their correct application.

-Cylindrical and conical Torneate. Exterior and interior.

-Taladred, endorsed, tronked, milled, threaded, polished, etc.

-Parallel lathe accessories.

-Load CNC programs on machine.

-Assembly of parts and references to CNC machines.

-Simulation of programs around.

-Machining of mold components around CNC.

-Tools and tool holders required for each operation.

-Means of handling raw materials or machined mold components.

-Prevention of Labor Risks in the use of the lathe.

-Around user maintenance.

2. Machining of mold components in milling machine.

-Freters (conventional, CNC, machining center)

-Types.

-Parties.

-Actions.

-Mooring systems for mold components. Different parts assemblies to be machined. Cooling.

-Fundamental machining operations of mold components in the universal milling machine, as well as the calculations required for correct application:

-Flat, front, tangential, profile milling, and polygonal shapes

-Ranked, Chaveteros, circular saw.

-Mortajado, drilling and drudging.

-Tools and tool holders required for each operation.

-Universal milling accessories.

-Splitter device. Universal head. Mortajadora. Mandrinator.

-Load CNC programs on machine.

-Assembly of parts and references to CNC machines.

-Program Simulation.

-Machining of CNC milling mold components. Machining centres.

-milling preparation and machining centers.

-Piece handling media.

-The use security rules for the milling machine.

-User maintenance of milling machines and machining centers.

3. Machining of mold components into auxiliary machine tools.

-Systems for mounting mold components for machining in auxiliary machines. Cooling.

-Main parts and operation.

-Preparing auxiliary tools for machining of mold components.

-Jobs that can be performed on each of them.

-Tools that are used.

-Cut parameters: cutting, rotating, and forward speed.

-Rules for the security and use of auxiliary tools.

-User maintenance on auxiliary machines.

FORMATIVE UNIT 2

Naming: MACHINING OF MOLD COMPONENTS IN CONVENTIONAL GRINDING AND

Code: UF2272

Duration: 30 hours

Competition reference: This training unit corresponds to RP1, RP2, and RP3 as referred to machining mold components with abrasion machines.

C assessment criteria and considerations

C1: Prepare grinding machines for machining of mold components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe mooring systems for machining of mold components.

CE1.2 Explain the procedures for mounting and aligning the tools for mold attachment.

CE1.3 Explain the processes of focusing and aligning the mold components on the tie and machine tooling.

CE1.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE1.5 Identify appropriate means for handling mold components by taking into account the shape, weight, and dimensions.

CE1.6 Describe the CNC program load systems in the machine control.

CE1.7 In a practical case of rectifier preparation for machining a component of a mold:

-Amaral the mold component in the rectifier.

-Measure the tool and enter the decalages in the rectifier.

-Mount the grinds in the rectifier.

-Focus and align the useful and part with the different axes of the rectifier.

-Load the CNC program into the rectifier.

-Perform a blank simulation of the grinding process.

-Correct the machining parameters according to the machine and the finish of the mold component to be rectified.

-Check the wear of the grinder and correct the decalages on the CNC.

C2: Operate machine-tools for machining of mold components by abrasion, meeting the specifications of the process and obtaining the required quality.

CE2.1 Explain the use of the machine-abrasion tools used in the machining of mold parts.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the verification processes of components of machined molds by abrasion.

CE2.4 Identify the actions to be performed in the user-level maintenance of the abrasion tools.

CE2.5 In a practical case of machining by abrasion of a mold component:

CE2.6 Perform abrasion machining operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Rectify the mold part.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine according to the standards of prevention of occupational hazards and environmental protection.

Contents

1. Machining by abrasion of mold components

-Rectifying tools. Muelas. Choice and cutting factors of the grinds. Choice.

-Refan of toothed.

-Shape the shape of the grinds.

-Preparation of rectifiers.

-Part mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Move attachment tie systems.

-Equals of toothed.

-Piece handling media.

-abrasion machining machines.

-Rectifier types

-Rectifier components

-Rectifier Actions

-Cooling

-refrigerant types.

-Cooling nozzles.

-Transfer of CNC programs to machine.

-rectified operational techniques.

-Cylindrical. Conical.

-Planned.

-Rectified punctuate.

-Special.

-Capabilities and limitations for obtaining forms. Normal finishing operations.

-Prevention of Occupational Risks and Environmental Protection.

-User maintenance on the rectifiers.

FORMATIVE UNIT 3

Naming: MACHINING OF MOLD COMPONENTS BY ELECTROEROSION

Code: UF2273

Duration: 50 hours

Competition reference: This formative unit corresponds to RP1, RP2, and RP3 in the machining of mold components with electroerosion machines.

C assessment criteria and considerations

CE1: Prepare electroerosion machines for machining of mold components, using the necessary equipment and means from documentation and technical specifications.

CE1.1 Describe mooring systems in electroerosion machines for machining of mold components.

CE1.2 Explain the procedures for mounting and aligning the tools for mold attachment.

CE1.3 Explain the processes of focusing and aligning the mold components on the tiling and electroerosion machines.

CE1.4 Describe the cleaning conditions of the parts, useful and electrodes for use and preservation.

CE1.5 Identify appropriate means for handling mold components by taking into account the shape, weight, and dimensions.

CE1.6 Describe the load systems of CNC programs in the control of the electroerosion machine.

CE1.7 In a practical case of rectifier preparation for machining a component of a mold:

-Amaral the mold component in the electroerosion machine.

-Measure the tool and enter the decalages into the electroerosion machine.

-Mount the electrodes on the electroerosion machine.

-Focus and align the useful and part with the different machine axes of electroerosion.

-Load the CNC program into the electroerosion machine.

-Perform a vacuum simulation of the electroerosion process.

-Correct the machining parameters according to the machine and the finish of the mold component to electroerode.

-Check the wear of the electrodes and correct the decalages in the CNC.

C2: Operate electroerosion machines for machining mold components, meeting process specifications and obtaining the required quality.

CE2.1 Explain the use of the electroerosion tool machines used in the machining of mold parts.

CE2.2 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards.

CE2.3 Explain the verification processes of components of machined molds by electroerosion.

CE2.4 Identify actions to be performed on user-level maintenance of electroerosion tools.

CE2.5 In a practical case of electroerosion machining of a component of a mold:

-Perform the electroeroded operations by following the process sheet.

-Check the focus and alignment of the part on each new one.

-Electroerode the mold part.

-Verify the dimensions and shape of the part before moving it from the fixing tool.

-Manipulate the part and the machine according to the standards of prevention of occupational hazards and environmental protection.

C ontinged

1. Mechanized by penetration electroerosion in the machining of mold components

-Operating principles.

-Penetration Electroerosion Machines used in the machining of mold components.

-Operating techniques by penetration electroerosion used in the machining of mold components: machine preparation, electro-eroded by penetration.

-Capabilities and limitations for obtaining forms.

-Technology parameters. Regulation.

-Evacuation of waste from the machining area by pressure or aspiration.

-Dielectrics used in machining. Waste treatment.

-Mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Electrode Fastening Systems.

-Piece handling media.

-Transfer of CNC programs to machine.

-Standards for the Prevention of Occupational Risks and Protection of the Environment.

-User maintenance of electroerosion machines by penetration.

2. Mechanized by wire electroerosion in the machining of mold components

-Operating principles.

-Wire electroerosion machines used in the machining of mold components.

-Operating techniques of electroerosion by yarn used in the machining of mold components: machine preparation, cutting by wire electroerosion.

-Capabilities and limitations for obtaining forms.

-Technology parameters. Regulation.

-Dielectrics used in machining. Waste treatment.

-Power systems and thread thread.

-Mooring systems. Mounting, aligned, and centered parts and tie-ups.

-Piece handling media.

-Transfer of CNC programs to machine.

-Standards for the Prevention of Occupational Risks and Protection of the Environment.

-User maintenance of electroerosion machines by thread.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Naming: SETTING, MOUNTING, AND VERIFYING THE FUNCTIONALITY AND MOLD COMPONENTS

Code: MF2154_3

Professional qualification level: 3

Associated with the Competition Unit:

UC2154_3 Adjust, mount, and verify the functionality and mold components.

Duration: 120 hours

FORMATIVE UNIT 1

Naming: METROLOGY FOR ARRAYS OR MOLDS

Code: UF2162

Duration: 30 hours

Competition reference: This training unit corresponds to RP1

C assessment criteria and considerations

C1: Apply die verification techniques by ensuring that they meet the specifications and meet the standards of occupational risk prevention and environmental protection.

CE1.1 Describe the environmental and cleaning conditions that must be met by the space where you measure, the verification instruments, and the part.

CE1.2 Relate the verification instruments with the parameters to verify.

CE1.3 Explain the errors that occur when verifying due to the instrument or process and how to correct them.

CE1.4 Describe verification procedures.

CE1.5 Explain the uses and maintenance of verification instruments.

CE1.6 In a practical case of verifying a component of a die:

-Check the weather conditions of the lab.

-Manipulate the component by ensuring it does not damage it.

-Select the verification tools based on the features to verify.

-Check that the calibration of the tools and verification machines is in effect.

-Use the tools and verification machines according to the established protocols.

-Manipulate the tools and verification machines by ensuring their perfect conservation status.

-Register the measures performed on the specified media.

-Set corrective measures to resolve detected deviations.

-Manipulate the piece and verification instruments in accordance with the standards of prevention of necessary occupational hazards and environmental protection.

C ontinged

1. Verifying the functionality

-Conditioning the parts for measurement.

-Verification instruments.

-Calibration of the verification instruments:

-Checking the calibration of the verification instruments.

-Metrology lab part verification procedures:

-Dimensional verification.

-Surface verification.

-Verifying complex shapes.

-Measurement machines by coordinates.

-Rugosim.

-Artificial vision verification.

-Destructive and non-destructive testing for dies.

-Verification rules

-Quality in the verification process.

-Prevention of Labor Risks in the verification of die components or molds.

-Protection of the Environment in the verification of die components or molds.

FORMATIVE UNIT 2

Naming: TUNING, MOLD MOUNTING, AND MOLDING LINES

Code: UF2274

Duration: 90 hours

Competition reference: This training unit corresponds to RP2, RP3, RP4, RP5, and RP6.

C assessment criteria and considerations

C1: Perform mold component adjustment operations according to design specifications, complying with workplace risk prevention and environmental protection rules.

CE1.1 Identify mold components that require adjustment based on their functionality.

CE1.2 Relate defects to castings with the necessary adjustment operations in the mold for removal.

CE1.3 Describe the mold setting processes.

CE1.4 Describe the manual processes for setting and finishing moulds.

CE1.5 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE1.6 Describe the behaviors required to meet the standards of occupational risk prevention and environmental protection in mold setting and finishing.

CE1.7 In a practical case of finishing a mold:

-Determine the parts of the mold that should be subjected to adjustment processes.

-Set the manual or machine operations to perform to fit the mold.

-Perform manual or mechanical tuning and assembly operations by applying the established processes.

-Use machines and tools required in each operation.

-Verify compliance with the specifications and functional requirements of the mold components.

-Manipulate the part tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C2: Perform mold assembly operations using the necessary equipment and media, based on documentation and technical specifications and complying with the standards of occupational risk prevention and environmental protection.

CE2.1 Describe the procedures for mounting molds.

CE2.2 Relating the mold mounting tools to your application.

CE2.3 Identify the appropriate means for the handling of parts by taking into account the shape, weight and dimensions.

CE2.4 Describe the cleaning conditions of parts, tools and tools for their use and conservation.

CE2.5 Describe the compliance verification procedures for the specifications and functional requirements of the mold components.

CE2.6 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards in the mold assembly.

CE2.7 In a practical case of mounting a mold:

-Assemble the different mold components by focusing and aligning them.

-Perform mount operations by applying the required parameters.

-Use the appropriate tools in each operation.

-Tighten the screws and nuts with the specified pair.

-Verify the correct operation of the kinematic chains in the mold.

-Verify the hydraulic circuits according to the design specifications.

-Manipulate parts, tools and machines by following the necessary occupational risk prevention and environmental protection measures.

C3: Apply verification techniques for the functionality of the mold components and systems according to the design requirements.

CE3.1 Relate the types of molding machines with the types of molds they can use.

CE3.2 Describe machine mold assembly and regulation procedures.

CE3.3 Describe the verification procedures of the pieces obtained with the mold.

CE3.4 Relate defects that are obtained by molding with the possible causes that originate them.

CE3.5 Relate the causes of the defects with the actions for correction.

CE3.6 Describe the behaviors required to comply with workplace risk prevention and environmental protection standards in the verification of mold functionality.

CE3.7 In a practical case of verifying the functionality of a mold:

-Mount the mold on the appropriate machine.

-Adjust the machine's operating parameters.

-Molding a test piece.

-Verify the piece obtained.

-Determine the parameters to be corrected based on the defects in the part.

-Modify the required machine parameters.

-Make mold design modification proposals.

-Manipulate parts, moulds and machines by following the necessary occupational risk prevention and environmental protection measures.

Contents

1. Mold adjustment.

-Adjustment procedures.

-Adjustment operations.

-Finish operations.

-Tuning and finishing operations by machining.

-Adjustment of cavities.

-Analysis and correction of defects in castings.

-Adjustment Injection system.

-Cooling System Tuning.

-Adjustment of the kinematic chains.

2. Mold mounting.

-mold mounting processes. Types of mounting processes. Features and capabilities.

-Assembled mold components.

-Machines, tools and tools used in assembly processes.

-Classification of machines and equipment for assembly. Features.

-Tools, accessories and tools for mounting. Types, features, and selection.

-methodical planning of the mounting processes.

-Measurement and verification procedures used in mold mounting processes.

-Prevention of occupational risks and environmental protection in assembly processes

-Engrase of columns or mold guides and enclosures. Grease moving parts

-Preventive user maintenance of the mold. Cleaning.

3. Functional verification of the mold.

-Compatibility with the Injection Machine.

-Verifying the kinematic chain of the mold.

-Temperature and mold temperature adjustment.

-Expulsion system. Ejection and its Guide System

-Mounting of the mold in the injection machine.

-Puesta a point of injection machine.

-Verification of hydraulic circuits of the mold. Adjust pressure and force required.

-Adjustment and regulation of the mold in the injector machine.

-Control System Control for Hydraulic or Pneumatic Device

-Adjustment system shutdown.

-Injection rate.

-Adjustment injection pressure.

-Adjustment of injection time, maintenance, cooling, plastification, and ejection.

-Injection of parts.

-Test in vacuum and in load (with material).

-Verification and cleaning of gas out zone.

-Verify mold cooling.

-Verification of parts. Control elements. Check defects. Finishing and geometry.

-Rechupes, stretch marks, flow lines, jet effect, diesel effect, layered delamination, cracks, etc.

-Causes of defects in castings.

Access criteria for pupils

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NON-LABOR PROFESSIONAL PRACTICE MODULE FOR MANUFACTURING MOLDS FOR THE PRODUCTION OF POLYMERIC AND LIGHT ALLOY PARTS

Code: MP0470

Duration: 40 hours

Assessment capabilities and criteria

C1: Collaborate on mold design, defining its shape, dimensions, constructive solutions, and cost.

CE1.1 Determine the mold cavity filling procedure.

CE1.2 Perform the calculations required for the sizing of the mold components by performing the calculations from the technical data of the part and the mold.

CE1.3 Design molds with the help of CAD computing applications to obtain the manufacturing and assembly plans.

CE1.4 Verification of mold design to ensure product quality and compliance with workplace risk prevention and environmental protection standards.

CE1.5 Check that the mold design contains all the information for its manufacture, assembly, use, and maintenance.

C2: Collaborate in the elaboration of mold manufacturing programs and their assembly, based on the technical documentation, based on the available resources.

CE2.1 Identify the processes to be performed on the premises themselves and those that are externalized.

CE2.2 Select the useful machines and tools to manufacture each of the mold components.

CE2.3 Determine the flow of materials, both raw materials and semi-finished materials.

CE2.4 Determine bottlenecks to minimize their impact on process globality.

CE2.5 Develop the technical documentation of production programming.

C3: Mechanizing mold components by preparing and handling tornos, machining centers, grinding machines, and electroerosion machines.

CE3.1 Develop CNC programs for machining of mold components using CAM computing applications.

CE3.2 Prepare machines for machining of mold components, using the necessary equipment and means from documentation and technical specifications.

CE3.3 Operate machine-tools for machining of mold components by meeting the specifications of the process and obtaining the required quality.

CE3.4 Apply verification techniques for mold components by ensuring compliance with specifications and compliance with workplace risk prevention and environmental protection standards.

C4: Perform mold adjustment, assembly, and test operations according to design specifications, complying with workplace risk prevention and environmental protection standards.

CE4.1 Perform the manual or mechanical adjustment operations of the mold by applying the established processes.

CE4.2 Operate the required machines and tools in each operation.

CE4.3 Verify compliance with the specifications and functional requirements of the mold components.

CE4.4 Manipulate the part tools and machines in accordance with the standards of occupational risk prevention and environmental protection.

CE4.5 Mount the mold components in the set sequence and with the specific tools for each operation.

CE4.6 Mount the mold in the injector and regulate the injection parameters.

Ce4.7 Inject one piece and detect deviations from the technical specifications.

CE4.8 Propose mold modifications to correct detected deviations.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

C ontinged

1. Mold design

-Determination of the mold cavity filling procedure.

-Selection of the mold type based on the part to be obtained.

-Determination of the standardized commercial elements to be used in the mold.

-Selection of materials and treatments to be performed on mold components.

-Determination of the tests to be done in the mold.

-Estimate of mold manufacturing costs.

-Determination of mold maintenance actions.

-Identify the mechanical requests that affect each of the mold components.

-Calculation of the efforts to which each mold component is submitted.

-Dimensions of each component by applying the security coefficients.

-Selecting the standard elements of the mold using commercial catalogs.

-Drawing of the mold manufacturing and assembly drawings using 3D graphical representation tools.

-Checking information for mold manufacturing, assembly, use, and maintenance.

-Finding historical problems with similar molds or components.

-Performing a fault tree.

-Determining the severity of each failure, the probability of it occurring, and the probability of non-detection to be able to calculate the risk priority value.

-Determining the causes of failures.

-Proposition solutions to detected problems.

2. Programming of manufacture of die-cut and die-cut parts

-Identifying the processes to be performed on the premises themselves and those that are externalized.

-Selection of useful machines and tools to manufacture each of the components of the mold.

-Determination of the flow of materials, both raw materials and semi-finished materials.

-Determining bottlenecks to minimize their impact on process globality.

-Elaboration of the technical documentation of the production schedule.

3. Machining of mold components around, machining center, rectifier, and electroerosion

-CNC programming of machines through CAM.

-CNC program simulation and optimization.

-Amend the mold component on the machine.

-Measurement of the tool and enter the decalages into the machine.

-Mounting the cutting tools and electrodes on the machine.

-Focus and align the useful and part with the different machine axes.

-Check the focus and alignment of the part.

-Mechanized of the mold component.

-Manipulation of the mold component and the chip-start machine-tool following the necessary environmental protection and labor risk prevention measures.

-Selecting the verification tools based on the characteristics of the mold component to be verified.

-Check the validity of the calibration of the useful and verification machines.

-Manipulation of the tools and verification machines ensuring their perfect conservation status.

4. Assembly and functional verification of the mold

-Manual or mechanical adjustment of the mold by applying the established processes.

-Operation of the machines and tools required in each mold setting and mounting operation.

-Verifying the specifications of the mold components.

-Assembly of the mold components.

-Using the specific tools for each mount operation.

-Delete the screws and nuts with the specified pair.

-Assembly of the mold in the injector.

-Adjustment of the operating parameters of the injector.

-Test piece injection.

-Verification of the piece obtained in the test.

-Determination of the parameters to be corrected based on the defects observed in the part.

-Proposition of mold design modifications.

-Handling of parts, moulds and machines in accordance with the standards of prevention of occupational hazards and environmental protection.

5. Integration and communication in the job center

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF THE FORMERS

Professional experience required in the scope of the competency

MF2151_3: Design of molds for obtaining polymeric and metal parts

• Licensed, Engineer, Architect, or the title of corresponding grade or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

• Licensed, Engineer, Architect, or degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

• Licensed, Engineer, Architect, or corresponding degree title or other equivalent titles. • Diplomat, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles.

1 year

MF2154_3:Tuning, mounting, and verifying the functionality and mold components

• Licensed, Engineer, Architect, or corresponding degree title or other titles equivalents. • Diplomat, Technical Engineer, Technical Architect or corresponding degree degree or other equivalent titles.

1 year

V. MINIMUM SPACES, FACILITIES AND EQUIPMENT REQUIREMENTS

Forming

m 2 15 pupils

m 2 25 pupils

Classroom

45

60

workshop

500

600

Store molding

50

50

Formative

M1

M2

M3

Classroom

X

X

X

X

Molding Workshop

X

X

Molding Warehouse

X

X

Forming

Management Aula

-Audio-visual equipment-network installed PCs, projection canon, and internet-Specialty-specific software-Pizars to write with marker- Flip-charts-Classroom material-Table and chair for trainer-Messes and chairs for

-Molding Machine

-Taladors.-Mechanical Sierra.-Conventional parallel Tornos-Universal Freders-CNC Torno-CNC machining center.-Electroerosion machines by CNC penetration-Cutting electroerosion machines by CNC thread-Universal cylindrical rectifying machine and flat surfaces-melting rate.-Injectors.-Tools-Personal protective equipment

Molding Store

-Arrows Metal pear tools.-Stachy.-Appropriate transport machinery for the displacement of elements and moulds. -Materials. -Containers for

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.