Key Benefits:
the aim of the Organic Law of 19 June on Qualifications and Vocational Training is to develop a comprehensive system of vocational training, qualifications and accreditation, which will respond effectively and transparency of social and economic demands through the various forms of training. To this end, it creates the National System of Qualifications and Vocational Training, defining it in Article 2.1 as the set of instruments and actions necessary to promote and develop the integration of vocational training offerings, through the National Catalogue of Professional Qualifications, as well as the evaluation and accreditation of the corresponding professional skills, in order to promote the professional and social development of the people and cover the needs of the production system.
The National Catalogue of Professional Qualifications, as set out in Article 7.1, is designed to facilitate the integrated nature and adequacy of vocational training and the labour market, as well as the training throughout life, the mobility of workers and the unity of the labour market. This catalogue consists of the qualifications identified in the production system and the training associated with them, which is organised in training modules.
Under Article 7, the structure and content of the National Catalogue of Professional Qualifications were established, by means of Royal Decree 1128/2003 of 5 September, as amended by Royal Decree 1416/2005, 25 November. According to Article 3.2, according to the wording given by this last royal decree, the National Catalogue of Professional Qualifications will make it possible to identify, define and order professional qualifications and establish the specifications of the training associated with each unit of competence; as well as establishing the benchmark for assessing and crediting the professional skills acquired through the work experience or non-formal training pathways.
By this royal decree four new professional qualifications are established, corresponding to the professional family installation and maintenance, which are defined in Annexes 568 to 571, as well as their corresponding training modules, thus advancing in the construction of the National System of Qualifications and Vocational Training.
According to Article 5.1 of the Organic Law of 19 June, of the Qualifications and of Vocational Training, it is the responsibility of the General Administration of the State, in the field of exclusive competence which is Article 149.1.1. of the Spanish Constitution, the regulation and coordination of the National System of Qualifications and Vocational Training, without prejudice to the competences that correspond to the autonomous and the participation of the social partners.
The Autonomous Communities have participated in the development of the qualifications which are annexed to this standard through the General Council of Vocational Training in the phases of the application of experts for the configuration of the Group of Work of Qualifications, external contrast and in the issue of the positive report which it carries out in its own General Council of Vocational Training, necessary and prior to its processing as royal decree.
According to Article 7.2 of the same organic law, the Government is entrusted, after consulting the General Council of Vocational Training, to determine the structure and content of the National Qualifications Catalogue. Professionals and approve the qualifications to be included in it, as well as guarantee their permanent update. The present royal decree has been informed by the General Council of Vocational Training and by the School Board of the State, in accordance with the provisions of Article 9.1 of Royal Decree 1128/2003 of 5 September.
In the final wording of the project and the accompanying annexes, the observations of the opinion of the School Council of State 66/2010 of 5 October, regarding the update to the current regulations, have been taken into account. the university degrees of trainers and the assessment criteria to be included in the skills to be completed in a real working environment.
In its virtue, on the proposal of the Ministers of Education and of Work and Immigration, and after deliberation of the Council of Ministers at its meeting of April 15, 2011,
DISPONGO:
Article 1. Object and scope of application.
This royal decree aims to establish certain professional qualifications and their corresponding training modules, which are included in the National Catalogue of Professional Qualifications regulated by the Royal Decree 1128/2003 of 5 September, as amended by Royal Decree 1416/2005 of 25 November 2003. These qualifications and their associated training are valid and are applicable throughout the national territory and do not constitute a regulation of professional practice.
Article 2. Professional qualifications that are established.
The professional qualifications that are established correspond to the Professional Family installation and maintenance are those that are then related, ordered by skill levels, whose specifications are described in the attachments that are indicated:
Installation and maintenance of lifts and other fixed lifting and transport equipment. Level 2. Annex DLXVIII.
Installation and maintenance of thermal, acoustic and fire insulation systems. Level 2. Annex DLXIX.
Development of maintenance, lifting and transportation facilities projects. Level 3.Annex DLXX.
Planning, managing and performing the assembly and maintenance of thermal, acoustic and fire insulation systems. Level 3. Annex DLXXI.
Single additional disposition. Update.
Taking into account the evolution of the needs of the productive system and the possible social demands, as regards the qualifications established in this royal decree, an update of the content will be carried out of the Annexes where necessary, in any case before the end of the five-year period since their publication.
Final disposition first. Competence title.
This royal decree is dictated by the powers conferred on the State by Article 149.1.1. on the regulation of basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the exercise of their rights. compliance with constitutional duties and 30. The Spanish Constitution gives the State the competence to regulate the conditions for obtaining, issuing and approval of academic and professional qualifications.
Final disposition second. Entry into force.
This royal decree will enter into force on the day following its publication in the "Official State Gazette".
Dado en Madrid, el 20 de abril de 2011.
JOHN CARLOS R.
The Minister of the Presidency,
RAMON JAUREGUI STUNNED
ANNEX DLXVIII
Professional qualification: installation and maintenance of lifts and other fixed lifting and transport equipment
Professional Family: Installation and Maintenance.
Level: 2.
Code: IMA568_2.
General competition.
Perform the installation, commissioning and maintenance operations of lifts and other fixed lifting and transport systems for people and loads in buildings and industries, in accordance with the installation processes and established assembly plans, with the required quality, complying with current regulations and regulations and in terms of personal and environmental safety.
Competition units.
UC1877_2: Install elevators and other fixed lift and transport equipment.
UC1878_2: Maintain lifts and other fixed lifting and transport equipment.
Professional Environment.
Professional Scope.
Develops its professional activity in the areas of installation and maintenance of small, medium and large companies, public and private, both self-employed and employed, dedicated to manufacturing, installation and maintenance of fixed equipment and systems for lifting and transporting persons and cargo.
Productive Sectors.
It is located in the manufacturing sector, in the following productive activities: Manufacture of lifting and handling machinery. Repair and installation of machinery and equipment. Repair and maintenance of other transport equipment.
Occupations and relevant jobs.
Elevator-installer of elevators.
Montador-installer for fixed lift and transport appliances.
Elevator repair mechanic and the like.
Lift holder and other fixed lifting and transport equipment.
Associated Training (510 hours).
Training Modules.
MF1877_2: Installation of elevators and other fixed lifting and transport equipment (270 hours).
MF1878_2: Lift maintenance and other fixed lift and transport equipment (240 hours).
COMPETITION UNIT 1: INSTALL LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT.
Level: 2.
Code: UC1877_2.
Professional realizations and realization criteria:
RP 1: Mount subassemblies and mechanical assemblies of lifts and other fixed lifting and transport equipment, from process sheets, plans and technical specifications, ensuring compliance with the current rules, operating conditions, quality and in terms of personal and environmental safety.
CR 1.1 The interpretation of the drawings and technical specifications is made to clearly and accurately know the characteristics and components of the mechanical assembly to be performed.
CR 1.2 Parts or equipment are identified, arranged, and ordered, depending on the mounting sequence.
CR 1.3 The assembly is performed according to the established procedures, using the tools and tools required, ensuring that there is no deterioration or loss of the qualities of the elements and equipment during its manipulation to place them in their definitive position.
CR 1.4 The assembly of the mechanical part of the lifts and other fixed lifting and transport equipment and systems is carried out:
-Marking and tracing the location of the guides and their anchors as specified in the mount documentation.
-Distributing and placing the horizontal and vertical anchors, according to the drawings and mounting specifications.
-Placing the chassis and portant structures in the position set in the technical documentation.
-By verifying that the alignment tolerances of guides, chassis, and metal structures are within the tolerances specified in the specific plans and documentation.
-Placing, according to the plans, the pulley systems, and counterweights in their corresponding locations.
-Placing the cab or platform inside the guides, directing the crane maneuvers with the established communication language.
-Placing the steps of the escalator in their guides and forming their drag.
-Placing the safety devices, brakes, parachutes, so that they are operational until the lifting and transport system is put in place.
-Placing the engines, hydraulic equipment, tires, and traction equipment at their location, with the anchorages provided and according to the documentation of the assembly.
CR 1.5 The state of the functional surfaces of the mounted mechanical groups, it is verified that it is within the tolerances of shape, position and roundness in the spin, according to specifications and established procedures, using the required measurement equipment and equipment.
CR 1.6 The static and dynamic balance of subassemblies that constitute rotating masses (pulleys, flyers, toothed wheels, among others), is performed by applying established procedures and using required means and tools.
CR 1.7 The distribution of the fluids used in the lubrication, lubrication and refrigeration of the assembled equipment is carried out by directing them to the required places and checking their presence, flow and composition in the circuits and places specified in the documentation.
CR 1.8 The adjustment and adjustment of the assembled assembly is performed according to established procedures, using the tools required by the checking or measurement of the corresponding parameters.
CR 1.9 The mount is performed in the time provided for in the instructions.
CR 1.10 Proposals for modifications or improvements to the project or assembly process are performed in accordance with the established procedure and in case of approval, they are annotated and documented according to standards.
RP 2: Mounting electrical elements of lifts and other fixed lifting and transport equipment, from procedural sheets, plans and technical specifications, ensuring the operating and quality conditions, in personal and environmental security conditions.
CR 2.1 The electric power pipe, the number of them, the groupings by type of nets, voltages and dimensions, the layout, subjection, conformed and number of registers, are carried out in a way that they answer to the operation of the assembly and maintenance, respecting the technical specifications.
CR 2.2 Specific tubes and pipes are used in the electrical, optical fibre, inter alia, control and control pipes, in each case complying with the technical and regulatory specifications applicable to each type of driving.
CR 2.3 The assembly and installation of the control, control and protection elements is performed:
-Placing the end-of-race devices, the call push boxes, the light-indication boxes, and other field control devices at the corresponding locations in accordance with the guidelines marked in the technical documentation for the assembly.
-Installing field cable ties, linking control and signaling devices, to the corresponding maneuvering box and according to the specifications inherent in the system.
CR 2.4 Drivers and their connections:
-They have the specified section and are wired preventing damage to their isolation and mechanical strength.
-They use the required terminals and connectors that are installed with the required pressure.
-They have color or numbering identification.
-Meet the mounting requirements (continuities, resistances, isolations, among others) by performing the checks with the required measuring instruments.
CR 2.5 The junctions of the pipes are made with the appropriate elements (couplings, sleeves, among others) according to the environmental conditions to which they will be subjected and the specified safety requirements.
CR 2.6 The tubes, pipes and networks are mounted avoiding deformations and verifying that they are in perfect condition.
CR 2.7 The supported media are those specified by the technical documentation and are mounted as set forth in it.
CR 2.8 The interconnections to the different equipment and equipment are placed in accessible locations for maintenance.
RP 3: Mounting equipment and control systems (pneumatic, electrical, electronic, hydraulic among others) of lifts and other fixed lifting and transport equipment, from drawings, schemes, specifications and technical manuals of the manufacturer, complying with current regulations, in conditions of quality, personal safety and environmental.
CR 3.1 The clear and precise characterization of the assembly of the control equipment and systems is obtained from the interpretation of the mounting plans, technical specifications and instructions received.
CR 3.2 The reception of machines, equipment, electrical systems, electrical, pneumatic and hydraulic systems of the installation, among others, is carried out or supervised by identifying the characteristics prescribed in the corresponding listing and verifying the status of them.
CR 3.3 The displacement and location of the equipment is performed without deterioration, with the anchorages, means of transport and handling required and in the safety conditions.
CR 3.4 The sequence and compatibility of pneumatic, electrical and electronic assemblies or other assemblies is established in compliance with the requirements specified in the plans and technical documentation of the installation.
CR 3.5 The equipment, elements, and components are classified according to the mounting sequence, verifying that their characteristics correspond to the technical specifications of the project.
CR 3.6 The location and installation of the equipment, machines, elements, and components of the control systems is performed:
-Marking and tracing the installation as specified in the mount documentation.
-By aligning and aligning the components of different equipment, circuits, tables, control and control systems, electrical control and protection, as specified in the technical assembly documentation.
-Placing each equipment, element, and component in the intended place, without forcing joins or anchors, using the required procedures and tools, meeting the security requirements.
-Employing the specified media for each machine and equipment, respecting the distance between them is that set in the technical documentation.
-Installing equipment, appliances, and control elements so that they are accessible for maintenance, regulation, and installation control operations.
CR 3.7 The electrical insulation of the installation is achieved by using the materials with the technical characteristics provided in the technical specifications.
RP 4: Perform the interconnection of the control elements, control (pneumatic, electrical, electronic, hydraulic, among others) and electrical protection of lifts and other fixed lifting and transport equipment, from planes of assembly, schemes and technical specifications, complying with current regulations and standards for the prevention of occupational and environmental risks.
CR 4.1 The clear and precise characterization of the assembly to be made of the lift or other fixed lifting and transport equipment, is obtained from the interpretation of the assembly plans, technical specifications of the installation and instructions received.
CR 4.2 Electrical, protective and interconnection connections between elements of the installation of lifts and other fixed lifting and transport equipment are carried out using the necessary tools and tools. depending on the type and section of the drivers employed, verifying:
-The mechanical strength of the joints made, as well as the continuity of the electric power, control and control pipelines.
-The functionality of the protections used against overloads, short circuit currents, and possible isolation defects.
-Compliance or applicable technical instructions and specifications.
CR 4.3 The proposed modifications and improvements to the installation are made in accordance with the intended procedure, and if accepted are recorded in compliance with the established protocol.
RP 5: Carry out the tests for the prior operation, entry and safety of the subassemblies, assemblies and systems of lifts and other fixed lifting and transport equipment, applying the protocol established, complying with current regulations and conditions for the prevention of occupational and environmental risks.
CR 5.1 The characterization of the tests to be performed is obtained from the clear and accurate interpretation of the applicable technical assembly and regulatory documentation.
CR 5.2 The tools required for the performance of the performance and safety tests are selected and arranged according to their requirements.
CR 5.3 The load of control program parameters and technical specifications are performed according to established procedures.
CR 5.4 Partial security tests are performed by verifying:
-The mount and connection of the maneuver box.
-The operation of the active and passive brakes and safeties.
-The performance of security-inherent control elements.
-The operation of security systems for maintenance operations.
-The operation of intercom systems.
CR 5.5 Partial tests are performed by verifying:
-Holguras, signage, closures, access, traction machine, level and possible oil leaks, among others.
-The operation of the race endings and positioning detectors, both in operation and in the suitability of the location.
-The pulleys and the sliding of the cables.
-The direction of rotation of the engines, the pressure of the hydraulic or pneumatic systems.
-The moorings of the traction cables, slide of the cables and their working voltage.
-The operation of the speed limiter and the trigger speed of the limiter.
-The operation of measuring, regulation and control devices, verifying that their delivery values are properly selected and comply with regulatory requirements.
CR 5.6 The power tests in vacuum and control of their assemblies and systems are performed by verifying:
-The operation, in vacuum, according to established procedures, of rotary machines and equipment with operation and electrical control (motor, speed variators, progressive starters, local control, control and protection (e) is in line with the applicable rules.
-The vacuum simulation, according to established procedures, of the operation of the tables and control, control and electrical protection systems, complies with the applicable standards.
CR 5.7 The results of the tests performed respond to the functional specifications and loa techniques and are documented in the established support.
CR 5.8 Prescription electrical safety checks (wiring, ground resistance and insulation measures, protection device response, among others) are performed by applying the established and applicable regulations, correcting the mismatches that result in the observed deviations.
CR 5.9 The performance and energy efficiency of the components is checked and the equipment conforms to the values set out in the current regulations, using the established procedures.
CR 5.10 The results of the tests performed are documented on the established media.
RP 6: Collaborate on the commissioning of lifts and other fixed lifting and transport equipment, in accordance with the current regulations and taking into account the technical requirements laid down.
CR 6.1 The operating parameters are verified as those indicated in the technical standards and specifications and are maintained within the expected range of variation, making the necessary adjustments in case of deviation.
CR 6.2 The adjustment of the control, maneuver, control and control elements (relays, contactors, timers, career ends, detectors, among others) is performed according to the established procedures.
CR 6.3 Electrical and electronic parameters of machines, equipment or installations at full load and partial loads are checked and optimized after starting, adjusting the elements that control and regulate them in the case of that do not correspond to those set.
CR 6.4 The commissioning report for the installation is completed with the required information, the required accuracy, and in the normalized format.
RP 7: Act according to the company's occupational and environmental risk prevention plan, implementing and implementing the established measures and complying with current regulations and legislation.
CR 7.1 The rights and duties of the employee and the company in terms of safety and hygiene are identified and respected.
CR 7.2 The required equipment and safety means at each performance are identified, used and cared for as specified in the prevention plans.
CR 7.3 The primary health and safety risks in the work environment are identified and the preventive measures in place are adopted.
CR 7.4 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR 7.5 Disfunctions and hazards observed, are promptly communicated to the person responsible.
CR 7.6 In Emergency Cases:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-Communications of the observed contingencies are made promptly to the person responsible.
-Basic health measures and first aid techniques are applied according to protocols.
CR 7.7 The environmental risk prevention plans are applied in accordance with the instructions contained in the plans and the interventions specified in case of emergency.
Professional context:
Production media:
Alignment and measurement devices and equipment. Leveling and alignment laser. Test kits. Measuring equipment for electrical and electronic parameters. Drilling machines. Milling machines. Welding equipment. Draught presses. Useful extractors. Hand tools. Pneumatic, hydraulic and electrical tools. Cutting saws. Rothadoras. Curvacators. Grinding machines. Blowtorch. Lift and transport cats. Hoists, cranes and spreads. Scaffolding. Means of personal protection.
Products and results:
Lifts and fixed lifting and transport equipment mounted and operating under the conditions laid down in the current regulations, assembly plans and technical instructions.
Information used or generated:
Planes. Listing of parts and components. Instructions for assembly and operation of machines. Manufacturer's manuals. Operating manuals. Implementation manuals. Process sheets. Parts of jobs. Incident sheets. Plans for the prevention of occupational and environmental risks. Installation certificates. Specific rules and regulations on lifts and other fixed lifting and transport equipment.
COMPETITION UNIT 2: MAINTAIN LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT.
Level: 2.
Code: UC1878_2.
Professional realizations and realization criteria:
RP 1: Perform the inspection-maintenance of lifts and other fixed lifting and transport equipment, in accordance with the current regulations of technical inspections, the maintenance plan and procedures established, in accordance with the manufacturer's standards, and in compliance with the standards for the prevention of occupational and environmental risks.
CR 1.1 The inspection-maintenance operations to be performed on the lift or other lifting and transport equipment are determined by clearly and accurately interpreting the established maintenance plan and procedure. applicable rules.
CR 1.2 The tools and tools used in the inspection or maintenance of lifts and other lifting and transport equipment are those prescribed for this purpose and are used according to standards of use and safety conditions.
CR 1.3 The operations of cleaning and prevention of occupational hazards in the areas and elements to be inspected are carried out in accordance with the established procedures and the current regulations.
CR 1.4 The status of the equipment or installations is verified according to the instructions and procedures established, taking into account, among others:
-The operation of the active or passive brakes and safeties.
-The running of the race finals and positioning detectors.
-The working voltage of the traction cables.
-The pressure of the hydraulic or pneumatic systems.
-The status of security-inherent control elements and sensors.
-The general switch, magnetothermic and differential of the machine room or maneuver cabinet.
-Oil level and possible leaks on the machine.
-The operation of the engines and the existence of abnormal noises.
-The operation of the maneuver frame, speed limiter, buttons, and two-way communication system.
CR 1.5 The wear, tension, and alignment of mechanical transmissions on rotary machines, compressors, and pumps is proven to be within tolerance.
CR 1.6 The status of items of machines that are subjected to wear and tear, as well as their grease, is found to be acceptable by observing their degree of heating, friction, and vibration.
CR 1.7 The fluids used for the lubrication, lubrication and cooling of the assembled equipment are distributed in quality and quantity, in the required places, and their presence is checked in the circuits provided.
CR 1.8 Prescription electrical safety check (wiring, ground resistance and insulation measures, protection device response, among others) is performed by applying the procedures and regulations set, resetting observed deviations.
CR 1.9 Electrical and electronic systems, regulation and control (continuity of conductors, state of connections, isolation of circuits and between metal masses, state of the various sensors, detectors and electrical apparatus, symptomatology presented by the different circuits, data provided by autodiagnosis programs, among others) is verified that they comply with the established values of slogan.
CR 1.10 The adjustment of the control, maneuver, control and control elements (relays, contactors, timers, career ends, detectors, among others) is performed according to the established procedures.
CR 1.11 The measurement of physical and electrical and electronic parameters, to determine the state and energy efficiency of the equipment, is carried out according to established procedures, regulations in force and in conditions of security.
CR 1.12 The inspection-maintenance operations are carried out in accordance with the guidelines for the prevention of occupational and environmental risks.
CR 1.13 The results of the tests performed and the corrective and preventive interventions are documented in the established support.
RP 2: Locate and diagnose the failure or failure of the mechanical elements of the lift and other fixed lifting and transport equipment, using drawings and technical information and applying established procedures.
CR 2.1 Information on the functionality of the systems, their composition and the function of each element is obtained and adjusted to the technical dossier of the installation.
CR 2.2 The information provided by the system of self-diagnosis of the equipment or facilities and the information provided by the operator of the equipment is taken into account in the diagnostic process.
CR 2.3 The origin of the dysfunctions and the scope thereof is determined by observing and checking the different parts of the system, and is valued by applying, a reasoned process of effect.
CR 2.4 The status of the items is determined using the procedures and means required to perform their assessment, checking each of their functional parts and collecting the results in the relevant report the required accuracy.
CR 2.5 Diagnosis operations are performed without causing other breakdowns or damage, and in the time provided.
CR 2.6 The necessary measures to ensure the safety of people and equipment are adopted during all interventions.
RP 3: Perform repair operations by replacing parts or elements of the mechanical system of lifts and other fixed lifting and transport equipment, establishing the disassembly and assembly process, using handbooks of instructions and drawings, restoring the functional conditions, with the required quality and safety.
CR 3.1 The disassembly and mounting sequences are established by optimizing the process in terms of method and time by selecting the required equipment, tools, tools, auxiliary means, and spare parts.
CR 3.2 The technical, coupling or functional specifications of the elements to be replaced by the mechanical systems of lifts and other lifting and transport equipment are checked to ensure interchangeability. with the deteriorated.
CR 3.3 The replacement of the deteriorated element is performed according to the sequence of the disassembly and assembly process established, ensuring that there is no deterioration or loss of the qualities of the same during handling. to place them in their definitive position.
CR 3.4 The safety and functional tests are performed to correct the observed dysfunctions, following established procedures, verifying that the functionality of the assembly is restored and the results are collected in the report corresponding to the required accuracy.
CR 3.5 The intervention information is collected in the repair reports, organized and clear and archived for maintenance history.
CR 3.6 Repair operations are performed without causing other breakdowns or damages and in time and quality.
RP 4: Localize and diagnose, at the level, the failure or breakdown of electrical and automatic systems for the mechanical, hydraulic and pneumatic control and control of lifts and other fixed lifting and transport equipment, using drawings and technical information and applying established procedures.
CR 4.1 The diagnosis of the condition, failure or breakdown in the systems and components is performed by interpreting the technical documentation, breakdown parts and information provided by the required measurement and self-diagnosis equipment, with the required security on equipment, media and people.
CR 4.2 The status of the inputs and outputs of the systems is identified by interpreting the program of the automatons and their communications or with the associated technical documentation.
CR 4.3 The diagnosis of the breakdown is performed by establishing the causes, according to a reasoned process of cause and effect, and determining in which system or systems the source of the failure and its relationship with the same are found.
CR 4.4 The possible source of power and regulation and control system failures is located according to a cause and effect process, by checking, analyzing the various variables generating the failure (continuity of the conductors, state of the connections, isolation of circuits and between metal masses, state of the various sensors, detectors and electrical apparatus, symptomatology presented by the different circuits, data supplied by self-diagnosis programs, among others).
CR 4.5 The health check of the various controls, electrical parameters, automatism and communication system is carried out in the area or element diagnosed as broken, with the required equipment and procedure, allowing to determine the items to be replaced or repaired.
CR 4.6 The status of units and elements (speed variators, progressive starters, electrical control and signalling devices, electronic and data acquisition tires, relays, among others) is diagnosed, checking the functional parts that integrate them (mechanical, electromagnetic or electronic) and verifying that by stimulating the inputs, the outputs respond to the characteristic function of the element.
CR 4.7 Measurement equipment is used according to the established procedure and responds to the precision required in the measurement to be performed.
CR 4.8 The diagnostic or inspection parts are completed and processed, specifying the work to be performed, estimated time and possible cause of the breakdown, to keep the historical bank up to date.
CR 4.9 Diagnosis operations are performed without causing other breakdowns or damage and in time.
RP 5: Perform repair operations by replacing elements of electrical and mechanical control and control systems, hydraulic and pneumatic lifts and other fixed lifting and transport equipment, using instructions and drawings manuals, restoring the functional conditions, with the required quality and safety.
CR 5.1 Installation self-diagnosis system information is valued and derived accordingly.
CR 5.2 The status of the elements is determined by checking each of its functional parts, using procedures and means required to perform its assessment, collecting the results in the corresponding report requirements.
CR 5.3 The technical, coupling and functional specifications of the replacement elements are checked to ensure "interchangeability" with the deteriorated.
CR 5.4 The replacement of the deteriorated element and the reconstruction of circuits is carried out following the sequence of disassembly and assembly established, adopting the safety measures required in the risk prevention plan. work. and protection of equipment.
CR 5.5 Safety and functional tests are performed, and systems are refitted to correct possible dysfunctions after repair, following established procedures, verifying that the repair is restored. functionality of the set and the results are collected in the corresponding report with the required accuracy.
CR 5.6 Repair operations do not cause other breakdowns or damage and are performed with the required quality and within the specified time.
CR 5.7 The historical bank is kept up to date by completing, classifying, and archiving the work items.
CR 5.8 The proposal for improvements and modifications to prevent failure or failure to repeat is performed according to protocol and in case of acceptance are recorded and archived.
CR 5.9 The measures necessary to ensure the safety of people and equipment are adopted during interventions.
RP 6: Make the equipment, machines and systems of lifts and other fixed lifting and transport equipment ready after repair or modification, by making the required tests, modifications and adjustments, from the technical documentation, ensuring the reliability of the system.
CR 6.1 The system performance tests are performed according to the procedures set out in the documentation for the systems.
CR 6.2 The control and control parameters of the systems are in accordance with the requirements of the documentation and according to the requirements of the process.
CR 6.3 The modifications made to the system are accurately and normalised in the documentation of the system.
CR 6.4 Control programs and all equipment, network, and system documentation are verified to have up-to-date backup, collecting improvements and changes made.
CR 6.5 In the system commissioning report, the required information is collected, with the required accuracy and in the standard format, as well as the acceptance of the system by the person responsible.
CR 6.6 The impact of the failure or failure on the preventive maintenance plan is analyzed in order to optimize this.
RP 7: Act according to the workplace and environmental risk prevention plan established by the company, carrying out and implementing the measures provided for in the plan, and complying with current legislation and regulations.
CR 7.1 The rights and duties of the employee and the company in terms of safety and hygiene are identified and respected.
CR 7.2 The most appropriate equipment and safety means for each performance are identified, with their use and care being required.
CR 7.3 Primary health and safety risks in the work environment are identified and preventive measures are taken to prevent accidents.
CR 7.4 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR 7.5 In the event of dysfunctions or potential or actual hazards, the person responsible is promptly informed as per protocol.
CR 7.6 In Emergency Cases:
-The installation stoppage is performed in accordance with the established procedure, and the evacuation of the persons according to the established protocols is carried out.
-People in charge of specific tasks are identified and collaborating with them
-Basic health measures and first aid techniques are applied in case of need.
CR 7.7 The regulations and plans for the prevention of occupational and environmental risks apply in those interventions that so require.
Professional context:
Production media:
Micrometric screws. Calibers. Mechanical and digital comparators. Manometers. Counters. Verification rules. Bubble levels. Templates. Seaweed. Fixed calibers. Alexometers. Test kits. Polimeters. Measuring equipment electronic-electronic parameters. Oscilloscopes. Logical probe. Communications checker. Welding equipment. Useful extractors. Hand tools. Pneumatic and electrical tool. Lift and transport cats. Hoists, cranes and spreads. Scaffolding. Personal protective equipment and means.
Products and results:
Diagnosis of lifts and fixed lifting and transport equipment. Lifts and fixed lifting and transport equipment maintained and functioning under the conditions laid down.
Information used or generated:
Planes. Listing of parts and components. Instructions for the operation and maintenance of machines. Operating manuals. Implant-maintenance manuals. Process sheets. Parts of jobs. Incident sheets. Prevention, safety and environmental plans. Specific regulations on lifts and other fixed lifting and transport equipment.
TRAINING MODULE 1: INSTALLATION OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT.
Level: 2.
Code: MF1877_2.
Associated with UC: Install elevators and other fixed lifting and transportation equipment.
Duration: 270 hours.
Assessment Capabilities and Criteria:
C1: Analyze the operation of mechanical and electromechanical groups of elevators and other fixed lifting and transport equipment, identifying the different mechanisms that constitute them and describing the function they perform, thus as their technical characteristics, using their technical documentation.
CE1.1 Identify and classify by the function they perform, the different "type" mechanisms: biela-crank, gear trains, cams, auger, pulleys, among others, explaining their mode of action.
CE1.2 In a practical scenario, where the technical documentation and mechanical and electromechanical groups of lifts and fixed lifting and transport equipment are available:
-Identify and characterize mechanical and electromechanical functional groups.
-Identify constituent components of mechanical and electromechanical functional groups.
-Identify and describe the technical characteristics of the elements and pieces of the groups and their functional relationships, and classify them by their typology.
-Identify the parts or critical points of items and pieces where they may appear, reasoning the causes that originate them.
C2: Elaborate sketches of assemblies, parts and schemes of lifts and other fixed lifting and transport equipment.
CE2.1 Relating the various graphical representations (views, cuts, among others) to the information to be transmitted.
CE2.2 Describe the differences between functional and manufacturing acotation types.
CE2.3 Describe the features to be collected by the sets of the sets, parts, and schemes of lifts and other fixed lifting and transport equipment.
CE2.4 In a practical, well-characterized case, of drawing-up of sets of assemblies, elements, and schemes of lifts and other or fixed lifting and transport equipment:
-Draw the sketches of the elements, and schemes in workshop conditions.
-Draw the sketches, with the required information, of mechanisms sets ..
-Apply the acotations so that they provide the required information and accuracy.
C3: Apply assembly and disassembly techniques for mechanical and electromechanical elements of lifts and other fixed lifting and transport equipment, making functional tests of the affected assemblies, using the tools and required equipment, under security conditions.
CE3.1 Describe and characterize the fundamental contents of the documentation that defines the mechanical and electromechanical assembly processes.
CE3.2 Characterizing the assembly and disassembly processes of mechanical and electromechanical elements of elevators and other fixed lifting and transportation equipment, interpreting the technical documentation of assembly.
CE3.3 Describe the disassembly and assembly techniques of mechanical and electromechanical assemblies constituent of elevators and other fixed lifting and transportation equipment.
CE3.4 Describe the characteristics of the auxiliary tools and equipment used in the assembly and disassembly operations of mechanical and electromechanical elements, classifying them by their typology and function, and explaining the way they are used and preserved.
CE3.5 In a practical, duly characterized, practical case of mounting and disassembling a mechanical or electromechanical group of lifts and other fixed lifting and transport equipment, where its technical documentation is available:
-Interpret the drawings, procedures, and technical specifications to set the mount sequence, indicating the necessary tools and tools.
-Select, prepare, and organize required tools, tools, and tools.
-Verify the features of the parts, mount the constituent elements and parts, and perform the assembly process controls in accordance with the required procedures.
-Adjust the couplings, alignments, movements, etc., according to the specifications, using the appropriate measurement and equipment equipment.
-Prepare the assembled assembly for operation, cleaning the impurities, greasing, balancing, among other actions, meeting the technical specifications.
-Perform the previous functional tests, regulating the devices to obtain the conditions set.
-Develop the work parts of the process with the content, and precision required.
C4: Apply mounting techniques for the construction of hydraulic and pneumatic systems for lifts and other fixed lifting and transport equipment, making use of the technical specifications.
CE4.1 Identify and characterize hydraulic and pneumatic components.
CE4.2 Describe and characterize the fundamental contents of the documentation that defines hydraulic and pneumatic systems in mounting processes.
CE4.3 Interpret the technical documentation that defines the hydraulic and pneumatic system mounting processes.
CE4.4 Describe the auxiliary tools and equipment used in the assembly operations of hydraulic and pneumatic circuits, classifying them by their typology and function, and explaining the way they are used and preserved the same.
CE4.5 In a practical, well-characterized case, of mounting a hydraulic circuit and another tire of lifts and other fixed lifting and transport equipment, with their technical documentation.
-Interpret plans, procedures, and specifications to set the mount sequence.
-Determine the mount sequence
-Prepare and organize the necessary means, tools, and tools.
-Set the required security plan in the various phases of the mount.
-Select the material required for the assembly, verifying its characteristics according to established procedures. .
-Mount the constituent elements and parts of the circuit, according to procedures.
-Build the pipes, mount and connect them, using the specified materials and following the established procedures.
-Perform mount process controls according to established procedures.
-Adjust the couplings, alignments, movements, among others. according to the technical specifications, using the required measurement and equipment equipment.
-Prepare the assembly mounted for operation, cleaning the impurities, greasing, among others, according to the technical specifications.
-Perform functional tests by regulating devices to obtain the conditions set.
-Develop the work parts of the process with the required precision.
C5: Perform, with accuracy and security, adjustment and regulation operations in mechanical, hydraulic and pneumatic systems, employees in elevators and other fixed lifting and transportation equipment, to meet the requirements of the equipment, from its technical documentation and using the required procedure.
CE5.1 Identify and describe the means used in the adjustment of mechanical, hydraulic and pneumatic systems for lifts and fixed lifting and transport equipment.
CE5.2 Describe the measurement techniques, measures to be measured, and the verification tools used in the adjustment of the mechanical, hydraulic and pneumatic lift systems.
CE5.3 In a convenient, well-characterized, convenient setting, where a mechanical system (speed reducer, speed variator, among others) is available, hydraulic and pneumatic of the employees in lifts and other fixed lifting and transport equipment, having its technical documentation:
-Identify and characterize each of the elements that configure the systems.
-Unmount and clean each of the elements of the systems, applying the techniques and using the tools and tools required.
-Check the dimensional and state specifications of the functional surfaces of the elements, using the required equipment.
-Verify flat and cylindrical surfaces, eccentricities, wheels, among others in the mechanical system, using the required equipment.
-Verify the state of the components and operating parameters in the hydraulic and pneumatic systems, using the required means.
-Mounting and preparing each system element under operating conditions, reputting, if applicable, the damaged parts and verifying the coupling and functional conditions in each operation.
-Regulate and set the mechanical group, and the hydraulic and pneumatic devices, complying with the given specifications and checking their operation.
C6: Analyze the operation of electrical installations used in lifts and other fixed lifting and transport equipment, identifying the different parts and the relationship between them using the technical documentation of the same.
CE6.1 Identify and characterize the different parts (power to machines, automatisms, among others) that configure these types of electrical installations, explaining their functional logic and characteristics.
CE6.2 Describe the physical principle of operation of the various types of electrical line and receiver protection devices.
CE6.3 Relating the electrical characteristics of the protection devices, with the characteristics of the electrical lines and receivers to be protected.
CE6.4 Explain the system of starting, braking and regulating the speed of the electric motors of continuous current and alternating current.
CE6.5 List the fundamental requirements that low voltage electrotechnical regulation (R.E.B.T.) and other regulations impose on these facilities.
CE6.6 In a practical, duly characterized case, where an electrical installation of lifts and other fixed lifting and transport equipment is available with its technical documentation:
-Identify in the electrical installation, the parts that constitute it and the elements of each of them, explaining the characteristics and functioning of the same.
-Check the variation experienced by the most characteristic parameters of the electrical machines when subjected to different load situations and justify the results obtained.
-Identify the magnitudes to be modified for the regulation of the speed of the DC motors and alternate, relating them to the equipment or element of regulation to be used in each case.
-Develop a report of the developed activities and obtained results, structuring them in the necessary sections for proper documentation of the same (description of the process followed, schemes and plans, functional explanation, calculations, among others)
C7: Mounting electrical boxes and electrical installations for lifts and fixed lifting and transport equipment, from the technical documentation, applying the electrotechnical regulation of low voltage and acting under prevention of occupational risks.
CE7.1 Identify and characterize the specific materials used in electrical and electrical installation of elevators and fixed lifting and transportation equipment, describing electrical characteristics and more important mechanics of the same.
CE7.2 Describe the different phases to be followed in the processes of preparing and assembling electrical tables and electrical installations in lifts and fixed lifting and transport equipment.
CE7.3 Describe the tools and auxiliary equipment used in the assembly operations of electrical and electromechanical elements, classifying them by their typology and function and explaining the way of use and preservation of the same.
CE7.4 In a practical, well-characterized, well-characterized, assembled, connected and set up of electrical and electrical installation tables for an elevator or fixed lifting and transport equipment, real or simulated, having the technical documentation:
-Interpret the mounting technical documentation.
-Perform the assembly plan, properly sequencing the phases of the assembly, determining the means and materials necessary for its execution and interpreting the schemes and plans corresponding to the alleged installation.
-Perform material collection according to the assembly plan and verify its correspondence with those described in the material listing.
-Distribute the attachment elements, profiles, and pipes inside the frame envelope and the rest of the installation, making the necessary drawings of the elements available.
-Place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the elements, using the appropriate tools and applying the appropriate procedures.
-Prepare the conductors (cables and pletins) properly, choosing them from the appropriate section, following the standard color code, preparing the terminals and coding them according to the connection plans.
-Prepare the pipes, tubes, conductors and materials to be used, applying the required procedures.
-Perform the physical interconnectedness of the elements, ensuring good mechanical attachment and correct electrical connection.
-Run the functional tests in a vacuum according to the documentation of the equipment, performing the required electrical and isolation measures, as well as the necessary modifications for the correct functionality of the installation.
-Act at all times respecting the rules of personal safety and occupational risk prevention, achieving the integrity of the means and materials used.
C8: Measure, with precision and safety, the fundamental electrical quantities present in the installations of lifts and fixed lifting and transport equipment, using the instruments required in each case and acting under personal safety standards and the materials used.
CE8.1 Describe the most relevant characteristics (types of errors, sensitivity, accuracy, among others), the typology, classes and procedures of use of the measuring instruments used in electrical installations and Lift electronics.
CE8.2 In a practical, duly characterized case of a "real or simulated" electrical installation for lifts and fixed lifting and transport equipment, and having its technical documentation:
-Select the measuring instrument and the auxiliary elements required according to the magnitude to be measured (voltage, intensity, power, ground resistance, among others), of the range of measures that are perform and the required precision.
-Conexate measurement equipment according to requirements, using applicable security measures and following established procedures for each measuring device.
-Measure the required magnitudes by operating according to requirements and the instruments used, applying the standard procedures, with the required security.
-Interpret the results of the measurements made, relating the possible deviations of the measures to the causes that originate them.
-Develop a report or memory of the activities developed, the procedures used and the results obtained (description of the process followed, means used, schemes and plans used, calculations, measures, between other).
CE8.3 In a practical, duly characterized case, of the electronic modules of lifts and fixed lifting and transport equipment, real or simulated, and having their technical documentation:
-Select the measuring instrument and the auxiliary elements required, depending on the magnitude to be measured (stress, intensity, resistance, frequency, among others), the range of measures to be carried out and the precision required.
-Conexate measurement equipment according to requirements, using applicable security measures, following standard procedures.
-Measure the magnitudes to basic electronics (stress, intensity, strength, capacity, inductance, frequency, among others), operating the instruments according to instructions for use and applying standard procedures with the required security.
-Interpret the results of the measurements made, relating the possible deviations of the measures to the causes that originate them.
-Develop a report-memory of the activities developed, the procedures used and the results obtained (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others)
Capabilities whose acquisition must be completed in a real work environment:
C3 for CE3.4 and CE3.5; C4 for CE4.3 and CE4.5; C5 for CE5.3; C6 for CE6.3 and CE6.6; C7 for CE7.4 and C8 for CE8.2 and CE8.3.
Other capabilities.
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate with the work team.
Habit to the business pace of the business.
Contents:
1. Graphic interpretation of lift assembly plans and other fixed lifting and transport equipment.
Graphical interpretation of mechanical, pneumatic, and hydraulic elements.
Graphic interpretation of electronic-electronic circuits.
Graphical rendering systems.
Croking.
Views, cuts, and sections.
Functional and manufacturing acutation.
Set and cutting planes.
Drawing Rules.
2. Machinery and parts of machinery in lifts and fixed lifting and transport equipment.
Functional analysis of mechanisms in lifts and fixed lifting and transport equipment.
Calculation of basic mechanical measures.
Measurement and verification of magnitudes in mechanical systems.
Transmission, torque, and power relations.
Features of the mechanisms.
Measurement and verification instruments of physical measures.
3. Assembly of mechanical elements in lift and fixed lifting and transport equipment installations.
Mounting and disassembly of bearings. Performing functional tests on bearings.
Selection of the type of assembly. Assembly of parts.
Mount of guides, columns, and travel carts. Setting and setting of cart guides and columns.
Selection of joints and flanges used in the junction. Assembly of items with joints and flanges.
Assembly and disassembly of transmission elements. Regulation of transmission elements.
Selection of materials used in pneumatic circuits. Mounting of pneumatic elements.
Selection of materials used in hydraulic circuits. Mounting of hydraulic elements.
Performing functional tests on pneumatic and hydraulic circuits.
Remachado. Rivets. Types, materials, features and applications. Welding.
Sliding surfaces. Together. Watertight couplings with and without pressure. Equipment for verification of tightness.
Transmission of movements. Verification of the transmission systems.
4. Assembly of machinery in lifts and fixed lifting and transport equipment.
Machines and machine anchors.
Assembly of machines and equipment.
Commissioning of machines and equipment.
Verifying machine and equipment functionality.
5. Electrical installations applied in lifts and fixed lifting and transport equipment.
Power installations for machines and systems.
Fundamental parameters of electrical machines.
Parts of an installation, structure, and features of the installation.
Electrical line and receiver protection systems.
Electrical machine speed control and regulation systems.
Electrical installations applied to industrial fixed lifting and transport machinery and equipment.
Electrical line and receiver protection devices.
6. Measures in low voltage electrical installations of lifts and fixed lifting and transport equipment.
Measurement instruments. Regulations.
Electrotechnical and electronic magnitudes in electrical installations.
Measuring Devices.
Electronic Instrumentation.
Constructive aspects and procedures for use.
Conexion and read systems.
Extending the measure scope.
7. Electric automatisms applied in lift and fixed lifting and transport equipment installations
Sequential and continuous automatisms.
Automated cabling.
Elements used in the realization of electric automatisms.
Tools, equipment and materials used in the assembly and maintenance of electrical automatisms.
Auto-wiring design techniques for command and power.
Signage and protection elements.
Technical assembly and verification of wired automatisms.
Technical manuals.
8. Electrical tables in lifts and fixed lifting and transport equipment installations
Electrical boxes.
Envelopes.
Machining planes. Interpretation and standardisation.
Mechanization of electrical boxes.
Inside elements of the box.
Distribution.
Canalizations.
Subjects. Standardized conductions. Numbering and symbology.
Connecting the various elements that make up an electrical box.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 110 m² automatic system workshop.
− 140 m² electrotechnical facilities workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the installation of lifts and other fixed lifting and transport equipment, which shall be accredited by the following two forms:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 2: MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT.
Level: 2.
Code: MF1878_2.
Associated with UC: Maintain elevators and other fixed lifting and transportation equipment.
Duration: 240 hours.
Assessment Capabilities and Criteria:
C1: Diagnose the state of the elements and parts of lifts and fixed lifting and transport equipment, applying measurement and observation techniques, from the technical documentation.
CE1.1 Describe the process of wear of the pieces in motion by friction, erosion, bearing, among others.
CE1.2 Identify normal and abnormal pieces of used parts by analyzing and comparing the parameters of the eroded surfaces with those of the original part.
CE1.3 In practical scenarios, duly characterized, where photographs and actual pieces damaged by different causes (damage of erosions, hydraulic slides, bearings and damaged bearings, among others) are available:
-Identify the eroded zones.
-Analyze breakages.
-Determine possible causes (lack of grease, high temperature, dirty oil, among others).
-Compare the current measures to the original ones that are reflected in their respective plane, quantifying the magnitude of the wear and tear, making the measurements with appropriate useful.
C2: Perform preventive maintenance operations for lifts and fixed lifting and transport equipment, which do not involve replacement of elements, by selecting the procedures and with the required safety.
CE2.1 Describe preventive maintenance operations to be performed in an installation of lifts and fixed lifting and transport equipment (electrical installation, mechanical, electromechanical, hydraulic and electrical equipment). tires).
CE2.2 Describe the most significant auxiliary tools and equipment used in preventive maintenance operations, classifying them by their typology and function and explaining the way they are used and maintained. same.
CE2.3 In a practical, well-characterized case, of preventive maintenance of a lift or lifting equipment and "real or simulated" transport that has the electrical, mechanical, electromechanical, hydraulic and tyres, having the technical documentation:
-Identify in the technical documentation and in the installation itself, the systems and elements on which preventive maintenance operations are to be performed.
-Get data from system variables, applying established observation and measurement procedures (noises, vibrations, consumption, temperatures, among others) using the tools, tools and tools required.
-Perform cleaning, grease and lubrication operations, adjustments of the attachment and fixing elements, correction of holes, alignments, tensioning of transmission belts, observation of the surface states, between , using the tools and tools required and manipulating the materials and products with the required security.
-Verify the operating parameters of the different systems (electrical, hydraulic, regulatory and control, pneumatic, among others).
-Adjust the values of the slogan in the different systems, using the required instruments and tools.
-Develop the interventions report where the observed failures and deficiencies and the data required for the historical bank are reflected.
C3: Perform mechanical maintenance operations of lifts and fixed lifting and transport equipment, involving replacement of elements, by selecting the procedures and with the required safety.
CE3.1 Describe the nature of the most frequent mechanical type breakdowns of elevators and fixed lifting and transport equipment, relating to the causes that originate them.
CE3.2 In a practical, duly characterized, practical case of mechanical maintenance of a lift or fixed lifting and transport equipment, in a service, real or simulated situation, of which the technical documentation is available and in which the parts or items to be replaced are indicated:
-Identify the elements to be replaced in the technical documentation, obtaining their characteristics and evaluating the scope of the operation.
-Set the disassembly and assembly plan and the procedures to be applied, indicating: elements to be disconnected; parts of the machine to be isolated; precautions to be taken into account and the sketch of connection.
-Select the required tools, measurement equipment, and media.
-Set the required security plan in the various phases of disassembly and mounting.
-Isolate the equipment to be removed from the hydraulic and electrical circuits to which you are connected.
-Retrieve the oils from the installation.
-Unmount, verify, and, if applicable, replace the indicated parts and mount the equipment.
-Conexate the equipment to the corresponding circuits.
-Clean, grease, among others. putting the equipment in operating conditions.
-Check the proper operation of the equipment and the installation, regulating the systems, if applicable, in order to restore the functional conditions.
-Develop the work parts of the process with the required precision.
C4: Diagnose breakdowns in hydraulic and pneumatic mechanisms and circuits of lifts and fixed lifting and transport equipment, identifying the nature of the devices and applying the most appropriate techniques.
CE4.1 Describe the nature of the most frequent mechanical type breakdowns of elevators and fixed lifting and transport equipment, relating to the causes that originate them.
CE4.2 Describe the nature of the most frequent breakdowns in hydraulic and pneumatic circuits used in lifts and fixed lifting and transport equipment, and relate them to the causes that cause them.
CE4.3 Describe the general techniques and specific means used in the location of faults in the hydraulic and pneumatic systems of lifts and fixed lifting and transport equipment.
CE4.4 Describe the most frequent breakdowns in hydraulic and pneumatic systems used in lifts and fixed lifting and transport equipment.
CE4.5 In a practical, duly characterized, diagnostic and location of faults where hydraulic and pneumatic systems are available for an installation of lifts or fixed lifting and transport equipment, real or simulated, which has previously been intervened causing a breakdown or dysfunction, with the provision of technical documentation:
-Interpret the technical documentation for each system by identifying the different functional blocks and the elements that make up them.
-Identify the symptoms of the breakdown by characterizing it for the effects it produces.
-Make assumptions about the possible causes that the breakdown can produce, relating to the symptoms that the system or installation presents.
-Develop an intervention plan to determine the cause or causes that cause the breakdown.
-Select the equipment and tools required for the repair.
-Adopt the required security measures to perform the intervention according to the plan set.
-Locate the elements responsible for the breakdowns, applying the required procedures and the specified time.
-Develop a breakdown report, describing the activities developed, based on the results obtained.
C5: Perform maintenance operations of electrical installations (power, electrical and electronic automatisms) of lifts and fixed lifting and transport equipment, acting under personal safety standards.
CE5.1 Describe the basic procedures used in the replacement operations of components of the electrical and electronic protection, regulation, and control equipment.
CE5.2 List the basic tools used in electrical and electronic circuit maintenance, describing the main features of electrical and electronic circuits.
CE5.3 In a practical, duly characterized, maintenance case, where an electrical and electronic installation of a lift or fixed lifting and transport equipment is available with its technical documentation, in which it is indicate the electrical and electronic equipment or elements to be replaced:
-Identify items to be replaced in the technical documentation by getting their features.
-Set the unmount and mount plan and the procedures to apply.
-Select the required tools, measurement equipment, and media.
-Set and apply the required security plan in the various phases of disassembly and assembly.
-Unmount, verify status, replace, and mount equipment and items.
-Conexate the equipment to the corresponding circuits.
-Check the proper operation of the equipment and the installation, regulating the systems, if applicable, to restore the functional conditions.
C6: Diagnose electrical and electronic equipment breakdowns (power, electrical and electronic automatisms) of lifts and fixed lifting and transport equipment, acting under personal and safety standards materials used.
CE6.1 Describe the typology and characteristics of the typical breakdowns of equipment and devices used in electrical installations, and electrical and electronic control systems, wired and programmed, of lifts and fixed lifting and transport equipment.
CE6.2 Describe the general techniques and specific means used for the location of electrical installations, electrical and electronic automatisms (power and control wired and programmed). lifts and fixed lifting and transport equipment.
CE6.3 Describe the general techniques used for the location of faults in analog electronic modules of lifts and fixed lifting and transport equipment.
CE6.4 In a practical case of actual or simulated failure, duly characterized, in feeding circuits, of electrical automatisms wired and or programmed for lifts and fixed lifting and transport equipment, with the required technical documentation:
-Identify the symptoms of the breakdown, characterizing it for the effects it produces.
-Interpret the technical documentation, identifying the different functional blocks, the electrical signals, the states of the control elements and the force and the parameters characteristic of the same.
-Make at least one hypothesis of the possible cause of the breakdown, relating it to the existing symptoms.
-Perform an intervention plan for the cause or cause of the breakdown.
-Measure and interpret circuit parameters, making the necessary adjustments according to the documentation of the circuit, using the appropriate instruments and applying the required procedures.
-Locate the functional block and the equipment or components responsible for the breakdown, proposing the necessary modifications and replacements.
-Develop a report-memory of the activities developed and results obtained, structuring it in the necessary sections for proper documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others)
CE6.5 In a practical case of actual or simulated failure, duly characterised, in analogue electronic modules for lifts and fixed lifting and transport equipment, using systematic procedures and documentation required technique:
-Identify the symptoms of the breakdown, characterizing it by the effects it produces on the circuit.
-Interpret the electronic equipment documentation, identifying the different functional blocks, electrical signals, and parameters characteristic of the electronic equipment.
-Perform different scenarios of possible causes of the breakdown, relating them to the effects present in the circuit.
-Perform the intervention plan for the cause or cause of the breakdown.
-Measure and interpret parameters of the module, making the necessary adjustments according to the documentation of the module, using the appropriate instruments, applying standard procedures.
-Locate the functional block and the module responsible for the breakdown, proposing the necessary modifications and replacements.
-Develop a report or memory of the activities developed and the results obtained, structuring it in the necessary sections for appropriate documentation of the same (description of the process followed, means used, schemas and drawings, functional explanation, measurements, calculations, among others)
C7: Interpreting plans and technical documentation of mechanical elements and systems, electrical and electronic circuits, pneumatic and hydraulic lifts, and fixed lifting and transport equipment.
CE7.1 Relating the different representations (views, cuts, among others) with the information to be transmitted.
CE7.2 Describe the features that mechanical system, electrical, and electronic, hydraulic, and pneumatic systems must meet.
CE7.3 From a practical, duly characterized case, of an electrical installation and automatisms of lifts or fixed lifting and transport equipment, real or simulated, obtain the information of the circuits and equipment that is required to resolve a specified problem of repair, performed in a reasoned manner:
-Schemes by hand raised, in workshop conditions, of the circuits affected with the technical specifications of the equipment and elements thereof.
-The sketches of the equipment and elements, in workshop conditions, expressing the conditions that they must meet for interchangeability.
-The appropriate personal and team security actions.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.3; C2 with respect to CE2.3; C3 for CE3.2; C4 for CE4.3 and CE4.5; C5 for CE5.3; C6 for CE6.4 and CE6.5 and C7 for CE7.3.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate with the work team.
Habit to the business pace of the business.
Contents:
1. Maintenance on lifts and other fixed transport equipment.
Constructive features of lifts and other transport equipment.
Technical documentation.
Interpretation of drawings and schemas of the different teams.
Low voltage electrotechnical regulation (REBT) applied to the maintenance of lifts.
Maintenance types and objectives.
Equipment and media used in maintenance.
Tabs and maintenance ranges.
Computer-assisted maintenance management (GMAO) programs
2. Diagnosis of faults in mechanical, hydraulic, pneumatic and electronic systems of lifts and other fixed lifting and transport equipment.
General procedures and techniques used in the diagnosis and location of breakdowns.
Most frequent breakdowns in systems and devices.
Location features and procedures.
Self-diagnosis teams. Features. Field of application. Usage techniques.
Parameter measurement teams on the different systems. Usage techniques.
Predictive maintenance tabs and ranges for the different systems.
Reporting of breakdowns. Features.
3. Mechanical maintenance and pneumatic and hydraulic systems for lifts and fixed lifting and transport equipment.
Corrective, preventive, and predictive maintenance. Features and operations. Mechanical, electromechanical, electrical, pneumatic and hydraulic assemblies. Diagnostic of operation of machines, equipment and systems. Verification tools. Hydraulic and pneumatic automatisms. Disassembly and mounting of bearings. Functional tests on bearings. Pulleys and hoists in lifts and fixed lifting and transport equipment. Adjustment and adjustment of guides and columns. Disassembly and mounting of transmission elements. Regulation of transmission elements. Verification of the transmission and braking systems. Verification of sliding and positioning, lubrication. Disassembly and assembly of pneumatic and hydraulic elements. Functional tests on pneumatic and hydraulic circuits. Basic machining and welding operations. Commissioning of electromechanical machines and equipment for lifts and fixed lifting and transport equipment. Procedures for the diagnosis and location of breakdowns. Repair of breakdowns. Correction of dysfunctions. Processing and development of tokens or maintenance ranges. Type breakdowns in systems and equipment.
4. Electrical and electronic maintenance of lifts and fixed lifting and transport equipment.
Interpretation of technical documentation.
Typology of breakdowns.
Diagnosis of electrical and electronic system breakdowns.
Diagnostic of the state of electrical and electronic installation elements.
Machines, equipment, tools, tools, and means used in maintenance.
System preventive maintenance operations.
Maintenance of electrical and electronic systems.
Equipment maintenance.
Electrical and electronic automation.
Repair of electrical and electronic automation systems. Verification and commissioning.
Electrical Tables
Repair and maintenance of electrical boxes.
5. Personal and environmental safety regulations in lifts and fixed lifting and transport equipment.
General and specific regulations of the Autonomous Communities.
Job and environmental risk prevention plans.
Most common risks in maintenance.
Clothes and personal protective equipment to be used in maintenance.
Protections on machines, equipment and networks of lifts and fixed lifting and transport equipment.
Environmental hazards presented in the maintenance of lifts and fixed lifting and transport equipment.
Treatment and control of effluents and discharges.
Signals and alarms.
Techniques for mobilizing and moving machines and equipment.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 110 m² automatic system workshop.
− 140 m² electrotechnical facilities workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the maintenance of lifts and other fixed lifting and transport equipment, which shall be accredited by the following two forms:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
ANNEX DLXIX
Professional qualification: installation and maintenance of thermal, acoustic and fire insulation systems
Professional Family: Installation and Maintenance.
Level: 2.
Code: IMA569_2.
General competition.
Perform pre-manufacturing operations in plant, installation and maintenance of thermal, acoustic and fire insulation systems, in equipment and facilities located in industries, ships and buildings, according to established procedures, with the required quality, in compliance with current regulations and regulations, as well as with plans for the prevention of occupational and environmental risks.
Competition units.
UC1879_2: Mount isolation systems.
UC1880_2: Premanufacture cladding parts for isolation systems.
UC1881_2: Maintain isolation systems.
Professional Environment.
Professional Scope.
Develops its professional activity in small, medium and large companies in the public and private sectors dedicated to premanufacturing in plant, assembly and maintenance of isolation systems, except for those intended for closures and partitions in building and civil works.
Productive Sectors.
It is located in all those economic-productive activities in which thermal, acoustic and fire isolation systems are used.
Occupations and relevant jobs.
Calorifugator.
Isolation system monter.
Maintainer of isolation systems.
Associated Training (540 hours).
Training Modules.
MF1879_2: Isolation system assembly. (120 hours).
MF1880_2: Premanufacturing cladding parts for isolation systems. (270 hours).
MF1881_2: Maintenance of isolation systems. (150 hours).
COMPETITION UNIT 1: MOUNT ISOLATION SYSTEMS.
Level: 2.
Code: UC1879_2.
Professional realizations and realization criteria:
RP 1: Prepare and mount auxiliary media and supports necessary to place insulation, according to technical specifications, plans or schemes and procedures, under security conditions.
CR 1.1 The auxiliary means necessary for the assembly (scaffolding, lifting platforms, stairs, among others) are prepared and installed following the procedures, assembly plan, the characteristics and circumstances of the work (environment, other facilities, location, or others) and the required safety and environmental conditions are ensured.
CR 1.2 The state of the surfaces of machines, equipment, pipes, tanks, or others, on which the supporting elements are installed or the isolation itself, is the one required by the specifications set.
CR 1.3 The preparation of the elementary support systems for the insulation or its coating is done according to the established specifications.
CR 1.4 The insulator attachment elements and their coating are installed according to the instructions received, according to the specifications and drawings of the installation.
RP 2: Install insulating material according to the technical specifications, plans, or schemes and procedures established.
CR 2.1 The identification and characterization of the assembly process of insulating material to be carried out is in accordance with the installation plans and technical specifications of the installation, as well as, where appropriate, instructions received.
CR 2.2 The receipt of materials, tools and equipment is performed by identifying the characteristics specified in the corresponding list and verifying its compliance, as well as the physical and functional state of the same.
CR 2.3 The displacement and location of equipment and materials is performed without deterioration of the equipment and materials, with the required anchorages, means of transport and elevation, and safety conditions.
CR 2.4 The mounting of the insulating material is performed, taking into account, among others:
-Selecting the insulating material and its thickness according to the prescribed specifications.
-Preparing the insulating material for application, according to the mounting specifications.
-Locating the insulating material, on the indicated surface, avoiding gaps, thermal bridges, and failures on the joints.
-by attaching to the securing of the insulating material according to the specifications of the mounting procedure used.
-Placing the dilation joints according to the established rules and procedures.
-Avoiding the deterioration of the insulator to its total installation, taking the measures in place for its protection
CR 2.5 The techniques of projection or injection of insulating material on surfaces are carried out taking into account, among others:
-With the machines, equipment and tools required by the technique used, using the operating parameters set out in the technical specifications.
-With the preparation of the surfaces to be isolated prescribed in the technical specifications.
-Applying the screening or isolation injection techniques according to the mounting specifications.
RP 3: Install coatings according to established technical specifications, plans, schemas, and procedures.
CR 3.1 The identification and characterization of the coating assembly process to be performed is in accordance with the installation plans and technical specifications of the installation, as well as, where appropriate, instructions received.
CR 3.2 The reception of the equipment and coating materials is done by identifying the characteristics prescribed in the corresponding list and verifying the status of the equipment.
CR 3.3 The displacement and location of equipment and coating materials are performed without deterioration, with the anchorages, means of transport and elevation established and in safety conditions.
CR 3.4 The lining assembly is performed, taking into account:
-Choosing the type and thickness of the coating according to the mounting specifications.
-Establishing a biunivoca material-assembly site relationship, between the pre-fabricated in-workshop or on-site parts and their place of assembly.
-Applying the set mount sequence.
-Realizing the closure of the coating and sealing the joints to prevent deterioration of the insulator.
-Mounting the required coating, with specific separators, injection mouths and expansion outlets according to the specifications and mounting techniques, when the coating serves as a container for the material Subsequently injected insulator.
CR 3.5 The metal coating assembly is performed considering:
-Selecting parts from the prefabrication workshop.
-Placing the pieces on the corresponding insulated element based on the mounting planes.
-Disposing the joints to prevent water penetration
-Fixing parts by means of the accessories indicated in the specifications (flaxes, screws,
).-Selling the gaskets if the technical specification so requires.
CR 3.6 The assembly of the non-metallic coating (pastes, resins, asphaltic emulsion, among others) is performed:
-Applying the insulation material to one or more layers according to the specifications set.
-Setting it to the insulating material when required by the specification.
-Selling the gaskets if the specification requires it.
CR 3.7 The assembly of the lining elements is carried out by applying the established rules and complying with all applicable safety, quality and environmental standards.
RP 4: Act according to the company's occupational risk prevention plan in the assembly of insulation and coatings.
CR 4.1 The established equipment and means of safety for each assembly of insulation and coatings are identified and used according to standards of use and care and conservation is addressed.
CR 4.2 The working areas of your responsibility are maintained in conditions of cleanliness, order and safety, taking the measures put in place to avoid environmental contamination provided for in the protocols.
CR 4.3 Disfunctions and hazards detected in the insulation and coatings assembly are communicated to the immediate superior.
CR 4.4 The simulation of an emergency is performed taking into account, among others:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional context:
Production media:
Insulants (with or without a vapor barrier). Metallic and non-metallic coatings. Welding and leveling equipment. Machines and tools (saws, rivets, screwdrivers, among others). Measuring and leveling tools, among others. Supports and auxiliary means for placement of insulation.
Products and results:
Supports and auxiliary means for placement of installed insulation. Thermal, soundproofing and fire insulation systems, installed, mounted and operational with their corresponding protective coatings.
Information used or generated:
Product specifications. Drawings and assembly schemes. Manufacturer's instructions for use. Mounting instructions. Regulations in force. Security tokens. Standards for the prevention of occupational and environmental risks.
COMPETITION UNIT 2: PREMANUFACTURE COATING PARTS FOR ISOLATION SYSTEMS.
Level: 2.
Code: UC1880_2.
Professional realizations and realization criteria:
RP 1: Install and uninstall the "in-work" manufacturing workshop, including the machines and equipment provided for in the assembly plans and specifications.
CR 1.1 The reception of machines, equipment and tools that will be used for the manufacture of floor coverings, it is realized that in the shipment they have not been deteriorated, that their location and availability of services and auxiliary fluids (electricity, water, among others) is in accordance with current rules and legislation.
CR 1.2 The assembly of machines and equipment is performed according to orders and plans, so that the handling of loads and their handling is possible, achieving the operation of machines and portable equipment.
CR 1.3 The assembly and disassembly of the workshop is carried out taking into account the plans of prevention of occupational and environmental risks.
CR 1.4 The packaging and dispatch of machines, equipment and tools is performed after the work has been completed, for subsequent shipment.
RP 2: Elaborate sketches of the parts to be premanufactured from drawings of the installations, schemes and measurements in work.
CR 2.1 The drawings and technical specifications of the parts to be premanufactured are interpreted to clearly and accurately know the installation to be performed
CR 2.2 The parts to be premanufactured are determined "in situ" with the exact measurements according to the actual needs of the installation.
CR 2.3 The croking of the parts is done according to established rules and procedures.
CR 2.4 The listing and numbering or coding system of the parts to be premanufactured is established according to the established rules
CR 2.5 The sketches and schemas of the elements to be premanufactured are made from the project plans.
RP 3: Perform the layout of the parts to be prebuilt according to the established technical specifications, plans, schemes and sketches.
CR 3.1 Installation drawings, drawings, and technical specifications are interpreted to clearly and accurately know the layout to be performed.
CR 3.2 The type and thickness of the material to be mounted on is selected based on the specifications set.
CR 3.3 The layout system employed in each case is the one required in the established manufacturing specifications (patterns, radial, parallel, triangulation, numerical control machine, among others).
CR 3.4 The drawing on the material of the coating is done according to the sketches and established schemes, using the necessary tools for it (compasses, punches, conveyor of angles, squats, rules, or other) and in the established security conditions.
RP 4: Mechanize the coating pieces by taking into account the plans, schemes, sketches and established procedures.
CR 4.1 The precise machines for the mechanization of the parts are selected taking into account the assembly specifications, the operations to be performed and the established quality standards.
CR 4.2 The machining of parts to be prebuilt is done:
-Cutting the coating material according to the layout done.
-Plegating or cylindrical coating material according to the future use of the part.
-Bordonating and punching the coating material according to the specification rules.
-Removing burrs, in the case of joins or coatings made with plastic materials.
-Adopting, at all times, established risk prevention measures.
CR 4.3 Mechanized parts are identified and marked according to the original listing, or coding system set.
CR 4.4 Mechanized parts are preassembled when necessary or recommended by their subsequent location.
CR 4.5 The processes comply with the safety and environmental standards of the environment in which work is being carried out, carrying out preventive risk observations and adopting the basic measures to minimise it, according to the instructions received.
RP 5: Act according to the company's occupational risk prevention plan in the manufacture of coatings.
CR 5.1 The equipment and safety means established for each performance of premanufacturing of coating parts are identified and used according to standards of use and are addressed to their care and conservation.
CR 5.2 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR 5.3 Disfunctions and hazards detected in the premanufacturing of coating parts are communicated to the immediate superior.
CR 5.4 The simulation of an emergency is performed taking into account, among others:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional context:
Production media:
Chapas and coating materials. Pre-manufacturing workshop on site. Fixed machines (folding machines, shears, cylinders, embroiders, saws, among others). Welding and leveling equipment. Hand tools (rivets, shears, drills, tronters, scissors and screwdrivers). Measuring and tracing tools (metro, compasses, angle conveyors, punches, among others). Application tools (levels, tensors, among others).
Products and results:
Plastic and metal coating assemblies for thermal insulation, fire-proofing systems, and ready for installation.
Information used or generated:
Technical Specifications. Croquis. Measurements of work. Manufacturing and assembly schemes. Mounting planes. Manufacturer's instructions for use. Premanufacturing and assembly instructions. States of times. Security regulations. Standards for the prevention of occupational and environmental risks.
COMPETITION UNIT 3: MAINTAIN ISOLATION SYSTEMS.
Level: 2.
Code: UC1881_2.
Professional realizations and realization criteria:
RP 1: Detect and locate failures and impairments of isolation systems, following, as appropriate, instructions and compliance with established procedures.
CR 1.1 Failure, deficiencies or deterioration of insulation in relation to fire, transfer of thermal flux or acoustic properties are detected by established equipment and procedures such as thermography, thermometers surface, sonometers, inter alia, in accordance with the established maintenance plan and, where appropriate, in accordance with instructions received.
CR 1.2 The deficiencies of the insulation and deterioration of materials due to aging, cracking, corrosion, among others, are detected by visual inspections, following the guidelines of the maintenance plan and, in its case, the instructions received.
CR 1.3 The extent of the failure or deterioration detected in the isolation system is determined by applying the historical and, if applicable, the instructions received.
CR 1.4 The observed and detected dysfunctions are documented and reported, using the support set by the company for each case.
RP 2: Perform local repair operations and replacement of waste isolation and removal systems by applying established procedures with the required security.
CR 2.1 The risks arising from repair activities are identified and all occupational risk prevention measures are applied.
CR 2.2 The interventions for corrective maintenance of the material that, according to the degree of deterioration achieved or the characteristics of the material can be reused, are carried out according to the specific criteria of the installation in terms of disassembly, identification and marking.
CR 2.3 The replacement of the damaged element is carried out following the disassembly and assembly process, complying with the quality standards determined and responsible for the area of the installation to intervene. meets the security conditions for equipment, media and people.
CR 2.4 Corrective maintenance interventions do not cause other breakdowns or damage and are performed in the planned time and with the established quality.
CR 2.5 The measures necessary to ensure the safety of people and equipment are taken during interventions.
CR 2.6 The generated waste is selected according to its environmental classification for further recycling, storage or disposal at all times to the current regulations.
CR 2.7 The removal of the generated waste is done by following the procedures and respecting the established safety and environmental standards.
CR 2.8 Work parts are completed and processed, to keep the historical bank up to date.
RP 3: Act according to the company's occupational risk prevention plan in maintaining isolation systems.
CR 3.1 The established equipment and safety means for each preventive or corrective maintenance performance of isolation systems are identified and used according to standards of use and care and conservation is addressed.
CR 3.2 The working areas of your responsibility are maintained in conditions of cleanliness, order and safety, taking the measures put in place to prevent environmental pollution from the protocols.
CR 3.3 Disfunctions and danger detected in preventive and corrective maintenance operations are communicated to the immediate superior.
CR 3.4 The simulation of an emergency is performed taking into account, among others:
-The stoppage of the facilities is carried out in an appropriate manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional context:
Production media:
Pre-manufacturing workshop. Fixed machines (folding machines, shears, cylinders, embroiders, saws, among others). Welding equipment. Levelling equipment. Hand tools (rivets, shears, drills, tronters, scissors and screwdrivers). Measuring and tracing tools (metro, compasses, angle conveyors, punches, among others). Application tools (thermographies, sonometers, among others).
Products and results:
Materials removed. Recovered materials. Insulation, soundproofing and fire systems, maintained in perfect condition in accordance with maintenance plans.
Information used or generated:
Planes of the isolations in the installations. Technical specifications. Manufacturing and assembly schemes. Mounting planes. Measurements and drawings of work. Manufacturer's instructions for use. Pre-fabrication and assembly instructions. States of times. Security regulations. Security tokens. Standards for the prevention of occupational and environmental risks.
TRAINING MODULE 1: MOUNTING ISOLATION SYSTEMS.
Level: 2.
Code: MF1879_2.
Associated with UC: Mount isolation systems.
Duration: 120 hours.
Assessment Capabilities and Criteria:
C1: Characterize the purpose and behavior of the isolation of an installation, against thermal, acoustic, and fire phenomena, among others, and their relationship to the different types of surface to be isolated.
CE1.1 Describe the technical characteristics of the different insulating materials (fiberglass, mineral wool, polystyrene-expanded and extruded-, polyurethane and elastomeric foam, among others).
CE1.2 Describe the phenomena of heat propagation, by transfer of energy or mass (driving, convection and radiation), noise and fire, as well as how to reduce or eliminate the effects of them.
CE1.3 Describe how different types of insulation behave against thermal, acoustic, fire, humidity, chemical attack, among others.
CE1.4 Identify and relate the isolation required by each type of surface and its situation, in front of the agents: low and high temperatures, noise, humidity, vibrations, fire, among others.
C2: Perform mount operations of support elements in isolation facilities, from drawings or assembly instructions, identifying and characterizing the various materials, equipment, and tools required.
CE2.1 Identify and characterize the main materials used in isolation facilities (glass fibers, polystyrene, elastomers, among others) describing their physical, chemical, mechanical properties, Technology and conditions of handling.
CE2.2 Identify and describe the operation and applications of machines, equipment, tools, tools and auxiliary means used in the preparation and installation of supporting elements.
CE2.3 Handle following usage instructions, machines, equipment, tools, tools, and auxiliary media used in the preparation and installation of supporting elements.
CE2.4 Describe the constitution and use of auxiliary media used in the assembly of insulation supports, such as scaffolding, lifting platforms, among others.
CE2.5 Use auxiliary mounting media such as scaffolding, lifting platform, among others, following instructions and regulatory requirements.
CE2.6 Describe the process of installing support elements (scaffolding, supports, ladders, among others) that are accurate for mounting insulation and coating materials.
CE2.7 In a scenario of installing isolation material support elements, characterized by the technical documentation of mounting:
-Prepare and mount auxiliary mounting media.
-Perform the mounting of the media in compliance with the technical specifications or instructions received, checking that the assembly meets all the requirements required.
-Employ specific assembly tools and equipment according to operations to be performed.
-Meet the required labor and environmental risk prevention standards.
C3: Perform assembly operations of insulating and coating materials that integrate the isolation systems, following the assembly procedures as well as the required safety standards.
CE3.1 In a convenient installation scenario of an isolation system, where the mounting technical documentation is available:
-Get the information required by mounting the corresponding technical documentation.
-Identify and characterize the different materials to be used, describing: mission of the insulation materials; structure and physical form; properties of the insulation materials; factors to be considered in the selection of materials; types of materials and applications.
-Describe the storage, handling, and transport conditions of the insulation materials.
-Prepare the surfaces on which the insulating materials will be installed, according to the criteria set.
-Perform the assembly using the necessary techniques and tools, handling them according to instructions for use and complying with the standards of prevention of occupational and environmental risks.
-Use the auxiliary means necessary for mounting, such as scaffolding, lifting platforms, complying with the standards of use and safety.
-Verify that the installation performed conforms to what is specified in the mount requirements.
-Leave the place of work ordered and clean.
C4: Relating the means and equipment for mounting isolation systems to the standards of occupational and environmental risk prevention required in this type of facility.
CE4.1 Describe the characteristics, use, and conservation conditions of the different personal protective equipment used in the assembly of thermal, acoustic, and fire insulation systems.
CE4.2 In a practical, well-characterized scenario, of mounting isolation systems, in which the personal and environmental safety plan is provided: describe the characteristics of the use of the equipment personal protection and use the same according to requirements; use the main means used in the fight against fires; adopt measures to prevent other environmental risks.
CE4.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and emergency situations.
CE4.4 Perform cures, first aid and accident transfer exercises, using the required technique for each case and describing the characteristics and uses of the equipment and media relating to employing
CE4.5 Describe the specific risks that may occur during the process of mounting isolation systems.
Capabilities whose acquisition must be completed in a real work environment:
C2 with respect to CE2.5 and CE2.7; C3 with respect to CE3.1; C4 with respect to CE4.2.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Purpose and behavior of the isolations.
Object of isolation.
Concepts and principles of thermal, acoustic and vibratory insulation.
Fire isolation.
2. Materials used in isolation systems.
Mission of the insulation materials.
Structure and physical form.
Properties of the insulating materials.
Characteristics of the coating materials.
Types of materials and applications.
3. Machinery and tool used in the assembly of insulation systems.
Types of machinery and tool used in insulation.
Features and instructions for use.
Machinery and specific tool employment.
4. Isolation system mounting techniques.
Isolation mount systems on hot services.
Isolation mount systems on cold services.
Acoustic isolation mount systems.
Building isolation mounting systems.
Isolation mounting systems on ships.
5. Means, equipment and safety techniques in the assembly of isolation systems.
Job Risks.
Prevention measures.
Personal protection equipment.
Common risks in the assembly of insulating systems. Protections on machines and networks.
Clothes and personal protective equipment to be used in the assembly of insulation systems. Signals and alarms.
Techniques for the mobilization and movement of machines and equipment in isolation systems installations.
Treatment and control of effluents and discharges in facilities of isolation systems. Energy saving and environmental protection.
Treatment and waste management.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 180 m² isolation facility workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the assembly of isolation systems, which will be accredited by the following two forms:
-Academic training of Superior Technician or other higher-level technicians related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
FORMATIVE MODULE 2: PREMANUFACTURING OF COATING PARTS FOR INSULATION SYSTEMS.
Level: 2.
Code: MF1880_2.
Associated with UC: Premanufacture cladding parts for isolation systems.
Duration: 270 hours.
Assessment Capabilities and Criteria:
C1: To analyze the technical and graphical information contained in the plans and schemes of the installation of isolates or in the sketches taken in work, in order to obtain the necessary geometrical data to make the tracing, cutting, machining, assembling and assembling operations.
CE1.1 Get the information needed for the development of geometric figures of isolation pieces, interpreting the corresponding technical documentation.
CE1.2 In a scenario where you have a plane or sketch that represents an isolation installation:
-Identify and characterize the symbology used for pipelines, equipment, and other facilities.
-Get surfaces and volumes of the various elements included in the plane, from the measures in the included, applying the corresponding scales.
-Get the development of the geometric figures indicated in the plane or sketch.
C2: Apply tracing procedures in the pre-manufacturing process, meeting the specified specifications and taking into account the characteristics of the materials used.
CE2.1 Describe methods, equipment, and tools used in the layout of geometric developments based on the type of material and development to be obtained.
CE2.2 In a practical scenario where the plans, drawings and conditions are available:
-Identify and select required materials, shapes, quality, and tolerance.
-Identify and characterize the symbology, layout specifications, marking, and conformed
-Choose the most suitable layout system to maintain the original geometric shape of the element to be isolated.
-Deduct how to perform marking and shaping operations.
CE2.3 In practical scenarios for drawing geometrical development, on sheet metal and other materials:
-Identify the elements to be obtained, as well as their geometric characteristics of shape and dimension, considering the overlaps and the necessary dilations.
-Develop the templates that allow marking on the sheet and back control.
-Marking precisely the cut lines, the drilling points, folding, joins, embroidery preparation, among others.
C3: Apply machining procedures, taking into account the characteristics of the materials used and controlling the results obtained in order to meet the specifications established.
CE3.1 Identify, characterize, and operate the machine tools precise for the machining of the coating parts.
CE3.2 In a practical coating scenario, where the drawings, drawings, templates and conditions are available:
-Deduct the most suitable procedure to perform cutting and machining operations of the coating.
-Determine the number of parts to be performed and positioned later in the mount.
-Select the cutting and machining equipment required to obtain the various elements of the coating.
-Characterize cutting and machining equipment, describing usage specifications and safety standards.
-Identify and mark the pieces to be machined for distribution in work.
CE3.3 In practical scenarios of machining and cutting of coating parts, defined by a plane or sketch and the technical documentation provided:
-Point the cutting and machining equipment, determining the usage parameters.
-Run the cutting and machining operations, complying with the rules of occupational risk prevention.
-Clean up the cuts made.
-Perform folding, cylindrical and embroidered according to the future use of the part.
-Mechanize according to requirements, complying with the standards of occupational risk prevention.
-Verify that the pieces obtained have the required quality and are within the specified measures.
-Identify and mark the machined parts for further mounting.
C4: Relate the media and equipment for the manufacture of coating parts, with the standards of prevention of occupational and environmental risks required in the operations involved.
CE4.1 Identify, describe, and use individual protective equipment used in the premanufacturing of insulation coating parts.
CE4.2 List and characterize the different types of fire extinguishing systems in premanufacturing workshops for insulating coatings, describing the properties and jobs of each of them.
CE4.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and emergency situations.
CE4.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and accident transfers.
CE4.5 Describe the specific risks derived from cutting and machining operations of parts for the insulation coating.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.2; C2 with respect to CE2.2 and CE2.3; C3 with respect to CE3.2 and CE3.3.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Interpretation of floor plans and work measurements.
Orthogonal Planes.
Drawings of detail. Isometric pipes. Flowcharts. Measurement listings.
Applicable UNE Measurement Rules.
2. Drawing, tracing, and precast of coating elements.
Croquis and dislikes of different figures with acotations and scales.
Industrial drawing entry level. System of layout by parallel. Radial layout system.
Triangulation tracing system. Numerical control cutting machine.
Cut, embroidery, cylinder capacity, folding, bolting, riveting, pesting, assembly, among others.
3. Materials used in the manufacture of coatings.
Smooth, trapezoidal, corrugated aluminum plate, among others.
Steel plate (stainless, lacquered or galvanized) smooth, trapezoidal, wavy, among others. Other coatings (PVC, polyester, fabrics, "mastics", among others).
4. Techniques, tools and machinery for drawing and machining of cladding elements
Coating piece premanufacturing techniques.
Types, features, and tool handling (metric tape, compass, rule, squad, among others) to make the layout.
Types, features and handling of machines (embroidery, shear, folding, cylinder, among others) to perform machining.
5. Regulations, means, equipment and safety techniques in the manufacture of coatings.
Required compliance rules.
Job Risk Prevention Plans and Rules.
Environmental regulation: Treatment and control of effluents and discharges. Environmental risks in premanufacturing.
Most common occupational hazards in premanufacturing. Protections in facilities, machines, equipment and networks.
Clothes and personal protective equipment to be used in premanufacturing. Signals and alarms.
Techniques for mobilizing and moving machines and equipment.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 180 m² isolation facility workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the prefabricated of cladding parts for insulation systems, which will be accredited by the following two forms:
-Academic training of Superior Technician or other higher-level technicians related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 3: MAINTENANCE OF ISOLATION SYSTEMS.
Level: 2.
Code: MF1881_2.
Associated with UC: Maintain isolation systems.
Duration: 150 hours.
Assessment Capabilities and Criteria:
C1: Locate defects and failures in isolation system installations by following established procedures and in quality and safety conditions.
CE1.1 Determine preventive maintenance operations, interpreting the installation maintenance technical documentation.
CE1.2 Verify the status of the installed isolation systems, applying observation techniques.
CE1.3 Describe the use of fault detection and state verification of isolation systems, such as surface thermometers, sonometers, thermographs, among others.
CE1.4 In a scenario of identifying defects in a properly characterized installation:
-Locate existing defects.
-Determine the cause of the defects: aging, corrosion, cracking, incorrect installation, vibration, among others.
CE1.5 Develop the interventions report where the detected failures are reflected.
C2: Run unmount operations for damaged isolation systems in an installation, applying the security measures provided in the action protocols and removing the materials according to the treatment plans waste for the preservation of the environment.
CE2.1 Identify and characterize the procedures and techniques for disassembling the isolation systems.
CE2.2 In a scenario where you have an installation of an isolation system with parts to repair, properly characterized:
-Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the disassembly of the parts, depending on their situation in the installation.
-Employ the tools and machinery specific to the unmount operations.
-Adopt security measures for both people and teams in the area where action is to be taken.
-Unmount the damaged or indicated isolation systems, taking care of the instructions received for the disassembly of the parts
-Perform the waste removal operations generated based on your environmental classification.
C3: Perform maintenance operations in isolation systems, by repairing the material or by replacing, following instructions and observing the personal and environmental safety measures set out in the performance protocols.
CE3.1 Identify and characterize corrective maintenance procedures and techniques for isolation systems.
CE3.2 Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to mount the parts, depending on their situation at the installation.
CE3.3 Meet the instructions received for mounting the parts.
CE3.4 Use the tools and machinery specific to the operation, complying with the instructions for use and standards of occupational risk prevention.
CE3.5 Adopt security measures for both people and teams in the area where action is to be taken.
CE3.6 Run corrective maintenance tasks, if any, for subsequent reuse of previously unmounted materials.
CE3.7 Run the installation operations of the new insulating and coating materials, adjusting to the established operating procedures.
C4: Relating corrective maintenance media and equipment used in the maintenance of isolation systems, with the standards of occupational and environmental risk prevention.
CE4.1 Use the different personal protection equipment required in corrective maintenance operations, according to established protocols.
CE4.2 List and characterize the different types of fire extinguishing systems in isolation facilities, describing the properties and employment of each of them.
CE4.3 Describe the characteristics and purpose of regulatory signals and alarms, to indicate places of risk and emergency situations in isolation facilities.
CE4.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents in the corrective maintenance of isolation facilities.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.4; C2 with respect to CE2.2; C3 with respect to CE3.6 and CE3.7.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Maintenance of isolation systems.
Object of maintenance. Types of maintenance.
Diagnosis of the state of the isolation systems.
Fault detection teams and tools used.
2. Materials used for repairs.
Choosing the materials to use in the repair.
Types of materials and applications.
3. Corrective maintenance techniques for isolation systems.
Corrective isolation maintenance on hot services.
Corrective maintenance of insulation on cold services.
Corrective maintenance of acoustic isolations.
Corrective maintenance of insulation in buildings.
Corrective maintenance of ship insulation.
4. Regulations, media, equipment and safety techniques in the maintenance of isolation systems.
Required compliance rules.
Job Risk Prevention Plans and Rules.
Environmental regulation: Treatment and control of effluents and discharges. Environmental risks in maintenance.
More common job risks in maintenance. Protections in facilities, machines, equipment and networks.
Clothes and personal protective equipment to be used in maintenance. Signals and alarms.
Techniques for the mobilization and movement of machines and equipment. Waste treatment.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 180 m² isolation facility workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the maintenance of isolation systems, which will be accredited by the following two forms:
-Academic training of Superior Technician or other higher-level technicians related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
ANNEX DLXX
Professional qualification: development of maintenance, lifting and transport facilities projects
Professional Family: Installation and Maintenance.
Level: 3.
Code: IMA570_3.
General competition.
Develop maintenance, lifting and transportation facilities, determining their characteristics, drawing up plans and planning the assembly and testing protocols, based on a preliminary draft of basic engineering, in accordance with the applicable rules, and the specifications and procedures laid down, ensuring the intended quality, as well as personal and environmental safety.
Competition units.
UC1882_3: Develop the mechanical and structural features of maintenance, lifting, and transportation facilities.
UC1883_3: Develop the characteristics of the networks and the neutral systems for maintenance, lifting and transportation facilities.
UC1884_3: Develop the characteristics of electrical installations in maintenance, lifting, and transportation equipment.
UC1885_3: Develop floor plans for maintenance, lifting, and transportation facilities.
UC1886_3: Develop the assembly, testing, and protocols for maintenance, lifting, and transportation facilities.
Professional Environment.
Professional Scope.
Develops its professional activity in the area of engineering or technical office that serves the department of projects of companies of the public and private sectors related to the facilities of maintenance, elevation and transport, such as cranes, hoists, lifts, conveyor belts, mobile feeding and transport platforms, automated storage, feeding and palletizing systems, among others.
Productive Sectors.
It is located in different production sectors, in engineering companies and assembly of maintenance, lifting and transportation facilities for industrial processes and production aids.
Occupations and relevant jobs.
Outlines project design for maintenance, lifting and transportation systems.
Technical in development of plans for mounting maintenance, lifting and transport systems.
Associated Training (540 hours).
Training Modules.
MF1882_3: Development of mechanical and structural characteristics of maintenance, lifting and transport facilities. (120 hours).
MF1883_3: Development of the characteristics of the networks and the neutral systems for maintenance, lifting and transport facilities. (120 hours).
MF1884_3: Development of the characteristics of electrical installations in maintenance, lifting and transport equipment. (90 hours).
MF1885_3: Development of flat maintenance, lifting and transport facilities. (90 hours).
MF1886_3: Development of the assembly plan, testing, and protocols for maintenance, lifting, and transportation facilities. (120 hours).
COMPETITION UNIT 1: DEVELOP THE MECHANICAL AND STRUCTURAL FEATURES OF MAINTENANCE, LIFT AND TRANSPORT FACILITIES.
Level: 3.
Code: UC1882_3.
Professional realizations and realization criteria:
RP 1: Characterize diagrams, sketches, tables and functional scheme of mechanical systems used in maintenance, elevation and transport facilities, from the preliminary draft, specifications and criteria of design and quality, applying the relevant regulations and regulations.
CR 1.1 The mandatory standards and specifications and procedures are identified for application in the characterization process.
CR 1.2 The elements necessary for the characterization of the installation (storage points, characteristics of the load, expected flow volume, internal processes, times of maintenance and waiting in process, drawings, dimensions General and weights of the elements to be manipulated, among others), are incorporated in the diagrams, sketches and tables of performance of the installation according to the specifications of the preliminary draft and the implementing regulations.
CR 1.3 The functional scheme of the installation is concrete, determining for the different material flows: storage, maintenance and waiting areas, the lifting, transport and handling equipment, drawn from the flow of materials, storage structures with volume distribution, dimensions and loads, covers and the elements of automation, security and control, using drawings of the installation site, tables and calculation procedures set.
CR 1.4 Documents are presented based on industry standards and standards.
CR 1.5 The environmental impact and safety study is based on the support established according to the type of installation and the regulations in force.
RP 2: Characterize the mechanical and structural equipment and elements that configure the installation of maintenance, elevation and transport, based on specifications and previous design and quality criteria, applying the legislation of prevention of occupational risks and related environmental legislation.
CR 2.1 The characterization of equipment and auxiliary elements for lifting and transporting the installation, (forklifts, automatic guided vehicles, cars, vibrators, cranes, elevators, translifts, palletizers, lifts, hoists, hoists, platforms, among others), is carried out taking into account the performance required in the design of the project, in accordance with the specified installation, operating and assembly conditions.
CR 2.2 The dimensions and systems of protection of conveyors and handlers (of belt, roller, chain, air, diverter, rotary, positioning, etc.) of the installation (level probes, flow and temperature, weighing cells, presostats, vacuostats, automatons, presence and vibration detectors, among others), is performed on the required support, responding to safety and regulatory approval requirements, according to the the characteristics of the supply and the operating conditions of the installation.
CR 2.3 The dimensions, volume distribution and protection systems of structures and storage elements and waiting areas (conventional shelving, dynamic shelving, cabinets, files, exhibitors, systems Automatic storage, anti-tank panels and networks, among others), type of material, joints, connections and accessories, is performed in the required support, responding to the requirements of safety and regulatory approval according to the characteristics the supply and operating conditions of the installation.
CR 2.4 The characterization of the equipment and elements of automation and control of the equipment and mechanical and structural elements of the installation, (system of automatic guiding of vehicles, race limiters, detectors of position and movement, counters, reading and weighing cells, among others) are carried out, taking into account the performance required in the design prior to the project, the auxiliary systems to the installation, according to the conditions of specified installation, operation and assembly.
CR 2.5 The elements of protection, prevention and isolation of the installation (covers, screens, tents, anti-vibratory and insulation elements, security perimeter, automated doors, air curtains, signage, lighting, among others) are performed, in the required support, according to the project specifications, installation conditions, costs and energy performance.
CR 2.6 Calculations are performed by applying the established procedures and using the required IT tools.
RP 3: Select the mechanical and structural equipment and elements that configure the installation of maintenance, elevation and transportation, using established norms and procedures, based on the characterization (function and (c) specific characteristics, specifications and criteria of design and quality, taking into account the regulations on the prevention of occupational risks and the relevant environmental regulations.
CR 3.1 The rules affecting maintenance, lift and transport facilities are identified for application in the selection process.
CR 3.2 The selection of equipment and mechanical and structural elements of the installation (lifting and transport equipment, conveyors, vibrators, manipulators, structures and storage elements) is carried out in such a way that construction, model and range comply with the established function and characteristics, taking into account the requirements for approval and regulatory safety and the application ordinances.
CR 3.3 The characteristics of the materials and accessories of the mechanical system of the installation, are selected taking into account the working conditions, responding to the requirements of operation and safety regulated and to the conditions of the assembly.
CR 3.4 The selection of components is performed taking into account the guarantees of compatibility, supply, and costs.
CR 3.5 The selection of protection, prevention and isolation elements is performed from their function and characteristics and following established procedures.
CR 3.6 The anchorages, support structures, and energy needs and auxiliary services for the lifting, maintenance and transport facilities (electricity, air, oils, water, among others), of the mechanical equipment and The structure of the same is concretized in the dossier of the project according to the specifications of the manufacturer.
CR 3.7 The selected equipment and elements are specified in the corresponding technical documentation.
Professional context:
Production media:
Computer and computer applications for network design and computer-aided mechanical systems, Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation. Catalogs.
Products and results:
Calculations and selection of materials and mechanical systems for maintenance, transportation or storage facilities. List of equipment and materials of the installation. Principle schemes, diagrams, curves, and mechanical installation tables.
Information used or generated:
Technical specifications. Schemes and projects of mechanical systems of facilities for maintenance, elevation and transport. Technical manuals for equipment, machines and materials. Reference technical documentation. Application rules and regulations in force.
COMPETITION UNIT 2: DEVELOP THE CHARACTERISTICS OF THE NEUMO-HYDRAULIC SYSTEMS AND NETWORKS FOR MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Level: 3.
Code: UC1883_3.
Professional realizations and realization criteria:
RP 1: Characterize the diagrams, curves, tables and outline of the principle of pneumo-hydraulic systems used in maintenance, elevation and transport facilities, based on a preliminary draft, specifications and criteria Prior design and quality, applying the relevant regulations and regulations.
CR 1.1 The mandatory standards and specifications and procedures are identified for application in the characterization process.
CR 1.2 The diagrams, curves and tables of the system's neutral-hydraulic system are made by incorporating all the elements necessary for the characterization of the installation, taking into account the specifications of the preliminary draft and the implementing regulations.
CR 1.3 The scheme of principle of the neutral-hydraulic system of the installation is concrete, determining for the different circuits: the equipment, the layout, lengths, sections, flows, pressures in characteristic points and ranges in the control and control elements, using drawings of the installation site, tables and calculation procedures established.
CR 1.4 Documents are presented based on industry standards and standards.
CR 1.5 The environmental impact and safety study is based on the support established according to the type of installation and the regulations in force.
RP 2: Characterize equipment and elements that make up the neutral-hydraulic system of the installation of maintenance, elevation and transport, based on specifications and previous criteria of design and quality, applying the corresponding regulation.
CR 2.1 The characterization of the auxiliary elements and equipment of the installation-hydraulic system (pumps, motors, compressors, calderines, cylinders, valves, filters, among others) is carried out taking into account the performance required in the project and fluid design, in accordance with the specified installation, operation and assembly conditions.
CR 2.2 The characterization of the equipment for regulating and controlling the installation's neutral-hydraulic system (presostats, security and alarm elements, flow regulators, position and motion detectors, counters, etc.) (i) the provision of services, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down in the specified installation, operation, energy savings, and assembly.
CR 2.3 The characteristics of the supports, fixed points, dilators, sleeves, anti-vibratory elements and isolation of the neutral-hydraulic distribution network are concretized, in the required support, according to the project specifications, installation conditions, costs and energy performance.
CR 2.4 The dimensions and characteristics of the systems for the protection of the pipes, type of material, joints, connections and pressure accessories, are concretized, in the established support, in response to the safety requirements and regulatory approval according to the characteristics of the supply and the operating conditions of the installation.
CR 2.5 The dimensions and systems of protection of Calderines, containers and storage tanks, type of material, joints, connections and accessories under pressure, are concretized, in the established support, responding to the safety and regulatory approval requirements according to the characteristics of the supply and the operating conditions of the installation.
CR 2.6 Calculations are performed by applying the established procedures and using the appropriate IT tools.
RP 3: Select equipment and elements that make up the neutral-hydraulic system of the installation of maintenance, elevation and transport, using established norms and procedures, based on the characterization (function and (c) specific characteristics, specifications and criteria of design and quality, taking into account the relevant regulations.
CR 3.1 The rules affecting maintenance, lift and transport facilities are identified for application in the selection process.
CR 3.2 The selection of equipment and elements of the installation's neutral-hydraulic system (pumps, engines, heaters, cylinders, compressors, valves, pipes, filters, air dehumidifiers, presostats, elements of security and alarm, flow regulators, position and motion detectors, counters, reading and weighing cells, level, pressure, and their transmitters, among others) is performed so that the construction, model and range comply with the function and established characteristics, taking into account their optimal energy performance and Approval and regulatory security requirements and the application ordinances.
CR 3.3 The characteristics of the materials and accessories of the installation-hydraulic system of the installation are selected taking into account the fluid in circulation, the pressures and working temperatures, responding to the Regulated operating and safety requirements and the conditions of assembly.
CR 3.4 The selection of components is performed taking into account the guarantees of compatibility, supply, and costs.
CR 3.5 The selection of the supports, dilators, sleeves, anti-vibratory and insulation elements and fixed points and insulation of the pipe networks is carried out according to established procedures.
CR 3.6 The anchorages and benches of the equipment of the network and/or hydraulic system of the installation are concretized according to the specifications of the manufacturer.
CR 3.7 The selected equipment and elements are specified in the corresponding technical documentation.
Professional context:
Production media:
Computer and computer-aided computer-aided computer-aided computer-aided computer and network design and applications. Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation. Catalogs.
Products and results:
Calculations and selection of elements of the system or neutral-hydraulic network of the installation for maintenance, elevation and transport. List of equipment and materials of the networks and systems for maintenance, lifting and transport systems. Principle schemas, diagrams, curves, and tables.
Information used or generated:
Technical specifications. Schemes and projects for maintenance, lifting and transport facilities. Technical manuals for equipment, machines and materials. Reference Technical Documentation Application Regulations and Regulations in force.
COMPETITION UNIT 3: DEVELOP THE CHARACTERISTICS OF ELECTRICAL INSTALLATIONS IN MAINTENANCE, LIFTING AND TRANSPORTATION EQUIPMENT.
Level: 3.
Code: UC1884_3.
Professional realizations and realization criteria:
RP 1: Characterize electrical installations in maintenance, elevation and transport equipment, based on a preliminary draft, of its specifications and previous design and quality criteria, applying the regulations corresponding.
CR 1.1 The components, operating conditions of the system, and the rules that affect the installation are identified for application in the characterization process.
CR 1.2 The power-electric single-pin scheme is completed according to the characteristics of the engines, based on the technical information supplied by the manufacturer and operating conditions of the system.
CR 1.3 The electrical control and maneuver scheme of the automatism is completed from the requirements of the installation, the information supplied by the manufacturer and the elements of regulation and control required by the installation.
CR 1.4 The plane of distribution of components and connection of the electrical power, regulation and control tables, is completed based on the technical information supplied by the manufacturers and the conditions of the operation of the installation.
CR 1.5 The provision and placement of machines and equipment comply with the current Environment legislation.
RP 2: Select the equipment and materials of the electrical and power installation of the maintenance, lifting and transport equipment, making calculations, defining their characteristics, using standards and established quality procedures, based on specifications and design criteria determined in the characterisation, applying the relevant regulation.
CR 2.1 Equipment and materials are selected by applying the established procedures.
CR 2.2 The protection elements of the different circuits and receivers are selected according to the specifications or nominal intensities.
CR 2.3 The cabinets containing power and power systems are selected taking into account the required capacity and the space and environmental conditions of the place where they are to be installed.
CR 2.4 Elements are selected by responding to industry standard technology and approval standards, distribution, assembly, use and maintenance needs.
RP 3: Select the equipment and components of the installation and control installation of maintenance, lifting and transport equipment, defining their characteristics, based on specifications and design criteria determined in characterization.
CR 3.1 Control equipment (automata, control centre, etc.) is selected in such a way as to have the appropriate capacity for the treatment of the I/O variables required by the operating conditions of the system and with reasonable overcapacity to ensure future enlargements.
CR 3.2 Equipment, materials and other elements of the installation (detectors, sensors, switchboards, warning devices, communication buses, etc.) are selected in compliance with the prescribed technical conditions, model and range for the required function, mounting features, and with the supply and availability assurance within the agreed deadlines.
CR 3.3 Closets containing regulation and control systems are selected taking into account the required capacity and the space and environmental conditions of the place where they are to be installed.
CR 3.4 Elements are selected by responding to industry standard technology and approval standards.
Professional context:
Production media:
Computer-assisted design and computer-aided design of electrical equipment for maintenance, lifting and transportation equipment. Printers. Computer software for calculation and simulation. Commercial catalogues.
Products and results:
Selection of electrical equipment for equipment and equipment installations for maintenance, lifting and transportation equipment. List of equipment and materials of the electrical installations of maintenance, elevation and transport equipment. Electrical schemes for maintenance and transport equipment.
Information used or generated:
Technical specifications. Schemes and projects for electrical installations. Technical manuals for equipment, machines and materials. Reference technical documentation. Application rules and regulations in force.
COMPETITION UNIT 4: DEVELOP PLANS FOR MAINTENANCE, LIFTING AND TRANSPORTATION FACILITIES.
Level: 3.
Code: UC1885_3.
Professional realizations and realization criteria:
RP 1: Develop general layout plans and site components of maintenance, elevation and transportation facilities, based on a preliminary draft, of its specifications and established design criteria and achieving the expected quality levels.
CR 1.1 The description and characterization of the system and its components, and the rules that affect the installation, are identified for application in the process of drawing up plans.
CR 1.2 The plans are made by applying the appropriate drawing rules and, where appropriate, the company's internal rules and the established instructions.
CR 1.3 The layout of the networks is made taking into account the conditions of operation, assembly and maintenance of the installation, the characteristics and use of the places, buildings where it is located and other types of facilities.
CR 1.4 The location and layout of the machinery, control elements and electrical cabinets is made with accessibility requirements for assembly, maintenance and repair.
CR 1.5 The arrangement of supports, dilators and fixed points and their constructive forms is performed by ensuring stability, avoiding mechanical stresses and unwanted deformations in equipment and conductions.
RP 2: Develop diagrams and schemes of principle of the different circuits that are part of the maintenance, elevation and transport facilities, based on specifications and design criteria determined and achieving the quality levels set.
CR 2.1 The representation of the different circuits is performed with the standard symbology and conventionalisms of application and, where appropriate, with the internal rules of the company and allows the identification of the different circuits or systems and components thereof.
CR 2.2 The automatisms, power and power schemes are made from the requirements of the installation, the technical information of the equipment and the elements of regulation and control. required by the type of installation, in order for its operation to respond to the best energy and environmental optimization conditions.
CR 2.3 The graphical layout adopted for the representation of the elements of the different schemes, their groupings and the reference and coding systems, is elaborated in a way that allows the interpretation of the relationships established between them and track the operation of the installation sequentially.
CR 2.4 The layout of the networks is made taking into account the conditions of operation, assembly and maintenance of the installation, the characteristics and use of the places, buildings where it is located and other types of facilities.
RP 3: Develop plans for the assembly of equipment, joints and assembly of elements of the different networks of maintenance, elevation and transport facilities, in compliance with the general specifications of the project and achieving the established quality levels.
CR 3.1 Detail plans are performed by applying the rules of graphical representation, where applicable, the internal rules of the company and the instructions established.
CR 3.2 The cutting elements are defined in a way that allows their transport, the passage through the building accesses and maintenance with the means available and in the required safety conditions.
CR 3.3 The details of the layout of the networks are defined taking into account the encounters and steps by the buildings and/or building elements, the expansion of the pipeline, the changes of position, the crossings and the derivations, Transition forms and connections to the machines, using the system of representation and the scale most appropriate to the contents.
CR 3.4 The constructive forms and anchorages of machines, pipes and equipment are elaborated taking into account the static and dynamic actions of these, the conditions of the building or the civil work of the environment and the application regulations and ordinances.
CR 3.5 The drawings contain the technical specifications of the materials, accessories, valves and equipment and of the systems of attachment, construction and finishing of the nets.
Professional context:
Production media:
Computer-aided design and computer-aided CAD design of maintenance, lifting and transport facilities. "Plotter" drawing. Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation.
Products and results:
Planes: in principle, operating (flowcharts), electrical and automatic schemes, general layout, details of assembly of networks, machines and structures of maintenance, lifting and transport facilities.
Information used or generated:
Technical specifications. Reference technical documentation (constructive definition plans for housing and industrial buildings, geographical location and cardinal orientation). Drawings of the location of the installations. Contractual requirements, among others). Implementing rules and regulations in force.
COMPETITION UNIT 5: DEVELOP THE ASSEMBLY, TESTING, AND PROTOCOLS OF MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Level: 3.
Code: UC1886_3.
Professional realizations and realization criteria:
RP 1: Develop the processes of mounting maintenance, lifting and transportation facilities, based on the project's technical documentation, quality plan, safety plan, environmental plan and general instructions ensuring the feasibility of the assembly.
CR 1.1 The operational process is developed so that it understands all phases, as well as the correlative order in the mount.
CR 1.2 The phases of the assembly process of the maintenance, lifting and transport facilities are determined taking into account:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-Assembly and join operations and their sequencing.
-Operation and total times.
-The technical qualification of the operators.
-The required personnel load.
-The training in operator security.
-Quality control standards.
-Job Risk Prevention Plan.
-Environmental plan.
CR 1.3 The feasibility of the mount is ensured in the adopted process and the cost is optimized.
CR 1.4 The guidelines for quality control, risk prevention and environmental management and impact are developed according to the current regulations.
RP 2: Develop the plan for the installation of maintenance, lifting and transport facilities, starting with the project and the conditions of work, establishing the units of work and the procedures for monitoring the progress of the the execution and ensuring the feasibility of the execution.
CR 2.1 The plan for the assembly of the maintenance, lifting and transport facilities is carried out by combining the requirements derived from the technical conditions of the project, the workloads, the general plan of work and the Provisioning features.
CR 2.2 The stages, lists of activities and times and their units of work, the human and material resources for their execution, are defined in the plan of assembly of the facilities of maintenance, elevation and transport, responding in time and cost to the project specifications.
CR 2.3 The paths for achieving deadlines and costs are set in the planning diagrams of the workforce, materials and media (PERT, GANT) meeting the practicability requirements required by the general planning.
CR 2.4 The updating and adaptation of the workforce planning diagrams, materials, and media are performed by adjusting to the practicability requirements required during the assembly planning process.
CR 2.5 The moments and procedures for tracking and early detection of possible interferences and delays in project execution are included in the control specifications of the mount and provisioning plan.
CR 2.6 The safety of operators and machines as well as compliance with environmental guidelines, is ensured by developing the sequence in the execution of the different installation plans of the maintenance facility, lift and transport
RP 3: Develop the provisioning program for mounting maintenance, lifting, and transportation facilities, establishing storage conditions for equipment, materials, components, and tools.
CR 3.1 The availability and quality of the supplies are guaranteed by the means established by the company.
CR 3.2 The supply at the required time is ensured by carrying out the supply plan from the technical documentation of the project, combining the plan of assembly with the possibilities of supply and storage.
CR 3.3 The purchase order tracking is performed based on the date on which the material must be in the work.
CR 3.4 The means for the transport of equipment, components, supplies and materials are defined in such a way as to ensure that they do not cause deterioration in the equipment and comply with safety standards.
CR 3.5 Storage conditions are established taking into account the nature of equipment, components, supplies, and materials to ensure their good conservation status.
CR 3.6 Storage security conditions are set in accordance with the established regulations.
RP 4: Determine mounting costs for maintenance, elevation and transportation facilities by determining the elements that make up the units and quantities required of each unit, applying unit prices established and ensuring the required qualities, based on the technical documentation of the project.
CR 4.1 The established units of work are broken down to obtain their cost, determining the elements that compose it, the quantities required of each of them, operations to be carried out, conditions of assembly, labor force intervenes and time required for the execution and the required quality conditions, applying established procedures.
CR 4.2 The units of work conform to the technical specifications of the project and to those of the specification.
CR 4.3 The measurement obtained is clearly specified in the corresponding document with the required precision and is located with the precise unit of measurement.
RP 5: Develop technical specifications for assembly and testing protocols for the implementation of maintenance, lifting and transportation facilities, based on the general conditions of the project and the regulations of application.
CR 5.1 The characteristics, standards, regulations and approvals of construction, quality and safety and environmental management are defined in the technical specifications for the supply of materials, products and equipment.
CR 5.2 The level of quality established in mechanical, structural, neutral and electrical equipment and elements is ensured by establishing tests, technical specifications and quality standards to be met. suppliers.
CR 5.3 The assembly control of the units of work, the different applicable controls, the rules of application and the characteristics of the evaluation criteria as well as the conditions of acceptance or rejection are specified. correctly in the inspection and test documentation to be performed.
CR 5.4 The criteria for non-compliance of equipment, materials and installations are clearly specified on the basis of standards and regulations.
CR 5.5 The conditions for the maintenance of materials and equipment and those of their storage are elaborated in the corresponding specification.
CR 5.6 The vacuum tests and safety tests of the autonomous equipment and components of the maintenance, lifting and transport installation are determined in each case, as well as the procedure and conditions of fitness with the project of the installation, complying with regulatory requirements.
CR 5.7 Safety tests and pressure, tightness, automation and control tests (operating links and interlocks) of electrical and neutral circuits and components of the installation of maintenance, lift and transport are in line with the requirements of the project and the relevant regulations for each case.
CR 5.8 The list of tests of security elements for persons: security perimeter and redundant control system, are determined according to the rules and regulations in force.
CR 5.9 Empty testing and safety testing, equipment and components of the automated systems of maintenance, lifting and transport facilities are determined in each case, as well as the procedure and fitness conditions with the project of the facility, meeting the regulatory requirements.
CR 5.10 The elements to be protected during each of the tests and tests, both accessories and instruments of measurement, control and automatisms, are detailed to avoid their deterioration and in particular the elements of safety and control (safety valves, thermostats, among others).
CR 5.11 The verification of communication systems (field buses and data networks) between the teams that integrate the process is defined according to established procedure.
CR 5.12 Functional testing of start-up with the control and adjustment of the installation's watchword values, speeds and other variables, environmental safety protocols, and feasibility checks For the holding and maintenance of the facilities of maintenance, lifting and transport systems, it is specified in the relevant documentation.
RP 6: Develop the service instruction and maintenance manual for maintenance, lifting, and transportation facilities using the technical information of the teams, organizing and collecting the information.
CR 6.1 The operating manuals of the different equipment that make up the different maintenance, lift and transport facilities are collected.
CR 6.2 The manual of instructions for service of each system, equipment and component of the installation of maintenance, elevation and transport, is elaborated specifying the conditions of implementation in the different situations, the operating conditions under conditions of optimum performance and safety and the actions to be followed in case of failure or emergency.
CR 6.3 The operations, frequencies and procedures for the entertainment and conservation of each system, equipment and component of the maintenance, lifting and transport installation are established according to the technical information supplied.
CR 6.4 The inspection points of each system, equipment and component of the maintenance facility, elevation and transport for maintenance, TPM program, parameters to be controlled, operations to be performed, means employed and The frequency of the actions is clearly specified according to the technical specifications of the equipment.
CR 6.5 The installation equipment maintenance program is developed by combining the manufacturer's specifications with the installation's service conditions.
Professional context:
Production media:
Computer and software specific, network connected. Scientific calculator. Computer equipment and applications for CAD computer-assisted design. Printers. Drawing instruments. Computer software for calculation and simulation. Equipment for reproduction of plans and documentation. Documentation of equipment. Catalogues. Regulation and regulation of the sector.
Products and results:
Process sheets. Technical specifications for equipment and materials. Studies and descriptions of units of work. Chips. Reports. Lists of materials. Technical conditions of the installations. Instruction manuals for the use, operation and maintenance of storage facilities (automated palletizing, smart warehouses, feeders and hoppers, among others). Manuals for instructions for the use, operation and maintenance of maintenance facilities (chain feeders, packers, balers, among others). Instruction manuals for the use, operation and maintenance of transport and lifting facilities (hoists, mobile ramps, vibrators, elevators, platforms, tapes, sinuses, pneumatic transport, among others) TPM of installations. Plan for the prevention of particularized risks to the installation. Environmental plan (waste management). Budgets.
Information used or generated:
Rules, formulas, and time data for mounting. Technical documentation. Drawings of assembly and detail of maintenance, lifting and transport facilities. Implementing rules and regulations in force. Technical specifications for equipment and materials. Reference technical documentation (topographical, urbanization, housing and industrial building. Plans for the location of the sanitation and electricity facilities, among others. Contractual requirements. Implementing rules and regulations in force.
TRAINING MODULE 1: DEVELOPMENT OF THE MECHANICAL AND STRUCTURAL CHARACTERISTICS OF MAINTENANCE, LIFTING AND TRANSPORT FACILITIES.
Level: 3.
Code: MF1882_3.
Associated with UC: Develop the mechanical and structural features of maintenance, elevation, and transportation facilities.
Duration: 120 hours.
Assessment Capabilities and Criteria:
C1: Analyze the functioning of the mechanisms used in the maintenance, lifting and transport facilities, in order to obtain their kinematic relationships and type applications.
CE1.1 Identify and classify the various mechanisms of maintenance, lifting, and transport facilities based on the transformations they produce.
CE1.2 Relating different mechanisms of maintenance, lifting, and transportation facilities with each type of application.
CE1.3 Identify the different transmission organs and function that they perform in a kinematic chain.
CE1.4 Apply the formulas and units required for the calculation of the transmission ratios involved in the kinematic chains employed in the maintenance, lifting and transport facilities.
CE1.5 Determine the data necessary for the kinematic and simulation calculation, in the use of computer programs, and interpret the results.
CE1.6 In a practical scenario where you have the sketch or layout of a maintenance, lift and transport facility with its basic parameters:
-Identify the technical specifications to be met by the kinematic chain.
-Determine the elements that make up the kinematic chain and its technical characteristics, interpreting the documentation and information of a technical nature.
-Escorch precise kinematic solutions.
-Identify the elements to be calculated, by analyzing the transmission.
-Determine the fundamental kinematic parameters of the mechanical elements, depending on the results of the calculations performed.
-Dimensions the transmission elements by performing the required kinematic calculations.
C2: To analyze the operation of machines, equipment and auxiliary elements constituent of maintenance, elevation and transport facilities, their typology and applications, based on their technical documentation.
CE2.1 Describe the constitution and operation of machines used in automated warehouse, maintenance, lifting, and transportation facilities.
CE2.2 Describe the constitution and operation of auxiliary equipment used in automated maintenance facilities.
CE2.3 Describe the constitution and operation of auxiliary equipment used in automated lifting facilities according to their types and operation.
CE2.4 Describe the constitution and operation of auxiliary equipment used in automated transport facilities according to their types and operation.
CE2.5 Describe the different procedures for measuring, isolating, and dampening noise and vibration of machines and auxiliary equipment in different installations.
C3: Analyze the influence of lubrication materials and systems in the organs of maintenance, lifting and transport facilities, subject to wear and tear, in order to determine particularities of design and maintenance.
CE3.1 Describe the effects of lubrication on components that are subject to wear.
CE3.2 Describe machine organ lubrication systems, describing the elements that make up them.
CE3.3 Identify materials that improve wear resistance.
CE3.4 Calculate the life of items subjected to wear or tear, applying the necessary formulas, rules, tables, and abacos.
CE3.5 In a practical case of a mechanical set subjected to wear, correctly characterized by drawings and technical specifications:
-Determine constructive solutions to improve the friction problem.
-Calculate the life of items that are subject to wear and tear in any of the above solutions.
-Select materials or treatments that will decrease wear.
-Set the frequency of lubrication, as well as the change of the elements subjected to wear.
C4: Perform calculations of dimensions of constructive elements, applying established formulas and programs, depending on the required requests and technical specifications, analyzing the behavior of the different resistant elements involved in maintenance, lifting and transport facilities.
CE4.1 Relating the constructive ways of the different machine, equipment, and network support elements with the types of efforts they must support.
CE4.2 Identify calculation hypotheses to apply correctly in the constructive solution of the elements.
CE4.3 Select the security coefficients to apply to the adopted solution.
CE4.4 Calculate the profiles of the elements that make up the structural elements, applying rules, abacos, tables, and computer programs, explaining their meaning.
C5: Develop the characteristics of the maintenance, lifting and transport facilities, determining and selecting the machines, equipment, elements, sizing of materials, using the appropriate procedure and means and complying with the required rules and regulations.
CE5.1 Identify systems, functional groups, and installation elements to be characterized.
CE5.2 Perform the diagrams and schemas of the different systems of the installation by meeting the functional requirements.
CE5.3 Determine the characteristics of the computers, machines, items, etc. of each system by applying calculation procedures.
CE5.4 Select from the commercial catalogs the different equipment from the established characteristics by applying the regulatory criteria and procedures.
CE5.5 Concrete the anchorages and benches of the machines and equipment of the installation and identify the efforts by mechanical requests to which their elements of interconnection are subjected, and to size the same in function of the results of the calculations performed by applying the standardization and standardisation criteria.
CE5.6 Determine the criteria (disassembly spaces and interferences with other services) to be taken into account in the design of the installation, in order to facilitate the maintenance processes (preventive and corrective) of the same.
CE5.7 Determine the regulatory and control system, setting the operating parameters according to the initial specifications.
CE5.8 Determine the adjustments, tests, trials, and modifications required to achieve the prescribed functional, quality, and reliability specifications.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.6 and C3 with respect to CE3.5.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Recognize the organization's productive process.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Mechanisms in maintenance, lifting and transport facilities.
Types of mechanisms. Types of moves.
Cinematic and dynamic of flat and spatial mechanisms. Software.
Media, catalogs, regulations and programs. Principles of industrial design.
2. Machines in maintenance, lifting and transport facilities.
Machine types and classification of machines. Differences between them. Anchors and benches. Anti-vibratory elements of the machines. Supports, fixed points, dilators, sleeves, anti-vibratory elements and insulation. Organs and elements that make up the lifting, handling or transport machines. Selection of the teams. Calculation of the life of the critical elements. Cinematics and dynamics of maintenance, lifting and transport machines. Materials used in the construction of maintenance, lifting and transportation facilities. Selection criteria. Resistance of materials. Material fatigue. Lubricants. Types, features, application. Systems of lubrication of machines. Useful life of the elements. Support structures and elements.
3. Procedures, standards and documentation to characterize maintenance, elevation and transportation facilities.
Tables, abacos, and software applied to the calculation of installations. Rules for the layout.
Operating conditions for installations. Maintenance conditions.
Projects.
Operating Principle Diagrams for Maintenance, Lift, and Transportation Facilities.
Deployment plans. Drawings of the civil work.
Constructive plans for detail.
Sizing of machines, equipment, networks and conduits of the different systems of the installations.
Selection of machines, equipment, different systems of maintenance facilities, lift transport.
Type-approval criteria.
Planning for facility project development. Regulations and regulations concerning facilities.
4. Prevention and safety plans in maintenance, lifting and transportation facilities.
Safety and hygiene plans and standards: Security policy in companies. Current regulations on safety and hygiene in the field of maintenance and assembly of installations. Rules on cleanliness and order in the working environment and on personal hygiene.
Factors and Risk Situations: Most common risks in the maintenance and assembly of equipment and installations. Prevention methods. Protection of machines and installations. Systems for the ventilation and disposal of waste. Safety measures in production, machine preparation and maintenance.
Security Media, Equipment and Techniques: Clothes and Personal Protective Equipment. Signals and alarms. Fire equipment. Techniques for the mobilization and movement of objects.
Emergency situations: Evacuation techniques. Fire extinguishing. Transfer of accidents. Factors. Systems for the prevention and protection of the environment: Factors of the working environment. Environmental factors. Process effluent treatment and control procedures. Standards of assessment in the face of environmental risk situations. Current environmental safety regulations.
Training context parameters:
Spaces and installations:
− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.
− 60 m² technique.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the development of mechanical and structural characteristics of maintenance, elevation and transport facilities, which will be accredited by the following two forms:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 2: DEVELOPMENT OF THE CHARACTERISTICS OF THE NETWORKS AND THE NEUTRAL SYSTEMS FOR MAINTENANCE, LIFTING AND TRANSPORT FACILITIES.
Level: 3.
Code: MF1883_3.
Associated with UC: Develop the characteristics of the networks and the pneumo-hydraulic systems for maintenance, lifting, and transportation facilities.
Duration: 120 hours.
Assessment Capabilities and Criteria:
C1: Analyze the operation of the hydraulic and pneumatic systems and systems used in the maintenance, lifting and transport facilities from the project documentation.
CE1.1 Identify the types of installations, their parts, machines, equipment, and elements.
CE1.2 Explain the operation of each installation by representing the flowcharts of each installation, and the electrical, pneumatic, and hydraulic schemes.
CE1.3 Establish the operating relationships between the different systems and elements that integrate each of the installations.
CE1.4 Explain the operating and maintenance conditions of the installation.
C2: Analyze the operation of the rotating machines used in the pneumatic and hydraulic systems and systems of maintenance, lifting and transport facilities, their typology and applications in the different circuits.
CE2.1 Classify the pumps used in the circuits of the lifting, handling and transport facilities according to their operation and type.
CE2.2 Relating the operating system of the pumps with their characteristic curves.
CE2.3 Identify and characterize the constituent elements of a pump, its specific function, and operating conditions.
CE2.4 Describe the different procedures for measuring, isolating, and dampening the noise and vibration of rotary machines on the premises.
CE2.5 Characterize and classify compressors according to their constructive characteristics and types.
CE2.6 Describe the constituent elements of a compressor, its design characteristics, its specific function, and its operating conditions.
C3: Analyze the operation and characteristics of the manual and automatic valves used in the systems and the neutral systems of the maintenance, lifting and transport facilities.
CE3.1 List and describe the characteristics of the various types of manual valves used in pneumatic and hydraulic circuits, their behavior and their applications.
CE3.2 Describe the various types of valves and actuators for the automatic regulation of hydraulic and pneumatic systems, their behavior, application criteria, and the parameters used for their selection.
CE3.3 In a convenient, well-characterized analysis scenario, where a manual valve is available and another automatic regulation is available:
-Characterize and explain its operation and control requirements.
-Identify each of its elements and describe its function.
CE3.4 In a practical scenario where a hydraulic regulatory circuit is available, with its technical documentation:
-Determine the type and model of the throttle valve that meets the required functionality requirements, and the engine system.
-Describe the hydraulic operation of the circuit.
-Perform the block scheme for system throttling.
C4: Calculate the dimensions of pipe and pipe networks of hydraulic and pneumatic systems for maintenance, lifting and transport installations, based on their technical specifications, applying procedures set.
CE4.1 Describe the incidence of the geometric characteristics of the networks and their accessories in the behavior of the circuits.
CE4.2 Describe the behavior of a pipeline network in an installation.
CE4.3 In a practical case of a low viscosity fluid pipeline circuit, from the outline or plane, using tables, abacos or software and applying the regulations:
-Select the pipe diameter in the different sections of the circuit.
-Calculate the maximum network pressure drop.
-Calculate the power of the pump.
-Select the appropriate pump by catalog.
CE4.4 In a practical case of a network of air ducts, from the drawings of the layout and knowing or calculating the flow rate for the sections and the speed of the fan outlet, by means of tables or abacos and applying the rules:
-Calculate the section of the different sections of the network.
-Calculate the total pressure drop of the circuit.
-Calculate the power of the fan.
-Select the appropriate fan for the installation.
CE4.5 In a practical case of a pressure air network, from the layout plans, by means of tables or abacos and applying the regulations:
-Calculate the section of the different sections of the network.
-Calculate the total pressure drop of the circuit.
-Calculate the power of the compressor.
-Select the appropriate compressor to the installation
CE4.6 In a practical scenario of a medium and high viscosity fluid pipeline circuit, from the outline or plan, using tables, abacos or software and applying the regulations:
-Select the pipe diameter in the different sections of the circuit.
-Calculate the maximum network pressure drop.
-Calculate the speed of the fluid in the lines.
-Calculate the power of the pump.
CE4.7 In a practical assumption of general arrangement and rough piping from the planes:
-Define the different types of junction and dilation joints (lire, gaskets, dilation sleeves, among others).
-Calculate the dilations depending on the pipe rut and the temperature.
-Locate the support points of the pipes and define the efforts for mechanical and thermal requests at the points of support.
-Calculate loads on supports and select the appropriate media from the commercial catalogs.
C5: Configure pneumatic and hydraulic networks and systems of maintenance, lifting and transport facilities, determining and selecting the machines, equipment, elements, dimensions of the networks and materials, using the the required procedures and means, in compliance with the applicable rules and regulations that apply.
CE5.1 Identify systems, functional groups, and installation elements that are affected.
CE5.2 Perform the diagrams and schemas of the different systems of the installation by meeting the functional requirements.
CE5.3 Determine the characteristics of computers, machines, elements, networks, among others, of each system by applying calculation procedures.
CE5.4 Select from the commercial catalogs the different equipment from the established characteristics by applying the regulatory criteria and procedures.
CE5.5 Determine the anchorages and benches of the machines and equipment of the installation and identify the efforts by mechanical requests to which their interconnection elements are subjected, and to size the same in function of the results of the calculations performed by applying the standardization and standardisation criteria.
CE5.6 Determine the criteria (disassembly spaces and interferences with other services) to be taken into account in the design of the installation, in order to facilitate the maintenance processes (preventive and corrective) of the same.
CE5.7 Determine the regulatory and control system, setting the operating parameters according to the initial specifications.
CE5.8 Determine the adjustments, tests, trials, and modifications required to achieve the prescribed functional, quality, and reliability specifications.
C6: Develop the documentation of network and pneumatic and hydraulic systems projects used in maintenance, lifting and transportation facilities, analyzing the needs program and regulations and regulations applicable to them, making the collection of the necessary technical information, establishing the phases and processes to be followed.
CE6.1 List the main application rules and regulations in the installation of storage, maintenance, lift, and transport.
CE6.2 Describe the documentation involved in an installation project, defining its characteristics and determining the different types of drawings that make up the graphical documentation.
CE6.3 Given a practical assumption that includes the preliminary draft of a maintenance, lifting or transport facility for industrial processes and the required conditions:
-Describe the functions to be performed by the installation to be projected.
-Set the operating conditions of the installation to be projected.
-Identify and select technical, administrative, and quality regulations that affect and/or assist in project development.
-Determine the conditions of evolution and the ability to extend the installation.
-Define the required quality, safety, and reliability conditions in the installation to be projected.
-Develop the occupational health and risk prevention plan.
-Develop the environmental impact plan.
-Set the preventive maintenance features of the installation to be projected.
-Determine project parts and scope of content to be developed.
-Determine the realization time and resources required for project development.
Capabilities whose acquisition must be completed in a real work environment:
C3 with respect to CE3.3 and CE3.4; C4 with respect to CE4.3, CE4.4, CE4.5, CE4.6 and CE4.7; C6 with respect to CE6.3.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Recognize the organization's productive process.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Fluid mechanics applied to maintenance, lifting and transport facilities.
Air and liquid networks used in hydraulics.
Basic parameters.
Tables, abacos, and software applied to the calculation of pipes and ducts. Calculation of the diameter of the driving and load losses.
Schemas and symbology of air and liquid networks used in hydraulics. Type installations.
2. Characteristics of the network and the water-hydraulic systems used in maintenance, lifting and transport facilities.
Deposits, tanks, and containers.
Manual Valves. Valve parameters.
Controlled and automated valves. Types of actuators (reducers, motorized and pneumatic) and electrovalves.
Pipes and ducts. Rotary machines.
Bombs. Features. Types. Applications. Symbology. Basic parameters. Hydraulic motors.
Fans. Compressors.
Types of elements joins (engaged, welded, and threaded) and accessories.
Supports, fixed points, dilators, sleeves, anti-vibratory and insulation elements. Anchors and benches. Anti-vibratory elements of rotary machines.
3. Development of networks and water-hydraulic systems used in maintenance, lifting and transport facilities.
Tables, abacos, and software applied to the calculation of pipelines. Rules for the design of pipe and pipe rut.
Catalogs and technical information about all the elements of the installation. Verification and service reports.
Operating conditions for installations. Maintenance conditions.
Projects.
Operating Principle Diagrams of Pneumo-hydraulic Installations. Implementation plans.
Drawings of the civil work.
Constructive plans for detail.
Selection of machines, equipment, networks and conduits of the different systems of neutral-hydraulic installations.
Type-approval criteria.
Calculating the dimensions of pipeline and pipe networks. Computerized graphical representation systems.
Regulations and regulations concerning the use of water-hydraulic installations.
Neutral-hydraulic installations.
4. Prevention and safety plans in the installation and assembly of maintenance, lifting and transport equipment.
Safety and hygiene plans and standards: Security policy in companies. Current regulations on safety and hygiene in the field of maintenance and assembly of installations. Rules on cleanliness and order in the working environment and on personal hygiene.
Factors and Risk Situations: Most common risks in the maintenance and assembly of equipment and installations. Prevention methods. Protection of machines and installations. Systems for the ventilation and disposal of waste. Safety measures in production, machine preparation and maintenance.
Security Media, Equipment and Techniques: Clothes and Personal Protective Equipment. Signals and alarms. Fire equipment. Techniques for the mobilization and movement of objects.
Emergency situations: Evacuation techniques. Fire extinguishing. Transfer of accidents. Systems for the prevention and protection of the environment: Factors of the working environment. Environmental factors. Process effluent treatment and control procedures. Standards of assessment in the face of environmental risk situations. Current environmental safety regulations.
Training context parameters:
Spaces and installations:
− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.
− 60 m² technique.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the development of the characteristics of the networks and the neutral systems for maintenance, elevation and transport facilities, which will be accredited in both ways following:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 3: DEVELOPMENT OF THE CHARACTERISTICS OF ELECTRICAL INSTALLATIONS IN MAINTENANCE, LIFTING AND TRANSPORT EQUIPMENT.
Level: 3.
Code: MF1884_3.
Associated with UC: Develop the characteristics of electrical facilities in maintenance, lifting, and transportation equipment.
Duration: 90 hours.
Assessment Capabilities and Criteria:
C1: Analyze the operation of the different electrical machines used in lifting, handling and transport facilities.
CE1.1 Classify the engines of c.a. (alternating current) depending on the most characteristic application fields of the fields.
CE1.2 Classify c.c. engines (continuous stream) based on the most characteristic application fields of the fields.
CE1.3 Describe the characteristic parameters of the engines.
CE1.4 Describe the effects produced by electrical machines on industrial electrical installations relating to the variation of the power factor and describe the procedures used in their correction
C2: Analyze the power systems, protection, start and regulation of electrical machines, of an installation of elevation, maintenance and transport identifying the circuits and elements that configure them, describing the function that they perform.
CE2.1 Describe the power systems, their characteristics, and fundamental parameters of the electrical machines.
CE2.2 Describe the protection systems, their characteristics, and fundamental parameters of the electrical machines.
CE2.3 Describe the startup systems, their characteristics, and fundamental parameters of the electrical machines.
CE2.4 Classify engine speed electronic control and control systems, indicating the magnitudes on which to act in each of the cases
CE2.5 In a practical case of an electrical installation of maintenance, lifting and transport equipment:
-List the different parts that make up the installation (power, protections, boot system, measurements, among others) indicating the function they perform and the characteristics of each.
-Calculate the basic parameters and parameters of the installation from the characteristics of the existing engines.
-Justify the elements of protection, actuation, etc. depending on the data obtained, load, boot system, etc.
-Enunciate the various emergency situations that can occur in the installation.
-Perform the necessary tests and measures on the installation's notable points.
C3: Analyzing the automatic systems and control and control systems used in maintenance, elevation and transportation facilities, identifying the different elements that compose them and relating their function to the rest of the elements that make up the automation processes.
CE3.1 Describe the existing differential characteristics between the following control systems:
-Automatic wired systems and scheduled systems.
-Preprogrammed systems (microprocessor-based systems with manufacturer-programmed functions) and programmable systems (microprocessor-based systems whose sequences and functions must be programmed)
CE3.2 Classifying equipment, elements, and devices of electrotechnical technology used in lifting, handling and transport systems, with regard to their function, typology and characteristics.
CE3.3 In a practical case, duly characterized, of lifting, handling and transport facilities:
-Interpret the documentation, explaining the capabilities, general operation, and features of the automatic system.
-List the different sections that make up the structure of the automatic system (inputs and outputs, command, force, protections, measures, etc.), indicating the function, relationship and characteristics of each of them.
-Identify the devices and components that configure the system, explaining the characteristics and operation of each, relating the symbols that appear in the documentation with the actual elements of the system.
-Describe the sequence of system operation, differentiating the different modes of operation and their specific characteristics.
-Calculate the system's basic magnitudes and parameters, contrasting them with the actual values measured in that system, explaining and justifying the variations or deviations found.
-List the various emergency situations that can be presented in the process and explain the response that the control team offers to each of them.
-Perform tests and measurements on the installation's notable points, using the appropriate instruments and applying the standard procedures.
-Develop a report-memory of the activities developed and results obtained, structuring it in the necessary sections for an adequate documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
C4: Determine and select the systems for feeding, protecting, starting and regulating electrical machines and the automatic and regulating systems and control of maintenance, lifting and transport facilities, using the appropriate procedures and means, complying with the required standards and regulations.
CE4.1 Determine the constituent elements of power systems, protection, and electrical machine start and control.
CE4.2 Determine the constituent elements of the installation control and regulatory systems.
CE4.3 Perform or complete the principles diagrams and schemas of the different systems of the installation by meeting the functional requirements.
CE4.4 Determine the characteristics of the elements of each system by applying established calculation procedures.
CE4.5 Select from the commercial catalogs the different elements, from the established characteristics, applying the regulatory criteria and procedures.
CE4.6 Develop a report or memory of the activities developed and results obtained, structuring it in the necessary sections for appropriate documentation of the same (description of the process followed, means used, schemas and drawings, functional explanation, measurements, calculations, among others)
Capabilities whose acquisition must be completed in a real work environment:
C2 with respect to CE2.5 and C3 with respect to CE3.3.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Electrical and electromagnetic principles applied to electrical installations
Principles and properties of the electric current. Electrical and electromagnetic phenomena. Measure of electrical measures.
Laws used in the study of electrical circuits. Single-phase systems.
Three-phase systems. Power factor. Electrical risks.
2. Static and rotary electric machines used in maintenance, lifting and transport facilities.
Transformers.
Rotating electrical machines. Selection criteria. Current and alternating current motors.
Connection Schemes. Reports and memory.
Security of people and equipment and facilities.
Power, protection, boot, and control systems. Selection criteria.
3. Electro-electronic automation of maintenance, lifting and transport facilities.
Regulatory principles.
Throttling ties: features and variables. Regulation: P, PI, PID. Selection criteria. Documentation and schemas. Symbology. Load notebook.
Identification of the devices and components that configure the automatic throttling systems. Teams. Electrotechnical technology elements and devices. (Automates, temperature regulators, level, flow rate, speed, among others). Selection criteria.
Teams. Fluidic technology elements and devices (pressure sensors, proportional valves, proportional amplifier, measurements). Selection criteria.
The programmable automaton as a control element. Selection criteria. Buses and communication networks.
Report and memory.
Regulations and regulations in force.
4. Regulation of application to electronic systems and networks of maintenance, lifting and transport facilities.
Electrical installations regulations. Mounting patterns.
Prevention of occupational and environmental risks.
Training context parameters:
Spaces and installations:
− 60 m² technique.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the development of the characteristics of electrical installations in maintenance, lifting and transport equipment, which will be accredited by the following two forms:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 4: DEVELOPMENT OF PLANS FOR MAINTENANCE, LIFTING AND TRANSPORT FACILITIES.
Level: 3.
Code: MF1885_3.
Associated with UC: Develop plans for maintenance, lifting, and transportation facilities.
Duration: 90 hours.
Assessment Capabilities and Criteria:
C1: Analyze the graphical technical information of facilities of maintenance, elevation and transportation facilities to obtain all the data that characterize them.
CE1.1 Relating the symbols of the elements to the function they perform.
CE1.2 Identify and represent with applicable normalized symbology:
-Machines and equipment.
-Pipeline networks, pipes, and their elements.
-Electrotechnical circuits and their elements.
-Hydraulic circuits and their elements.
-pneumatic circuits and their elements
-Automation and control systems.
CE1.3 Given the set and detail plans of a maintenance, lift, and transport facility:
-Identify and characterize the different systems that make up the installation.
-List the elements that make up each system, describe their function, and the relationship that exists between them.
C2: Draw, in the established support, plans of implantation of machines, equipment and networks, as well as plans of assembly and detail for facilities of maintenance, elevation and transport.
CE2.1 Select the most appropriate media and formats for the realization of the plans.
CE2.2 Choose the most appropriate graphical representation system.
CE2.3 Select the scale to be used, analyzing the nature of the drawing.
CE2.4 Determine the alds, plants, sections, and details that are required for the best definition of the drawing.
CE2.5 Sort the different views or required information that appears in the same plane.
CE2.6 Represent, in accordance with the regulations, the alds, plants, sections, and details that are part of the graphical information contained in the plans.
CE2.7 Acusing the drawings based on their functionality and the mounting process.
C3: Represent in the required support, principle diagrams of the facilities, and schemes of the circuits of the systems of force, automation and control of the facilities of maintenance, elevation and transport.
CE3.1 Choose the most appropriate graphical representation system.
CE3.2 Select the most appropriate tools, supports, and formats for the realization of blueprints.
CE3.3 Set and sort the groupings of the different types of circuits and the reference systems to express the relationships established between them.
CE3.4 Represent, in accordance with application regulations, circuits and schemas with appropriate symbology and coding.
Capabilities whose acquisition must be completed in a real work environment:
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Graphical representation fundamentals
Representation systems.
Acutation.
Tolerances.
2. Technical drawing of civil work in maintenance, lifting and transport facilities
Height, plants, and building sections.
Structural elements of buildings.
Building elements of the buildings.
Interpretation of topographical and urban planning.
Interpretation of the technical documentation of civil and urbanization projects (plans, memory, technical specifications and measurements).
3. Rules of representation in maintenance, lifting and transport facilities
Materials.
Normalization of profiles, tubes, pletins, strapping. Fixed and removable joints.
Surface signs. Surfaces. Roughness. Signs of machining.
Treatments. Written indications.
Facilities and schema symbology.
4. Assembly plans and schemes for maintenance, lifting and transport facilities
Flowcharts and operating principle diagrams.
Automation and throttling electrical schemes.
Pneumatic and hydraulic schemes.
Deployment of machines and equipment and networks. Joint plans. Symbology, normalization and conventionalisms of representation.
Constructive details of maintenance, lifting, and transportation facilities.
5. Computer-aided design for maintenance, lifting and transport facilities
CAD programs.
Blocks. Acutation.
3D drawing.
Exchange and application files. Libraries.
Training context parameters:
Spaces and installations:
− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.
− 60 m² technique.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the development of plans of maintenance, elevation and transport facilities, which will be accredited by one of the following forms:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 5: DEVELOPMENT OF THE ASSEMBLY PLAN, TESTING AND PROTOCOLS OF MAINTENANCE, LIFTING AND TRANSPORT FACILITIES.
Level: 3.
Code: MF1886_3.
Associated with UC: Develop the assembly plan, testing, and protocols for maintenance, lifting, and transportation facilities.
Duration: 120 hours.
Assessment Capabilities and Criteria:
C1: Analyze the technical documentation of maintenance, lifting, and transportation facilities by determining the activities and resources that will serve as the basis for planning the assembly process.
CE1.1 Group and classify the technical documentation referred to the maintenance, lift, and transport facilities that is required to plan your assembly.
CE1.2 Identify the parts of the installation that are to be mounted by relating them to the techniques and resources to be applied for execution.
CE1.3 Identify the mount activities to be performed and group them by specific chapters of execution.
CE1.4 Specify the type of human and material resources required to perform mount operations.
CE1.5 Identify the associated installations, machines, and equipment that are involved in the mount.
C2: Develop the procedures for mounting maintenance, lifting and transportation facilities, determining the operations, materials, means and control of the execution in terms of personal and environmental safety.
CE2.1 Select installation operations, (settling machines and equipment, assembling, alignment, assembly of networks-water-air-electric, positioning of supports, forming of pipes and conduits, connected, etc.) those that require written procedures, justifying their choice.
CE2.2 Develop the provisioning plan and establish storage conditions for materials, equipment, and components by ensuring proper conservation.
CE2.3 In a practical process of elaboration of procedures, duly characterized, for the assembly of machines, equipment, subassemblies, among others, belonging to a maintenance installation, elevation and transport:
-Define the specifications of the operations to be performed.
-Uncompose each of the operations in the different phases, by setting the order or sequence.
-Develop the technique to be used in the different phases, establishing materials, media, tools, times and human resources.
-Determine the verifications to be performed during and at the end of the process and the means used in each case to control the quality of the process.
-Develop the written procedures for mounting the calorific installation.
CE2.4 In a practical scenario of preparing technical documentation of the assembly, duly characterized, of a maintenance, elevation and transport installation, from its plans, descriptive memory and instructions general:
-Select and sort the source documentation (drawings, sketches, schemas, calculations, tables, charts, among others) that corresponds to the installation you need to document.
-Choose the computer tool ("hardware" and "software") that best suits the characteristics of the type of documentation to be worked out (text, graphics, schemas, etc.).
-Develop the technical specifications of the various computers that configure the installation.
-Develop the test and test plan and adjustments to be performed at the facility, justifying the phases to be followed and the purposes that are being pursued.
-Develop the service manual and the operating and operating conditions of the installation.
C3: Apply machine assembly techniques, equipment and elements of maintenance, lifting and transport facilities, from implementation plans, regulations and regulations of implementation and with the required security.
CE3.1 Describe the fundamental contents of the documentation that defines the mounting processes.
CE3.2 Describe the disassembly and assembly techniques of mechanical and electromechanical assemblies constituent of maintenance, lifting, and transportation facilities.
CE3.3 Describe the tools and auxiliary equipment used in the assembly operations of mechanical and electromechanical elements, classifying them by their typology and function, explaining the way of use and conservation of the same.
CE3.4 From the technical documentation of a mechanical or electromechanical group that is part of a maintenance, lifting and transport installation:
-Analyze the plans, procedures, and specifications to set the mount sequence, indicating useful tools and tools.
-Prepare and organize the necessary means, tools, and tools.
-Verify the features of the parts by applying the required procedures.
-Mount the constituent elements and parts according to procedures.
-Perform mount process controls according to established procedures.
-Adjust the couplings, alignments, movements, etc., according to the specifications using the appropriate measurement and equipment equipment.
-Prepare the assembly mounted for operation, cleaned the impurities, greasing, balancing, aligning, among others, according to the specifications.
-Perform the functional tests, regulating the devices to obtain the conditions set.
C4: Apply programming techniques to optimize the use of resources and production loads, and develop programs for the execution and monitoring of the assembly of maintenance, lifting and transportation facilities.
CE4.1 Describe the various programming techniques and requirements that must be met in your applications to the installation of the installations.
CE4.2 Describe how a workload graph is set.
CE4.3 Describe the organization, capabilities, and application of a computer program for the management and control of the assembly.
CE4.4 In a practical, well-characterized, practical scenario for the development of plans for the installation of maintenance, lifting and transport facilities, where the resources available for assembly are determined:
-Determine the mount activities that are involved in the programming.
-Evaluate the mount units on resources and times.
-Set the sequencing of the mount units and the conditions to be taken for their realization.
-Represent the corresponding programming and control diagrams by applying a computer program.
-Set the mount execution and tracking plan, optimizing execution resources and deadlines.
C5: Develop the units of work and determine the total and partial amounts and costs of each unit, choosing the required measurement procedure for each type of unit, from the project of the installation of maintenance, lifting and transport and technical documentation.
CE5.1 Identify the units of work that are involved in the installation.
CE5.2 Perform the calculations required to determine the amount of measure for each unit of work.
CE5.3 Determine the measurement methods applicable to each identified unit of work, performing the necessary calculations that allow partial or total amounts to be obtained.
CE5.4 Classify the work units in their respective chapters.
CE5.5 Determine the different unit prices of each set unit of work.
CE5.6 Determine the composition of the different prices that affect each unit of work.
CE5.7 Estimate the total amount of each unit of work involved in the budget.
C6: To analyze the safety and environmental standards of application in the assembly processes of maintenance, elevation and transportation facilities, to determine the criteria and guidelines to be followed in the operations assembly.
CE6.1 Describe the instructions for safety and environmental regulations and standards to be applied in the assembly work of maintenance, lifting and transport facilities to plan the measures to be adopted and the means to be available during the execution of the work.
CE6.2 Identify the most significant risk factors predicted.
CE6.3 Determine and explain the measures, means and actions of safety and environmental in warehouses and workshops, auxiliary means, machinery and works of work involved in the realization of the various assemblies and movement of large masses.
CE6.4 Generate the security and environmental plan technical documentation for the assembly by detailing the application rules.
Capabilities whose acquisition must be completed in a real work environment:
C2 with respect to CE2.3 and 2.4; C3 with respect to CE3.4; C4 with respect to CE4.4.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate on the work team.
Habit to the business pace of the business.
Contents:
1. Configuration and operation of maintenance, lifting and transport facilities.
Members systems. Configuration of the installation.
Adjustment, regulation, and commissioning of maintenance facilities.
Adjustment, regulation and commissioning of lifting facilities. Adjustment, regulation and implementation of transport facilities.
Operation and maintenance of equipment and facilities. Regulation and regulation.
2. Organization of the assembly of maintenance, lifting and transportation facilities.
Organigrama of the facility company.
Preparation of maintenance facility assemblies. Preparation of the lifting installation assemblies. Preparation of transport facility assemblies. Planning and scheduling of installations.
3. Measurements and budgets in the development of maintenance, lifting and transport facilities projects.
Measurements. Units of work. Purchase specifications.
Stock control. Storage. Price tables.
General budgets.
4. Safety in the assembly of maintenance, lifting and transport facilities.
Regulations on safety conditions in the storage of chemicals. Safety and risk prevention regulations.
Environmental regulations in maintenance facilities. Environmental regulations in lifting facilities. Environmental regulations in transport facilities.
Safety and environmental plans in the execution of the installation of the installations.
Security in the interim facility and the workshops.
Criteria to be adopted to ensure safety and environment in the assembly of installations.
Security control. Phases and procedures. Resources and documentation.
Training context parameters:
Spaces and installations:
− Multi-purpose Aula of a minimum of 2 m² per pupil or pupil.
− 60 m² technique.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the development of the assembly plan, testing and protocols of maintenance, elevation and transport facilities, which will be accredited by one of the following ways:
-Academic training of Engineer/Technician, degree of equivalent degree or of other higher levels related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
ANNEX DLXXI
Professional qualification: management and monitoring of assembly and maintenance of thermal, acoustic and fire insulation systems
Professional Family: Installation and Maintenance.
Level: 3.
Code: IMA571_3.
General competition.
Manage and monitor the plant adjustment of the insulation project and its assembly, maintenance of thermal, acoustic and fire isolation systems in industrial, naval and buildings equipment and installations, from of an implementation project, managing human resources and ensuring quality, safety and respect for the environment.
Competition units.
UC1887_3: Manage and monitor the assembly of isolation systems.
UC1888_3: Manage and monitor the maintenance of isolation systems.
Professional Environment.
Professional Scope.
Develops its activity in small, medium and large companies in the public and private sectors dedicated to the manufacturing plant, assembly and maintenance of isolation systems, except for those destined for closures and partitions in building and construction.
Productive Sectors.
It is located in all those economic-productive activities in which thermal, acoustic and fire isolation systems are used.
Relevant Occupations and Jobs
Isolation system mount manager.
The isolation system work monitor.
Isolation systems maintenance manager.
Associated Training (540 hours).
Training Modules.
MF1887_3: Managing and monitoring the assembly of isolation systems. (270 hours).
MF1888_3: Managing and monitoring the maintenance of isolation systems. (270 hours).
COMPETITION UNIT 1: MANAGE AND MONITOR THE ASSEMBLY OF ISOLATION SYSTEMS.
Level: 3.
Code: UC1887_3.
Professional realizations and realization criteria:
RP 1: Develop the installation processes for the installation of the isolation systems, based on the project's technical documentation, quality plan, safety plan, environmental plan and general instructions ensuring the feasibility of the assembly and its optimization.
CR 1.1 The specifications required in the assembly are obtained from the interpretation of the documentation and instructions for departure.
CR 1.2 In the phases of the mounting process, they are determined and specified:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-The prefabricated elements of the coating.
-Assembly, join, and seal operations and their sequencing.
-Operation and total times.
-The technical qualification of the operators.
-The qualification of the operators in terms of the prevention of occupational risks.
-Quality control standards.
-Job risk prevention specifications.
-Environmental plan specifications.
CR 1.3 The feasibility of the assembly is ensured by the development of the process and the cost is optimized.
CR 1.4 Quality control, occupational risk prevention and environmental management and impact guidelines are developed according to the current regulations.
RP 2: Plan the assembly for the installation of the isolation systems, from the project and the working conditions, establishing the units of work and the procedures for monitoring the progress of the execution and ensuring the feasibility of the same.
CR 2.1 The system assembly plan is performed by properly combining the project's technical conditions, workloads, general plan of work, and the characteristics of the provisioning.
CR 2.2 The installation assembly plan is defined taking into account the stages, activity lists and times, and their units of work, the human and material resources necessary for their execution, responding in time and cost to the project specifications.
CR 2.3 Labor, Material and Media Planning diagrams (PERT, GANTT) set critical paths for the achievement of established deadlines and costs, meeting the practicability requirements required by general planning.
CR 2.4 Labor, materials, and media planning diagrams are updated and adapted to the required practicability requirements during the assembly planning process.
CR 2.5 The control specifications of the assembly and supply plan are determined taking into account the moments and procedures for the monitoring and early detection of possible interferences and delays in the project execution.
CR 2.6 The sequence in the execution of the different installation plans of the installation is established by ensuring the safety for the operators and machines and the compliance with the environmental guidelines.
RP 3: Plan the assembly processes of the auxiliary means necessary for the installation, such as, scaffolding, lifting platforms, stairs, among others, from the technical documentation of the project, quality plan, safety plan, environmental plan and company instructions, ensuring the feasibility of the assembly and its optimization.
CR 3.1 The operational process is developed so that it understands all phases, as well as the correlative order in the mount.
CR 3.2 The phases of the mounting process are determined by taking into account, among others:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-Operation and total times.
-The technical qualification of the operators.
-The qualification of the operators in terms of the prevention of occupational risks.
-Quality control standards.
-Job risk prevention specifications.
-Environmental plan specifications.
CR 3.3 Process development is done by ensuring the feasibility of mounting and optimizing costs.
CR 3.4 The guidelines for quality control, risk prevention and environmental management and impact are developed according to the current regulations.
CR 3.5 The system assembly plan is performed by properly combining the project's technical conditions, workloads, general plan of work, and the characteristics of the provisioning.
CR 3.6 The scaffolding assembly forecasts incorporate compliance with the applicable European Harmonization Standard.
CR 3.7 In the installation assembly plan, the stages, lists of activities and times, the units of work, the human and material resources necessary for its execution are defined, giving the time and the cost to the project specifications.
CR 3.8 The planning diagrams of the workforce, materials and media (PERT, GANTT) are performed by establishing the critical paths for the achievement of the established deadlines and costs, meeting the requirements of the practicability required by general planning.
CR 3.9 Labor, materials, and media planning diagrams are updated and adapted to the practicability requirements required during the assembly planning process.
CR 3.10 The control specifications of the assembly and supply plan are made by determining the moments and procedures for the monitoring and early detection of possible interferences and delays in the execution of the project.
CR 3.11 The sequence of execution of the different installation plans of the installation is done by ensuring the safety for the operators and machines and the compliance with the environmental guidelines.
RP 4: Launch the assembly of the isolation systems from the assembly program and the general work plan.
CR 4.1 Technical information and work plans are verified to meet the applicable regulations at the launch of the assembly.
CR 4.2 The technical information (processes and plans of assembly, and plan of supplies) and administrative necessary, after verification of their suitability, is managed to know, to drive and to control the realization of the assembly of the isolation systems according to established procedures.
CR 4.3 The assignment of jobs is done in a way that allows the optimization of human and material resources, both own and external, in order to meet the programmed objectives.
CR 4.4 Material sourcing management is coordinated by optimizing costs, achieving delivery deadlines, ensuring and controlling the availability, quantity and quality of the supplies specified in the time and place provided for.
CR 4.5 Storage conditions are established taking into account the nature of the components, equipment, supplies, and materials to ensure their good conservation status and regulated safety conditions.
CR 4.6 The required inspections and reception tests are established to ensure the level of quality established, clearly setting out the technical specifications and quality standards to be certified by suppliers.
CR 4.7 The work-mount areas are organized by optimizing the procedures for the execution of the work, ensuring the necessary spaces and non-interference with other activities and with the necessary security.
CR 4.8 The warehouse or workshop, and its machinery, is located in every moment in the most suitable place, allowing its easy location and layout, optimizing the available space, with the necessary elements and guaranteeing the preservation of the materials.
RP 5: Track the mounting program for the isolation systems, meeting the scheduled goals.
CR 5.1 The monitoring of the assembly program of the isolation systems, as well as their evolution and incidents, is performed according to the technical and administrative documentation received or generated.
CR 5.2 The information necessary to perform and monitor the assembly of the isolation systems is transmitted and communicated in an efficient and interactive manner, allowing to know the evolution and its incidences.
CR 5.3 The measurement, production, media, and yield data are collected and processed for contrast and performed according to the current regulations.
CR 5.4 Job status information is checked by performing the required inspections on the work, contrasting and valuing data with those responsible for the work.
CR 5.5 The work progress and cost evolution charts are performed from the work measurements.
CR 5.6 The corrective actions of the deviations observed in the deadlines of the units of work are determined, the appropriate instructions are given and the corresponding report is elaborated.
CR 5.7 Pending work orders, deviations from the current state of assembly of isolation systems, are monitored to proceed to reallocation of tasks or programming settings.
RP 6: Monitor the assembly processes of the different isolation systems according to the project and the work plan, solving the technical-economic contingencies, ensuring the required quality and the compliance with occupational and environmental risk prevention plans.
CR 6.1 Required regulations are identified and applied throughout the entire assembly process.
CR 6.2 The instructions given to the operators are sufficient and precise, avoid errors in the interpretation and allow the same to prepare the materials and the equipment, as well as to carry out the works with efficiency, safety and quality.
CR 6.3 The mounting process is checked to ensure that the isolation systems are prescribed according to the established procedures and meet the appropriate quality criteria and safety conditions.
CR 6.4 Inspections are performed systematically throughout the assembly development and their results are recorded on the appropriate media, collecting all detected anomalies.
CR 6.5 The mounting of the isolation systems is monitored by ensuring, among other things, that:
-The isolation system complies with what is specified in the mounting technical documentation.
-The surfaces, pipes, tanks, and equipment have been treated, prepared, and are in a position to begin the isolation work.
-The auxiliary means necessary for the assembly, (scaffolding, lifting platforms, stairs, among others), have been implanted.
-The materials and thicknesses are those indicated in the specifications.
-The isolation supports are appropriate according to the technical documentation.
-Isolation materials are installed according to specifications by avoiding thermal bridges, gaps, and failures on the joints.
-Premanufacturing of the coating is done according to the schemas and sketches.
-The coating assembly is done according to the specifications, avoiding water inputs, respecting the overlaps and keeping the original geometric shape of the element to be isolated.
-The isolation system allows mounting and dismounting of the bridled elements without impairing isolation.
-The isolation system complies with what is specified in the technical documentation for the mount.
-Ensure compliance with the requirements contained in current regulations and established quality standards.
RP 7: Monitor compliance with the security plan for mounting isolation systems.
CR 7.1 Internal rules for the assembly of isolation systems are identified and measured for compliance.
CR 7.2 Individual protective equipment (EPIs) are used as intended in the security plan and appropriately.
CR 7.3 The job is paralyzed when the established security measures are not met or there is a risk to people and goods.
CR 7.4 The accidents at work are communicated to the prevention and safety officer, the causes that have been produced are analyzed and the necessary corrective measures are taken, if any.
CR 7.5 Safety inspections in the execution of works are carried out in a way that ensures compliance with established safety standards and the incorporation of new internal rules that allow work in execution is more secure, as well as the removal of risk conditions.
CR 7.6 The applicable safety signage on equipment and machines is verified to be in accordance with current legislation.
CR 7.7 The movement of dangerous and fragile loads is carried out with adequate means and operations are carried out by ensuring the safety of persons and the installation.
CR 7.8 The security elements of the isolation systems are maintained in good condition and are properly used.
CR 7.9 The possible sources of pollution from the environmental environment are located and related to those described in the environmental protection plan, using the containers that waste managers have established for the environment. this end.
CR 7.10 Cuts, tips, waste materials generated, are managed according to their impact on the environment according to established procedures.
Professional context:
Production media:
Isolation systems project. Software for the management of work. Floor plans. Technical specifications of the work to be carried out. Workshop and machinery of Montaje.Andamios. Insulation and external protection of the same. Transport machinery.
Products and results:
Work schedule. Schedule of available tajos. Plans and processes for mounting auxiliary mounting means and for the installation of the insulation systems. Launch of the assembly. Installation of insulation systems, soundproofing systems and acoustic conditioning and fire systems. Technical specifications of the insulation systems applied. Technical documentation for assembly and delivery of the isolation facility. Compliance with the security plan.
Information used or generated:
Technical specifications of the applied insulation systems as well as the auxiliary elements. Contractual requirements. Cost control and billing. Technical documentation for assembly.
COMPETITION UNIT 2: MANAGE AND MONITOR THE MAINTENANCE OF ISOLATION SYSTEMS.
Level: 3.
Code: UC1888_3.
Professional realizations and realization criteria:
RP 1: Develop operational intervention processes for the maintenance of isolation systems.
CR 1.1 The procedures and methods of disassembly and assembly are established to access the part to intervene, the order to be followed, tools, tools and materials used, and breakdown of times per operation.
CR 1.2 The inspection pattern for the elements of the isolation system is set for the prediction and assessment of its status, specifying the magnitude to be measured and the value to be checked and the procedures used.
CR 1.3 Installation status conditions and procedures to be followed to ensure the required security conditions for people and goods are determined for each operation.
RP 2: Establish the procedures for provisioning and receiving of consumables and spare parts, as well as the minimum stock dossier to ensure the maintenance of the isolation systems, based on the technical information and the history of interventions.
CR 2.1 The technical specifications of the consumables (tornilerms, rivets, wool, fibres, inter alia) are determined by collecting the physical and chemical characteristics, the procedures for the reception and testing of the consumables. the stability of properties and applications and conditions of use in the production environment.
CR 2.2 Parts, tools and mechanical tools (supports, fixings, coating, tornery, rivets, among others) are defined by the specification of the materials that make it, their treatments, finishes surface and terminations, dimensions and tolerances, specifications of couplings, applications and fitness conditions for their use and specifications of the reception tests.
CR 2.3 The choice of the alternative replacement is performed taking into account the guarantees of compatibility, reliability, supply and costs.
CR 2.4 Delivery, packaging, and transportation conditions for supplies to be met by the supplier are determined.
CR 2.5 The identification of the spare parts is performed according to the established coding system and the stock control procedure.
CR 2.6 Storage conditions are set according to the supplier's specifications.
CR 2.7 The control of the reception of spare parts is established according to the standard procedures of the company.
RP 3: Develop the necessary documentation for the modification and improvement of the isolation systems, based on the specification of established technical conditions, instructions and records of the installation, quality standards, while observing the current regulations and the general and specific safety standards of the company.
CR 3.1 The information of characteristics and technical specifications of the different components of the isolation system necessary for modification, improvement or repair, is obtained, from the same and from its documentation technique.
CR 3.2 The documentation for the project to modify or improve the isolation installation is concrete, determining the different subsets, parts, and components of the system to be modified.
CR 3.3 The different subsets, parts, elements and components involved in the modification or improvement are identified, sized, quantified and valued according to the criteria established by the company, and the information is clearly stated in the relevant documentation.
CR 3.4 The system's overall constructive and cutting solutions are developed by ensuring the feasibility of the assembly and the maintainability of the insulation system.
CR 3.5 The cutting planes are made taking into account the conditions of manufacture and assembly (shapes, dimensions, tolerances, accessibility of the elements in the assembled assembly, ease of assembly, among others).
RP 4: Organize interventions for the maintenance and modification of the isolation systems, depending on the maintenance plan or modification or improvement project and the contingency situations, optimizing the resources available.
CR 4.1 The documentation received, technical (program, operational processes, maintenance ranges and documents for modification or improvement) and administrative, is proven that it allows to perform and supervise the maintenance and modification of facilities and systems, as well as know your history.
CR 4.2 The generated, technical and administrative documentation allows you to understand the evolution and incidences of maintenance and modification interventions.
CR 4.3 The information needed to carry out and monitor the maintenance and modification of installations and systems is transmitted and communicated to workers in an effective and interactive way, allowing to know the evolution and its incidents.
CR 4.4 The performance of scheduled facilities and systems maintenance interventions is ensured by analyzing the available means and tools.
CR 4.5 The assignment of tasks and responsibilities is accomplished by combining the characteristics of the available means with the knowledge and skills of the workers.
CR 4.6 The instructions given to the operators are sufficient and precise, avoiding errors in the interpretation and allow them to prepare the materials and the equipment, as well as to carry out the works with efficiency, safety and quality.
CR 4.7 The actions of maintenance and modification are coordinated with the management of the production and the service attempting to minimize the incidents in the same.
CR 4.8 Intervention tracking is performed taking into account pending work orders, deviations from the current state of the maintenance and modification of the facility with respect to the schedule and proceed to reallocation of tasks or programming settings.
RP 5: Monitor and, where appropriate, locate and diagnose failures and impairments of isolation systems by established criteria or technical means.
CR 5.1 The scope of failures and/or breakdowns is obtained from the analysis of the technical documentation and other available sources of information (thermographies, temperature tests, among others) by determining and developing the action.
CR 5.2 The tests (thermography, temperature measurement, noise measurement, among others) are performed in a way that allows to verify the symptoms that the installation presents and to determine the type of the dysfunction, facilitating the identification of the affected area where the failure or breakdown occurs.
CR 5.3 The tools and measuring instruments are chosen according to the characteristics of the dysfunction and are used according to the corresponding procedures (preparation, connections, handling of equipment, logical sequence of operations, security, among others).
RP 6: Define solutions that respond to corrective maintenance of failures and impairments detected in isolation systems, with the required quality, minimizing costs and ensuring the functionality of the installation.
CR 6.1 The action plan contains the elements and features necessary for the execution of corrective maintenance and solution of the faults or impairments detected in the isolation systems.
CR 6.2 The technical solutions adopted provide a response to the problems identified and are proposed in the light of the protocols or criteria established by the company.
CR 6.3 The solutions adopted are collected on the appropriate media and the installation history is updated, if applicable.
RP 7: Establish the planning and dismantling and assembly processes of damaged material, as well as waste removal, according to established procedures.
CR 7.1 The tasks, times, human resources and materials needed for its execution, security conditions and objectives are defined by responding in terms and costs.
CR 7.2 The procedures and methods of disassembly and assembly and removal of waste are established taking into account, among others:
-Access to the part to intervene.
-The order to follow
-The tooling, tool, and materials used.
-Actions and checks for operation reset.
-The breakdown of times per operation.
CR 7.3 Waste removal is ensured in accordance with safety and environmental regulations.
RP 8: Monitor corrective maintenance of isolation systems in accordance with established technical specifications, plans, or schemas.
CR 8.1 The process of corrective maintenance and replacement of elements is performed by checking that the materials, equipment, tools and accessories used are adequate and that the procedures and conditions of the established security.
CR 8.2 Repair is monitored by avoiding anomalies and deviations from established processes and allowing quality in corrective maintenance to be achieved.
CR 8.3 Contingencies during the corrective maintenance process are effectively and promptly resolved.
RP 9: Keep up-to-date and organized the technical documentation required for the management of the maintenance of the isolation systems.
CR 9.1 The documentation is ordered and completed, in compliance with the existing rules of the national, regional and internal competent bodies of the company in the field of presentation and archiving.
CR 9.2 The technical documentation is updated and organized, allowing to know the validity of the existing documentation (regulations, catalogues, journals, quality manual, plans, among others) and systematically incorporates the modifications affecting the technical drawings and documents.
CR 9.3 The information and documentation available is proven to be adequate and sufficient and allows people who need to use it to know their existence and availability.
RP 10: Adopt and enforce the protection, security and risk prevention measures required in the maintenance operations of isolation systems, ensuring the integrity of the persons, the media and their environment.
CR 10.1 The risks of the activity to be performed, the measures to be taken and the means to be used are known by the workers, in order to comply with the safety standards referred to in the plan.
CR 10.2 Individual teams and security means are selected for each performance, ensuring their existence and checking their correct utilization.
CR 10.3 The work is brought to a standstill when the established safety and environmental measures are not met or there is a risk to persons and goods.
CR 10.4 The corresponding assistance in the case of accidents at work is carried out in the appropriate manner and in the shortest possible time and, where appropriate, the accident is evacuated to the place specified in the safety plan.
CR 10.5 The causes of an accident at work are analysed, taking, where appropriate, the necessary corrective measures to eliminate the risk situation and the staff are informed of the causes of the accident. and how it could have been avoided.
CR 10.6 The monitoring of the performance of works is carried out by checking compliance with established safety and environmental standards and the incorporation of new rules that allow the work to be carried out more insurance.
CR 10.7 Emergency actions are performed in accordance with established procedures, using equipment and means according to requirements and specifications, evacuating buildings and facilities, if necessary, minimizing human and material damage.
Professional context:
Production media:
Advances. Occupation states. Work schedule. Budgetary control. Specific protocols. Mounting schemes. Certifications. Mounting reports. Safety and health reports. Quality documentation. Production statistics. Maintenance Management Software. Equipment for testing insulation and insulation. Thermographic analysis software. Noise maps.
Products and results:
Recycled and managed waste according to established protocols. Systems for insulation, soundproofing and sound conditioning and fire protection. Maintenance ranges. Historical reports of measurements by thermography, phonometry, among others. Technical specifications for the management of maintenance. Technical documentation and contractual requirements.
Information used or generated:
Contract requirements. Engineering specifications. Set and detail plans. Schemes. Material listings. Product specifications and manufacturer's instructions for use. Client programs. Advance programs. Standards for the prevention of occupational and environmental risks. Quality, safety and health reports. Quality standards. Budgets. Scandallos. Progress. Occupation states. Work schedule. Budgetary control. Specific protocols. Mounting schemes. Certifications. Maintenance reports. Safety and health reports. Quality documentation. Production statistics.
TRAINING MODULE 1: MANAGING AND MONITORING THE ASSEMBLY OF ISOLATION SYSTEMS.
Level: 3.
Code: MF1887_3.
Associated with UC: Manage and monitor the assembly of isolation systems.
Duration: 270 hours.
Assessment Capabilities and Criteria:
C1: Determine the activities and resources for planning and monitoring the process of mounting isolation systems, analyzing the technical documentation of these systems.
CE1.1 List and characterize the basic operations of the isolation system mount.
CE1.2 Interpret the technical documentation by obtaining all the data required by the planning and monitoring of the mount.
CE1.3 Describe how an isolations mount "type" process is scheduled.
CE1.4 Describe the technical characteristics of insulating materials and coatings, determining the most appropriate depending on the characteristics of the installation.
CE1.5 In a scenario where the technical documentation (specifications, plans, schemas, among others) is available for an installation that requires isolation:
-Identify and characterize elements that require isolation.
-Identify and characterize isolation types and thicknesses.
-Set the execution procedures for mounting isolation systems.
-Calculate the amounts of insulating materials, coating and auxiliaries necessary for the execution of the project, according to the established procedures.
-Relate the machinery and tool required for project execution.
-Determine the human resources required for project execution.
-Define the necessary temporary facilities: office, workshop, locker rooms, warehouse, services, among others.
-Develop the project execution schedule.
-Set the storage criteria for materials on work.
C2: Develop isolation assembly plans, setting up documents to ensure the detection of technical, economic and planning deviations.
CE2.1 Describe the most important aspects of control in the development of the isolation system assembly.
CE2.2 Describe the various components of project costs.
CE2.3 Define the economic and technical control documents for a project.
CE2.4 Apply mount management and control programs for project progress and cost determination.
CE2.5 Describe the UNE 92301:2002 Measurement Standard or the current one.
CE2.6 In a practical scenario of working out the control documentation for an isolation system mounting project:
-Identify the aspects to be controlled.
-Develop cost economic documentation.
-Prepare the required follow-up documentation.
- Set the instruments that detect possible technical and economic deviations.
C3: Determine the criteria and guidelines for the prevention of occupational and environmental risks applicable to the processes of assembly of insulation systems, analyzing the required standards.
CE3.1 Describe the instructions contained in the safety and environmental regulations and regulations to be applied in the isolations mounting jobs.
CE3.2 Specify the measures to be taken and the means to be available during the execution of the work.
CE3.3 In a practical scenario of mounting an isolation facility under sufficiently explicit conditions:
-Identify and evaluate the most significant risk factors predicted.
-To determine and describe the measures, means and actions of safety and environmental in warehouses and workshops, auxiliary means, machinery and works of work involved for the realization of the various assemblies and movement of materials.
-Perform the risk assessment of the different positions in your position.
-List the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and emergency situations.
-Describe the characteristics and uses of equipment and media relating to cures, first aid, and accident transfers.
C4: Mounting support elements in the field of isolation facilities, taking into account the characteristics and functions of the various supporting materials, using the required equipment and tools and complying with the standards for the prevention of occupational and environmental risks.
CE4.1 Identify and characterize the main materials used in isolation facilities, describing their main properties, physical, chemical, mechanical, technological, among others.
CE4.2 Describe the operation and applications of machines, equipment, tools, tools and auxiliary means used in the preparation and placement of supporting elements.
CE4.3 Describe the auxiliary media necessary for mounting support elements, such as scaffolding, lifting platforms, among others.
CE4.4 Describe the installation of support elements (scaffolding, supports, ladders, among others) that are accurate to allow the assembly of insulation and coatings materials.
CE4.5 Handle, following usage instructions, machines, equipment, tools, tools, and auxiliary media used in the preparation and placement of supporting elements.
CE4.6 Install insulating material support elements by following technical instructions and mounting plans.
C5: Install insulating and coating materials that integrate isolation systems, following the assembly procedures as well as established labor and environmental risk prevention standards.
CE5.1 Describe the characteristics of the insulating and coating materials used in the assembly of the isolation systems.
CE5.2 Characterize the mounting techniques used in the various isolation systems and relate them to the functionality of these systems.
CE5.3 In a scenario of installing an isolation system, where the technical documentation for mounting is available:
-Interpret the technical documentation.
-Identify and characterize the different materials to be used, describing their mission, structure, physical form, properties of insulating materials, factors to be considered in the selection of materials, types of materials and applications.
-Describe the storage, handling, and transport conditions of the insulating materials.
-Prepare the surfaces on which the insulating materials will be installed, according to the criteria set.
-Perform the installation operations of the insulating materials by adjusting to the established operating procedures.
-Perform the assembly using the necessary tools with the required security and techniques.
-Use the auxiliary means necessary for mounting, such as scaffolding, lifting platforms, complying with safety standards.
-Verify the installation performed.
C6: Develop the project's final documentation for delivery to the customer as planned.
CE6.1 Describe the points to be inspected and the measurements to be made, to elaborate the final project documentation, of the isolation facility mount jobs.
CE6.2 In a scenario of mounting a defined installation:
-Set an inspection point plan.
-Describe how the removal of auxiliary materials, tools and facilities are performed, in accordance with safety and environmental standards.
-Develop the project's final documentation, in terms of billing, project profitability calculation, and quality dossier.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.5; C2 with respect to CE2.6; C3 with respect to CE3.3; C4 with respect to CE4.5 and CE4.6; C5 with respect to CE5.3 and C6 with respect to CE6.1.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate with the work team.
Habit to the business pace of the business.
Contents:
1. Isolation systems in the mount.
the Isolation. Types and function.
Types of insulating materials, technical, application and maintenance characteristics.
Insulating material coatings. Tracing and machining.
The placement of the isolation system. Regulation and regulation.
2. Organization of the isolation system assembly.
Organization in work.
Preparing the isolation system mounts.
Planning and scheduling isolation system mounts.
3. Materials, machinery and tool used in isolation systems.
Mission of the insulating materials. Structure and physical form.
Properties of insulating materials. Characteristics of the coating materials. Types of materials and applications.
Types of machinery and tool used in insulation. Usage characteristics and instructions.
Machinery and specific tool employment.
4. Assembly of isolation systems. Control.
Techniques for mounting and controlling isolation systems in hot services. Techniques for mounting and controlling isolation systems in cold services. Techniques for mounting and controlling acoustic insulation systems.
Building and control techniques for insulation systems in buildings.
Technical assembly and control of isolation systems in shipbuilding.
5. Measurements and budgets in the isolation systems assembly.
Measurements. Units of work. Implementing rules. Purchase specifications.
Stock control. Storage. Price tables.
General budgets.
6. Human resource management in the assembly of isolation systems.
Organization of personnel. Labour regulations. Bases of communication. Direction styles.
Animation and motivation of the team. Decision making.
Conflict and negotiation.
7. Security in mounting isolation systems.
Safety and occupational risk prevention regulations. Environmental regulations on insulating materials. Risk assessment by job.
Safety and environmental plans in the execution of the isolation system assembly. Safety in the temporary facilities and the workshops.
Criteria to be taken to ensure safety and environment in the assembly of isolation systems.
Security control. Phases and procedures. Resources and documentation.
8. Quality in the assembly of isolation systems.
Introduction to quality management.
Elements of the quality assurance system. Techniques of motivation and improvement of quality.
Economic aspects of quality.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 180 m² isolation facility workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the management and monitoring of the assembly of isolation systems, which will be accredited by the following two forms:
-Academic training of Superior Technician or other higher-level technicians related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
TRAINING MODULE 2: MANAGING AND MONITORING THE MAINTENANCE OF ISOLATION SYSTEMS.
Level: 3.
Code: MF1888_3.
Associated with UC: Manage and monitor the maintenance of isolation systems.
Duration: 270 hours.
Assessment Capabilities and Criteria:
C1: Detect deficiencies in isolation systems, performing the corresponding test, according to the characteristics of the test and the technical, quality and safety requirements.
CE1.1 Relate instrumental tests (thermographies, phonometries, thermometers, among others) to be performed at the installation, with the problems to be detected (heat leaks, cold leaks, humidity, corrosion, sound, flammability, among others).
CE1.2 Relating visual tests to be performed on isolation systems, with the problems to be detected: heat leaks, humidity, corrosion, noise transmission, among others.
CE1.3 In a scenario where you have components of an isolation system, perform following technical and security prescriptions:
- The visual inspection to detect possible failures in the isolation system.
-The thermographies, thermometers, fonometries, and other instrumental tests to detect possible failures in the isolation system.
-The description of the means or measures necessary for the prevention of occupational and environmental risks.
C2: Develop the action plan for the maintenance of the isolation systems, analyzing the technical documentation on the state of the installation.
CE2.1 Relating problems that occur in isolation systems with the causes that cause them.
CE2.2 In a scenario where an isolation system is indicated and given a failure or deficiency in it:
-Analyze the technical documentation received about the status of the installation, to set the corrective maintenance procedure.
-Set the priority on the subhealing of the problems detected in the installation and possible improvements to the installation to prevent its repetition.
-Establish and characterize the necessary auxiliary means (scaffolding, supports, stairs, among others) for the performance of the performance, including the safety measures to be taken at the installation.
-Relate the tools and tools required for corrective and replacement maintenance.
-Relate the materials needed to perform corrective maintenance and replacement operations.
-Set the human resources needs required for the performance and their qualification.
-Set the disassembly/assembly plan of the parts to be replaced and the procedures for removing the waste obtained according to current safety and environmental standards.
-Describe the procedure for obtaining/manufacturing the new parts to be installed, ensuring the supply of materials.
-Determine the time required to perform corrective and replacement maintenance, installation stop times if necessary.
-Calculate the costs of the scheduled performance.
CE2.3 Determine control aspects for maintenance and repair development and transcribe them on the support set for that purpose.
C3: Determine the maintenance needs of isolation systems, analyzing the maintenance plan and the action plan.
CE3.1 Identify the objectives, features, and content that define an isolation system maintenance plan.
CE3.2 In a scenario where the maintenance plan and the action plan are delivered:
-Analyze the received control documents and maintenance plan, detecting possible inconsistencies.
-Set possible changes to the action plan to ensure compliance with maintenance.
C4: Run unmount operations of damaged isolation system elements, applying security measures marked in the acting protocols and disposing of materials according to environmental plans waste treatment.
CE4.1 Identify and characterize the procedures and techniques for disassembling the isolation systems.
CE4.2 In a scenario where you have an installation of a properly characterized isolation system:
-Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the disassembly of the parts, depending on their situation in the installation.
-Employ the tools and machinery specific to the operation.
-Adopt security measures for both people and teams in the area where action is to be taken.
-Unmount the damaged or indicated isolation systems, taking care of the instructions received for the disassembly of the parts.
-Perform the waste removal operations generated based on your environmental classification.
C5: Perform corrective maintenance operations on isolation systems, following instructions and observing the safety and environmental measures set out in the action protocols.
CE5.1 Identify and characterize the procedures and techniques for maintaining isolation systems.
CE5.2 Use the tools and machinery specific to the operation.
CE5.3 Meet security measures for both people and teams in the area where action is to be taken.
CE5.4 Run corrective maintenance tasks, if any, for subsequent reuse of previously unmounted materials.
CE5.5 Run the installation operations of the new insulating and coating materials, adjusting to the established operating procedures.
C6: Analyze safety and environmental standards of application in isolation systems maintenance processes, determining the criteria and guidelines to be followed for performing control operations, corrective maintenance and replacement of items.
CE6.1 Describe the instructions of the safety and environmental regulations and standards to be applied in the maintenance work of the insulators, to obtain the measures to be taken and the means to be used be available.
CE6.2 In practical scenarios where a maintenance process for the isolation system of an installation is available, duly characterized:
-Identify the most significant risk factors that can occur.
-To determine and explain the measures, means and actions of safety and environmental in warehouses and workshops, auxiliary means, machinery and works of work involved in the realization of the maintenance of the isolation.
-Generate safety and environmental plan technical documentation for maintenance detailing application rules.
Capabilities whose acquisition must be completed in a real work environment:
C1 with respect to CE1.3; C2 with respect to CE2.2; C3 with respect to CE3.2; C4 with respect to CE4.2; C5 with respect to CE5.4 and CE5.5 and C6 with respect to CE6.2.
Other capabilities:
Take Responsibility for the work that you develop and achieve your goals.
Propose alternatives with the aim of improving results.
Participate and actively collaborate with the work team.
Habit to the business pace of the business.
Contents:
1. Maintenance of the isolation systems.
the Isolation. Types and function.
Types of insulating materials, technical, application and maintenance characteristics. Coatings of insulating materials. Tracing and machining.
The placement of the isolation system. Regulation and regulation.
2. Organization of the maintenance of isolation systems.
Organization in work.
Planning and scheduling the maintenance of isolation systems.
3. Maintenance and monitoring of isolation systems.
Technical documentation.
Machines, equipment, tools, tools.
Typology of breakdowns in isolation systems.
Various causes that determine problems in isolation systems. Instrumental testing.
Visual tests.
4. Measurements and budgets in the maintenance of isolation systems.
Measurements. Units of work. Applicable rules (UNE 92301:2002 or the current one). Purchase specifications.
Stock control. Storage. Price tables.
General budgets.
5. Human resource management in the maintenance of isolation systems.
Organization of personnel. Labour regulations. Bases of communication. Direction styles.
Animation and motivation of the team. Decision making.
Conflict and negotiation.
6. Security in the maintenance of isolation systems
Safety and occupational risk prevention regulations. Environmental regulations on insulating materials.
Risk assessment for jobs in maintenance operations.
Safety and environmental plans in the execution of maintenance of isolation systems. Safety in the temporary facilities and the workshops.
Criteria to be adopted to ensure personal and environmental security in the maintenance of isolation systems.
Security control. Phases and procedures. Resources and documentation.
Measures to consider for fire protection in maintenance operations.
7. Quality in the maintenance of isolation systems
Quality management characteristics.
Elements of the quality assurance system. Techniques of motivation and improvement of quality.
Economic aspects of quality.
Training context parameters:
Spaces and installations:
− 60 m² technique.
− 180 m² isolation facility workshop.
Professional profile of trainer or trainer:
1. Domain of knowledge and techniques related to the management and monitoring of the maintenance of the isolation systems, which will be accredited by the following two forms:
-Academic training of Superior Technician or other higher-level technicians related to this professional field.
-Professional experience of a minimum of 3 years in the field of competencies related to this training module.
2. Accredited pedagogical competence in accordance with what is established by the competent administrations.
