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Real Decree 712/2011, May 20, Which Establishes Five Certificates Of Professionalism Of Graphic Arts Professional Family Which Are Included In The National Repertory Of Professional Certificates.

Original Language Title: Real Decreto 712/2011, de 20 de mayo, por el que se establecen cinco certificados de profesionalidad de la familia profesional Artes gráficas que se incluyen en el Repertorio Nacional de certificados de profesionalidad.

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TEXT

Law 56/2003, of 16 December, of Employment, establishes, in its article 3, that it corresponds to the Government, on a proposal of the current Ministry of Labour and Immigration, and prior report of this Ministry to the Sectoral Conference of Employment and Industrial Affairs, the elaboration and approval of the regulatory provisions in relation to, among others, occupational and continuing vocational training in the State field, as well as the development of such management.

Article 26.1 of Law 56/2003 of 16 December 2003, following the amendment by Royal Decree-Law 3/2011 of 18 February 2011 of urgent measures for the improvement of employability and reform of policies In the field of employment, it is concerned with the vocational training subsystem for employment, in which, since the entry into force of Royal Decree 395/2007 of 23 March, which regulates it, the arrangements for vocational training in the field of employment have been integrated labour-training and continuing training. This subsystem, according to the legal provisions laid down in the Organic Law of the European Communities, of Qualifications and Vocational Training, will be carried out in the framework of the National System of Qualifications and Vocational Training. of the National Employment System.

For its part, the Organic Law of June 19, the Organic Law of 19, understands the National System of Qualifications and Vocational Training as the set of instruments and actions necessary to promote and develop the integration of offers of vocational training and the assessment and accreditation of professional skills. The main instruments of this system are the National Catalogue of Professional Qualifications and the procedure for the recognition, evaluation, accreditation and registration of the same. Article 8 of the Organic Law of 19 June provides that certificates of professional competence prove the professional qualifications of those who have obtained them and that they will be issued by the competent administration, with a view to official and valid throughout the national territory. In addition, Article 10.1 indicates that the General Administration of the State, in accordance with the provisions of Article 149.1.30. and 7. of the Constitution and after consulting the General Council of Vocational Training, shall determine the qualifications and certificates of professionalism, which shall constitute the offers of vocational training referred to in the National Catalogue of Professional Qualifications.

The National Catalogue of Professional Qualifications, according to Article 3.3 of Royal Decree 1128/2003 of 5 September, which regulates the National Catalogue of Professional Qualifications, in the wording given to the By the same token, Royal Decree 1416/2005 of 25 November provides the basis for drawing up the training offer leading to the acquisition of vocational training qualifications and certificates of professionalism and the modular training offer. the cumulative associated with a competition unit, as well as other training offers adapted to collectives with specific needs. In accordance with Article 8.5 of the same royal decree, the training offer of certificates of professionalism shall be in accordance with the minimum quality indicators and requirements which guarantee the fundamental aspects of a system. training, to be established by mutual agreement between the educational and labour administrations, after consultation of the General Council for Vocational Training.

Royal Decree 34/2008 of 18 January, governing certificates of professionalism, as amended by Royal Decree 1675/2010 of 10 December 2010, has updated, in line with the regulations mentioned above, the regulation of the certificates set out in the previous Royal Decree 1506/2003 of 28 November 2003 laying down the guidelines for certificates of professionalism, which have been repealed.

In that Royal Decree 34/2008, as amended by Royal Decree 1675/2010, the structure and content of the certificates of professionalism are defined, from the National Catalogue of Professional Qualifications and the guidelines established by the European Union, and it is established that the Public Service of State Employment, with the collaboration of the National Focal Points, will prepare and update the certificates of professionalism, which will be approved by royal decree.

In this regulatory framework it is appropriate for the Government to establish five certificates of professionalism of the professional family graphic arts in the professional areas of printing, industrial binding and conversion and conversion in graphic industries which will be incorporated into the National Directory of certificates of professionalism by levels of professional qualification, taking into account the professional competence required by the productive activities, as stated in the Article 4.4 and Annex II to Royal Decree 1128/2003, cited above.

With the entry into force of this royal decree, the new certificate of professionalism "Impression en Offset", which in the same one is established, replaces the certificate of professionalism of the occupation of Impresor de offset in leaf, established in Royal Decree 347/1998 of 6 March 1998, which is therefore repealed.

In the process of drawing up this royal decree has issued report the General Council of Vocational Training, the General Council of the National Employment System and has been informed the Sectoral Conference of Employment and Labor.

In its virtue, on the proposal of the Minister of Labour and Immigration and after deliberation of the Council of Ministers at its meeting of May 20, 2011,

DISPONGO:

Article 1. Object and scope of application.

This royal decree aims to establish five certificates of professionalism of the professional family graphic arts that are included in the National Directory of certificates of professionalism, regulated by the Royal Decree 34/2008, of 18 January, for which certificates of professionalism are regulated, as amended by Royal Decree 1675/2010 of 10 December.

Such certificates of professionalism are official and valid throughout the national territory and do not constitute a regulation of professional practice.

Article 2. Certificates of professionalism that are established.

The certificates of professionalism that are established correspond to the professional family graphic arts and are the ones below, whose specifications are described in the annexes that are indicated:

Professional Family: Graphic Arts.

Annex I. Reprographics-Level 1.

Annex II. Offset printing-Level 2.

Annex III. Guillotined and folded-Level 2.

Annex IV. Operations on sewn trains-Level 2.

Annex V. Troquelated-Level 2.

Article 3. Structure and content.

The content of each professionalism certificate responds to the structure set out in the following sections:

(a) In paragraph I: Identification of the certificate of professionalism.

(b) In paragraph II: Professional profile of the certificate of professionalism.

(c) In paragraph III: Training of the certificate of professionalism.

(d) In paragraph IV: Prescriptions of trainers.

e) In paragraph V: Minimum requirements for spaces, facilities and equipment.

Article 4. Requirements for access to the training of certificates of professionalism.

1. The competent labour administration shall be responsible for verifying that the trainees have the training and professional qualifications to take advantage of the training in accordance with the terms set out in

following paragraphs.

2. In order to qualify for the training of the training modules for certificates of professionalism in vocational qualification levels 2 and 3, students must meet one of the following requirements:

a) Be in possession of the Graduate Degree in Secondary Education Required for Level 2 or Bachelor's degree for Level 3.

b) Be in possession of a certificate of professionalism of the same level of the module or training modules and/or the certificate of professionalism to which you wish to access.

(c) Be in possession of a level 1 certificate of professionalism of the same family and professional area for level 2 or of a level 2 professionalism certificate of the same family and professional area for level 3.

d) Meet the academic requirement of access to mid-grade training cycles for level 2 or higher grade level 3, or have exceeded the corresponding access tests regulated by the administrations education.

e) Having passed the university access test for over 25 years and/or 45 years.

f) Having sufficient training or professional knowledge to enable training to be used.

Article 5. Trainers.

1. The requirements on training and professional experience for the delivery of certificates of professionalism are those set out in paragraph IV of each certificate of professionalism and must be complied with both in person and in person. distance.

2. In accordance with Article 13.3 of Royal Decree 34/2008 of 18 January, they may be recruited as experts for the provision of certain training modules specified in paragraph IV of each of the Annexes to the certificates of professionalism, qualified professionals with professional experience in the field of the unit of competence to which the module is associated.

3. In order to prove the required teaching competence, the trainer or expert must be in possession of the certificate of professionalism of occupational trainer or equivalent training in didactic training methodology for adults.

The requirement set out in the preceding paragraph will be exempt:

(a) Those who are in possession of the official university degrees of graduate in Pedagogy, Psychopedagogy or Master in any of their specialties, of a graduate degree in the field of the Psychology or Pedagogy, or an official postgraduate degree in the fields mentioned above.

b) Those who hold an official university degree other than those referred to in the preceding paragraph and who are also in possession of the Certificate of Pedagogical Aptitude or Professional Specialization Didactics and the Certificate of Pedagogical Qualification. In addition, the holders of the Master's Master's degree for the exercise of the regulated Professions of the compulsory secondary education and the secondary school, vocational training and the official schools of the Languages.

(c) Those who credit a proven teaching experience of at least 600 hours in the last seven years in vocational training for employment or the education system.

4. Trainers who provide distance training must have training and experience in this mode, in the use of information and communication technologies, as well as to meet the specific requirements set out for each of them. certificate of professionalism. To this end, the competent authorities shall develop specific programmes and actions for the training of these trainers.

Article 6. Contracts for training.

1. The theoretical training of contracts for training may be carried out at a distance up to the maximum of hours likely to be developed in this modality, which is established for each training module in the certificate of professionalism.

2. The training of training modules which are not developed at a distance may be carried out in the workplace or in face-to-face training.

Article 7. Distance learning.

1. Where the training module includes distance learning, it shall be carried out with didactic supports authorised by the competent labour administration to enable a system-based learning process for the participant to be met by the accessibility and design requirements for all and will necessarily be complemented with tutorial assistance.

2. The training of the training modules taught through distance learning will be organised in groups of up to 25 participants.

3. Training modules which, in their entirety, are developed at a distance will require at least one final test of an in-person nature.

Article 8. Centers authorized for your partition.

1. Training centres and institutions which provide training leading to a certificate of professionalism must comply with the requirements of trainers and the minimum requirements for spaces, facilities and equipment. established in each of the training modules which constitute the certificate of professionalism.

2. Centres providing exclusively the theoretical training of contracts for training shall be exempt from the requirements on spaces, facilities and equipment as laid down in the previous paragraph, in any event to be ensured by the institutions. persons with disabilities the necessary technological supports and the elimination of potential physical and communication barriers.

Article 9. Correspondence with vocational training qualifications.

The accreditation of the units of competence obtained through the improvement of the professional modules of the vocational training qualifications will provide the effects of exemption from the module or training modules of the certificates of professionalism associated with those competition units set out in this royal decree.

Additional disposition first. Level of the certificate of professionalism in the European Qualifications Framework.

Once the relationship between the national qualifications framework and the European qualifications framework is established, the corresponding level of professionalism certificates set out in this royal decree will be determined. within the European Qualifications Framework.

Additional provision second. Equivalences with previous professionalism certificates.

The equivalence to all effects of the following certificate of professionalism is declared:

Certificate of professionalism to be repealed

Equivalent certificate of professionalism

Royal Decree 347/1998, of March 6, which establishes the certificate of professionalism of the occupation of Offset in sheet.

Printing in offset.

First transient disposition. Modification of training plans and training actions.

In the training plans and in the training actions that are already approved, pursuant to Order TAS 718/2008, of 7 March, for which the Royal Decree 395/2007, of 23 March, which regulates the subsystem of the vocational training for employment, in the field of supply training and laying down the regulatory basis for the granting of public subsidies for their financing, on the date of entry into force of this royal decree, which include: training associated with the certificate of professionalism which is now being repealed, such training may be replaced which is associated with the new certificate of professionalism declared equivalent in the second additional provision, subject to the authorization of the Administration which approved it and provided that the requirements of the trainers and the minimum requirements for spaces, facilities and equipment set out in the certificate.

Second transient disposition. Low in the Specialty File.

The specialty corresponding to the certificate of professionalism repealed will cause low in the file of specialties from the nine months after the entry into force of this royal decree. During this period, this certificate shall remain valid for the purposes specified in this royal decree. In any event, the training actions linked to this certificate must be initiated before the end of the nine-month period.

Transitional provision third. Request for the issue of the repealed certificates of professionalism.

1. Persons who, as provided for in the first transitional provision of Royal Decree 34/2008 of 18 January, have completed with a positive assessment the training associated with the certificate of professionalism which is hereby repealed, during the period of the same, they shall have a period of five years to request their expedition, to count from the entry into force of the present royal decree.

2. They may also apply for the issue within five years of completion with a positive assessment of the training of such a certificate of professionalism:

a) People who, having taken part of that formation during the actual decree that is now repealed, complete the same after their repeal.

b) Persons who undertake the training of this certificate of professionalism under the training plans and the training actions that are already approved at the date of entry into force of this royal decree, under the Order CAS 718/2008, dated March 7.

Transitional disposition fourth. Provisional accreditation of centres

The training centres which at the entry into force of this royal decree were included in the registers of the competent and approved administrations to provide training in the field of training corresponding to the Certificate of professionalism, which is now repealed, will be considered as provisional accredited for the purposes of the imparting of the training action linked to the certificate of professionalism established in this royal decree and declared equivalent in the second additional provision, subject to the authorisation of the competent authority . This accreditation will have effect for one year from the entry into force of this royal decree and until the finalisation, if any, of the approved training action. After this period, in order to be able to provide training aimed at obtaining the certificate of professionalism established in this royal decree, the training centres must ask the competent authorities for their accreditation, which must comply with the requirements laid down in the certificate.

Single repeal provision. Regulatory repeal.

The Royal Decree 347/1998, dated March 6, is hereby repealed, establishing the certificate of professionalism of the occupation of Offset Printer in leaf.

Final disposition first. Competence title.

This Royal Decree is dictated by the powers conferred on the State in Article 149.1.1., 7. and 30. of the Spanish Constitution, which attributes to the State exclusive competence for the regulation of the basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the fulfilment of constitutional duties; labour law; and the regulation of conditions for obtaining, issuing and approving of academic and professional qualifications and basic standards for the development of Article 27 of the Constitution, in order to ensure compliance with the obligations of the public authorities in this field.

Final disposition second. Regulatory development.

The Minister of Labor and Immigration is authorized to dictate how many provisions are necessary for the development of this royal decree.

Final disposition third. Entry into force.

This royal decree will enter into force on the day following its publication in the "Official State Gazette".

Given in Madrid, 20 May 2011.

JOHN CARLOS R.

The Minister of Labor and Immigration,

VALERIAN GOMEZ SANCHEZ

ANNEX I

I. Identification of the certificate of professionalism

Denomination: Reprografia

Code: ARGI0309

Professional Family: Graphic Arts

Professional area: Printing

Professional qualification level: 1

Professional reference qualification:

ARG410_1 Reprografia (RD 1179/2008 of 26 July 2008)

Relationship of competency units that configure the certificate of professionalism:

UC1322_1: Receiving and dispatching reprogram orders

UC1323_1: Prepare materials and equipment and perform playback

UC1324_1: Perform Reprogram Finish Operations

General competition:

Receiving and dispatching the customer's order and performing the reproduction, functional binding and other reprographic finishes, preparing the necessary materials and adjusting the different reprographic machines and equipment in accordance with the quality and production requirements laid down in the plan for the prevention of occupational hazards and environmental protection.

Professional Environment:

Professional scope:

Develops its activity in reprographic, graphic arts, multi-service graphic and visual and visual communication companies. In large, medium or small enterprises with very different organizational/technological levels. She is integrated into a work team where she develops individual and group tasks related to reprographics. In general it will depend organically on a person. The activity is self-developed or employed.

Productive Sectors:

This activity is constituted in its own sub-sector of reprografia or is part of the productive sectors where processes of graphic or visual reproduction of texts or images are developed on any material or medium sensitive, including computer media recorded, mainly in the field of graphic arts, as well as in the departments of reprographics of enterprises in other productive sectors: architecture, engineering, construction, university, official bodies and educational and cultural institutions.

Occupations or related jobs:

5220.1316 Document Playback Dependent (photocopies)

7622.1077 Reprogram machine operator (printing graphic arts)

Reprogram operation.

Reprographic Finishing Operation.

Duration of the associated training: 300 hours

Relationship of training modules and training units:

MF1322_1: Receiving and dispatching jobs in reprografia (70 hours)

MF1323_1: Reproduction in reprographic equipment (80 hours)

MF1324_1: Reprogram finishing operations (70 hours)

MP0228: Reprografia non-work professional practice module (80 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: RECEIVING AND DISPATCHING REPROGRAPHIC CHARGES

Level: 1

Code: UC1322_1

Professional realizations and realization criteria

RP1: Receipt and interpret the order to fill in the work order according to the rules and procedures established by the company.

CR1.1 The receipt of orders is performed personally to the customer or through the use of the enabled media, such as e-mail, ftp, web, fax, telephone and others.

CR1.2 Product reprographic reproduction needs are interpreted considering the type of services requested: copy, photocopy, plotter or other, giving solutions to the client in relation to the supports and finishes more appropriate to the needs raised.

CR1.3 The work order is completed, interpreting the order specifications: customer, job type, quantity, colors, format, type of support, quality, delivery times and others, resulting in the department corresponding.

CR1.4 The legal possibility of reprographic reproduction of the received orders is checked by following instructions on copyright.

CR1.5 The order quote is performed by applying the rates set by the company, deriving from a responsible person if necessary.

CR1.6 The communication techniques required for client reception and attention are applied according to company-marked guidelines.

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RP2: Receiving and storing reprografia media and consumables in accordance with the quality criteria and instructions set by the company, to ensure availability in the process.

CR2.1 Orders for reprographic material are received, checking correspondence with the delivery note or delivery note informing the person responsible for possible incidents occurring and filing according to the rules set.

CR2.2 Roles and other media are stored and classified taking into account their characteristics: size, grammar, finish, color, and others.

CR2.3 Consumables and other auxiliary materials such as toner, inks, covers, cantills, spirals, wire-o, staples, CD's, DVD's, and others, are stored in the effect-enabled locations, perfectly located and identified.

CR2.4 The stock of the different reprographic materials is maintained in the amounts established by the company, informing the person responsible for the supply needs.

CR2.5 All operations for the reception and storage of media, consumables and other auxiliary reprographic materials are carried out in accordance with the plan of occupational hazards and environmental protection applicable in their job.

RP3: Perform customer dispatch operations, charging and packaging the finished product according to procedures established by the company to ensure a quality service.

CR3.1 The packaging of the finished product is carried out, using the appropriate means of protection such as bubble paper, kraft paper, cantoneras, tubes, seals or other, according to the directions of the work order and the needs of the simple dispatch of the product, of the stored or of the shipment to the customer.

CR3.2 Data relating to the work done, such as valuation, delivery date, compliance and others, are completed on the work order by referring it to the department in charge.

CR3.3 The established business document is completed taking into account the valued items, the total amount and others, being ready for collection management.

CR3.4 Simple collection operations are completed by providing the supporting documents of the operation and checking the completion of the data.

CR3.5 Possible complaints are addressed by maintaining the right attitude and requesting the responsible's collaboration where appropriate to provide the right solutions.

Professional Context

Production media

Computers with Internet connection. Email and ftp software. Fax. Telephone. Retraction. Packaging useful. Packaging material: kraft paper, bubble paper, cantons, tubes, seals, boxes and others.

Cash Register. Point of sale terminals. Transport trucks.

Products and results

Fulfillment of the work order. Rated budgets. Reception and storage of media and consumables. Maintenance of stock of materials. Dispatch and recovery of the product. Packaging and packaging of the product. Completion of business documents: apbaran, delivery note, invoice and others.

Information used or generated

Work Order. Rules and procedures of the company. Copyright and reproduction regulations. Plan for the prevention of occupational risks and environmental protection. Price tariffs. Service protocols and standards.

Competition Unit 2

Naming: PREPARE MATERIALS AND EQUIPMENT AND PERFORM PLAYBACK

Level: 1

Code: UC1323_1

Professional realizations and realization criteria

RP1: Check the originals to perform the playback against the quality criteria set on the work order.

CR1.1 The viability of reproduction of paper originals and other materials is proven by taking into account the required quality and available equipment.

CR1.2 Digital files are checked for compatibility, integrity and security according to the rules established by the company.

CR1.3 The originals and digital files are adapted to the media based on their state, type, support, format and finish.

RP2: Select, dispose, and control media, media, consumables, and other auxiliary products to be able to perform the playback as directed by the work order and the instructions received.

CR 2.1 The needs of supports and consumables for the performance of ongoing and upcoming work are estimated taking into account the data of the work orders, informing the responsible the needs of provisioning.

CR2.2 The appropriate equipment and software for playback is selected taking into account the original type, input format, type of playback, type of finish and product to be obtained by placing the order in the order

CR2.3 The media for reproducing such as paper, CD's, DVD's and others, are selected taking into account the grammage, format, color, quality, type of recording, capacity and others, disposing them in the right place for their usage.

CR2.4 Consumables and other auxiliary elements such as toner, ink, and others are selected and arranged according to the equipment to be used, making the order forecast to ensure availability.

RP3: Obtain the reproduction of the originals by performing the necessary tests to ensure the required quality according to the directions of the work order and the established standards.

CR3.1 The playback parameters of equipment such as size, gramage, type of finish and others are available in the printing console or through the appropriate computer applications by checking and adjusting the parameters required for the work to be performed.

CR3.2 The input devices of originals are checked by correcting the possible failures by cleaning and adjusting the power devices and the exposure glass.

CR3.3 The input and output devices of the media in the playback equipment such as trays, casettes, classifiers, finisher and others, are adjusted according to size, gramage, type of finish and others, allowing the correct passage and exit of the reproduced material.

CR3.4 The reproduction of the different works such as plans, triptics, brochures and others, both in physical and digital support, is done by adjusting the equipment according to the state of the original, modifying the parameters required such as contrast, brightness, color changes, enlargement, reduction, duplication, and others, performing a pre-test if necessary.

CR3.5 The playback process is monitored by performing periodic checks, adjusting the playback options if necessary by ensuring continuity and quality in the reproduction of the job.

RP4: Perform first-level maintenance of the reprographic equipment to maintain its proper functioning in accordance with the standards established by the company.

CR4.1 The maintenance of the equipment is performed according to the instructions recommended by the manufacturer of the equipment and the company's indications.

CR4.2 Computer operating problems are communicated to the person responsible for making timely decisions.

CR4.3 The cleaning of the exposure glass, in-and-out trays of materials and other elements of the equipment, is carried out periodically, according to the manufacturer's indications according to the standards established by the company.

RP5: Act according to the applicable safety, health and environmental protection standards in your workplace to prevent the risks inherent in the activities developed.

CR5.1 Primary risks are identified by taking appropriate preventive measures for health and safety in the work environment.

CR5.2 The work areas of your liability are maintained in cleaning, order and security conditions according to the prevention plan established by the company.

Professional Context

Production media

Analog and digital playback equipment. Computers. Reproduction software. Recorders. Media: paper, plastics, CD's, DVD's and others. Consumables: toner, ink and others. Waste containers.

Products and results

Checking the viability of the playback. Adaptation of originals to the means of reproduction. Selection of media and consumables. Commissioning of reproduction equipment. Photocopies. Several reprographic impressions. Recording on digital media such as floppy disks, CDs, DVDs, or others.

Information used or generated

Work Order. Quality standards established by the company. Manuals for the reproduction equipment. Protocols and standards of service. Prevention and environmental protection bread.

Competition Unit 3

Naming: PERFORM REPOGRAPHY FINISHING OPERATIONS

Level: 1

Code: UC1324_1

Professional realizations and realization criteria

RP1: Select and prepare the various materials required to perform the product finishing operations, as specified in the work order.

CR1.2 The materials required for finishing such as canutile, spiral, wir-or, covers, screws, rings, fastener, channel, boxes, folders, staples, covers, envelopes, plasticized and others, are selected according to the using, disposing of them in the right place for use.

CR1.3 The document to be treated is evaluated by verifying its validity for performing the finishing operations

RP2: Make cuts in reprographic materials using small-format guillotins and shears respecting established security rules, to finish the job or leave it ready for the next process.

CR2.1 The material to be cut is reviewed by drawing the cuts and contrasting them with the data that appears on the work order.

CR2.2 The guillotinate process is optimized by scheduling the cuts to be performed, avoiding unnecessary measurement changes in the adjustment elements.

CR2.3 The front line of the guillotine or the tops of the shearing are adjusted by checking that the cut will be made in the right place.

CR2.4 The quality of the blade cut is reviewed by informing the controller if deficiencies are observed in the guillotined materials.

CR2.5 The cut products are prepared by following the directions on the work order, preventing them from deteriorating.

CR2.6 Security systems are checked to maintain guillotines and shears under established security conditions.

CR2.7 Operations in the guillotine and in the shearing are carried out by applying the safety standards specified in the plan for the prevention of occupational hazards and environmental protection.

RP3: Perform functional binding operations and other reprographic own finishes by ensuring the correct arrangement and arrangement of the document in accordance with the established instructions.

CR3.1 The maintenance established and the appropriate adjustments for the proper functioning of the functional binding equipment and reprographic finishes themselves such as screw, spiral, perforator and other auxiliary machines, are carried out on a regular basis according to the instructions established by the company.

CR3.2 The binding or finishing of the product in canutile, spiral, wir--o, screws, rings, fastener or others is selected according to the indications of the work order and/or to the functional need and durability of the product.

CR3.3 The drilling of the sheets to the binder is done by placing the cap in position and adjusting the leaves previously matched in the amount that the driller or binder allows to use.

CR3.4 The mechanisms for securing or attaching sheets such as canutile, spiral, wire-o, screws, rings, fastener or others are placed in the back manually, mechanically or automatically according to the binding system. chosen.

CR3.5 The different reprographic finishes, such as plasticised, folding of planes, stapled and others, are performed manually or using the appropriate machines or equipment according to the instructions of the order of job.

CR3.6 The quality of the finished product is checked according to the criteria established by the company.

CR3.7 The binding operations are performed by applying the security rules specified in the occupational risk prevention and environmental protection plan.

CR3.8 The waste produced is deposited in the zones established for this purpose, taking into account the environmental protection plan established by the company.

Professional Context

Production media

Functional binding equipment: canutil, spiral, wire-or others. Finishing material: cantillos, spiral, wire-o, covers, rings, fastener, channel, boxes, folders, covers, envelopes, plasticized and others. Prayers. Drilling machines. Numerals. Staplers. Pressing. Henlosers. Plasticizers. Small-format guillotines and manual or mechanical shears. Cutting tools: blades, cuter and others.

Products and results

Formatting of products. Functional binding: dossiers, brochures, manuals, books and other products. Self-plasticized. Folding of planes. Stapled. Waste treatment. Encapsulated.

Information used or generated

Maintenance instructions set by the company. Work order. Plan for occupational hazards and environmental protection. Handbooks of the finishing equipment. Service protocols and standards.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: RECEIVING AND DISPATCHING JOBS IN REPOGRAPHY

Code: MF1322_1

Professional qualification level: 1

Associated with the Competition Unit:

UC1322_1 Receiving and dispatching reprogram orders

Duration: 70 hours

Assessment Capabilities and Criteria

C1: Rate the most common reprographic orders by relating them to the reproduction process and to the materials used.

CE1.1 Identify and describe the most common originals that are reproduced in reprographic enterprises

CE1.2 Recognize articles related to the reproduction of documents in intellectual property law.

CE1.3 In a practical case, it is a good practice to develop a valuation document and needs to carry out the reprographic order, taking into account:

-Legal possibility of reproduction, according to the current legality of copyright.

-Replay job features: copy, photocopy, print, plotline. Support to be treated: paper, acetate and others.

-Finish characteristics to be performed: final format or formatting, binding, folding, coatings, quality requirements.

CE1.4 In a properly characterized scenario, fill in a work order, taking care of the reproduction system to use, the type of support and the finishing or type of functional binding to be performed.

C2: Use equipment for document management by applying document control and file procedures.

CE2.1 Identify media, document receipt and shipping equipment, and more common digital storage systems, such as fax, email, ftp, portable systems, and others, describing their features.

CE2.2 Relate the most common documents that can be sent and received in your activity with the different media and reception and shipping teams, assessing their suitability in each case.

CE2.3 Recognize the operations of use in reprographic companies for the introduction of data and protocols for receiving and sending documents through e-mail, fax and ftp.

CE2.4 Identify the most common digital file formats used in data transmission by e-mail, portable systems, and ftp.

CE2.5 From different practical cases properly characterized with receiving documents:

-Get documents received via email or ftp, taking the security measures set, checking their integrity.

-Check the integrity and readability of documents received via fax or other physical support.

-Distribute documents or archive them by following the given instructions and procedures.

CE2.6 From different case studies properly characterized for document submission:

-Convert the document to the standardized format or according to the indications received for submission in email or ftp cases.

-Send documents via email or ftp, checking the integrity of the files to be sent, applying the established shipping protocols: with copy, receipt notice, or other.

-Send documents via fax by verifying their correct receipt, stating the same and taking into account the operations of the use of the equipment.

C3: Interpret and complete the most common documents used in the process of ordering and dispatching products in the reprographic companies.

CE3.1 Identify the concepts that appear in the documents and rates used in reprographic companies.

CE3.2 Relate the documents of delivery, collection, expedition, work order, etc., with its structure, system of fulfillment (manual, computer) and function that they perform.

CE3.3 From a practical case properly characterized by a reprographic order:

-Make the rated budget taking into account the costs of materials and operations that are involved in the process according to given price rates.

-Meet the business documents necessary for collection management such as albarans, invoices, delivery notes, or others.

-To comply with the documents for the issue of goods, for the delivery by courier, transport agencies, postal mail and own repairs, ensuring that the data contained allow the identification of the packages and their delivery to destination, or return if necessary.

C4: Make the collection of products in reprographic companies using the most common media and equipment.

CE4.1 Identify media and equipment for more common collections, such as cash register, TPVs, and others, and describe their features and operations.

CE4.2 From several practical cases of collection of properly characterized reprografia work:

-Perform cash collection operations using cash registers, ensuring delivery to the customer of the ticket or receipt that credits the payment.

-Perform credit card charging operations using the TPVs, ensuring customer delivery of the ticket or receipt that credits the payment.

C5: Apply storage criteria in the classification and provisioning of media and consumables by keeping the minimum stock determined in technical instructions.

CE5.1 Identify and relate materials and consumables used in reprographics with the mode and storage conditions that they require.

CE5.2 Explain the minimum stock maintenance systems of materials and consumables characteristic of the reprografia companies justifying their advantages and disadvantages.

CE5.3 In a properly characterized scenario and given a catalog of suppliers, relate in a document the suppliers with the products and services they supply.

CE5.4 Explain the characteristics of the media and equipment for loading and transporting the most common materials and consumables used in reprografia by relating them to their applications.

CE5.5 Classifying the most common materials used in reprographics: reproduction media (paper, acetate, plastic, CD 'S, DVD' S, others), reproduction consumables (toners, inks) and consumables of finishing or binding (staples, closures, rings, screws, gusrings, spiral, wire-o, plasticizers, adhesives and glues), depending on their nature and mode of application.

CE5.6 Follow workplace risk prevention and environmental protection regulations in the storage of products and consumables.

CE5.7 In a simulation, perform the classification, transfer and storage of the different types of materials and consumables, ordering them for their function, size and physical storage needs, complying with the standards of existing safety, health and environmental protection.

C6: Perform packaging and packaging operations using the most appropriate materials and supplies according to product needs and delivery mode.

CE6.1 Relating to the main packaging and packaging materials with their characteristics and functionality: kraft paper, cellulosic paper, plasticised paper, cardboard tubes, plastic tubes, smooth plastics, plastic bubbles, filler, adhesive tape, seal tape, and others.

CE6.2 Classify the main packaging and packaging materials for their physical differences: gramage, size, opacity, impermeability, impact resistance, and tear in packaging and packaging.

CE6.3 Recognize the different tools and applications most commonly used in packaging and packaging, classifying them by their structure and applications: desktops, vertical carriers, carrier, Dispenser, fooling paper, seal dispensing gun, manual or mechanical wrapping.

CE6.4 Follow the regulations for the prevention of occupational risks and environmental protection in the packaging and packaging of reprographic products.

CE6.5 In a scenario of properly characterized packaging/packaging operations:

-Rate the content protection needs based on your delivery: counter, distribution, agency.

-Select the packaging material best suited to the product needs.

-Perform packaging/packaging, using the most appropriate tools under security conditions.

-Meet the documents required for identification and delivery.

C7: Use the usual basic protocols to communicate effectively with clients.

CE7.1 Identify the different steps in the protocol set by a type company.

CE7.2 Recognize common communication techniques with clients, which facilitate the receipt, fulfillment, fulfillment, and collection of the order.

CE7.3 Communicate actively and effectively with other partners in a simulated customer care situation.

CE7.4 Resolve communicative difficulty situations by actively practicing the most common situations that can occur.

CE7.5 In a simulation of communication with reprografia clients:

-Use appropriate techniques to enable communication and understanding with the client by interpreting their needs.

-Give satisfactory response to client needs through timely responses.

Contents

1. Reprographic processes: Products and systems of reproduction

-Major reprographics products.

-Media types.

-Playback systems: photocopiers: black and white, color, plotters

-Finishing systems: folding, cleft, perforated, drilling, plasticised, laminated or other.

2. Reception, assessment and fulfillment of orders in reprographics

-Management means: e-mail, ftp, web, fax, telephone and others.

-Digital storage systems.

-Order specifications: customer, job type, quantity, colors, format, and others.

-Copyright and reproduction rights related to reprographics.

-Collection operations on cash registers and point-of-sale terminals.

-Quotes according to rates.

□ Types of quotes.

□ Components of a quote.

□ Application of VAT

-Commercial documents: features and fulfillment of delivery, collection, expedition, and other documents.

3. Storage of media and consumables

-Receiving materials.

-Paper and other media storage conditions.

-Storage conditions for consumables and other materials.

-Maintenance of stock of media and consumables.

-Documentation related to the management of stocks.

4. Product packaging and packaging

-Packaging techniques.

-Packaging and packaging materials.

-Utiles and manual or mechanical packaging equipment.

5. Basic communication protocols in reprographics companies

-Common communication techniques with clients.

-Communication protocols.

-Active communication.

-Effective communicator's attitudes: assertiveness, persuasion, empathy, and emotional intelligence, among others.

6. Safety, health and environmental protection standards in the operations of reception, storage and office in reprografia

-Specific risks and factors involved.

-Preventive measures.

-Computer security systems.

-Individual Protection Elements.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of susceptible hours

distance

Formative module-MF1322_1

70

40

FORMATIVE MODULE 2

Naming: REPRODUCTION IN REPROGRAPHIC EQUIPMENT

Code: MF 1323_1

Professional qualification level: 1

Associated with the Competition Unit:

UC1323_1 Prepare materials and equipment and perform playback

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Value the technical feasibility of reprographic enpositions of different nature.

CE1.1 Recognize the different reprographic and finishing teams, relating them to their main applications.

CE1.2 Identify the materials: originals, types of support, formats, visualizing elements and others, due to their characteristics and functionality, relating them to the most suitable equipment for their reproduction.

CE1.3 Relate the different power, step, and output systems of the different computers with the support to be used.

CE1.4 In a properly characterized scenario and with a given work order:

-Relate the products to be obtained with the support and playback equipment.

-Choose the appropriate media: size, grammage, texture, color, and optimal equipment for the original reproduction.

-Adapting the originals and digital files to the playback media.

C2: Interpret the console information for reprographics and print and write software by linking it to the reproduction needs of the originals.

CE2.1 Describe the most characteristic iconography of the reprogram and print software consoles.

CE2.2 Relate the iconography of the modifiable parameters in the teams with the associated functions and their influence on the reproduction.

CE2.3 From a convenient scenario, you have the right to select the appropriate parameters in the team console according to the required reproduction needs.

CE2.4 From a convenient scenario, you have the right to select the appropriate parameters in the print software according to the required reproduction needs.

C3: Perform reproduction of reprographic jobs by adjusting the required parameters and applying quality criteria according to an authorized work order, original or sample.

CE3.1 Relate the reproduction machines used in reprografia with the type of originals they reproduce, reproduction system and auxiliary operations that they can perform.

CE3.2 From an assumption, perform loading or replacement operations of the various consumables used in the reprographic equipment, complying with the current safety, health and environmental protection standards.

CE3.3 From a practical case with a properly characterized work order:

-Perform a playback test that allows the content and quality of reproduction to be contrasted in relation to the given indications.

-Refine the parameters based on the results obtained.

CE3.4 In a practical case and from a given reproduction job, differentiate process control needs according to the type of reproduction (b/n, color, line, frame), print format, volume of the print run and type support.

CE3.5 In several case studies with work orders duly characterized and based on original paper and original in digital support:

-Adjust playback parameters such as size, grammar, finish, b/n, color, line, frame, and others.

-Perform the tuning operations of the power and output apparatus of the reprographic machine by ensuring continuity during the run.

-Perform the playback by performing periodic checks ensuring its continuity and quality.

CE3.6 In several case studies with work instructions properly characterized and from digital files on different media:

-Check the integrity, security, and format of digital files.

-Verify that the size of the files allows recording on the digital media set.

-Prepare the media to write and the required software according to the instructions received.

-Perform the recording of the files on the established digital media by verifying its proper operation.

-Make the required copies and identify the recorded media according to the instructions received.

C4: Perform the first level maintenance of the reprographic equipment according to the technical manuals of the equipment and the procedure plans given.

CE4.1 Identify the maintenance operations and the parts of the equipment to be maintained from the technical manuals of the equipment.

CE4.2 Recognize the cleaning and maintenance operations in reprographic equipment, determined by the manufacturer in a given manual of use.

CE4.3 In a properly characterized scenario for performing equipment maintenance tasks:

-Perform the cleaning of the optical elements and the maneuver consoles.

-Perform the cleaning of the mechanical elements by removing the waste from the areas indicated in the equipment manuals.

-Classify and deposit all waste: paper, plastics, toners cartridges, inks, metals and glass containers, in the places intended for this purpose.

C5: Apply security, health and environmental regulations in your own reprogram operations.

CE5.1 Describe the safety standards in the operations of commissioning, handling and maintenance of reprographic reproduction equipment.

CE5.2 Identify the most common risks in the working environment with reproduction equipment in reprographic companies, describing preventive measures to avoid accidents

CE5.3 Recognize the procedures for the management of waste generated during reproduction operations in reprographic enterprises.

Contents

1. Treatment of originals for reproduction

-Original types: opaque, transparent, optical, and computer.

-Playability: relationship to the required equipment and quality.

-Compatibility of the computer originals.

2. Use of reprographic equipment

-Reprogram teams that use toner:

□ Printers: b/n and color

□ Photocopiers: b/n and color

-Reprogram teams using inkjet:

□ Plotter: b/n and color

□ Printers: b/n and color

-Equipment items: power, step, and output.

-Consoles. Computer applications.

-Iconography of the reprographic equipment.

-Technical instructions for the equipment.

-Puesta en gait.

-First-level maintenance.

3. Identification of media and consumables used in reproduction

-Printable media types:

□ Physical: papers, plastic media: vinyl, acetates, and special supports: adhesives, verjuries, and others.

□ Digital.

-Consumables for reprographic equipment:

□ Ink

□ Tonners

-Relationship between support and reprogram teams.

4. Production in reprographics

-Quality in playback.

-Modifiable parameters. Influence on playback.

□ Color

□ Brillo

□ Contrast

□ Document Size

□ Maquetation

-Playback tests.

-Adjustments during playback.

5. Safety, occupational health and environmental protection standards applicable to the preparation of materials and equipment in reprographics

-Safety rules in commissioning, handling, and maintenance operations.

-Specific risks and factors involved.

-Waste management procedures in reprogram operations.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of susceptible hours

distance

Formative module-MF1323_1

80

30

FORMATIVE MODULE 3

Naming: REPROGRAM FINISHING OPERATIONS

Code: MF 1324_1

Professional qualification level: 1

Associated with the Competition Unit:

UC1324_1 Perform Reprogram Finish Operations

Duration: 70 hours

Assessment Capabilities and Criteria

C1: Relate the main materials and equipment used for functional, manual or automatic binding, and the reprographic finishes according to their characteristics and functionality.

CE1.1 Identify the most common machines, tools and tools used in the reprographic binding operations for their structure and functionality.

CE1.2 Identify the most common machines, tools and tools used in the reprographic finishing operations by their structure and functionality.

CE1.3 Identify the most common materials used for caps and contracts, specifying their function and utility.

CE1.4 Identify the physical elements of closure and canning, such as binders, screws, rings and others, in relation to their shapes, types and qualities.

CE1.5 Describe the most common materials used in the finishing and handling of reprographic products, such as paper, cardboard, plastic, staples, closures, lomeras, or others.

CE1.6 Describe the most characteristic maneuvering devices of the functional binding equipment and reprographic finishes.

CE1.7 In a properly characterized scenario and with a given work order:

-Relate the product to be obtained with the materials and type of finish to be used.

-Choose the appropriate materials based on their size, gramage, texture, color, and others, and the appropriate equipment for the product finish.

C2: Perform mechanical or functional reprographic binding operations using the most appropriate materials and means in each case.

CE2.1 Describe the most common mechanical or functional binding types used in reprographics.

CE2.2 Relate the types of binding: of rings, with screws, with presillas, spiral, gusillo, wire-or, with lomera, with the necessary tools and machines for its realization.

CE2.3 From different practical assumptions for mechanical or functional binding appropriately characterized:

-Select the most appropriate binding type for each case: canutil, spiral, wire-o, rings, fastener, or others.

-Select and prepare the materials and equipment for each type of binding according to the instructions received.

-Perform the binding by checking the quality of the finished product.

-Check the existence and proper functioning of the machines ' own security measures: stop buttons, housings, immobilizers, photoelectric cells and other elements.

CE2.4 From different practical scenarios of reprographic binding, maneuvering with the most common machines such as hoarders, milling machines or other machines.

C3: Perform reprographic finishing operations using the most appropriate materials and media in each case.

CE3.1 Describe the most common finishing types used in reprographics.

CE3.2 Relate the types of finishing: folding, cleft, perforated, drilling, plasticized, laminated or other with the useful and machines necessary for its realization.

CE3.3 From different case scenarios of different products properly characterized:

-Optimize the number of cuts by scheduling them.

-Adjust the elements of the guillotine by checking the operation of the security systems.

-Perform the cuts by checking the result.

CE3.4 Perform disassembly and mounting operations of the variable elements acting on the support to be treated in the given finishing machines such as heft, drilling, drilling and other combs.

CE3.5 From different practical assumptions of different finishes and handled properly characterized, perform folding, cleft, perforated, drilling, plasticized, laminated or other operations, ensuring that the results correspond to the instructions set.

CE3.6 From different practical scenarios of reprographic finishes, maneuvering with the most common machines such as hoarders, henchers, laminators, staplers, plasticizers, folding machines or others.

C4: Identify risks in the use of machines involved in finishing processes.

CE4.1 Identify the risks and level of danger posed by the manipulation of the various materials, products, tools and equipment used in the finishing processes.

CE4.2 Describe the security elements of each machine, as well as the protection and clothing resources to be used in the various operations.

CE4.3 Identify the maneuvering devices and buttons that act as security elements of the machines that allow their safe use.

CE4.4 Recognize risk situations in the use of machines and tools in the process of reprographic finishing.

CE4.5 Describe the required security conditions in the preparation, use, and maintenance operations of the machines and finishing equipment.

CE4.6 Identify the safety, risk prevention and environmental protection measures that need to be taken in accordance with the specific rules and instructions applicable to the different operations.

Contents

1. Use of materials and tools for binding and reprographic finishes

-Materials: paper, cardboard, plastics, staples, screws, rings, tails, and others.

-Tools and tools: screwdrivers, cutters, seals, brushes and others.

2. Process of mechanical or functional binding in reprographics

-Characteristics and applications of different types of binding: canutil, spiral, wire-o, rings, fastener or others.

-Description of the different binding equipment.

-Adjustment of binding equipment.

-Technical binding instructions.

-Top-level maintenance of binding equipment.

3. Reprographic finishing process

-Characteristics and applications of different types of finishing: formatting or cutting, folding, cleft, drilling, drilling, plasticized, laminate and others.

-Instructions for finishing operations.

-Interpretation of sketches and models.

-Finishing equipment: folding, drilling, drilling, drilling, plasticizer, rolling mill and others.

-Equipment and cutting devices: shears and guillotines.

-Process of finishes. Quality control.

4. Safety, health and environmental protection regulations applied to reprographic finishes

-Secure work procedures in the reprogram finish.

-Individual protective equipment.

-Machine security devices: stop buttons, housings, and others.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of susceptible hours

distance

Formative module-MF1324_1

70

30

NON-WORK PROFESSIONAL PRACTICE MODULE FOR REPROGRAFIA

Code: MP0228

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Understand customers by collecting their requests and informing them of the service characteristics offered by the company.

CE1.1 Collaborate on the receipt of the order to be performed and on the budget preparation.

CE1.2 Transmit the order using the established communication protocols with the other departments of the company.

CE1.3 Collaborate on the logistic control of stock and storage.

CE1.4 Perform product packaging and expedition.

CE1.5 Meet the documents required for end product delivery to the customer.

C2: Perform the staging and playback operations on the reprographic teams.

CE2.1 Check and identify which material to use meets the technical specifications of the product to be printed.

CE2.2 Participate in the process of adjusting the feeding mechanisms, recording the support, transport, finishing and output according to the technical specifications.

CE2.3 Perform reprographic work using different reprographic equipment to obtain printed samples according to the specifications established by the company.

CE2.4 Participate in the quality control process by correcting the detected deviations.

CE2.5 Perform, under supervision, the first level maintenance of the reprographic equipment according to the plans established by the company.

C3: Perform the most common finishing and binding processes in your enterprise.

CE3.1 Collaborate in the elaboration of the necessary product finishes according to the work order.

CE3.2 Perform, under monitoring, the binding processes according to the work order.

CE3.3 Control quality parameters during finishing and binding processes according to the frequency determined by the company, correcting the detected deviations.

CE3.4 Perform, under supervision, first-level maintenance of equipment and binding and finishing tools according to plans established by the company.

C4: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE4.1 Behave responsibly in both human relationships and the jobs to be performed.

CE4.2 Respect the procedures and rules of the work center.

CE4.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE4.4 Integrate into the production processes of the job center.

CE4.5 Use the established communication channels.

CE4.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Receipt of orders and dispatch of the product.

-Treatment of originals in different solid and digital formats.

-Conversion of information into different digital formats.

-Fulfillment of documents related to the production process: input or reception, and product development.

-Fulfillment of documents related to customer service: budget, delivery, and invoice.

-Identification and storage of media and reprogram products.

-Packaging based on the printed product.

-Collection operations.

2. Use of reprographic printing systems.

-Programming of reprogram systems.

-Adjustment of the mechanisms of the reprographic equipment.

-Using the technical documentation of the equipment.

-Relation between the reprographic equipment and the typology of end products.

-Printing media adequation.

-Application of guidelines for quality control of the printed product: sampling, reliability and measurement.

-First-level maintenance.

3. Use of the binding and finishing equipment.

-Use of binding equipment: technical documentation, work instructions, and first-level maintenance.

-Using finishing equipment: technical documentation, work instructions, and first-level maintenance.

-Application of guidelines for quality control of finished product: sampling and reliability.

4. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Training Modules

Required Accreditation

Experience professional required in the scope of the competency

If you

account with accreditation

If not

is counted with accreditation

MF1322_1:

Receiving and dispatching of reprographics

• Licensed, engineer, architect or degree of corresponding degree or other equivalent titles.

• Diplomat, technical engineer, technical architect or corresponding degree or other equivalent qualifications

• Technical and Technical Superior of the professional family of graphic arts.

• Certificates of professionalism of level 2 and 3 of the professional area of Printing the Professional Family of Graphic Arts

1 year

3 years

MF1323_1:

Reproduction in reprographic equipment

• Licensed, engineer, architect, or corresponding degree or other equivalent degrees.

• Diplomate, technical engineer, technical architect or corresponding degree degree or other equivalent qualifications

• Technical and Technical Superior of the professional family of graphic arts.

• Certificates of professional level 2 and 3 of the professional graphic arts family printing area

1 year

3 years

MF1323_1:

• Licentiate, engineer, architect or corresponding degree of degree or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree title or other equivalent titles

• Technician and Superior Technician of the Professional Family of Graphic Arts.

• Level 2 and 3 Professional Certificates of the Professional Printing Area of the Professional Family of Graphic Arts

1 year

3 years

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT

Forming Space

Surface m2

15 pupils

Surface m2

25 pupils

-purpose Aula

30

50

Workshop reprografia

60

90

Binding and Finishing Process Workshop

60

90

Forming Space

M1

M2

M3

Multi-purpose Aula

X

X

X

Workshop reprografia

X

X

binding and finishing process workshop

X

Forming Space

-purpose Aula

-Pizarras for writing with marker

-Audio-visual equipment

-Rota folios

-Classroom material

-Table and chair for trainer

-Messes and Chairs for Pupils

Workshop reprografia

-Internet connection computers

-Communication equipment via fax

-Digital portable storage systems

-Monocolor reprography machines

-Multi-color reprography machines

-Cash register.

-Point-of-sale terminal.

-Printers multicolor.

-Pter.

Workshop binding and finishing processes

-Binding machines for the following systems: canutil, spiral, wire-o, rings, fastener, or others.

-Machines and useful for the finishes such as hoarders, henchers, laminators, staplers, plasticizers, folding machines or others

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX II

I. Identification of the certificate of professionalism

Denomination: Printing in offset

Code: ARGI0109

Professional Family: Graphic Arts

Professional area: Printing

Professional qualification level: 2

Professional reference qualification:

ARGO72_2 Printing in offset (Royal Decree 295/2004, dated February 20, as amended by Royal Decree 1087/2005, dated September 16)

Relationship of competency units that configure the certificate of professionalism:

UC0200_2: Operate in graphical process under security, quality, and productivity

UC0201_2: Preparing raw materials and intermediate products for printing

UC0202_2: Determine and adjust offset printing processes

UC0203_2: Perform offset printing

General competition:

Make the impression by the offset sheet procedure, preparing and adjusting the elements of the printing process and the necessary raw materials, according to the productivity and quality established and intervening in the graphic process, taking into account the safety, health and environmental regulations.

Professional Environment:

Professional scope:

These works are carried out in the Graphic Arts, Publishing, Press, Advertising and Packaging sector; in large, medium and small companies.

Productive Sectors:

This activity is either in its own subsector (print) or as part of companies in which different processes are performed (preprint, print, post-pressure), being one of them.

Occupations or related jobs:

7622.1134 Offset machine operator

7622.1125 Small format offset machine operator

3129.1161 Technician in offset printing.

Offset machine operator, in general: sheet offset machine and coil offset machine.

Duration of the associated training: 560 hours

Relationship of training modules and training units:

MF0200_2: (Cross) Processes in Graphic Arts (100 hours)

• UF0241: Phases and processes in Graphic Arts (40 hours)

• UF0242: Quality in graphical processes (30 hours)

• UF0509: Prevention of occupational and environmental risks in the Graphic Industry (30 hours)

MF0201_2: Materials and products in print (90 hours)

MF0202_2: Preparing offset printing (160 hours)

• UF0243: Preparing and regulating power systems on offset printing machines. (40 hours)

• UF0244: Preparation and calibration of the pressure group on offset printing machines (60 hours)

• UF0245: Preparation of the inking system, wetter and output devices and finishing on offset printing machines (60 hours)

MF0203_2: Offset printing (90 hours)

MP0058: Non-working professional printing practices in offset (120 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: OPERATING IN THE GRAPHICAL PROCESS UNDER SECURITY, QUALITY AND PRODUCTIVITY

Level: 2

Code: UC0200_2

Professional realizations and realization criteria

RP1: Check and follow the graphical process as a whole through workflows and in its different phases: preprint, print and post-pressure, through standardization and communication, to achieve quality and productivity, according to established specifications.

CR1.1 Graphic process tracking is done through workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CR1.2 By standardizing and communicating the work phases, a final result of the most effective process is achieved.

CR1.3 The different phases of the graphical process are analyzed with specification of their elements, applying the employment and sequentiality of each of them.

CR1.4 The parameters and preprint elements chosen are checked, according to technical specifications.

CR1.5 The printing system is in line with the media used and product to be obtained.

CR1.6 The finish is applied according to the support used, process followed and usage needs, according to the technical specifications.

CR1.7 The observed anomalies are collected to take the necessary preventive and corrective measures.

CR1.8 The graphical process, in all its phases, is performed by taking into account and applying safety, hygiene and environmental regulations.

RP2: Apply quality control methods in the graphical arts process to achieve the specified product, following existing standards and standards.

CR2.1 The graphical product is realized taking into account the fundamental concepts of quality in the different phases of its manufacturing.

CR2.2 The most significant quality features in each phase of the process are identified by variables and attributes.

CR2.3 Quality control is done methodically, using the appropriate control elements for each feature.

CR2.4 Quality criteria are applied based on established quality and tolerance levels.

CR2.5 Control frequencies are applied according to the type of characteristics to be controlled and the number of product units to be obtained.

CR2.6 Quality control results and incidences are collected in the corresponding control sheets.

CR2.7 The desired colors and tones are obtained according to the color parameters and measurements.

CR2.8 Measurement devices are used according to the specific needs of the required values.

CR2.9 The image transfer is analyzed according to the point variation and the contrast.

RP3: Determine the characteristics of the graphical products to establish the appropriate manufacturing process, taking into account the available elements and applicable regulations.

CR3.1 Graphic products are identified according to their functional and communicative characteristics.

CR3.2 The functional and technological relationships of graphic products are set according to their elements

CR3.3 Graphic products are defined according to originals, sketches, and models.

CR3.4 Graphic products respond to established technical specifications.

CR3.5 Graphic products enable you to maintain competitive conditions for your business.

CR3.6 The physical-chemical characteristics of graphic products take into account environmental and safety and hygiene regulations in the workplace.

Professional Context

Production media

Computer equipment. Laser printer. Standards of communication. Workflows. Normalized light pupitre. Measurement and control tools and tools: densitometer, tipometer, odometer, colorimeter, spectrometer.

Products and results

Incidents of quality control. Control sheets. Identification of defects or defects in the processes.

Information used or generated

Production order. Technical documentation of preprint, printing and post-pressure equipment and machines. Safety, hygiene and environmental regulations. Quality standards and standards. Samples authorised. Technical sheets. Maintenance manuals. Control plans.

Competition Unit 2

Naming: Preparing raw materials and intermediate products for printing

Level: 2

Code: UC0201_2

Professional realizations and realization criteria

RP1: Interpret production orders for work schedule with quality and productivity criteria.

CR1.1 Production orders are checked to contrast them with the technical information required for quality and productivity.

CR1.2 Production orders are verified to ensure consistency with process elements: machine, materials, and methods.

RP2: Review the printer form to ensure its quality in the transfer.

CR2.1 The printer form is checked to ensure the adequacy of its surface in terms of the specified positions, plotted, and measurements.

CR2.2 The printer form is inspected to correct any defects that may alter the surface transfer.

RP3: Prepare and control the media to be printed to power the printing machine in a way that ensures the continuity of the print run.

CR3.1 The quantity and quality of the print media are verified to ensure compliance with the production order.

CR3.2 Print support is transported from the warehouse to the machine by following the established security rules.

CR3.3 Print support is manipulated and treated according to the working methods set to ensure your input and pass through the machine.

RP4: Prepare inks and additives in standard tones and special colors according to the specifications, samples, and media to be printed.

CR4.1 The ink is chosen taking into account the printing process, the machine, the type of support and the finish.

CR4.2 The physico-chemical properties of printing inks (viscosity, draught, stiffness) are adapted to the production needs, by means of appropriate operations (smoothie, addition of reducers, varnishes or oils).

CR4.3 The appropriate tones are obtained by mixing the inks according to the specifications indicated and performing checks with the "pantone" or color tables.

Professional Context

Production media

Computer equipment, sheet reader, normalized light pupitre, densitometer, colorimeter, storyteller.

Products and results

Print media, printer shape, and inks.

Information used or generated

Work Order. Technical documentation of printing equipment and machines. Letters of color. Safety, Hygiene and Environmental regulations. Quality Standards.

Competition Unit 3

Denomination: Determine and adjust offset printing processes

Level: 2

Code: UC0202_2

Professional realizations and realization criteria

RP1: Regulating the mechanisms of commissioning and correct operation for printing through its timing and adjustment according to the technical orders, the work to be performed and the materials to be used.

CR1.1 Power system elements and mechanisms are checked to ensure that they correspond to the media for printing.

CR1.2 The correct operation of the machine is checked by checking its elements and starting up, correcting the anomalies.

CR1.3 The elements and mechanisms of the output system are verified to ensure their correspondence with the print and print support.

CR1.4 All tuning operations are performed by taking the required security measures.

RP2: Check the pressure setting of the printer assembly to ensure the quality of printing according to the specifications and/or authorized sample.

CR2.1 The diameter of the cylinders is controlled to ensure transmission of the pressures.

CR2.2 Cylinder separation is verified by taking into account the thickness of the media to be printed.

CR2.3 Adjustment checking is done by taking all security measures.

RP3: Adjust the printer shape for proper fixed and tensioned on the machine that ensures security and logging.

CR3.1 Perform the set and tensioning of the printer form according to the working methods set to achieve the adaptation of the printer form to your support cylinder.

CR3.2 The set of the printer form allows you to obtain the appropriate margins on the media to be printed.

CR3.3 The tensioning of the printer form allows the recording of different colors to be obtained.

CR3.4 The tuning is done with the required security measures.

RP4: Prepare the inking group and the wetter to arrange the tintage and wetting according to the specifications of the spin.

CR4.1 The tinteros are adjusted so that the ink is adapted to the printer zones of the shapes.

CR4.2 Tinteros are regulated for ink flow to respond to transfer conditions.

CR4.3 The wetting elements are calibrated for a correct temperature and dosing of the wet solution.

RP5: Prepare the finishing devices to achieve a final impression according to the technical specifications.

CR5.1 The finishing products metering devices are adjusted to ensure uniform application on the support.

CR5.2 The mechanisms of the finishing devices are arranged to achieve the specified treatments.

RP6: Perform preventive maintenance for the proper operation of the machine in accordance with established safety and environmental standards.

CR6.1 The periodic greasing of the arranged grease points is performed according to the machine manufacturer's instructions.

CR6.2 The operation of air and water circuits and filters is verified according to established maintenance standards.

CR6.3 All security devices are checked according to current regulations.

Professional Context

Production media

Printing machines, normalized light pupitre, densitometer, colorimeter, storytellers.

Products and results

The tuning of the printer machine.

Information used or generated

Work Order. Technical documentation of printing equipment and machines. Safety, Hygiene and Environmental regulations. Quality Standards.

Competition Unit 4

Naming: Performing offset printing

Level: 2

Code: UC0203_2

Professional realizations and realization criteria

RP1: Get the first printed sheets for checking the characteristics specified in the work order.

CR1.1 The first printed sheets are controlled in sufficient quantity to check the adjustment of the record, tones and presence of defects.

CR1.2 Control is performed based on samples, patterns, normalized tables, and specifications.

RP2: Modify the process variables to correct the characteristics based on the results of the first printed sheets.

CR2.1 Correction and adjustment are performed on machine elements (Registration, ink flow, wetting, pressures ...).

CR2.2 The correction and adjustment is made on the materials by modifying the physical-chemical characteristics of the ink and/or tonal and manipulated of the support.

RP3: Monitor the printing process to ensure the uniformity of the print run by self-control.

CR3.1 Self-control is done by taking samples for confirmation of the print results that are being obtained.

CR3.2 Self-control is defined in the work method, both the characteristics to be controlled and the way it is performed and its periodicity.

RP4: Ensure the continuity of the print run to achieve the productivity set by the collection of the required materials.

CR4.1 The supply of the materials is controlled to ensure uniform quality during the run.

CR4.2 The supply of the materials is controlled to ensure sufficient quantity for the run.

RP5: Fulfill production parts for work confirmation done with incident, quality, and productivity data.

CR5.1 The results and incidences of self-control are available in the sheets for analysis.

CR5.2 Production parts are filled in to check that the specified productivity matches the output.

RP6: Perform machine cleaning for the preparation of the next job according to the established procedures.

CR6.1 The machine elements must have the cleaning levels set in the maintenance regulations.

CR6.2 The tinteros must be free of ink so as not to affect the next pull.

CR6.3 Leftover ink is stored in accordance with current waste disposal regulations.

Professional Context

Production media

Offset printing machines, normalized light pupitre, densitometer, colorimeter, storytellers.

Products and results

Print and/or finish support.

Information used or generated

Work Order. Part of the job. Technical documentation of offset printing equipment and machines. Safety, Hygiene and Environmental regulations. Quality Standards.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: GRAPHIC ARTS PROCESSES

Code: MF0200_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0200_2 Operate in the graphical process under security, quality, and productivity

Duration: 100 hours

FORMATIVE UNIT 1

Naming: PHASES AND PROCESSES IN GRAPHIC ARTS

Code: UF0241

Duration: 40 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1 Analyze the entire graphical process and its different phases: preprint, print, binding and transformed, considering the communication between them using standardization models.

CE1.1 Describe and explain the different configurations of companies according to the production phase established by them within the production process, or in subdivisions thereof.

CE1.2 From a graphical product, describe through workflows the sequence of tasks or operations in a supposed production environment.

CE1.3 From a given product, relate and sequence the different preprint phases that have been involved in its elaboration:

Text: body, family, style, paragraph, interline.

Frames: linearature, point shape, and angulation.

Separation of colors.

Plot and layout systems used.

CE1.4 From a given product, describe and recognize the characteristics of the printing system used according to:

-Type of support used.

-Tintas: classes and layers.

-Tramado.

-The character profile.

-Footprint or relief on the media.

-Defects in printing.

-Number of passes on machines.

CE1.5 Analyze the different preprint, binding and transformed printing systems, describing and relating their main phases to machines, equipment, raw materials and products.

CE1.6 Describe the most significant printing systems.

C2 Analyze standardization and communication models through workflow mediation

CE2.1 Analyze graphical process tracking using workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CE2.2 Analyze by standardization and communication that during the working phases a final result of the most effective process is achieved.

CE2.3 Describe the different phases of the graphical process by analyzing the specifications of their elements, applying the employment and sequentiality of each of them.

CE2.4 Explain the checking of the parameters and preprint elements chosen according to technical specifications.

CE2.5 Analyze if the printing system is in line with the media used and product to be obtained.

CE2.6 Analyze if the finish is applied according to the support used, process followed, and usage needs, according to the technical specifications.

CE2.7 Describe the observed anomalies, in a practical scenario, by collecting them for further treatment when taking the necessary preventive and corrective measures.

CE2.8 Analyze the graphical process, checking that in all its phases, it is performed by taking into account and applying the regulations are security, hygiene

CE2.9 Analyze, from the design point of view, the characteristics of a given process:

-Formats and measures.

-Typology.

-Colors.

-Media.

-Encuadernation and finish.

C3 Classify graphic products according to their composition and functional characteristics: stationery, carpeting, stanchery, editing and advertising.

CE3.1 Explain the characteristics of the different graphic products.

CE3.2 Analyze the structural features of the different graphic products.

CE3.3 From graphic product samples:

Assess the communicative and functional capacity of different graphic products.

Analyze your physicochemical composition and identify your functional capacity.

CE3.4 Analyze, from the design point of view, the characteristics of a given graphical product:

-Formats and measures.

-Typology.

-Colors.

-Media.

-Encuadernation and finish.

Contents

1. Graphical processes: Products and systems

-Graphic product types.

-Company types: organization and structure.

-Standardization and communication models. Workflows.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

2. Production processes in graphic arts

-Preprint processes:

▫ Original classes. Latent image and printer-processing processes.

▫ Plot and Mount. Elements of the assembly. Specific software.

▫ Types of frames. Text and image treatments

▫ Original types.

▫ Inbound Peripherals, outbound peripherals, specific software and hardware, processors, and test systems.

▫ Plot and Mount. Elements of the assembly. Specific software.

▫ Printer form.

-Print Processes:

▫ Offset systems, flexography, screen printing, etching, tampography, digital.

▫ Principles, comparative analysis, and usage criteria.

▫ Teams, capabilities, comparison of different systems.

▫ Print Media.

▫ Types of display items according to the type of print.

-Binding and transformed processes:

▫ Binding and transformed classes: manuals and mechanics

▫ Processed of the transformed: quality and protection.

▫ Online or offline transformed teams.

▫ The characteristics of the transformed: applicability and end goal.

▫ Manipulated the different media, depending on the type of material.

▫ Types of controls and variable characteristics in the binding and backroom.

3. Finishing Products

-Features and uses.

-Market to which the different finishes are intended.

4. Graphic sector activities and products

-Packaging and packaging of paper, cardboard, and other graphic media.

-Advertising and graphical communication.

-Editing books, newspapers, journals, and others

-Paper and cardboard articles for domestic and sanitary use.

-Business and business stationery.

FORMATIVE UNIT 2

Naming: QUALITY IN GRAPHICAL PROCESSES

Code: UF0242

Duration: 30 hours

Competition Reference: This training unit corresponds to RP2.

Assessment Capabilities and Criteria

C1 Recognize and analyze color metrics and metrics used in graphic arts

CE1.1 Describe the chromatic spaces: RGB, CMYK, HSB, CIE Lab.

CE1.2 Describe the measuring devices used in the color: colorimeter, glitter, spectrophotometer.

CE1.3 Describe the various lighting sources, color temperature, and observation conditions.

CE1.4 From color samples:

-Identify color parameters: brightness, saturation, tone, and metamery index.

-Represent colorimetric values in chromatic spaces.

-Evaluate color differences and their playback capability on the graphical system.

CE1.5 Handle the tools and measuring instruments: hygrometer, thermometer,

conductmeter, precision scale, densimeter, viscosimeter and microscope, to obtain the values of: humidity, temperature, conductivity, density, dimension variations of supports, materials and raw materials.

CE1.6 Describe the measuring devices used in color: colorimeter, glinometer, and spectrophotometer.

C2 Analyze the most significant "type" quality control process in each phase of the Graphic Arts process

CE2.1 Describe the fundamental phases and concepts of quality control in manufacturing.

CE2.2 Describe a receive control process succinct.

CE2.3 Describe the quality management and control phases in the production process.

CE2.4 Describe the instruments used in quality control: densitometres, colorimeters, control strips and production line control devices.

CE2.5 From a preprint test and considering printing standards:

-Perform the densitymetric and colorimetric measurements.

-Rate that the color range playback is appropriate to the set standards.

CE2.6 From a printed product and taking into account standards:

-Select the measurement instrument.

-Perform metering instrument calibration.

-Perform densitymetric, colorimetric, "trapping", sliding, and gray balance measurements.

-Chromatic Space.

-Perform measures on the control strip.

-Check the setting with the set standards.

CE2.7 Describe the most significant quality features of the products:

-Encuaderation and manipulated: subjective assessment, cut marks, tracks, log signals, wrapped.

-Resistance to folding.

-Resistance to the rub.

-Print: density, "trapping", stamping gain, color balance, pasting, sliding, logging.

-Preprint: tests, standards.

CE2.8 Check the final status of the form and relate it to the specifications of the manipulated

CE2.9 With the product already finished, evaluate the quality obtained, analyzing the process of obtaining it.

Contents

1. Quality in graphical processes

-Quality control. Concepts involved.

-Control elements.

-Control phases: receipt of materials, processes, and products.

-More characteristic tests, instruments and measurements.

-Preprint quality: point gain, gray balance, and density.

-Print variables (print density, contrast, penetration, fixed, stamping gain, color and gray balance).

-Control areas in print. Measurement.

-Quality in post-pressure.

-Visual control of binding and manipulated.

-Checking for bound and manipulated defects. The quality in manufacturing.

-ISO and UNE rules.

-Standards and standards published by the AENOR Committee 54 relating to the graphical process

2. Colour and its measurement

-Nature of light.

-Electromagnetic spectrum.

-Philosophy of vision.

-Chromatic space.

-Factors that affect color perception.

-Color theory. Additive and subtractive synthesis of color.

-Color rendering systems: MUNSELL, RGB, HSL, HSV, PANTONE, CIE, CIE-Lab, GAFT.

-Color measurement instruments: densitometres, colorimeters, glimeters, and spectrophotometers.

-Assessment of color.

FORMATIVE UNIT 3

Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE GRAPHIC INDUSTRY

Code: UF0509

Duration: 30 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1 Analyze the prevention and safety measures of the facilities and the individual and collective protection equipment, contained in the safety plans of the companies in the sector.

CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.

CE1.2 Identify and evaluate risk factors and associated risks.

CE1.3 Identify environmental protection requirements derived from actions with polluting products.

CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.

CE1.5 Analyze first aid requirements in different accident scenarios.

CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.

C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.

CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.

CE2.2 Apply the action protocols to possible emergencies, such as:

Identify people in charge of specific tasks.

Report the disfunctions and the observed dangerous cases.

Proceed to evacuation of buildings in accordance with established procedures, in case of emergency.

CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.

C3 Identify the main environmental risks of the graphic industries sector.

CE.3.1 Describe graphic arts processes where waste is generated or may have environmental risks and incidents

CE.3.2 Identify major waste and its treatment to avoid environmental impact

CE3.3 Apply good environmental practices in processes, consumption and resources.

Contents

1. Basic concepts about health and safety at work

-Work and health.

-Professional risks.

-Risk factors.

-Consequences and damages derived from the job:

-Work accident.

-Professional illness.

-Other pathologies derived from work.

-Economic and operational impacts.

-Basic regulatory framework for the prevention of occupational risks.

-Public bodies related to health and safety at work.

2. General risks, prevention and emergency and evacuation actions

-Risks in handling tools and equipment.

-Risks in handling systems and installations.

-Risks in the storage and transport of loads.

-Risks associated with the working environment.

-Risks derived from the workload.

-The protection of workers ' health and safety.

-Accident types.

-Primary evaluation of the crashed.

-First aid.

-Socorism.

-Emergency situations.

-Emergency and evacuation plans.

-Support information for emergency action.

3. Specific risks in the Graphic Industry

-Good environmental practices in the Graphic Industry

-Resources for the materials used

-Waste that is generated

-Actions with environmental impact

-Managing resources

-Managing pollution and waste

Methodological guidelines

Distance learning

Training Units

Total duration in hours of the training units

40

40

40

40

40

40

Normal_wrd_1"> 30

Formative Unit 2-UF0242

30

20

Formative Unit 3-UF0509

30

20

Sequence

To access the formative unit 3 you need to have done 1 and 2.

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

accreditation

FORMATIVE MODULE 2

Naming: MATERIALS AND PRODUCTS IN PRINT

Code: MF0201_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0201_2: Preparing raw materials and intermediate products for printing

Duration: 90 hours

Assessment Capabilities and Criteria

C1: Recognize and analyze the main properties and characteristics of the raw materials used in printing processes.

Ce1.1 Recognize and describe the type and structure of papers, cartons, plastics, metals, and other media for printing.

CE1.2 Recognize and describe the main characteristics and physical-chemical properties of the media, expressing them in their corresponding units.

CE1.3 Recognize and describe the main characteristics and physico-chemical properties of inks, pigments, dyes, resins, oils, varnishes and solvents, expressing them in their corresponding units.

CE1.4 Recognize and describe the main physical-chemical characteristics of the printer shapes.

CE1.5 Characterize the main defects and alterations of the various media used for printing.

CE1.6 From media samples, inks and printer shapes, identify by your trade name the main materials used for printing.

C2: Analyze the behavior of the main materials (products, inks, varnishes, plates, and supports) used in the printing, binding and handling system, related to their application.

CE2.1 Describe the main pigments, resins, oils, varnishes and solvents related to the inks.

CE2.2 Describe the main materials and chemicals related to the printer form.

CE2.3 Relate the various materials with the printing, binding or manipulated mode used and the number of copies of the print run.

CE2.4 Relating the properties of materials with the requirements of behavior in printing.

C3: Evaluate the characteristics of the quality variables of the raw materials, using appropriate instruments.

CE3.1 Relate the durability and behavior of the different supports in the printing with the alterations that this suffers because of: humidity and temperature, storage, the direction of the fiber and the composition of the paste.

CE3.2 Relate the durability and behavior of the inks and chemicals used in printing with the alterations that these suffer, due to temperature, humidity, oxidation, exposure to light and their composition.

CE3.3 To differentiate the characteristics and operation of the measuring instruments used for the quality control of raw materials.

CE3.4 From a practical case of an essay:

Handle the tools and measuring instruments (gyrometer, thermometer, precision scales, viscosimeter, microscope, IGT), to obtain the values of humidity, pressure, density, variations of dimension of supports, materials and raw materials, correctly expressing the results of the measurements.

CE3.5 From a practical assumption, properly characterized by quality standards, determine the appropriate materials for production.

C4: Analyze the storage process of materials used in Graphic Arts.

CE4.1 Explain the characteristic storage systems of Graphic Arts companies.

CE4.2 Explain the characteristics of equipment and means of loading, transport and unloading of materials used, related to their applications.

CE4.3 Relate the materials with the procedures and conditions that your storage requires.

C5: Prepare raw materials, according to technical specifications and following the current safety and hygiene and environmental regulations.

CE5.1 Check that the raw materials to be treated match those indicated in the work order specifications.

CE5.2 Describe the components and dilutions to be used in preparing chemical products for printing.

CE5.3 Perform the mixtures and conditioning of the raw materials, according to the established parameters, respecting the safety and hygiene standards.

CE5.4 Check that the preparation of the materials is in line with the expected results.

CE5.5 Relate materials used in Graphic Arts, with environmental regulations, considering substitutes for traditionally used products.

CE5.6 Identify the risks and level of danger posed by the manipulation of different materials and products used in Graphic Arts.

C6: Analyze and evaluate safety and hygiene plans and relevant regulations in place to correctly use media and safety equipment in the transport and handling of raw materials for printing.

CE6.1 Relate and describe the rules on symbology and physical situation of signals and alarms, fire equipment, transport safety and handling of raw materials.

CE6.2 Describe the properties and uses of clothing and personal protective equipment plus employees in the graphic industry for the transport and handling of raw materials.

CE6.3 From a certain number of security and business plans in the printing industry:

-Identify and describe the most relevant aspects of each plan, collected in the documentation that contains it.

-Identify and describe risk factors and situations for health and safety in your plans.

-Relate and describe the appropriate preventive measures and prevention methods established to prevent accidents.

Contents

1. Print media

-Measurement of grammar, roughness, relative humidity, dimensional stability, hardness and flexibility.

-Pasta classes for the stucate of the paper holders: paper, cardboard, cardboard.

-Identification of defects in media.

-Conditioning:

▫ Paletized correct.

▫ Different media packaged.

▫ Transport of pallets to a machine room.

-Load on machine paper according to production specifications.

-Media types and their correct application depending on their printing process (offset, screen printing, flexography and huecogravure)

-Paper

-Carton

-Plastic.

-PVC

-Metals

-Textile

2. Types of fatty and liquid inks depending on the printing process

-Physical-chemical composition of the different inks. (Manufacturing and formulation properties)

-Calorimetric measurement, viscosity, density, rigidity, transparency, tolerance between inks and emulsification capacity with water.

-Classification by print mode.

-Identification, applications, and commercial denominations.

-Mix of inks (pantone, exact formulation of pantone colors). Preparation and applications.

-Mechanical resistance and different agents (light, water, fats, acids, alkalis and

-soaps).

-Tint-paper interrelationships based on support, sequence, and machine types for inks to be used in printing processes.

-Wet solution formulation for inks to be used in printing processes.

-Interrelationships ink and supports depending on your printing system (offset, screen printing, flexography and hologravure) for greasy and/or liquid inks for the printing process.

3. Printer form and photographic films

-Microscopic structure. Classes of emulsions.

-Types of photographic films.

-Chemicals.

-Classification, identification, applications, formats, and commercial denominations.

-Processing of sensitive materials.

-More important properties of the forms used in printing: resistance to spin, surface tension.

-Different printer shapes according to the printing mode. (CTP and conventional printer forms)

-Preparing and mixing products for processing (CTP and conventional)

4. Complementary materials

-Barnices.

-Lacas.

-Adhesives.

-Plastics.

-Stamp films.

-Conditioning and Ready.

5. Quality control of raw materials

-Control process: on the materials (supports and inks), viscosity control, drying times, resistance to the rub and scratches of varnishes and lacquers.

-Quality standards.

-Commercial Calities.

-Teams and instruments.

-Inspection and receipt procedures.

6. Safety, health and environmental protection standards in the preparation of printing materials

-Safety and environmental standards in the transport and handling of:

▫ Tintas.

▫ Media

▫ Solvents.

▫ Consumables for the production and maintenance process.

-Safety and environmental devices in the transport and handling of materials:

▫ EPIS

▫ Transport Element Security Devices

▫ Special startups for storing waste

Methodological guidelines

Distance training:

Formative Module

Number of total hours

of the module

Maximum number of susceptible hours

distance

Formative module-MF0201_2

90

50

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Naming: PREPARATION OF OFFSET PRINTING

Code: MF0202_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0202_2: Determine and adjust offset printing process elements

Duration: 160 hours

FORMATIVE UNIT 1

Naming: PREPARING AND REGULATING POWER SYSTEMS ON OFFSET PRINTING MACHINES

Code: UF0243

Duration: 40 hours

Competition Reference: This training unit corresponds to RP1, with respect to the machine start-up mechanisms for offset printing

Assessment Capabilities and Criteria

C1: Recognize and analyze the data included in manufacturing orders as regards the adjustment and regulation or preparation of the input system elements for printing.

CE1.1 Identify and interpret data that appears in different "type" manufacturing orders that refer to the preparation of the offset printing machine power systems.

CE1.2 Identify the mechanisms and elements of different sheet and coil offset printing machine power systems.

CE1.3 Explain the most important operational differences between leaf and coil power systems, as well as in the preparation and power of the support.

CE1.4 From a type process, and from a given production order, place or adjust the input group elements:

CE1.5 In a scenario, starting from a given manufacturing order:

-Set and place the log guides.

-Set and place the side guide.

-Regular double-sheet control devices.

-Load or power the media on the machine correctly.

-Place and adjust the input feeder.

C2: Adjust and regulate maneuvering and service mechanisms to prepare offset printing under conditions of quality, productivity and safety, from the data included in the manufacturing order

CE2.1 Identify and explain the use of handlers that allow you to calibrate the elements that make up the equipment (transmission, pressure).

CE2.2 From the interpretation of a work order conveniently characterized:

Perform startup start of printing machine to the type and format of the print media by correcting possible defects.

Adjust the power and marker system elements and mechanisms based on the size and type of support after the printing machine is started

CE2.3 Perform all operations in safety and environmental protection conditions.

CE2.4 Set, check and adjust the opening of the support for the first printer cylinder.

C3: Apply the security and occupational health plans and their applicable regulations to correctly use media and security equipment in the preparation and tuning operations of the input group.

CE3.1 Identify all security devices in the input group of different types of offset printing machines and recognize their functionality.

CE3.2 Define and relate the security plans and the use of the input group to the calibration and leveling processes of the group.

CE3.3 Apply individual protection equipment as set out in the safety and health plan

Contents

1. Interpretation of work orders in preparation and regulation of the entry group in offset printing machines

-Data related to the tuning of the input system.

-Technical interpretations regarding support for printing: type, format, thickness, or other

-Record guide uses based on technical specifications of the printer form and/or work order.

-Relationship between printing process, binding and other tranformed or external finishes, according to their technical specifications

2. Adjusting the elements of offset machine input systems

-Tuning input group logging devices to offset machines

-Handlers, buttons, symbology ...

-Sheet or coil transport elements and guides

3. Safe working procedure in the offset machine input system

-Unemployment buttons.

-Emergency buttons.

-Acoustic signals uses and interpretations.

-Signs and banners identifying risk of entrapment.

-Individual Protection Equipment "Epi's".

-Unemployment elements and elements for risk prevention. Identification and situation. Elements to avoid traps or other risks.

-Identification of own risks in the preparation of the offset machine input system

FORMATIVE UNIT 2

Naming: PRINTING GROUP PREPARATION AND CALIBRATION ON OFFSET PRINTING MACHINES

Code: UF0244

Duration: 60 hours

Competition Reference: This training unit corresponds to RP2, RP3, for the preparation and calibration of the printer group

Capabilities and evaluation criteria.

C1: Adjust the elements that make up the printer group and its correct rotation in the production process and with the required quality.

CE1.1 Describe the cylinders that make up the printer group and the particularities of each of them

CE1.2 Identify the different elements of the cylinders of the group: jaws, tweezers, guide rings, tensioners, coatings or others and describe their functionality.

CE1.3 Describe the maintenance process and how to operate them under security conditions.

CE1.3 Relating the different provisions of the cylinders in the printer group based on the different existing machine structures

CE1.4 Describe the behavior differences of one printer group to another due to their image transmission process between the printer form and the rubber mantilla

C2: Make adjustments to the pressures and coatings of the plate, holder, and printer cylinders according to the work order.

CE2.1 Adjust the diameters of the rubber-iron cylinders. Rubber-printer, and determine the pressure values according to the manufacturer's technical specifications.

CE2.2 In a scenario that is practical and based on the specification data of the offset printing machine:

-Identify the gap between the base of the cylinder and the guide or control ring.

-Revestir the plate and the cylinder holder, depending on the technical specifications of the manufacturer, coating them if necessary, with calibrated increases

-Set the correct pressure between the cylinders for the perfect transfer of the image.

-Verify the correct placement of the plate and the rubber, checking that the plate is perfectly adhered to the plate and that it has been strained with the pressure kilos recommended by the manufacturer.

C3: Check the correct receipt of the printer form, according to the order of manufacture and verify the correct placement of the printer form.

CE3.1 Verify the correct receipt of the printer form by checking it with the manufacturing order data

CE3.2 Drill down and adapt the printer form to facilitate proper machine placement and adjustment to pre-registration systems.

CE3.3 Describe the positioning, fixing, and tensioning process of the iron to the cylinder manually, automatically, or semi-automatic.

CE3.4 Position the iron and enter it correctly in the cylinder.

C4: Apply the safety and hygiene plans and their applicable regulations to correctly use media and security equipment in the printer group's preparation and calibration operations.

CE4.1 Identify all security devices in the offset printing machine printer group.

CE4.2 Define and relate the security plans and the use of the printer group in the calibration and leveling processes of the printer group.

CE4.3 Given a scenario:

Operate in conditions of safety and prevention in the operations of adjustment of the coatings.

Contents

1. Printer group settings on offset printing machines

-Printer group functionality and techniques

-Pressions of the printer group relative to the media.

-Physical checks of the materials used: plates, rubbers, calibrated increases. Micrometer or palmer.

-Unlevels of the printer group's cylinders with respect to the guide or control rings

-Checks on the correct diameter of the cylinders

-Verifying the mechanisms and elements of the printer group's cylinders

-Printer group settings for 1-color machines and multiple color in sheet and coil

2. Placing and adjusting the printer form on the offset machine

-Location and installation of the printer form

-Technical specifications based on: Plates and colors to be printed.

-Printer shape identification and its record die

3. Corrective/preventive maintenance of the printer group

-Plate cylinder (control rings and plate-holding staples)

-Rubber Cylinder (control rings and jaws for securing and locating the rubber bar)

-Printer Cylinder (control rings, support system)

-Iron Cylinder (replacement of calibrated iron)

-Rubber Cylinder (replacement of rubbers and calibrated paper hikes)

4. Printer group security

-Unemployment buttons.

-Emergency buttons.

-Acoustic signals uses and interpretations.

-Signs and banners identifying risk of entrapment.

-Individual Protection Equipment "Epi's".

-Identification of own risks in the preparation and adjustments of the printer group on sheet offset machines

-Identification of own risks in the preparation and adjustments of the printer group on offset machines in coil

FORMATIVE UNIT 3

Designation: PREPARATION OF THE INPUT SYSTEM, WETTER AND OUTPUT DEVICES AND FINISH ON OFFSET PRINTING MACHINES

Code: UF0245

Duration: 60 hours

Competition Reference: This training unit corresponds to RP4, RP5, RP6, with respect to the preparation of the wetter, inking and output groups.

Assessment Capabilities and Criteria

C1: Prepare the wet solution according to the technical characteristics of the machine, the media, and the printing to be performed

CE1.1 Explain and describe the ideal parameters of the wet solution in the offset process.

CE1.2 From a practical case perform a network water analysis and with the appropriate chemicals perform an ideal wet solution.

CE1.3 Explain and describe the advantages and disadvantages arising from the use of isopropyl alcohol and its substitutes within the current safety and risk prevention standards.

CE1.4 Explain and describe the problems that arise from a poor formulation of the wet solution.

CE1.5 Explain and describe the problems that may arise due to the incorrect maintenance of the peripheral equipment suppliers of the wet solution, as well as the state of additives and consumables necessary for same.

C2: Adjust the wet group's leveling and maintenance operations according to the characteristics of the work to be performed

CE2.1 Describe the different configurations of wet systems and relate them to the type of machine they belong to, explaining their particularities of use for the benefit of the production process and relating them closely for the purpose of rapid water-ink balancing.

CE2.2 Explain and describe your disassembly, mounting, and leveling process from a practical case. Identifying and regulating their maneuvering mechanisms.

C3: Adjust and perform the processing operations on the elements that make up the inking group and its correct rotation in the production process and with the required quality.

CE3.1 Explain and describe the technical specifications in terms of their purpose and use for obtaining the water-ink balance, relating the different roller structures that make up a group of inking.

CE3.2 From a practical case perform a disassembly and assembly to explain and describe the treatment to be applied according to the manufacturer's instructions and recommendations, relating the particularities of this and confronting them with other particularities of other groups of intintados, establishing a comparative argument of the same ones.

CE3.3 Explain and describe the problems that may arise due to the incorrect maintenance of the peripheral equipment suppliers, as well as the state of additives and consumables necessary for them.

CE3.4 Explain and describe the different groups of inking and interrelate them according to the type of machine to which they belong, recounting their particularities of use for the benefit of the production process and relating them closely for the purpose of rapid water-ink balancing.

CE3.5 From a scenario:

Explain and describe their process of disassembly, assembly and levelling from a practical case, identifying and regulating their maneuvering mechanisms.

CE3.6 Perform all operations in safety and environmental protection conditions.

C4: Adjust and perform process operations on the different online and output finishing devices to achieve a final impression according to the original.

CE4.1 Prepare and position online finishing devices and mechanisms from defined technical specifications.

CE4.2 Regular end application devices fitted to the original, preparing and adapting according to technical specifications of varnishes, acrylics, overprinting.

CE4.3 Regular the mechanisms for the drying of the printed systems such as the infrared system, hot air and UVI lamps.

CE4.4 Prepare and position devices and output mechanisms from defined technical specifications.

CE4.5 Perform all operations under safety and environmental protection conditions

C5: Apply the safety and hygiene plans and their relevant regulations in the preparation and adjustment operations of the inking group, wetting, exit and finishing.

CE5.1 Identify all security devices in the inking, wetting, output, and finishing groups

CE5.2 Define the main risks in use in the inking, wetting, exit and finishing groups

CE5.3 Given a scenario:

-Operate in security and prevention conditions in the extraction, location and leveling processes of the rollers that make up the wetter and entinter group.

-Operate in security and prevention conditions in the process of adjusting and leveling the elements of the output group.

Contents

1. Wetter group settings on offset printing machines:

-Preparing the wet solution.

-Disassembly according to manufacturer's technical specifications.

-Identification of the rollers that make up the group.

-The use and mission of the rollers for proper operation in the printing process.

-Optimizing elements

-Correct status

-Perfect coating.

-Wet group assembly according to manufacturer specifications:

▫ Correct roller contact.

-Preventive maintenance on:

▫ Rodings.

▫ Caskets.

▫ bearings.

▫ Security items.

2. Tuning of the inking group into offset printing machines

-Disassembly according to manufacturer specifications.

-Rollers that make up the group, use, and their mission for proper operation in the printing process.

-Optimizing elements:

▫ Correct status.

▫ Perfect coating.

-Assembly of the inking group, according to manufacturer specifications.

-Correct contact between rollers.

-Preventive maintenance on:

▫ Rodings.

▫ Caskets.

▫ bearings.

▫ Security items.

-Manual Tintero, automatic.

-Correct operation of the tintero.

-Generating manual consumption profiles.

-Correct behavior in ICC profile generation.

3. Finishing equipment and output system adjustments in offset printing machines

-Measures in the output of the print media

-Regular the mechanical output elements of the media to print

-Preparation and supply of anti-maculant powder application devices, infrared drying equipment, and UVI lamp drying equipment.

-Preparation of online finishing equipment: application of lacquers and varnishes, numerals, healds, drills or others

4. Safety in the preparation of the inking, wetter and outlet system in offset printing machines

-Unemployment buttons.

-Emergency buttons.

-Acoustic signals uses and interpretations.

-Signs and banners identifying risk of entrapment.

-Individual Protection Equipment "Epi's".

-Identification of own risks in the preparation of the inking, wetter and output system on offset machines

Methodological guidelines

Distance training:

Training Units

Total duration in hours of the training units

40

40

40

40

40

40

40

40

Normal_wrd_1"> 10

Formative Unit 2-UF0244

60

10

Formative Unit 3-UF0245

60

10

Sequence

To access the formative unit 3 you need to have done 1 and 2.

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Naming: OFFSET PRINTING

Code: MF0203_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0203_2 Perform offset printing

Duration: 90 hours

Assessment Capabilities and Criteria

C1: Perform operations for the tuning of major offset printing machines and machines

CE1.1 Describe plate placement mechanisms on the machine.

CE1.2 Describe and relate power mechanisms, support logging, transport, and output.

CE1.3 Analyze the required throttling operations for offset in offset:

-Pressions between cylinders.

-Pressure of the inking rollers and wetters.

-Isms of the rolling rollers and linkers.

-Correct/wet load depending on the type of paper, machine used and the job to be printed.

CE1.4 From a practical case, calibrate the machine to print correctly within the values that can be specified by following recommended rules.

-correctly interpret the machine's technical specifications and consumables used for the machine: plates, rubbers, hikes, etc.

-Adjust the measurement equipment for pre-machine testing of the printer form.

-Perform machine preparation, with a particular type of support and ink.

CE1.5 Explain the main methods of checking the regulations of the:

-Centralized the printer form.

-Circumferential and axial logging.

-Marking of the media (sheet).

-Intented, wet batteries, pressure mechanisms and cylinder coatings as specified by the manufacturer.

C2: Operate with the main offset printing machines to perform the run and achieve the required quality

CE2.1 Dispose the materials properly on the machines, in order to obtain the required results and times.

CE2.2 In a convenient scenario:

-Relating to the causes and effects of the readjustment of the parameters of the form, by acting (manually or by means of computerized equipment) on the mechanical elements of the register, the ink, the water, the pressures and regulations in the marker apparatus.

-Relate the print order of the appropriate colors according to the job type.

-Run the process to obtaining a printed sample in stable conditions.

-Compare the print to the original and pre-print tests, readjusting the printing parameters (pressure, intonation, registration) to bring the results closer to the color tests.

-Perform the measurements and checks with the color reference and its tonal values, analyzing the values obtained in the compensation process according to parameters necessary for the correct reproduction in the process printing.

CE2.3 Describe the printing system's own defects and those relating to registration, color, and intonation.

CE2.4 Get the print with the required quality, keeping the print in standard conditions during the run

CE2.5 Relate the machines and raw materials with the print speed of the print run, based on the printed parameters (ink density, print contrast, trapping, point gain).

CE2.6 Relate the characteristic defects that are affected by the transport of the printed (repainted, rub resistance, striped, etc.)

C3: Verify production parameters on first printed samples, checking that they conform to the manufacturing order and the original

CE3.1 Starting from the first printed samples, check:

-Correct record of the colors to be printed.

-Superposition of images.

-Texts and images by checking what is specified with the control elements to verify.

-The correct density according to the parameters of the original.

-Color adjusted to the indicated in the manufacturing order.

-Absence of stripes, plugs, drops, etc.

-Dry of the correct ink so that the absence of stains is checked for rubbing.

-Finished online as indicated in the manufacturing order.

CE3.2 Based on the assumption CE3.1 verify and propose corrective actions.

C4: Adjust the offset printing machine to perform the print run and correct according to the required quality

CE4.1 Starting from the first printed samples apply the necessary adjustment treatment on the machine to perform the run with the required quality as follows:

-Realizing the measurements and checks with the color reference and its tonal values.

-Analyzing the obtained values by explaining the compensation process to set for a correct playback.

CE4.2 Regular adjustment mechanisms with respect to:

-Sheet or coil feeder and log zone.

-Pressure of cylinders (iron, rubber and printer) and their coatings.

-Transport system and output group.

-Conventional and automatic inking battery, mechanical, tintero with remote control, conventional or inline wet systems with alcohol or replacement.

-Troquing, folding, placing, recording, and printing the printer form.

C5: Perform measurement of process quality variables and print products, using the appropriate instruments.

CE5.1 Differentiate and describe the characteristics and functioning of the measuring instruments used for quality control.

CE5.2 Describe the method and frequency of obtaining printed samples during a specific spin.

CE5.3 Perform the measurement of various parameters using the appropriate instruments and expressing the result of the measurement in the units and appropriate form such as:

-Tintas: density, gain, contrast, tone error, gray content, rub resistance, light resistance, support printability, trapping, image offset.

-Wet solution: type of additive and dosage of the same, temperatures, percentage of alcohol, conductivity and pH

C6: Rate the adjustments to be made on production parameters during the run to maintain the required quality

CE6.1 Describe the influence of the lighting conditions (color temperature, illumination angle) of the colors of the adjacent surfaces, of the characteristics of the surface of the support (opacity, brightness, degree of lyness, tension and porosity) of the penetration and drying of the ink for the measurement of colour.

CE6.2 From a practical case of a measurement process in printing:

-Relate the different elements involved in a control strip with the deviation of the required quality parameters.

-Identify and describe and, where appropriate, represent the defects to be controlled during the run.

-Relate graphs resulting from measurements (of density, gain, contrast, trapping, tone error, gray content, image displacement, sliding degree, rub resistance, resistance to the light, printability of the support, pH, conductivity) with the parameters set out in the case.

-Identify the control devices to be used.

CE6.3 Verify and analyze the production data and quality controls of a type process and the subsequent completion of the production parts.

C7: Analyze and evaluate safety and hygiene plans and the relevant regulations in place to correctly use media and equipment in performing offset printing.

CE7.1 Identify and describe rules for stopping and handling offset printing systems and machines.

CE7.2 Identify the risks and level of danger involved in handling the various materials, products and equipment used in offset printing.

CE7.3 Relate the products and materials used in the printing with the environmental regulations, considering the substitutes of the products traditionally used to adapt to this legislation.

CE7.4 Identify and describe the security mechanisms of printing machines (stop buttons, emergency buttons, grids, housings) as well as the means of protection and clothing to be used.

CE7.5 In a scenario that is properly characterized by the operations to be performed, using security regulations:

-Describe the security conditions in the preparation and maintenance operations of the machines.

-Set the security and precaution measures to be taken, depending on the specific rules and instructions applicable to the different operations.

-Relate and describe the rules regarding the cleaning and order of the workbench.

CE7.6 Describe the properties and uses of the most employed personal protective clothing and equipment in the printing industry for printing.

CE7.7 From a certain number of security and business hygiene plans in offset printing industry:

-Identify and describe the most relevant aspects of each plan, collected in the documentation that contains it.

-Identify and describe risk factors and situations for health and safety in your plans.

-Relate and describe the appropriate preventive measures and prevention methods established to prevent accidents.

C8: Perform maintenance operations for proper machine preservation

CE8.1 From machine maintenance tab:

-Identify the items to be maintained.

-methodically perform first-level maintenance operations (greasing, dry-fat cleaning, cleaning of paper dust debris, antimaculant powder, cleaning of water reservoirs), following instructions of the manufacturer and observing safety standards.

CE8.2 Define an appropriate first-level maintenance plan for an offset machine.

CE8.3 Differentiate and relate the cleaning products and methods of residual ink after each phase of the spin to:

-The printer form, wet battery, inking battery, printer cylinder, and rubber mantilla.

CE8.4 Make methodical cleaning of the machine, observing environmental protection and risk prevention standards.

Contents

1. The print run on offset

-Manual or electronic readjustment of the mechanical elements of dosing (inking, wet, ink transfer, image recording on the support).

-Review of the form. Readjusting the parameters of the form.

-Speed of the machine. Relationship between raw materials and speed. Defects in offset printing. Cause /correction.

-Entonation and color of the form. Print sequence. Color mixing.

-Checking the print with preprint tests.

2. Quality control during the run

-Software and software for monitoring the quality of the print.

-Equipment for the control of the print. Structure. Features. Measurements. Control elements (control strips, side witness, patches).

-Criteria to be followed in the quality control of the offset form:

-Conditions in the control process: Color temperature. Lighting. Angle of observation.

-Control process on the form: Record, mass density, tonal value, stamping gain.

-Print Contrast, trapping, tone error, gray content.

-Control of the finished form: Ink behavior on the media. Printable conditions of the media.

-Guidelines for the inspection of the form. Sampling. Reliability. Measurement.

-Quality rules for offset printed.

3. Maintenance and cleaning of the offset machine

-Maintenance operations.

-Lubricants (oils, fats).

-Cleaning sequence.

-solvents (organic and inorganic).

4. Risk prevention Factors and risk situations.

-Protective measures.

-Safety rules for machines, installations, and materials.

-Environmental prevention and protection systems.

-Safety and hygiene plans and standards.

-Emergency systems.

-Personal protection equipment and media.

Methodological guidelines

Formative Module

Number of total hours of the module

Maximum number of hours Distance-

Formative Module-MF0203_2

90

20

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

OFFSET NON-WORK PROFESSIONAL PRACTICE MODULE IN OFFSET

Code: MP0058

Duration: 120 hours

Assessment Capabilities and Criteria

C1: Develop a report on the company's existing production processes and the main products it produces.

CE1.1 Identify existing production processes in the enterprise and their information flows.

CE1.2 Describe the techniques used in preprint, print, and binding and manipulated processes

CE1.3 Describe company-made products.

CE1.4 Relate the processes and techniques with the main products produced by the company indicating the phases of the outsourced or outsourced process.

CE1.5 Describe the quality control process followed in the enterprise

C2: Participate in the quality control process of print media used in the enterprise.

CE2.1 Apply the methods set in the print media quality control procedure

CE2.2 Use the measurement and test inspection teams to apply in the media quality control.

CE2.3 Propose inspection frequencies for quality control of print media.

CE2.4 Record the results obtained in the quality controls performed on the print media.

C3: Perform the adjustment and adjustment of the preparation of the different offset printing machines.

CE3.1 Participate in the startup of the printing machine considering the type and media to print

CE3.2 Propose corrective actions to the occurrence of possible defects.

CE3.3 Perform the different settings on the power systems according to the type and print media.

CE3.4 Adjust printer groups, inking and wetter systems according to type and print support.

CE3.5 Perform the different settings for the output device.

CE3.6 Perform the different settings on the finishing devices

CE3.7 Propose corrective actions against possible deviations based on the first printed samples.

C4: Perform, under monitoring, the print run, with the specified quality, on the different types of offset printing machine.

CE4.1 Collaborate on adapting the machine speed according to the media to be printed

CE4.2. Propose the optimum speed of the machine according to the parameters of quality and production of the form

CE4.3 Continue to provide support for printing in accordance with the security regulations established by the company.

CE4.4 Collaborate on the quality control of the print by measuring the quality parameters of the print, using the appropriate measuring instruments.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Production processes in graphic arts:

-Process representation

-Interpretation of process diagrams

2. Quality control procedure in the Graphic Industry

-Quality control procedure in the raw material

-Quality control procedure in the preparation and adjustment of different offset printing machines

-Quality control procedure during printing and finishing

-Measurement and test inspection equipment

3. Setting and regulating offset machines

-Offset machine input systems

-Printer Group

-Wetter group on offset printing machines:

-Eninking group on offset printing machines

-Finishing equipment and the output system on offset printing machines

4. Print run on different offset machines

-Manual or electronic readjustment of the mechanical elements of dosing (inking, wet, ink transfer, image recording on the support).

-Speed of the machine. Relationship between raw materials and speed. Defects in offset printing. Cause /correction.

-Entonation and color of the print.

5. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Modules

Required Accreditation

Professional experience required in the scope of the competency

If credited

If you do not have accreditation

MF0200_2 Processes in the graphic arts

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect, or corresponding degree or other degree equivalent titles.

• Higher Technician of the professional family of graphic arts.

• Level 3 professionalism certificates from the professional family of graphic arts

2 years

4 years

MF0201_2

Materials and products in print

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Senior Technical Family of Arts charts.

• Area Level 3 Professional Certificates Professional Encuadernación industrial of the professional family of graphic arts

2 years

4 years

MF0202_2

Preparing offset printing

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree title or other titles equivalent.

• Higher Technician of the professional family of graphic arts.

• Certificates of professionalism level 3 of the professional area of industrial Encuadernación of the family Graphic Arts professional

2 years

4 years

MF0203_2

Perform the print

• Licensed, engineer, architect, or degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Higher Technical professional family of graphic arts.

• Level 3 professionalism certificates from the professional industrial area of the professional family of graphic arts

2 years

4 years

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT

Forming Space

Surface m2

15 pupils

Surface m2

25 pupils

Multipurpose Aula

30

50

Workshop for offset printing practices

120

120

printing store

10

10

Formative Space

M1

M2

M3

Multipurpose Aula

X

X

X

X

Workshop for offset printing practices

X

X

X

printing store

X

X

X

Forming Space

-purpose Aula

-Pellings to write with pen

-Papelograph

-Classroom material

-Audio-visual equipment

-Projection Canon and Internet

-Table and chair for trainer

-Messes and chairs for students

Workshop for offset printing practices

-Offset printing machines 1 color

\cs6\f1\cf6\lang1024

Stylo2_wrd_1">-Raw materials

-Offset graphics consumables

-Containers for recycling

printing store

-Estatos

- Transport machinery

-Raw materials

-Consumables offset graphics

-Containers for recycling

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units that must be available for the tools, machines and tools specified in the training space equipment, will be sufficient for a minimum of 15 students and must increase, if any, to attend to the higher number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX III

I. Identification of the certificate of professionalism

Denomination: Guilty and folding

Code: ARGC0109

Professional Family: Graphic Arts

Professional Area: Industrial Encuaderation

Professional qualification level: 2

Professional reference qualification:

ARG217_2 Guillotined and folded (RD 1228/2006, October 27)

Relationship of competency units that configure the certificate of professionalism:

UC0200_2: Operate in graphical process under security, quality, and productivity

UC0691_2: Preparing raw materials and auxiliary products for binding

UC0692_2: Adjust parameters, synchronize equipment, and perform graphic material cutting

UC0693_2: Adjust parameters, level elements, and perform folding

General competition:

autonomously perform the preparation and control works of the machines, raw materials and auxiliary products required and execute the cutting and folding, according to the productivity and quality established and intervening in the graphical process taking into account security regulations.

Professional Environment:

Professional scope:

It is located in the field of graphic arts, publishing, press, advertising and packaging; in large, medium and small companies, in the department of binding. Professional activity develops it both autonomously and contracted.

Productive Sectors:

Within the graphic arts sector, they are either a subsector of binding or a part of companies that have the entire graphical process in which the rest of the phases of this graphical process exist.

Occupations or related jobs:

8143.1023 Paper and cardboard cutter machine operator

A guillotine machine.

Folding operator for editing.

Commercial folding machine.

A guillotinator machine operator.

Folding machine operator.

Hand binding guillotinero.

Duration of the associated training: 450 hours

Relationship of training modules and training units:

MF0200_2: (Cross) Processes in Graphic Arts (100 hours)

• UF0241: Phases and processes in Graphic Arts (40 hours)

• UF0242: Quality in graphical processes (30 hours)

• UF0509: Prevention of occupational and environmental risks in the Graphic Industry (30 hours)

MF0691_2: (Cross) Materials and products for binding (80 hours)

MF0692_2: Preparing and executing the graphic materials cut (70 hours)

MF0693_2: Preparing and running the fold (80 hours)

MP0273: Guilty and folded non-work professional practice module (120 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: OPERATING IN THE GRAPHICAL PROCESS UNDER SECURITY, QUALITY AND PRODUCTIVITY

Level: 2

Code: UC0200_2

Professional realizations and realization criteria

RP1: Check and follow the graphical process as a whole through workflows and in its different phases: preprint, print and post-pressure, through standardization and communication, to achieve the quality and productivity, in accordance with established specifications.

CR1.1 Graphic process tracking is done through workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CR1.2 By standardizing and communicating the work phases, a final result of the most effective process is achieved.

CR1.3 The different phases of the graphical process are analyzed with specification of their elements, applying the employment and sequentiality of each of them.

CR1.4 The parameters and preprint elements chosen are checked, according to technical specifications.

CR1.5 The printing system is in line with the media used and the product to be obtained.

CR1.6 The finish is applied according to the support used, process followed and usage needs, according to the technical specifications.

CR1.7 The observed anomalies are collected to take the necessary preventive and corrective measures.

CR1.8 The graphical process, in all its phases, is performed by taking into account and applying safety, hygiene and environmental regulations.

RP2: Apply quality control methods in the graphical arts process to achieve the specified product, following existing standards and standards.

CR2.1 The graphical product is realized taking into account the fundamental concepts of quality in the different phases of its manufacturing.

CR2.2 The most significant quality features in each phase of the process are identified by variables and attributes.

CR2.3 Quality control is done methodically, using the appropriate control elements for each feature.

CR2.4 Quality criteria are applied based on established quality and tolerance levels.

CR2.5 Control frequencies are applied according to the type of characteristics to be controlled and the number of product units to be obtained.

CR2.6 Quality control results and incidences are collected in the corresponding control sheets.

CR2.7 The desired colors and tones are obtained according to the color parameters and measurements.

CR2.8 Measurement devices are used according to the specific needs of the required values.

CR2.9 The image transfer is analyzed according to the point variation and the contrast.

RP3: Determine the characteristics of the graphical products to establish the appropriate manufacturing process, taking into account the available elements and applicable regulations.

CR3.1 Graphic products are identified according to their functional and communicative characteristics.

CR3.2 The functional and technological relationships of graphic products are set according to their component elements.

CR3.3 Graphic products are defined according to originals, sketches, and models.

CR3.4 Graphic products respond to established technical specifications.

CR3.5 Graphic products enable you to maintain competitive conditions for your business.

CR3.6 The physical-chemical characteristics of the graphic products take into account environmental and safety regulations and hygiene regulations at work.

Professional Context

Production media

Computer equipment. Laser printer. Standards of communication. Workflows. Normalized light pupitre. Measurement and control tools and tools: densitometer, tipometer, odometer, colorimeter, spectrometer.

Products and results

Incidents of quality control. Control sheets. Identification of defects or defects in the processes.

Information used or generated

Production order. Technical documentation of preprint, printing and post-pressure equipment and machines. Safety, hygiene and environmental regulations. Quality standards and standards. Samples authorised. Technical sheets. Maintenance manuals. Control plans.

Competition Unit 2

Denomination: Prepare raw materials and auxiliary products for binding

Level: 2

Code: UC0691_2

Professional realizations and realization criteria

RP1: Interpret work orders for the preparation of raw materials and ancillary products, performing the work with quality and productivity criteria.

CR1.1 The technical and production information shown in the work order is interpreted to prepare raw materials and auxiliary products: papers, cartons, tails, steel wire, yarn, skins, fabrics, as the auxiliary equipment to be used: forklifts, cutters, seals, pallets and boxes.

CR1.2 Raw material preparation operations are performed taking into account the quality criteria established by the company.

CR1.3 The model, test, or any other product that serves as a model, is contrasted with the directions of the work order to avoid errors in the preparation of raw materials and products auxiliary.

RP2: Review printed sheets to ensure their quality in binding processes.

CR2.1 The printed sheets are checked to ensure their quality as to the foliation, tracing, specific measures, possibilities of repinte, water, resistance to folding, a sense of the fiber, breakage in the folding and others.

CR2.2 The printed sheets are checked for defects that may have occurred in their printing phase and report for corrective action.

CR2.3 The folds are reviewed to determine their machine positioning and entry, as well as their adjustment to the record guides.

RP3: Prepare raw materials and auxiliary products so that continuity in the print run is guaranteed.

CR3.1 The quantity and quality of raw materials and ancillary products are verified to ensure their compliance with the production order.

CR3.2 Raw materials are stacked in an orderly manner in the machine environment to ensure seamless production continuity, following the safety, health and environmental plan established by the the company.

CR3.3 The raw materials and auxiliary products are prepared according to the working methods established to ensure their input and pass through the different machines that configure the binding processes.

CR3.4 The measurement of parameters of the auxiliary products: viscosity, temperature, mixtures, allows the adequacy to the required quality specifications.

CR3.5 The preservation and storage of auxiliary products is done in an orderly manner, making it easier to locate.

Professional Context

Production media

Paper Moisture Drivers, Squats, Flexometers. Auxiliary equipment.

Products and results

Quality control of raw materials, auxiliary products and printed sheets. Papers, fabrics, skins, cardboard and cardboard stacked and prepared for binding. Auxiliary products: tails, threads, steel wire, prepared for binding.

Information used or generated

Work Order. Technical documentation of the raw materials. Maquettes. Safety, health and environmental protection regulations applicable to your job. Quality standards.

Competition Unit 3

Denomination: Adjust parameters, synchronize equipment, and perform the cutting of graphic materials

Level: 2

Code: UC0692_2

Professional realizations and realization criteria

RP1: Regular the mechanisms of commissioning and operation for the court, through its adjustment and synchronization and choosing the appropriate program according to the technical orders, to the work to be carried out and to the materials to be used.

CR1.1 The job is checked according to the parameters of the work order, visually verifying that the supplied sheets do not present failures that make production difficult.

CR1.2 The cut parameters are entered into the program according to the specifications that appear in the work order.

CR1.3 The registration elements, front and side square and measuring systems, are checked to ensure their operation.

CR1.4 The power and output system elements and mechanisms are checked, guaranteeing the support correspondence to be cut with the specification to be obtained.

CR1.5 The operation of the machine is checked by checking its elements and starting up, correcting the failures.

RP2: Check the status of the record, pressure, and cut elements to ensure the quality of the cut according to the job specifications.

CR2.1 The adjustment of the squads is checked by ensuring the accuracy of the cut and avoiding the "ear" effect.

CR2.2 The status of the grid level is checked, changing it if necessary.

CR2.3 The blade is checked, changing it if the cut is observed.

CR2.4 The piss is leveled according to the support to be cut.

RP3: Make the cut by achieving the optimal performance of the machines, the quality specified in the work order and respecting the established safety standards.

CR3.1 The layout of the specification is checked, before starting the cut, by performing a sample of the product cut.

CR3.2 The specifications of the work order are applied in the making of the cut.

CR3.3 The required quality levels for each product are maintained in the execution of the cut, obtaining the optimum speed of the machine.

CR3.4 The run is performed in compliance with the security rules specified for the handling of each machine.

RP4: Perform quality controls by correcting the defects observed during the run to obtain a product that meets the requirements set.

CR4.1 Self-control is done by taking samples, confirming that the results of the cut meet the required quality.

CR4.2 Self-control is defined in the work method, in the required characteristics, in the way it is performed and in the periodicity.

CR4.3 The specimens that are the object of the self-control are kept following the instructions of each company or the guidelines of self-control of each job.

CR4.4 The observed defects are corrected during the run, taking samples and checking the quality of the product, especially:

-Repainted.

-Distortions in the format of the cut due to lack of pressure, de-leveling of the squadron and/or excess of the height of the post to be cut.

RP5: Flaging and/or placing the cut products into boxes or pallets, ensuring their integrity and clearly exposing the content information.

CR5.1 Cut-off products are placed in pallets or boxes, taking into account, if any, the instructions on the work order, preventing the subsequent handling and transport of the products from deteriorating.

CR5.2 The carnets are attached to the boxes or pallets according to the instructions on the work order, facilitating the control of the production and assisting their easy subsequent identification.

CR5.3 The packaged products are identified with carcloths indicating the model and number of copies it contains, as well as the information needed for identification.

CR5.4 The strapping is handled while respecting security measures.

RP6: Record work data, contributing to the control of production plans and job confirmation, done with incident, quality and productivity data.

CR6.1 Job data is identified to contribute to the control of tasks at each stage to facilitate product traceability.

CR6.2 Work data is clearly recorded, identifying all required data to contribute to the control of production and cost plans.

CR6.3 Quality-related data is recorded for contrast to standard values.

RP7: Perform first-level cleaning and maintenance jobs by checking the security systems to keep the machines to a point according to the established procedures.

CR7.1 The periodic greasing is performed according to the machine manufacturer's instructions.

CR7.2 The operation of air circuits and filters is verified according to the established maintenance rules.

CR7.3 The components of the machines are maintained at the cleaning levels set in the maintenance regulations.

CR7.4 First-level maintenance is performed following the planned plans and recording the required data in the procedures.

CR7.5 Security systems are checked to keep machines and auxiliary equipment from folding under established security conditions.

CR7.6 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.

RP8: Act according to the safety, health and environmental plan of the company, in accordance with the established regulations, carrying out preventive, corrective actions and proposals to improve the level of their attributions.

CR8.1 The most appropriate equipment and security means for the cutting process are identified according to the established safety, health and environmental plan.

CR8.2 Health and environmental protection risks are identified by determining appropriate preventive measures, according to the prevention plans established for the court process.

CR8.3 Emergency actions are determined according to the prevention plan, applying when the situation requires it.

CR8.4 The waste produced in the cutting job is dealt with in accordance with the safety, health and environmental plan established by the company.

Professional Context

Production media

Guillotines, elevators, stackers, strainers, vibrators, and computer media.

Products and results

Set to the guillotine. Pliegos for further manipulation in another binding and/or manipulated phase. Cut copies for direct delivery to the customer. Pre-print cut.

Information used or generated

Parts of work. Manuals of the manufacturer of the machine. Work Orders. Models. Ferros. Quality procedures. Safety, Health and Environmental regulations applicable to your job. Technical information sheet for auxiliary products and maintenance records. Quality standards and standards.

Competition Unit 4

Denomination: Adjust parameters, level elements, and perform folding

Level: 2

Code: UC0693_2

Professional realizations and realization criteria

RP1: Regulating the starting mechanisms for folding through its synchronization and adjustment according to the technical orders, the work to be performed and the materials to be used.

CR1.1 The power system elements and mechanisms are checked by ensuring that they are matched with the support to be folded.

CR1.2 The different stations to be used for folding are defined based on the type of product to be folded.

CR1.3 The correct operation of the machine is checked by checking its elements and starting up, correcting the anomalies.

CR1.4 The elements and mechanisms of the output system are verified, ensuring the correspondence between the support to be folded and the folding to be obtained.

CR1.5 All tuning operations are performed by taking the required security measures.

RP2: Check the stations and accessories to be used to ensure the quality of the folding according to the specifications and the authorized sample.

CR2.1 The adjustment and levelling of the rollers and folding bags is performed by ensuring the accuracy of the folding.

CR2.2 The level of the folding stations is checked and adjusted if necessary.

CR2.3 The cutting, drilling, and/or cleft tools are adjusted and placed in the appropriate place, according to the folding to be performed.

CR2.4 The stacking table, the suction air and the separation of the pliegos, are adjusted by facilitating a correct power supply.

CR2.5 The input profiles on the bags and/or blades are reset with the first adjustment sheets, installing the appropriate balls to the work in the carrier profiles and resetting the riders of the bags.

CR2.6 The first adjustment sheets are folded with the speed at which you are going to work, checking the timing of the vacuum cycles and the cycles of the seasons.

CR2.7 The latest precision corrections are made, the delivery mechanism is adjusted, and the counter is adjusted.

CR2.8 All tuning operations are performed by taking the required security measures.

RP3: Perform folding by achieving the optimal performance of the machines, the quality specified in the work order, and respecting the established safety standards.

CR3.1 Work order specifications such as: folding and enforcement type, folding execution program, and others apply in folding.

CR3.2 The required quality levels for each product are maintained in folding execution, obtaining the optimum speed of the machine.

CR3.3 The run is performed by maintaining a control over the plies by controlling the absence of water, air bags, and others.

CR3.4 The run is performed in compliance with the security rules specified for the handling of each machine.

RP4: Perform quality controls, correcting the defects observed during the run to obtain a product that meets the requirements set.

CR .1 Self-control is done by taking samples, confirming that the results of the folding meet the required quality.

CR4.2 Self-control is defined in the work method, in the required characteristics, in the way it is performed and in the periodicity.

CR4.3 The specimens that are the object of the self-control are kept following the instructions of each company or the guidelines of self-control of each job.

CR4.4 The observed defects are corrected during the run, taking samples and checking the quality of the product, especially:

-Folding settings.

-Repainted.

-Foliation.

-Needle.

RP5: Flout and place folded products into boxes or pallets, preventing their deterioration and clearly exposing content information.

CR5.1 The folded products are properly flacked, packaged and stacked, preventing deterioration of the products, handling the auxiliary machines used correctly, avoiding stops in the production of the same. folding.

CR5.2 The folded products are correctly placed in pallets or boxes, taking into account, if any, the instructions on the work order, preventing them from handling and transporting them. deteriorate.

CR5.3 The strapping is handled while respecting the security measures.

RP6: Record work data by contributing to the control of production plans and the confirmation of work done with incident, quality and productivity data.

CR6.1 Job data is identified to contribute to the control of tasks at each stage to facilitate product traceability.

CR6.2 Work data is clearly recorded, identifying all required data to contribute to the control of production and cost plans.

CR6.3 Quality-related data is recorded for contrast to standard values.

RP7: Indicate with carcloths the model and number of copies containing the pallet and/or the boxes for proper identification and use.

CR7.1 The carnets are clearly filled in to identify the contents of the boxes or pallets.

CR7.2 The carnets are attached to the boxes or pallets, according to the instructions on the work order, to facilitate the control of production and to assist in their easy subsequent identification.

CR7.3 Carfabrics are chosen based on size, color, and field-to-fill regulations.

RP8: Perform first-level cleaning and maintenance jobs by checking the security systems to keep the machines to a point according to the established procedures.

CR8.1 Machine components are maintained at the cleaning levels set in the maintenance regulations.

CR8.2 First-level maintenance is performed following the planned plans and recording the required data in the procedures.

CR8.3 The security systems are checked to keep the machines and auxiliary equipment from folding under the established security conditions.

CR8.4 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.

RP9: Act according to the safety, health and environmental plan of the company, in accordance with the established regulations, carrying out preventive, corrective actions and proposals to improve the level of their attributions.

CR9.1 The most appropriate equipment and security means for the folding process are identified according to the established safety, health and environmental plan.

CR9.2 Health and environmental protection risks are identified by determining appropriate preventive measures, according to the prevention plans established for the process of folding.

CR9.3 Emergency actions are determined according to the prevention plan, applying when the situation requires it.

CR9.4 The waste produced in the folding job is treated according to the safety, health and environmental plan established by the company.

Professional Context

Production media

Bag Folding, Knife Folding and Combined Folding Machines; Stackers, Tenders and strapping, perforated, cut and cut blades, and other auxiliary products.

Products and results

The folding of the folding. The perforated, perforated and/or cut folding of: diptics, triptics, sheets of 8-12-16-24 or 32 pages, maps, coupons answer, completes and others.

Information used or generated

Parts of work. Manuals of the manufacturer of the machine. Work orders. Models. Ferros. Quality procedures. Safety, Health and Environmental regulations applicable to your job. Technical information sheet for auxiliary products and maintenance records. Quality standards and standards.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: GRAPHIC ARTS PROCESSES

Code: MF0200_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0200_2 Operate in the graphical process under security, quality, and productivity

Duration: 100 hours

FORMATIVE UNIT 1

Naming: PHASES AND PROCESSES IN GRAPHIC ARTS

Code: UF0241

Duration: 40 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the graphical process as a whole and its different phases: preprint, print, binding, and transformed, considering communication between them using standardization models.

CE1.1 Describe and explain the different configurations of companies according to the production phase established by them within the production process, or in subdivisions thereof.

CE1.2 From a graphical product, describe through workflows the sequence of tasks or operations in a supposed production environment.

CE1.3 From a given product, relate and sequence the different preprint phases that have been involved in its processing:

Text: body, family, style, paragraph, interline.

Trams: linearature, point shape, and angulation.

Color Separation.

Plot and Compaging Systems used.

CE1.4 From a given product, describe and recognize the characteristics of the printing system used according to:

-Media type used.

-Tintas: classes and layers.

-Tramado.

-The character profile.

-Footprint or relief on the media.

-Defects in printing.

-Number of passes on machines.

CE1.5 Analyze the different preprint, binding and transformed printing systems, describing and relating their main phases to machines, equipment, raw materials, and products.

CE1.6 Describe the most significant print systems.

C2: Analyze standardization and communication models through workflow mediation

CE2.1 Analyze graphical process tracking using workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CE2.2 Analyze by standardization and communication that during the working phases a final result of the most effective process is achieved.

CE2.3 Describe the different phases of the graphical process by analyzing the specifications of their elements, applying the employment and sequentiality of each of them.

CE2.4 Explain the checking of the parameters and preprint elements chosen according to technical specifications.

CE2.5 Analyze if the printing system is in line with the media used and product to be obtained.

CE2.6 Analyze if the finish is applied according to the support used, process followed, and usage needs, according to the technical specifications.

CE2.7 Describe the observed anomalies, in a practical scenario, by collecting them for further treatment when taking the necessary preventive and corrective measures.

CE2.8 Analyze the graphical process, checking that in all its phases, it is performed by taking into account and applying the safety and hygiene regulations.

C3: Classify graphic products according to their composition and functional characteristics: stationery, carpeting, stanchery, editing and advertising.

CE3.1 Explain the characteristics of the different graphic products.

CE3.2 Analyze the structural features of the different graphic products.

CE3.3 From graphic product samples:

Rate the communicative and functional capacity of the different graphic products.

Analyze its physicochemical composition and identify its functional capacity.

CE3.4 Analyze, from the design point of view, the characteristics of a given graphical product:

-Formats and measures.

-Typology.

-Colors.

-Media.

-Encuadernum and finish.

Contents

1. Graphical processes: Products and systems

-Graphic product types.

-Company types: organization and structure.

-Standardization and communication models. Workflows.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

2. Production processes in graphic arts:

-Preprint processes:

-Original classes. Latent image and printer-processing processes.

-Plot and Mount. Elements of the assembly. Specific software.

-Types of frames. Text and image treatments

-Original types.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

-Plot and Mount. Elements of the assembly. Specific software.

-Printer form.

-Print Processes:

▫ Offset Systems, flexography, screen printing, etching, buffering, digital.

▫ Principles, comparative analysis, and usage criteria.

▫ Teams, capabilities, comparison of different systems.

▫ Print Media.

▫ Types of display items according to the type of print.

-Binding and transformed processes:

▫ Binding and transformed classes: manuals and mechanics

▫ Processed of the transformed: quality and protection.

▫ Online or offline transformed teams.

▫ Transformed characteristics: applicability and end goal.

▫ Manipulated from the different media, depending on the type of material.

▫ Types of controls and variable characteristics in the binding and backroom.

3. Finishing Products:

-Features and uses.

-Market to which the different finishes are intended.

4. Graphic sector activities and products:

-Packaging and packaging of paper, cardboard, and other graphic media.

-Advertising and graphical communication.

-Editing books, newspapers, journals, and others

-Paper and cardboard articles for domestic and sanitary use.

-Business and business stationery.

FORMATIVE UNIT 2

Naming: QUALITY IN GRAPHICAL PROCESSES

Code: UF0242

Duration: 30 hours

Competition Reference: This training unit corresponds to RP2.

Assessment Capabilities and Criteria

C1: Recognize and analyze color metrics and metrics used in graphic arts

CE1.1 Describe the chromatic spaces: RGB, CMYK, HSB, CIE Lab.

CE1.2 Describe the measuring devices used in the color: colorimeter and spectrophotometer.

CE1.3 Describe the various lighting sources, color temperature, and observation conditions.

CE1.4 From color samples:

-Identify color parameters: brightness, saturation, tone, and metamery index.

-Represent colorimetric values in chromatic spaces.

-Evaluate color differences and their ability to play in the graphical system.

CE1.5 Handle the tools and measuring instruments: hygrometer, thermometer, balance of precision, densimeter, viscosimeter and microscope, to obtain the values of: humidity, temperature, density, variations of dimension of supports, materials and raw materials.

CE1.6 Describe the measuring devices used in color: colorimeter and spectrophotometer.

C2: Analyze the most significant "type" quality control process in each phase of the Graphic Arts process

CE2.1 Describe the fundamental phases and concepts of quality control in manufacturing.

CE2.2 Describe a receive control process succinct.

CE2.3 Describe the quality management and control phases in the production process.

CE2.4 Describe the instruments used in quality control: densitometres, colorimeters, control strips and production line control devices.

CE2.5 From a preprint test and considering printing standards:

-Perform the densitometric and colorimetric measurements.

-Rate that the color range playback is appropriate to the set standards.

CE2.6 From a printed product and taking into account standards:

-Select the measuring instrument.

-Perform metering instrument calibration.

-Perform densitometric, colorimetric, "trapping", sliding, and gray balance measurements.

-Chromatic space.

-Perform measures on the control strip.

-Check the setting with the set standards.

CE2.7 Describe the most significant quality features of the products:

-Encuaderation and manipulated: subjective assessment, cut marks, tracks, log signals, collared.

-Resistance to folding.

-Resistance to rub.

-Print: Density, trapping, stamping gain, color balance, pasting, sliding, logging.

-Preprint: tests, standards.

CE2.8 Check the final status of the form and relate it to the specifications of the manipulated

CE2.9 With the product already finished, evaluate the quality obtained, analyzing the process of obtaining it.

Contents

1. Quality in graphical processes:

-Quality control. Concepts involved.

-Control elements.

-Control phases: receipt of materials, processes, and products.

-More characteristic tests, instruments and measurements.

-Preprint quality: point gain, gray balance, and density.

-Print variables (print density, contrast, penetration, fixed, stamping gain, color and gray balance).

-Control areas in print. Measurement.

-Quality in post-pressure.

-Visual control of binding and manipulated.

-Checking for bound and manipulated defects. The quality in manufacturing.

-ISO and UNE rules.

-Standards and standards published by the AENOR Committee 54 relating to the graphical process

2. Colour and its measurement:

-Nature of light.

-Electromagnetic spectrum.

-Philosophy of vision.

-Chromatic space.

-Factors that affect color perception.

-Color theory. Additive and subtractive synthesis of color.

-Color rendering systems: MUNSELL, RGB, HSL, HSV, PANTONE, CIE, CIE-Lab, GAFT.

-Color measurement instruments: densitometres, colorimeters, glimeters, and spectrophotometers.

-Assessment of color.

FORMATIVE UNIT 3

Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE GRAPHIC INDUSTRY

Code: UF0509

Duration: 30 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the prevention and safety measures of the facilities and the individual and collective protection equipment, contained in the safety plans of the companies in the sector.

CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.

CE1.2 Identify and evaluate risk factors and associated risks.

CE1.3 Identify environmental protection requirements derived from actions with polluting products.

CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.

CE1.5 Analyze first aid requirements in different accident scenarios.

CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.

C2: Apply the security plan by analyzing the prevention, safety, and environmental protection measures of the graphic industry.

CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of the individual and collective protective equipment.

CE2.2 Apply the action protocols to possible emergencies, such as:

-Identify people in charge of specific tasks.

-Report the disfunctions and the observed dangerous cases.

-Proceed to the evacuation of buildings according to established procedures, in case of emergency.

CE2.3 Adopt the basic sanitary measures, first aid techniques, and the transfer of accidents in different accident scenarios.

C3: Identify the main environmental risks in the graphical industries.

CE.3.1 Describe graphic arts processes where waste is generated or may have environmental risks and incidents

CE.3.2 Identify the main waste and its treatment to avoid an environmental impact

CE3.3 Apply good environmental practices in processes, consumption, and resources.

Contents:

1. Basic concepts about health and safety at work

-Work and health.

-Professional risks.

-Risk factors.

-Consequences and damages derived from the job:

-Work accident.

-Professional illness.

-Other pathologies derived from work.

-Economic and operational impacts.

-Basic regulatory framework for the prevention of occupational risks.

-Public bodies related to health and safety at work.

2. General risks, prevention and emergency and evacuation actions

-Risks in handling tools and equipment.

-Risks in handling systems and installations.

-Risks in the storage and transport of loads.

-Risks associated with the working environment.

-Risks derived from the workload.

-The protection of workers ' health and safety.

-Accident types.

-Primary evaluation of the crashed.

-First aid.

-Socorism.

-Emergency situations.

-Emergency and evacuation plans.

-Support information for emergency action.

3. Specific risks in the Graphic Industry

-Good environmental practices in the graphic industry

-Resources for the materials used

-Waste that is generated

-Actions with environmental impact

-Managing resources

-Managing pollution and waste

Methodological guidelines

Distance learning

Training Units

Total duration in hours of the training units

40

40

40

40

40

40

40

40

Normal_wrd_2"> 30

Formative Unit 2-UF0242

30

20

Formative Unit 3-UF0509

30

20

Sequence

To access the formative unit 3 you need to have done 1 and 2.

Access criteria for students

They shall be those set out in Article 4 of the Royal Decree governing the professional family's certificate of professionalism to which this Annex accompanies.

FORMATIVE MODULE 2

Name: SUBJECTS AND PRODUCTS FOR BINDING

Code: MF0691_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0691_2: Preparing raw materials and auxiliary products for binding

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Interpreting different work orders in relation to the preparation of raw materials and auxiliary products used in the binding processes, assessing the possible models, samples or models that may accompany.

CE1.1 Identify the different fields that make up a work order of a product to be bound and describe the instructions that appear in it related to the preparation of raw materials and auxiliary products necessary for the industrial binding process.

CE1.2 Identify different samples or models of bound products that can accompany the work order of the product to binding and recognize the instructions that may appear annotated.

CE1.3 From a work order of some supposed binding processes accompanied by different models, samples or models:

-Identify necessary raw materials and ancillary products according to marked indications.

-Verify that all necessary data is collected for the correct preparation of the raw materials and auxiliary products involved in the process: papers, cartons, glues, adhesives, vegetable yarn, wire stitching and others.

-Perform a sequencing of the product binding process by interpreting the given work orders.

CE1.4 From given work orders, relate the technical and production information to the preparation of the raw materials and auxiliary materials to be used-papers, cartons, tails, adhesives, plant yarn, Stitching wire, pallets, boxes, binding sheets, and others.

CE1.5 In different case scenarios, and from work orders and models, samples or models of binding products given:

-Contrast the indications of work orders and relate them to models, samples, or models.

-Identify the raw materials and auxiliary materials needed for processing, according to the instructions on the work order, determining the needs.

C2: Analyze the printed sheets in relation to the aspects involved in the quality of the binding processes to which they are intended.

CE2.1 From a given printed sheet, make measurements to check the squadron, the resistance to folding, the humidity of the paper or other, handling the corresponding measuring devices.

CE2.2 From a real printed sheet, check the aspects that have direct influence on the binding processes: foliation, tracing, registration, specific measures, repines, water, fibre, break in folding or other.

CE2.3 From printed sheets with different defects, detect defects and relate them to the incidents they would have in subsequent binding processes.

C3: Prepare raw materials and auxiliary products used in different binding processes, applying the quality and safety standards of the process.

CE3.1 Identify and describe the quality and safety standards applicable to the raw materials and ancillary products used in the different binding processes.

CE3.2 From raw materials and the auxiliary products given, check that the dimensions, quantity and quality of the same correspond to the specifications of the work order.

CE3.3 Interpreting working methods, taken from the reality of a company, on handling raw materials and auxiliary binding products.

CR3.4 Airear and match paper and cardboard by breaking the adhesion of the sheets and stacking them according to the established working methods that ensure their input and pass through the different machines that configure the processes of binding.

CE3.5 Analyze the process of storage of raw materials and characteristic auxiliary products in binding companies.

CE3.6 Relate the raw materials and auxiliary products used in binding with the procedures and conditions that your storage requires.

C4. Strapping and/or placing raw materials and binding products in boxes or pallets, on the basis of instructions received and respecting the safety standards required.

CE4.1 Identify the signaling and identification systems of boxes or pallets more commonly used in the binding processes.

CE4.2 Fill out carnets for the identification of the contents of boxes and pallets of raw materials or products of different binding works, according to the methods established in a model company.

CE4.3 In different practical scenarios from given materials and work instructions, flapping raw materials and printing products, complying with the necessary safety standards, properly identifying them.

CE4.4 In practical scenarios based on working materials and instructions, placing raw materials and bound products in boxes and pallets, complying with the necessary safety standards, properly identifying them.

C5: Evaluate the characteristics of the quality variables of the raw materials, using the appropriate instruments.

CE5.1 Different and describe the properties of materials and products used in binding processes

CE5.2 Relate the durability and behavior of the various supports used in binding with the alterations that they suffer because of: humidity and temperature, storage, the direction of the fiber.

CE5.3 Relate the durability and behavior of the different chemicals used in the binding with the alterations that these suffer because of: temperature, humidity, composition, oxidation and light.

CE5.4 To differentiate the characteristics and operation of the measuring instruments used for the quality control of raw materials.

CE5.5 From a practical case of a test, handle the tools and measuring instruments: hygrometer, thermometer, balance of precision, viscosimeter, microscope, to obtain the values of humidity, pressure, density, variations in the size of media, materials and raw materials, correctly expressing the results of the measures.

CE5.6 Check that the properties of the different raw materials used in the binding processes are in line with the characteristics of the materials to be bound and the final result for which are intended.

C6: Relate the machines used in the binding processes with the raw materials used, with the product to be bound and with the characteristics of its finish.

CE6.1 Classify the various types of binding and finishing machines-stacked, strapping, retractable, and others-and describe the capabilities they offer.

CE6.2 Given multiple end products, set the sequence in which the bound and finishing machines-stacked, strapping, retractable and other-are to be used to achieve each of the items.

CE6.3 Describe the types of components and devices existing in the binding and finishing machines-stacked, strapping, retractable, and others.

CE6.4 Relate the auxiliary elements to the type of machine they can be used for.

Contents

1. Binding raw materials

-Raw materials for the binding process:

▫ Paper: Standardized measures. Gramage, Thickness, Paper Color

▫ Carton: Standardized Measurements, Grammar, Thickness, Cardboard Color

▫ Tels: Color, Fabric Composition, Grosor

▫ Pieles: Characteristics of porosity and flexibility according to their provenance

▫ Printing films: Color of the film, features according to support to stamp

▫ Corcho Material: Surface Types, Calibers.

▫ cellulosic, acrylic, and PVC materials: Calibers

▫ Queues: Drying times

▫ Barnices: viscosity control, rub resistance, and scratches.

▫ Wire.

▫ Hillos.

-Rules for handling raw materials and ancillary products.

-Selection and quantification of binding materials

2. Packaging and storage in binding

-Storage conditions. Temperature and humidity.

-Automatic storage systems.

-Storage and signaling systems and identification:

▫ Carfabrics.

▫ Palets: placement and handling.

▫ Boxes: types and usage based on materials.

-Packaging systems:

▫ Atators: operation and handling.

▫ Precinct: types and placement.

▫ strapping machines

▫ Retractiladora: handling and using.

-Work risk prevention rules in packaging and storage.

3. Machines and auxiliary elements of the binding process

-Binding process. Benefits

-Machine types for binding processing:

▫ Guillotins.

▫ Plegators

▫ Alzers

▫ Cossora

▫ Stamp Press

▫ Relief Press

▫ Enclosure machines (sheets, lids, loins)

▫ Cizes

▫ Freders

-Components and auxiliary equipment of the binding process machines.

▫ Types of components or devices: Commissioning, Machine Adjustments, Security Devices.

▫ Types of auxiliary equipment: Stacking, squadron, finish, storage, and storage.

4. Quality control of materials for binding

-Quality control of the sheets to be bound:

▫ Traction resistance check

▫ Specified thickness and weight check

▫ Double-fold resistance check

▫ Started property

▫ Check absence of repainted

▫ Check brightness, lisura, porosity, and opacity specified

▫ Encolate Resistance

▫ Internal cohesion check

▫ Reaction to heat stamping

-Print Quality Control:

▫ Standard specifications for pleases

▫ Fibre sense checking

▫ Checking and sharpening of the printed sheets for binding

▫ Resistance to folding

▫ Analysis break in folding

-Measurement Devices: Girometer, Flexometer, Buttocks, Micrometer, Thermometer, Viscosimeter, Hygrometer, Precision Scales, IGT, Study and Others.

-Checking the plots: classes and features

Methodological guidelines

Distance training:

Formative Module

80

Number of total hours of the module

Maximum number of hours

80

80

80

80

Normal_wrd_2"> 50

Access criteria for students

They shall be those set out in Article 4 of the Royal Decree governing the professional family's certificate of professionalism to which this Annex accompanies.

FORMATIVE MODULE 3

Designation: PREPARATION AND EXECUTION OF GRAPHIC MATERIALS CUTTING

Code: MF0692_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0692_2: Adjust parameters, synchronize equipment, and perform graphic material cutting

Duration: 70 hours

Assessment Capabilities and Criteria

C1: Analyze the operation and technical specifications of the most common guillotines and their auxiliary elements.

CE1.1 From a few catalogues or brochures of different guillotines, interpret the technical documentation related to their characteristics and possibilities.

CE1.2 Analyze the specifications of a work order to regulate the commissioning of a guillotine.

CE1.3 Check and review the elements of the guillotins and their correct operation or status.

CE1.4 Locate and review the correct operation of the guillotine security systems.

CE1.5 In different guillotines with robotic auxiliary elements, analyze the operation of each element and its synchronization.

CE1.6 Analyze the operation of the automated elements and mechanisms of the power and output systems of the plies in guillotines in relation to the support to be cut and the specifications to be obtained.

C2: Perform the tuning operations on guillotines, checking the adjustment and regulation of the different elements involved, meeting the required safety standards.

CE2.1 Perform a sample of the folding or the product to ensure the layout of the cut.

CE2.2 Adjust the squads by checking the accuracy and the cut-off.

CE2.3 Starting from some supposed guillotined plies, detect defects in the regulation of the squads such as the "ear" effect.

CE2.4 Determine the status of the blade in relation to the sharpening, the absence of mellas, the anchorage, or others.

CE2.5 Perform the change of a defective blade and adjust it, meeting specific safety standards.

CE2.6 Check the status of the quadrant and its leveling.

CE2.7 Change and adjust a defective quadrant, complying with specific security rules.

CE2.8 Make precise adjustments to the pressure of the piss to adapt it to different brackets to cut.

C3: Make the cut of different graphic supports with the specified quality, starting with work orders and respecting the required safety standards.

CE3.1 Recognize and interpret the most common cutting and folding marks that can appear in sheets that will go through subsequent binding processes.

CE3.2 Prepare or schedule the guillotine from a work order by entering the data in the guillotine terminal and checking its correct operation.

CE3.3 Make the cut from supposed work orders and materials to be cut, checking the quality parameters set in the quality system for guillotined: sampling, detecting repainted, distortions in the cut due to lack of pressure, excessive posteta height, mislevelling of the squads or other.

CE3.4 In a guillotine with power and output systems, program the system and check its proper operation.

CE3.5 Perform the entire process by following the established security measures.

C4: Perform first level maintenance of guillotines, ensuring proper operation.

CE4.1 Properly interpret the technical documentation, guillotine maintenance manuals, company procedure manuals, and safety standards for preventive maintenance.

CE4.2 Identify and manage the tools and materials for greasing, maintenance, and cleaning of guillotines.

CE4.3 Identify and recognize all oiling points for their shape, indicative color, and location, as well as other precise first-level maintenance operations in the guillotines as well as in the auxiliary elements.

CE4.4 Perform the greasing of the grease points provided for in the guillotine maintenance rules.

CE4.5 Check air circuits and filters according to established maintenance rules.

CE4.6 Perform the cleaning of the elements of the guillotins set out in given maintenance standards.

CE4.7 In different practical cases of maintenance of properly characterized guillotins:

-Plan first-level maintenance operations, defining the lubricating products to be used, the type of maintenance, and the proposed frequency.

-Verify the operation of air circuits and filters according to established maintenance standards.

-Perform the first level maintenance of the different items according to the indications of a given maintenance plan.

-Act on the security elements by checking their proper operation and verifying that the expected responses occur: emergency stop, quiesce, or other.

-Maintain all elements of the guillotine within the cleanup levels set in a given maintenance plan.

-Perform all operations by applying risk prevention regulations linked to first level maintenance of guillotines.

C5: Apply the safety, health and environmental protection plans and relevant regulations in place to correctly use media and safety equipment in the preparation and adjustment of the elements of the process guillotined.

CE5.1 Identify the most common risks that occur in guillotinate operations, concreting the factors involved in each of the risks.

CE5.2 Relate and describe the security rules regarding the preparation and adjustment operations of the elements of the guillotined process.

CE5.3 Identify the safety elements of the equipment and describe their function and the part of the machine on which it acts: actuation buttons, emergency stop buttons, photoelectric cells, housings and others.

CE5.4 Explain the characteristics and use of the individual protection equipment-EPIs-to be used in the various operations during the guillotinate process, classifying them by the risks that prevent.

CE5.5 Describe the different types of cuts produced during the guillotinate process, differentiating their treatment in relation to the recycling possibilities.

CE5.6 In different practical assumptions, with due regard for graphic products, and based on plans for the prevention of occupational risks and environmental protection of companies binding:

-Identify the risks and the level of danger each of the situations that may arise in the proposed operations.

-Describe the rules of action and the instructions for use of the individual protective equipment for the different operations described.

-Relate and describe the appropriate preventive measures and prevention methods to avoid possible accidents.

-Describe the protocols for action in relation to the treatment of the waste generated during the processes.

-Identify and review the correct operation of security systems on guillotine machines.

Contents

1. Guillotined machines.

-Types and characteristics of guillotined machines

▫ Linear Guillotine

▫ Trilateral Guillotine

▫ Guillotine of a single copy or shearing

▫ Robotic systems of guillotined

-Power and output systems for guillotined machines.

-Technical specifications of guillotines and auxiliary equipment

-Maintenance plan for the guillotine's own elements

-Auxiliary Equipment Maintenance Plan

2. Cutting procedure with guillotined machines

-Cut processing. Technological principles.

-Cut programming operations

-Control parameters of the cut operations against the work order

-Quality parameters in guillotined

3. Auxiliary elements of guillotines

-Blades: Usage parameters.

-Blade change systems.

-Quadradillos: usage parameters.

-Replacing quadrilets.

-Vibrators.

-Robotized systems for the guillotined.

4. Operation and handling of guillotines

-Electromechanical elements.

-Operation of the guillotine elements.

-Programming of computer guillotines.

-Programming of the cuts in the specification according to job specifications.

-Using the cutting programs.

5. Safety, health and environmental protection in the process of guillotined and auxiliary operations

-Risk elements of guillotines and auxiliary equipment

-Safety, health and environmental safety, health and safety plans in the guillotinate process and ancillary operations

-Individual protective equipment in the guillotines and auxiliary equipment.

-Preventive actions in the guillotinate process and auxiliary operations.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module-MF0692_2

70

20

Access criteria for students

They shall be those set out in Article 4 of the Royal Decree governing the professional family's certificate of professionalism to which this Annex accompanies.

FORMATIVE MODULE 4

Naming: FOLDING AND RUNNING THE FOLD

Code: MF0693_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0693_2: Adjust parameters, level elements, and perform folding

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Analyze the operation and technical specifications of the folding machines commonly used in the graphic industry.

CE1.1 Classify the different types of folding, explaining the differentiating elements.

CE1.2 Analyze the operation of the different elements and mechanisms of the power and output power systems.

CE1.3 Analyze the different elements, accessories and mechanisms of the folding stations in different types of folding machines, explaining their possibilities and regulations.

CE1.4 Identify and describe the operation of the folding machine security systems.

CE1.5 From catalogues or brochures of different folding, interpret the technical documentation and describe their characteristics and technical possibilities of folding.

C2: Identify and regulate maneuver and service mechanisms to perform folding in conditions of quality, productivity and safety.

CE2.1 Identify and explain the use of the handlers that allow to calibrate the elements that form the transmission and pressure equipment.

CE2.2 From the interpretation of a work order conveniently characterized:

-Perform functional maneuvers in correspondence with the type and format of the support to be folded by correcting possible defects.

-Adjust the power and marker system elements and mechanisms based on the size and type of support.

CE2.3 Adapt the mode of function of elements and mechanisms of the output system to the media and features of the spin.

C3: Regular the stations and accessories of the folding machine according to technical specifications.

CE3.1 Adjust the pressure of the rollers according to the thickness and characteristics of the support to be folded.

CE3.2 Adjust the bags in their positions, according to the interpretation of the work order.

CE3.3 Perform the leveling and regulation of folding bags, according to the technical data of a work order.

CE3.4 Perform placement and tuning operations for:

-Cut-out use.

-Perforated.

-Hended or other

CE3.5 Adjust the different elements of the folding machine power apparatus:

-Stacked table.

-Vacuum cleaner air regulation.

-Regulation of the separation of folds.

-Regulation of the stack height.

-Regulation of double control.

CE3.6 Optimize the folding machine for the step of the specification:

-Synchronizations.

-Guides.

-Transport systems.

C4: Perform folding operations with the established quality, based on technical specifications, respecting the required safety standards.

CE4.1 Recognize and interpret the most common cutting and folding marks that can appear in sheets that will go through subsequent binding processes.

CE4.2 On the basis of a work order which is suitably characterised, it shall regulate the supply mechanisms, the transport elements of the specification, the elements of the output, and the elements which intervene in folding.

CE4.3 Dispose the materials properly on the machines, in order to obtain the required results and times.

CE4.4 Describe the most common defects that arise in the folding process.

CE4.5 From folding samples with different defects, in a practical case properly characterized, relate the causes and propose the necessary readjustments in the parameters of the folding.

CE4.6 From supposed work orders and materials to be folded, perform the run, checking the quality of the sheets obtained, based on the given instructions: periodicity in the sampling, repainted detection, folding, downpour, or other deviations.

CE4.7 Relate the characteristics of the machines and the materials to be folded with the folding speed.

CE4.8 Describe the method and frequency of obtaining folded samples during a specific spin.

CE4.9 Identify the risks and level of danger posed by the handling of materials, products and equipment used in folding.

CE4.10 Identify and describe the security mechanisms of the various folding machines: stop buttons, protections, housings, as well as the means of protection and clothing to be used.

C5: Perform first-level maintenance of folding, ensuring proper operation.

CE5.1 Successfully interpret the technical documentation, the folding maintenance manuals, the company procedure manuals, and the security rules regarding preventive maintenance.

CE5.2 Identify and manage the tools and materials for greasing, maintenance, and cleaning of folding.

CE5.3 Identify and recognize all oiling points for their shape, indicative color and location, as well as other precise first-level maintenance operations on the folding as well as on the elements auxiliary.

CE5.4 Perform the greasing of the grease points provided for in the maintenance rules of the folding machine.

CE5.5 Check air circuits and filters according to established maintenance rules.

CE5.6 Perform the cleaning of the elements of the folding machines in given maintenance rules.

CE5.7 In different practical cases of maintenance of pleated folding machines:

-Plan first-level maintenance operations, defining the lubricating products to be used, the type of maintenance, and the proposed frequency.

-Verify the operation of air circuits and filters according to established maintenance standards.

-Perform the first level maintenance of the different items according to the indications of a given maintenance plan.

-Act on the security elements by checking their proper operation and verifying that the expected responses occur: emergency stop, quiesce, or other.

-Maintain all elements of the folding within the cleaning levels set in a given maintenance plan.

-Perform all operations by applying risk prevention regulations linked to first-level maintenance of folding.

C6: Apply the safety, health and environmental protection plans and relevant regulations in place to correctly use media and safety equipment in the preparation and adjustment of the elements of the process folding.

CE6.1 Identify the most common risks that occur in folding operations, concreting the factors involved in each of the risks.

CE6.2 Relate and describe the security rules regarding the preparation and adjustment operations of the elements of the folding process.

CE6.3 Identify the safety elements of the equipment and describe their function and the part of the machine on which it acts: emergency stop buttons, photoelectric cells, housings and others.

CE6.4 Explain the characteristics and use of the individual protection equipment-Epis-to be used in the various operations during the folding process, classifying them by the risks they prevent.

CE6.5 In different practical scenarios with a proper display of folding of graphic products, and based on plans for the prevention of occupational risks in binding companies:

-Identify the risks and the level of danger each of the situations that may arise in the proposed operations.

-Describe the rules of action and the instructions for use of the individual protective equipment for the different operations described.

-Relate and describe the appropriate preventive measures and prevention methods established to prevent accidents.

-Identify and review the correct operation of security systems on folding machines.

Contents

1. Folding machines

-Types and characteristics of folding machines

▫ Plegators of:

-bags

-blades

-combined

-computer controlled

-Technical specifications of the folding and auxiliary elements

-Maintenance plan for the folding items

-Auxiliary Element Maintenance Plan

2. Folding procedure

-Process folded. Technological principles.

-Fix operations

-Fix control parameters for what is indicated on the work order

-Folding types: On cross, in parallel, ziga-zaga, in wallet, in window and combined

-Standard measures of the pleadings. Relationship to each machine.

-Quality parameters in folding.

3. Auxiliary elements of folding machines

-Encuadernación, finished and manipulated. Classes. Benefits. Teams. Features.

-Auxiliary materials of the folding machines:

▫ conveyor rollers,

▫ pressing rollers,

▫ blades,

▫ drillers,

▫ hended

4. Folding operation and handling

-Electromechanical elements.

-Operation of the folding elements.

-Prayers programming using dashboards

▫ Programming for each job type.

▫ Using the folding programs.

-Tuning the machine for folding.

-Folding configurations for different types of folding.

-Synchronizing the elements of the folding.

5. Safety, health and environmental protection in the folding process and in ancillary operations

-Risk elements in folding machines and auxiliary elements

-Safety, health and environmental safety, health and safety plans in the folding process and auxiliary operations

-Individual protective equipment in folding machines and auxiliary equipment.

-Preventive actions in the folding process and in auxiliary operations.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module-MF0693_2

80

20

Access criteria for students

They shall be those set out in Article 4 of the Royal Decree governing the professional family's certificate of professionalism to which this Annex accompanies.

GUILLOTINED AND FOLDED NON-WORK PROFESSIONAL PRACTICE MODULE

Code: MP0273

Duration: 120 hours

Assessment Capabilities and Criteria

C1: Develop a report on the company's existing production processes and the main products it produces.

CE1.1 Identify existing production processes in the enterprise and their information flows,

CE1.2 Describe the techniques used in preprint, print, and binding and transformed processes.

CE1.3 Describe company-made products.

CE1.4 Relate the processes and techniques with the main products elaborated by the company indicating the phases of the subcontracted or externalized process.

CE1.5 Describe the quality control process followed in the enterprise.

C2: Perform the collection and preparation of the raw material and the ancillary products to be used in the company binding process.

CE2.1 Identify the binding processes and raw material to be used in the enterprise.

CE2.2 Identify raw material and ancillary products to be used in the binding process

CE2.3 Relate raw material with different binding processes based on technical specifications and work orders.

CE2.4 Perform the raw material transport process and ancillary products by stacking them according to the company's rules and working methods.

CE2.5 Locate the raw material and ancillary products according to the company's established in-zone issues and move to the binding machines.

C3: Set the guillotine machine to the point and make the cut according to the work order and raw or graphical material to be processed and the safety, hygiene and quality standards

CE3.1 Dispose the raw or graphic material for the test cut according to the work order and/or sample provided to complete the starting information, choosing and placing the tools and tools in the machines, performing the adjustment or scheduling of the cuts, checking the safety devices under the supervision of the workshop manager.

CE3.2 Collaborate in the test cut to check the correct adjustment of the guillotine, checking the results of the test cut, identified the quality specifications of the product, according to the technical specifications and work orders, rejecting those that are not fit.

CE3.3 Reflect on the maintenance tab of the guillotine, anomalies or alterations that occur during the regular operation of the guillotine, performing the necessary grease, cleaning, changes and readjustments.

C4: Point the folding machine and perform the folding process according to the work order, the graphical product to be processed and the safety, health, environmental protection and quality standards

CE4.1 Dispose the graphic product for test folding, placing tools and tools on the machine, making the adjustment of the folding machine, choosing tools or tools and checking devices security according to the work order and/or sample provided to complete the startup information under the supervision of the workshop manager.

CE4.2 Collaborate in performing the test folding to check the correct adjustment of the folding, checking the results of the same identified the product quality specifications as indicated in the work order and according to the standards of productivity, safety, hygiene rejecting those that are not suitable

CE4.3 Reflect on the maintenance tab of the folding, the anomalies or alterations that occur during the regular operation of the folding, making the necessary grease, cleaning, changes and readjustments.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Production processes in graphic arts

-Process representation

-Interpretation of process diagrams

2. Raw material and ancillary products for the binding process

-Technical specifications of the raw material.

-Storage of the raw material.

-Type of raw material and ancillary products according to binding process.

-Transport and location of raw material and ancillary products.

3. Process for adjusting and cutting the guillotine

-Interpretation of work orders

-Cutting programming

-Adjustments of the guillotine auxiliary equipment

-Quality control of the cutting process

4. Maintenance of guillotined machines

-Maintenance plan for guillotine and auxiliary equipment

-Preventive maintenance

-Corrective Maintenance

5. Process for adjusting and producing the folding

-Interpretation work orders

-Prayers programming

-Prayer settings

-Quality control of the folding process

6. Maintenance of folding machines

-The folding maintenance plan

-Preventive maintenance

-Corrective Maintenance

7. Storage and storage in the guillotine and folding processes

-Interpretation of work orders according to the conservation and storage of the bound products.

-Strapping processing.

-pallet and transport sizes

-Auxiliary materials (plastic, cantoneras and others)

8. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Formative Modules

Required Accreditation

Professional experience required in the scope of the competency

If you have Accreditation

If you do not have Accreditation

MF0200_2:

Processes in Arts Charts

• Licentiate, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect, or title corresponding degree or other equivalent qualifications.

• Senior Technical Family of Graphic Arts.

• Level 3 professionalism certificates of the professional family of Arts charts

2 years

4 years

MF0691_2:

Materies and binding products

• Licensed, engineer, architect, or corresponding degree or other equivalent titles.

• Diplomacy, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Technician Superior of the professional family of graphic arts.

• Level 3 professionalism certificates from professional printing and industrial areas of the professional family of graphic arts

2 years

4 years

MF0692_2: Preparing and executing the graphic materials cut

• Licensed, engineer, architect, or title corresponding degree or other equivalent titles.

• Diplomate, technical engineer, architect technical or other equivalent degrees.

• Higher Technician of the Professional Family of Graphic Arts.

• Level 3 Professional Certificates of the Area Professional Encuadernación industrial of the professional family of graphic arts

2 years

4 years

MF0693_2: Preparing and Running the folding

• Licensed, engineer, architect or corresponding degree of degree or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Certificates of professionalism level 3 in the industrial area of the professional family of the arts professional family charts

2 years

4 years

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT

Forming Space

Surface m2

15 pupils

Surface m2

25 pupils

Multipurpose Aula

30

50

guillotinate and folding workshop

60

90

Forming Space

M1

M2

M3

Multipurpose Aula

X

X

X

X

guillotined and folded workshop

--

--

X

X

Forming Space

-purpose Aula

-Pizarras to write with pen

-Audio-visual equipment

-Rotafolios

-Classroom material

-Table and chair for trainer

-Messes and chairs for students

Gile and folding workshop

-Tools

-Graphic Material

-Guillotine ( linear, trilateral and shear)

-Plegadora (of bags, blades and combined)

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units that must be available for the tools, machines and tools specified in the training space equipment, will be sufficient for a minimum of 15 students and must increase, if any, to attend to the higher number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX IV

I. Identification of the certificate of professionalism

Denomination: Coseway Train Operations

Code: ARGC0209

Professional Family: Graphic Arts

Professional Area: Industrial Encuaderation

Professional qualification level: 2

Professional reference qualification:

ARG290_2 Coseway train operations (RD 1135/2007, August 31)

Relationship of competency units that configure the certificate of professionalism:

UC0200_2: Operate in graphical process under security, quality, and productivity

UC0691_2: Preparing raw materials and auxiliary products for binding

UC0926_2: Adjust parameters, synchronize equipment, and perform binding with staple

UC0927_2: Adjust parameters, level elements, and make the standard and stitched with vegetable thread

General competition:

Perform the preparation and control works of the machines by running the funnel/stitched with wire and the standard/sewn with plant yarn and intervening in the graphical process according to the productivity and quality established, implementing the plan for the prevention of occupational hazards and environmental protection.

Professional Environment:

Professional scope:

Develops its professional activity in the graphic industry, in the department of post-pressure or industrial binding. In printing companies, post-pressure, binding. In medium or large companies with different organizational and technological levels. In both public and private companies. He is integrated into a work team where he develops individual and group tasks on operations on sewn trains. In general it will depend organically on an intermediate command. The job is normally done for an employed person.

Productive Sectors:

Sector of graphic arts. They are in the own subsector of binding, or are part of companies that have the entire graphical process in which the rest of the phases of the graphical process exist.

Occupations or related jobs:

Grapa binder machine.

Vegetable-thread-raising and harvesting machines

Cossery machine driver with plant yarn.

Folding machine operator.

Machine operator operator.

Duration of the associated training: 480 hours

Relationship of training modules and training units:

MF0200_2: (Cross) Processes in Graphic Arts (100 hours)

• UF0241: Phases and processes in Graphic Arts (40 hours)

• UF0242: Quality in graphical processes (30 hours)

• UF0509: Prevention of occupational and environmental risks in the Graphic Industry (30 hours)

MF0691_2: (Cross) Materials and products for binding (80 hours)

MF0926_2: Encuadernación with staple (90 hours)

MF0927_2: Alted and stitched with vegetable thread (90 hours)

MP0271: Non-working professional practice module of Cosego trains (120 hours)

II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: OPERATING IN THE GRAPHICAL PROCESS UNDER SECURITY, QUALITY AND PRODUCTIVITY

Level: 2

Code: UC0200_2

Professional realizations and realization criteria

RP1: Check and follow the graphical process as a whole through workflows and in its different phases: preprint, print and post-pressure, through standardization and communication, to achieve the quality and productivity, in accordance with established specifications.

CR1.1 Graphic process tracking is done through workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CR1.2 By standardizing and communicating the work phases, a final result of the most effective process is achieved.

CR1.3 The different phases of the graphical process are analyzed with specification of their elements, applying the employment and sequentiality of each of them.

CR1.4 The parameters and preprint elements chosen are checked, according to technical specifications.

CR1.5 The printing system is in line with the media used and the product to be obtained.

CR1.6 The finish is applied according to the support used, process followed and usage needs, according to the technical specifications.

CR1.7 The observed anomalies are collected to take the necessary preventive and corrective measures.

CR1.8 The graphical process, in all its phases, is performed by taking into account and applying safety, hygiene and environmental regulations.

RP2: Apply quality control methods in the graphical arts process to achieve the specified product, following existing standards and standards.

CR2.1 The graphical product is realized taking into account the fundamental concepts of quality in the different phases of its manufacturing.

CR2.2 The most significant quality features in each phase of the process are identified by variables and attributes.

CR2.3 Quality control is done methodically, using the appropriate control elements for each feature.

CR2.4 Quality criteria are applied based on established quality and tolerance levels.

CR2.5 Control frequencies are applied according to the type of characteristics to be controlled and the number of product units to be obtained.

CR2.6 Quality control results and incidences are collected in the corresponding control sheets.

CR2.7 The desired colors and tones are obtained according to the color parameters and measurements.

CR2.8 Measurement devices are used according to the specific needs of the required values.

CR2.9 The image transfer is analyzed according to the point variation and the contrast.

RP3: Determine the characteristics of the graphical products to establish the appropriate manufacturing process, taking into account the available elements and applicable regulations.

CR3.1 Graphic products are identified according to their functional and communicative characteristics.

CR3.2 The functional and technological relationships of graphic products are set according to their component elements.

CR3.3 Graphic products are defined according to originals, sketches, and models.

CR3.4 Graphic products respond to established technical specifications.

CR3.5 Graphic products enable you to maintain competitive conditions for your business.

CR3.6 The physical-chemical characteristics of the graphic products take into account environmental and safety regulations and hygiene regulations at work.

Professional Context

Production media

Computer equipment. Laser printer. Standards of communication. Workflows. Normalized light pupitre. Measurement and control tools and tools: densitometer, tipometer, odometer, colorimeter, spectrometer.

Products and results

Incidents of quality control. Control sheets. Identification of defects or defects in the processes.

Information used or generated

Production order. Technical documentation of preprint, printing and post-pressure equipment and machines. Safety, hygiene and environmental regulations. Quality standards and standards. Samples authorised. Technical sheets. Maintenance manuals. Control plans.

Competition Unit 2

Denomination: Prepare raw materials and auxiliary products for binding

Level: 2

Code: UC0691_2

Professional realizations and realization criteria

RP1: Interpret work orders for the preparation of raw materials and ancillary products, performing the work with quality and productivity criteria.

CR1.1 The technical and production information shown in the work order is interpreted to prepare raw materials and auxiliary products: papers, cartons, tails, steel wire, yarn, skins, fabrics, as the auxiliary equipment to be used: forklifts, cutters, seals, pallets and boxes.

CR1.2 Raw material preparation operations are performed taking into account the quality criteria established by the company.

CR1.3 The model, test, or any other product that serves as a model, is contrasted with the directions of the work order to avoid errors in the preparation of raw materials and products auxiliary.

RP2: Review printed sheets to ensure their quality in binding processes.

CR2.1 The printed sheets are checked to ensure their quality as to the foliation, tracing, specific measures, possibilities of repinte, water, resistance to folding, a sense of the fiber, breakage in the folding and others.

CR2.2 The printed sheets are checked for defects that may have occurred in their printing phase and report for corrective action.

CR2.3 The folds are reviewed to determine their machine positioning and entry, as well as their adjustment to the record guides.

RP3: Prepare raw materials and auxiliary products so that continuity in the print run is guaranteed.

CR3.1 The quantity and quality of raw materials and ancillary products are verified to ensure their compliance with the production order.

CR3.2 Raw materials are stacked in an orderly manner in the machine environment to ensure seamless production continuity, following the safety, health and environmental plan established by the the company.

CR3.3 The raw materials and auxiliary products are prepared according to the working methods established to ensure their input and pass through the different machines that configure the binding processes.

CR3.4 The measurement of parameters of the auxiliary products: viscosity, temperature, mixtures, allows the adequacy to the required quality specifications.

CR3.5 The preservation and storage of auxiliary products is done in an orderly manner, making it easier to locate.

Professional Context

Production media

Paper Moisture Drivers, Squats, Flexometers. Auxiliary equipment.

Products and results

Quality control of raw materials, auxiliary products and printed sheets. Papers, fabrics, skins, cardboard and cardboard stacked and prepared for binding. Auxiliary products: tails, threads, steel wire, prepared for binding.

Information used or generated

Work Order. Technical documentation of the raw materials. Maquettes. Safety, health and environmental protection regulations applicable to your job. Quality standards.

Competition Unit 3

Denomination: Adjust parameters, synchronize equipment, and make binding with staple

Level: 2

Code: UC0926_2

Professional realizations and realization criteria

RP1: Check that the work order collects the instructions and data needed to prepare the wire stitching machine and then start the spin.

CR1.1 The model or model that accompanies the work order is checked before starting the preparation of the machine by contrasting it with the work order data, checking: number of sheets, meetings, denials and others.

CR1.2 Quality controls defined in the work order are identified, interpreting the characteristics of the work order.

CR1.3 The technical instructions that appear in the work order are validated before you can start preparing the machine.

CR1.4 The technical instructions regarding the types of stacked, finished, and labeled are checked to appear on the work order.

RP2: Adjust and synchronize the machine mechanisms and auxiliary wire stitching equipment for commissioning according to the technical characteristics of the work and the materials to be used.

CR2.1 The supplied sheets are visually checked by observing that they do not present anomalies that hinder their subsequent production process, such as: repainted, breakages in folding and downpour placing them in the appropriate place for your power.

CR2.2 The product to be bound and the model or model are previously compared and checked, performing a sample of the product and noting that the paging, size and margins are correct.

CR2.3 The stations that are not to be used, because the number of documents that the job configures does not require it, they are cancelled to avoid incidents.

CR2.4 The lump-sum stations are prepared by placing the squadrons, suction cups, optical controls of the modified specifications, and the drop tray of the fold.

CR2.5 Paper feeding stations are prepared by checking the match of the foot or the head of the funnel of each of the folds and the cover, ensuring the correct disposal of the same.

CR2.6 The number of staples, the placement of the same and the pressure exerted by the stapler heads, as well as the type of wire that feeds them, conform to the technical characteristics of the work to be performed.

CR2.7 The preparation of the trilateral guillotine is performed according to the measures of the product, adjusting the guides according to the format and the product to be cut and leveling the foot according to the support that is going to cut.

CR2.8 Cutting blades are reviewed and changed if deficiencies are observed, such as mellas or burrs.

CR2.9 Record elements, guides, palpators, staples controls, alignment controls, are checked by ensuring their synchronised by ensuring their correct operation.

CR2.10 The elements and mechanisms of the stacking and output system are adjusted by checking their correct operation, performing the same according to the work being produced.

CR2.11 All tuning operations are performed by applying the necessary measures according to the instructions contained in the occupational risk prevention and environmental protection plan.

RP3: Perform the run to obtain the product stapled, according to the instructions of the work order, obtaining the optimum performance of the machines, carrying out the quality controls provided and respecting the established safety standards.

CR3.1 The general operation of the machines is checked during the run, reviewing its elements and correcting the failures.

CR3.2 The collection and feeding of materials needed for production, such as pliegos, wire, strapping, and others, is done in such a way as to avoid unnecessary stops.

CR3.3 Quality control is performed according to the frequency established by the company for a certain type of work or according to the instructions of the work order, guaranteeing the uniformity of the results to the length of the run, especially looking at possible scratches and drag marks.

CR3.4 The specimens that are the object of the control are saved by following the instructions of each company or the control guidelines of the work order.

CR3.5 Quality-related data is recorded for contrast to standard values.

CR3.6 The optimal speed of the machine is maintained throughout the run, recording and reporting the incidents.

CR3.7 Production data is identified and recorded in order to contribute to the control of production and cost plans.

CR3.8 Machine handling is performed in compliance with the safety standards specified in the job risk prevention plan.

CR3.9 The waste produced during the run is treated according to the instructions in the environmental protection plan.

RP4: Flaging and/or placing products stapled into boxes or pallets for transport, ensuring their integrity and clearly exposing content information.

CR4.1 The stapled products are felled, packaged, or tucked into boxes, as directed by the work order, correctly handling the auxiliary machines to avoid production stops.

CR4.2 The stapled products are placed in pallets, following the directions of the work order, preventing the subsequent handling and transport of the products from deteriorating.

CR4.3 The carnets are attached to the boxes and/or pallets according to the instructions on the work order, to facilitate the control of production and to assist their easy subsequent identification.

CR4.4 The packaged products are identified with carcloths indicating the model and number of specimens it contains, as well as the information needed for identification.

CR4.5 The strapping and auxiliary equipment are handled in compliance with the safety measures.

RP5: Perform first-level maintenance and check the security systems to maintain the stapled machines according to the established procedures.

CR5.1 The periodic greasing is performed according to the machine manufacturer's instructions.

CR5.2 The operation of circuits, stapling heads, and air filters is verified according to established maintenance standards.

CR5.3 The components of the machines as well as the auxiliary tools, are maintained at the cleaning levels set out in the maintenance regulations.

CR5.4 First-level maintenance is performed following the planned plans and recording the required data in the procedures.

CR5.5 Security systems are checked to maintain auxiliary machines and equipment in optimal security conditions.

Professional Context

Production media

Production media. Wire-stitching funnel, trilateral guillotine. Auxiliary equipment: stacker, strapping machines. Pliegos. Wire. Flaxes. Carcloths. Pallets. Computer media.

Products and results

Magazines or brochures stapled finished. Magazines or brochures for subsequent production process. Finished copies for direct delivery to the customer. Sausage plies. Wire-stitched plies. Adjustment and synchronization of auxiliary machines and equipment. Flapping and palletized products. Quality control of the product. First-level maintenance.

Information used or generated

Parts of work. Manuals of the manufacturer of the machine. Work Orders. Models. Ferros. Plan for the prevention of occupational risks and environmental protection. Technical information sheet for auxiliary products and maintenance records. Quality standards.

Competition Unit 4

Denomination: Adjust parameters, level elements and make the standard and stitched with vegetable yarn

Level: 2

Code: UC0927_2

Professional realizations and realization criteria

RP1: Check that the work order collects the instructions and data necessary to prepare the lump-sum machines and sewn with plant yarn and then start the spin.

CR1.1 The model or model that accompanies the work order is checked before starting the machine preparation against the data in the work order, checking: number of folds, paging, and other.

CR1.2 Quality controls defined in the work order are identified by interpreting the characteristics of the work order.

CR1.3 The technical instructions that appear in the work order are validated before you can start preparing the machine.

CR1.4 The technical instructions regarding the types of stacked, finished, and labeled are checked to appear on the work order.

RP2: Prepare the machine for the lift and run the machine to obtain the standard product, according to the instructions of the work order, achieving the optimum performance of the machines, carrying out the checks the quality of the equipment and the safety standards laid down.

CR2.1 The supplied sheets are checked visually by observing that they do not present anomalies that hinder their subsequent production.

CR2.2 Paper feeding stations are prepared by checking the matching of the foot or the head of the standard of each of the sheets by ensuring the correct arrangement of the sheets.

CR2.3 The stations that are not to be used, because the number of documents that the job configures does not require it, they are cancelled to avoid incidents.

CR2.4 The pliegos are brought to the foot of the machine by locating each of them in the station corresponding to their signature.

CR2.5 The power of the folds in each station is done so that unnecessary stops are avoided.

CR2.6 The lump-sum is performed by maintaining the optimum speed of the machine, verifying that each station makes the fall of one's specification into one in each pass.

CR2.7 Quality control is performed according to the frequency established by the company for a certain type of work or according to the instructions of the work order, guaranteeing the uniformity of the results to the length of the run.

CR2.8 The specimens that are the object of the control are saved by following the instructions of each company or the control guidelines of the work order.

CR2.9 Quality-related data is recorded for contrast to standard values.

CR2.10 The elements and mechanisms of the driving, stacking and output system of the raised sheets are adjusted by checking their proper operation.

CR2.11 The raised pliegos are prepared by differentiating them from each other by means of the visual identification by carcloths for the process of stitching with plant yarn.

CR2.12 Machine handling is performed in compliance with the safety standards specified in the workplace risk prevention and environmental protection plan.

RP3: Regular and adjust the mechanisms of the stitching machine for commissioning, in accordance with the technical characteristics of the work and the materials to be used.

CR3.1 The supplied sheets or blocks are checked visually by observing that they are all signatures without prepositions and that they do not have anomalies that hinder their subsequent production.

CR3.2 The possible differences between the product to be sewn and the model are checked previously, performing a sample of the product and comparing it to the model or model.

CR3.3 Job parameters such as: ring measures, number of folds, number of pages of each statement, type of opening of the ring and number of pages of the book are entered on the computer or machine control panel.

CR3.4 The brackets are adjusted by introducing the measurements to the power station of the folds.

CR3.5 The adjustment for the transport and opening of the pliers is done by regulating the suction of the suction cups or the length of the pusher or pincer.

CR3.6 The easel, needles, punches and hooks are adjusted taking into account the characteristics of the paper to be sewn.

CR3.7 The number of seams, the position and pressure exerted by the stitching heads, as well as the type of thread, are in accordance with the specifications of the work order and/or the work to be performed.

CR3.8 The elements and mechanisms of the stacking and output system are adjusted by checking their correct operation.

RP4: Perform the spin to obtain the product sewn, according to the instructions of the work order, obtaining the optimum performance of the machines, carrying out the quality controls provided and respecting the established safety standards.

CR4.1 The general operation of the machine is checked during the run, reviewing its elements and correcting the failures.

CR4.2 The collection and feeding of materials needed for production, such as sheets and wire, is done in a way that prevents unnecessary stops.

CR4.3 Quality control is performed according to the frequency established by the company for a certain type of work or according to the instructions of the work order, guaranteeing the uniformity of the results to the length of the run.

CR4.4 The specimens that are the object of the control are saved according to the instructions of each company or the guidelines of control of the work order.

CR4.5 Quality-related data is recorded for contrast to standard values.

CR4.6 The optimal speed of the machine is maintained throughout the run, recording and reporting the incidents.

CR4.7 Production data is recorded in order to contribute to the control of production and cost plans, identifying all required data.

CR4.8 Machine handling is performed in compliance with the specified safety standards for the operation of the work on the plan for the prevention of occupational hazards and environmental protection.

CR4.9 The waste produced in the workplace is treated according to the current environmental protection plan.

RP5: Place products sewn into pallets for internal transport, ensuring their integrity and clearly exposing content information.

CR5.1 The sewn products are placed in pallets, following the directions of the work order, preventing them from deteriorating in the subsequent handling and transport of the same.

CR5.2 The carnets are attached to the pallets according to the instructions on the work order, to facilitate the control of the production and to assist their easy subsequent identification.

CR5.3 The wheel left is stacked, identified and stored, in case it is necessary to retrieve some of the specifications during consecutive processes.

RP6: Perform first-level maintenance and check the security systems to maintain the standard machines and stitched with plant yarn to the point according to the established procedures.

CR6.1 The periodic greasing is performed according to the machine manufacturer's instructions.

CR6.2 The operation of circuits, stitching heads, and air filters is verified according to established maintenance standards.

CR6.3 Machine components as well as auxiliary tools are maintained at the cleaning levels set out in the maintenance regulations.

CR6.4 First-level maintenance is performed following the planned plans and recording the required data in the procedures.

CR6.5 Auxiliary machines and equipment are maintained under established security conditions, regularly checking safety systems.

Professional Context

Production media

Production media. Alzators, stitching with vegetable yarn. Auxiliary equipment: Stackers. Computer media. Pliegos. Vegetable yarn. Carcloths. Pallets.

Products and results

Set to the point of the lift and the stitcher. Winged pliegos. Plies sewn with vegetable yarn. Blocks of books, magazines or brochures prepared for subsequent binding. Products stacked and identified by means of carcloths. Quality control of the product. First-level maintenance.

Information used or generated

Parts of work. Manuals of the manufacturer of the machine. Work Orders. Models. Quality Procedures. Plans for the prevention of occupational risks and environmental protection. Technical information sheet of auxiliary equipment and maintenance records. Quality standards.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: GRAPHIC ARTS PROCESSES

Code: MF0200_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0200_2 Operate in the graphical process under security, quality, and productivity

Duration: 100 hours

FORMATIVE UNIT 1

Naming: PHASES AND PROCESSES IN GRAPHIC ARTS

Code: UF0241

Duration: 40 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the graphical process as a whole and its different phases: preprint, print, binding, and transformed, considering communication between them using standardization models.

CE1.1 Describe and explain the different configurations of companies according to the production phase established by them within the production process, or in subdivisions thereof.

CE1.2 From a graphical product, describe through workflows the sequence of tasks or operations in a supposed production environment.

CE1.3 From a given product, relate and sequence the different preprint phases that have been involved in its processing:

Text: body, family, style, paragraph, interline.

Trams: linearature, point shape, and angulation.

Color Separation.

Plot and Compaging Systems used.

CE1.4 From a given product, describe and recognize the characteristics of the printing system used according to:

-Media type used.

-Tintas: classes and layers.

-Tramado.

-The character profile.

-Footprint or relief on the media.

-Defects in printing.

-Number of passes on machines.

CE1.5 Analyze the different preprint, binding and transformed printing systems, describing and relating their main phases to machines, equipment, raw materials, and products.

CE1.6 Describe the most significant print systems.

C2: Analyze standardization and communication models through workflow mediation

CE2.1 Analyze graphical process tracking using workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CE2.2 Analyze by standardization and communication that during the working phases a final result of the most effective process is achieved.

CE2.3 Describe the different phases of the graphical process by analyzing the specifications of their elements, applying the employment and sequentiality of each of them.

CE2.4 Explain the checking of the parameters and preprint elements chosen according to technical specifications.

CE2.5 Analyze if the printing system is in line with the media used and product to be obtained.

CE2.6 Analyze if the finish is applied according to the support used, process followed, and usage needs, according to the technical specifications.

CE2.7 Describe the observed anomalies, in a practical scenario, by collecting them for further treatment when taking the necessary preventive and corrective measures.

CE2.8 Analyze the graphical process, checking that in all its phases, it is performed by taking into account and applying the safety and hygiene regulations.

C3: Classify graphic products according to their composition and functional characteristics: stationery, carpeting, stanchery, editing and advertising.

CE3.1 Explain the characteristics of the different graphic products.

CE3.2 Analyze the structural features of the different graphic products.

CE3.3 From graphic product samples:

Rate the communicative and functional capacity of the different graphic products.

Analyze its physicochemical composition and identify its functional capacity.

CE3.4 Analyze, from the design point of view, the characteristics of a given graphical product:

-Formats and measures.

-Typology.

-Colors.

-Media.

-Encuadernation and finish.

Contents

1. Graphical processes: Products and systems

-Graphic product types.

-Company types: organization and structure.

-Standardization and communication models. Workflows.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

2. Production processes in graphic arts:

-Preprint processes

-Original classes. Latent image and printer-processing processes.

-Plot and Mount. Elements of the assembly. Specific software.

-Types of frames. Text and image treatments

-Original types.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

-Plot and Mount. Elements of the assembly. Specific software.

-Printer form.

-Print Processes:

▫ Offset Systems, flexography, screen printing, etching, buffering, digital.

▫ Principles, comparative analysis, and usage criteria.

▫ Teams, capabilities, comparison of different systems.

▫ Print Media.

▫ Types of display items according to the type of print.

-Binding and transformed processes:

▫ Binding and transformed classes: manuals and mechanics

▫ Processed of the transformed: quality and protection.

▫ Online or offline transformed teams.

▫ Transformed characteristics: applicability and end goal.

▫ Manipulated from the different media, depending on the type of material.

▫ Types of controls and variable characteristics in the binding and backroom.

3. Finishing Products:

-Features and uses.

-Market to which the different finishes are intended.

4. Graphic sector activities and products:

-Packaging and packaging of paper, cardboard, and other graphic media.

-Advertising and graphical communication.

-Editing books, newspapers, journals, and others

-Paper and cardboard articles for domestic and sanitary use.

-Business and business stationery.

FORMATIVE UNIT 2

Naming: QUALITY IN GRAPHICAL PROCESSES

Code: UF0242

Duration: 30 hours

Competition Reference: This training unit corresponds to RP2.

Assessment Capabilities and Criteria

C1: Recognize and analyze color metrics and metrics used in graphic arts

CE1.1 Describe the chromatic spaces: RGB, CMYK, HSB, CIE Lab.

CE1.2 Describe the measuring devices used in the color: colorimeter and spectrophotometer.

CE1.3 Describe the various lighting sources, color temperature, and observation conditions.

CE1.4 From color samples:

-Identify color parameters: brightness, saturation, tone, and metamery index.

-Represent colorimetric values in chromatic spaces.

-Evaluate color differences and their ability to play in the graphical system.

CE1.5 Handle the tools and measuring instruments: hygrometer, thermometer, balance of precision, densimeter, viscosimeter and microscope, to obtain the values of: humidity, temperature, density, variations of dimension of supports, materials and raw materials.

CE1.6 Describe the measuring devices used in color: colorimeter and spectrophotometer.

C2: Analyze the most significant "type" quality control process in each phase of the Graphic Arts process

CE2.1 Describe the fundamental phases and concepts of quality control in manufacturing.

CE2.2 Describe a receive control process succinct.

CE2.3 Describe the quality management and control phases in the production process.

CE2.4 Describe the instruments used in quality control: densitometres, colorimeters, control strips and production line control devices.

CE2.5 From a preprint test and considering printing standards:

-Perform the densitometric and colorimetric measurements.

-Rate that the color range playback is appropriate to the set standards.

CE2.6 From a printed product and taking into account standards:

-Select the measuring instrument.

-Perform metering instrument calibration.

-Perform densitometric, colorimetric, "trapping", sliding, and gray balance measurements.

-Chromatic space.

-Perform measures on the control strip.

-Check the setting with the set standards.

CE2.7 Describe the most significant quality features of the products:

-Encuaderation and manipulated: subjective assessment, cut marks, tracks, log signals, collared.

-Resistance to folding.

-Resistance to rub.

-Print: Density, trapping, stamping gain, color balance, pasting, sliding, logging.

-Preprint: tests, standards.

CE2.8 Check the final status of the form and relate it to the specifications of the manipulated

CE2.9 With the product already finished, evaluate the quality obtained, analyzing the process of obtaining it.

Contents

1. Quality in graphical processes:

-Quality control. Concepts involved.

-Control elements.

-Control phases: receipt of materials, processes, and products.

-More characteristic tests, instruments and measurements.

-Preprint quality: point gain, gray balance, and density.

-Print variables (print density, contrast, penetration, fixed, stamping gain, color and gray balance).

-Control areas in print. Measurement.

-Quality in post-pressure.

-Visual control of binding and manipulated.

-Checking for bound and manipulated defects. The quality in manufacturing.

-ISO and UNE rules.

-Standards and standards published by the AENOR Committee 54 relating to the graphical process

2. Colour and its measurement:

-Nature of light.

-Electromagnetic spectrum.

-Philosophy of vision.

-Chromatic space.

-Factors that affect color perception.

-Color theory. Additive and subtractive synthesis of color.

-Color rendering systems: MUNSELL, RGB, HSL, HSV, PANTONE, CIE, CIE-Lab, GAFT.

-Color measurement instruments: densitometres, colorimeters, glimeters, and spectrophotometers.

-Assessment of color.

FORMATIVE UNIT 3

Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE GRAPHIC INDUSTRY

Code: UF0509

Duration: 30 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the prevention and safety measures of the facilities and the individual and collective protection equipment, contained in the safety plans of the companies in the sector.

CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.

CE1.2 Identify and evaluate risk factors and associated risks.

CE1.3 Identify environmental protection requirements derived from actions with polluting products.

CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.

CE1.5 Analyze first aid requirements in different accident scenarios.

CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.

C2: Apply the security plan by analyzing the prevention, safety, and environmental protection measures of the graphic industry.

CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of the individual and collective protective equipment.

CE2.2 Apply the action protocols to possible emergencies, such as:

-Identify people in charge of specific tasks.

-Report the disfunctions and the observed dangerous cases.

-Proceed to the evacuation of buildings according to established procedures, in case of emergency.

CE2.3 Adopt basic sanitary measures, first aid techniques and shipment of accidents in different accident scenarios.

C3: Identify the main environmental risks in the graphical industries.

CE.3.1 Describe graphic arts processes where waste is generated or may have environmental risks and incidents

CE.3.2 Identify the main waste and its treatment to avoid an environmental impact

CE3.3 Apply good environmental practices in processes, consumption, and resources.

Contents

1. Basic concepts about health and safety at work

-Work and health.

-Professional risks.

-Risk factors.

-Consequences and damages derived from the job:

-Work accident.

-Professional illness.

-Other pathologies derived from work.

-Economic and operational impacts.

-Basic regulatory framework for the prevention of occupational risks.

-Public bodies related to health and safety at work.

2. General risks, prevention and emergency and evacuation actions

-Risks in handling tools and equipment.

-Risks in handling systems and installations.

-Risks in the storage and transport of loads.

-Risks associated with the working environment.

-Risks derived from the workload.

-The protection of workers ' health and safety.

-Accident types.

-Primary evaluation of the crashed.

-First aid.

-Socorism.

-Emergency situations.

-Emergency and evacuation plans.

-Support information for emergency action.

3. Specific risks in the Graphic Industry

-Good environmental practices in the graphic industry

-Resources for the materials used

-Waste that is generated

-Actions with environmental impact

-Managing resources

-Managing pollution and waste

Methodological guidelines

Distance learning

Training Units

Total duration in hours of the training units

40

40

40

40

40

40

40

40

Normal_wrd_3"> 30

Formative Unit 2-UF0242

30

20

Formative Unit 3-UF0243

30

20

Sequence

To access the formative unit 3 you need to have done 1 and 2.

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Name: SUBJECTS AND PRODUCTS FOR BINDING

Code: MF0691_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0691_2: Preparing raw materials and auxiliary products for binding

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Interpreting different work orders in relation to the preparation of raw materials and auxiliary products used in the binding processes, assessing the possible models, samples or models that may accompany.

CE1.1 Identify the different fields that make up a work order of a product to be bound and describe the instructions that appear in it related to the preparation of raw materials and auxiliary products necessary for the industrial binding process.

CE1.2 Identify different samples or models of bound products that can accompany the work order of the product to binding and recognize the instructions that may appear annotated.

CE1.3 From a work order of some supposed binding processes accompanied by different models, samples or models:

-Identify necessary raw materials and ancillary products according to marked indications.

-Verify that all necessary data is collected for the correct preparation of the raw materials and auxiliary products involved in the process: papers, cartons, glues, adhesives, vegetable yarn, wire stitching and others.

-Perform a sequencing of the product binding process by interpreting the given work orders.

CE1.4 From given work orders, relate the technical and production information to the preparation of the raw materials and auxiliary materials to be used-papers, cartons, tails, adhesives, plant yarn, Stitching wire, pallets, boxes, binding sheets, and others.

CE1.5 In different case scenarios, and from work orders and models, samples or models of binding products given:

-Contrast the indications of work orders and relate them to models, samples, or models.

-Identify the raw materials and auxiliary materials needed for processing, according to the instructions on the work order, determining the needs.

C2: Analyze the printed sheets in relation to the aspects involved in the quality of the binding processes to which they are intended.

CE2.1 From a given printed sheet, make measurements to check the squadron, the resistance to folding, the humidity of the paper or other, handling the corresponding measuring devices.

CE2.2 From a real printed sheet, check the aspects that have direct influence on the binding processes: foliation, tracing, registration, specific measures, repines, water, fibre sense, break in folding or other.

CE2.3 From printed sheets with different defects, detect defects and relate them to the incidents they would have in subsequent binding processes.

C3: Prepare raw materials and auxiliary products used in different binding processes, applying the quality and safety standards of the process.

CE3.1 Identify and describe the quality and safety standards applicable to the raw materials and ancillary products used in the different binding processes.

CE3.2 From raw materials and the auxiliary products given, check that the dimensions, quantity and quality of the same correspond to the specifications of the work order.

CE3.3 Interpreting working methods, taken from the reality of a company, on handling raw materials and auxiliary binding products.

CR3.4 Airear and match paper and cardboard by breaking the adhesion of the sheets and stacking them according to the established working methods that ensure their input and pass through the different machines that configure the processes of binding.

CE3.5 Analyze the process of storage of raw materials and characteristic auxiliary products in binding companies.

CE3.6 Relate the raw materials and auxiliary products used in binding with the procedures and conditions that your storage requires.

C4: Flaging and/or placing raw materials and binding products in boxes or pallets, based on instructions received and respecting the required safety standards.

CE4.1 Identify the signaling and identification systems of boxes or pallets more commonly used in the binding processes.

CE4.2 Fill out carnets for the identification of the contents of boxes and pallets of raw materials or products of different binding works, according to the methods established in a model company.

CE4.3 In different practical scenarios from given materials and work instructions, flapping raw materials and printing products, complying with the necessary safety standards, properly identifying them.

CE4.4 In practical scenarios based on working materials and instructions, placing raw materials and bound products in boxes and pallets, complying with the necessary safety standards, properly identifying them.

C5: Evaluate the characteristics of the quality variables of the raw materials, using the appropriate instruments.

CE5.1 Different and describe the properties of materials and products used in binding processes

CE5.2 Relate the durability and behavior of the various supports used in binding with the alterations that they suffer because of: humidity and temperature, storage, the direction of the fiber.

CE5.3 Relate the durability and behavior of the different chemicals used in the binding with the alterations that these suffer because of: temperature, humidity, composition, oxidation and light.

CE5.4 To differentiate the characteristics and operation of the measuring instruments used for the quality control of raw materials.

CE5.5 From a practical case of a test, handle the tools and measuring instruments: hygrometer, thermometer, balance of precision, viscosimeter, microscope, to obtain the values of humidity, pressure, density, variations in the size of media, materials and raw materials, correctly expressing the results of the measures.

CE5.6 Check that the properties of the different raw materials used in the binding processes are in line with the characteristics of the materials to be bound and the final result for which are intended.

C6: Relate the machines used in the binding processes with the raw materials used, with the product to be bound and with the characteristics of its finish.

CE6.1 Classify the various types of binding and finishing machines-stacked, strapping, retractable, and others-and describe the capabilities they offer.

CE6.2 Given multiple end products, set the sequence in which the bound and finishing machines-stacked, strapping, retractable and other-are to be used to achieve each of the items.

CE6.3 Describe the types of components and devices existing in the binding and finishing machines-stacked, strapping, retractable, and others.

CE6.4 Relate the auxiliary elements to the type of machine they can be used for.

Contents

1. Binding raw materials

-Raw materials for the binding process:

▫ Paper: Standardized measures. Gramage, Thickness, Paper Color

▫ Carton: Standardized Measurements, Grammar, Thickness, Cardboard Color

▫ Tels: Color, Fabric Composition, Grosor

▫ Pieles: Characteristics of porosity and flexibility according to their provenance

▫ Printing films: Color of the film, features according to support to stamp

▫ Corcho Material: Surface Types, Calibers.

▫ cellulosic, acrylic, and PVC materials: Calibers

▫ Queues: Drying times

▫ Barnices: viscosity control, rub resistance, and scratches.

▫ Wire.

▫ Hillos.

-Rules for handling raw materials and ancillary products.

-Selection and quantification of binding materials.

2. Packaging and storage in binding

-Storage conditions. Temperature and humidity.

-Automatic storage systems.

-Storage and signaling systems and identification:

▫ Carfabrics.

▫ Palets: placement and handling.

▫ Boxes: types and usage based on materials.

-Packaging systems:

▫ Atators: operation and handling.

▫ Precinct: types and placement.

▫ strapping machines

▫ Retractiladora: handling and using.

-Work risk prevention rules in packaging and storage.

3. Machines and auxiliary elements of the binding process

-Binding process. Benefits

-Machine types for binding processing:

▫ Guillotins.

▫ Plegators

▫ Alzers

▫ Cossora

▫ Stamp Press

▫ Relief Press

▫ Enclosure machines (sheets, lids, loins)

▫ Cizes

▫ Freders

-Components and auxiliary equipment of the binding process machines.

▫ Types of components or devices: Commissioning, Machine Adjustments, Security Devices.

▫ Types of auxiliary equipment: Stacking, squadron, finish, storage, and storage.

4. Quality control of materials for binding

-Quality control of the sheets to be bound:

▫ Traction resistance check

▫ Specified thickness and weight check

▫ Double-fold resistance check

▫ Started property

▫ Check absence of repainted

▫ Check brightness, lisura, porosity, and opacity specified

▫ Encolate Resistance

▫ Internal cohesion check

▫ Reaction to heat stamping

-Print Quality Control:

▫ Standard specifications for pleases

▫ Fibre sense checking

▫ Checking and sharpening of the printed sheets for binding

▫ Resistance to folding

▫ Analysis break in folding

-Measurement Devices: Girometer, Flexometer, Buttocks, Micrometer, Thermometer, Viscosimeter, Hygrometer, Precision Scales, IGT, Study and Others.

-Checking the plots: classes and features

Methodological guidelines

Distance training:

Formative Module

80

Number of total hours of the module

Maximum number of hours

80

80

80

80

Normal_wrd_3"> 50

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

Naming: BINDING WITH STAPLE

Code: MF0926_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0926_2: Adjust parameters, synchronize equipment, and perform binding with staple

Duration: 90 hours

Assessment Capabilities and Criteria

C1: Analyze the operation and technical specifications of the most common staple binding machines and their auxiliary elements.

CE1.1 From a few catalogues or brochures of different binding equipment with staple, to interpret the technical documentation related to their characteristics and possibilities of stitching.

CE1.2 Identify the maneuvering and service mechanisms of the stapler binding machines and explain the use of the handlers that allow to calibrate and prepare the elements that form them.

CE1.3 Analyze the specifications of a work order related to the regulation and commissioning of the stapler binding machines.

CE1.4 From a conveniently characterized work order and an attached model or model:

-Check that sufficient data is available to perform the job by verifying that they correspond exactly to the given model or model.

-Successfully interpret the technical instructions collected in the work order.

-Identify the quality controls required in the work order and its practical application.

C2: Perform the operations of starting up with staple binding machines as well as adjusting and synchronizing the elements that are involved according to the specifications of a given work order.

CE2.1 Identify the elements and mechanisms of commissioning in the binding machines with stapler in situ or by means of catalogues and machine plans.

CE2.2 In a practical case, properly characterized, check that the sheets supplied for its stitching or stapling do not present anomalies that hinder their subsequent production.

CE2.3 In different practical scenarios, properly characterized, in a type of binder with staple from a given work order:

-Enter the job data in the machine control panel.

-Prepare the lump-sum stations, placing the squadrons, suction cups, optical controls of the modified specifications, and the drop tray of the fold.

-Prepare the paper feeding stations, load them correctly, checking the match of the foot or the head of the funnel of each of the folds and the cover.

-Adjust the position and pressure of the stapler heads, as well as provide the appropriate wire type to the job specifications specified in the work order correctly.

-Prepare the trilateral guillotine, adjusting the guides according to the format and the product to be cut, as well as the leveling of the foot according to the support to be cut for proper operation.

-Check the quality of the cutting of the blades and, in the case of a dent or rebaba, change them safely and correctly.

-Control record elements, guides, palpators, staples controls, and power controls, so that their operation is secure and constant.

CE2.4 Adjust the elements and mechanisms of the stacking and output system of a given machine, checking its correct operation to avoid jams and defective products.

C3: Perform the binder with staple of different graphic products, according to the instructions of a given work order, performing the necessary quality controls and respecting the safety standards.

CE3.1 From given work orders, interpret the instructions related to productivity and work rate, quality controls or other indications required for the binding with staple.

CE3.2 Ensure the continuity of the binding, verifying the regulation of the mechanisms of:

-Folding Feed Stations.

-Graped heads.

-Trilateral.

-Output and stacking.

CE3.3 Dispose the materials properly on the machines, in order to obtain the required results and times.

CE3.4 Describe the most common defects that arise in the binding process with staple.

CE3.5 From a sample of graphic products with different defects, explain the causes and propose the necessary readjustments.

CE3.6 From supposed work orders and materials to be embedded and stapled, obtain the folding of the printed with the required quality.

CE3.7 In different practical scenarios, based on work instructions and a given quality system, describe the method and frequency of obtaining samples according to the characteristics of the work, in accordance with the requirements of the quality system.

CE3.8 In different case studies, from work orders and materials to be embedded and stapled:

-Set the appropriate production speed relative to the materials given in each case.

-Perform the run, checking the quality of the products obtained, based on the following instructions: periodicity in the sampling, detection of repintados, deficiencies of the stapling, water or other.

C4: Perform first-level maintenance on machines that are involved in the binding process by ensuring its correct operation.

CE4.1 Properly interpret the technical documentation, the maintenance manuals of the staplers, the company procedure manuals and the safety standards for maintenance preventive.

CE4.2 Identify and manage the tools and materials for greasing, maintaining, and cleaning the binder with staples.

CE4.3 Identify and recognize all oiling points for their shape, indicative color, and location, as well as other precise first-level maintenance operations on the staplers with staples as well as on the elements aids. Check the air circuits and filters.

CE4.4 Perform the cleaning of the elements set out in the maintenance rules.

CE4.6 Perform the cleaning of the elements of the binder with staples set in given maintenance standards.

CE4.7 In different practical cases of maintenance of the binder with properly characterized staples:

-Plan first-level maintenance operations, defining the lubricating products to be used, the type of maintenance, and the proposed frequency.

-Verify the operation of air circuits and filters according to established maintenance standards.

-Perform the first level maintenance of the different items according to the indications of a given maintenance plan.

-Act on the security elements by checking their proper operation and verifying that the expected responses occur: emergency stop, quiesce, or other.

-Keep all the elements of the binder with staples. within the cleanup levels set in a given maintenance plan.

-Perform all operations by applying the rules on risk prevention linked to the first-level maintenance of the staplers with staples.

C5: Apply safety, health and environmental protection plans, and relevant regulations in place to correctly use media and safety equipment in the preparation and during the process of stitching with wire.

CE5.1 Identify the most common risks that occur in the binding operations with staples, concreting the factors involved in each of the risks.

CE5.2 Relate and describe the safety standards for the preparation and adjustment operations of the elements of the stapling process.

CE5.3 Identify the safety elements of the equipment and describe their function and the part of the machine on which it acts: actuation buttons, emergency stop buttons, photoelectric cells, casings and others.

CE5.4 Explain the characteristics and use of the individual protection equipment-EPIs-to be used in the various operations during the process of binding with staples, classifying them by the risks they prevent.

CE5.5 Describe the different types of cuts produced during the binding process with staples, differentiating their treatment in relation to the recycling possibilities.

CE5.6 In different practical scenarios, with the right to use graphic products, and from plans for the prevention of occupational risks and environmental protection of companies. Binding:

-Identify the risks and the level of danger each of the situations that may arise in the proposed operations.

-Describe the rules of action and the instructions for use of the individual protective equipment for the different operations described.

-Relate and describe the appropriate preventive measures and prevention methods to avoid possible accidents.

-Describe the protocols for action in relation to the treatment of the waste generated during the processes.

-Identify and review the correct operation of security systems on wire-stitching machines.

Contents

1. Binding procedures with staple

-Grapa bound process. Technological principles.

-Grapa binding fix operations

-Control parameters of the binding operations with staple to the work order

2. Staple-bound machines.

-Types and characteristics of the stapler binding machines.

-Components of the Grapa Binding Machines

▫ Handlers.

▫ Machine Operating Electromechanical Elements

▫ Funnel stations. Features and settings

▫ Grappers, Features, and Settings

▫ trilateral guillotine. Features and settings

▫ Log items.

▫ Stack and output elements.

▫ Technical Specifications for Grayer Binding Machines

▫ Grapa binding machine maintenance plan

3. Preparation of Grapa binding machines

-Preparing and calibrating handlers.

-Adjustments and synchronization of electromechanical elements.

-Preparing to:

▫ Funnel stations.

▫ Grappers.

▫ The trilateral guillotine.

▫ Log items.

▫ Stack and output elements.

4. Quality control in the binding process with staple.

-Quality control in the binding process with staple.

-Sampling technique in the binding process with staple.

-Different non-conformities of the binder with staple

-Defects of the staple binding system.

-Record non-conformance to staple

-Corrective actions against non-conformities with staple

5. Safety, health and environmental protection in the process of binding with staple

-Risk elements of the stapler binding machines

-Safety, health, and environmental plans and standards for staple binding machines.

-Individual protective equipment on the stapler binding machines

-Preventive actions in the binding process with staple.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module-MF0926_2

90

30

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 4

Name: STANDARD AND STITCHED WITH PLANT YARN

Code: MF0927_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0927_2: Adjust parameters, level elements, and make the standard and stitched with vegetable thread

Duration: 90 hours

Assessment Capabilities and Criteria

C1: Analyze the operation and technical specifications of the most common lump-wire and plant-based machines and their auxiliary elements.

CE1.1 From a few catalogues or brochures of different standard machines and sewn with plant yarn, interpret the technical documentation related to their characteristics and possibilities.

CE1.2 Identify and explain the use of the handlers that allow to calibrate and prepare the elements that make up the plant-based binding equipment.

CE1.3 Analyze the specifications of a work order to regulate the commissioning of a standard machine and stitched with plant yarn

CE1.4 From a conveniently characterized work order and an attached model or model:

-Check that the work order data corresponds exactly to the model or model, identifying all the data contained in it.

-Successfully interpret the technical instructions collected in the work order

-Identify the quality controls required in the work order and its practical application.

C2: Perform the operations of the commissioning of the standard machines and stitched with vegetable yarn, as well as the adjustment and synchronisation of the elements involved in adapting them to the type of work and materials used depending on the work order.

CE2.1 Identify the elements and mechanisms of commissioning in the standard machines and stitched with plant yarn.

CE2.2 In a practical case, check that the supplied pleases do not present anomalies that make it difficult to produce them later.

CE2.3 In different practical scenarios duly characterized, in a machine type of standard and sewn with plant yarn from a given order:

-Introduce the preparation data of the standard machine and sewn with plant yarn in the control panel of the same.

-Prepare the paper feeding stations of the machine, load them correctly and check the match of the foot or the head of the standard of each of the folds and the cover.

-Adjust, in the stitching machine with plant yarn, the number of seams, the position and pressure of the cossers.

-Dispose the appropriate thread type to the job needs specified in the work order correctly.

-Control and adjust, in the stitching machine with plant yarn, the distance between books for the correct differentiation of each unit.

-Adjust the suction of the suction cups and the length of the pusher.

-Control and adjust the easel, needles, punches, and hooks in relation to the paper that is to be sewn.

-Control the recording elements and power controls on the machines so that their operation is secure and constant.

CE2.4 Adjust the different elements and mechanisms of the stacking system, separation and output of a given machine, checking its correct operation to avoid jams and defective products.

C3: Make the standard and sewn with vegetable yarn of different graphic products, according to the instructions of a given work order, carrying out the necessary quality controls and respecting the safety standards set.

CE3.1 From a given work order, interpret the instructions related to the productivity and work rate, quality controls or other indications required for the lump-sum and stitched with yarn plant.

CE3.2 Ensure the continuity of the lump-sum and stitched with plant yarn by verifying the regulation of the mechanisms of:

-Pit power stations.

-Height of folds and signatures.

-Plant-based stitching station.

-Output and stacking.

CE3.3 Dispose the materials properly on the machines, in order to obtain the required results and times.

CE3.4 Describe the most common defects that arise in the process of stitching with plant yarn.

CE3.5 From a sample of graphic products sewn with plant yarn with different defects, explain the causes and propose the necessary readjustments.

CE3.6 From supposed work orders and materials to be sewn with plant yarn, obtain the specimens sewn with the required quality.

CE3.7 Relate the characteristics of the machines and the materials to binding with plant yarn with the appropriate speed.

CE3.8 In different scenarios, based on work instructions and a quality system, describe the method and frequency of obtaining samples according to the characteristics of the work according to the requirements of the quality system.

C4: Perform first-level maintenance of the standard process and stitched with plant yarn. ensuring its proper functioning.

CE4.1 correctly interpret the technical documentation, the maintenance manuals of the plant-based stitching binder, the company procedure manuals and the safety standards for the preventive maintenance.

CE4.2 Identify and manage the tools and materials for greasing, maintaining, and cleaning the stitching binder with plant yarn.

CE4.3 Identify and recognize all oiling points for their shape, indicative color, and location, as well as other precise first-level maintenance operations on plant-based stitching binders as well as in the auxiliary elements.

CE4.4 Perform the greasing of the grease points provided for in the maintenance standards of the plant-based stitching binder.

CE4.5 Check air circuits and filters according to established maintenance rules.

CE4.6 Perform the cleaning of the elements of the plant-based stitching binder set out in given maintenance standards.

CE4.7 In different practical cases of maintenance of the stitching binder with plant yarn duly characterized:

-Plan first-level maintenance operations, defining the lubricating products to be used, the type of maintenance, and the proposed frequency.

-Verify the operation of air circuits and filters according to established maintenance standards.

-Perform the first level maintenance of the different items according to the indications of a given maintenance plan.

-Act on the security elements by checking their proper operation and verifying that the expected responses occur: emergency stop, quiesce, or other.

-Maintain all elements of the plant-based stitching binder within the cleaning levels set out in a given maintenance plan.

-Perform all operations by applying the rules on risk prevention linked to the first-level maintenance of the plant-based stitching binder.

C5: Apply safety, health and environmental protection plans and the relevant regulations in place to correctly use media and safety equipment in the preparation and adjustment of process elements Plant yarn binding.

CE5.1 Identify the most common risks that occur in plant-based binding operations, concreting the factors involved in each of the risks.

CE5.2 Relate and describe the safety standards for the preparation and adjustment of the elements of the plant-based binding process.

CE5.3 Identify the safety elements of the equipment and describe their function and the part of the machine on which it acts: emergency stop buttons, photoelectric cells, housings and others.

CE5.4 Explain the characteristics and use of the individual protective equipment-EPIs-to be used in the various operations during the process of binding with plant yarn, classifying them for the risks they prevent.

CE5.5 In different practical scenarios, with the use of a variety of graphic products, based on plans for the prevention of occupational risks and environmental protection. binding companies:

-Identify the risks and the level of danger each of the situations that may arise in the proposed operations.

-Describe the rules of action and the instructions for use of the individual protective equipment for the different operations described.

-Relate and describe the appropriate preventive measures and prevention methods established to prevent accidents.

-Describe the protocols for action in relation to the treatment of the waste generated during the processes.

-Identify and review the correct operation of safety systems on standard machines and stitched with plant yarn.

Contents

1. Binding procedures with plant yarn

-Process of stitching with plant yarn. Technological principles.

-stitch types

-Plant-thread stitching operations

-Control parameters of plant-based stitching operations with respect to the work order

2. Flat-rate machines and stitched with vegetable yarn.

-Types and characteristics of the flat-rate and plant-based machines.

-Components of the flat-rate and plant-based machines

▫ Handlers.

▫ Electromechanical elements of machine operation.

▫ Flat stations. Features and settings.

▫ Plant thread stitching, Features, and adjustments.

▫ Log items.

▫ Technical specifications for standard and plant stitching machines.

▫ Maintenance plan for the plant-based standard and stitching machines.

3. Preparation and setting up of standard machines for flat-thread and sewn machines

-Regulation of production parameters.

-Preparation of maneuver and service mechanisms.

-Adjustments and synchronization of electromechanical elements.

-Preparing the power stations.

-Regulation of the standard units.

-Regulation of the stitching units of the plant-based stitching machines.

-Preparing the output units.

4. Operation and handling of standard machines

-Optimal performance of the lump-sum machines.

-Adjustments to the machine during the lump-sum.

-Driving, stacking, and output systems.

-Technical specifications of the lump-sum machines.

-Maintenance plan for the standard machines.

5. Operation and handling of plant-based stitching machines

-Optimal performance of the stitching machines.

-Operation of the elements of the sewing machine with plant yarn.

-Fit into the machine during the stitching with plant yarn.

-Machine configurations for each job type.

-Technical specifications of plant-based stitching machines

-Maintenance plan for plant-based stitching machines

6. Quality control in the lump-sum process and stitched with plant yarn.

-Quality control in the lump-sum process and stitched with plant yarn.

-Sampling technique in the lump-sum process and stitched with plant yarn.

-Different non-conformities of the standard and stitched with vegetable yarn

-Own system effects of the standard system and sewn with plant yarn.

-Record non-conformities in the lump-sum process and stitched with plant yarn.

-Corrective actions to non-conformities in the lump-sum process and stitched with plant yarn.

7. Safety, health and environmental protection in the standard process and sewn with plant yarn

-Risk elements in the lump-sum machines and stitched with plant yarn

-Safety, health and environmental plans and standards for the lump-sum process and stitching with plant yarn

-Individual protective equipment on standard machines and stitched with plant yarn

-Preventive actions in the lump-sum process and stitched with plant yarn.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module-MF0927_2

90

30

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NON-WORKING PROFESSIONAL PRACTICE MODULE FOR OPERATIONS ON SEWN TRAINS

Code: MP0271

Duration: 120 hours

Assessment Capabilities and Criteria

C1: Develop a report on the company's existing production processes and the main products it produces.

CE1.1 Identify existing production processes in the enterprise and their information flows,

CE1.2 Describe the techniques used in preprint, print, and binding and transformed processes.

CE1.3 Describe company-made products.

CE1.4 Relate the processes and techniques with the main products elaborated by the company indicating the phases of the subcontracted or externalized process.

CE1.5 Describe the quality control process followed in the enterprise.

C2: Perform the collection and preparation of the raw material and the ancillary products to be used in the company binding process.

CE2.1 Identify the binding processes and raw material to be used in the enterprise.

CE2.2 Identify raw material and ancillary products to be used in the binding process

CE2.3 Relate raw material with different binding processes based on technical specifications and work orders.

CE2.4 Perform the raw material transport process and ancillary products by stacking them according to the company's rules and working methods.

CE2.5 Locate the raw material and ancillary products according to the company's established in-zone issues and move to the binding machines.

C3: Point to point the staple binder machine and perform the binding with staple according to the work order and the graphical product to be processed and the safety, hygiene and quality standards

CE3.1 Dispose the graphic product for the binder with staple, placing the tools and tools on the machines, making the adjustment or programming of the stapling binder, choosing the tools or tools and by checking the security devices according to the work order and/or sample provided under the supervision of the workshop manager.

CE3.2 Collaborate on the realization of the test staple binding to check the correct machine adjustment, checking the results of the test-grade bound product by identifying the specifications of the product quality.

CE3.3 Reflect on the maintenance tab of the binder with staples, the anomalies or alterations that occur during the regular operation of the binder with staples, making the grease, cleaning, changes and necessary readjustments.

C4: Set up the standard machine and sewn with plant yarn and perform the raising and the binding with plant yarn according to the work order and the graphic product to be processed and the safety, hygiene and quality.

CE4.1 Dispose the graphic product for the lump-sum and sewn with plant yarn by placing tools and tools on the corresponding machines by making the correct adjustment of the machine, choosing the tools or tools and checking the security devices according to the work order and/or sample provided to complete the startup information under the supervision of the workshop manager.

CE4.2 Collaborate on the realization of the lump-sum and sewn with plant yarn as indicated in the work order and the standards of productivity, safety, hygiene and quality, rejecting those that are not suitable.

CE4.3 Reflect on the maintenance tab of the hoist and sew machine with plant yarn, the anomalies or alterations that occur during the regular operation of the standard machine and sewn with plant yarn, making the necessary grease, cleaning, changes and readjustments.

C5: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE5.1 Behave responsibly in both human relationships and the jobs to be performed.

CE5.2 Respect the procedures and rules of the work center.

CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.

CE5.4 Integrate into the production processes of the job center.

CE5.5 Use the established communication channels.

CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Production processes in graphic arts

-Representation of processes.

-Interpretation of process diagrams.

2. Raw material and ancillary products for the binding process

-Technical specifications of the raw material.

-Storage of the raw material.

-Type of raw material and ancillary products according to binding process.

-Transport and location of raw material and ancillary products.

3. Process for adjusting and binding with staple

-Interpretation work orders.

-Programming of the binder with staple.

-Adjustments of the auxiliary equipment of the binder with staple.

-Quality control of the binder process with staple.

4. Maintenance of the stapler binding machines

-Maintenance plan of the binder with staple and auxiliary equipment.

-Preventive maintenance.

-Corrective maintenance.

5. Process for adjusting and producing the standard machine and stitched with plant yarn

-Interpretation of work orders.

-Programming of the standard machine and stitched with plant yarn.

-Flat machine settings and stitched with plant yarn.

-Quality control of the lump-sum process and stitched with plant yarn.

6. Maintenance of flat-rate machines and sewn with plant yarn

-Flat machine maintenance plan and stitched with plant yarn.

-Preventive maintenance.

-Corrective maintenance.

7. Conservation and storage in the processes of the binding with staples and of the standard and stitched with plant yarn

-Interpretation of work orders according to their storage and storage.

-Strapping processing.

-Pallets and transport sizes.

-Auxiliary materials (plastic, cantoneras, and others).

8. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Modules

Required Accreditation

Professional experience required in the scope of the competency

If credited

If you do not have accreditation

MF0200_2:

Processes in Arts Charts

• Licentiate, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect, or title corresponding degree or other equivalent qualifications.

• Senior Technical Family of Graphic Arts.

• Level 3 professionalism certificates of the professional family of Arts charts

2 years

4 years

MF0691_2:

Materies and binding products

• Licensed, engineer, architect, or corresponding degree or other equivalent titles.

• Diplomacy, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Technician Superior of the professional family of graphic arts.

• Level 3 professionalism certificates from professional printing and industrial areas of the professional family of graphic arts

2 years

4 years

MF0926_2: Encuadernación with staple

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or degree degree or other equivalent titles.

• Higher Technician of the professional family of graphic arts.

• Professional level 3 certificates from the professional area of Encuadernación Graphic Arts professional family

2 years

4

MF0927_2: Alted and stitched with yarn vegetable

• Licensed, engineer, architect, or degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Higher Technical professional family of graphic arts.

• Level 3 professionalism certificates from the professional industrial area of the professional family of graphic arts

2 years

4 years

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT

Forming Space

Surface m2

15 pupils

Surface m2

25 pupils

Multipurpose Aula

30

50

Grayer and lump-sum binder workshop and stitched with vegetable thread

90

120

Formative Space

M1

M2

M3

Multipurpose Aula

X

X

X

X

Workshop

--

--

X

--

--

--

--

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Forming Space

-purpose Aula

-Pizarras to write with pen

-Audio-visual equipment

-Rotafolios

-Classroom material

-Table and chair for trainer

-Messes and chairs for students

Grayer and lump-stitched and stitched with vegetable thread

-Tools

-Graphic Material

-Grapa-Encuaderator

-Vegetable thread-stitching Alzer

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units that must be available for the tools, machines and tools specified in the training space equipment, will be sufficient for a minimum of 15 students and must increase, if any, to attend to the higher number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.

ANNEX V

I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM

Denomination: Troquelated

Code: ARGT0109

Professional Family: Graphic Arts

Professional area: Transformation and conversion in graphic industries

Professional qualification level: 2

Professional reference qualification:

ARG218_2 Troquelado (RD 1228/2006, October 26)

Relationship of competency units that configure the certificate of professionalism:

UC0200_2: Operate in graphical process under security, quality, and productivity

UC0694_2: Prepare the die-cut elements in relation to the support to transform UC0695_2: Adjust the elements of the process and perform the die-cut

General competition:

Prepare the materials, adjust the process elements and perform the die-cut, intervening in the graphical process to obtain the productivity and quality of the products taking into account the safety regulations.

Professional Environment:

Professional scope

Companies with graphic arts, paper, cardboard and other media; transformed companies. Large, medium and small businesses. You normally work for an employed person in the die-cutting operations.

Productive Sectors

Graphic arts sector: press and advertising, packaging and packaging. This activity is part of companies in which other processes are also performed: preprint, print, and post-pressure.

Relevant Occupations and Jobs

8143.1056 Paper, cardboard and related materials die-cutting machine operator

Autoplatin die-chelator machine.

A machine operator for making labels with groups or die-cut bodies online.

Operator of machines for making corrugated cardboard with die-cut body.

cylindrical die-cutting machine.

Linking paper, air mail, or large fit printing for envelopes and overbag and other transformed machines.

Paper die machine with single or no print for envelopes, overbag, and other transformed.

A die-cutting minerator.

Printer die-cutter machine.

Highlight machine.

Die preparer.

Duration of the associated training: 330 hours

Relationship of training modules and training units:

MF0200_2: (Cross) Processes in Graphic Arts (100 hours)

• UF0241: Phases and processes in Graphic Arts (40 hours)

• UF0242: Quality in graphical processes (30 hours)

• UF0509: Prevention of occupational and environmental risks in the Graphic Industry (30 hours)

MF0694_2: Preparing the die (70 hours)

MF0695_2: Preparing and executing the die (80 hours)

MP0272: Non-working professional practice module of die-cut (80 hours)

II PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM

Competition Unit 1

Naming: OPERATING IN THE GRAPHICAL PROCESS UNDER SECURITY, QUALITY AND PRODUCTIVITY

Level: 2

Code: UC0200_2

Professional realizations and realization criteria

RP1: Check and follow the graphical process as a whole through workflows and in its different phases: preprint, print and post-pressure, through standardization and communication, to achieve quality and productivity, according to established specifications.

CR1.1 Graphic process tracking is done through workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CR1.2 By standardizing and communicating the work phases, a final result of the most effective process is achieved.

CR1.3 The different phases of the graphical process are analyzed with specification of their elements, applying the employment and sequentiality of each of them.

CR1.4 The parameters and preprint elements chosen are checked, according to technical specifications.

CR1.5 The printing system is in line with the media used and product to be obtained.

CR1.6 The finish is applied according to the support used, process followed and usage needs, according to the technical specifications.

CR1.7 The observed anomalies are collected to take the necessary preventive and corrective measures.

CR1.8 The graphical process, in all its phases, is performed by taking into account and applying safety, hygiene and environmental regulations.

RP2: Apply quality control methods in the graphical arts process to achieve the specified product, following existing standards and standards.

CR2.1 The graphical product is realized taking into account the fundamental concepts of quality in the different phases of its manufacturing.

CR2.2 The most significant quality features in each phase of the process are identified by variables and attributes.

CR2.3 Quality control is done methodically, using the appropriate control elements for each feature.

CR2.4 Quality criteria are applied based on established quality and tolerance levels.

CR2.5 Control frequencies are applied according to the type of characteristics to be controlled and the number of product units to be obtained.

CR2.6 Quality control results and incidences are collected in the corresponding control sheets.

CR2.7 The desired colors and tones are obtained according to the color parameters and measurements.

CR2.8 Measurement devices are used according to the specific needs of the required values.

CR2.9 The image transfer is analyzed according to the point variation and the contrast.

RP3: Determine the characteristics of the graphical products to establish the appropriate manufacturing process, taking into account the available elements and applicable regulations.

CR3.1 Graphic products are identified according to their functional and communicative characteristics.

CR3.2 The functional and technological relationships of graphic products are set according to their component elements.

CR3.3 Graphic products are defined according to originals, sketches, and models.

CR3.4 Graphic products respond to established technical specifications.

CR3.5 Graphic products enable you to maintain competitive conditions for your business.

CR3.6 The physical-chemical characteristics of graphic products take into account environmental and safety and hygiene regulations in the workplace.

Professional Context

Production media

Computer equipment. Laser printer. Standards of communication. Workflows. Normalized light pupitre. Measurement and control tools and tools: densitometer, tipometer, odometer, colorimeter, spectrometer.

Products and results

Incidents of quality control. Control sheets. Identification of defects or defects in the processes.

Information used or generated

Production order. Technical documentation of preprint, printing and post-pressure equipment and machines. Safety, hygiene and environmental regulations. Quality standards and standards. Samples authorised. Technical sheets. Maintenance manuals. Control plans.

Competition Unit 2

Denomination: Prepare the die elements in relation to the support to be transformed.

Level: 2

Code: UC0694_2

Professional realizations and realization criteria

RP1: Interpret and complete production orders for work schedule with quality and productivity criteria.

CR1.1 Production orders are checked to contrast that they contain all the required parameters and technical specifications to perform the process.

CR1.2 Production orders are verified to ensure consistency with process elements: materials, method, and machine.

CR1.3 Production orders are reviewed to ensure consistency with customer specifications.

CR1.4 Production orders are completed according to the procedures set out in the control plan.

RP2: Prepare and verify the die support and replacement material, to feed the die machine in a way that ensures the continuity of the die-cut.

CR2.1 The quantity and quality of the die support are verified as set out in the production order.

CR2.2 The die support is transported to the die-cutting machine in accordance with the established safety standards.

CR2.3 The die support is manipulated and treated according to the established working methods that secure your input and pass through the machine.

CR2.4 Stack and support stored conditions are controlled periodically, according to the control plan set.

CR2.5 Troquelar support maintains its traceability through the process by signaling and proper identification.

CR2.6 The replacement material: cut and cleft blades, gums, is prepared and available in sufficient quantity for eventual replacement when necessary.

RP3: Review the die by ensuring that it corresponds to its plane and that its constituent elements are those specified by visual observation taking measures for its protection, subsequent storage and interpretation and fulfillment of the record sheet with the usage data.

CR3.1 The die is verified to check its measurements, leftovers, figures and its proper distribution.

CR3.2 The die is inspected to replace any defective blades and reliefs according to established standards.

CR3.3 The cut and cleft blades are reviewed by checking their situation in the die, according to their perpendicular to the base and the notches for attachment of the poses.

CR3.4 The die is properly manipulated to prevent damage and damage to it.

CR3.5 Troquels are protected and stored according to established standards, to ensure their preservation and duration.

CR3.6 The use of the die in number of strokes and machine inputs is recorded to determine its useful life according to the record sheets.

RP4: Prepare the die for the completion of the die-cut according to the technical specifications and media to be processed.

CR4.1 The die is engagled to prevent die support from sticking to the blades.

CR4.2 The excess ejector is prepared according to the needs of the support to die following the guidelines set by the builder of the die-chelator.

CR4.3 The poses separator is performed in a way that ensures its functionality.

CR4.4 The fix sheet is made with a blank sheet and a calco, with slight pressure on the anvil.

CR4.5 The counterforms of cleft are performed according to different systems using cardboard, baquelite strips, chanel and their widths are adjusted by the use of gages.

CR4.6 Laxes are prepared according to the shape and anchorage required for their disposal when replacement is required.

RP5: Apply standard or specified parameters and variables for the completion of the die, depending on the products to be obtained.

CR5.1 The measurement tools are used according to the parameters and variables specified and the required values.

CR5.2 The distribution planes with the cotes: widths and depths, hewn and reliefs, are recognized and compared to those used for their realization.

CR5.3 The materials: blades, cardboard, and others, to be cut and cleft are determined by taking into account the thickness of the support.

Professional Context

Production media

Computer equipment, table with white light, papirometer, sword hygrometer, king foot, metric tape, palmer, gauge, and shore durometer.

Products and results

Full Troquel, support for troquelar. Cut and cleft blades and prepared gums.

Information used or generated

Production order. Technical documentation of equipment and machine tools. Drawings and models of distribution, cutting and relief. Safety, health and environmental protection regulations applicable to your job. Quality standards and standards.

Competition Unit 3

Denomination: Adjust process elements and perform die-cut

Level: 2

Code: UC0695_2

Professional realizations and realization criteria

RP1: Regular the mechanisms of commissioning and correct operation for the die-cut through its timing and adjustment according to the technical instructions, the work to be performed and the materials to be used.

CR1.1 Power system equipment and mechanisms are adjusted for die support.

CR1.2 The proper operation of the machine is checked by checking its elements and starting up, correcting the anomalies if any.

CR1.3 The equipment and mechanisms of the evacuation system: ejector, eject needles, and poses separator are checked to ensure their functioning in correspondence with the die support and the product to be obtained.

CR1.4 All adjustments or modifications are made in necessary security conditions.

RP2: Check the required pressure setting to ensure quality in the die-cut and dry-stamping process.

CR2.1 The separation between platen and eardrum or anvil is leveled to ensure press stroke pressure.

CR2.2 The cut and the cleft are leveled by the use of hikes taking into account the thickness of the material to be used.

CR2.3 Counterforms are lowered to avoid unwanted marks and machine jams.

CR2.4 The relief pressure is adjusted to obtain the depth and the required stamping record.

RP3: Perform the die-cut, obtaining the first die-cut formats to check the results and take corrective action.

CR3.1 The results of the die-chelation are controlled by the observation of the following characteristics: depth and width of the cuts, cuts, intermittent cuts, trepids and hets, perforated.

CR3.2 The first die-cut formats are inspected in sufficient quantity to check the recording with the printing; parallelism of cuts and hets and presence of defects.

CR3.3 Control is performed based on samples, drawings, sketches, and technical specifications.

CR3.4 Correction and adjustment are performed by operating on the machine's elements and mechanisms: power, die-cut, and evacuation.

CR3.5 The correction and adjustment are made on the materials by modifying their physical-mechanical characteristics: supplementing increases, changing strils and reinforcing reliefs.

RP4: Monitor the die-cut process to achieve the quality and productivity set by self-control.

CR4.1 Self-control is done by taking samples for confirmation of the die-cut results that are being obtained.

CR4.2 Self-control is performed according to the established work method, valuing the characteristics to be controlled as the way to perform it and its periodicity.

CR4.3 Intermediate materials and products are checked according to the established procedure, to avoid unnecessary stops.

RP5: Perform preventive maintenance and cleaning for the proper operation of the machine in accordance with established safety and environmental standards.

CR5.1 The periodic greasing of the arranged grease points is performed according to the machine manufacturer's instructions.

CR5.2 The operation of air circuits and filters is verified according to the established maintenance rules.

CR5.3 All security devices are checked according to current regulations.

CR5.4 Machine elements must have the cleaning levels set in the maintenance regulations.

CR5.5 The auxiliary dust and trim elements are adjusted to prevent environmental contamination.

RP6: Meet production orders and control tabs for confirmation of work done with incident, quality, and productivity data.

CR6.1 The results and incidents of self-control are available in the control tabs for analysis.

CR6.2 Production orders are completed to check the agreement between the specified and the obtained results.

CR6.3 The data obtained is recorded informally according to the subsequent analyses to be performed.

CR6.4 The analyzed control sheets are archived according to preset procedures.

RP7: Follow the risk prevention and environmental protection plan to ensure safety, in accordance with current regulations.

CR7.1 The most appropriate equipment and security means for the professional activity that is developed are identified according to the plan of prevention and protection established.

CR7.2 The health and protection risks in the workbench are identified and appropriate preventive measures are taken.

CR7.3 The tasks of the prevention plan that correspond to you are identified and acted upon in a diligent and appropriate manner.

CR7.4 Work zones are maintained in cleanup, order, and security conditions according to the prevention plan.

CR7.5 Emergency actions are performed according to the prevention plan.

Professional Context

Production media

Troquelar machine, table with white light, papirometer, sword hygrometer, king foot, metric tape, palmer, gauge, cleft reglete and shore durometer.

Products and results

Put to the point of the die-chelator. Control tabs. First die-cut formats.

Information used or generated

Production order. Technical documentation of equipment and machine tools. Drawings and models of distribution, cutting and relief. Safety, health and environmental protection regulations applicable to your job. Quality standards and standards.

III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM

FORMATIVE MODULE 1

Naming: GRAPHIC ARTS PROCESSES

Code: MF0200_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0200_2 Operate in the graphical process under security, quality, and productivity

Duration: 100 hours

FORMATIVE UNIT 1

Naming: PHASES AND PROCESSES IN GRAPHIC ARTS

Code: UF0241

Duration: 40 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the graphical process as a whole and its different phases: preprint, print, binding, and transformed, considering communication between them using standardization models.

CE1.1 Describe and explain the different configurations of companies according to the production phase established by them within the production process, or in subdivisions thereof.

CE1.2 From a graphical product, describe through workflows the sequence of tasks or operations in a supposed production environment.

CE1.3 From a given product, relate and sequence the different preprint phases that have been involved in its elaboration:

Text: body, family, style, paragraph, interline.

Tramas: line, point shape, and angulation.

Color Separation.

Plot and Compaging Systems used.

CE1.4 From a given product, describe and recognize the characteristics of the printing system used according to:

-Media type used.

-Tintas: classes and layers.

-Tramado.

-The character profile.

-Footprint or relief on the media.

-Effects on printing.

-Number of passes on machines.

CE1.5 Analyze the different preprint, binding and transformed printing systems, describing and relating their main phases to machines, equipment, raw materials, and products.

CE1.6 Describe the most significant print systems.

C2: Analyze standardization and communication models through workflow mediation

CE2.1 Analyze graphical process tracking using workflows to facilitate planning, automation, procedures, and other factors that affect the production environment.

CE2.2 Analyze by standardization and communication that during the working phases a final result of the most effective process is achieved.

CE2.3 Describe the different phases of the graphical process by analyzing the specifications of their elements, applying the employment and sequentiality of each of them.

CE2.4 Explain the checking of the parameters and preprint elements chosen according to technical specifications.

CE2.5 Analyze if the printing system is in line with the media used and product to be obtained.

CE2.6 Analyze if the finish is applied according to the support used, process followed, and usage needs, according to the technical specifications.

CE2.7 Describe the observed anomalies, in a practical scenario, by collecting them for further treatment when taking the necessary preventive and corrective measures.

CE2.8 Analyze the graphical process, checking that in all its phases, it is performed by taking into account and applying the safety and hygiene regulations.

C3: Classify graphic products according to their composition and functional characteristics: stationery, carpeting, stanchery, editing and advertising.

CE3.1 Explain the characteristics of the different graphic products.

CE3.2 Analyze the structural features of the different graphic products.

CE3.3 From graphic product samples:

Rate the communicative and functional capacity of the different graphic products.

Analyze its physicochemical composition and identify its functional capacity.

CE3.4 Analyze, from the design point of view, the characteristics of a given graphical product:

-Formats and Measures.

-Typology.

-Colors.

-Media.

-Encuadernation and Finish.

Contents

1. Graphical processes: Products and systems

-Graphic product types.

-Company types: organization and structure.

-Standardization and communication models. Workflows.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

2. Production processes in graphic arts:

-Preprint processes:

-Original classes. Latent image and printer-processing processes.

-Plot and Mount. Elements of the assembly. Specific software.

-Types of frames. Text and image treatments

-Original types.

-Input peripherals, output peripherals, specific software and hardware, processors, and test systems.

-Plot and Mount. Elements of the assembly. Specific software.

-Printer form.

-Print Processes:

▫ Offset systems, flexography, screen printing, etching, tampography, digital.

▫ Principles, comparative analysis, and usage criteria.

▫ Teams, capabilities, comparison of different systems.

▫ Print Media.

▫ Types of display items according to the type of print.

-Binding and transformed processes:

▫ Binding and transformed classes: manuals and mechanics

▫ Processed of the transformed: quality and protection.

▫ Online or offline transformed teams.

▫ The characteristics of the transformed: applicability and end goal.

▫ Manipulated the different media, depending on the type of material.

▫ Types of controls and variable characteristics in the binding and backroom.

3. Finishing Products:

-Features and uses.

-Market to which the different finishes are intended.

4. Graphic sector activities and products:

-Packaging and packaging of paper, cardboard, and other graphic media.

-Advertising and graphical communication.

-Editing books, newspapers, journals, and others

-Paper and cardboard articles for domestic and sanitary use.

-Business and business stationery.

FORMATIVE UNIT 2

Naming: QUALITY IN GRAPHICAL PROCESSES

Code: UF0242

Duration: 30 hours

Competition Reference: This training unit corresponds to RP2.

Assessment Capabilities and Criteria

C1: Recognize and analyze color metrics and metrics used in graphic arts

CE1.1 Describe the chromatic spaces: RGB, CMYK, HSB, CIE Lab.

CE1.2 Describe the measuring devices used in the color: colorimeter and spectrophotometer.

CE1.3 Describe the various lighting sources, color temperature, and observation conditions.

CE1.4 From color samples:

-Identify color parameters: brightness, saturation, tone, and metamery index.

-Represent colorimetric values in chromatic spaces.

-Evaluate color differences and their ability to play in the graphical system.

CE1.5 Handle the tools and measuring instruments: hygrometer, thermometer, balance of precision, densimeter, viscosimeter and microscope, to obtain the values of: humidity, temperature, density, variations of dimension of supports, materials and raw materials.

CE1.6 Describe the measuring devices used in color: colorimeter and spectrophotometer.

C2: Analyze the most significant "type" quality control process in each phase of the Graphic Arts process

CE2.1 Describe the fundamental phases and concepts of quality control in manufacturing.

CE2.2 Describe a receive control process succinct.

CE2.3 Describe the quality management and control phases in the production process.

CE2.4 Describe the instruments used in quality control: densitometres, colorimeters, control strips and production line control devices.

CE2.5 From a preprint test and considering printing standards:

-Perform the densitometric and colorimetric measurements.

-Rate that the color range playback is appropriate to the set standards.

CE2.6 From a printed product and taking into account standards:

-Select the measuring instrument.

-Perform metering instrument calibration.

-Perform densitometric, colorimetric, "trapping", sliding, and gray balance measurements.

-Chromatic space.

-Perform measures on the control strip.

-Check the setting with the set standards.

CE2.7 Describe the most significant quality features of the products:

-Encuaderation and manipulated: subjective assessment, cut marks, tracks, log signals, collared.

-Resistance to folding.

-Resistance to rub.

-Print: Density, trapping, stamping gain, color balance, pasting, sliding, logging.

-Preprint: tests, standards.

CE2.8 Check the final status of the form and relate it to the specifications of the manipulated

CE2.9 With the product already finished, evaluate the quality obtained, analyzing the process of obtaining it.

Contents

1. Quality in graphical processes

-Quality control. Concepts involved.

-Control elements.

-Control phases: receipt of materials, processes, and products.

-More characteristic tests, instruments and measurements.

-Preprint quality: point gain, gray balance, and density.

-Print variables (print density, contrast, penetration, fixed, stamping gain, color and gray balance).

-Control areas in print. Measurement.

-Quality in post-pressure.

-Visual control of binding and manipulated.

-Checking for bound and manipulated defects. The quality in manufacturing.

-ISO and UNE rules.

-Standards and standards published by the AENOR Committee 54 relating to the graphical process

2. Colour and its measurement

-Nature of light.

-Electromagnetic spectrum.

-Philosophy of vision.

-Chromatic space.

-Factors that affect color perception.

-Color theory. Additive and subtractive synthesis of color.

-Color rendering systems: MUNSELL, RGB, HSL, HSV, PANTONE, CIE, CIE-Lab, GAFT.

-Color measurement instruments: densitometres, colorimeters, glimeters, and spectrophotometers.

-Assessment of color.

FORMATIVE UNIT 3

Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE GRAPHIC INDUSTRY

Code: UF0509

Duration: 30 hours

Competition Reference: This formative unit corresponds to RP1 and RP3

Assessment Capabilities and Criteria

C1: Analyze the prevention and safety measures of the facilities and the individual and collective protection equipment, contained in the safety plans of the companies in the sector.

CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.

CE1.2 Identify and evaluate risk factors and associated risks.

CE1.3 Identify environmental protection requirements derived from actions with polluting products.

CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.

CE1.5 Analyze first aid requirements in different accident scenarios.

CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.

C2: Apply the security plan by analyzing the prevention, safety, and environmental protection measures of the graphic industry.

CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.

CE2.2 Apply the action protocols to possible emergencies, such as:

-Identify people in charge of specific tasks.

-Report the disfunctions and the observed dangerous cases.

-Proceed to the evacuation of buildings according to established procedures, in case of emergency.

CE2.3 Adopt basic sanitary measures, first aid techniques, and accident transfer in different accident scenarios.

C3: Identify the main environmental risks in the graphical industries.

CE.3.1 Describe graphic arts processes where waste is generated or may have environmental risks and incidents

CE.3.2 Identify major waste and its treatment to avoid environmental impact

CE3.3 Apply good environmental practices in processes, consumption and resources.

Contents

1. Basic concepts about health and safety at work

-Work and health.

-Professional risks.

-Risk factors.

-Consequences and damages derived from the job:

-Work accident.

-Professional illness.

-Other pathologies derived from work.

-Economic and operational impacts.

-Basic regulatory framework for the prevention of occupational risks.

-Public bodies related to health and safety at work.

2. General risks, prevention and emergency and evacuation actions

-Risks in handling tools and equipment.

-Risks in handling systems and installations.

-Risks in the storage and transport of loads.

-Risks associated with the working environment.

-Risks derived from the workload.

-The protection of workers ' health and safety.

-Accident types.

-Primary evaluation of the crashed.

-First aid.

-Socorism.

-Emergency situations.

-Emergency and evacuation plans.

-Support information for emergency action.

3. Specific risks in the Graphic Industry

-Good environmental practices in the graphic industry

-Resources for the materials used

-Waste that is generated

-Actions with environmental impact

-Managing resources

-Managing pollution and waste

Methodological guidelines

Distance learning

Training Units

Total duration in hours of the training units

40

40

40

40

40

40

40

40

Normal_wrd_4 "> 30

Formative Unit 2-UF0242

30

20

Formative Unit 3-UF0509

30

20

Sequence

To access the formative unit 3 you need to have done 1 and 2.

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 2

Naming: PREPARATION OF TROQUEL

Code: MF0694_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0694_2: Prepare the die elements in relation to the support to be transformed.

Duration: 70 hours

Assessment Capabilities and Criteria:

C1: Interpret production orders for job scheduling by applying quality and productivity criteria.

CE1.1 Perform a sequencing of the die-cut process by interpreting a work order taken from productive reality.

CE1.2 Using a scenario of a production order to verify its consistency with the elements of the process:

-Verify that the material to die corresponds to that of the order.

-Verify the method to use.

-Identify the intended machine.

CE1.3 In a convenient, properly characterized scenario, of an order placed by a customer, review that the generated production order data meets the customer's specifications.

CE1.4 In a scenario that indicates possible incidents in a die-cut process, review the anomalies recorded in the work order and propose the necessary corrective measures.

C2: Prepare and verify the die support and replacement material to power the die machine.

CE2.1 Using a scenario of a job and according to the specifications of a production order verify:

-The amount of support to die.

-The quality of the media:

-State of the material.

-Planeity.

-Record.

-Physical characteristics.

-Thickness of material

-Fibre direction

-Cut and Squat.

-Repainted.

CE2.2 Manipulate and treat different types of die supports so that their input and passage through a given machine, is not affected by stoppages or die-cut, deteriorating.

CE2.3 In a practical example of die-cut, properly characterized, perform support traceability through the process by means of its signaling and identification

CE2.4 Apilar and store the die-chelated support by fulfilling an established control for a proposed scenario.

CE2.5 Identify die replacement materials:

-Cutting blades. (or fillets)

-Cleft Blades.

-Take-off gums.

-Alzas.

-Highlights

-Ejector Needles

CE2.6 In a practical case of a die, adjust and prepare sufficient replacement materials for use if necessary, taking into account the type of die support and the length of the die. thrown.

C3: Prepare a die for the completion of the die with respect to the specifications, samples and support to die.

CE3.1 Interpret the blueprints of a case exemplified case:

-Measures.

-Overrides.

-Figures.

-Distribution.

-Number of positions or poses

CE3.2 Flout a die according to the necessary shape and anchorage of the strips for subsequent replacement.

CE3.3 Engage a die so that the die support does not stick to the blades.

CE3.4 Prepare the ejector of leftovers by following the die-cutter manufacturer's guidelines in a practical case with a given machine.

CE3.5 Ensure the functionality of the poses separator.

CE3.6 Confect the fix sheet (also called the step sheet) by using a blank sheet and a calco giving the appropriate anvil pressure.

CE3.7 Perform the counterforms of hended by the following systems:

-With Carthins.

-With baquelite strips.

-With Chanel.

-Adjusting the widths of the heeds, using gages.

C4: Contrast the die with its plane to check its correspondence by visual observation and assess that the constituent elements are those specified.

CE4.1 Check that in a die the measurements, leftovers, figures, distribution and the number of positions or poses match the specifications

CE4.2 Review a die by checking that there are no blades or defective reliefs.

CE4.3 Review the cutting and cleft blades by checking their perpendicular to the base and the notches for attachment to the poses.

CE4.4 In a practical scenario, properly characterized, record the use of a die to determine its useful life in the record sheet by scoring the number of hits and the entries in the machine.

CE4.5 Using an example taken from the productive reality, protect and store troquels according to established standards to ensure their conservation and duration.

C5: Determine the standard or specified parameters and variables for the completion of the die-cut according to the products to be obtained.

CE5.1 Use the measurement tools according to the parameters and variables set in a die-cut job determined by a practical case.

CE5.2 Identify by Comparison the cotes, hewn and reliefs between the distribution planes and those used to perform the die.

CE5.3 In a practical scenario, properly characterized to verify width and shape of the cut and cleft blades

CE5.4 Using troquels from different practical jobs, check that the thickness of the media is the right one for each type of die.

Contents

1. Die supports

-Media types.

▫ Carton from different gramages

▫ Paper

▫ Onduside Carton (micro channel or with double or triple single channel)

▫ Plastics

-Media characteristics

▫ Material Status.

▫ Internal Structure

▫ Composition

▫ Physical and chemical properties of media

-Media behavior

-Planeity.

-Record.

-Physical characteristics.

-Thickness of material

-Fibre direction

-Cut and Squat.

-Repainted.

-Manufacturers ' technical specifications sheets

2. Die elements and replacement materials for troquelar

-Wood Taco

-Floaxes.

-Blades of:

▫ Troquelage

▫ Cut-off

▫ Serreta or intermittent

-Expecting gums; physical feature

-Cartulins.

-Baquelite scallops.

-Chanel.

-Highlights

-Ejector Needles

-Alzas.

-Fix sheet

-Other

3. Preparing the die

-The die-cut process

-Contents of work orders.

-Criteria to be used in the identification of die-cut samples.

-Production Planes of the die with:

▫ Acitations

▫ Size, hardness, and tilt of the cut fillets

▫ Bridge Position

▫ Size of intermittent, punctured, and other

▫ Troquelar Support Indications

▫ Size and thicknesses of the cleft flaxes.

▫ Positioning the attachment points

-Distribution Planes.

-Amount of positions

-End product position and position

-Size of the die (long and wide)

-Overrides and Cuts

-Position and size of tweezers

-Preparing the die:

▫ Tuning the die to the chassis or rack of the machine

▫ Adjustments of hoverforms and relief plates.

▫ Strapping and cleft flaxes or reglettes

▫ Machine for Strapping and Conditioning of Laxes

▫ Utiles and Measurement Instruments

▫ Auxiliary tools (blades, scissors, and others)

-Quality control parameters of the state of the die.

▫ Court

▫ Hended

▫ Relieve

▫ Anchor to the die

▫ Forms and reliefs marked

▫ Shaped and Shaped

-Maintenance of the die.

▫ Manipulation Conditions,

▫ Conservation, storage, and signaling.

-Sheet of the die:

▫ Troquel Life Criteria

▫ Tagged

▫ Positioning.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module-MF0694_2

70

20

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

FORMATIVE MODULE 3

denomination: PREPARATION AND EXECUTION OF THE DIE

Code: MF0695_2

Professional qualification level: 2

Associated with the Competition Unit:

UC0695_2: Adjust process elements and perform die-cut

Duration: 80 hours

Assessment Capabilities and Criteria:

C1: Regulate the mechanisms of commissioning and correct operation for the die-cut through its synchronization and adjustment, according to the technical instructions, the work to be carried out and the materials to be used.

CE1.1 Regular the input of the support into the power system of a die machine, achieving the continuous step of the support by the machine without stops or deterioration of the material.

CE1.2 Adjust and launch all machine elements for proper operation.

CE1.3 In a practical scenario, adjust the equipment and mechanisms of the evacuation system, depending on the support used:

-Eject.

-push holes.

-Post separator.

CE1.4 Make the necessary adjustments for proper synchronization of the different bodies of the die machine in compliance with the established safety standards.

CE1.5 In a troquelar machine, identify the security elements, describe their function and the mode of operation: emergency stop pulsers, photoelectric cells, security micros, and others.

CE 1.6 Locate and review the correct operation of the security systems of all the bodies of the die machine.

C2: Adjust the pressures to ensure the quality of the die in relation to given specifications.

CE2.1 Adjust the separation between platen and eardrum to ensure press stroke pressure.

CE2.2 Nivelar the cut and the cleft by measuring the thickness of the material to die.

CE2.3 Rebar the counterforms by avoiding unwanted marks and jams on the machine.

CE2.4 Adjust the relief pressure by obtaining the specified depth and stamping record.

C3: Perform the die-cutting process by controlling established quality and productivity.

CE3.1 Perform the die-cut with constant production parameters on different materials and check the results, determining the relationship between parameters and supports.

CE3.2 Perform the die-cut process, modifying production variables and valuing their results for testing, determining the most appropriate.

CE3.3 In a practical scenario, properly characterized, monitoring the quality of the process by sampling and checking the quality parameters set, making measurements for check the bending or folding resistance, situation and parallelism of the hones, sense of the fiber and others using the corresponding measurement tools

CE 3.4 From die-cut samples, perform measurements to check the bending or folding resistance, situation and parallelism of the hones, sense of the fiber and others using the useful of corresponding measure

C4: Correct, on test formats, the deviations observed in the die-cut process, according to the specifications received

CE4.1 Check that the characteristics of the die-chelation are in accordance with the parameters laid down in the distribution plans, samples, sketches and technical specifications:

-Fibre address of the media.

-Depth of the cuts, Treated, punctured, and others

-Cortes.

-intermittent cuts.

-Depth and width of the hefths.

CE4.2 Inspect the first die-cut formats by checking:

-Record with printing.

-Cortes and Heed-ism.

-Situation and Marking of the relief

-Default presence.

CE4.3 Correct mismatches, operating on machine mechanisms:

-Power.

-Troquelated.

-Evacuation.

CE4.4 Correct the mismatches, modifying the physical-mechanical characteristics of the materials:

-Supplements.

-Alzas.

-Change of Laxes.

-Reforcing or lowering reliefs.

C5: Perform first-level cleaning and maintenance of machines according to established procedures.

CE5.1 Identify the grease points arranged according to the machine manufacturer's instructions.

CE5.2 Perform the greasing of the grease points provided for in the maintenance rules of the die machine.

CE5.3 Check air circuits and filters according to established maintenance rules.

CE5.4 Perform the cleaning of the elements set in the maintenance rules.

C6: Apply safety, health and environmental protection plans and the relevant regulations in force, using correct means and safety equipment in the preparation and adjustment of machines, tools and tools used in the die-cutting process.

CE6.1 Relate and describe safety and environmental standards for the preparation and adjustment operations of the machines, tools and tools used in the die-cutting process.

CE6.2 Describe the properties and uses of the most employed personal protective clothing and equipment in the graphic industry for the preparation and completion of the die-cut.

CE6.3 From a certain number of finishes sector security plans:

-Identify and describe the most relevant aspects of each plan, collected in the documentation that contains it.

-Identify and describe risk factors and situations for health and safety in your plans.

-Relate and describe the appropriate preventive measures and prevention methods established to prevent accidents.

Contents

1. Die-cutting machines

-Types of die-cutting machines:

▫ Flat Press

▫ Cylindrical

▫ cylindrical plane

▫ On stream

▫ Manual

▫ Automatic

▫ Semiautomatic

-Classification of die-cutting machines

▫ Online Trochelators with cartoncillo, microchannel, cardboard, and other manufacturing machines.

▫ Tagging for self-adhesive labels

▫ Trowers to mark hended

▫ Bags for bags

▫ Folders for folders

▫ Manuals Trochelators

▫ Plastic Card Quelter

▫ Envelope for envelopes

-Preventive maintenance:

▫ Lubrication and cleanup

▫ Installation and Disassembly of Accessories

▫ Adjustment of machinery based on material

2. Parts and mechanisms of a die machine

-Operating mechanisms for:

▫ Puestá en gait.

▫ Machine settings.

▫ Security.

-Introductors or feeders

-Die-cut press

-Pletine.

-Overpush button.

-Post separator.

-Receipts

-Guides and stops

3. Process and methods of die-cutting

-Operative of the die-cut process

-Die-cut methods

-Traceability of media

-Support manipulation forms

-Stroquate Media Storage Systems

4. Safety and environmental standards in the die-cutting process.

-Risk factors and situations.

-Individual protection equipment and security mechanisms

-Environmental prevention and protection systems

5. Quality control systems for die-cutting

-Quality control in the die-cut process.

-Quality control parameters in the receipt of materials, the die-cutting process and the final product.

-Measurement instruments in the quality control of the die-cut process.

Methodological guidelines

Distance training:

Formative Module

Number of total hours of the module

Maximum number of hours susceptible

distance

Formative Module -MF0695_2

80

30

Access criteria for students

They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.

NON-WORKING PROFESSIONAL PRACTICE MODULE FOR DIE-CUT

Code: MP0272

Duration: 80 hours

Assessment Capabilities and Criteria

C1: Develop a report on the company's existing production processes and the main products it produces.

CE1.1 Identify existing production processes in the enterprise and their information flows.

CE1.2 Describe the techniques used in preprint, print, and binding and transformed processes.

CE1.3 Describe company-made products.

CE1.4Relate processes and techniques with the main products produced by the company indicating the subcontracted or outsourced process phases.

CE1.5 Describe the quality control process followed in the enterprise.

C2: Perform the conditioning and verification of the die, the die and die support following the procedure established in the company

CE2.1 Verify and identify, by means of labels or carcloths, the materials to die and die, positioning them in the vicinity of the die machine for later identification.

CE2.2 Manipulate and treat different types of die supports so that their input and passage by machine is ensured by avoiding machine stoppages and deterioration in the die-cut product.

CE2.3 Interpret work orders where the rules for strapping, palletizing, or placing in boxes of the die-cut product are included, identifying the different materials and machines to be used to perform the process for strapping of die-cut products (cantoneras, plastic, strip tape)

CE2.4 Apillar and store the die-cut support in compliance with the established protocol.

CE 2.5 Participate in tailoring, fixing, and tuning:

-Fix sheet

-Contras of different types and characteristics (cardboard, bachelite, chanel and others)

-Highlights by performing and securing their anchor.

-Excuse excess, ensuring accurate placement of the needles and following the die maker's guidelines as well as the instructions of the production officer.

-Cut and cut, proposing the location of the attachment points on the cutting blades and perform them on their case following the customer's specified

-Engomado of the die by placing or replacing the die's gums, using the appropriate hardness for each part of the die: Windows, trepids and others.

CE 2.6 Protect and store the die and its ejector according to established rules that ensure its duration, conservation and subsequent localization.

C3: Perform, under monitoring, the stamping of graphic products, adjusting the elements of the process and controlling the quality and productivity set.

CE3.1 Participate in the commissioning of the troquelar machine taking into account the support to die and propose corrective actions to the appearance of possible defects.

CE3.2 Make the necessary adjustments in the feeding, die-cutting and evacuation systems according to the die support (taco and chest guides, tweezers, pressures, ejector, ejector needles, separator of poses and others) for a given job and support.

CE3.3 Propose corrective actions against possible deviations based on the first die-cut samples.

CE3.4 Collaborate on adapting machine speed according to die support

CE3.5 Ensure continuity of the die-cutting process as indicated in the work order and standards of productivity, safety, environmental hygiene and quality

CE3.6 Reflect on the maintenance tab of the die-chelator the anomalies or alterations that occur during the regular operation, making the necessary grease, cleaning, changes and readjustments.

C4: Participate in the process of quality control of the die-cut process according to the standard used in the company.

CE4.1 Apply the methods established by the company in the quality control procedure in the preparation of the die, in the process of die-chelation in the die-cut products.

CE4.2 Use the measurement and test inspection equipment to be applied in the quality control of the die-cut products.

CE4.3 Propose the frequency of sampling for the quality control of the die-cut products.

CE4.4 Register the results obtained in the quality controls performed on the die-cut products.

C5: Perform the process of flapping and/or placing the die-cut product on pallets or boxes according to safety, health and environmental protection standards.

CE5.1 Interpreting work orders where the rules for flapping, palletizing or placing in boxes of the die-cut product are listed

CE5.2 Identify the different materials and machines to be used for the process of flapping of the die-cut products (cantoneras, plastic, strip tape)

CE5.3 Identify the product that is flapping, palletized, or placed in boxes with posters or labels, for later identification

C6: Participate in the company's work processes, following the rules and instructions set out in the job center.

CE6.1 Behave responsibly in both human relationships and the jobs to be performed.

CE6.2 Respect the procedures and rules of the work center.

CE6.3 Diligently undertake tasks according to the instructions received, trying to bring them into line with the company's work rate.

CE6.4 Integrate into the production processes of the job center.

CE6.5 Use the established communication channels.

CE6.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.

Contents

1. Production processes in graphic arts:

-Types of die-cut products

-Business Types:

-Organization and structure

-Workflows

-Communication Systems

-Process representation

-Interpretation of process diagrams

2. Conditions for the transport, storage and storage of the support and the die-cut product.

-How to store and store products and results

-Palette sizes and forms of transport

-Auxiliary materials (plastic, cantoneras, strip tape, and others)

-Storage conditions. Temperature, humidity.

-Transport of the supplier's materials to the customer

-Safety, hygiene and quality standards in storage and storage conditions in die-cutting processes

3. Adjustment and regulation of die machines

-Cutting and Cutting Blades sizes and shapes

-Shapes and their classes, fix sheets, relief plates

-Die-cut press, its parts anvil, ejector, poses separator

-Troquelar machine input systems

-Evacuation exit system on die machines

-Troquels Storage System

4. The printing of the graphic product on die machines

-Commissioning of the die machine

-Corrective actions to the occurrence of possible defects.

-Manual or electronic readjustment of the mechanical elements of the die-cutting process

-Speed of the machine. Raw materials and speed ratio.

-Defects of die-cut. Cause /correction.

-Safety standards, environmental hygiene

5. Quality control process in die-cut

-Quality control procedure in die preparation

-Quality control procedure in commissioning and die-cutting machine settings.

-Quality control procedure during the die-cut process.

-Take samples of die-cut products and check quality parameters.

6. Integration and communication in the workplace

-Responsible behavior in the job center.

-Respect to the procedures and rules of the work center.

-Interpreting and diligently performing the instructions received.

-Recognition of the organization's production process.

-Using the communication channels set in the job center.

-Adequation to the company's work rate.

-Tracking the regulations for risk prevention, occupational health and environmental protection.

IV. PRESCRIPTIONS OF TRAINERS

Modules

Required Accreditation

Professional experience required in the scope of the competency

If credited

If not

accreditation

MF0200_2 Processes in the arts charts

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect, or title corresponding degree or other equivalent qualifications.

• Senior Technical Family of Graphic Arts.

• Level 3 professionalism certificates of the professional family of Arts charts

2 years

4

MF0694_2

Preparing the die

• Licensed, engineer, architect, or degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree of degree or other equivalent titles.

• Higher Technical professional family of graphic arts.

• Certificates of Level 3 professionalism of the Transformation and Conversion area in graphic industries of the professional family of graphic arts

2 years

4 years

MF0695_2

Preparing and executing the die-cut

• Licensed, engineer, architect, or corresponding degree title or other equivalent titles.

• Diplomate, technical engineer, technical architect or corresponding degree degree or other equivalent qualifications.

• Senior Technical Family of Graphic Arts.

• Level 3 professionalism certificates from the Transformation and conversion into graphic industries of the professional family of graphic arts

2 years

4 years

V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT

Forming Space

Surface m2

15 pupils

Surface m2

25 pupils

45

45

60

Workshop for die-cut

120

120

Processed store

10

10

Forming Space

M1

M2

M3

X

X

X

Practice Workshop for Troquelation

X

X

Processed store

X

X

Forming Space

Classroom

-Audio-visual equipment

-PCs installed in network, cannon with projection, and internet

-Rotuder-writing Pizarras

- Flip-chart

-Classroom material

-Table and chair for the trainer

-Table and chair for students

-Specialty specific

Workshop for die-cutting

-Storing machines

-Tools

-Containers for recycling

Store transformed

-Estandel

-Machinery transport

-Containers for recycling

It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.

The facilities and equipment must comply with the relevant industrial and sanitary regulations and respond to the universal accessibility and safety measures of the participants.

The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.

In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.