Key Benefits:
Law 56/2003, of 16 December, of Employment, establishes, in Article 3, that it corresponds to the Government, on a proposal of the current Ministry of Employment and Social Security, and prior report of this Ministry to the Sectoral Conference of Employment and Industrial Affairs, the elaboration and approval of the regulatory provisions in relation to, among others, occupational and continuing vocational training in the State field, as well as the development of such management.
Article 26.1 of Law 56/2003 of 16 December 2003, following the amendment by Royal Decree-Law 3/2011 of 18 February 2011 of urgent measures for the improvement of employability and reform of policies In the field of employment, it is concerned with the vocational training subsystem for employment, in which, since the entry into force of Royal Decree 395/2007 of 23 March, which regulates it, the arrangements for vocational training in the field of employment have been integrated labour-training and continuing training. This sub-scheme, according to the legal framework and in accordance with the provisions of the Organic Law of 19 June, on Qualifications and Vocational Training, will be carried out in the framework of the National Qualifications and Training System. Professional and the National Employment System.
For its part, the Organic Law of June 19, the Organic Law of 19, understands the National System of Qualifications and Vocational Training as the set of instruments and actions necessary to promote and develop the integration of offers of vocational training and the assessment and accreditation of professional skills. The main instruments of this System are the National Catalogue of Professional Qualifications and the procedure for recognition, evaluation, accreditation and registration of the same. Article 8 of the Organic Law of 19 June provides that certificates of professional competence prove the professional qualifications of those who have obtained them and that they will be issued by the competent administration, with a view to official and valid throughout the national territory. In addition, Article 10.1 indicates that the General Administration of the State, in accordance with the provisions of Article 149.1.30. and 7. of the Constitution and after consulting the General Council of Vocational Training, shall determine the qualifications and certificates of professionalism, which shall constitute the offers of vocational training referred to in the National Catalogue of Professional Qualifications.
The National Catalogue of Professional Qualifications, according to Article 3.3 of Royal Decree 1128/2003 of 5 September, which regulates the National Catalogue of Professional Qualifications, in the wording given to the By the same token, Royal Decree 1416/2005 of 25 November provides the basis for drawing up the training offer leading to the acquisition of vocational training qualifications and certificates of professionalism and the modular training offer. the cumulative associated with a competition unit, as well as other training offers adapted to collectives with specific needs. In accordance with Article 8.5 of the same royal decree, the training offer of certificates of professionalism shall be in accordance with the minimum quality indicators and requirements which guarantee the fundamental aspects of a system. training, to be established by mutual agreement between the educational and labour administrations, after consultation of the General Council for Vocational Training.
Royal Decree 34/2008 of 18 January, governing certificates of professionalism as amended by Royal Decree 1675/2010 of 10 December 2010, defines the structure and content of certificates of professionalism, from the National Catalogue of Professional Qualifications and the guidelines laid down by the European Union, and establishes that the State Employment Service, with the collaboration of the National Focal Points, will develop and update certificates of professionalism, which will be approved by royal decree.
On the other hand, in the new wording of article 11.2 of the recast text of the Law of the Workers ' Statute, introduced by Law 3 /2012 of 6 July, of urgent measures for the reform of the labour market, the contract for training and learning in which it is established that the qualification or professional competence acquired through this contractual figure will be subject to accreditation as provided for in the Organic Law of 19 June 2002 on the Qualifications and Vocational Training and its development regulations, through, inter alia, the means, certificate of professionalism, or, where appropriate, cumulative partial accreditation.
In addition, according to the new paragraph 10 of Article 26 of the Employment Law, introduced by Law 3/2012 of 6 July, the training received by the worker during his professional career, according to the Catalogue of the Professional qualifications, you will be enrolled in a training account, associated with the Social Security membership number.
In this regulatory framework it is appropriate for the Government to establish four certificates of professionalism of the professional family Installation and maintenance of the professional areas of Assembly and maintenance of facilities and machinery and industrial equipment and which will be incorporated into the National Directory of certificates of professionalism by levels of professional qualification, taking into account the professional competence required by the productive activities, as stated in the Article 4.4 and Annex II to Royal Decree 1128/2003 of 5 September 2003 Cited above.
In the process of drawing up this royal decree has issued report the General Council of Vocational Training, the General Council of the National Employment System and has been informed the Sectoral Conference of Employment and Labor.
In its virtue, on the proposal of the Minister of Employment and Social Security after deliberation by the Council of Ministers at its meeting of July 13, 2012,
DISPONGO:
Article 1. Object and scope of application.
This royal decree aims to establish four certificates of professionalism of the professional family Installation and maintenance that are included in the National Directory of Professional Certificates, regulated by the Royal Decree 34/2008 of 18 January, governing certificates of professionalism, as amended by Royal Decree 1675/2010 of 10 December 2010.
Such certificates of professionalism are official and valid throughout the national territory and do not constitute a regulation of professional practice.
Article 2. Certificates of professionalism that are established.
The certificates of professionalism that are established correspond to the professional family Installation and maintenance and are the ones listed below, the specifications of which are described in the following annexes:
Professional Family: INSTALLATION AND MAINTENANCE
-Annex I. Installation and Maintenance of lifts and other fixed lifting and transport equipment. Level 2.
-Annex II. Installation and maintenance of thermal, acoustic and passive fire protection systems. Level 2.
-Annex III. Development of projects for maintenance, lifting and transportation facilities. Level 3.
-Annex IV. Management and supervision of the assembly and maintenance of thermal, acoustic and fire insulation systems. Level 3.
Article 3. Structure and content.
1. The content of each certificate of professionalism corresponds to the structure set out in the following paragraphs:
(a) In paragraph I: Identification of the certificate of professionalism.
(b) In paragraph II: Professional profile of the certificate of professionalism.
(c) In paragraph III: Training of the certificate of professionalism.
(d) In paragraph IV: Prescriptions of trainers.
e) In paragraph V: Minimum requirements for spaces, facilities and equipment.
Article 4. Requirements for access to the training of certificates of professionalism.
1. The competent labour administration shall be responsible for verifying that the trainees have the training and professional qualifications to take advantage of the training in accordance with the terms set out in
following paragraphs.2. In order to qualify for the training of the training modules for certificates of professionalism in vocational qualification levels 2 and 3, students must meet one of the following requirements:
a) Be in possession of the Graduate Degree in Secondary Education Required for Level 2 or Bachelor's degree for Level 3.
b) Be in possession of a certificate of professionalism of the same level of the module or training modules and/or the certificate of professionalism to which you wish to access.
(c) Be in possession of a level 1 certificate of professionalism of the same family and professional area for level 2 or of a level 2 professionalism certificate of the same family and professional area for level 3.
d) Meet the academic requirement of access to mid-grade training cycles for level 2 or higher grade level 3, or have exceeded the corresponding access tests regulated by the administrations education.
e) Having passed the university access test for over 25 years and/or 45 years.
f) Having sufficient training or professional knowledge to enable training to be used.
Article 5. Trainers.
1. The requirements on training and professional experience for the delivery of certificates of professionalism are those set out in paragraph IV of each certificate of professionalism and must be complied with both in person and in person. distance.
2. In accordance with Article 13.3 of Royal Decree 34/2008 of 18 January, they may be recruited as experts for the provision of certain training modules specified in paragraph IV of each of the Annexes to the certificates of professionalism, qualified professionals with professional experience in the field of the unit of competence to which the module is associated.
3. In order to prove the required teaching competence, the trainer or expert must be in possession of the certificate of professionalism of occupational trainer or equivalent training in didactic training methodology for adults.
The requirement set out in the preceding paragraph will be exempt:
(a) Those who are in possession of the official university degrees of graduate in Pedagogy, Psychopedagogy or Master in any of their specialties, of a graduate degree in the field of the Psychology or Pedagogy, or an official postgraduate degree in the fields mentioned above.
b) Those who hold an official university degree other than those referred to in the preceding paragraph and who are also in possession of the Certificate of Pedagogical Aptitude or Professional Specialization Didactics and the Certificate of Pedagogical Qualification. In addition, the holders of the Master's Master's degree for the exercise of the regulated Professions of the compulsory secondary education and the secondary school, vocational training and the official schools of the Languages.
(c) Those who credit a proven teaching experience of at least 600 hours in the last seven years in vocational training for employment or the education system.
4. Trainers who provide distance training must have training and experience in this mode, in the use of information and communication technologies, as well as to meet the specific requirements set out for each of them. certificate of professionalism. To this end, the competent authorities shall develop specific programmes and actions for the training of these trainers.
Article 6. Contracts for training and learning.
The training inherent in contracts for training and apprenticeship shall be carried out, on the basis of alternance with paid employment, in the terms laid down in the regulatory development referred to in the Article 11.2 (d) of the recast text of the Workers ' Statute Act, as amended by Law 3 /2012 of 6 July, on urgent measures for labour market reform.
Article 7. Distance learning.
1. Where the training module includes distance learning, it shall be carried out with didactic supports authorised by the competent labour administration to enable a system-based learning process for the participant to be met by the accessibility and design requirements for all and will necessarily be complemented with tutorial assistance.
2. Training modules which, in their entirety, are developed at a distance will require at least one final test of an in-person nature.
Article 8. Centers authorized for your partition.
1. Training centres and institutions which provide training leading to a certificate of professionalism must comply with the requirements of trainers and the minimum requirements for spaces, facilities and equipment. established in each of the training modules which constitute the certificate of professionalism.
2. The training inherent in the contracts for training and apprenticeship carried out under the scheme of alternance with paid employment shall be provided in the training centres of the network referred to in the fifth supplementary provision of the Organic Law of 19 June, of the Qualifications and Vocational Training, previously recognized by the National Employment System. Such training may also be carried out in the undertaking itself where the same is available for the facilities and for the staff appropriate for the purposes of the accreditation of the professional competence or qualification, without prejudice to the need, in its (i) case, for the completion of additional training periods in the centres of the network referred to above.
Article 9. Correspondence with vocational training qualifications.
The accreditation of the units of competence obtained through the improvement of the professional modules of the vocational training qualifications will provide the effects of exemption from the module or training modules of the certificates of professionalism associated with those competition units set out in this royal decree.
Single additional disposition. Level of certificates of professionalism in the European Qualifications Framework.
Once the relationship between the national qualifications framework and the European qualifications framework is established, the corresponding level of professionalism certificates set out in this royal decree will be determined. within the European Qualifications Framework.
Final disposition first. Competence title.
This Royal Decree is dictated by the powers conferred on the State in Article 149.1.1st, 7th and 30th of the Spanish Constitution, which attributes to the State exclusive competence for the regulation of the basic conditions guaranteeing the equality of all Spaniards in the exercise of rights and in the fulfilment of constitutional duties; labour law; and the regulation of conditions for obtaining, issuing and approving of academic and professional qualifications and basic standards for the development of Article 27 of the Constitution, in order to ensure compliance with the obligations of the public authorities in this field.
Final disposition second. Regulatory development.
The Minister of Employment and Social Security is hereby authorized to dictate how many provisions are necessary for the development of this royal decree.
Final disposition third. Entry into force.
This royal decree will enter into force on the day following its publication in the "Official State Gazette".
Given in Madrid, July 13, 2012.
JOHN CARLOS R.
The Minister of Employment and Social Security,
FATIMA BANEZ GARCIA
ANNEX I
I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM
Designation: INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: IMAQ0110
Professional Family: Installation and Maintenance
Professional area: Machinery and Industrial Equipment
Professional qualification level: 2
Professional reference qualification:
AMI568_2 Installation and Maintenance of Lifts and other fixed lifting and transportation equipment. (RD 564/2011 of 20 April))
Relationship of competency units that configure the certificate of professionalism:
UC1877_2: Install lifts and other fixed lifting and transport equipment. UC1878_2: Maintain lifts and other fixed lifting equipment transport
General competition:
Perform the installation, commissioning and maintenance operations of lifts and other fixed lifting and transport systems for people and loads in buildings and industries, in accordance with the installation processes and established assembly plans, with the required quality, complying with current regulations and regulations and in terms of personal and environmental safety
Professional Environment:
Professional scope:
Develops its professional activity in the areas of installation and maintenance of small, medium and large companies, public and private, both self-employed and employed, dedicated to manufacturing, installation and maintenance of fixed equipment and systems for lifting and transporting persons and cargo.
Productive Sectors:
It is located in the manufacturing sector, in the following productive activities: Manufacture of lifting and handling machinery. Repair and installation of machinery and equipment. Repair and maintenance of other transport equipment.
Occupations or related jobs:
7315.1032 Elevator-installer of elevators.
7315.1023 Assembly-installer of lifting appliances.
7403.1151 Lift repair mechanics and the like.
Elevator installer and other fixed lifting and transportation equipment.
Lift holder and other fixed lifting and transport equipment.
Duration of the associated training: 560 hours.
Relationship of training modules and training units:
MF1877_2: Installation of elevators and other fixed lifting and transport equipment (270 hours)
-UF1474: Assembly of mechanical elements of lifts and other fixed lifting and transport equipment. (90 hours)
-UF1475: Assembly and interconnection of pneumatic, hydraulic and electrical elements of lifts and other fixed lifting and transport equipment. (90 hours)
-UF1476: Testing and commissioning of lifts and other fixed lifting and transport equipment. (60 hours)
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MF1878_2: Maintenance of lifts and other fixed lifting equipment and transport. (240 hours)
-UF1478: Preventive maintenance of lifts and other fixed lifting and transport equipment. (50 hours)
-UF1479: Mechanical corrective maintenance of lifts and other fixed lifting and transport equipment. (70 hours)
-UF1480: Corrective maintenance of pneumatic, hydraulic and electronic systems of lifts and other fixed lifting and transport equipment. (90 hours)
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MP0315: Non-working professional practice module for the installation and maintenance of lifts and other fixed lifting and transport equipment. (80 hours)
Linking with professional trainings
The training provided in the training unit "UF1477 Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment" of the modules MF7037_2, MF7038_2 of this certificate of professionalism, guarantees the level of knowledge necessary to obtain the skill for the performance of the functions of prevention of occupational risks basic level, according to the Annex IV to the regulation of preventive services, approved by Royal Decree 39/1997, of 17 January.
II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM
Competition Unit 1
Naming: INSTALL LIFTS AND OTHER FIXED LIFT AND TRANSPORT EQUIPMENT.
Level: 2
Code: UC1877_2
Professional realizations and realization criteria
RP1: Mount subassemblies and mechanical assemblies of lifts and other fixed lifting and transport equipment, from process sheets, plans and technical specifications, ensuring compliance with the current rules, operating conditions, quality and in terms of personal and environmental safety
CR1.1 The interpretation of the drawings and technical specifications is made to clearly and accurately know the characteristics and components of the mechanical assembly to be performed.
CR1.2 Parts or equipment are identified, arranged, and ordered, depending on the mount sequence.
CR1.3 The assembly is performed according to the established procedures, using the tools and tools required, ensuring that there is no deterioration or loss of the qualities of the elements and equipment during its manipulation to place them in their definitive position.
CR1.4 The assembly of the mechanical part of the lifts and other fixed lifting and transport equipment and systems is carried out:
-Marking and tracing the location of the guides and their anchors as specified in the mount documentation.
-Distributing and placing the horizontal and vertical anchors, according to the drawings and mounting specifications.
-Placing the chassis and portant structures in the position set in the technical documentation.
-By verifying that the alignment tolerances of guides, chassis, and metal structures are within the tolerances specified in the specific plans and documentation.
-Placing, according to the plans, the pulley systems, and counterweights in their corresponding locations.
-Placing the cab or platform inside the guides, directing the crane maneuvers with the established communication language.
-Placing the steps of the escalator in their guides and forming their drag.
-Placing the safety devices, brakes, parachutes, so that they are operational until the lifting and transport system is put in place.
-Placing the engines, hydraulic equipment, tires, and traction equipment at their location, with the anchorages provided and according to the documentation of the assembly.
CR1.5 The status of the functional surfaces of the mounted mechanical groups, it is verified that it is within the tolerances of shape, position and roundness in the spin, according to specifications and established procedures, using the required measurement equipment and equipment.
CR1.6 The static and dynamic balance of subassemblies that constitute rotating masses (pulleys, flyers, toothed wheels, among others.) is performed by applying established procedures and using required means and tools.
CR1.7 The distribution of the fluids used in the lubrication, lubrication and refrigeration of the assembled equipment is carried out by directing them to the required places and checking their presence, flow and composition in the circuits and places specified in the documentation.
CR1.8 The adjustment and adjustment of the assembled assembly is performed according to established procedures, using the necessary tools for checking or measuring the corresponding parameters.
CR1.9 The mount is performed in the time provided for in the instructions.
CR1.10 Proposals for modifications or improvements to the project or assembly process are performed in accordance with the established procedure and in case of approval, they are annotated and documented according to standards.
RP2: Mount electrical elements of lifts and other fixed lifting and transport equipment, from procedural sheets, plans and technical specifications, ensuring the conditions of operation and quality, in personal and environmental security conditions.
CR2.1 The electric power pipe, the number of them, the groupings by type of networks and/or stresses and dimensions, the layout, the fixing, the conformed and the number of records, are carried out in a way that they answer to the operation of the assembly and maintenance, respecting the technical specifications.
CR2.2 In the electric control and control pipeline, optical fibre, inter alia, specific tubes and pipes are used, separated from electrical conductors, in each case complying with the technical specifications and rules applicable to each type of driving.
CR2.3 The assembly and installation of command, control and protection elements is performed:
-Placing the end-of-race devices, the call push boxes, the light-indication boxes, and other field control devices at the corresponding locations in accordance with the guidelines marked in the technical documentation for the assembly.
-Installing field cable ties, linking control and signaling devices, to the corresponding maneuvering box and according to the specifications inherent in the system.
CR2.4 Drivers and their connections:
-They have the specified section and are wired preventing damage to their isolation and mechanical strength.
-They use the required terminals and connectors that are installed with the required pressure.
-They have color and/or numbering identification.
-Meet the mounting requirements (continuities, resistances, isolations, among others) by performing the checks with the required measuring instruments.
CR2.5 The junctions of the pipes are made with the appropriate elements (couplings, sleeves, among others) according to the environmental conditions to which they will be subjected and the specified safety requirements.
CR2.6 The pipes, pipes, and networks are mounted by avoiding deformations and verifying that they are in perfect condition.
CR2.7 The supported media are those specified by the technical documentation and are mounted as set in the documentation.
CR2.8 The interconnections to the different equipment and equipment are placed in accessible locations for maintenance.
RP3: Mounting equipment and control systems (pneumatic, electrical, electronic, hydraulic among others) of lifts and other fixed lifting and transport equipment, from drawings, schemes, specifications and technical manuals of the manufacturer, complying with current regulations, in conditions of quality, personal safety and environmental.
CR3.1 The clear and precise characterization of the equipment and control systems assembly is obtained from the interpretation of the mounting plans, technical specifications and instructions received.
CR3.2 The reception of machines, equipment, electrical boxes, electrical systems, electrical, pneumatic and pneumatic components of the installation, among others, is carried out or monitored by identifying the characteristics prescribed in the list and verifying the status of the same.
CR3.3 The displacement and location of the equipment is performed without deterioration, with the anchorages, means of transport and handling required and in the safety conditions.
CR3.4 The sequence and compatibility of pneumatic, electrical and electronic assemblies or other assemblies is established by meeting the requirements specified in the plans and technical documentation of the installation.
CR3.5 Equipment, elements, and components are classified according to the mounting sequence, verifying that their characteristics correspond to the technical specifications of the project.
CR3.6 The location and installation of the equipment, machines, elements, and components of the control systems is performed:
-Marking and tracing the installation as specified in the mount documentation.
-By aligning and aligning the components of different equipment, circuits, tables, control and control systems, electrical control and protection, as specified in the technical assembly documentation.
-Placing each equipment, element, and component in the intended place, without forcing joins or anchors, using the required procedures and tools, meeting the security requirements.
-Employing the specified media for each machine and equipment, respecting the distance between them is that set in the technical documentation.
-Installing equipment, appliances, and control elements so that they are accessible for maintenance, regulation, and installation control operations.
CR3.7 The electrical insulation of the installation is achieved by using the materials with the technical characteristics provided in the technical specifications.
RP4: Perform the interconnection of the control elements, control (pneumatic, electrical, electronic, hydraulic, among others) and electrical protection of lifts and other fixed lifting and transport equipment, from planes of assembly, schemes and technical specifications, complying with current regulations and standards for the prevention of occupational and environmental risks.
CR4.1 The clear and precise characterization of the assembly to be made of the lift or other fixed lifting and transport equipment, is obtained from the interpretation of the assembly plans, technical specifications of the installation and instructions received.
CR4.2 Power, protection and interconnection electrical connections between lift installation elements and other fixed lifting and transport equipment are performed using the required tools and tools depending on the type and section of the drivers employed, verifying:
-The mechanical strength of the joints made, as well as the continuity of the electric power, control and control pipelines.
-The functionality of the protections used against overloads, short circuit currents, and possible isolation defects.
-Compliance or applicable technical instructions and specifications.
CR4.3 Possible modifications and improvements to the installation are performed in accordance with the intended procedure, and if accepted are recorded in compliance with the established protocol.
RP5: Carry out the tests for the prior operation, entry and safety of the subassemblies, assemblies and systems of lifts and other fixed lifting and transport equipment, applying the protocol established, complying with current regulations and conditions for the prevention of occupational and environmental risks.
CR5.1 The characterization of the tests to be performed is obtained from the clear and accurate interpretation of the applicable technical assembly and regulatory documentation.
CR5.2 The tools required for performance and safety testing are selected and arranged according to requirements.
CR5.3 The load of control program parameters and technical specifications are performed according to established procedures.
CR5.4 Before the definitive start up, partial safety tests are performed, verifying:
-The mount and connection of the maneuver box.
-The operation of the active and passive brakes and safeties.
-The performance of security-inherent control elements.
-The operation of security systems for maintenance operations.
-The operation of intercom systems.
CR5.5 Before the final start up, partial tests are performed, verifying:
-Holguras, signage, closures, access, traction machine, level and possible oil leaks, among others.
-The running of the race finals and positioning detectors, both in operation and in the suitability of the location.
-The pulleys and the sliding of the cables.
-The direction of rotation of the engines, the pressure of the hydraulic or pneumatic systems.
-The moorings of the traction cables, slide of the cables and their working voltage.
-The operation of the speed limiter and the trigger speed of the limiter.
-The operation of measuring, regulation and control devices, verifying that their delivery values are properly selected and comply with regulatory requirements.
CR5.6 Before the final start of the lift or other fixed lifting and transport equipment, the electrical and control tests of their assemblies and systems are carried out in a vacuum, verifying:
-The operation, in vacuum, according to established procedures, of rotary machines and equipment with operation and electrical control (motor, speed variators, progressive starters, local control, control and electrical protection) is in line with the applicable rules.
-That the vacuum simulation, according to established procedures, of the operation of the tables and systems of command, control and electrical protection, complies with the applicable rules.
CR5.7 The results of the tests performed respond to the functional and technical specifications of the tests and are documented in the established support.
CR5.8 Prescription electrical safety checks (wiring, ground resistance and insulation measures, protection device response, among others) are performed by applying the established and applicable regulations, correcting the mismatches that result in the observed deviations.
CR5.9 The energy performance and efficiency of the components is checked and the equipment conforms to the values set out in the current regulations, using the established procedures.
CR5.10 The results of the tests performed are documented on the established media.
RP6: Collaborate on the commissioning of lifts and other fixed lifting and transport equipment, following the current regulations and taking into account the technical requirements established.
CR6.1 The operating parameters are verified to be those indicated in the technical standards and specifications and are maintained within the expected range of variation, making the necessary adjustments in case of deviation.
CR6.2 The adjustment of the control, maneuver, control and control elements (relays, contacts, timers, career ends, detectors, among others) is performed according to the established procedures.
CR6.3 Electrical-electronic parameters of machines, equipment or installations at full load and partial loads are checked and optimized after starting, adjusting the elements that control and regulate them in the event that do not correspond to those set.
CR6.4 The commissioning report for the installation is complete with the required information, the required precision, and in the normalized format.
RP7: Act according to the company's occupational and environmental risk prevention plan, carrying out and implementing the measures established and complying with current regulations and legislation.
CR7.1 The rights and duties of the employee and the company in terms of safety and hygiene are identified and respected.
CR7.2 The required equipment and security means at each performance are identified, used and cared for as specified in the prevention plans.
CR7.3 The primary health and safety risks in the workbench are identified and the preventive measures in place are adopted.
CR7.4 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR7.5 The disfunctions and hazards observed, are promptly communicated to the person responsible.
CR7.6 In emergency cases:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-Communications of the observed contingencies are made promptly to the person responsible.
-Basic health measures and first aid techniques are applied according to protocols.
CR7.7 The environmental risk prevention plans are applied in accordance with the instructions contained in them, and the interventions specified in case of emergency.
Professional Context
Production media
Alignment and measurement devices and equipment. Leveling and alignment laser. Test kits. Measuring equipment for electrical and electronic parameters. Drilling machines. Milling machines. Welding equipment. Draught presses. Useful extractors. Hand tools. Pneumatic, hydraulic and electrical tools. Cutting saws. Rothadoras. Curvy. Grinding machines. Blowtorch. Lift and transport cats. Hoists, cranes and spreads. Scaffolding. Means of personal protection.
Products and results
Lifts and fixed lifting and transport equipment mounted and operating under the conditions laid down in the current regulations, assembly plans and technical instructions.
Information used or generated
Planes. Listing of parts and components. Instructions for assembly and operation of machines. Manufacturer's manuals. Operating manuals. Implementation manuals. Process sheets. Parts of jobs. Incident sheets. Plans for the prevention of occupational and environmental risks ... Installation certificates. Specific rules and regulations on lifts and other fixed lifting and transport equipment.
Competition Unit 2
denomination: MAINTAIN LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Level: 2
Code: UC1878_2
Professional realizations and realization criteria
RP1: Carry out the inspection-maintenance operations of lifts and other fixed lifting and transport equipment, in accordance with the current regulations of technical inspections, the plan and the maintenance procedures established, in accordance with the standards of the manufacturer, and in compliance with the standards for the prevention of occupational and environmental risks.
CR1.1 Inspection operations-maintenance to be performed on the lift or other lifting and transport equipment-are determined by clearly and accurately interpreting the established maintenance plan and procedure. applicable.
CR1.2 The tools used in the inspection-maintenance of lifts and other lifting and transport equipment are those prescribed for this purpose, using these according to rules of use and safety conditions.
CR1.3 Work risk prevention and cleaning operations in the areas and items to be inspected are carried out in accordance with the established procedures and regulations.
CR1.4 The status of equipment or installations is verified according to established instructions and procedures, verifying:
-The operation of the active or passive brakes and safeties.
-The running of the race finals and positioning detectors.
-The working voltage of the traction cables.
-The pressure of the hydraulic or pneumatic systems.
-The status of security-inherent control elements and sensors.
-The general switch, magnetothermic and differential of the machine room or maneuver cabinet.
-Oil level and possible leaks on the machine.
-The operation of the engines and the existence of abnormal noises.
-The operation of the maneuver frame, speed limiter, buttons, and two-way communication system.
CR1.5 The wear, tension, and alignment of mechanical transmissions on rotary machines, compressors, and pumps is proven to be within tolerance.
CR1.6 The status of items of machines that are subject to wear and tear, as well as their grease, is found to be acceptable by observing their degree of heating, friction, and vibration.
CR1.7 The fluids used for the lubrication, lubrication and cooling of the assembled equipment are distributed in quality and quantity, in the required places, and their presence is checked in the circuits provided.
CR1.8 Prescription electrical safety check (wiring, ground resistance and insulation measures, protection device response, among others) is performed by applying the procedures and regulations set, resetting observed deviations.
CR1.9 Electronic, regulatory and control electronic systems (continuity of conductors, state of connections, isolation of circuits and between metal masses, state of the various sensors, detectors and electrical apparatus, symptomatology presented by the different circuits, data provided by autodiagnosis programs, among others) is verified that they comply with the established values of slogan.
CR1.10 The adjustment of the control, maneuver, control and control elements (relays, contactors, timers, career ends, detectors, among others) is performed according to the established procedures.
CR1.11 The measurement of physical and electronic parameters, to determine the state and energy efficiency of the equipment, is performed according to established procedures, current regulations and safety conditions.
CR1.12 Inspection-maintenance operations are performed in accordance with occupational and environmental risk prevention guidelines.
CR1.13 The results of the tests performed and the corrective and preventive interventions are documented in the established support.
RP2: Localize and diagnose the failure and/or breakdown of the mechanical system elements of lifts and other fixed lifting and transport equipment, using drawings and technical information and applying established procedures.
CR2.1 Information about the functionality of the systems, their composition and the function of each element is obtained and adjusted to the technical dossier of the installation.
CR2.2 In the diagnostic process, account is taken of the information provided by the system of self-diagnosis of the equipment or facilities and the information provided by the operator.
CR2.3 The origin of the dysfunctions and the scope thereof, is determined by observing and checking the different parts of the system, and is valued by applying, a reasoned process of cause effect.
CR2.4 The status of the items is determined using the procedures and means required to perform their assessment, checking each of their functional parts and collecting the results in the corresponding report with the required accuracy.
CR2.5 Diagnosis operations are performed without causing other breakdowns or damage, and in the time provided.
CR2.6 The necessary measures to ensure the safety of people and equipment are adopted during all interventions.
RP3: Perform repair operations by replacing parts and/or elements of the mechanical lift system and other fixed lifting and transport equipment, establishing the disassembly/assembly process, using manual and flat manuals, restoring the functional conditions, with the required quality and safety.
CR3.1 The disassembly and mounting sequences are established by optimizing the process in terms of method and time by selecting the required equipment, tools, tools, auxiliary means, and spare parts.
CR3.2 The technical, coupling and/or functional specifications of the elements to be replaced by the mechanical systems of lifts and other lifting and transport equipment are checked to ensure interchangeability with the deteriorated.
CR3.3 The replacement of the deteriorated element is performed according to the sequence of the disassembly and assembly process established, ensuring that there is no deterioration or loss of the qualities of the same during handling. to place them in their definitive position.
CR3.4 Safety and functional tests are performed to correct the observed dysfunctions, following established procedures, verifying that the functionality of the set is restored and the results are collected in the report corresponding to the required accuracy.
CR3.5 Repair reports, collect the information from the intervention performed in an organized and clear way for the maintenance history.
CR3.6 Repair operations are performed without causing other breakdowns or damages and in time and quality.
RP4: Localize and diagnose, at the level, the failure and/or breakdown of electrical and automatic systems for the mechanical, hydraulic and pneumatic control and control of lifts and other fixed lifting and transport equipment, using drawings and technical information and applying established procedures.
CR4.1 The diagnosis of the condition, failure or breakdown in the systems and/or components is performed by interpreting the technical documentation, breakdown parts and information provided by the required measurement and/or self-diagnosis equipment, with the required security on equipment, media and persons.
CR4.2 The status of systems inputs and outputs is identified by interpreting the automatons program and its communications or associated technical documentation.
CR4.3 The diagnosis of the breakdown is performed by establishing the causes, according to a reasoned process of cause-effect, and determining in which system or systems the source of the failure and its relationship with the same are found.
CR4.4 The possible source of electrical and control system failures and control, is located according to a cause-effect process, checking, analyzing the various variables generating the failure (continuity of the conductors, state of connections, isolation of circuits and between metal masses, state of the various sensors, detectors and electrical apparatus, symptomatology presented by the different circuits, data provided by programs self-diagnosis, among others).
CR4.5 The checkup of the various controls, electrical parameters, automatism and communication system is carried out in the area or element diagnosed as broken, with the required equipment and procedure, allowing to determine the items to be replaced or repaired.
CR4.6 The status of units and elements (speed variators, progressive starters, electrical control and signalling devices, electronic and data acquisition tires, relays, among others) is diagnosed, checking the functional parts that integrate them (mechanical, electromagnetic or electronic) and verifying that by stimulating the inputs, the outputs respond to the characteristic function of the element.
CR4.7 Measurement equipment is used according to the established procedure and responds to the precision required in the measurement to be performed.
CR4.8 The diagnostic or inspection parts are completed and processed, specifying the work to be performed, estimated time and possible cause of the breakdown, to keep the historical bank up to date.
CR4.9 Diagnosis operations are performed without causing other damage or damage and in time.
RP5: Perform repair operations by replacing elements of electrical and electrical systems of mechanical, hydraulic and pneumatic control and control systems of lifts and other fixed lifting and transport equipment, using instructions and drawings manuals, restoring the functional conditions, with the required quality and safety.
CR5.1 Installation self-diagnostic system information is valued and derived accordingly.
CR5.2 The status of the elements is determined by checking each of its functional parts, using procedures and means required to perform its assessment, collecting the results in the corresponding report according to requirements.
CR5.3 The technical, coupling, and functional specifications of the replacement elements are checked to ensure interchangeability with the deteriorated.
CR5.4 The replacement of the damaged element and/or reconstruction of circuits is carried out following the sequence of disassembly and assembly established, adopting the safety measures required in the risk prevention plan. work and equipment protection.
CR5.5 Security and functional tests are performed, and systems are readjusted to correct possible dysfunctions after repair, following established procedures, verifying that the functionality of the set and the results are collected in the corresponding report with the required accuracy.
CR5.6 Repair operations do not cause other breakdowns or damage and are performed with the required quality and within the specified time.
CR5.7 The historical bank is kept up to date by completing, classifying, and archiving the work items.
CR5.8 The proposal for improvements/modifications to avoid failure/failure repetition is performed according to protocol and in case of acceptance are recorded and archived.
CR5.9 The measures necessary to ensure the safety of people and equipment are adopted during interventions.
RP6: Make the installation of equipment, machines and systems of lifts and other fixed lifting and transport equipment after repair and/or modification, carrying out the required tests, modifications and adjustments, from the technical documentation, ensuring the reliability of the system.
CR6.1 Systems operating tests are performed by following the procedures set out in the documentation for them.
CR6.2 The system control and control parameters are in accordance with the requirements of the documentation and according to the requirements of the process.
CR6.3 The modifications made to the system are accurately and normalised in the documentation of the system.
CR6.4 Control programs and all equipment, network, and/or system documentation are verified to have up-to-date backup, collecting improvements and changes made.
CR6.5 In the system commissioning report is collected, with the required accuracy and in the normalized format, the prescribed information, as well as the acceptance of the system by the person responsible.
CR6.6 The impact of the failure/failure on the preventive maintenance plan is analyzed in order to optimize this.
RP7: Act according to the plan of prevention of occupational and environmental risks established by the company, carrying out and implementing the measures provided for in it, and complying with the legislation and regulations in force.
CR7.1 The rights and duties of the employee and the company in terms of safety and hygiene are identified and respected.
CR7.2 The most appropriate equipment and security means for each performance are identified, with their use and care being required.
CR7.3 Primary health and safety risks in the work environment are identified and preventive measures are taken to prevent accidents.
CR7.4 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR7.5 In the event of dysfunctions or potential or actual hazards, the person responsible is promptly informed as per protocol.
CR7.6 In emergency cases:
-The installation stoppage is performed in accordance with the established procedure, and the evacuation of the persons according to the established protocols is carried out.
-People in charge of specific tasks are identified and collaborated with them.
-Basic health measures and first aid techniques are applied in case of need.
CR7.7 The regulations and plans for the prevention of occupational and environmental risks apply in those interventions that require it.
Professional Context
Production media
Micrometric screws. Calibers. Mechanical and digital comparators. Manometers. Counters. Verification rules. Bubble levels. Templates. Seaweed. Fixed calibers. Alexometers. Test kits. Polimeters. Measuring equipment electronic-electronic parameters. Oscilloscopes. Logical probe. Communications checker. Welding equipment. Useful extractors. Hand tools. Pneumatic and electrical tool. Lift and transport cats. Hoists, cranes and spreads. Scaffolding. Personal protective equipment and means.
Products and results
Diagnostic of elevator and fixed lifting and transport equipment failures.
Lifts and fixed lifting and transport equipment maintained and operating under the conditions laid down.
Information used or generated
Planes. Listing of parts and components. Instructions for the operation and maintenance of machines. Operating manuals. Implant-maintenance manuals. Process sheets. Parts of jobs. Incident sheets. Prevention, safety and environmental plans. Specific regulations on lifts and other fixed lifting and transport equipment.
III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM
FORMATIVE MODULE 1
denomination: INSTALLATION OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: MF1787_2
Professional qualification level: 2
Associated with the Competition Unit:
UC1878_2: Install elevators and other fixed lift and transport equipment
Duration: 270 hours
FORMATIVE UNIT 1
Name: ASSEMBLY OF MECHANICAL ELEMENTS OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1474
Duration: 90 hours
Competition Reference: This formative unit corresponds to RP1
Assessment Capabilities and Criteria
C1: Analyze the operation of mechanical and electromechanical groups of elevators and other fixed lifting and transport equipment, identifying the different mechanisms that constitute them and describing the function they perform, thus as their technical characteristics, using their technical documentation.
CE1.1 Identify and classify by the function they perform, the different "type" mechanisms: rod-crank, gear trains, cams, auger, pulleys, among others, explaining how to act.
CE1.2 From the technical documentation and mechanical and electromechanical groups of lifts and fixed lifting and transport equipment:
-Identify and characterize mechanical and electromechanical functional groups.
-Identify constituent components of mechanical and electromechanical functional groups.
-Identify and describe the technical characteristics of the elements and pieces of the groups and their functional relationships, and classify them by their typology.
-Identify the parts or critical points of the elements and pieces where they can appear, reasoning the causes that originate them.
C2: Elaborate sketches of assemblies, parts and schemes of lifts and other fixed lifting and transport equipment.
CE2.1 Relate the various graphical representations (views, cuts, among others) with the information to be transmitted.
CE2.2 Describe the differences between the types of functional and manufacturing acotation.
CE2.3 Describe the features to be collected by the sets of assemblies, parts, and schemes of lifts and other fixed lifting and transport equipment.
CE2.4 In the elaboration of sketches of assemblies, elements, and schemes of lifts and other or fixed lifting and transport equipment:
-Draw the sketches of the elements, and schemes in workshop conditions.
-Draw the sketches, with the required information, of mechanisms sets.
-Apply the acotations so that they provide the required information and accuracy.
C3: Mount and disassemble mechanical and electromechanical elements of lifts and other fixed lifting and transport equipment, making functional tests of the affected assemblies, using the required tools and equipment, in security conditions.
CE3.1 Describe and characterize the fundamental contents of the documentation that defines the processes of assembling mechanical and electromechanical elements.
CE3.2 Characterize the processes of assembly and disassembly of mechanical and electromechanical elements of lifts and other fixed lifting and transport equipment, interpreting the technical documentation of assembly.
CE3.3 Describe the disassembly/assembly techniques of mechanical and electromechanical assemblies constituent of elevators and other fixed lifting and transport equipment.
CE3.4 Describe the characteristics of the tools and auxiliary equipment used in the assembly/disassembly operations of mechanical and electromechanical elements, classifying them by their typology and function, and explaining the the form of use and storage of the same.
CE3.5 In the assembly/disassembly of a mechanical and/or electromechanical group of lifts and other fixed lifting and transport equipment, where its technical documentation is available:
-Interpret the drawings, procedures, and technical specifications to set the mount sequence, indicating the necessary tools and tools.
-Select, prepare, and organize required tools, tools, and tools.
-Verify the features of the parts, mount the constituent elements and parts, and perform the assembly process controls in accordance with the required procedures.
-Adjust the couplings, alignments, movements, etc. According to the specifications, using the appropriate measurement and equipment equipment.
-Prepare the assembled assembly for, its operation, cleaning the impurities, greasing, balancing, among other actions. Meeting the technical specifications.
-Perform the previous functional tests, regulating the devices to obtain the conditions set.
-Develop the work parts of the process with the content, and precision required.
Contents
1. Interpretation of mechanical plans
-Manual croking of parts.
-Graphic interpretation of mechanical elements
-Graphical rendering systems. Views, cuts, and sections.
-Functional and manufacturing equipment. Assembly and cutting planes.
2. Installation of machinery
-Cimentations and machine anchors.
-Power installations for machines and systems
-Verification of machines. Assembly of machines and equipment.
-Commissioning of machines and equipment.
3. Machinery and machine elements
-Angular motion transmissions. Transmission shaft couplers.
-Cinematic chains. Reducers. Clutches. Brakes.
-Functional analysis of mechanisms:
-Linear motion transformers to circulate and vice versa.
-Gear trains. Pulleys. Speed change boxes.
-Different. Angular motion transmissions.
-Transmission axis Ackers.
-Measurement and verification of magnitudes in mechanical systems.
-Rodings. Types, features, and applications.
-The bearings mount.
-Verification of bearings functionality.
-Unions bolted. Applications and selection of screws.
-Remaches. Types, materials, features, and applications.
-Welding. Types, applications, procedures, welding machines, welding tools, welding defects, welds verification.
-Sliding surfaces. Guides, columns, casings, carts, etc.
-Watertight locks with and without pressure.
-Transmission of movements. Types, applications, assembly techniques for transmission elements (belts, pulleys, chains, striated axles, gears, transmission axes, couplings, etc.).
4. Assembly of mechanical elements in lift and fixed lifting and transport equipment installations
-Assembly/disassembly and functional testing of bearings.
-Assembly of parts.
-Mounting guides, columns, and travel carts.
-Tuning and adjusting guides, carts, and columns.
-Selection of joints and flanges used in the junction.
-Assembly of items with joints and flanges.
-Performing junction verification tests with joints.
-Assembly and disassembly of transmission elements.
-Regulation of transmission elements.
FORMATIVE UNIT 2
denomination: ASSEMBLY AND INTERCONNECTION OF PNEUMATIC, HYDRAULIC AND ELECTRICAL ELEMENTS OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT.
Code: UF1475
Duration: 90 hours
Competition Reference: This training unit corresponds to RP2, RP3, and RP4
Assessment Capabilities and Criteria
C1: Mounting hydraulic and pneumatic systems for lifts and other fixed lifting and transport equipment, making use of it, from technical specifications.
CE1.1 Identify and characterize hydraulic and pneumatic components.
CE1.2 Describe and characterize the fundamental contents of the documentation that defines hydraulic and pneumatic systems in mounting processes.
CE1.3 Interpret the technical documentation that defines the hydraulic and pneumatic system mounting processes.
CE1.4 Describe the tools and auxiliary equipment used in the assembly operations of hydraulic and pneumatic circuits, classifying them by their typology and function, and explaining the way the use and conservation of the same.
CE1.5 In the assembly of a hydraulic circuit and other tyre of lifts and other fixed lifting and transport equipment, with their technical documentation.
-Interpret plans, procedures, and specifications to set the mount sequence.
-Determine the mount sequence.
-Prepare and organize the necessary means, tools, and tools.
-Set the required security plan in the various phases of the mount.
-Select the material required for the assembly, verifying its characteristics according to established procedures.
-Mount the constituent elements and parts of the circuit, according to procedures.
-Build the pipes, mount and connect them, using the specified materials and following the established procedures.
-Perform mount process controls according to established procedures.
-Adjust the couplings, alignments, movements, among others according to the technical specifications, using the required measurement and useful equipment.
-Prepare the assembly mounted for operation, cleaning the impurities, greasing, among others according to the technical specifications.
-Perform functional tests by regulating devices to obtain the conditions set.
-Develop the work parts of the process with the required precision.
C2: Analyze the operation of electrical installations used in lifts and other fixed lifting and transport equipment, using the technical documentation thereof.
CE2.1 Identify and characterize the different parts (power to machines, automatisms, among others) that configure this type of electrical installations, explaining its functional logic and characteristics.
CE2.2 Describe the physical principle of operation of the different types of electrical line and receiver protection devices.
CE2.3 Relate the electrical characteristics of the protection devices, with the characteristics of the electrical lines and receivers to be protected.
CE2.4 Explain the system of starting, braking and regulating the speed of the electric motors of continuous current and alternating current.
CE2.5 List the fundamental requirements that the electrotechnical low voltage regulation (R.E.B.T.) and other regulations impose on these facilities.
CE2.6 Starting from an electrical installation of lifts and other fixed lifting and transport equipment with their technical documentation-
-Identify in the electrical installation, the parts that constitute it and the elements of each of them, explaining the characteristics and functioning of the same.
-Check the variation experienced by the most characteristic parameters of the electrical machines when subjected to different load situations and justify the results obtained.
-Identify the magnitudes to be modified for the regulation of the speed of the DC motors and alternate, relating them to the equipment or element of regulation to be used in each case.
-Develop a report of the activities developed and obtained results, structuring them in the necessary sections for an adequate documentation of the same (description of the process followed, schemes and plans, explanation functional, calculations, among others).
C3: Mounting electrical boxes and electrical installations for lifts and fixed lifting and transport equipment, from the technical documentation, applying the electrotechnical regulation of low voltage and acting under prevention of occupational risks.
CE3.1 Identify and characterize the specific materials used in electrical and electrical installation of elevators and fixed lifting and transport equipment, describing electrical and mechanical characteristics more important of them.
CE3.2 Describe the different phases to be followed in the processes of preparing and assembling electrical tables and electrical installations in lifts and fixed lifting and transport equipment.
CE3.3 Describe the tools and auxiliary equipment used in the assembly operations of electrical and electromechanical elements, classifying them by their typology and function and explaining the way of use and conservation of same.
CE3.4 In the assembly, connected and set up of the electrical and electrical installations for a lift and/or fixed lifting and transport equipment, real or simulated, having the technical documentation:
-Interpret the mounting technical documentation.
-Perform the assembly plan, properly sequencing the phases of the assembly, determining the means and materials necessary for its execution and interpreting the schemes and plans corresponding to the alleged installation.
-Perform material collection according to the assembly plan and verify its correspondence with those described in the material listing.
-Distribute the attachment elements, profiles, and pipes inside the frame envelope and the rest of the installation, making the necessary drawings of the elements available.
-Place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the elements, using the appropriate tools and applying the appropriate procedures.
-Prepare the conductors (cables and pletins) properly, choosing them from the appropriate section, following the standard color code, preparing the terminals and coding them according to the connection plans.
-Prepare the pipes, tubes, conductors and materials to be used, applying the required procedures.
-Perform the physical interconnectedness of the elements, ensuring good mechanical attachment and correct electrical connection.
-Run the functional tests in a vacuum according to the documentation of the equipment, performing the required electrical and isolation measures, as well as the necessary modifications for the correct functionality of the installation.
-Act at all times respecting the rules of personal safety and the prevention of occupational risks, achieving the integrity of the means and materials used.
Contents
1. Electrical and electromagnetic principles
-Electrical current principles and properties.
-Electrical and electromagnetic phenomena.
-Measure of electrical magnitudes. Power factor
-Laws used in the study of electrical circuits.
-Monofasic systems. Three-phase systems.
2. Electrical installations applied in lifts and fixed lifting and transport equipment.
-Power facilities for machines and systems.
-Core parameters of the electrical machines.
-Parts of an installation, structure, and features of the installation.
-Electrical line and receiver protection systems.
-Electrical machine speed control and regulation systems.
-Electrical installations applied to industrial fixed lifting and transport machinery and equipment.
-Electrical line and receiver protection devices.
3. Electric automatisms applied in lift and fixed lifting and transport equipment installations.
-Sequential and continuous automatisms. Wired automatisms.
-Elements used in the realization of electric automatisms.
-Tools, equipment and materials used in the assembly and maintenance of electric automatisms. Technical manuals.
-Technical design techniques wired for command and power.
-Signage and protection elements.
-Technical assembly and verification of wired automatisms.
-Constructive features of the electrical boxes.
-Functions and envelope features.
-The frame project and its machining. Interpretation of machining plans.
-Distribution of items in the box.
-Wiring in the frame. Drivers. Section for drivers.
-Base plates for electric frames.
-Borneros and cable channelling. Terminals.
-Mechanization of electrical boxes. Channelings.
-Subjects. Standardized conductions. Numbering and symbology.
denomination: TESTING AND COMMISSIONING OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1476
Duration: 60 hours
Competition Reference: This training unit corresponds to RP5 and RP6
Assessment Capabilities and Criteria
C1: Perform, with precision and safety, adjustment and regulation operations in mechanical, hydraulic and pneumatic systems, employees in lifts and other fixed lifting and transport equipment, to meet the requirements of the equipment, from its technical documentation and using the required procedure.
CE1.1 Identify and describe the means used in the adjustment of mechanical, hydraulic and pneumatic systems for lifts and fixed lifting and transport equipment.
CE1.2 Describe the measurement techniques, measures to be measured, and the verification tools used in the adjustment of the mechanical, hydraulic and pneumatic lift systems.
CE1.3 In a mechanical system (speed reducer, speed variator, among others), hydraulic and pneumatic of employees in lifts and other fixed lifting and transport equipment, having their technical documentation:
-Identify and characterize each of the elements that configure the systems.
-Unmount and clean each of the elements of the systems, applying the techniques and using the tools and tools required.
-Check the dimensional and state specifications of the functional surfaces of the elements, using the required equipment.
-Verify flat and cylindrical surfaces, eccentricities, wheel drives, among others in the mechanical system, using the required equipment
-Verify the state of the components and operating parameters in the hydraulic and pneumatic systems, using the required means
-Mounting and preparing each system element under operating conditions, reputting, if applicable, the damaged parts and verifying the coupling and functional conditions in each operation.
-Regulate and set the mechanical group, and the hydraulic and pneumatic devices, complying with the given specifications and checking their operation.
C2: Measuring, with precision and safety, the electrical, pneumatic and hydraulic magnitudes essential, present in the installations of lifts and fixed lifting and transport equipment, using the instruments required in each case and acting under personal safety standards and the materials used.
CE2.1 Describe the most relevant characteristics (types of errors, sensitivity, accuracy, among others), the typology, classes and procedures of use of the measuring instruments used in the installations electronic-electronic lifts.
CE2.2 From the analysis of a real or simulated electrical installation for lifts and fixed lifting and transport equipment, and having its technical documentation:
-Select the measuring instrument and the auxiliary elements required according to the magnitude to be measured (voltage, intensity, power, ground resistance, among others), of the range of measures that are perform and the required precision.
-Conexate measurement equipment according to requirements, using applicable security measures, following established procedures for each measuring device.
-Measure the required magnitudes by operating according to the requirements of the instruments used, applying the standard procedures, with the required security.
-Interpret the results of the measurements made, relating the possible deviations of the measures to the causes that originate them.
-Develop a report-memory of the activities developed, the procedures used and the results obtained (description of the process followed, means used, schemes and plans used, calculations, measures, between other).
CE2.3 Based on the analysis of the electronic modules of lifts and fixed lifting and transport equipment, real or simulated, and having their technical documentation:
-Select the measuring instrument and the auxiliary elements required, depending on the magnitude to be measured (stress, intensity, resistance, frequency, among others), the range of measures to be carried out and the precision required.
-Conexate measurement equipment according to requirements, using applicable security measures, following standard procedures.
-Measure the magnitudes to basic electronics (stress, intensity, strength, capacity, inductance, frequency, among others), operating the instruments according to instructions for use and applying standard procedures with the security required. .
-Interpret the results of the measurements made, relating the possible deviations of the measures to the causes that originate them.
-Develop a report-memory of the activities developed, the procedures used and the results obtained (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
Contents
1. Adjustment and adjustment of lifts and other fixed lifting and transport equipment
-Technical documentation relating to the process.
-Adjustments and adjustments of mechanical, pneumatic and hydraulic systems.
-Electrical and electronic system settings and adjustments.
-PLC Program Adjustments among others.
-Electronic system settings and settings.
-Reglages and adjustments of the control and control equipment.
-Caudals and pressures of the food fluids (air, water, oil, among others).
-Measure concept. Qualities of measuring devices.
-Errors to the measure. Precision class.
-Scales, measurement fields. Measure constant and reading field.
-Symbology used in electrical measurement devices.
-Realization of key electrical measures.
-Measurement of stresses, intensity and electrical resistance.
-Measures with polymeters and amperimetric tweezers.
-Power measure, power factor, and frequencies.
-Measurement of insulation resistance and dielectric stiffness.
-Ground resistance measure. Special measures apparatus.
3. Safety and performance tests on lifts and other fixed lifting and transport equipment.
-Technical documentation. Study of the functionability, job parameters and safety requirement.
-Hydraulic-hydraulic tests:
-Functionality of actuators, regulators, valves, maintenance units, hydraulic groups, accessories. Tightness.
-Electronic electronic systems testing:
-Functionality of engines, contactors, relays, protection elements, command and signalling devices, sensors, programmable automatons, security emergency elements and alarms.
-Control and Control Systems Tests:
-The functionality of speed, position, pressure, flow, and other drivers.
-Protection and security testing. Linearity and energy performance tests.
FORMATIVE UNIT 4
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly, maintenance and service work in lifting and transportation facilities, to plan for measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Methodological guidelines
To access the training unit 3 the training unit 1 "Assembly of mechanical elements of lifts and other fixed lifting and transport equipment" must have been exceeded, and the training unit 2 " Assembly and interconnection of the pneumatic, hydraulic and electrical elements of lifts and other fixed lifting and transport equipment ".
The training unit 4 "Prevention of occupational and environmental risks in the installation and maintenance of lifts and other lifting and transport equipment" is transversal.
Access criteria for pupils
They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.
FORMATIVE MODULE 2
Name: MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: MF1878_2
Professional qualification level: 2
Associated with the Competition Unit:
UC1878_2: Maintain lifts and other fixed lift and transport equipment
Duration: 240 hours
FORMATIVE UNIT 1
Name: PREVENTIVE MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1478
Duration: 50 hours
Competition Reference: This training unit corresponds to RP1 and RP6
Assessment Capabilities and Criteria
C1: Diagnose the state of the elements and parts of lifts and fixed lifting and transport equipment, applying measurement and observation techniques, from the technical documentation.
CE1.1 Describe the process of wear of the pieces in motion by friction, erosion, bearing, among others.
CE1.2 Identify normal and abnormal pieces of used parts by analyzing and comparing the parameters of the eroded surfaces with those of the original piece.
CE1.3 From the analysis, where photographs and actual pieces damaged by different causes (damage of erosions, hydraulic sliding, bearings and damaged bearings, among others) are available:
-Identify the eroded zones.
-Analyze breakages.
-Determine possible causes (lack of grease, high temperature, dirty oil, among others.)
-Compare the current measures with the original ones that are reflected in their respective plane, quantifying the magnitude of the wear and erosion, making the measurements with appropriate useful.
C2: Perform preventive maintenance operations for lifts and fixed lifting and transport equipment, which do not involve replacement of elements, by selecting the procedures and with the required safety.
CE2.1 Describe preventive maintenance operations to be performed in an installation of lifts and fixed lifting and transport equipment (electrical installation, mechanical, electromechanical, hydraulic and electrical equipment). tyres).
CE2.2 Describe the most significant auxiliary tools and equipment used in preventive maintenance operations, classifying them by their typology and function and explaining the way they are used and maintained. same.
CE2.3 In the preventive maintenance of an elevator and/or equipment for lifting and real or simulated transport, which has the electrical, mechanical, electromechanical, hydraulic and/or pneumatic systems, having the documentation technique:
-Identify in the technical documentation and in the installation itself, the systems and elements on which preventive maintenance operations are to be performed.
-Get data from system variables, applying established observation and measurement procedures (noises, vibrations, consumption, temperatures, among others) using the tools, tools and tools required.
-Perform the cleaning, grease and lubrication operations, adjustments of the attachment and fixing elements, correction of holguras, alignments, tensioning of transmission belts, observation of the surface states, among others, using the required tools and tools and manipulating the materials and products with the required security.
-Verify the operating parameters of the different systems (electrical, hydraulic, regulatory and control, pneumatic, among others).
-Adjust the values of the slogan in the different systems, using the required instruments and tools.
-Develop the report of interventions where the observed failures and deficiencies and the data required for the historical bank are reflected.
Contents
1. Organization of maintenance
-Maintenance: Objectives. Functions.
-Maintenance types:
-Corrective Maintenance. Preventive. Predictive.
-Total Productive Maintenance.
-Maintenance store:
-Physical Organization. Materials needed. Spare parts catalog.
-Supplier approval. Supplies. Order management. Management of stocks.
-Computer-assisted maintenance and management programs (G.M.A. O).
-The different maintenance tabs (Work Order, ranges, or rules).
-Documentation of the interventions (historical bank).
-Organization of maintenance management.
-The quality of maintenance.
2. Preventive maintenance operations in lifts and other fixed lifting and transport equipment.
-Identification of the installation's technical documentation and the items to be maintained.
-Record in the preventive maintenance ranges of the job parameters.
-Cleaning, greasing, lubrication, and tuning operations.
-Utiles and tools, materials and products.
-Report of interventions. Completion of tokens. Bank of history.
3. Measurement techniques on automated mechanical and pneumatic systems of lines
-Technical documentation.
-Workability study, job parameters, and security requirements.
-Measure of mechanical parameters:
-Measure of vibrations: Physical foundations. Vibration measurement equipment (accelerometers).
-Noise measurement.
-Noise control and legislation.
-Measure of procrastination and displacements.
-Resistive Potentiometer.
-differential transformer.
-Inductive power.
-Capacitive or piezoelectric Transductor.
-Measurement of pneumatic-hydraulic parameters:
-Pressure measure: Definition and units. Absolute pressure. Relative pressure. Empty. Pressure measuring devices (gauges, transducers, etc.).
-Measure of flows: Definition and units. Flow measurement devices (Caudalimeters).
-Temperature measure: Definition and units. Temperature measuring devices with and without contact.
-Calibration of measurement devices on standards.
4. measurement techniques in automated and line control and electronic systems systems.
-Teams, tools, measuring instruments, and verification to use in functionality tests.
-Electronic-electronic parameter measurement:
-Measure of resistance, voltage, intensity, power, Cos φ.
-Frequency and isolation measure.
-Calibration of measurement devices on standards.
FORMATIVE UNIT 2
Name: MECHANICAL CORRECTIVE MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1479
Duration: 70 hours
Competition Reference: This training unit corresponds to RP2 and RP3
Assessment Capabilities and Criteria
C1: Mount and disassemble mechanical elements of lifts and other fixed lifting and transport equipment, making functional tests of the affected assemblies, using the required tools and equipment, under conditions of security.
CE1.1 Describe and characterize the fundamental contents of the documentation that define the mechanical element assembly processes.
CE1.2 Characterize the assembly and disassembly processes of mechanical elements of lifts and other fixed lifting and transport equipment, interpreting the technical assembly documentation.
CE1.3 Describe the disassembly/mounting techniques of the constituent mechanical assemblies of lifts and other fixed lifting and transport equipment.
CE1.4 Describe the characteristics of the tools and auxiliary equipment used in the assembly/disassembly operations of mechanical elements by classifying them by their typology and function, and explaining the way of use and conservation of the same.
CE1.5 In the assembly/disassembly of a mechanical group of lifts and other fixed lifting and transport equipment, where its technical documentation is available:
-Interpret the drawings, procedures, and technical specifications to set the mount sequence, indicating the necessary tools and tools.
-Select, prepare, and organize required tools, tools, and tools.
-Verify the features of the parts, mount the constituent elements and parts, and perform the assembly process controls in accordance with the required procedures.
-Adjust the couplings, alignments, movements, etc. according to the specifications, using the appropriate measurement and equipment equipment.
-Prepare the assembly mounted for operation, cleaning the impurities, greasing, balancing, among other actions complying with the technical specifications.
-Perform the previous functional tests, regulating the devices to obtain the conditions set.
-Develop the work parts of the process with the content, and precision required.
C2: Interpreting drawings and technical documentation of mechanical elements and systems of lifts and fixed lifting and transport equipment.
CE2.1 Relate the different representations (views, cuts, among others) with the information to be transmitted.
CE2.2 Given a mechanical installation of lifts and/or fixed lifting and transport equipment, real or simulated, obtain the information that is necessary to solve a specified problem of repair, perform in a reasoned manner:
-Schemes by hand raised, in workshop conditions, of the circuits affected with the technical specifications of the equipment and elements thereof.
-The sketches of the equipment and elements, in workshop conditions, expressing the conditions that they must meet for interchangeability.
-The appropriate personal and team security actions.
C3: Montar frames for lifts and fixed lifting and transport equipment, based on technical documentation, acting under labour risk prevention standards.
CE3.1 Identify and characterize the specific materials used in lifts and fixed lifting and transport equipment, describing the most important mechanical characteristics of the lifts and equipment.
CE3.2 Describe the different phases to be followed in the processes of preparing and assembling frames in lifts and fixed lifting and transport equipment.
CE3.3 Describe the tools and auxiliary equipment used in the assembly of elements, classifying them by their typology and function and explaining how they are used and preserved.
CE3.4 In the assembly, connection and set up of the frames for a lift and/or fixed lifting and transport equipment, real or simulated, having the technical documentation:
-Interpret the mounting technical documentation.
-Perform the assembly plan, properly sequencing the phases itself, determining the means and materials necessary for its execution and interpreting the plans corresponding to the supposed installation.
-Perform material collection according to the assembly plan and verify its correspondence with those described in the material listing.
-Distribute the attachment elements, profiles, and pipes inside the frame envelope and the rest of the installation, making the necessary drawings of the elements available.
-Place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the elements, using the appropriate tools and applying the appropriate procedures.
-Prepare the pipes, tubes and materials to be used, applying the required procedures.
-Perform the physical interconnection of the elements, ensuring good mechanical attachment.
-Act at all times respecting the rules of personal safety and the prevention of occupational risks, achieving the integrity of the means and materials used.
C4: Perform maintenance operations of electrical installations (power, electric-electronic automatisms) of lifts and fixed lifting and transport equipment, acting under personal safety standards.
CE4.1 Describe the basic procedures used in the replacement of components of protective, regulatory, and electronic electronic control equipment.
CE4.2 List the basic tools used in the maintenance of electrical and electronic circuits, describing the main characteristics of electrical and electronic circuits.
CE4.3 In maintenance, where an electronic-electronic installation of a lift and/or fixed lifting and transport equipment is available with its technical documentation, indicating equipment or electrical elements and electronics to be replaced:
-Identify items to be replaced in the technical documentation by getting their features.
-Set the unmount/mount plan and the procedures to apply.
-Select the required tools, measurement equipment, and media.
-Set and apply the required security plan in the various stages of disassembly/assembly.
-Unmount, verify status, replace, and mount equipment and items.
-Conexate the equipment to the corresponding circuits.
-Check the proper operation of the equipment and the installation, regulating the systems, if applicable, in order to restore the functional conditions.
Contents
1. Repair of mechanical breakdowns. Corrective Maintenance
-Technical documentation.
-Joint mechanical planes and cutting.
-Instructions Manuals. History of failures. Catalog.
-Mechanical fault-generating sources:
-Desalignments.
-Holguras.
-Vibrations.
-Ruids.
-Temperatures.
-More frequent mechanical averia. Characteristic symptoms.
-Failure causes:
-Analysis and procedures for your determination (Preventive Maintenance).
-Diagnosis of the status of items by observation, measurement, etc.
-Unmount procedures in order to diagnose the failure.
-Equipment, tools and auxiliary means to be used in the diagnosis of mechanical breakdowns.
-Measurement and verification instruments to be used in the diagnosis of mechanical breakdowns.
-Diagnosis of breakdowns.
-Preparation of the technical report regarding the diagnosis, cause and solution of the breakdown, avoiding its repetition.
-Analysis of the influence of the fault on preventive or predictive maintenance systems.
FORMATIVE UNIT 3
Name: CORRECTIVE MAINTENANCE OF PNEUMATIC, HYDRAULIC AND ELECTRONIC SYSTEMS OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1480
Duration: 90 hours
Competition Reference: This formative unit corresponds to RP4 and RP5
Assessment Capabilities and Criteria
C1: Diagnose breakdowns in hydraulic and pneumatic mechanisms and circuits of lifts and fixed lifting and transport equipment, identifying the nature of the devices and applying the most appropriate techniques.
CE1.1 Describe the nature of the most frequent breakdowns in hydraulic and pneumatic circuits used in lifts and fixed lifting and transport equipment, and relate them to the causes that cause them.
CE1.2 Describe the general techniques and specific means used in the location of faults in the hydraulic and pneumatic systems of lifts and fixed lifting and transport equipment.
CE1.3 Describe the most frequent breakdowns in hydraulic and pneumatic systems used in lifts and fixed lifting and transport equipment.
CE1.4.............................................................. of the technical documentation:
-Interpret the technical documentation for each system by identifying the different functional blocks and the elements that make up them.
-Identify the symptoms of the breakdown by characterizing it for the effects it produces.
-Make assumptions about the possible causes that the breakdown can produce, relating to the symptoms that the system or installation presents.
-Develop an intervention plan to determine the cause or causes that cause the breakdown.
-Select the equipment and tools required for the repair.
-Adopt the required security measures to perform the intervention according to the plan set.
-Locate the elements responsible for the breakdowns, applying the required procedures and the specified time.
-Develop a report to diagnose breakdowns, describing the activities developed, based on the results obtained.
C2: Perform maintenance operations of the electrical installations of lifts and fixed lifting and transport equipment, involving the replacement of elements, by selecting the procedures and with the required safety.
CE2.1 Describe the nature of the most frequent mechanical type breakdowns of lifts and fixed lifting and transport equipment, relating to the causes that originate them.
CE2.2 In the mechanical maintenance of a lift or fixed lifting and transport equipment, in a service, real or simulated situation, the technical documentation of which is available and indicating the parts or elements to be replace:
-Identify the elements to be replaced in the technical documentation, obtaining their characteristics and evaluating the scope of the operation.
-Set the dismount/mount plan and the procedures to be applied, indicating: elements to be disconnected; parts of the machine to be isolated; precautions to be taken into account and the sketch of connection.
-Select the required tools, measurement equipment, and media.
-Set the required security plan in the various phases of the dismount/mount.
-Isolate the equipment to be removed from the hydraulic and electrical circuits to which you are connected.
-Retrieve the oils from the installation.
-Unmount, verify, and, if applicable, replace the indicated parts and mount the equipment.
-Conexate the equipment to the corresponding circuits.
-Clean, grease, among others, putting equipment into operating conditions.
-Check the proper operation of the equipment and the installation, regulating the systems, if applicable, in order to restore the functional conditions.
-Develop the work parts of the process with the required precision.
C3: Diagnose breakdowns in electrical installations-electronics (power, electronic-electronics) of lifts and fixed lifting and transport equipment, acting under personal and safety standards materials used.
CE3.1 Describe the typology and characteristics of the typical breakdowns of equipment and devices used in electrical installations, and in electronic electronic control, wired and/or programmed, of lifts and fixed lifting and transport equipment.
CE3.2 Describe the general techniques and specific means used for the location of faults in electrical installations, electronic electronic (power and control wiring and/or programmed) of lifts and fixed lifting and transport equipment.
CE3.3 Describe the general techniques used for the location of faults in electronic modules of lifts and fixed lifting and transport equipment.
CE3.4 Starting from power circuits, electrical automatisms wired and or programmed for lifts and fixed lifting and transport equipment, with the required technical documentation:
-Identify the symptoms of the breakdown, characterizing it for the effects it produces.
-Interpret the technical documentation, identifying the different functional blocks, the electrical signals, the states of the control elements and the force and the parameters characteristic of the same.
-Make at least one hypothesis of the possible cause of the breakdown, relating it to the existing symptoms.
-Perform an intervention plan for the cause or cause of the breakdown.
-Measure and interpret circuit parameters, making the necessary adjustments according to the documentation of the circuit, using the appropriate instruments and applying the required procedures.
-Locate the functional block and the equipment or components responsible for the breakdown, proposing the necessary modifications and/or replacements.
-Develop a report-memory of the activities developed and results obtained, structuring it in the necessary sections for an adequate documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
CE3.5 From actual or simulated breakdowns, duly characterised, in analogue electronic modules for lifts and fixed lifting and transport equipment, using systematic procedures and with the technical documentation required:
-Identify the symptoms of the breakdown, characterizing it by the effects it produces on the circuit.
-Interpret the electronic equipment documentation, identifying the different functional blocks, electrical signals, and parameters characteristic of the electronic equipment.
-Perform different scenarios of possible causes of the breakdown, relating them to the effects present in the circuit.
-Perform the intervention plan for the cause or cause of the breakdown.
-Measure and interpret parameters of the module, making the necessary adjustments according to the documentation of the module, using the appropriate instruments, applying standard procedures.
-Locate the functional block and the module responsible for the breakdown, proposing the necessary modifications and/or replacements.
-Develop a report-memory of the activities developed and the results obtained, structuring it in the necessary sections for an adequate documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
C4: Plays and technical documentation of mechanical elements and systems, electrical-electronic circuits, pneumatic and hydraulic lifts, and fixed lifting and transport equipment.
CE4.1 Relate the different representations (views, cuts, among others) with the information to be transmitted.
CE4.2 Describe the characteristics that mechanical systems, electronic, hydraulic, and pneumatic systems must meet.
CE4.3 Starting from an electrical installation and automatisms of lifts and/or fixed lifting and transport equipment, real or simulated, obtain the information of the circuits and equipment that is necessary to solve a problem Specified repair, performed in a reasoned manner:
-Schemes by hand raised, in workshop conditions, of the circuits affected with the technical specifications of the equipment and elements thereof.
-The sketches of the equipment and elements, in workshop conditions, expressing the conditions that they must meet for interchangeability.
-The appropriate personal and team security actions.
Contents
1. Pneumatic-hydraulic corrective maintenance in lifts and other fixed lifting and transport equipment
-Technical documentation.
-Joint mechanical planes.
-Pneumatic-hydraulic schemes.
-Instructions Manuals. History of failures. Catalog.
-pneumatic and hydraulic fault-generating sources:
-Desalignments.
-Holguras.
-Vibrations.
-Ruids.
-Temperatures.
-Pressions.
-Caudals.
-Erratic movements of actuators.
-More frequent pneumatic-hydraulic Averies. Characteristic symptoms.
-Failure causes:
-Analysis and procedures for your determination.
-Diagnosis of the status of items by observation, measurement, etc.
-Unmount procedures in order to diagnose the failure.
-Equipment, tools and auxiliary means to be used in the diagnosis of pneumatic-hydraulic breakdowns.
-Measurement and verification instruments to be used in the diagnosis of pneumatic-hydraulic breakdowns.
-Diagnosis of breakdowns.
-Continuous diagnostic of elements, through predictive maintenance techniques.
-Preparation of the technical report regarding the diagnosis, cause and solution of the breakdown, avoiding its repetition.
-Analysis of the influence of the fault on preventive or predictive maintenance systems.
2. Electronic corrective maintenance of lifts and fixed lifting and transport equipment.
-Interpretation of technical documentation.
-Typology of breakdowns.
-Electronic electronic system failure diagnosis.
-Diagnostic the state of electrical-electronic installation elements.
-Machines, equipment, tools, tools, and means used in maintenance.
-Maintenance of electrical and electronic systems.
-Maintenance of the equipment.
-Repair of electronic electronic systems. Verification and commissioning.
-Repair and maintenance of electrical boxes.
FORMATIVE UNIT 4
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions for the safety and environmental regulations and standards to be applied in the works. for assembly, maintenance and service in lifting and transport facilities, to plan the measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Access criteria for students
They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.
NON-WORKING PROFESSIONAL PRACTICE MODULE FOR THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: MP0315
Duration: 80 hours
Assessment capabilities and criteria:
C1: Participate in the setting up of hydraulic and pneumatic systems for lifts and other fixed lifting and transport equipment, applying assembly techniques for their construction from technical specifications.
CE1.1 Interpret the mounting planes and follow the procedures and technical specifications to clearly and accurately define the mounting sequence
CE1.2 Develop the mount plan, properly sequencing the phases of the assembly.
CE1.3 Determine the means, tools, and tools necessary for your subsequent preparation and organization.
CE1.4 Intervening in the collection of materials according to the assembly plan and verifying its characteristics according to established procedures.
CE1.5 Collaborate on mounting the circuit elements and parts under operating conditions according to established procedures.
CE1.6 Collaborate on the assembly and connection of the pipelines using the specified materials and following the established procedures.
CE1.7 Collaborate in controlling the phases of the assembly process according to the established procedures.
CE1.8 Collaborate on the adjustment of the couplings, alignments and movements among others complying with the technical specifications, using the required measurement and equipment equipment.
CE1.9 Participate in the preparation of the assembled assembly for operation, cleaning the impurities, greasing, among others, according to the technical specifications.
CE1.10 Collaborate on functional testing and device regulation to get the conditions set.
CE1.11 Develop the work parts of the process with the required precision.
C2: To participate in the assembly of electrical tables and electrical installations for lifts and fixed lifting and transport equipment, from the technical documentation applying the electrotechnical regulation of low voltage and acting under occupational risk prevention rules.
CE2.1 Interpret the mounting technical documentation.
CE2.2 Collaborate in the realization of the assembly plan, properly sequencing the phases thereof, determining the means and materials necessary for its execution and interpreting the schemes and plans corresponding to the assumed installation.
CE2.3 Intervening in the collection of materials according to the plan of assembly by verifying their correspondence with those described in the list of materials.
CE2.4 Participate in the distribution of the fastening elements, profiles, and pipes inside the frame envelope and the rest of the installation, according to the technical documentation for mounting.
CE2.5 Help to place and fix the different elements according to the programmed distribution, ensuring the mechanical attachment of the same, using the appropriate tools and applying the appropriate procedures.
CE2.6 Prepare the conductors (cables and pletins) properly, choosing them from the appropriate section, following the standard color code, preparing the terminals and coding them according to the connection plans.
CE2.7 Collaborate on the preparation of the pipes, tubes, conductors and materials to be used, applying the required procedures.
CE2.8 Collaborate on the execution of the physical interconnectedness of the elements, ensuring good mechanical attachment and correct electrical connection.
CE2.9 Participate in the execution of the functional tests in a vacuum according to the documentation of the equipment, carrying out the electrical and isolation measures required, as well as the necessary modifications for a correct installation functionality.
CE2.10 Act at all times respecting the rules of personal safety and the prevention of occupational risks, achieving the integrity of the means and materials used.
C3. Collaborate in the mechanical maintenance of a lift or fixed lifting and transport equipment, in a service situation, having the technical documentation.
CE3.1 Identify the elements to be replaced in the technical documentation, obtaining their characteristics and participating in the evaluation of the scope of the operation.
CE3.2 Intervening in the disassembly/assembly plan and the procedures to be applied, indicating: elements to be disconnected; parts of the machine to be isolated; precautions to be taken into account and the Connection croquis.
CE3.3 Select the required tools, measurement equipment, and media.
CE3.4 Collaborate on the required safety plan in the various phases of disassembly/assembly.
CE3.5 Participate in the isolation of the equipment to be removed from the hydraulic and electrical circuits to which you are connected.
CE3.6 Help recover the oils from the installation.
CE3.7 Help unmount, verify, and, if applicable, replace the indicated parts and mount the equipment
CE3.8 Collaborate on the equipment connection to the corresponding circuits.
CE3.9 Clean, grease, among others, putting equipment in operating conditions
CE3.10 Participate in checking the proper operation of the equipment and the installation, regulating the systems, if applicable, in order to restore the functional conditions.
CE3.11 Elaborate the work parts of the process with the required precision.
C4. Assist in the diagnosis and location of breakdowns in the installation of lifts
and/or fixed lift and transport equipment.
CE4.1 Interpret the technical documentation for each system by identifying the different functional blocks and the elements that make up them.
CE4.2 Identify the symptoms of the breakdown by characterizing it for the effects it produces.
CE4.3 Make assumptions about the possible causes that the breakdown can produce, relating it to the symptoms that the system or installation presents.
CE4.4 Intervening in the elaboration of an intervention plan to determine the cause or causes that cause the breakdown.
CE4.5 Participate in the selection of equipment and tools required for repair.
CE4.6 Adopt the required security measures to perform the intervention according to the plan set.
CE4.7 Assist in locating the elements responsible for the breakdowns, applying the required procedures and in the specified time.
CE4.8 Collaborate in the elaboration of a report of the diagnosis of the breakdowns, describing the activities developed, based on the results obtained.
C5: Participate in the company's work processes, following the rules and instructions set out in the job center.
CE5.1 Behave responsibly in both human relationships and the jobs to be performed.
CE5.2 Respect the procedures and rules of the work center.
CE5.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.
CE5.4 Integrate into the production processes of the job center.
CE5.5 Use the established communication channels.
CE5.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.
Contents
1. Configuration of lift and other fixed lifting and transport equipment.
-Graphic interpretation of mechanical, pneumatic, and hydraulic elements.
-Graphic interpretation of electronic-electronic circuits.
-Identifying the elements that make up the installation from the drawings and schemas.
-Characteristics of pipes, connections, cables, equipment.
-Measurement of the different parameters specified in the documentation and reporting.
2. Assembly operations of lifts and other fixed lifting and transport equipment.
-Functional analysis of mechanisms in lifts and fixed lifting and transport equipment.
-Determination of the mount sequence.
-Selecting the tools, measurement equipment, and means required.
-Setting the required security plan in the various phases of disassembly/assembly.
-Isolation of equipment to be removed from hydraulic and electrical circuits is connected.
-Performing the mount process controls.
-Realization of Couplings Adjustment, Alignment, Movements.
-Recovery of the installation oils.
-Unmount, verify, and, if applicable, replace the indicated parts and mount the equipment.
-Connecting the computer to the corresponding circuits.
-Cleaning, grease, among others, putting equipment in operating conditions.
-Checking the proper operation of the equipment and the installation, regulating the systems.
-Elaboration of the work parts of the process.
3. Adjustment and commissioning operations for lifts and other fixed lifting and transport equipment.
-Checking the dimensional and state specifications of the functional surfaces of the elements.
-Verification of flat and cylindrical surfaces, eccentricities, wheels, among others in the mechanical system.
-Verifying the status of components and operating parameters in hydraulic and pneumatic systems.
-Mounting and preparing in operating conditions for each element of the systems.
-Reglading and tuning the mechanical group, and hydraulic and pneumatic devices.
4. Location, diagnosis and repair of breakdowns in lifts and other fixed lifting and transport equipment.
-Identification of faults, effects, and causes that produce them.
-Procedures, intervention plan, and reporting.
-Control tests, according to regulations.
-Unmount/mount procedures prior to repair.
-Regular operations in repair activities.
-Checking the proper operation of the computer and the installation.
5. Integration and communication in the job center.
-Responsible behavior in the job center.
-Respect to the procedures and rules of the work center.
-Interpreting and diligently performing the instructions received.
-Recognition of the organization's production process.
-Using the communication channels set in the job center.
-Adequation to the company's work rate.
-Tracking the regulations for risk prevention, occupational health and environmental protection.
IV. PRESCRIPTIONS OF TRAINERS
| Required Accreditation | Professional experience required in the scope of the competency | ||
|---|---|---|---|
|
With accreditation | No accreditation | ||
|
MF1877_2 Installation of elevators and others fixed lift and transport equipment | -Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. -Diplomat, Engineer Technician, Technical Architect or corresponding degree title or other equivalent titles. -Superior Technician in the Installation and Maintenance family -Certificate of Professional level 3 Installation and Maintenance Family, machinery and equipment area industry | 1 year | 3 years |
|
MF1878_2 Maintenance of lifts and other fixed lifting and transport equipment | -Licensed, Engineer, Architect or corresponding degree of degree or other equivalent titles. - Diploma, Technical Engineer, Technical Architect or corresponding degree of degree or other titles equivalent. -Superior Technician in the Installation and Maintenance family -Professional level 3 Family of Installation and Maintenance Certificate, machinery area and industrial equipment | 1 year | 3 years |
V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT
| Surface m2 15 pupils | 25 | ||
|---|---|---|---|
|
45 | 45 | 45 | 60 |
| Electrotechnical Installations Workshop | 140 | 140 | |
| Auto Systems Workshop | 110 | 110 |
| M1 | M2 | |||
|---|---|---|---|---|
|
X | X | |||
|
X | X | X | X | X |
|
| X | X | X |
| Forming Space | |
|---|---|
|
Classroom |
-Rotuder-write Pizarras -Rotafolios -Audio-visual equipment -Classroom material -PCs installed in network, canon with projection, and Internet -Table and chair for trainer -Messes and chairs for students -Specific software for machinery and industrial equipment, electricity and electronics |
|
Electrotechnical Installations Workshop | -Tables -Electrical Dashboard - Programmable automatons panel -Manual tools for assembly, repair, and maintenance -Sensors -Measurement and verification instruments of magnitudes: electrical and electronic |
| Automatic Systems Workshop | -Tire Panel -Hydraulic Panel -Vibration Control Panel, Alignment, and balanced -welding machines -Portable machines: drills, amolators, bolting, -Job Bank -Manual tools for mounting, repair, and maintenance -Poligrasses -Measurement and verification instruments of magnitudes: mechanical, pneumatic, and |
It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.
The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.
The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.
In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.
ANNEX II
I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM
Naming: INSTALLATION AND MAINTENANCE OF THERMAL, ACOUSTIC, AND PASSIVE FIRE PROTECTION SYSTEMS
Code: IMAI0110
Professional Family: Installation and Maintenance
Professional area: Installation and Maintenance of Facilities
Professional qualification level: 2
Professional reference qualification:
IMA569_2_ Installation and maintenance of thermal, acoustic and passive fire protection systems (RD 564/20111, April 20)
Relationship of competency units that configure the certificate of professionalism:
UC1879_2: Mount isolation systems.
UC1880_2: Premanufacture cladding parts for isolation systems.
UC1881_2: Maintain isolation systems.
General competition:
Perform pre-manufacturing operations in plant, installation, maintenance and repair of thermal, acoustic and passive fire protection systems, equipment and installations located in industries, vessels and buildings, in accordance with established procedures, assembly and maintenance plans, with the required quality, complying with the current regulations and regulations, as well as with the plans for the prevention of occupational and environmental risks.
Professional Environment:
Professional Scope:
Develops its professional activity in small, medium and large companies in the public and private sectors dedicated to premanufacturing in plant, assembly and maintenance of isolation systems, except for those intended for closures and partitions in building and civil works.
Productive Sectors:
It is located in all those economic-productive activities in which thermal, acoustic and fire isolation systems are used.
Occupations or related jobs:
Calorifugator.
Isolation system monter.
Maintainer of isolation systems.
Requirements required for professional exercise:
Duration of the associated training: 620 hours.
Relationship of training modules and training units:
MF1879_2:) Isolation system mount techniques. (120 hours)
-UF1803: (Cross) Process of mounting isolation systems. (90 hours)
-UF1804: (Transversal) Prevention of occupational and environmental risks in systems of insulation and coatings. (30 hours)
MF1880_2: Premanufacturing insulating coatings. (300 hours)
-UF1805: Installation/Uninstall of the Insulation Coatings manufacturing workshop. (90 hours)
-UF1806: Design of parts to premanufacture insulating coatings. (90 hours)
-UF1807: Mechanization of insulating coatings. (90 hours)
-UF1804: (Transversal) Prevention of occupational and environmental risks in systems of insulation and coatings. (30 hours)
MF1881_2: Preventive and corrective maintenance of isolation systems. (180 hours)
-UF1808: (Cross) Preventive maintenance of isolation systems. (60 hours)
-UF1809: (Cross) Corrective maintenance of isolation systems. (90 hours)
-UF1804: (Transversal) Prevention of occupational and environmental risks in systems of insulation and coatings. (30 hours)
MP0382: Non-working professional practice module for installation and maintenance of thermal insulation, acoustic and passive fire protection. (80 hours)
Linking with professional trainings
The training provided in the training unit "UF1804 Prevention of occupational and environmental risks in systems of insulation and coatings" of the training modules MF1879_2, MF1880_2 and MF1881_2 of the present certificate of professionalism, guarantees the level of knowledge necessary to obtain the skill for the performance of the functions of prevention of occupational risks basic level, according to Annex IV of the regulation of the services of prevention, approved by Royal Decree 39/1997 of 17 January.
II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM
Competition Unit 1
Naming: ISOLATION SYSTEM MOUNT TECHNIQUES.
Level: 2
Code: UC1879_2
Professional realizations and realization criteria
RP 1: Prepare and mount auxiliary media and supports necessary to place insulation, according to technical specifications, plans or schemes and procedures, under security conditions.
CR 1.1 The auxiliary means necessary for the assembly (scaffolding, lifting platforms, stairs, among others) are prepared and installed following the procedures, assembly plan, the characteristics and circumstances of the work (environment, other facilities, location, or others) and the required safety and environmental conditions are ensured.
CR 1.2 The state of the surfaces of machines, equipment, pipes, tanks, or others, on which the supporting elements are installed or the isolation itself, is the one required by the specifications set.
CR 1.3 The preparation of the elementary support systems for the insulation or its coating is done according to the established specifications.
CR 1.4 The insulator attachment elements and their coating are installed according to the instructions received, according to the specifications and drawings of the installation.
RP 2: Install insulating material according to technical specifications, plans, or schemas and procedures.
CR 2.1 The identification and characterization of the assembly process of insulating material to be carried out is in accordance with the installation plans and technical specifications of the installation, as well as, where appropriate, instructions received.
CR 2.2 The receipt of materials, tools and equipment is performed by identifying the characteristics specified in the corresponding list and verifying its compliance, as well as the physical and functional state of the same.
CR 2.3 The displacement and location of equipment and materials is performed without deterioration of the equipment and materials, with the required anchorages, means of transport and elevation, and safety conditions.
CR 2.4 The mounting of the insulating material is done:
-Selecting the insulating material and its thickness according to the prescribed specifications.
-Preparing the insulating material for application, according to the mounting specifications.
-Locating the insulating material, on the indicated surface, avoiding gaps, thermal bridges, and failures on the joints.
-by attaching to the securing of the insulating material according to the specifications of the mounting procedure used.
-Placing the dilation joints according to the established rules and procedures.
-By avoiding the deterioration of the insulator until its total installation, taking the measures established for its protection.
CR 2.5 In the case of use of screening techniques or injection of insulating material on surfaces, these are performed:
-With the machines, equipment and tools required by the technique used, using the operating parameters set out in the technical specifications.
-With the preparation of the surfaces to be isolated prescribed in the technical specifications.
-Applying the screening or isolation injection techniques according to the mounting specifications.
RP 3: Install coatings according to technical specifications, plans, schemas, and procedures.
CR 3.1 The identification and characterization of the coating assembly process to be performed is in accordance with the installation plans and technical specifications of the installation, as well as, where appropriate, instructions received.
CR 3.2 The reception of the equipment and coating materials is done by identifying the characteristics prescribed in the corresponding list and verifying the status of the equipment.
CR 3.3 The displacement and location of equipment and coating materials is performed without deterioration, with the anchorages, means of transport and elevation established and in safety conditions.
CR 3.4 The lining assembly is done:
-Choosing the type and thickness of the coating according to the mounting specifications.
-Establishing a biunivoca material-assembly site relationship, between the pre-fabricated in-workshop or on-site parts and their place of assembly.
-Applying the set mount sequence.
-Realizing the closure of the coating and sealing the joints to prevent deterioration of the insulator.
-Mounting the required coating, with specific separators, injection mouths and expansion outlets according to the specifications and mounting techniques, when the coating serves as a container for the material Subsequently injected insulator.
CR 3.5 The metal coating assembly is done:
-Selecting parts from the prefabrication workshop.
-Placing the pieces on the corresponding insulated element based on the mounting planes.
-Disposing the joints to prevent water penetration
-Fixing parts by means of the accessories indicated in the specifications (flaxes, screws,
).-Selling the gaskets if the technical specification so requires.
CR 3.6 The assembly of the non-metallic coating (pastes, resins, asphaltic emulsion, among others) is performed:
-Applying the insulation material to one or more layers according to the specifications set.
-Setting it to the insulating material when required by the specification.
-Selling the gaskets if the specification requires it.
CR 3.7 The assembly of the lining elements is carried out by applying the established rules and complying with all applicable safety, quality and environmental standards.
RP 4: Act according to the company's occupational risk prevention plan in the assembly of insulation and coatings.
CR 4.1 The established equipment and means of safety for each assembly of insulation and coatings are identified and used according to standards of use and care and conservation is addressed.
CR 4.2 The working areas of your responsibility are maintained in conditions of cleanliness, order and safety, taking the measures put in place to avoid environmental contamination provided for in the protocols.
CR 4.3 Of the dysfunctions and new hazards detected in the insulation and coatings assembly are promptly reported to their immediate superior.
CR 4.4 In an emergency drill:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional Context
Production media
Insulants. Metallic and non-metallic coatings. Welding and leveling equipment. Machines and tools (saws, rivets, screwdrivers, among others). Measuring and leveling tools, among others. Supports and auxiliary means for placement of insulation.
Products and results
Supports and auxiliary means for placement of installed insulation. Systems for thermal insulation, soundproofing and passive protection against fires, installed, mounted and operational with their corresponding protective coatings.
Information used or generated
Product specifications. Drawings and assembly schemes. Manufacturer's instructions for use. Mounting instructions. Regulations in force. Security tokens. Standards for the prevention of occupational and environmental risks.
Competition Unit 2
Naming: PREMANUFACTURE CLADDING PARTS FOR ISOLATION SYSTEMS
Level: 2
Code: UC1880_2
Professional realizations and realization criteria
RP 1: Install/uninstall the "in-work" manufacturing workshop, including the machines and equipment provided for in the assembly plans and specifications.
CR 1.1 The reception of machines, equipment and tools that will be used for the manufacture of floor coverings, it is realized that in the shipment they have not been deteriorated, that their location and availability of services and auxiliary fluids (electricity, water, among others) is in accordance with current rules and legislation.
CR 1.2 The assembly of machines and equipment is performed according to orders and plans, so that the handling of loads and their handling is possible, achieving the operation of machines and portable equipment.
CR 1.3 In the assembly and disassembly of the workshop, the plans for the prevention of occupational and environmental risks are addressed at all times.
CR 1.4 The packaging and dispatch of machines, equipment and tools is performed after the work has been completed, for subsequent shipment.
RP 2: Make sketches of the parts to be prebuilt from drawings of the installations, schemes and measurements.
CR 2.1 The drawings and technical specifications of the parts to be premanufactured are interpreted to clearly and accurately know the installation to be performed.
CR 2.2 The parts to be premanufactured are determined "in situ" with the exact measurements according to the actual needs of the installation.
CR 2.3 The croking of the parts is done according to established rules and procedures.
CR 2.4 The listing and numbering or coding system of the parts to be premanufactured is established according to the established rules.
CR 2.5 The sketches and schemas of the elements to be premanufactured are made from the project plans.
RP 3: Perform the layout of the parts to be prebuilt according to the established technical specifications, plans, schemes and sketches.
CR 3.1 Installation drawings, drawings, and technical specifications are interpreted to clearly and accurately know the layout to be performed.
CR 3.2 The type and thickness of the material to be mounted on is selected based on the specifications set.
CR 3.3 The layout system employed in each case is the one required in the established manufacturing specifications (patterns, radial, parallel, triangulation, numerical control machine, among others).
CR 3.4 The drawing on the material of the coating is done according to the sketches and established schemes, using the necessary tools for it (compasses, punches, conveyor of angles, squats, rules, or other) and in the established security conditions.
RP 4: Perform the machining of the coating pieces, taking into account the plans, schemes, sketches and established procedures.
CR 4.1 The precise machines for the mechanization of the parts are selected taking into account the assembly specifications, the operations to be performed and the established quality standards.
CR 4.2 The machining of parts to be prebuilt is done:
-Cutting the coating material according to the layout done.
-Plegating or cylindrical coating material according to the future use of the part.
-Bordonating and punching the coating material according to the specification rules.
-Removing burrs, in the case of joins or coatings made with plastic materials.
-Adopting, at all times, established risk prevention measures.
CR 4.3 Mechanized parts are identified and marked according to the original listing, or coding system set.
CR 4.4 Mechanized parts are preassembled when necessary or recommended by their subsequent location.
CR 4.5 In all processes, the safety and environmental standards of the environment in which you are working are met, carrying out preventive risk observations and taking the basic steps to minimise it, according to the to the instructions received.
RP 5: Act according to the company's occupational risk prevention plan in the manufacture of coatings.
CR 5.1 The equipment and safety means established for each performance of premanufacturing of coating parts are identified and used according to standards of use and are addressed to their care and conservation.
CR 5.2 The work areas of your responsibility are maintained in cleanliness, order, and security conditions.
CR 5.3 Of the dysfunctions and the new hazards detected in the premanufacturing of cladding parts is promptly reported to its immediate superior.
CR 5.4 In an emergency drill:
-The stoppage of the facilities is performed in a required manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional Context
Production media
Chapas and coating materials. Pre-manufacturing workshop on site. Fixed machines (folding machines, shears, cylinders, embroiders, saws, among others). Welding and leveling equipment. Hand tools (rivets, shears, drills, tronters, scissors and screwdrivers). Measuring and tracing tools (metro, compasses, angle conveyors, punches, among others). Application tools (levels, tensors, among others).
Products and results
Plastic and metal coating assemblies for thermal insulation systems, soundproofing passive protection against finished fires and ready for installation.
Information used or generated
Technical Specifications. Croquis. Measurements of work. Manufacturing and assembly schemes. Mounting planes. Manufacturer's instructions for use. Premanufacturing and assembly instructions. States of times. Security regulations. Standards for the prevention of occupational and environmental risks.
Competition Unit 3
Naming: MAINTAINING ISOLATION SYSTEMS
Level: 2
Code: UC1881_2
Professional realizations and realization criteria
RP 1: Detect and locate failures and impairments of isolation systems, as appropriate, instructions and compliance with established procedures.
CR 1.1 The failures, deficiencies or deterioration of the insulation in relation to fire, transfer of thermal flux or acoustic properties are detected, at their level, by established equipment and procedures such as thermographies, surface thermometers, sonometers, among others, according to the established maintenance plan.
CR 1.2 The deficiencies of the system of insulation and/or deterioration of materials due to aging, cracking, corrosion, among others, are detected, at their level, through visual inspections, following the guidelines of the maintenance.
CR 1.3 The extent of the failure and/or deterioration detected in the isolation system is determined, at its level, by applying the historical ones.
CR 1.4 The observed and/or detected dysfunctions are documented and/or reported, using the support established by the company for each case.
RP 2: Perform local repair operations and/or replacement of waste isolation and removal systems by applying established procedures with the required security.
CR 2.1 The risks arising from repair activities are identified and all occupational risk prevention measures are applied.
CR 2.2 The appropriate actions for the repair of the material which, according to the degree of deterioration achieved or the characteristics of the material can be reused, are carried out according to the specific criteria of the installation in How much to disassemble, identify, mark and repair.
CR 2.3 The replacement of the deteriorated element is carried out following the disassembly and assembly process, complying with the quality standards determined and responsible for the area of the installation which is repair meets security conditions for equipment, media, and people.
CR 2.4 In repair operations no other breakdowns or damage are caused and are performed in the forecast time and with the established quality.
CR 2.5 The measures necessary to ensure the safety of people and equipment are taken during interventions.
CR 2.6 The generated waste is selected according to its environmental classification for further recycling, storage or disposal at all times to the current regulations.
CR 2.7 The removal of the generated waste is done by following the procedures and respecting the established safety and environmental standards.
CR 2.8 Work parts are completed and processed, to keep the historical bank up to date.
RP 3: Act according to the company's occupational risk prevention plan in maintaining isolation systems.
CR 3.1 The established equipment and safety means for each preventive or corrective maintenance performance of isolation systems are identified and used according to standards of use and care and conservation is addressed.
CR 3.2 The working areas of your responsibility are maintained in conditions of cleanliness, order and safety, taking the measures put in place to avoid the environmental pollution foreseen in the protocols.
CR 3.3 Of the dysfunctions and new hazards detected in preventive and corrective maintenance operations are promptly reported to their immediate superior.
CR 3.4 In cases of emergency drills:
-The stoppage of the facilities is carried out in an appropriate manner and the evacuation of the buildings is carried out according to the established procedures.
-People in charge of specific tasks in these cases are identified by the established procedures.
-Basic health measures and first aid techniques are applied in accordance with established procedures.
Professional Context
Production media
Pre-manufacturing workshop. Fixed machines (folding machines, shears, cylinders, embroiders, saws, among others). Welding equipment. Levelling equipment. Hand tools (rivets, shears, drills, tronters, scissors and screwdrivers). Measuring and tracing tools (metro, compasses, angle conveyors, punches, among others). Application tools (thermographies, sonometers, among others).
Products and results
Materials removed. Recovered materials. Insulation, soundproofing and passive fire protection systems, maintained in perfect condition in accordance with maintenance plans.
Information used or generated
Planes of the isolations in the installations. Technical specifications. Manufacturing and assembly schemes. Mounting planes. Measurements and drawings of work. Manufacturer's instructions for use. Pre-fabrication and assembly instructions. States of times. Security regulations. Security tokens. Standards for the prevention of occupational and environmental risks.
III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM
FORMATIVE MODULE 1
Naming: ISOLATION SYSTEM MOUNT TECHNIQUES
Code: MF1879_2
Professional qualification level: 2
Associated with the Competition Unit:
UC1879_2: Mount isolation systems
Duration: 120 hours
FORMATIVE UNIT 1
Naming: PROCESS PROCESSING ISOLATION SYSTEMS.
Code: UF1803
Duration: 90 hours
Competition reference: This training unit corresponds to RP1, RP2, and RP3.
Assessment Capabilities and Criteria
C1: Characterize the purpose and behavior of the isolation of an installation, against thermal, acoustic, and fire phenomena, among others, and their relationship to the different types of surface to be isolated.
CE1.1 Describe the technical characteristics of the different insulating materials (fiberglass, polystyrene, polyurethane, elastomers, among others).
CE1.2 Describe the phenomena of cold, heat, noise, and fire propagation, as well as how to reduce or eliminate the effects of them.
CE1.3 Describe how different types of insulation behave against thermal, acoustic, fire, and other phenomena.
CE1.4 Identify and relate the isolation required for each type of surface and its situation, in front of the agents: low and high temperatures, noise, humidity, vibrations, fire, among others.
C2: Perform mount operations of support elements in isolation facilities, from drawings or assembly instructions, identifying and characterizing the various materials, equipment, and tools required.
CE2.1 Identify and characterize the main materials used in isolation facilities (glass fibers, polystyrenes, elastomers, among others) describing their properties, physical, chemical, mechanical, Technology and conditions of handling.
CE2.2 Identify and describe the operation and applications of machines, equipment, tools, tools, and auxiliary means used in the preparation and installation of supporting elements.
CE2.3 Handle following usage instructions, machines, equipment, tools, tools, and auxiliary media used in the preparation and installation of supporting elements.
CE2.4 Describe the constitution and use of auxiliary means used in the assembly of insulation supports, such as scaffolding, lifting platforms, among others.
CE2.5 Use auxiliary mounting media such as scaffolding, lifting platform, among others, following instructions and regulatory requirements.
CE2.6 Describe the process of installing support elements (scaffolds, supports, ladders, among others) that are accurate for mounting insulation and coating materials.
CE2.7 From an installation of supporting elements of insulating materials, characterized by the technical documentation of assembly:
-Prepare and mount auxiliary mounting media.
-Perform the mounting of the media in compliance with the technical specifications or instructions received, checking that the assembly meets all the requirements required.
-Employ specific assembly tools and equipment according to operations to be performed.
-Meet required labor and environmental risk prevention standards.
C3: Install insulating and coating materials that integrate the isolation systems, following the mounting procedures as well as the required safety standards.
CE3.1 Get the information required by mounting the corresponding technical documentation.
CE3.2 Identify and characterize the different materials to be used, describing: mission of the insulating materials; structure and physical form; properties of the insulating materials; factors to be considered in the selection of materials; types of materials and applications.
CE3.3 Describe the storage, handling, and transport conditions of the insulating materials.
CE3.4 Prepare the surfaces on which the insulating materials will be installed, according to the established criteria.
CE3.5 Perform the assembly using the necessary techniques and tools, handling them according to instructions for use and complying with the standards of prevention of occupational and environmental risks.
CE3.6 Use the auxiliary means necessary for assembly, such as scaffolding, lifting platforms, complying with the standards of use and safety.
CE3.7 Verify that the installation performed conforms to what is specified in the mount requirements
CE3.8. Leave the place of work ordered and clean.
Contents
1. The behavior and purpose of the isolations.
-Object of isolation.
-Concepts and principles of thermal insulation.
-Transmission of heat. Preliminary notions.
-General theory of heat change phenomenon.
-The thermal insulation in the building.
-Current rules.
-Concepts and principles of acoustic and vibratory isolation.
-Basic concepts and physical principles.
-Types of noises.
-Current rules.
-Acoustic protection and conditioning.
-Fire isolation.
-Definition of reaction to fire. Tests.
-Classification in reaction to fire.
-Study of ventilation systems with singular point treatment.
-Current regulations and regulations.
2. Materials used in isolation systems.
-Mission of the insulating materials.
-Certification according to regulations of the materials taking into account the constructive set.
-Specific software.
-Study of vapor barriers.
-Structure and physical form.
-Properties of the insulating materials.
-Characteristics of the coating materials.
-Types of materials and applications.
3. Machinery and tool used in the assembly of insulation systems.
-Types of machinery and tool used in insulation.
-Features and instructions for use.
-Machinery and specific tool employment.
4. Isolation system mounting techniques.
- Techniques for mounting and controlling isolation systems on hot services.
-Technical assembly and control of isolation systems in cold services.
-Techniques for mounting and controlling acoustic isolation systems.
-Technical assembly and control of insulation systems in buildings.
-Technical assembly and control of isolation systems in shipbuilding.
FORMATIVE UNIT 2
Denomination: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS OF INSULATION AND COATINGS SYSTEMS.
Code: UF1804
Duration: 30 hours
Competition reference: This training unit corresponds to the RP4.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the assembly and maintenance of isolation systems with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the processes of assembly and maintenance of isolation systems, to determine the criteria and guidelines to be followed in the assembly operations and maintenance.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly and maintenance work in isolation systems, to plan the measures to be taken and the means to be available.
CE4.2 From mounting and/or maintaining an isolation system:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly and maintenance; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in storage, lifting, and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
3. Emergency and evacuation actions
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
4. Means, equipment and safety techniques in the assembly and maintenance of isolation systems.
-Organization and integration of prevention in the enterprise; prevention services.
-Most common risks in the assembly and maintenance of isolation systems.
-Risk assessment for jobs.
-Accident forms.
-Prevention and associated protection measures.
-Safety plans in the execution of the assembly and maintenance of isolation systems.
-Security in the interim facility and the workshops.
-Criteria to be adopted for the prevention and elimination of risks in the assembly and maintenance of isolation systems.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Fire extinguishing systems: Types. Features. Properties and employment of each of them. Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
-Security control. Phases and procedures. Resources and documentation.
5. Environmental impact study.
-Environmental safety regulations
-Environmental legislation on insulating materials.
-Energy saving regulations.
-Atmospheric pollution regulations
-Noise control and removal regulations
-Waste management and management regulations
-Criteria to be adopted to ensure environmental safety in the assembly and maintenance of isolation systems.
-Factors influencing the systems of prevention and protection of the environment: Factors of the working environment. Environmental factors.
-Process effluent treatment and control procedures.
-Assessment standards for environmental risk situations.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
FORMATIVE MODULE 2
Denomination: PREMANUFACTURING INSULATING COATINGS
Code: MF1880_2
Professional qualification level: 2
Associated with the Competition Unit:
UC1880_2: Premanufacture cladding parts for isolation systems
Duration: 300 hours
FORMATIVE UNIT 1
Naming: INSTALLATION/UNINSTALL OF THE INSULATING COATINGS MANUFACTURING WORKSHOP "ON WORK"
Code: UF1805
Duration: 90 hours
Competition reference: This training unit corresponds to RP1
Assessment Capabilities and Criteria
C1: Perform preparation, fixing, and mounting operations of auxiliary media and supports necessary to place insulation, according to technical specifications, plans and procedures.
CE1.1. Identify and characterize the auxiliary means necessary for the assembly (scaffolding, platforms, stairs, borríquetes etc)
CE1.2. Mount and disassemble the auxiliary means necessary for the execution of a particular insulation, following the instructions received. (Scaffolding, platforms, ladders, borrriquetes etc.)
CE1.3. Describe and control the storage, maintenance, and auxiliary media operations used.
CE1.4. Identify and characterize the mechanical auxiliary means required for mounting (scaffolding, lifting platforms, forklift trucks, etc.)
CE1.5. Mount and disassemble the mechanical auxiliary means necessary for the execution of a particular insulation, following the instructions received. (Elevators, lifting platforms, forklift trucks, projection equipment, etc.)
CE1.6. Training for the management of mechanical auxiliary means (elevators, lifting platforms, forklift trucks, projection equipment, etc.)
CE1.7. Describe and control the storage, maintenance and mechanical auxiliary media operations used.
CE1.8. To analyse the fixed or provisional installations for the correct operation of the mechanical equipment according to the manufacturer's specifications (electricity, water pressure, fuels, etc.).
CE1.9. Verify that the state of the surfaces of machines, equipment, pipes, tanks, or others, on which the supporting elements are installed or the isolation itself, is the one required by the specified specifications.
CE1.10. Perform the preparation of auxiliary media and elementary isolation support systems in accordance with established specifications.
C2: Perform the installation/uninstallation of the "in-work" manufacturing workshop, including the machines and equipment provided for in the assembly plans and specifications.
CE2.1 Determine the machines, equipment and tools that will be used for the manufacture of floor coverings, observing that in the shipment they have not been deteriorated, that their location and availability of services and Auxiliary fluids (electricity, water, projection equipment among others) are in accordance with current rules and legislation.
CE2.2 Perform the assembly of machines and equipment according to orders and plans, so that the handling of loads and their handling is possible, achieving the operation of machines and portable equipment.
CE2.3 Interim installations on site have been arranged and maintained in time and form as specified in the Security Plan.
CE2.4 Atend at all times in the assembly and disassembly of the work workshop plans for prevention of occupational and environmental risks.
CE2.5 Perform the packing and dispatch of machines, equipment and tools according to procedures for their subsequent removal after the completion of the work.
CE2.6 Follow the requirements of the manual of quality and environmental procedures in force.
CE2.7. Describe and control the storage operations of the materials used following the instructions received, as well as the quality and environmental process
CE2.8. Locate the mobile workshops instead of the right to the instructions in the security plan for temporary installations.
Contents
1. Identification of drawings of prefabricated coatings and measurements of work.
-Basic level industrial drawing
-Flow diagrams in the workshop installation.
-Measurements of measurements.
-Applicable UNE Measurement Rules.
-Knowledge of constructive processes and their development in workshop facilities.
-Knowledge and application of the usual technical terms in the profession.
2. Materials used in the installation of an isolation prefabricated workshop
-Materials to use. Classification. Features and properties.
-smooth, trapezoidal, wavy aluminium chair, among others.
-Steel (stainless, lacquered or galvanized) smooth, trapezoidal, wavy.
-Other coatings.
3. Tools and machinery for the installation of a prefabricated insulation workshop.
-Types, features, and tool handling.
-Measurement tools.
-Cutting tools.
-Manual application tools.
-Mechanical application tools.
-Manual auxiliary media (Andamans, platforms, stairs, borrrims etc.)
-Mechanical auxiliary media (Elevators, Lifting Platforms, Lift Trucks, Projection Equipment, etc.)
-Chemical Anclages
-Mechanical Anclages
FORMATIVE UNIT 2
Naming: DESIGN OF PARTS TO PREMANUFACTURE INSULATING COATINGS
Code: UF1806
Duration: 90 hours
Competition reference: This training unit corresponds to RP2 and RP3
Assessment Capabilities and Criteria
C1: To analyze the technical and graphical information contained in the plans and schemes of the installation of isolates or in the sketches taken in work, in order to obtain the necessary geometrical data to make the tracing, cutting, machining, assembling and assembling operations.
CE1.1 Get the necessary information for the development of geometric figures of insulation pieces, interpreting the corresponding technical documentation.
CE1.2 Starting from a plane or sketch that represents an isolation installation:
-Identify and characterize the symbology used for pipelines, equipment, and other facilities.
-Get surfaces and volumes of the various elements included in the plane, from the measures in the included, applying the corresponding scales.
-Get the development of the geometric figures indicated in the plane or sketch.
C2: Apply the process and the layout procedure, meeting the specified specifications and taking into account the characteristics of the materials used.
CE2.1 Describe the methods, equipment and/or tools used in the layout of the geometrical developments according to the type of material and development to be obtained.
CE2.2 Based on drawings, drawings and/or conditions of work:
-Identify and select required materials, shapes, quality, and tolerance.
-Identify and characterize the symbology, layout specifications, marking, and conformed.
-Choose the most suitable layout system to maintain the original geometric shape of the element to be isolated.
-Deduct how to perform the marking and shaping operations.
CE2.3 From the layout of a geometric development, on sheet metal and other materials:
-Identify the elements to be obtained, as well as their geometric characteristics of shape and dimension, considering the overlaps and the necessary dilations.
-Develop the templates that allow marking on the sheet and back control.
-Accurately mark cut lines, drill points, folding, joins, embroidery preparation, among others.
Contents
1. Graphical representation systems used in the layout of isolation parts.
-Relationship between views of an object.
-Possible and sufficient views and possible views.
-Most used views in the parts plot.
-Classification of view rendering systems.
-Orthogonal view rendering systems.
-Flowcharts.
-Measurements of measurements.
-Applicable UNE Measurement Rules.
2. Drawing, tracing, and precast of coating elements.
-Croquis and dislikes of different figures with acotations and scales.
-Industrial drawing entry level.
-Parallel layout system.
-radial layout system.
-Triangulation plotting system.
-Numeric control cutting machine.
-Cut, embroidery, cylinder capacity, folding, bolting, riveting, pesting, assembly, among others.
3. Materials used in the manufacture of coatings.
-smooth, trapezoidal, wavy aluminium chair, among others.
-Steel (stainless, lacquered or galvanized) smooth, trapezoidal, corrugated, among others.
-Other coatings (PVC, polyester, fabrics, "mastics", among others).
4. Tools and machinery for the layout of cladding elements.
-Types, features, and tool handling (metric tape, compas, rule, squad, among others) to perform the layout.
FORMATIVE UNIT 3
Naming: MACHINING OF INSULATING COATINGS
Code: UF1807
Duration: 90 hours
Competition reference: This training unit corresponds to the RP4
Assessment Capabilities and Criteria
C1: Prepare the cutting and machining machines and equipment, relating the material and the cutting and machining process, with the equipment, tools and tools, for the manufacture of different types of parts, complying with the Technical specifications, standards of quality and prevention of occupational and environmental risks.
CE1.1 Identify and characterize the material according to its dimensions, thickness and quality according to the work instructions.
CE1.2 Identify and characterize the equipment, tools and tools necessary for the manufacture of the different sections of the pipeline.
CE1.3 Define the specific tasks for each machine or computer.
CE1.4 Check the status of tools and machines by keeping preventive.
CE1.5 Describe cutting and machining procedures, with their typical "defectology".
C2: Characterize the materials used in the manufacture of isolation system products.
CE2.1 Identify the main characteristics and physicochemical properties of the materials used in manufacturing
CE2.2 Recognize the most common characteristics of each material and relate them to the type of isolation installation,
CE2.3 Explain the need for the treatments to be performed on the various materials according to their characteristics and use.
CE2.4 Deduct from the technical information provided the appropriate treatment of each material for use in isolation facilities.
C3: Analyze the influence of materials to determine design and maintenance specifications.
CE3.1 Describe the effects of humidity, noise, and fire on the behavior of different elements of isolation facilities.
CE3.2 Explain them, describing the elements that compose them.
CE3.3 Identify materials as well as thermal and chemical treatments that improve the behavior of elements designed before external elements.
CE3.4 Calculate the life of the normalized elements subjected to temperature and humidity changes, applying the necessary formulas, standards, tables and abacos.
CE3.5 Set maintenance periodicity, as well as changing the elements that make up the isolation installation.
C4: Apply machining procedures, taking into account the characteristics of the materials used and controlling the results obtained in order to meet the established specifications.
CE4.1 Identify, characterize and operate the machines or manual tools required for the machining of the coating parts.
CE4.2 From drawings, sketches, templates and/or conditions of work, from an isolation system:
-Deduct the most suitable procedure to perform cutting and machining operations of the coating.
-Determine the number of parts to be performed and positioned later in the mount.
-Select the cutting and machining equipment required to obtain the various elements of the coating.
-Characterize cutting and machining equipment, describing usage specifications and safety standards.
-Identify and mark the pieces to be machined for distribution in work.
CE4.3 Starting the machining and cutting of cladding parts, defined by a plane or sketch and the technical documentation provided:
-Point the cutting and machining equipment, determining the usage parameters.
-Run the cutting and machining operations, complying with the rules of occupational risk prevention.
-Clean up the cuts made.
-Perform folding, cylindrical and/or embroidery according to the future use of the part.
-Mechanize according to requirements, complying with the standards of occupational risk prevention.
-Verify that the pieces obtained have the required quality and are within the specified measures.
-Identify and mark the machined parts for further mounting.
Contents
1. Tools and machinery for the machining of coating elements.
-Development of the coating pieces when working flat (new work).
-Development of the coating pieces when the work is already existing.
-Useful for repose and preparation (metro, compasses, angles conveyors, punches, among others).
-Use for execution (saws, brocels, hammers, saccalados, among others)
-Application uses (thermographies, sonometers, among others).
-Types, characteristics and handling of machines (embroidery, shear, folding, cylinder, among others) for machining.
-Cizes:
-Applications
-Type of shears
-Constitution
-Plegators:
-General features
-Constitution
-Method of work
-Cylinders:
-Applications
-Types
-Constitution
-Method of work
-Dosifiers: (Projectors)
-Applications
-Types
-Technical specifications
-constituent elements
-Manual tools (rivets, shears, drills, tronboards, scissors, and screwdrivers).
2. Behavior of materials against external agents.
-Modifications of their properties.
-Influence factors in the variation of their properties.
-Tests to evaluate the behavior of materials against external agents.
-Interpretation of results.
3. Surface treatments to improve the effect of materials.
- Description of the different types of surface treatments.
- Conditioning of the materials according to the type of treatment.
- Applications of the various treatments in the different materials.
- Variation of the properties of the materials due to the treatment performed.
- Conformity tests.
4. Quality standards in the cutting and machining of insulating coatings.
-Quality control specifications:
-Tolerances, characteristics to be controlled.
-Acceptance criteria.
-Measure and check for use:
-Control guidelines.
-Dimensional control of the final product.
-Check the adjustment to the marked tolerances.
FORMATIVE UNIT 4
Denomination: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS OF INSULATION AND COATINGS SYSTEMS.
Code: UF1804
Duration: 30 Hours
Competition reference: This training unit corresponds to the RP5.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the assembly and maintenance of isolation systems with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the processes of assembly and maintenance of isolation systems, to determine the criteria and guidelines to be followed in the assembly operations and maintenance.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly and maintenance work in isolation systems, to plan the measures to be taken and the means to be available.
CE4.2 From mounting and/or maintaining an isolation system:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly and maintenance; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in storage, lifting, and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
3. Emergency and evacuation actions
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
4. Means, equipment and safety techniques in the assembly and maintenance of isolation systems.
-Organization and integration of prevention in the enterprise; prevention services.
-Most common risks in the assembly and maintenance of isolation systems.
-Risk assessment for jobs.
-Accident forms.
-Prevention and associated protection measures.
-Safety plans in the execution of the assembly and maintenance of isolation systems.
-Security in the interim facility and the workshops.
-Criteria to be adopted for the prevention and elimination of risks in the assembly and maintenance of isolation systems.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Fire extinguishing systems: Types. Features. Properties and employment of each of them. Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
-Security control. Phases and procedures. Resources and documentation.
5. Environmental impact study.
-Environmental safety regulations
-Environmental legislation on insulating materials.
-Energy saving regulations.
-Atmospheric pollution regulations
-Noise control and removal regulations
-Waste management and management regulations
-Criteria to be adopted to ensure environmental safety in the assembly and maintenance of isolation systems.
-Factors influencing the systems of prevention and protection of the environment: Factors of the working environment. Environmental factors.
-Process effluent treatment and control procedures.
-Assessment standards for environmental risk situations.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
FORMATIVE MODULE 3
Naming: PREVENTIVE AND CORRECTIVE MAINTENANCE OF ISOLATION SYSTEMS
Code: MF1881_2
Professional qualification level: 2
Associated with the Competition Unit:
UC1882_2: Maintain isolation systems
Duration: 180 hours
FORMATIVE UNIT 1
Naming: PREVENTIVE MAINTENANCE OF ISOLATION SYSTEMS
Code: UF1808
Duration: 60 hours
Competition reference: This training unit corresponds to RP1.
Assessment capabilities and criteria
C1: Detect deficiencies in isolation systems, performing the corresponding test, according to the characteristics of the test and the technical, quality and safety requirements.
CE1.1 Determine preventive maintenance operations, interpreting the installation maintenance technical documentation.
CE1.2 Verify the status of the installed isolation systems, applying observation techniques.
CE1.3 Describe the use of fault detection and state verification of isolation systems. Such as surface thermometers, sonometers, thermographs, among others.
CE1.4 From the identification of defects of a properly characterized installation:
-Locate existing defects.
-Determine the cause of the defects: aging, corrosion, cracking, incorrect installation, vibration, among others.
-Prefor the work area according to the requirements of the operation according to established procedures.
-Review and maintain in-state operation the equipment and tools used in maintenance.
-Replace the item or component indicated in the maintenance plan, making the necessary interventions for that replacement.
-Perform the necessary tests and adjustments as specified in the documentation.
CE1.5 Develop the interventions report where the failures and detected are reflected.
-Identify and collect the type documents (work order, team book, among others) used to document the maintenance of the isolation system installations.
-Describe inventory techniques and tools to perform equipment and accessory recording as well as their produced changes.
-Based on the documentation for the maintenance of isolation system installations:
-To properly comply with the documentation regarding the result of the tests required regulations, interventions, team book, among others.
-Collect and describe the security instructions for users and installations.
C2: Determine the maintenance needs of isolation systems, analyzing the maintenance plan and the action plan.
CE2.1 Identify the objectives, features, and content that define an isolation system maintenance plan.
CE2.2 From the maintenance plan and the action plan:
-Analyze the received control documents and maintenance plan, detecting possible inconsistencies.
-Set possible changes to the action plan to ensure compliance with maintenance.
Contents
1. Preventive maintenance in isolation system installations.
-Object of preventive maintenance.
-Typology of breakdowns in isolation systems.
-Planning for maintenance. Scheduled operations. Scheduled checkup
-Elements and components that integrate the different equipment of the systems of isolates subject to periodic review. Characteristics and parameters. Operating variables.
-Diagnosis of the status of items by observation, measurement, etc.
-Condensation due to air and poor ventilation.
-Humades due to discontinuous isolation.
-Air filters due to surface imperfections.
-Choosing the tools required to perform preventive maintenance of isolation system installations.
-Preventive maintenance costs. Types and cost calculations.
-Quality in interventions.
2. Technical documentation for the maintenance of isolation system installations
-Documentation: Inventories. Team book. Checklist. Start-up minutes. Drawings, schemes and sketches.
-Interpretation of documentation:
-Manuals, technical catalogues, instructions and other technical documentation on elements, machines, equipment and materials of the systems of insulation systems.
-Analysis of the various regulations applicable to these activities.
-Graphics, Abacos, Schemas and Plans of Isolation Systems Facilities.
-Legislation and regulations in force, applicable to installations of insulation systems.
-Specific computer applications. Maintenance management programs.
FORMATIVE UNIT 2
Naming: CORRECTIVE MAINTENANCE OF ISOLATION SYSTEMS
Code: UF1809
Duration: 90 hours
Competition reference: This training unit corresponds to RP2.
Assessment capabilities and criteria
C1: Diagnose dysfunctions or breakdowns in isolation systems, locating and identifying them, determining the causes that produce them and applying the required procedures under security conditions.
CE1.1 Identify the nature of the most frequent breakdowns, relating them to the causes that originate them.
CE1.2 Describe the most commonly used equipment for the diagnosis of breakdowns and their most appropriate application fields.
CE1.3 From an isolation system, with its technical documentation, in which a dysfunction has been detected:
-Interpret the technical documentation for each system.
-Identify the symptoms of the breakdown by characterizing it for the effects it produces.
-Planting hypotheses of possible causes that can produce the breakdown, relating to the symptoms that the system presents.
-Develop the intervention plan to determine the cause or causes that cause the breakdown.
-Determine the necessary equipment and tools.
-Adopt the required security measures to intervene in the installation according to the plan set.
-Locate the elements responsible for breakdowns by applying required procedures and in appropriate time.
-Develop a report to diagnose breakdowns, describing the activities developed, based on the results obtained.
CE1.4 From the performance of different tests (thermography, temperature measurement, noise measurement, among others) to verify the symptoms presented by the installation and to determine the type of dysfunction, facilitating the identification of the affected area where the failure or breakdown occurs.
CE1.5 Determine the tools and instruments of measurement according to the characteristics of the dysfunction, using the corresponding procedures (preparation, connections, handling of equipment, logical sequence of operations, security among others).
C2: Run unmount operations of damaged isolation system elements, applying security measures marked in the acting protocols and disposing of materials according to environmental plans waste treatment.
CE2.1 Identify and characterize the procedures and techniques for disassembling the isolation systems.
CE2.2 Starting from an installation of a properly characterized isolation system:
-Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the disassembly of the parts, depending on their situation in the installation.
-Employ the tools and machinery specific to the operation.
-Adopt security measures for both people and teams in the area where action is to be taken.
-Unmount the damaged or indicated isolation systems, taking care of the instructions received for the disassembly of the parts.
-Perform the waste removal operations generated based on your environmental classification.
C3: Perform maintenance operations in isolation systems, by repairing the material or by replacing, following instructions and observing the personal and environmental safety measures set out in the performance protocols.
CE3.1 Identify and characterize the corrective maintenance procedures and techniques of the isolation systems.
CE3.2 Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the assembly of the parts, depending on their situation in the installation.
CE3.3 Meet the instructions received for mounting the parts.
CE3.4 Describe the characteristics of the tools and machinery specific to the operation, classifying them by their typology and function and explaining how they are used and preserved.
CE3.5 Adopt security measures for both people and teams in the area where action is to be taken.
CE3.6 Run, if any, repair work for subsequent reuse of previously unmounted materials.
CE3.7 Run the installation operations of the new insulating and/or coating materials, adjusting to the established operating procedures.
Contents
1. Corrective maintenance in isolation system installations.
-Handling and interpreting the technical documentation.
-Humation fault-generating sources. Vibrations. Noises. Temperatures.
-Most frequent Averies. Characteristic symptoms. Miscellaneous causes that determine problems in isolation systems.
-Unmount procedures in order to assess the breakdown.
-Equipment, tools and auxiliary means to be used in the diagnosis of different types of breakdowns.
-Verification instruments to be used in the diagnosis of breakdowns.
-Diagnosis of the status of elements, through non-destructive testing techniques.
-Preparation of the technical report regarding the diagnosis, cause and solution of the failure, avoiding its repetition.
-Analysis of the influence of the failure on the installation.
2. Materials used for repairs.
-Types of materials and applications.
-Choosing the materials to use in the repair.
3. Isolation system repair techniques
-Isolation repair on hot services.
-Repair isolation on cold services.
-Acoustic isolation repair.
-Repair isolation in buildings.
-Shipbuilding isolation repair.
FORMATIVE UNIT 3
Denomination: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS OF INSULATION AND COATINGS SYSTEMS.
Code: UF1804
Duration: 30 hours
Competition reference: This training unit corresponds to the RP3.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the assembly and maintenance of isolation systems with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the processes of assembly and maintenance of isolation systems, to determine the criteria and guidelines to be followed in the assembly operations and maintenance.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly and maintenance work in isolation systems, to plan the measures to be taken and the means to be available.
CE4.2 From mounting and/or maintaining an isolation system:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly and maintenance; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in storage, lifting, and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
3. Emergency and evacuation actions
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
4. Means, equipment and safety techniques in the assembly and maintenance of isolation systems.
-Organization and integration of prevention in the enterprise; prevention services.
-Most common risks in the assembly and maintenance of isolation systems.
-Risk assessment for jobs.
-Accident forms.
-Prevention and associated protection measures.
-Safety plans in the execution of the assembly and maintenance of isolation systems.
-Security in the interim facility and the workshops.
-Criteria to be adopted for the prevention and elimination of risks in the assembly and maintenance of isolation systems.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Fire extinguishing systems: Types. Features. Properties and employment of each of them. Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
-Security control. Phases and procedures. Resources and documentation.
5. Environmental impact study.
-Environmental safety regulations
-Environmental legislation on insulating materials.
-Energy saving regulations.
-Atmospheric pollution regulations
-Noise control and removal regulations
-Waste management and management regulations
-Criteria to be adopted to ensure environmental safety in the assembly and maintenance of isolation systems.
-Factors influencing the systems of prevention and protection of the environment: Factors of the working environment. Environmental factors.
-Process effluent treatment and control procedures.
-Assessment standards for environmental risk situations.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
NON-WORKING PROFESSIONAL PRACTICE MODULE FOR THE INSTALLATION AND MAINTENANCE OF THERMAL, ACOUSTIC AND PASSIVE FIRE PROTECTION SYSTEMS.
Code: MP0382
Duration: 80 hours
Assessment capabilities and criteria:
C1: Participate in the installation of an isolation system:
CE1.1 Know the information and technical documentation required for the installation of the installation
CE1.2 Identify and characterize the different materials to be used, learning: mission of the insulation materials; structure and physical form; properties of the insulation materials; factors to be considered in the selection of materials; types of materials and applications.
CE1.3 Know the storage, handling, and transport conditions of the insulation materials.
CE1.4 Collaborate on the preparation of the surfaces on which the insulating materials will be installed, according to the established criteria.
CE1.5 Participate in the mounting of the supports in compliance with the technical specifications or instructions received, checking that the assembly meets all the required requirements
CE1.6 Assist in the assembly by using the necessary techniques and tools, handling them according to instructions for use and complying with the standards of prevention of occupational and environmental risks.
CE1.7 Participate in the use of the auxiliary means necessary for the assembly, such as scaffolding, lifting platforms, complying with the standards of use and safety.
CE1.8 Participate in the check that the installation performed conforms to what is specified in the mount requirements.
CE1.9 Know the specific risks that may arise during the process of mounting isolation systems and assist in their compliance.
C2 Collaborate on machining and cutting parts of coatings on the installation of an isolation system:
CE 2.1 Identify and characterize the symbology used for pipelines, equipment, and other elements of the facility
CE 2.2 Cooperate in the choice of the most suitable layout system to maintain the original geometric shape of the element to be isolated.
CE 2.3 Learn how to perform the marking and shaping operations.
CE 2.4 Deduct the most suitable procedure to perform cutting and machining operations of the coating.
CE 2.5 Determine the number of parts to be performed and positioned later in the mount.
CE 2.6 Assist in selecting the cutting and machining equipment required to obtain the various elements of the coating.
CE 2.7 Contribute to the characterization of the cutting and machining equipment, describing the usage specifications and safety standards.
CE2.8 Assist in the identification and marking of the parts to be machined for distribution in work.
CE2.9 Collaborate cutting and machining equipment, determining the parameters of use.
CE2.10 Attend in the execution of the cutting and machining operations, complying with the rules of prevention of occupational risks ...
CE2.11 Clean up the cuts made.
CE2.12 Collaborate on folding, cylindrical and embroidered according to the future use of the part.
CE2.13 Help to mechanize according to requirements, complying with the rules of prevention of occupational risks.
CE2.14 Verify that the pieces obtained have the required quality and are within the specified measurements.
CE2.15 Participate in the identification and marking of the machined parts for further assembly.
C3 Participate in the identification of defects in an installation and collaborate in its repair:
CE3.1 Help locate existing defects.
CE3.2 Know the cause of the defects: aging, corrosion, cracking, incorrect installation, vibrations, among others.
CE3.3 Collaborate in the preparation of the auxiliary elements (scaffolding, stairs, among others) necessary to perform the disassembly of the pieces, depending on their situation in the installation.
CE3.4 Learn how to use the tools and machinery specific to unmount operations.
CE3.5 Adopt security measures, both for people and teams, in the area where action is to be taken.
CE3.6 Intervening in disassembly of damaged isolation systems based on instructions received for disassembly of parts
CE3.7 Contribute to repair work for subsequent reuse of previously unmounted materials.
CE3.8 Participate in the installation operations of the new insulating and coating materials, adjusting to the established operating procedures.
CE3.9 Collaborate in the elaboration of a report of the diagnosis of the breakdowns, describing the activities developed, based on the results obtained
CE3.10 Collaborate on the waste removal operations generated based on their environmental classification.
C4: Participate in the company's work processes, following the rules and instructions set out in the job center.
CE4.1 Behave responsibly in both human relationships and the jobs to be performed.
CE4.2 Respect the procedures and rules of the work center.
CE4.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.
CE4.4 Integrate into the production processes of the job center.
CE4.5 Use the established communication channels.
CE4.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.
Contents
1. Configuration of thermal, acoustic and passive fire protection system installations.
-Graphic interpretation of technical elements related to isolations
-Identifying the elements that make up the installation from the drawings and schemas
-Characteristics of the insulation systems.
-Measurement of the different parameters specified in the documentation and reporting.
2. Operations for mounting heat insulation, acoustic and passive fire protection systems.
-Functional analysis of mount operations.
- Determination of the mount sequence
- Selecting the required tools, measurement equipment, and media.
- Setting the required security plan in the various phases of disassembly/mount.
- Checking the dimensional and state specifications of the functional surfaces of the elements, using the required equipment.
- Realizing the controls of the assembly process according to the established procedures.
- Adjustment of couplings, alignments, movements, among others according to technical specifications, using the required measurement and useful equipment.
- Recovery of the deteriorated material.
- Unmount, verify, and, if applicable, replace the indicated parts and mount the equipment.
- Checking the correct operation of the system, regulating the systems, if applicable, to restore the functional conditions.
- Elaboration of the work parts of the process with the required precision.
3. Organisation of facilities maintenance operations with thermal, acoustic, and passive fire protection systems.
-Components on which maintenance operations are usually performed.
-Preventive maintenance activities.
-Means and materials needed to perform scheduled maintenance interventions for isolation systems ...
4. Location and diagnosis of breakdowns in thermal insulation, acoustic and passive fire protection installations.
-Averies: symptoms, effects, and causes that produce them.
-Localization of breakdowns: procedures, intervention plan, and reporting.
-Control tests, according to regulations.
5. Repair of thermal, acoustic and passive fire protection systems.
-Unmount/mount procedures prior to repair.
-Security measures to be taken in the repair process.
-Regular operations in repair activities.
-Checking the proper operation of the installation.
6. Personal and environmental safety regulations in lifts and fixed lifting and transport equipment.
-General rule of the State and specific to the Autonomous Communities.
-Job and environmental risk prevention plans.
-More common risks in maintaining this type of facility.
-Clothes and personal protective equipment to be used in maintenance.
-Protections on machines, equipment and networks of lifts and fixed lifting and transport equipment.
-Environmental risks presented in the development of isolation facility projects.
-Treatment and control of effluents and discharges.
-Signs and alarms.
-Techniques for the mobilization and movement of machines and equipment.
7. Integration and communication in the workplace
-Responsible behavior in the job center.
-Respect to the procedures and rules of the work center.
-Interpreting and diligently performing the instructions received.
-Recognition of the organization's production process.
-Using the communication channels set in the job center.
-Adequation to the company's work rate.
-Tracking the regulations for risk prevention, occupational health and environmental protection.
IV. PRESCRIPTIONS OF TRAINERS
| Required Accreditation | Professional experience required in the scope of the competency | |||
|---|---|---|---|---|
|
With accreditation | No accreditation | |||
| MF1879_2 System mount techniques isolation | -Licensed, Engineer, Architect, or corresponding degree title or other equivalent titles. -Diplomate, Technical Engineer, Technical Architect, or the corresponding degree title or other equivalent titles. -Superior Technician in the Installation and Maintenance family -Professional level 3 Family Certificate Installation and Maintenance, Machinery and Industrial Equipment Area | 1 year | 3 years | |
| MF1880_2 Premanufacturing insulating coatings |
-Licensed, Engineer, Architect, or corresponding degree title or other equivalent titles. -Diplomat, Technical Engineer, Technical Architect, or degree degree corresponding or other equivalent titles. -Superior Technician in Installation and Maintenance family -Professional level 3 Installation and Maintenance Family Certificate, Machinery and Industrial Equipment area | 1 year | 3 years | |
|
MF1881_2 Preventive and corrective maintenance of isolation systems |
-Licentiate, Engineer, Architect or degree of corresponding degree or degree other equivalent titles. -Diplomate, Technical Engineer, Technical Architect or corresponding degree of degree or other equivalent titles. -Superior Technician in the family of Installation and Maintenance -Professional level 3 Installation and Maintenance Family Certificate, Machinery and Industrial Equipment area | 1 year |
3 years | |
V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT
| Surface m2 15 pupils | 25 | ||
|---|---|---|---|
|
45 | 45 | 45 | |
| Isolations Facility Workshop | 140 | 180 |
| M1 | M2 | M3 | |
|---|---|---|---|
|
X |
X | X | X |
|
Isolations Facility Workshop |
X | X | X |
| Forming Space | |
|---|---|
|
Classroom |
-Audio-visual equipment -Network-installed PCs, projection cannon, and Internet -Specific software installations of isolation systems -Pings to write with pen -Classroom -Classroom material -Table and chair for trainer -Messes and chairs for students |
|
Isolations Facility Workshop | -Chapas and cladding materials, premanufacturing workshop -Plegators -Cylinders -Cylinders
-Sierras -Sierras
-Tables -Remachators -Tronboards, Scissors ... -Atordrivers -Solving and leveling equipment -Supports and auxiliary media for placement of isolations - Measuring and tracing instruments (subways, compasses, conveyors of angles, punches ...) -Application uses. Levels. Tensioners. Thermographies. Sonometers |
It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.
The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.
The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.
In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.
ANNEX III
I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM
Denomination: DEVELOPMENT OF MAINTENANCE, LIFT, AND TRANSPORT FACILITY PROJECTS
Code: IMAQ0210
Professional Family: Installation and Maintenance
Professional area: Machinery and industrial equipment
Professional qualification level: 3
Professional reference qualification:
IMA570_3 Development of maintenance, lift and transport facility projects. (RD 564/2011 of 20 April))
Relationship of competency units that configure the certificate of professionalism:
UC1882_3: Develop the mechanical and structural features of maintenance, lifting, and transportation facilities.
UC1883_3: Develop the characteristics of the networks and the neutral systems for maintenance, lifting and transportation facilities.
UC1884_3: Develop the characteristics of electrical installations in maintenance, lifting, and transportation equipment.
UC1885_3: Develop floor plans for maintenance, lifting, and transportation facilities.
UC1886_3: Develop the assembly, testing, and protocols for maintenance, lifting, and transportation facilities.
General competition:
Develop maintenance, lifting and transportation facilities, developing their characteristics, plans, assembly plans and testing protocols, based on a preliminary draft of basic engineering, according to the applicable regulations, and the specifications and procedures established, ensuring the intended quality, as well as personal and environmental safety.
Professional Environment:
Professional scope:
Develops its professional activity in the area of engineering or technical office that serves the department of projects of companies of the public and private sectors related to the facilities of maintenance, elevation and transport, such as cranes, hoists, lifts, conveyor belts, mobile feeding and transport platforms, automated storage, feeding and palletizing systems, among others.
Productive Sectors:
It is located in different production sectors, in engineering companies and assembly of maintenance, lifting and transportation facilities for industrial processes and production aids.
Occupations or related jobs:
Outlines project design for maintenance, lifting and transportation systems.
Technical in development of plans for mounting maintenance, lifting and transport systems.
Duration of the associated training: 620 hours.
Relationship of training modules and training units:
MF1882_3: Development of mechanical and structural characteristics of maintenance, lifting and transport facilities. (150 hours)
-UF1481: Analysis of the composition and operation of equipment and mechanical elements in maintenance, lifting and transport facilities. (60 hours)
-UF1482: Calculation and selection of mechanical systems used in maintenance, lifting and transport facilities. (60 hours)
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MF1883_3: Development of the characteristics of the networks and the neutral systems for maintenance, lifting and transport facilities. (150 hours)
-UF1483: Analysis of the composition and functioning of the networks and the neutral systems in the maintenance, lifting and transport facilities. (60 hours)
-UF1484: Calculation and selection of equipment in the projects of networks and neutral systems of maintenance, elevation and transport facilities. (60 hours)
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MF1884_3: Development of the characteristics of electrical installations in maintenance, lifting and transport equipment. (120 hours)
-UF1485: Analysis, calculation and selection of electrical equipment in maintenance, elevation and transportation facilities. (90 hours).
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MF1885_3: Development of flat maintenance, lifting and transport facilities. (90 hours)
MF1886_3: Development of the assembly plan, testing, and protocols for maintenance, lifting, and transportation facilities. (120 hours)
-UF1486: Elaboration of procedures for assembly, commissioning, maintenance and service in maintenance, lifting and transport facilities. (90 hours)
-UF1477: (Transversal) Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment. (30 hours)
MP0316: Non-work professional practice module for project development of maintenance, lifting and transportation facilities. (80 hours)
Linking with professional trainings
The training provided in the training unit "UF1477 Prevention of occupational and environmental risks in the installation and maintenance of lifts and other types of fixed lifting and transport equipment" of the modules MF7039_3, MF7040_3, MF7041_3 and MF7043_3 of this certificate of professionalism, guarantees the level of knowledge necessary to obtain the ability to perform the functions of prevention of occupational risks level basic, in accordance with Annex IV to the regulation of preventive services, approved by the Royal Decree 39/1997 of 17 January.
II. PROFESSIONAL PROFILE OF THE CERTIFICATE OF PROFESSIONALISM
Competition Unit 1
Denomination: DEVELOP THE MECHANICAL AND STRUCTURAL FEATURES OF THE MAINTENANCE, LIFT, AND TRANSPORT FACILITIES
Level: 3
Code: UC1882_3
Professional realizations and realization criteria
RP1: Characterize diagrams, sketches, tables and functional scheme of mechanical systems used in maintenance, elevation and transport facilities, from the preliminary draft, specifications and preliminary design criteria and quality, applying the relevant regulations and regulations.
CR1.1 Required compliance rules and specifications and procedures are identified for application in the characterization process.
CR1.2 The elements necessary for the characterization of the installation (storage points, characteristics of the load, expected flow volume, internal processes, times of maintenance and waiting in process, drawings, dimensions General and weights of the elements to be manipulated, among others, are incorporated in the diagrams, drawings and tables of performance of the installation, in accordance with the specifications of the preliminary draft and the implementing regulations.
CR1.3 The functional scheme of the installation is concrete, determining for the different material flows: storage, maintenance and waiting areas, lifting, transport and handling equipment, drawn from the flow of materials, storage structures with volume distribution, dimensions and loads, covers and the elements of automation, security and control, using drawings of the installation site, tables and calculation procedures set.
CR1.4 Documents are presented based on industry standards and standards.
CR1.5 The environmental impact and security study is based on the support set according to the type of installation and the current regulations.
RP2: Characterize the mechanical and structural equipment and elements that configure the installation of maintenance, elevation and transport, based on specifications and previous design and quality criteria, applying the legislation of prevention of occupational risks and related environmental legislation.
CR2.1 The characterization of equipment and auxiliary elements for lifting and transporting the installation, (forklifts, automatic guided vehicles, cars, vibrators, cranes, elevators, translifts, palletizers, lifts, etc.) Hoists, hoists, platforms, among others), is carried out taking into account the performance required in the design prior to the project, according to the specified installation, operating and assembly conditions.
CR2.2 The dimensions and systems of protection of conveyors and manipulators (of belt, roller, chain, air, diverter, rotary platforms, positioners, among others), of the installation (level probes, flow and temperature, weighing cells, presostats, vacuostats, automatons, presence and vibration detectors, among others), is performed on the required support, responding to safety and regulatory approval requirements, according to the the characteristics of the supply and the operating conditions of the installation.
CR2.3 The dimensions, volume distribution and protection systems of structures and storage elements and waiting areas (conventional shelving, dynamic shelving, cabinets, files, exhibitors, systems Automatic storage, anti-tank panels and networks, among others), type of material, joints, connections and accessories, is performed in the required support, responding to the requirements of safety and regulatory approval according to the characteristics the supply and operating conditions of the installation.
CR2.4 The characterization of the equipment and elements of automation and control of the equipment and mechanical and structural elements of the installation, (system of automatic guiding of vehicles, race limiters, detectors of position and movement, counters, reading and weighing cells, among others) are carried out, taking into account the performance required in the design prior to the project, the auxiliary systems to the installation, according to the conditions of specified installation, operation and assembly.
CR2.5 The elements of protection, prevention and isolation of the installation (covers, screens, tents, anti-vibratory and insulation elements, security perimeter, automated doors, air curtains, signage, lighting, among others) are performed, in the required support, according to the project specifications, installation conditions, costs and energy performance.
CR2.6 Calculations are performed by applying the established procedures and using the required IT tools.
RP3: Select the mechanical and structural equipment and elements that configure the installation of maintenance, elevation and transportation, using established norms and procedures, based on the characterization (function and (c) specific characteristics, specifications and criteria of design and quality, taking into account the regulations on the prevention of occupational risks and the relevant environmental regulations.
CR3.1 The rules that affect maintenance, lifting, and transportation facilities are identified for application in the selection process.
CR3.2 The selection of equipment and mechanical and structural elements of the installation (lifting and transport equipment, conveyors, vibrators, manipulators, structures and storage elements) is carried out in such a way that construction, model and range comply with the established function and characteristics, taking into account the requirements for approval and regulatory safety and the application ordinances.
CR3.3 The characteristics of the materials and accessories of the mechanical system of the installation, are selected taking into account working conditions, responding to the requirements of regulated operation and safety and to the conditions of the assembly.
CR3.4 The selection of components is performed taking into account the guarantees of compatibility, supply, and costs.
CR3.5 The selection of protection, prevention, and isolation elements is performed from their function and characteristics and following established procedures.
CR3.6 The anchorages, support structures, and energy needs and auxiliary services for the lifting, maintenance and transport facilities (electricity, air, oils, water, among others), of the mechanical equipment and The structure of the same is concretized in the dossier of the project according to the specifications of the manufacturer.
CR3.7 Selected equipment and items are specified in the corresponding technical documentation
Professional Context
Production media
Computer and computer applications for computer-assisted mechanical systems and network design. Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation. Catalogs.
Products and results
Calculations and selection of materials and mechanical systems for maintenance, transport or storage facilities. List of equipment of the installation. Principle schemes, diagrams, curves, and mechanical installation tables.
Information used or generated
Technical specifications. Schemes and projects of mechanical systems of facilities for maintenance, elevation and transport. Technical manuals for equipment, machines and materials. Reference technical documentation. Application rules and regulations in force.
Competition Unit 2
Denomination: TO DEVELOP THE CHARACTERISTICS OF THE NETWORKS AND PNEUMO-HYDRAULIC SYSTEMS FOR MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Level: 3
Code: UC1883_3
Professional realizations and realization criteria
RP1: Characterize the diagrams, curves, tables and outline of the principle of pneumo-hydraulic systems used in maintenance, elevation and transport facilities, based on a preliminary draft, specifications and criteria Prior design and quality, applying the relevant regulations and regulations.
CR1.1 Required compliance rules and specifications and procedures are identified for application in the characterization process.
CR1.2 The diagrams, curves and tables of the installation's neutral-hydraulic system are made by incorporating all the elements necessary for the characterization of the installation, taking into account the specifications of the preliminary and the implementing regulations.
CR1.3 The scheme of principle of the system-hydraulic system of the installation is concrete, determining for the different circuits: the equipment, the layout, lengths, sections, flows, pressures in characteristic points and ranges in the control and control elements, using drawings of the installation site, tables and calculation procedures established.
CR1.4 Documents are presented based on industry standards and standards.
CR1.5 The environmental impact and security study is based on the support set according to the type of installation and the current regulations.
RP2: Characterize equipment and elements that make up the system-hydraulic system of the installation of maintenance, elevation and transport, based on specifications and previous criteria of design and quality, applying the corresponding regulation.
CR2.1 The characterization of the auxiliary elements and equipment of the installation's neutral-hydraulic system (pumps, motors, compressors, calderines, cylinders, valves, filters, among others) is carried out taking into account the performance required in the project and fluid design, in accordance with the specified installation, operation and assembly conditions.
CR2.2 The characterization of the equipment for regulating and controlling the installation's neutral-hydraulic system (presostats, security and alarm elements, flow regulators, position and motion detectors, counters, etc.) (i) the provision of services, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down by the Commission, in accordance with the conditions laid down in the specified installation, operation, energy savings, and assembly.
CR2.3 The characteristics of the supports, fixed points, dilators, sleeves, anti-vibratory elements and isolation of the neutral-hydraulic distribution network are concretized, in the required support, according to the project specifications, installation conditions, costs and energy performance.
CR2.4 The dimensions and characteristics of the systems for the protection of pipes, type of material, joints, connections and pressure accessories, are concretized, in the established support, in response to the requirements of safety and regulatory approval according to the characteristics of the supply and the operating conditions of the installation.
CR2.5 The dimensions and systems of protection of Calderines, containers and storage tanks, type of material, joints, connections and pressure accessories, are concretized, in the established support, responding to the safety and regulatory approval requirements according to the characteristics of the supply and the operating conditions of the installation.
CR2.6 Calculations are performed by applying the established procedures and using the appropriate IT tools.
RP3: Select equipment and elements that make up the neutral-hydraulic system of the installation of maintenance, elevation and transport, using established norms and procedures, based on the characterization (function and (c) specific characteristics, specifications and criteria of design and quality, taking into account the relevant regulations.
CR3.1 The rules that affect maintenance, lifting, and transportation facilities are identified for application in the selection process.
CR3.2 The selection of equipment and elements of the installation's neutral-hydraulic system (pumps, motors, heaters, cylinders, compressors, valves, pipes, filters, air dehumidifiers, presostats, elements of security and alarm, flow regulators, position and motion detectors, counters, lector and weighing cells, level, pressure, and their transmitters, among others) is performed so that the construction, model and range comply with the function and established characteristics, taking into account their optimal energy performance and Approval and regulatory security requirements and the application ordinances.
CR3.3 The characteristics of the materials and accessories of the installation-hydraulic system of the installation are selected taking into account the fluid in circulation, the pressures and working temperatures, responding to the Regulated operating and safety requirements and the conditions of assembly.
CR3.4 The selection of components is performed taking into account the guarantees of compatibility, supply, and costs.
CR3.5 The selection of media, dilators, sleeves, anti-vibratory and isolation elements, and fixed points and insulations of the pipeline networks are performed according to established procedures.
CR3.6 The anchorages and benches of the equipment of the network and/or hydraulic system of the installation are concretized according to the specifications of the manufacturer.
CR3.7 The selected equipment and elements are specified in the corresponding technical documentation.
Professional Context
Production media
Computer and computer-aided computer-aided computer-aided computer-aided computer and network design and applications. Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation. Catalogs.
Products and results
Calculations and selection of elements of the system or neutral-hydraulic network of the installation for maintenance, elevation and transport. List of equipment and materials of the networks and systems for maintenance, lifting and transport systems. Principle schemas, diagrams, curves, and tables.
Information used or generated
Technical specifications. Schemes and projects for maintenance, lifting and transport facilities. Technical manuals for equipment, machines and materials. Reference Technical Documentation Application Regulations and Regulations in force.
Competition Unit 3
Denomination: DEVELOP THE CHARACTERISTICS OF ELECTRICAL INSTALLATIONS IN MAINTENANCE, LIFTING, AND TRANSPORTATION EQUIPMENT.
Level: 3
Code: UC1884_3
Professional realizations and realization criteria
RP1: Characterize electrical installations in maintenance, lifting and transport equipment, based on a preliminary draft, of its specifications and previous design and quality criteria, applying the regulations corresponding.
CR1.1 The components, operating conditions of the system, and the rules that affect the installation are identified for application in the characterization process.
CR1.2 The power-electric single-pin scheme is completed based on the characteristics of the engines, based on the technical information supplied by the manufacturer and operating conditions of the system.
CR1.3 The electrical control and maneuver scheme of the automatism is completed from the requirements of the installation, the information provided by the manufacturer and the control and control elements required by the installation.
CR1.4 The plane of distribution of components and connection of the electrical power, regulation and control tables, is completed based on the technical information supplied by the manufacturers and the conditions of the operation of the installation.
CR1.5 The provision and placement of machines and equipment comply with the current Environment legislation.
RP2: Select the equipment and materials of the electrical and power installation of the maintenance, lifting and transport equipment, making calculations, defining their characteristics, using standards and established quality procedures, based on specifications and design criteria determined in the characterisation, applying the relevant regulation.
CR2.1 Equipment and materials are selected by applying the established procedures.
CR2.2 The protection elements of the different circuits and receivers are selected according to the specifications or nominal intensities.
CR2.3 The cabinets that contain power and power systems are selected taking into account the required capacity and the space and environmental conditions of the place where they are to be installed.
CR2.4 Elements are selected by responding to industry standard technology and approval standards, distribution, assembly, use, and maintenance needs.
RP3: Select the equipment and components of the installation and control installation of maintenance, lifting and transport equipment, defining their characteristics, based on specifications and design criteria determined in characterization.
CR3.1 Control equipment (automata, control center, etc.) is selected in such a way as to have the appropriate capacity for the treatment of the I/O variables required by the operating conditions of the system and with reasonable overcapacity to ensure future enlargements.
CR3.2 Equipment, materials and other elements of the installation (detectors, sensors, centralites, warning devices, communication buses, etc.) are selected in compliance with the prescribed technical conditions, model and range the required function, mounting features and with the guarantee of supply and availability within the agreed deadlines.
CR3.3 The cabinets that contain control and control systems are selected taking into account the required capacity and the space and environmental conditions of the place where they are to be installed.
CR3.4 Elements are selected by responding to industry standard technology and approval standards.
Professional Context
Production media
Computer-assisted design and computer-aided design of electrical equipment for maintenance, lifting and transportation equipment. Printers. Computer software for calculation and simulation. Commercial catalogues.
Products and results
Selection of electrical equipment for equipment and equipment installations for maintenance, lifting and transportation equipment. List of equipment and materials of electrical equipment of equipment and maintenance, elevation and transport. Electrical schemes for maintenance and transport equipment.
Information used or generated
Technical specifications. Schemes and projects for electrical installations. Technical manuals for equipment, machines and materials. Reference technical documentation. Application rules and regulations in force.
Competition Unit 4
Naming: DEVELOP PLANS FOR MAINTENANCE, LIFT, AND TRANSPORT FACILITIES.
Level: 3
Code: UC1885_3
Professional realizations and realization criteria
RP1: Draw up plans of general layout and site of the components of the maintenance, lifting and transport facilities, based on a preliminary draft, of its specifications and established design criteria and achieving the expected quality levels.
CR1.1 The description and characterization of the system and its components, and the rules that affect the installation, are identified for application in the process of drawing up plans.
CR1.2 The drawings are made by applying the appropriate drawing rules, and where applicable, the internal rules of the company and the instructions set out.
CR1.3 The layout of the networks is made taking into account the conditions of operation, assembly and maintenance of the installation, the characteristics and use of the sites, buildings where it is located and other types of installations.
CR1.4 The location and layout of the machinery, control elements and electrical cabinets is made with accessibility requirements, for assembly, maintenance and repair
CR1.5 The arrangement of supports, dilators and fixed points and their constructive forms is performed by ensuring stability, avoiding mechanical stresses and unwanted deformations in equipment and conductions.
RP2: Develop diagrams and schemes of principle of the different circuits that are part of the maintenance, elevation and transport facilities, based on specific specifications and design criteria and achieving the established quality levels.
CR2.1 The representation of the different circuits is performed with the standard symbology and conventionalisms of application and, where appropriate, with the internal rules of company and allows the identification of the different circuits or systems and components thereof.
CR2.2 The automatisms, power and power schemes are made from the requirements of the installation, the technical information of the equipment and the elements of regulation and control. required by the type of installation, in order for its operation to respond to the best energy and environmental optimization conditions.
CR2.3 The graphical layout adopted for the representation of the elements of the different schemas, their groupings and the reference and coding systems, is elaborated in a way that allows to interpret the chain of relationships established between them and track the operation of the installation sequentially.
CR2.4 The layout of the networks is made taking into account the conditions of operation, assembly and maintenance of the installation, the characteristics and use of the sites, buildings where it is located and other types of installations.
RP3: Develop equipment assembly detail plans, joins and assembly of elements of the different networks of the maintenance, lifting and transport facilities, meeting the general specifications of the project and achieving the established quality levels.
CR3.1 The detail plans are performed by applying the rules of graphical representation, where applicable, the internal rules of the company and the instructions established.
CR3.2 The cutting elements are defined in a way that allows their transport, the passage through the access of the building and maintenance with the means available and in the required safety conditions in work.
CR3.3 The details of the layout of the networks are defined taking into account the encounters and steps by the buildings and/or building elements, the expansion of the pipeline, the changes of position, the crosses and the derivations, forms transition and connections to the machines, using the system of representation and the scale most appropriate to the contents.
CR3.4 The constructive forms and anchorages of machines, supports of conductors and equipment are elaborated taking into account the static and dynamic actions of these, the conditions of the building or civil work of the environment and the application regulations and ordinances.
CR3.5 The drawings contain the technical specifications of the materials, accessories, valves and equipment and of the systems of attachment, construction and finishing of the nets.
Professional Context
Production media
Computer-aided design and computer-aided design of
maintenance, lifting and transportation facilities. "Plotter" drawing. Printers. Reproduction of plans. Drawing instruments. Computer software for calculation and simulation.
Products and results
Planes: in principle, operating (flowcharts), electrical and automatic schemes, general layout, details of assembly of networks, machines and structures of maintenance, lifting and transport facilities.
Information used or generated
Technical specifications. Reference technical documentation (plans for constructive definition of housing and industrial buildings, geographical location and cardinal orientation). Drawings of the location of the installations. Contractual requirements, among others). Implementing rules and regulations in force.
Competition Unit 5
Naming:DEVELOP THE MOUNT, TEST, AND PROTOCOLS FOR THE MAINTENANCE, LIFT, AND TRANSPORT FACILITIES.
Level: 3
Code: UC1886_3
Professional realizations and realization criteria
RP1: Develop the processes of mounting maintenance, lifting and transport facilities, based on the project's technical documentation, quality plan, safety plan, environmental plan and instructions general ensuring the feasibility of the assembly.
CR1.1 The operational process is developed so that it understands all phases, as well as the correlative order in the mount.
CR1.2 In the phases of the assembly process of storage, maintenance, lifting and transport facilities, they are determined by taking into account:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-Assembly and join operations and their sequencing.
-Operation and total times.
-The technical qualification of the operators.
-The required personnel load.
-The training in operator security.
-Quality control rules and instructions.
-Job Risk Prevention Plan.
-Environmental plan.
CR1.3 The feasibility of the mount is ensured in the adopted process and the cost is optimized.
CR1.4 Quality control, risk prevention and environmental management and impact guidelines are developed according to the current regulations.
RP2: Develop the plan for the assembly of maintenance, lifting and transport facilities, starting with the project and the construction of the construction site, establishing the work units and the procedures for monitoring the progress of the project. the execution and ensuring the feasibility of the execution.
CR2.1 The plan of assembly of the maintenance, lifting and transport facilities is carried out by combining the requirements derived from the technical conditions of the project, the workloads, the general plan of work and the Provisioning features.
CR2.2 The stages, lists of activities and times and their units of work, the human and material resources for their execution, are defined in the plan of assembly of the facilities of maintenance, elevation and transport, responding in time and cost to project specifications.
CR2.3 The paths for achieving deadlines and costs are set in the planning diagrams of the workforce, materials and media (PERT, GANT) meeting the practicability requirements required by the general planning.
CR2.4 The updating and adaptation of the workforce planning diagrams, materials, and media are performed by adjusting to the practicability requirements required during the assembly planning process.
CR2.5 The moments and procedures for tracking and early detection of possible interferences and delays in project execution are included in the control specifications of the mount and provisioning plan.
CR2.6 The safety of operators and machines as well as compliance with environmental guidelines, is ensured by developing the sequence in the execution of the different installation plans of the maintenance facility, lift and transport.
RP3: Develop the provision program for the assembly of maintenance, lifting and transportation facilities, establishing storage conditions for equipment, materials, components and tools.
CR3.1 The availability and quality of the supplies is guaranteed by the means established by the company.
CR3.2 The supply at the required time is guaranteed by making the provisioning plan from the technical documentation of the project, combining the plan of assembly with the possibilities of supply and storage.
CR3.3 Purchase order tracking is performed based on the date on which the material must be in the work.
CR3.4 The means for the transport of equipment, components, tools and materials are defined in such a way that they are suitable for non-deterioration in the equipment and comply with safety standards.
CR3.5 The maintenance conditions are established taking into account the nature of the equipment, components, supplies and materials to ensure their good conservation status.
CR3.6 Maintenance security conditions are set in accordance with the established regulations.
RP4: Determine mounting costs for maintenance, lifting and transport facilities by determining the elements that make up the units and quantities required of each unit, applying unit prices established and ensuring the required qualities, based on the technical documentation of the project.
CR4.1 The established units of work are broken down to obtain their cost, determining the elements that compose it, the quantities required of each of them, operations to be carried out, conditions of assembly, labor force intervenes and time required for the execution and the required quality conditions, applying established procedures.
CR4.2 The units of work conform to the technical specifications of the project and to those of the specification
CR4.3 The measurement obtained is clearly specified in the corresponding document with the required precision and is located with the precise unit of measurement
RP5: Develop technical specifications for assembly and testing protocols for the implementation of maintenance, lifting and transport facilities, based on the general conditions of the project and the regulations of application.
CR5.1 The characteristics, standards, regulations and approvals of construction, quality and conditions of safety and environmental management are defined in the technical specifications for the supply of materials, products and equipment.
CR5.2 The level of quality established in mechanical, structural, neutral and electrical equipment and elements is guaranteed by establishing tests, technical specifications and quality standards to be met. suppliers.
CR5.3 The assembly control of the units of work, the different applicable controls, the rules of application and the characteristics of the evaluation criteria as well as the conditions of acceptance or rejection, are specified correctly in the inspection and test documentation to be performed.
CR5.4 Non-compliance criteria for equipment, materials and installations are clearly specified on the basis of standards and regulations.
CR5.5 The material and equipment maintenance conditions and those of their storage are elaborated in the corresponding specification.
CR5.6 The vacuum tests and safety tests of the autonomous equipment and components of the maintenance, lifting and transport installation are determined in each case, as well as the procedure and conditions of fitness with the project of the installation, complying with regulatory requirements.
CR5.7 Safety tests and pressure, tightness, automation and control tests (operating links and interlocks) of electrical and neutral circuits and components of the installation of maintenance, lift and transport are in line with the requirements of the project and the relevant regulations for each case.
CR5.8 The list of tests of security elements for persons: security perimeter and redundant control system, are determined according to the rules and regulations in force.
CR5.9 Vacuum tests and safety tests, equipment and components of the automated systems of maintenance, lifting and transport facilities are determined in each case, as well as the procedure and fitness conditions with the project of the facility, meeting the regulatory requirements.
CR5.10 The elements to be protected during each of the tests and tests, both accessories and instruments of measurement, control and automatisms, are detailed to avoid their deterioration and in particular the elements of safety and control (safety valves, thermostats, among others).
CR5.11 The verification of communication systems (field buses and data networks) between the teams that integrate the process is defined according to established procedure.
CR5.12 Functional testing of start-up with control and adjustment of the installation's slogan values, speeds and other variables, environmental safety protocols, and feasibility checks For the holding and maintenance of the facilities of maintenance, lifting and transport systems, it is specified in the relevant documentation.
RP6: Develop the service instruction and maintenance manual for maintenance, lifting, and transportation facilities using the technical information of the teams, organizing and collecting the information.
CR6.1 The operating manuals of the various equipment that make up the different maintenance, lift and transport facilities are collected.
CR6.2 The manual of service instructions for each system, equipment and component of the storage, maintenance, lifting and transport installation, is made by specifying the conditions of implementation in the different situations, operating conditions under conditions of optimum performance and safety and the actions to be followed in the event of a breakdown or emergency.
CR6.3 The operations, frequencies and procedures for the entertainment and conservation of each system, equipment and component of the maintenance, lifting and transport installation are established according to the technical information supplied.
CR6.4 The inspection points of each system, equipment and component of the storage facility, maintenance, lifting and transport for maintenance, TPM program, parameters to be controlled, operations to be performed, means employees and periodicity of the actions, are clearly specified according to the technical specifications of the equipment.
CR6.5 The installation equipment maintenance program is developed by combining the manufacturer's specifications with the installation's service conditions.
Professional Context
Production media
Computer and software specific, network connected. Scientific calculator. Computer equipment and applications for CAD computer-assisted design. Printers. Drawing instruments. Computer software for calculation and simulation. Equipment for reproduction of plans and documentation. Documentation of equipment. Catalogues. Regulation and regulation of the sector.
Products and results
Process sheets. Technical specifications for equipment and materials. Studies and descriptions of units of work. Chips. Reports. Lists of materials. Technical conditions of the installations. Instruction manuals for the use, operation and maintenance of storage facilities (automated palletizing, smart warehouses, feeders and hoppers, among others). Manuals for instructions for the use, operation and maintenance of maintenance facilities (chain feeders, packers, balers, among others). Instruction manuals for the use, operation and maintenance of transport and lifting facilities (Montacargas, mobile ramps, vibrating, elevators, platforms, tapes, sinuses, pneumatic transport, among others) TPM of installations. Plan for the prevention of particularized risks to the installation. Environmental plan (waste management). Budgets.
Information used or generated
Rules, formulas, and time data for mounting. Technical documentation. Drawings of assembly and detail of maintenance, lifting and transport facilities. Implementing rules and regulations in force. Technical specifications for equipment and materials. Reference technical documentation (topographical, urbanization, housing and industrial building. Plans for the location of the sanitation and electricity facilities, among others. Contractual requirements. Implementing rules and regulations in force.
III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM
FORMATIVE MODULE 1
Denomination: DEVELOPMENT OF THE MECHANICAL AND STRUCTURAL FEATURES OF THE MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Code: MF1882_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1882_3: Develop the mechanical and structural features of maintenance, lifting, and transportation facilities.
Duration: 150 hours
FORMATIVE UNIT 1
Denomination:ANALYSIS OF THE EQUIPMENT AND MECHANICAL AND STRUCTURAL ELEMENTS OF THE MAINTENANCE, LIFTING AND TRANSPORT FACILITIES.
Code: UF1481
Duration:60 hours
Competition reference: This training unit corresponds to RP1 and RP2
Assessment Capabilities and Criteria
C1: Analyze the operation of the machines, equipment and auxiliary elements constituent of the maintenance, lifting and transport facilities, their typology and applications, based on their technical documentation.
CE1.1 Describe the constitution and operation of the machines used in the automated maintenance, lifting and transport facilities.
CE1.2 Describe the functioning of auxiliary equipment used in automated maintenance facilities.
CE1.3 Describe the constitution and operation of auxiliary equipment used in automated lifting facilities according to their types and operation.
CE1.4 Describe the constitution and operation of auxiliary equipment used in automated transport facilities according to their types and operation.
CE1.5 Describe the different procedures for measuring, isolating, and dampening noise and vibration of machines and auxiliary equipment in different installations.
C2: Analyze the operation of the mechanisms used in the maintenance, lifting and transport facilities, in order to obtain their kinematic relationships and type applications.
CE2.1 Identify and classify the various mechanisms of maintenance, lifting, and transportation facilities based on the transformations they produce.
CE2.2 Relating different mechanisms of maintenance, lifting and transport facilities with each type of application.
CE2.3 Identify the different transmission organs and function that they perform in the installation.
CE2.4 Determine the data needed for the kinematic and simulation analysis, in the use of software, and interpret the results.
CE2.5 Sketch or outline of a maintenance, lifting and transport installation with its basic parameters:
-Identify the technical specifications to be met by the kinematic chain.
-Determine the elements that make up the kinematic chain and its technical characteristics, interpreting the documentation and information of a technical nature.
-Escorch precise kinematic solutions.
-Identify the elements to be calculated, by analyzing the transmission.
-Determine the fundamental kinematic parameters of the mechanical elements, depending on the results of the calculations performed.
C3: Analyze the influence of lubrication materials and systems in the organs of maintenance, lifting and transport facilities, subject to wear and tear, in order to determine particularities of design and maintenance.
CE3.1 Describe the effects of lubrication on components that are subject to wear.
CE3.2 Describe machine organ lubrication systems, describing the elements that make up them.
CE3.3 Identify materials that improve wear resistance.
CE2.4 Analyze the life of the elements subjected to wear or tear, applying standards, tables and abacos.
CE3.5 From a mechanical set, subjected to wear, correctly characterized by drawings and technical specifications:
-Determine constructive solutions to improve the friction problem.
-Analyze the life of items that are subject to wear and tear in any of the above solutions.
-Select materials or treatments that will decrease wear.
-Set the frequency of lubrication, as well as the change of the elements subjected to wear.
Contents
1. Mechanisms in maintenance, lifting and transport facilities.
-Mechanism types:
-Movement transmission mechanisms.
-Movement transformation mechanisms.
-Types of moves.
-Cinematic and Dynamic of Flat and Space Mechanisms
-Cinematic analysis of flat mechanisms:
-Problem approach: constraint equations.
-Raven Method.
-Cinematic analysis of computer-assisted mechanisms.
-Applications.
-Dynamic analysis of flat mechanisms:
-Dynamic problem approach.
-Method of the masses and reduced forces.
-Calculation of reactions.
-Dynamic analysis of computer-assisted mechanisms.
-Applications.
-Media, catalogs, regulations, and programs.
-Industrial design principles.
2. Machines in maintenance, lifting and transport facilities.
-Types of machines and classification of machines. Differences between them.
-Anclages and benches:
-Anclages. Objective, general description, application field, anchorages project, application conditions, execution project.
-Banking: Types, features, and foundation.
-Anti-vibration elements of the machines:
-Supports, fixed points, dilators, sleeves, anti-vibratory and insulation elements.
-Organs and elements that make up the lifting, handling or transport machines.
-Procedures for team selection.
-Materials used in the construction of lifting and transportation facilities.
-Selection criteria. Resistance of materials. Material fatigue.
-Lubricants:
-Types, features, application.
-Machine lubrication systems.
-Calculation of the useful life of the elements. Critical elements.
-Structures and supporting elements.
FORMATIVE UNIT 2
Denomination:CALCULATION AND SELECTION OF MECHANICAL SYSTEMS USED IN MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Code:UF1482
Duration:60 hours
Competition reference: This training unit corresponds to the RP3
Assessment Capabilities and Criteria
C1: Perform calculations of dimensions of constructive elements, applying established formulas and programs, depending on the required requests and technical specifications, analyzing the behavior of the different resistant elements involved in maintenance, lifting and transport facilities.
CE1.1 Relating to the constructive ways of the different supporting elements of machines, equipment and networks with the types of efforts they must support.
CE1.2 Identify calculation hypotheses to apply correctly in the constructive solution of the elements.
CE1.3 Select the security coefficients to apply to the adopted solution.
CE1.4 Calculate the life of the elements subjected to wear or tear, applying the necessary formulas, standards, tables and abacos.
CE1.5 Calculate the profiles of the elements that make up the structural elements, applying rules, abacos, tables and computer programs, explaining their meaning.
C2: Develop the characteristics of the maintenance, lifting and transport facilities, determining and selecting the machines, equipment, elements, sizing of materials, using the appropriate procedure and means and complying with the required rules and regulations.
CE2.1 Identify systems, functional groups, and installation elements that are affected.
CE2.2 Perform the diagrams and schemas of the different systems of the installation by meeting the functional requirements.
CE2.3 Determine the characteristics of the computers, machines, elements, etc, of each system by applying calculation procedures.
CE2.4 Apply the formulas and units required for the calculation of the transmission ratios involved in the kinematic chains employed in the maintenance, lifting and transport facilities.
CE2.5 Select the commercial catalogs the different equipment from the established characteristics applying the regulatory criteria and procedures.
CE2.6 Concrete the anchorages and benches of the machines and equipment of the installation and identify the efforts by mechanical requests to which their elements of interconnection are subjected, and to size the same in function the results of the calculations carried out by applying the standardization and standardisation criteria.
CE2.7 Determine the criteria (spaces for disassembly and interference with other services) that must be taken into account in the design of the installation, in order to facilitate the maintenance (preventive and corrective) of the same.
CE2.8 Determine the regulatory and control system, setting the operating parameters according to the initial specifications.
CE2.9 Determine the necessary adjustments, tests, trials and modifications to achieve the prescribed functional, quality and reliability specifications.
Contents
1. Procedures, standards and documentation to characterize maintenance, elevation and transportation facilities.
-Tables, abacos, and software applied to the calculation of installations.
-Rules for the layout.
-Facilities operating conditions.
-Facility maintenance conditions.
-Principle Diagrams for the operation of maintenance, lifting and transport facilities.
-Planes of implantation. Drawings of the civil work. Constructive plans of detail.
-Dimensioning of machines and equipment of different mechanical systems of installations.
-Selection of machines and equipment, of the different mechanical systems of maintenance, lifting and transport facilities.
-Approval criteria.
-Planning for facility project development.
-Regulations and regulations concerning facilities.
2. Procedures in the calculations of maintenance, elevation and transportation facilities.
-Calculation procedure for anchors and benches.
-Calculation of the anti-vibration elements of the machines.
-Procedures for calculating equipment.
-Criteria for the calculation of the materials used in the construction of maintenance and transport facilities.
-Calculation of material resistance.
-Calculation of fatigue in the materials.
-Calculation of the useful life of the elements. Critical elements. Choice of lubricant
-Calculation of support structures and elements
FORMATIVE UNIT 3
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment Capabilities and Criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions for the safety and environmental regulations and standards to be applied in the works. for assembly, maintenance and service in lifting and transport facilities, to plan the measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Methodological guidelines
To access the training unit 2 must have been passed the training unit 1 "Analysis of the composition and operation of the equipment and mechanical elements of the maintenance, elevation and transport facilities". The formative unit 3 is transverse.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
FORMATIVE MODULE 2
Denomination:DEVELOPMENT OF THE CHARACTERISTICS OF THE NETWORKS AND SYSTEMS NEUM-HYDRAULICASFOR MAINTENANCE, ELEVATION AND TRANSPORT FACILITIES.
Code: MF1883_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1883_3: Develop the characteristics of the networks and the water-hydraulic systems for maintenance, lifting, and transportation facilities.
Duration: 150 hours
FORMATIVE UNIT 1
Denomination: ANALYSIS OF THE COMPOSITION AND OPERATION OF THE NETWORKS AND THE PNEUMO-HYDRAULIC SYSTEMS OF THE MAINTENANCE, ELEVATION AND TRANSPORT FACILITIES.
Code: UF1483
Duration: 60 hours
Competition reference: This training unit corresponds to RP1 and RP2 in terms of the characteristics of the networks and systems that are neutral-hydraulic
Assessment Capabilities and Criteria
C1: Analyze the operation of the hydraulic and pneumatic systems and systems used in the maintenance, lifting and transport facilities from the project documentation.
CE1.1 Identify the types of installations, their parts, machines, equipment, and elements.
CE1.2 Explain the operation of each installation by representing the flowcharts of each installation, and the electrical, pneumatic, and hydraulic schemes.
CE1.3 Establish the operating relationships between the different systems and elements that integrate each of the installations.
CE1.4 Explain the operating and maintenance conditions of the installation.
C2: Analyze the operation of the rotating machines used in the pneumatic and hydraulic systems and systems of maintenance, lifting and transport facilities, their typology and applications in the different circuits.
CE2.1 Classify the pumps used in the circuits of the lifting, handling and transport facilities according to their operation and type.
CE2.2 Relate the operating system of the pumps with their characteristic curves.
CE2.3 Identify and characterize the constituent elements of a pump, its specific function, and operating conditions.
CE2.4 Describe the different procedures for measuring, isolating, and dampening the noise and vibration of rotary machines in the facility.
CE2.5 Characterize and classify compressors according to their constructive characteristics and types.
CE2.6 Describe the constituent elements of a compressor, its design characteristics, its specific function, and its operating conditions.
C3: Analyze the operation and characteristics of the manual and automatic valves used in the systems and the neutral systems of the maintenance, lifting and transport facilities.
CE3.1 List and describe the characteristics of the different types of manual valves used in pneumatic and hydraulic circuits, their behavior and their applications.
CE3.2 Describe the different types of valves and actuators for the automatic regulation of hydraulic and pneumatic systems, their behavior, application criteria and parameters used for their selection.
CE3.3 From the analysis, duly characterized, where a manual valve is available and another automatic regulation:
-Characterize and explain its operation and control requirements.
-Identify each of its elements and describe its function.
CE3.4 Starting from the analysis, where a hydraulic regulatory circuit is available, with its technical documentation:
-Determine the type and model of the throttle valve that meets the required functionality requirements, and the engine system.
-Describe the hydraulic operation of the circuit.
-Perform the block scheme for system throttling.
Contents
1. Characteristics of the components and networks of neutral-hydraulic systems used in maintenance, lifting and transport facilities.
-Deposits, tanks, and containers.
-Manual valves. Valve parameters.
-Controlled and automated valves. Types of actuators (reducers, motorized and pneumatic) and electrovalves.
-Tubes and pipes.
-Rotating Machines:
-Hydraulic pumps and motors.
-Features. Types.
-Applications. Symbology. Basic parameters.
-Fans. Compressors.
-Types of elements joins (engaged, welded, and threaded) and accessories.
-Supports, fixed points, dilators, sleeves, anti-vibratory and insulation elements.
2. Operation of fluid networks in maintenance, lifting and transport facilities.
-Technical documentation for installation and assembly: Planes of implantation of machines, equipment and networks.
-Selecting tools and equipment to perform the installation.
-Pipeline supports, anchors, and fasteners.
-Pipeline Unions: Roscadas, Haunted and welded.
-Dillatation and contraction of pipes.
-Thermal and acoustic pipe insulation.
-leveling techniques.
-Alignment:
-Types.
-Parallel alignment, angular misalignment, combined of the two types.
-Methods of diagnosis and correction: Games of coves and thicknesses, rules of precision, Clock of mechanical comparison, Laser instruments, Analysis of vibrations.
-Controls and tests to ensure the quality of the assembly. Proof of tightness. Test of functionality of the set.
FORMATIVE UNIT 2
Denomination:CALCULATION AND SELECTION OF EQUIPMENT IN THE PROJECTS OF NETWORKS AND NEU-HYDRAULIC SYSTEMS OF THE FACILITIES OF MAINTENANCE, ELEVATION AND TRANSPORT.
Code:UF1484
Duration:60 hours
Competition reference: This training unit corresponds to the RP2 as regards the calculation and selection of networks and systems and the RP3.
Assessment Capabilities and Criteria
C1: Calculate the dimensions of pipe and pipe networks of the hydraulic and pneumatic systems of maintenance, lifting and transport installations, based on their technical specifications, applying procedures set.
CE1.1 Describe the incidence of the geometric characteristics of the networks and their accessories in the behavior of the circuits.
CE1.2 Describe the behavior of a pipeline network in an installation.
CE1.3 Starting from a low viscosity fluid pipeline circuit, using tables, abacos, or computer program and applying the regulations:
-Select the pipe diameter in the different sections of the circuit.
-Calculate the maximum network pressure drop.
-Calculate the power of the pump.
-Select the appropriate pump by catalog.
CE1.4 From the drawings of the layout of a network of air ducts, and knowing or calculating the flow rate for the sections and the speed of the fan outlet, by means of tables or abacos and applying the regulations:
-Calculate the section of the different sections of the network.
-Calculate the total circuit pressure drop
-Calculate the power of the fan.
-Select the appropriate fan for the installation.
CE1.5 From drawings of the layout of an air-to-pressure network, by means of tables or abacos and by applying the rules:
-Calculate the section of the different sections of the network.
-Calculate the total circuit pressure drop
-Calculate the power of the compressor.
-Select the appropriate compressor for the installation.
CE1.6 From the outline or plane of a medium and high viscosity fluid pipeline circuit, using tables, abacos or software and applying the regulations:
-Select the pipe diameter in the different sections of the circuit.
-Calculate the maximum network pressure drop.
-Calculate the speed of the fluid in the lines.
-Calculate the power of the pump.
CE1.7 From the general layout and pipe rut planes:
-Define the different types of junction and dilation joints (lire, gaskets, dilation sleeves, among others).
-Calculate the dilations based on the pipe rut and the temperature
-Locate the support points of the pipes and define the efforts for mechanical and thermal requests at the points of support.
-Calculate loads on supports and select the appropriate media from the commercial catalogs.
C2: Configure pneumatic and hydraulic networks and systems of maintenance, lifting and transport facilities, determining and selecting the machines, equipment, elements, dimensions of the networks and materials, using the the required procedures and means, in compliance with the applicable rules and regulations that apply.
CE2.1 Identify systems, functional groups, and installation elements that are affected.
CE2.2 Perform the diagrams and schemas of the different systems of the installation by meeting the functional requirements.
CE2.3 Determine the characteristics of computers, machines, elements, networks, among others, of each system applying calculation procedures.
CE2.4 Select from the commercial catalogues the different equipment from the established characteristics applying the regulatory criteria and procedures.
CE2.5 Determine the anchorages and benches of the machines and equipment of the installation and identify the efforts by mechanical requests to which their interconnection elements are subjected, and to size the same in function the results of the calculations carried out by applying the standardization and standardisation criteria.
CE2.6 Determine the criteria (spaces for disassembly and interference with other services) that must be taken into account in the design of the installation, in order to facilitate the maintenance (preventive and corrective) of the same.
CE2.7 Determine the regulatory and control system, setting the operating parameters according to the initial specifications.
CE2.8 Determine the necessary adjustments, tests, tests and modifications to achieve the prescribed functional, quality and reliability specifications.
C3: Develop the documentation of network and pneumatic and hydraulic systems projects used in maintenance, lifting and transportation facilities, analyzing the needs program and regulations and regulations applicable to them, making the collection of the necessary technical information, establishing the phases and processes to be followed.
CE3.1 List the main rules and regulations of application in the installation of maintenance, elevation and transport.
CE3.2 Describe the documentation involved in an installation project, defining its characteristics and determining the different types of plans that make up the graphical documentation.
CE3.3 From the preliminary draft of a maintenance, elevation or transport facility for industrial processes and with the required conditions:
-Describe the functions to be performed by the installation to be projected.
-Set the operating conditions of the installation to be projected.
-Identify and select technical, administrative, and quality regulations that affect and/or assist in project development.
-Determine the conditions of evolution and the ability to extend the installation.
-Define the required quality, safety, and reliability conditions in the installation to be projected.
-Develop the occupational health and risk prevention plan.
-Develop the environmental impact plan.
-Set the preventive maintenance features of the installation to be projected.
-Determine project parts and scope of content to be developed.
-Determine the realization time and resources required for project development.
Contents
1. Fluid mechanics applied to maintenance, lifting and transport facilities.
-Air and liquid networks used in hydraulic-neutral.
-Basic parameters, tables, abacos and software applied to the calculation of pipes and ducts. Calculation of the diameter of the driving and load losses.
-Schemes and symbology of air and liquid networks used in hydraulics.
-Type installations.
2. Development of networks and water-hydraulic systems used in maintenance, lifting and transport facilities.
-Rules for the design of pipe and pipe rut.
-Catalogs and technical information about the elements of an installation.
-Verification and service reports.
-Facilities operating conditions.
-Maintenance conditions.
-Principle diagrams of the operation of neutral-hydraulic installations.
-Calculation of pipe and pipe network dimensions.
-Computer-based graphical representation systems.
-Planes of implementation of the pneumo-hydraulic networks.
-Constructive detail of the water-neutral systems.
-Procedure for the selection of machines, equipment, networks and conduits of the different systems of the neutral-hydraulic installations ...
-Regulations and regulations concerning the neutral-hydraulic installations.
-Approval criteria for the neutral-hydraulic installations.
FORMATIVE UNIT 3
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions for the safety and environmental regulations and standards to be applied in the works. for assembly, maintenance and service in lifting and transport facilities, to plan the measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Methodological guidelines
To access the training unit 2 must have been passed the training unit 1 "Analysis of the composition and operation of the networks and the neutral systems in the facilities of maintenance, elevation and transport".
The formative unit 3 is cross-sectional.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
FORMATIVE MODULE 3
Denomination: DEVELOPMENT OF ELECTRICAL INSTALLATIONS FEATURES IN MAINTENANCE, LIFTING, AND TRANSPORTATION EQUIPMENT.
Code: MF1884_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1884_3: Develop the characteristics of electrical installations for maintenance, lifting, and transportation facilities.
Duration: 120 hours
FORMATIVE UNIT 1
Denomination: ANALYSIS, CALCULATION, AND SELECTION OF ELECTRICAL EQUIPMENT IN MAINTENANCE, ELEVATION, AND TRANSPORTATION FACILITIES.
Code: UF1485
Duration: 90 hours
Competition reference: This training unit corresponds to RP1, RP2, and RP3.
Assessment Capabilities and Criteria
C1: Analyze the operation of the different electrical machines used in lifting, handling and transport facilities.
CE1.1 Classify the engines of C.A. (alternating current) depending on the application fields most characteristic of them.
CE1.2 Classifying C.C. engines (continuous stream) depending on the application fields most characteristic of them.
CE1.3 Describe the characteristic parameters of the engines.
CE1.4 Describe the effects produced by electrical machines on industrial electrical installations related to the variation of the power factor and describe the procedures used in their correction.
C2: Analyze the power systems, protection, start and regulation of electrical machines, of an installation of elevation, maintenance and transport identifying the circuits and elements that configure them, describing the function that they perform.
CE2.1 Describe the power systems, their characteristics, and fundamental parameters of the electrical machines.
CE2.2 Describe the protection systems, their characteristics and fundamental parameters of the electrical machines.
CE2.3 Describe the startup systems, their characteristics and fundamental parameters of the electrical machines.
CE2.4 Classify the electronic control and control systems of engine speed, indicating the magnitudes on which to act in each of the cases.
CE2.5 From several cases of study and analysis of electrical installations of maintenance, elevation and transport equipment:
-List the different parts that make up the installation (power, protections, boot system, measurements, etc.) indicating the function they perform and the characteristics of each.
-Calculate the basic parameters and parameters of the installation from the characteristics of the existing engines.
-Justify the elements of protection, actuation, etc, depending on the data obtained, load, boot system, etc.
-Enunciate the various emergency situations that can occur in the installation.
-Perform the necessary tests and measures on the installation's notable points.
C3: Analyzing the automatic systems and control and control systems used in maintenance, elevation and transportation facilities, identifying the different elements that compose them and relating their function to the rest of the elements that make up the automation processes.
CE3.1 Describe the existing differential characteristics between the following control systems:
-Automatic wired systems and scheduled systems.
-Preprogrammed systems (microprocessor-based systems with manufacturer-programmed functions) and programmable systems (microprocessor-based systems whose sequences and functions must be programmed).
CE3.2 Classify equipment, elements and devices of electrotechnical technology used in lifting, handling and transport systems, taking into account their function, typology and characteristics.
CE3.3 From several cases of analysis, duly characterized, of lifting, handling and transport facilities:
-Interpret the documentation, explaining the capabilities, general operation, and features of the automatic system.
-List the different sections that make up the structure of the automatic system (inputs and outputs, command, force, protections, measures, etc), indicating the function, relationship and characteristics of each of them.
-Identify the devices and components that configure the system, explaining the characteristics and operation of each, relating the symbols that appear in the documentation with the actual elements of the system.
-Describe the sequence of system operation, differentiating the different modes of operation and their specific characteristics.
-Calculate the system's basic magnitudes and parameters, contrasting them with the actual values measured in that system, explaining and justifying the variations or deviations found.
-List the various emergency situations that can be presented in the process and explain the response that the control team offers to each of them.
-Perform tests and measurements on the installation's notable points, using the appropriate instruments and applying the standard procedures.
-Develop a report-memory of the activities developed and results obtained, structuring it in the necessary sections for an adequate documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
C4: Determine and select the systems for feeding, protecting, starting and regulating electrical machines and the automatic and regulating systems and control of maintenance, lifting and transport facilities, using the appropriate procedures and means, complying with the required standards and regulations.
CE4.1 Determine the constituent elements of power systems, protection and start and regulation of electrical machines
CE4.2 Determine the constituent elements of the installation control and control systems.
CE4.3 Perform or complete the diagrams and principle schemes of the different systems of the installation by meeting the functional requirements.
CE4.4 Determine the characteristics of the elements of each system by applying established calculation procedures.
CE4.5 Select from commercial catalogs, the different elements, from the established characteristics, applying the criteria and regulatory procedures.
CE4.6 Develop a report or memory of the activities developed and results obtained, structuring it in the necessary sections for an adequate documentation of the same (description of the process followed, means used, schemes and plans, functional explanation, measures, calculations, among others).
Contents
1. Electrical and electromagnetic principles applied to electrical installations.
-Electrical current principles and properties. Units and magnitudes.
-Electrical and electromagnetic phenomena.
-Laws used in the study of electrical circuits.
-Stream circuit analysis continues. Analysis of AC circuits.
-Measures of electrical measures.
-Monofasic systems.
-Three-phase systems. Power factor.
2. Static and rotary electric machines used in maintenance, lifting and transport facilities.
-General principles of electrical machines.
-Transformers.
-Rotative electric machines. Selection criteria.
-Stream engines continue.
-AC motors.
-Boot procedures and spin inversion on engines.
-Connection Schemes. Reports and memory.
-Power, protection, boot, and control systems. Selection criteria.
3. Electro-electronic automation of maintenance, lifting and transport facilities.
-Regulatory principles.
-Regulatory Lashes:
-Features and variables.
-Regulation. P, PI, PID.
-Selection criteria.
-Documentation and schemas.
-Symbology.
-Loads notebook.
-Identification of the devices and components that configure the automatic throttling systems.
-Teams.
-Electrotechnical technology elements and devices. (Automates, temperature regulators, level, flow rate, speed, among others).
-The programmable automaton as a control element. Criteria of choice.
-Buses and communication networks.
-Report and memory.
FORMATIVE UNIT 2
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions for the safety and environmental regulations and standards to be applied in the works. for assembly, maintenance and service in lifting and transport facilities, to plan the measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Methodological guidelines
The training units for this module can be programmed independently.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
FORMATIVE MODULE 4
Denomination: DEVELOPMENT OF FLOOR PLANS FOR MAINTENANCE, LIFTING, AND TRANSPORTATION FACILITIES.
Code: MF1885_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1885_3: Develop floor plans for maintenance, lifting, and transportation facilities.
Duration:90 hours
Assessment Capabilities and Criteria
C1: Analyze the graphical technical information of facilities of maintenance, elevation and transportation facilities to obtain all the data that characterize them.
CE1.1 Relate the symbols of the elements with the function they perform.
CE1.2 Identify and represent with applicable normalized symbology:
-Machines and equipment.
-Pipeline networks, pipes, and their elements.
-Electrotechnical circuits and their elements.
-Hydraulic circuits and their elements.
-pneumatic circuits and their elements
-Automation and control systems.
CE1.3 Given the set and detail plans of a maintenance, lift, and transport facility:
-Identify and characterize the different systems that make up the installation.
-List the elements that make up each system, describe their function, and the relationship that exists between them.
C2: Draw, in the established support, plans of implantation of machines, equipment and networks, as well as plans of assembly and detail for facilities of maintenance, elevation and transport.
CE2.1 Select the most appropriate media and formats for the realization of the plans.
CE2.2 Choose the most appropriate graphical representation system.
CE2.3 Select the scale to be used, analyzing the nature of the drawing.
CE2.4 Determine the alds, plants, sections, and details that are necessary for the best definition of the drawing.
CE2.5 Sort the different views or required information that appears in the same plane.
CE2.6 Represent, in accordance with the regulations, the raised, plants, sections and details that are part of the graphical information contained in the plans.
CE2.7 Acute the drawings based on their functionality and the mounting process.
C3: Represent in the required support, principle diagrams of the facilities, and schemes of the circuits of the systems of force, automation and control of the facilities of maintenance, elevation and transport.
CE3.1 Choose the most appropriate graphical representation system.
CE3.2 Select the most appropriate tools, supports, and formats for the realization of the plans.
CE3.3 Set and sort the groupings of the different types of circuits and the reference systems to express the relationships established between them.
CE3.4 Represent, in accordance with implementing regulations, circuits and schemas with appropriate symbology and coding.
Contents
1. Graphical representation fundamentals.
-Representation systems.
-Principles of acotation. Systems for acotation. Application of the rules of the acotation.
-Tolerances:
-Fundamentals.
-Adjustment types.
-Nomenclature.
-Selection of settings.
-Consigning the tolerances in the drawings.
-Rules on acotation with tolerances.
-Geometric tolerances:
-Shape and position tolerances.
-Surface signs.
-Written indications.
2. Technical drawing of civil work in maintenance, elevation and transportation facilities.
-Height, plants, and building sections.
-Structural elements of the buildings.
-Building elements of the buildings.
-Interpretation of topographic and urban planning.
-Interpretation of the technical documentation of civil and urbanization projects (plans, memory, technical specifications and measurements).
3. Standards of representation in maintenance, elevation and transportation facilities.
-Standardization of profiles, tubes, pletins, strapping.
-Fixed and detachable Unions.
-Surface signs. Surfaces.
-Roughness.
-Machining signs.
-Treatments.
-Facility and schema symbology.
4. Assembly plans and schemes for maintenance, lifting and transport facilities.
-Flow diagrams and operating principle.
-Electrical, automation and regulatory schemes.
-Pneumatic and hydraulic schemes.
-Deployment of machines and equipment and networks.
-Set Planes.
-Symbology, normalization, and representation conventionalisms.
-Construction details of maintenance, lifting, and transportation facilities.
5. Computer-aided design for maintenance, lifting and transport facilities.
-Introduction to CAD programs:
-Help orders.
-Entity drawing orders.
-Edit and query orders.
-Drawing aids.
-Blocks.
-Acutation.
-Sombreds and striped.
-3D special orders.
-Drawing procedures with CAD programs.
-Exchange and application files. Libraries.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
TRAINING MODULE 5
Denomination: DEVELOPMENT OF THE MOUNT, TEST, AND PROTOCOLS OF THE MAINTENANCE, LIFT, AND TRANSPORT FACILITIES.
Code:MF1886_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1886_: Develop the assembly, testing, and protocols for maintenance, lifting, and transportation facilities.
Duration:120 hours
FORMATIVE UNIT 1
Denomination:ELABORATION OF ASSEMBLY PROCEDURES, COMMISSIONING, MAINTENANCE, AND SERVICE IN MAINTENANCE, ELEVATION AND TRANSPORTATION FACILITIES.
Code: UF1486
Duration:90 hours
Competition reference:This training unit corresponds to RP1, RP2, RP3, RP4, RP5, and RP6.
Assessment Capabilities and Criteria
C1: Analyze the technical documentation of maintenance, lifting, and transportation facilities by determining the activities and resources that will serve as the basis for planning the assembly process.
CE1.1 Group and classify the technical documentation referred to the storage, maintenance, lift and transport facilities that is necessary to perform the planning of its assembly.
CE1.2 Identify the parts of the installation that are to be mounted by relating them to the techniques and resources to be applied for execution.
CE1.3 Identify the mount activities to be performed and group them by specific chapters of execution.
CE1.4 Specify the type of human and material resources required to perform mount operations.
CE1.5 Identify the associated facilities, machines, and equipment that are involved in the assembly.
C2: Develop the procedures for mounting maintenance, lifting and transport facilities, determining the operations, materials, means and control of execution under personal and environmental security conditions
CE2.1 Select the installation operations of an installation, (settlement machines and equipment, assemblies, alignment, assembly of nets (water, air, electrical), positioning of supports, forming of pipes and ducts, Those who require written procedures, justifying their choice.
CE2.2 Develop the provisioning plan and establish storage conditions for materials, equipment, and components by ensuring proper conservation.
CE2.3 From the elaboration of procedures, duly characterized, for the assembly of machines, equipment, subassemblies, among others, belonging to a maintenance, elevation and transport installation:
-Define the specifications of the operations to be performed.
-Uncompose each of the operations in the different phases, by setting the order or sequence.
-Develop the technique to be used in the different phases, establishing materials, media, tools, times and human resources.
-Determine the verifications to be performed during and at the end of the process and the means used in each case to control the quality of the process.
C3: Apply machine assembly techniques, equipment and elements of maintenance, lifting and transport facilities, from implementation plans, regulations and regulations of implementation and with the required security.
CE3.1 Describe the fundamental contents of the documentation that defines the mounting processes.
CE3.2 Describe the disassembly and assembly techniques of the mechanical and electromechanical assemblies constituent of the maintenance, lifting, and transportation facilities.
CE3.3 Describe the tools and auxiliary equipment used in the assembly operations of mechanical and electromechanical elements, classifying them by their typology and function, explaining the way of use and conservation of the same.
CE3.4 From the technical documentation of a mechanical or electromechanical group that is part of a maintenance, lifting and transport installation:
-Analyze the plans, procedures, and specifications to set the mount sequence, indicating useful tools and tools.
-Prepare and organize the necessary means, tools, and tools.
-Verify the features of the parts by applying the required procedures.
-Mount the constituent elements and parts according to procedures.
-Perform mount process controls according to established procedures.
-Adjust the couplings, alignments, movements, etc., according to the specifications using the appropriate measurement and equipment equipment.
-Prepare the assembly mounted for operation, cleaning the impurities, greasing, balancing, aligning, among others, according to the specifications.
-Perform the functional tests, regulating the devices to obtain the conditions set.
C4: Apply programming techniques to optimize the use of resources and production loads, and develop programs for the execution and monitoring of the assembly of maintenance, lifting and transportation facilities.
CE4.1 Describe the different programming techniques and requirements that must be met in your applications to the installation of the installations.
CE4.2 Describe how a workload graph is set.
CE4.3 Describe the organization, performance and application of a computer program for the management and control of the assembly.
CE4.4 Starting with the elaboration of mounting plans for maintenance, lifting and transport facilities where the available resources are determined for the assembly:
-Determine the mount activities that are involved in the programming.
-Evaluate the mount units on resources and times.
-Set the sequencing of the mount units and the conditions to be taken for their realization.
-Represent the corresponding programming and control diagrams by applying a computer program.
-Set the mount execution and tracking plan, optimizing execution resources and deadlines.
C5: Develop the units of work and determine the total and partial amounts and costs of each unit, choosing the required measurement procedure for each type of unit, from the project of the installation of maintenance, lifting and transport and technical documentation.
CE5.1 Identify the units of work that are involved in the installation.
CE5.2 Perform the calculations required to determine the amount of measure for each unit of work.
CE5.3 Determine the measurement methods applicable to each identified unit of work, making the necessary calculations that allow partial or total amounts to be obtained.
CE5.4 Classify the work units in their respective chapters.
CE5.5 Determine the different unit prices of each unit of work set.
CE5.6 Determine the composition of the different prices that affect each unit of work.
CE5.7 Estimate the total amount of each unit of work involved in the budget.
Contents
1. Configuration and operation of maintenance, lifting and transport facilities.
-Members systems. Configuration of the installation.
-Adjustment, regulation and commissioning of maintenance facilities
-Adjustment, regulation, and commissioning of lifting facilities.
-Adjustment, regulation and commissioning of transport facilities.
-Operation and maintenance of equipment and facilities.
-Regulations and regulations.
2. Organisation of assembly, commissioning and maintenance of maintenance, lifting and transport facilities.
-Different organigraps in facilities companies.
-Preparing to mount maintenance facilities, lift transport.
-Planning for the commissioning of lifting and transport facilities
-Organization of equipment and installations maintenance.
-Regulations and regulations.
3. Measurements and budgets in the development of maintenance, lifting and transport facilities projects.
-Measurements. Units of work. Purchase specifications.
-Stock control. Storage. Price tables.
-General budgets.
-Initial assessment of the work:
-Quick estimate of costs.
-Predimensionator. Formal description of the project.
-Process. Introduction of data.
-Schedule of the work, times, bar charts:
-Creating bar chart.
-Resource settings and duration of activities.
-Precedence. Ancestors and successors.
-Creating and modifying precedence.
-Solapes between activities.
4. Cost budgets. Objective.
-Creating the cost budget.
-Different target and budget decomposition.
-Planning. Target's timing.
-Shopping:
-Contracts. Supply of contracts. Suppliers.
-Subcontracts. Resources.
-Comparison of vendor bids and choices.
-Agenda.
-Actual cost calculation:
-Imputation and actual price of the supplies.
-We consume. Quantities executed. Stocks.
-Control:
-Supplies billed.
-Partial billing.
-Vencements.
-Payments and maturities charges.
-Orders and deliveries.
5. Final results.
-Reporting and presenting results.
-Basic report customization notions.
FORMATIVE UNIT 2
Designation: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS IN THE INSTALLATION AND MAINTENANCE OF LIFTS AND OTHER TYPES OF FIXED LIFTING AND TRANSPORT EQUIPMENT
Code: UF1477
Duration: 30 hours
Competition reference: This training unit corresponds to RP1, RP2 and RP3 as regards the prevention of occupational and environmental risks.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the maintenance of lifts and other fixed lifting and transport equipment with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the assembly and maintenance processes of lifts and other fixed lifting and transport equipment, in order to determine the criteria and guidelines to be followed in the assembly, maintenance, and service operations.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly, maintenance and service work in lifting and transportation facilities, to plan for measures to be taken and the means to be available.
CE4.2 From a convenient, properly characterized, practical assumption of mounting an elevation and transport installation:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly, maintenance, and service; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in the storage and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
3. Means, equipment and safety techniques used in the maintenance of lifts and other fixed lifting and transport equipment
-More common risks in the maintenance of lifts and lifting devices.
-Prevention and elimination of hazards in the maintenance of lifts and fixed lifting appliances.
-Technical for the mobilization of equipment.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Environmental prevention rules:
-Energy saving.
-Atmospheric pollution.
-Noise control and removal.
-Waste treatment and management.
-Labor risk prevention rules.
-Fire extinguishing systems:
-Types.
-Features.
-Properties and jobs for each of them.
-Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
Methodological guidelines
The training units for this module can be programmed independently.
Access criteria for students
They shall be those set out in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which the Annex accompanies.
NON-WORK PROFESSIONAL PRACTICE MODULE FOR DEVELOPMENT OF MAINTENANCE, LIFTING AND TRANSPORTATION FACILITIES
Code: MP0316
Duration: 80 hours
Assessment Capabilities and Criteria:
C1: Collaborate in the analysis of the constitutive characteristics of a maintenance, elevation and transportation facility with the technical documentation and general instructions:
CE1.1 Participate in the interpretation of technical information
CE1.2 Identify all the elements that make up the installation
CE1.3 Describe the characteristics and operation of each of the elements
CE1.4 Justify the advantages and disadvantages of each item type chosen
CE1.5 Describe the system's operating sequence by differentiating the different gear modes and their specific characteristics
CE1.6 Co-operate in testing and measurement at the required points, using the appropriate instruments and applying the standard procedures
CE1.7 Help to develop a report-memory of the developed activities and results obtained in a structured way
C2: Participate in the calculation of the elements of a maintenance, elevation and transportation facility by means of tables, abacos, and software by applying the regulations and using the technical documentation:
CE2.7 Participate in the calculation of the required mechanical elements.
CE2.7 Participate in the calculation of the required neutral-hydraulic elements.
CE2.7 Participate in the calculation of the required electrotechnical elements.
CE2.8 Collaborate in the selection by commercial catalogs of the calculated items.
C3: Cooperate in the drawing of the plans of implantation of machines, equipment and networks, as well as the plans of assembly and detail of the facilities of maintenance, elevation and transport, using a design program computer-assisted, from the installation project and general instructions.
CE3.1 Assist in choosing the most appropriate graphical representation system.
CE3.2 Select the scale to be used, analyzing the nature of the drawing.
CE3.3 Participate in the representation of the raised, plants, sections, and details that are part of the graphical information needed to define the installation.
CE3.4. Collaborate in the acotation of the constituent elements of the installation, ensuring the functionality and requirements of the assembly process.
CE3.5 Present, according to the implementing regulations, the circuits and schemes with the required symbology and coding, among others: Operating diagrams, fluid circuit scheme, schemes electrical power and control systems, electrical schemes of the control and control systems.
CE3.6 Present the required graphic information in a clear and precise manner, complying with the required standards and requirements.
C4: Collaborate in the elaboration of the technical documentation and the procedures of the assembly of a maintenance, elevation and transport installation from its plans, descriptive memory and instructions general:
CE4.1 Collaborate in defining the specifications of the operations to be performed.
CE4.2 Help break down each of the operations in the different phases by setting the order or sequence.
CE4.3 Participate in the development of the technique to be used in the different phases, establishing materials, means, tools, times and human resources.
CE4.4 Determine the verifications to be performed during and at the end of the process and the means used in each case to control the quality of the process.
CE4.5 Cooperate in the selection and sort the source documentation (drawings, sketches, schemas, calculations, tables, charts, or other) that corresponds to the installation you need to document.
CE4.6 Participate in the choice of the computer tool ("hardware" and "software") that best suits the characteristics of the type of documentation to be elaborated (text, graphics, schemas, or other).
CE4.7 Collaborate in the elaboration of the technical specifications of the various equipment that configure the installation of fluids.
CE4.8 Assist in the design of the test plan and the tests and adjustments to be carried out, in the installation, justifying the phases to be followed and the purposes that are pursued.
CE4.9 Collaborate on the description of the written procedures for the installation of the installation and the service manual and the conditions of use and operation of the installation.
C5: Collaborate in the elaboration of the budget of a project to assemble a maintenance, elevation and transport installation, based on the plans and technical specifications:
CE5.1 Help identify the units of work that are involved in the installation.
CE5.2 Help identify the units of measure to be used in the sizing of the work units.
CE5.3 Help determine the measurement methods applicable to each identified unit of work, making the necessary calculations to obtain partial or total amounts.
CE5.4 Participate in the classification of the work units in their respective chapters.
CE5.5 help determine the different unit prices of each set unit of work.
CE5.6 Explain the composition of the different decomposed prices of each unit of work.
CE5.7 Estimate the total amount of each unit of work involved in the budget.
CE5.8 Document the process.
C6: Participate in the company's work processes, following the rules and instructions set out in the job center.
CE6.1 Behave responsibly in both human relationships and the jobs to be performed.
CE6.2 Respect the procedures and rules of the work center.
CE6.3 Diligently undertake tasks according to the instructions received, trying to bring them into line with the company's work rate.
CE6.4 Integrate into the production processes of the job center.
CE6.5 Use the established communication channels.
CE6.6 To respect at all times the measures of risk prevention, occupational health and environmental protection.
Contents
1. Interpretation of the technical documentation of a maintenance, lifting and transport facility.
-Identification and interpretation in the plane of the constituent elements of an installation, its design characteristics, its specific functions and its operating conditions.
-Using the associated regulations, catalogs, etc.
2. Calculation and selection of the constituent elements of a maintenance, lifting and transport installation.
-Determination of the characteristics of the equipment, machines, elements, networks, or other, of each system, applying the required calculation procedures.
-Determination of provisioning needs in the installation.
-Managing catalogs of the different elements that make up the installation.
-Handling different tables and calculation abacos.
-Catalog selection of the different constituent elements of an installation.
3. Preliminary draft and project of assembly of a maintenance, lifting and transport installation.
-Description of the functions that the installation must perform to project.
-Setting the operating conditions of the installation to project.
-Identification and selection of technical, administrative and quality regulations affecting and/or assisting in the development of the project.
-Development of the technique to be used in the different phases, establishing materials, means, tools, times and human resources.
-Determination and conditions of evolution and the ability to extend the installation.
-Defining the quality, safety, and reliability conditions required in the installation to project.
-Determination of project parts and scope of content to be developed.
-Determining the realization time and resources required for project development.
-Determination of the verifications to be performed during and at the end of the process and the means used in each case to control the quality of the process.
-Project documentation.
4. Determining the costs of a maintenance, lift and transport facility
-Determination of the total and partial amounts and costs of the units of work by consulting the market prices
-Obtaining costs by differentiating materials and labor
-Determining the costs of the constituent elements of the installation by contacting different vendors
5. Planning the assembly of a maintenance, lifting, and transportation facility.
-Defining the specifications of the operations to be performed.
-The decomposition of each of the operations in the different phases, by setting the order or sequence.
-Determining the mount activities to be performed and grouped by specific chapters of execution.
-Specifying the type of human and material resources required to perform mount operations.
-Identification of associated facilities, machines, and equipment involved in the assembly.
-Documentation the process, collecting the information generated clearly and accurately, according to required requirements
-Planning the implementation of the environmental impact and safety plan
6. Testing of commissioning and operation of a maintenance, lifting and transport facility.
-Realization of testing and measurement at the installation's notable points, using the appropriate instruments and applying the standard procedures.
-Getting operational data, performing the necessary tests and measurements on the installation's notable points.
-Comparison of the results obtained with those defined in the technical specifications of the project.
7. Programming and monitoring of maintenance activities
-Setting the intervention types to perform
-Setting up workloads, human resources, and materials for maintenance program development
-Defining and collecting the required replacement materials
-Setting the right annual budget for efficient maintenance development
-Monitoring installations using preventive maintenance operations
-Checks and systematic measurements of the correct operation of all the elements of the installation.
-Localization of breakdowns/failures and analysis of their causes
-Checks for compliance with security requirements on operations to be performed on network installations
-Managing the human resources and materials of the maintenance function
8. Integration and communication in the workplace
-Responsible behavior in the job center.
-Respect to the procedures and rules of the work center.
-Interpreting and diligently performing the instructions received.
-Recognition of the organization's production process.
-Using the communication channels set in the job center.
-Adequation to the company's work rate.
-Tracking the regulations for risk prevention, occupational health and environmental protection.
IV. PRESCRIPTIONS OF TRAINERS
|
Modules | Required Accreditation | Professional Experience Required in the scope of the competency |
|---|---|---|
| MF1882_3 Developing the mechanical and structural features of the maintenance facilities, elevation and transport | -Licensed, Engineer, Architect or the corresponding degree title or other equivalent titles -Diplomat, Technical Engineer, Technical Architect or corresponding degree of degree or other equivalent titles | 2 |
| MF1883_3 Developing the characteristics of the networks and the neutral-hydraulic systems for maintenance facilities, lift and transport | -Licensed, Engineer, Architect, or the corresponding degree title or other equivalent titles -Diplomat, Technical Engineer, Technical Architect or corresponding degree of degree or other equivalent titles | 2 |
| MF1884_3 Developing the features of electrical installations in maintenance, lifting, and transport | -Licensed, Engineer, Architect, or degree title corresponding or other equivalent titles -Diplomate, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles | 2 years |
|
MF1885_3 Development of electrical installations in maintenance, lift and transport equipment | -Licensed, Engineer, Architect, or corresponding degree title or other titles equivalents -Diplomate, Technical Engineer, Technical Architect or corresponding degree title or other equivalent titles | 2 years |
|
MF1886_3 Developing the mount plan, testing, and protocol of the maintenance, lift, and transport facilities | -Licensed, Engineer, Architect or corresponding degree title or other equivalent titles -Diplomate, Technical Engineer, Technical Architect, or corresponding degree title or other equivalent titles | 2 years |
V. MINIMUM SPACES, FACILITIES AND EQUIPMENT REQUIREMENTS
| Surface m2 15 pupils | 25 | ||
|---|---|---|---|
|
45 | 45 | 45 | 60 |
| M1 | M2 | M3 | M4 | M5 | |||
|---|---|---|---|---|---|---|---|
|
Classroom |
X | X | X | X | X |
| Forming Space | |
|---|---|
|
Classroom |
-Pizarras to write with pen -Audio-visual equipment -Rotafolios -Classroom material -Table and chair for trainer -Messes and chairs for students -network installed PCs, projection canon, and internet -Specialty specific |
It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.
The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.
The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.
In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.
ANNEX IV
I. IDENTIFICATION OF THE CERTIFICATE OF PROFESSIONALISM
Naming: MANAGING AND MONITORING THE ASSEMBLY AND MAINTENANCE OF THERMAL, ACOUSTIC, AND FIRE ISOLATION SYSTEMS
Code: IMAI0210
Professional Family: Installation and Maintenance
Professional area: Installation and Maintenance of Facilities
Professional qualification level: 3
Professional reference qualification:
IMA571_3 Management and monitoring of assembly and maintenance of thermal, acoustic and fire insulation systems (RD 564/2011, April 20)
Relationship of competency units that configure the certificate of professionalism:
UC1887_3: Schedule, monitor, organize, and control the assembly of isolation systems.
UC1888_3: Monitor and perform maintenance and repair of isolation systems.
General Competition
Manage and monitor the plant adjustment of the insulation project and its assembly, maintenance of thermal, acoustic and fire isolation systems in industrial, naval and buildings equipment and installations, from of an implementation project, managing human resources and ensuring quality, safety and respect for the environment.
Professional Environment:
Professional Scope:
Develops its activity in small, medium and large companies in the public and private sectors dedicated to the manufacturing plant, assembly and maintenance of isolation systems, except for those destined for closures and partitions in building and construction.
Productive Sectors:
It is located in all those economic-productive activities in which thermal, acoustic and fire isolation systems are used.
Occupations or related jobs:
Isolation system mount manager.
The isolation system work monitor.
Isolation systems maintenance manager.
Duration of the associated training: 620 hours.
Relationship of training modules and training units:
MF1887_3: Isolation system assembly (300 hours)
-UF1810: Planning the assembly and monitoring process for isolation systems. (90 hours)
-UF1803: (Cross) Process of mounting isolation systems. (90 hours)
-UF1812: Quality management in the planning and assembly of isolation systems. (90 hours)
-UF1804: (Transversal) Prevention of occupational and environmental risks in systems of insulation and coatings. (30 hours)
MF1888_3: Maintenance of isolation systems (270 hours)
-UF1813: Managing the maintenance of isolation systems. (90 hours)
-UF1808: (Cross) Preventive maintenance of isolation systems. (60 hours)
-UF1809: (Cross) Corrective maintenance of isolation systems. (90 hours)
-UF1804: (Transversal) Prevention of occupational and environmental risks in systems of insulation and coatings. (30 hours)
MP0383: Non-working professional practice module for the management and supervision of assembly and maintenance of thermal, acoustic and fire insulation systems. (80 hours)
Linking with professional trainings
The training provided in the training unit UF1804: Prevention of occupational and environmental risks in systems of insulation and coatings of the training modules MF1887_3 and MF_1888_3 of this certificate professionalism, ensures the level of knowledge necessary to obtain the ability to perform the functions of prevention of occupational risks basic level, according to Annex IV of the regulation of the prevention services, approved by Royal Decree 39/1997 of 17 January
II. Professional profile of the certificate of professionalism
Competition Unit 1
Naming: PLAN, MONITOR, ORGANIZE, AND CONTROL THE ASSEMBLY OF ISOLATION SYSTEMS
Level: 3
Code: UC1887_3
Professional realizations and realization criteria
RP 1: Develop the installation processes for the installation of the isolation systems, based on the project's technical documentation, quality plan, safety plan, environmental plan and general instructions ensuring the feasibility of the assembly and its optimization.
CR 1.1 The specifications required in the assembly are obtained from the interpretation of the documentation and instructions for departure.
CR 1.2 In the phases of the mounting process, they are determined and specified:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-The prefabricated elements of the coating.
-Assembly, join, and seal operations and their sequencing.
-Operation and total times.
-The technical qualification of the operators.
-The qualification of the operators in terms of the prevention of occupational risks.
-Quality control standards.
-Job risk prevention specifications.
-Environmental plan specifications.
CR 1.3 With the developed process ensures the feasibility of the mount and optimizes the cost.
CR 1.4 Quality control, occupational risk prevention and environmental management and impact guidelines are developed according to the current regulations
RP 2: Plan the assembly for the installation of the isolation systems, from the project and the working conditions, establishing the units of work and the procedures for monitoring the progress of the execution and ensuring the feasibility of the same.
CR 2.1 The system assembly plan is performed by properly combining the project's technical conditions, workloads, general plan of work, and the characteristics of the provisioning.
CR 2.2 The installation assembly plan is defined taking into account the stages, activity lists and times, and their units of work, the human and material resources necessary for their execution, responding in time and cost to the project specifications.
CR 2.3 Labor, Material and Media Planning diagrams (PERT, GANTT) set critical paths for the achievement of established deadlines and costs, meeting the practicability requirements required by general planning.
CR 2.4 Labor, materials, and media planning diagrams are updated and adapted to the required practicability requirements during the assembly planning process.
CR 2.5 The control specifications of the assembly and supply plan are determined taking into account the moments and procedures for the monitoring and early detection of possible interferences and delays in the project execution.
CR 2.6 The sequence in the execution of the different installation plans of the installation is established by ensuring the safety for the operators and machines and the compliance with the environmental guidelines.
RP 3: Plan the assembly processes of the auxiliary means necessary for the installation, such as, scaffolding, lifting platforms, stairs, among others, from the technical documentation of the project, quality plan, safety plan, environmental plan and company instructions, ensuring the feasibility of the assembly and its optimization.
CR 3.1 The operational process is developed so that it understands all phases, as well as the correlative order in the mount.
CR 3.2 The phases of the mounting process are determined by taking into account, among others:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-Operation and total times.
-The technical qualification of the operators.
-The qualification of the operators in terms of the prevention of occupational risks.
-Quality control standards.
-Job risk prevention specifications.
-Environmental plan specifications.
CR 3.3 Process development is done by ensuring the feasibility of mounting and optimizing costs.
CR 3.4 The guidelines for quality control, risk prevention and environmental management and impact are developed according to the current regulations.
CR 3.5 The system assembly plan is performed by properly combining the project's technical conditions, workloads, general plan of work, and the characteristics of the provisioning.
CR 3.6 The scaffolding assembly forecasts incorporate compliance with the applicable European Harmonization Standard.
CR 3.7 In the installation assembly plan, the stages, lists of activities and times, the units of work, the human and material resources necessary for its execution are defined, giving the time and the cost to the project specifications.
CR 3.8 The planning diagrams of the workforce, materials and media (PERT, GANTT) are performed by establishing the critical paths for the achievement of the established deadlines and costs, meeting the requirements of the practicability required by general planning.
CR 3.9 Labor, materials, and media planning diagrams are updated and adapted to the practicability requirements required during the assembly planning process.
CR 3.10 The control specifications of the assembly and supply plan are made by determining the moments and procedures for the monitoring and early detection of possible interferences and delays in the execution of the project.
CR 3.11 The sequence of execution of the different installation plans of the installation is done by ensuring the safety for the operators and machines and the compliance with the environmental guidelines.
RP 4: Launch the assembly of the isolation systems from the assembly program and the general work plan.
CR 4.1 Technical information and work plans are verified to meet the applicable regulations at the launch of the assembly.
CR 4.2 The technical information (processes and plans of assembly, and plan of supplies) and administrative necessary, after verification of their suitability, is managed to know, to drive and to control the realization of the assembly of the isolation systems according to established procedures.
CR 4.3 The assignment of jobs is done in a way that allows the optimization of human and material resources, both own and external, in order to meet the programmed objectives.
CR 4.4 Material sourcing management is coordinated by optimizing costs, achieving delivery deadlines, ensuring and controlling the availability, quantity and quality of the supplies specified in the time and place provided for.
CR 4.5 Storage conditions are established taking into account the nature of the components, equipment, supplies, and materials to ensure their good conservation status and regulated safety conditions.
CR 4.6 The required inspections and reception tests are established to ensure the level of quality established, clearly setting out the technical specifications and quality standards to be certified by suppliers.
CR 4.7 The work-mount areas are organized by optimizing the procedures for the execution of the work, ensuring the necessary spaces and non-interference with other activities and with the necessary security.
CR 4.8 The warehouse or workshop, and its machinery, is located in every moment in the most suitable place, allowing its easy location and layout, optimizing the available space, with the necessary elements and guaranteeing the preservation of the materials.
RP 5: Track the mounting program for the isolation systems, meeting the scheduled goals.
CR 5.1 The monitoring of the assembly program of the isolation systems, as well as their evolution and incidents, is performed according to the technical and administrative documentation received or generated.
CR 5.2 The information necessary to perform and monitor the assembly of the isolation systems is transmitted and communicated in an efficient and interactive manner, allowing to know the evolution and its incidences.
CR 5.3 The measurement, production, media, and yield data are collected and processed for contrast and performed according to the current regulations.
CR 5.4 Job status information is checked by performing the required inspections on the work, contrasting and valuing data with those responsible for the work.
CR 5.5 The work progress and cost evolution charts are performed from the work measurements.
CR 5.6 The corrective actions of the deviations observed in the deadlines of the units of work are determined, the appropriate instructions are given and the corresponding report is elaborated.
CR 5.7 Pending work orders, deviations from the current state of assembly of isolation systems, are monitored to proceed to reallocation of tasks or programming settings.
RP 6: Monitor the assembly processes of the different isolation systems according to the project and the work plan, solving the technical-economic contingencies, ensuring the required quality and the compliance with occupational and environmental risk prevention plans.
CR 6.1 Required regulations are identified and applied throughout the entire assembly process.
CR 6.2 The instructions given to the operators are sufficient and precise, avoid errors in the interpretation and allow the same to prepare the materials and the equipment, as well as to carry out the works with efficiency, safety and quality.
CR 6.3 The mounting process is checked to ensure that the isolation systems are prescribed according to the established procedures and meet the appropriate quality criteria and safety conditions.
CR 6.4 Inspections are performed systematically throughout the assembly development and their results are recorded on the appropriate media, collecting all detected anomalies.
CR 6.5 The mounting of the isolation systems is monitored by ensuring, among other things, that:
-The isolation system complies with what is specified in the mounting technical documentation.
-The surfaces, pipes, tanks, and equipment have been treated, prepared, and are in a position to begin the isolation work.
-The auxiliary means necessary for the assembly, (scaffolding, lifting platforms, stairs, among others), have been implanted.
-The materials and thicknesses are those indicated in the specifications.
-The isolation supports are appropriate according to the technical documentation.
-Isolation materials are installed according to specifications by avoiding thermal bridges, gaps, and failures on the joints.
-Premanufacturing of the coating is done according to the schemas and sketches.
-The coating assembly is done according to the specifications, avoiding water inputs, respecting the overlaps and keeping the original geometric shape of the element to be isolated.
-The isolation system allows mounting and dismounting of the bridled elements without impairing isolation.
-The isolation system complies with what is specified in the technical documentation for the mount.
-Ensure compliance with the requirements contained in current regulations and established quality standards.
RP 7: Monitor compliance with the security plan for mounting isolation systems.
CR 7.1 Internal rules for the assembly of isolation systems are identified and measured for compliance.
CR 7.2 Individual protective equipment (EPIs) are used as intended in the security plan and appropriately.
CR 7.3 The job is paralyzed when the established security measures are not met or there is a risk to people and goods.
CR 7.4 The accidents at work are communicated to the prevention and safety officer, the causes that have been produced are analyzed and the necessary corrective measures are taken, if any.
CR 7.5 Safety inspections in the execution of works are carried out in a way that ensures compliance with established safety standards and the incorporation of new internal rules that allow work in execution is more secure, as well as the removal of risk conditions.
CR 7.6 The applicable safety signage on equipment and machines is verified to be in accordance with current legislation.
CR 7.7 The movement of dangerous and fragile loads is carried out with adequate means and operations are carried out by ensuring the safety of persons and the installation.
CR 7.8 The security elements of the isolation systems are maintained in good condition and are properly used.
CR 7.9 The possible sources of pollution from the environmental environment are located and related to those described in the environmental protection plan, using the containers that waste managers have established for the environment. this end.
CR 7.10 Cuts, tips, waste materials generated, are managed according to their impact on the environment according to established procedures.
Professional Context
Production media
Isolation systems project. Software for the management of work. Floor plans. Technical specifications of the work to be performed. Workshop and assembly machinery. Scaffolding. Isolations and external protections thereof. Transport machinery.
Products and results
Work schedule. Planning of available tajos. Plans and processes for mounting auxiliary mounting means and for the installation of the insulation systems. Launch of the assembly. Assembly made of insulation systems, soundproofing and acoustic conditioning systems and passive fire protection systems. Technical specifications of the insulation systems applied. Technical documentation for assembly and delivery of the isolation facility. Compliance with the security plan.
Information used or generated
Technical specifications of the applied insulation systems as well as the auxiliary elements. Contractual requirements. Cost control and billing. Technical documentation for assembly.
Competition Unit 2
Naming: MONITOR AND PERFORM MAINTENANCE AND REPAIR OF ISOLATION SYSTEMS.
Level: 3
Code: UC1888_3
Professional realizations and realization criteria
RP 1: Develop operational intervention processes for the maintenance of isolation systems.
CR 1.1 Disassembly/Assembly procedures and methods are set to access the part to intervene, the order to be followed, tools, tools and materials used, and breakdown of times per operation.
CR 1.2 The inspection pattern for the elements of the isolation system is set for the prediction and assessment of its status, specifying the magnitude to be measured and the value to be checked and the procedures used.
CR 1.3 Installation status conditions and procedures to be followed to ensure the required security conditions for people and goods are determined for each operation.
RP 2: Establish the procedures for provisioning and receiving of consumables and spare parts, as well as the minimum stock dossier to ensure the maintenance of the isolation systems, based on the technical information and the history of interventions.
CR 2.1 In the technical specification of consumables (tornilerms, rivets, wool, fibres, among others) the physical and chemical characteristics, the procedures for the reception and testing of the consumables are determined. stability of properties and applications and conditions of use in the production environment.
CR 2.2 Parts, tools and mechanical tools (supports, fixings, coating, tornery, rivets, among others) are defined by the specification of the materials that make it, their treatments, finishes surface and terminations, dimensions and tolerances, specifications of couplings, applications and fitness conditions for their use and specifications of the reception tests.
CR 2.3 The choice of the alternative replacement is performed taking into account the guarantees of compatibility, reliability, supply and costs.
CR 2.4 Delivery, packaging, and transportation conditions for supplies to be met by the supplier are determined.
CR 2.5 The identification of the spare parts is performed according to the established coding system and the stock control procedure.
CR 2.6 Storage conditions are set according to the supplier's specifications.
CR 2.7 The control of the reception of spare parts is established according to the standard procedures of the company.
RP 3: Develop the necessary documentation for the modification and improvement of the isolation systems, based on the specification of established technical conditions, instructions and records of the installation, quality standards, while observing the current regulations and the general and specific safety standards of the company.
CR 3.1 The information of the characteristics and technical specifications of the different components of the isolation system necessary for modification, improvement or repair, is obtained from the same and/or from its documentation technique.
CR 3.2 The documentation for the modification and/or enhancement project of the isolation facility is concrete, determining the different subsets, parts, and components of the system to be modified.
CR 3.3 The different subsets, parts, elements and components involved in the modification or improvement are identified, sized, quantified and valued according to the criteria established by the company, and the information is clearly stated in the relevant documentation.
CR 3.4 The system's overall constructive and cutting solutions are developed by ensuring the feasibility of the assembly and the maintainability of the insulation system.
CR 3.5 The cutting planes are made taking into account the conditions of manufacture and assembly (shapes, dimensions, tolerances, accessibility of the elements in the assembled assembly, ease of assembly, among others).
RP 4: Organize interventions for the maintenance and/or modification of the isolation systems, depending on the maintenance plan or project of modification or improvement and of the contingency situations, optimizing the available resources.
CR 4.1 The documentation received, technical (program, operational processes, maintenance ranges and documents for modification or improvement) and administrative, it is proven that it allows to carry out and supervise the maintenance and/or modification of facilities and systems, as well as know your history.
CR 4.2 The generated, technical, and administrative documentation allows you to know the evolution and incidences of maintenance and/or modification interventions.
CR 4.3 The information needed to carry out and monitor the maintenance and/or modification of installations and systems is transmitted and communicated to workers in an effective and interactive way, allowing to know the evolution and their Incidents.
CR 4.4 The performance of scheduled maintenance or repair of facilities and systems is ensured by the analysis of the available means and tools.
CR 4.5 The assignment of tasks and responsibilities is accomplished by combining the characteristics of the available means with the knowledge and skills of the workers.
CR 4.6 The instructions given to the operators are sufficient and precise, avoiding errors in the interpretation and allow them to prepare the materials and the equipment, as well as to carry out the works with efficiency, safety and quality.
CR 4.7 The actions of maintenance and/or modification are coordinated with the management of the production and/or service attempting to minimize the incidences in the same.
CR 4.8 In the follow-up of the intervention, the outstanding work orders are taken into account, the deviations from the current state of the maintenance and/or modification of the installation with respect to the planning and the reallocation of tasks or programming settings.
RP 5: Monitor and, where appropriate, locate and diagnose the failures and/or deterioration of the isolation systems using established criteria or technical means.
CR 5.1 The scope of failures and/or breakdowns is obtained from the analysis of the technical documentation and other available sources of information (thermographies, temperature tests, among others) by determining and developing the action.
CR 5.2 The tests (thermography, temperature measurement, noise measurement, among others) are performed in a way that allows to verify the symptoms that the installation presents and to determine the type of the dysfunction, facilitating the identification of the affected area where the failure or breakdown occurs.
CR 5.3 The tools and measuring instruments are chosen according to the characteristics of the dysfunction and are used according to the corresponding procedures (preparation, connections, handling of equipment, logical sequence of operations, security, among others).
RP 6: Define solutions that respond to the repair of faults and/or impairments detected in the isolation systems, with the required quality, minimizing costs and ensuring the functionality of the installation.
CR 6.1 The action plan contains the elements and features necessary for the execution of the repair and solution of the faults or impairments detected in the isolation systems.
CR 6.2 The technical solutions adopted provide a response to the problems identified and are proposed in the light of the protocols or criteria established by the company.
CR 6.3 The solutions adopted are collected on the appropriate media and the installation history is updated, if applicable.
RP 7: Establish the planning and disassembly/mounting processes of damaged material, as well as waste removal, according to established procedures.
CR 7.1 The tasks, times, human resources and materials needed for its execution, security conditions and objectives are defined by responding in terms and costs.
CR 7.2 In the procedures and methods of disassembly/assembly and removal of waste, at least:
-Access to the part to intervene.
-The order to follow
-The tooling, tool, and materials used.
-Actions and checks for operation reset.
-The breakdown of times per operation.
CR 7.3 Waste removal is ensured in accordance with safety and environmental regulations.
RP 8: Monitor the repair and/or replacement of isolation systems according to the established technical specifications, plans, or schemas.
CR 8.1 During the repair/replacement process it is proven that the materials, equipment, tools and accessories used are adequate and that the established safety procedures and conditions are met.
CR 8.2 Repair is monitored by avoiding failures and deviations from established processes and enabling quality in repair
CR 8.3 Contingencies during the repair process are resolved effectively and promptly.
RP 9: Keep up-to-date and organized the technical documentation required for the management of the maintenance of the isolation systems.
CR 9.1 The documentation is ordered and completed, in compliance with the existing rules of the national, regional and internal competent bodies of the company in the field of presentation and archiving.
CR 9.2 The technical documentation is updated and organized, allowing to know the validity of the existing documentation (regulations, catalogues, journals, quality manual, plans, among others) and systematically incorporates the modifications affecting the technical drawings and documents.
CR 9.3 The information and documentation available is proven to be adequate and sufficient and allows people who need to use it to know their existence and availability.
RP 10: Adopt and enforce the protection, security and risk prevention measures required in the maintenance and repair operations of isolation systems, ensuring the integrity of persons, media and its environment.
CR 10.1 The risks of the activity to be performed, the measures to be taken and the means to be used are known by the workers, in order to comply with the safety standards referred to in the plan.
CR 10.2 Individual teams and security means are selected for each performance, ensuring their existence and checking their correct utilization.
CR 10.3 The work is brought to a standstill when the established safety and/or environmental measures are not met or there is a risk to persons and/or property.
CR 10.4 In the case of an accident at work, the corresponding aid to a possible injury is carried out in the appropriate manner and in the shortest possible time and, where appropriate, the accident is evacuated to the place specified in the plan of security.
CR 10.5 The causes of an accident at work are analysed, taking, where appropriate, the necessary corrective measures to eliminate the risk situation and the staff are informed of the causes of the accident. and how it could have been avoided.
CR 10.6 The monitoring of the performance of works is carried out by checking compliance with established safety and/or environmental standards and the incorporation of new rules that allow the work to be carried out more insurance.
CR 10.7 In emergency situations it is performed according to established procedures, using equipment and means according to requirements and specifications, evacuating buildings and installations, if necessary, minimizing human and material damage.
Professional Context
Production media
Advances. Occupation states. Work schedule. Budgetary control. Specific protocols. Mounting schemes. Certifications. Mounting reports. Safety and health reports. Quality documentation. Production statistics. Maintenance Management Software. Equipment for testing insulation and insulation. Thermographic analysis software. Noise maps.
Products and results
Recycled and managed waste according to established protocols. Systems for insulation, soundproofing and acoustic conditioning and passive protection against fires maintained. Maintenance ranges. Historical reports of measurements by thermography, phonometry, among others. Technical specifications for the management of maintenance. Technical documentation and contractual requirements.
Information used or generated
Contract requirements. Engineering specifications. Set and detail plans. Schemes. Material listings. Product specifications and manufacturer's instructions for use. Client programs. Advance programs. Standards for the prevention of occupational and environmental risks. Quality, safety and health reports. Quality standards. Budgets. Scandallos. Progress. Occupation states. Work schedule. Budgetary control. Specific protocols. Mounting schemes. Certifications. Maintenance reports. Safety and health reports. Quality documentation. Production statistics.
III. TRAINING OF THE CERTIFICATE OF PROFESSIONALISM
FORMATIVE MODULE 1
Naming: ISOLATION SYSTEMS MOUNT
Code: MF1887_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1888_3: Schedule, monitor, organize, and control the assembly of isolation systems.
Duration: 300 hours
FORMATIVE UNIT 1
Naming: PLANNING THE PROCESS OF MOUNTING AND MONITORING ISOLATION SYSTEMS.
Code: UF1810
Duration: 90 hours
Competition reference: This training unit corresponds to RP1, RP2, and RP3.
Assessment Capabilities and Criteria
C1: Determine the activities and resources for planning and monitoring the process of mounting isolation systems, analyzing the technical documentation of these systems.
CE1.1 List and characterize the basic operations of the isolation system mount.
CE1.2 Interpret the technical documentation by obtaining all the data required by the planning and monitoring of the mount.
CE1.3 Describe how an isolations mount "type" process is scheduled.
CE1.4 Describe the technical characteristics of insulating materials and coatings, determining the most appropriate depending on the characteristics of the installation.
CE1.5 From the technical documentation (specifications, plans, schemas, among others) of an installation that requires isolation:
-Identify and characterize elements that require isolation.
-Identify and characterize isolation types and thicknesses.
-Set the execution procedures for mounting isolation systems.
-Calculate the amounts of insulating materials, coating and auxiliaries necessary for the execution of the project, according to the established procedures.
-Relate the machinery and tool required for project execution.
-Determine the human resources required for project execution.
-Define the necessary temporary facilities: office, workshop, locker rooms, warehouse, services, among others.
-Develop the project execution schedule.
-Set the storage criteria for the materials in work.
C2: Develop isolation assembly plans, setting up documents to ensure the detection of technical, economic and planning deviations.
CE2.1 Describe the most important aspects of control in the development of the isolation system assembly.
CE2.2 Describe the various components of project costs.
CE2.3 Define the economic and technical control documents for a project.
CE2.4 Apply management and assembly control programs for project progress and cost determination.
CE2.5 Describe the UNE 92301:2002 Measurement Standard or the current one.
CE2.6 In the elaboration of the control documentation for an isolation system mount project:
-Identify the aspects to be controlled.
-Develop cost economic documentation.
-Prepare the required follow-up documentation.
-Establish instruments that detect possible technical and economic deviations.
C3: Plan the plans and processes of assembly of the auxiliary means necessary for the installation, such as, scaffolding, lifting platforms, stairs, among others, from the technical documentation of the project, plan of quality, safety plan, environmental plan and company instructions, ensuring the feasibility of the assembly and its optimization.
CE 3.1 Verify that the operational process is developed so that it understands all phases, as well as the mapped order in the mount.
CE 3.2 Determine for the phases of the mount process:
-The necessary equipment, tools, and tools.
-The technical specifications and procedures.
-Operation and total times.
-The technical qualification of the operators.
-The qualification of the operators in terms of the prevention of occupational risks.
-Quality control standards.
-Job risk prevention specifications.
-Environmental plan specifications.
CE 3.3 Optimize cost.
CE 3.4 Perform system assembly planning by properly combining project technical conditions, workloads, general plan of work, and provisioning characteristics.
CE 3.5 Define in the installation assembly plan stages, lists of activities and times, the units of work, the human resources and materials necessary for its execution, giving a response in time and cost to the project specifications.
CE 3.6 Consider the planning diagrams of the workforce, materials and media (PERT, GANTT) by establishing the critical paths for achieving the set deadlines and costs, meeting the requirements of required by general planning.
Contents
1. Organization of the isolation system assembly
-Organization in work.
-Plan to prepare isolation system mounts:
-Stages.
-List of activities.
-Times.
-Required Materials.
-Required machinery.
-Required tools.
-Human resources.
-Pashes.
-Costs.
-Planning and scheduling isolation system mounts.
-Pert diagrams of critical paths to achieve time and cost.
-Gantt diagrams of critical paths to achieve time and cost.
-Work management software.
2. Plan of procedures for the removal of auxiliary materials, tools and facilities in accordance with safety and environmental standards.
-Accesses.
-Order to follow.
-Use, tools, and materials to use.
-Operation time breakdown.
3. Measurements and budgets in the isolation systems assembly.
-Measurements. Units of work. Implementing rules (UNE 92301:2002 or the current one).
-Purchase specifications.
-Stock control. Storage.
-Price tables. General budgets.
4. Human resource management in the assembly of isolation systems.
-Organization of personnel.
-Labor regulations.
-Bases of communication.
-Address Styles.
-Team animation/motivation.
-Decision making.
-Conflict and negotiation.
FORMATIVE UNIT 2
Naming: ISOLATION SYSTEM MOUNT PROCESS.
Code: UF1803
Duration: 90 hours
Competition reference: This training unit corresponds to the RP4.
Assessment Capabilities and Criteria
C1: Characterize the purpose and behavior of the isolation of an installation, against thermal, acoustic, and fire phenomena, among others, and their relationship to the different types of surface to be isolated.
CE1.1 Describe the technical characteristics of the different insulating materials (fiberglass, polystyrene, polyurethane, elastomers, among others).
CE1.2 Describe the phenomena of cold, heat, noise, and fire propagation, as well as how to reduce or eliminate the effects of them.
CE1.3 Describe how different types of insulation behave against thermal, acoustic, fire, and other phenomena.
CE1.4 Identify and relate the isolation required for each type of surface and its situation, in front of the agents: low and high temperatures, noise, humidity, vibrations, fire, among others.
C2: Perform mount operations of support elements in isolation facilities, from drawings or assembly instructions, identifying and characterizing the various materials, equipment, and tools required.
CE2.1 Identify and characterize the main materials used in isolation facilities (glass fibers, polystyrenes, elastomers, among others) describing their properties, physical, chemical, mechanical, Technology and conditions of handling.
CE2.2 Identify and describe the operation and applications of machines, equipment, tools, tools, and auxiliary means used in the preparation and installation of supporting elements.
CE2.3 Handle following usage instructions, machines, equipment, tools, tools, and auxiliary media used in the preparation and installation of supporting elements.
CE2.4 Describe the constitution and use of auxiliary means used in the assembly of insulation supports, such as scaffolding, lifting platforms, among others.
CE2.5 Use auxiliary mounting media such as scaffolding, lifting platform, among others, following instructions and regulatory requirements.
CE2.6 Describe the process of installing support elements (scaffolds, supports, ladders, among others) that are accurate for mounting insulation and coating materials.
CE2.7 From an installation of supporting elements of insulating materials, characterized by the technical documentation of assembly:
-Prepare and mount auxiliary mounting media.
-Perform the mounting of the media in compliance with the technical specifications or instructions received, checking that the assembly meets all the requirements required.
-Employ specific assembly tools and equipment according to operations to be performed.
-Meet required labor and environmental risk prevention standards.
C3: Install insulating and coating materials that integrate the isolation systems, following the mounting procedures as well as the required safety standards.
CE3.1 Get the information required by mounting the corresponding technical documentation.
CE3.2 Identify and characterize the different materials to be used, describing: mission of the insulating materials; structure and physical form; properties of the insulating materials; factors to be considered in the selection of materials; types of materials and applications.
CE3.3 Describe the storage, handling, and transport conditions of the insulating materials.
CE3.4 Prepare the surfaces on which the insulating materials will be installed, according to the established criteria.
CE3.5 Perform the assembly using the necessary techniques and tools, handling them according to instructions for use and complying with the standards of prevention of occupational and environmental risks.
CE3.6 Use the auxiliary means necessary for assembly, such as scaffolding, lifting platforms, complying with the standards of use and safety.
CE3.7 Verify that the installation performed conforms to what is specified in the mount requirements
CE3.8. Leave the place of work ordered and clean.
Contents
1. The behavior and purpose of the isolations.
-Object of isolation.
-Concepts and principles of thermal insulation.
-Transmission of heat. Preliminary notions.
-General theory of heat change phenomenon.
-The thermal insulation in the building.
-Current rules.
-Concepts and principles of acoustic and vibratory isolation.
-Basic concepts and physical principles.
-Types of noises.
-Current rules.
-Acoustic protection and conditioning.
-Fire isolation.
-Definition of reaction to fire. Tests.
-Classification in reaction to fire.
-Study of ventilation systems with singular point treatment.
-Current regulations and regulations.
2. Materials used in isolation systems.
-Mission of the insulating materials.
-Certification according to regulations of the materials taking into account the constructive set.
-Specific software.
-Study of vapor barriers.
-Structure and physical form.
-Properties of the insulating materials.
-Characteristics of the coating materials.
-Types of materials and applications.
3. Machinery and tool used in the assembly of insulation systems.
-Types of machinery and tool used in insulation.
-Features and instructions for use.
-Machinery and specific tool employment.
4. Isolation system mounting techniques.
- Techniques for mounting and controlling isolation systems on hot services.
-Technical assembly and control of isolation systems in cold services.
-Techniques for mounting and controlling acoustic isolation systems.
-Technical assembly and control of insulation systems in buildings.
-Technical assembly and control of isolation systems in shipbuilding.
FORMATIVE UNIT 3
Naming: QUALITY MANAGEMENT IN THE PLANNING AND ASSEMBLY OF ISOLATION SYSTEMS.
Code: UF1812
Duration: 90 hours
Competition reference: This training unit corresponds to RP5 and RP6
Assessment Capabilities and Criteria
C1: Document the project "close" for delivery to the customer as planned.
CE1.1 Describe the points to be inspected and the measurements to be taken to effect the "closing" of the isolation facility assembly jobs.
CE1.2 Starting from a defined installation:
-Set an inspection point plan.
-Describe how the removal of auxiliary materials, tools and facilities are performed, in accordance with safety and environmental standards.
-Develop the project closure documentation, in terms of billing, project profitability calculation, and quality dossier.
C2: Manage the quality of assembly of the different isolation systems according to the project and the plan of work, solving the contingencies of a technical-economic nature.
CE2.1 Identify and apply the required regulations.
CE2.2 Create procedures with sufficient and precise instructions, avoiding errors in interpretation by allowing the preparation of materials and equipment, as well as performing works with efficiency, safety and quality.
CE2.3 Check that the isolation systems are prescribed by established procedures and meet the appropriate quality criteria and safety conditions.
CE2.4 Perform inspections in a systematic manner throughout the assembly development and record its results in the appropriate media by collecting all detected anomalies.
CE2.5 From mounting an isolation system, monitor the following technical aspects:
-The isolation system complies with what is specified in the mounting technical documentation.
-The surfaces, pipes, tanks, and equipment have been treated, prepared, and are in a position to begin the isolation work.
-The auxiliary means necessary for the assembly, (scaffolding, lifting platforms, stairs, among others), have been implanted.
-The materials and thicknesses are those indicated in the specifications.
-The isolation supports are appropriate according to the technical documentation.
-Isolation materials are installed according to specifications by avoiding thermal bridges, gaps, and failures on the joints.
-Premanufacturing of the coating is done according to the schemas and sketches.
-The coating assembly is done according to the specifications, avoiding water inputs, respecting the overlaps and keeping the original geometric shape of the element to be isolated.
-The isolation system allows mounting and dismounting of the bridled elements without impairing isolation.
-The isolation system complies with what is specified in the technical documentation for the mount.
-Ensure compliance with the requirements contained in current regulations and established quality standards.
Contents
1. Quality in the assembly of isolation systems.
-Introduction to quality management.
-Elements of the quality assurance system.
-Quality motivation and improvement techniques.
-Economic aspects of quality.
-European regulatory application.
2. Quality management techniques for continuous improvement.
-Product and process control.
-Process and product audits.
-Sampling. Plans and types.
-Quality management tools.
-Error modal analysis.
-Effects. Criticality.
3. Project closure.
-Introduction.
-Acceptance of the job.
-Project closure report:
-Balance of revenue and expenses.
-Project closure summary
-Economic report.
-Final Situation Report.
-Treatment of the generated documentation.
-Project result objective indicators:
-First-order economic indicators.
-Financial indicators.
-Job occupancy indicators.
-Management indicators.
-Associated costs of a project.
4. Inspection Point Plan (P.P.I.)
-Register of P.P.I. inspection tokens with tracking frequency.
-P.P.I. inspection sheets
-Non-conformities, corrective and preventive actions.
-Procedure.
-Record of:
-Nonconformities.
-Corrective and preventive actions.
-Part models.
-Verification teams.
-Test and procedure rules.
FORMATIVE UNIT 4
Denomination: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS OF INSULATION AND COATINGS SYSTEMS.
Code: UF1804
Duration: 30 hours
Competition reference: This training unit corresponds to the RP7.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the assembly and maintenance of isolation systems with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the processes of assembly and maintenance of isolation systems, to determine the criteria and guidelines to be followed in the assembly operations and maintenance.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly and maintenance work in isolation systems, to plan the measures to be taken and the means to be available.
CE4.2 From mounting and/or maintaining an isolation system:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly and maintenance; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in storage, lifting, and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
3. Emergency and evacuation actions
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
4. Means, equipment and safety techniques in the assembly and maintenance of isolation systems.
-Organization and integration of prevention in the enterprise; prevention services.
-Most common risks in the assembly and maintenance of isolation systems.
-Risk assessment for jobs.
-Accident forms.
-Prevention and associated protection measures.
-Safety plans in the execution of the assembly and maintenance of isolation systems.
-Security in the interim facility and the workshops.
-Criteria to be adopted for the prevention and elimination of risks in the assembly and maintenance of isolation systems.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Fire extinguishing systems: Types. Features. Properties and employment of each of them. Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
-Security control. Phases and procedures. Resources and documentation.
5. Environmental impact study.
-Environmental safety regulations.
-Environmental legislation on insulating materials.
-Energy saving regulations.
-Atmospheric pollution regulations.
-Norms on noise control and removal.
-Regulations on treatment and waste management.
-Criteria to be adopted to ensure environmental safety in the assembly and maintenance of isolation systems.
-Factors influencing the systems of prevention and protection of the environment: Factors of the working environment. Environmental factors.
-Process effluent treatment and control procedures.
-Assessment standards for environmental risk situations.
Access criteria for pupils
They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.
FORMATIVE MODULE 2
Naming: MAINTAINING ISOLATION SYSTEMS
Code: MF1888_3
Professional qualification level: 3
Associated with the Competition Unit:
UC1888_3: Monitor and perform maintenance and repair of isolation systems.
Duration: 270 hours
FORMATIVE UNIT 1
Naming: MANAGING THE MAINTENANCE OF ISOLATION SYSTEMS
Code: UF1813
Duration: 90 hours
Competition reference: This training unit corresponds to RP1, RP2, RP3, and RP9.
Assessment Capabilities and Criteria
C1: Analyze the technical documentation of isolation systems by determining the activities and resources, to plan the maintenance process.
CE1.1 Describe the technical documentation referred to as isolation systems, necessary to perform the planning of your maintenance.
CE1.2 Identify, in the project or maintenance plan, the equipment and elements of isolation systems in order to plan maintenance.
CE1.3 Determine the critical points of an isolation system where breakdowns can occur, their causes and the functional consequences, and for the safety of them.
CE1.4 From the manual of maintenance instructions, plans, schemas, and other technical documents of an isolation system:
-Determine the operations to be performed on maintenance.
-Determine the type of human and material resources required to perform preventive maintenance operations.
-Determine the type of human and material resources required to perform the most common corrective maintenance interventions.
C2: Develop the written procedures of the maintenance operations of isolation systems, determining the tasks, materials, means, and criteria for the control of the execution.
CE2.1 Select, from among the set of preventive maintenance operations of an isolation system, those that require written procedures, justifying their selection.
CE2.2 Compose the procedure to be followed for the detection of the most common breakdowns in isolation systems.
CE2.3 Develop specifications for different materials to manage your acquisition in the maintenance process.
CE2.4 Explain monitoring tasks related to procurement of stock and stock control.
CE2.5 Compose the usual preventive maintenance procedures on isolation systems.
CE2.6 Describe the security plan in the maintenance process and determine the means and safety equipment to be taken into account for the performance of the repair, generating the necessary technical documentation in the intervention process.
CE2.7 In the procedure for the application of preventive and corrective maintenance, in which different types of parts or equipment are replaced, with the help of technical documentation:
-Set the order or sequence of the different unmount and mount tasks, detailing previous security-related operations.
-Define the specifications of the operations to be performed.
-Describe the technique to be used in the various tasks, setting necessary materials, media, tools, times, and human resources.
-Planting the requirements and tasks concerning the security of the operation.
C3: Apply programming techniques that optimize resources in order to develop intervention and maintenance monitoring programs.
CE3.1 Explain the different programming techniques of preventive maintenance and the requirements that must be met in each one.
CE3.2 Reasoning the characteristics of the workload graph.
CE3.3 Reasoning the organization, performance and application of a software for the management and control of maintenance.
CE3.4 Explain the various components of maintenance costs and systems to optimize them.
CE3.6 In the elaboration of an isolation system maintenance plan:
-Determine the types of intervention and timing.
-Set the human resources and material resources needed for maintenance.
-Develop the relationship of spare parts and consumables that are required for that period.
-Perform an annual maintenance budget, breaking down the cost into your components: spare parts, stop times, labor, travel, taxes, and other associated expenses.
C4: Control general maintenance operations in an isolation system from the technical documentation, applying standard procedures, corresponding regulations and acting under security rules.
CE4.1 Describe the maintenance and repair operations of the supports, anchors, and other structural components of an isolation system.
CE4.2 Identify critical points in the maintenance of isolation systems.
CE4.3 Identify the operations to be controlled when performing preventive maintenance and repair of isolation systems.
CE4.4 In performing preventive maintenance and repair checks or operations in isolation systems:
-Verify that the fault and possible causes to which it obeys have been identified.
-Check that the operations to be performed are the ones required and the means to perform them are the right ones.
-Select in catalogs if necessary, the additional elements and equipment not defined in the project or memory, choosing the most appropriate ones.
-Monitor that performing both check and repair operations conforms to the established work procedures.
-Check that security measures are observed in performing all operations.
CE4.5 Transcribir on the support set for that purpose, the operations performed.
Contents
1. The isolation system in maintenance.
-The Isolation. Types and function.
-Types of insulating materials, technical, application and maintenance characteristics.
-Insulating material coatings. Tracing and machining.
-The placement of the isolation system.
-Regulations and regulations.
2. Organization of the maintenance of isolation systems.
-Classes:
-Corrective.
-Preventive.
-Predictive.
-Automatic.
-Choice criteria.
-Rentability.
-Machine coding.
-Encoding of installations.
-Review Program (M.O.C.)
-Change Program (M.H.T.)
-Maintenance Bulletin.
-Organization in work.
-Planning and programming methods for maintaining isolation systems.
-Making ranges.
-Usage indexes on maintenance.
-Reliability.
-Mantle.
-Availability.
-Control of costs and control actions.
-Warehouse costs.
-Making budgets.
3. Measurements and budgets in the maintenance of isolation systems.
-Measurements. Units of work. Applicable rules (UNE 92301:2002 or current).
-Purchase specifications.
-Stock control. Storage.
-Price tables.
-General budgets.
4. Human resource management in the maintenance of isolation systems.
-Organization of personnel.
-Labor regulations.
-Bases of communication.
-Address Styles.
-Team animation/motivation.
-Decision making.
-Conflict and negotiation.
5. Quality in the maintenance of isolation systems.
-Quality management characteristics.
-Elements of the quality assurance system.
-Quality motivation and improvement techniques.
-Economic aspects of quality.
FORMATIVE UNIT 2
Naming: PREVENTIVE MAINTENANCE OF ISOLATION SYSTEMS
Code: UF1808
Duration: 60 hours
Competition reference: This training unit corresponds to the RP4.
Assessment capabilities and criteria
C1: Detect deficiencies in isolation systems, performing the corresponding test, according to the characteristics of the test and the technical, quality and safety requirements.
CE1.1 Determine preventive maintenance operations, interpreting the installation maintenance technical documentation.
CE1.2 Verify the status of the installed isolation systems, applying observation techniques.
CE1.3 Describe the use of fault detection and state verification of isolation systems. Such as surface thermometers, sonometers, thermographs, among others.
CE1.4 From the identification of defects of a properly characterized installation:
-Locate existing defects.
-Determine the cause of the defects: aging, corrosion, cracking, incorrect installation, vibration, among others.
-Prefor the work area according to the requirements of the operation according to established procedures.
-Review and maintain in-state operation the equipment and tools used in maintenance.
-Replace the item or component indicated in the maintenance plan, making the necessary interventions for that replacement.
-Perform the necessary tests and adjustments as specified in the documentation.
CE1.5 Develop the interventions report where the failures and detected are reflected.
-Identify and collect the type documents (work order, team book, among others) used to document the maintenance of the isolation system installations.
-Describe inventory techniques and tools to perform equipment and accessory recording as well as their produced changes.
-Based on the documentation for the maintenance of isolation system installations:
-To properly comply with the documentation regarding the result of the tests required regulations, interventions, team book, among others.
-Collect and describe the security instructions for users and installations.
C2: Determine the maintenance needs of isolation systems, analyzing the maintenance plan and the action plan.
CE2.1 Identify the objectives, features, and content that define an isolation system maintenance plan.
CE2.2 From the maintenance plan and the action plan:
-Analyze the received control documents and maintenance plan, detecting possible inconsistencies.
-Set possible changes to the action plan to ensure compliance with maintenance.
Contents
1. Preventive maintenance in isolation system installations.
-Object of preventive maintenance.
-Typology of breakdowns in isolation systems.
-Planning for maintenance. Scheduled operations. Scheduled checkup
-Elements and components that integrate the different equipment of the systems of isolates subject to periodic review. Characteristics and parameters. Operating variables.
-Diagnosis of the status of items by observation, measurement, etc.
-Condensation due to air and poor ventilation.
-Humades due to discontinuous isolation.
-Air filters due to surface imperfections.
-Choosing the tools required to perform preventive maintenance of isolation system installations.
-Preventive maintenance costs. Types and cost calculations.
-Quality in interventions.
2. Technical documentation for the maintenance of isolation system installations
-Documentation: Inventories. Team book. Checklist. Start-up minutes. Drawings, schemes and sketches.
-Interpretation of documentation:
-Manuals, technical catalogues, instructions and other technical documentation on elements, machines, equipment and materials of the systems of insulation systems.
-Analysis of the various regulations applicable to these activities.
-Graphics, Abacos, Schemas and Plans of Isolation Systems Facilities.
-Legislation and regulations in force, applicable to installations of insulation systems.
-Specific computer applications. Maintenance management programs.
FORMATIVE UNIT 3
Naming: CORRECTIVE MAINTENANCE OF ISOLATION SYSTEMS
Code: UF1809
Duration: 90 hours
Competition reference: This training unit corresponds to RP5, RP6, RP7, and RP8.
Assessment capabilities and criteria
C1: Diagnose dysfunctions or breakdowns in isolation systems, locating and identifying them, determining the causes that produce them and applying the required procedures under security conditions.
CE1.1 Identify the nature of the most frequent breakdowns, relating them to the causes that originate them.
CE1.2 Describe the most commonly used equipment for the diagnosis of breakdowns and their most appropriate application fields.
CE1.3 From an isolation system, with its technical documentation, in which a dysfunction has been detected:
-Interpret the technical documentation for each system.
-Identify the symptoms of the breakdown by characterizing it for the effects it produces.
-Planting hypotheses of possible causes that can produce the breakdown, relating to the symptoms that the system presents.
-Develop the intervention plan to determine the cause or causes that cause the breakdown.
-Determine the necessary equipment and tools.
-Adopt the required security measures to intervene in the installation according to the plan set.
-Locate the elements responsible for breakdowns by applying required procedures and in appropriate time.
-Develop a report to diagnose breakdowns, describing the activities developed, based on the results obtained.
CE1.4 From the performance of different tests (thermography, temperature measurement, noise measurement, among others) to verify the symptoms presented by the installation and to determine the type of dysfunction, facilitating the identification of the affected area where the failure or breakdown occurs.
CE1.5 Determine the tools and instruments of measurement according to the characteristics of the dysfunction, using the corresponding procedures (preparation, connections, handling of equipment, logical sequence of operations, security among others).
C2: Run unmount operations of damaged isolation system elements, applying security measures marked in the acting protocols and disposing of materials according to environmental plans waste treatment.
CE2.1 Identify and characterize the procedures and techniques for disassembling the isolation systems.
CE2.2 Starting from an installation of a properly characterized isolation system:
-Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the disassembly of the parts, depending on their situation in the installation.
-Employ the tools and machinery specific to the operation.
-Adopt security measures for both people and teams in the area where action is to be taken.
-Unmount the damaged or indicated isolation systems, taking care of the instructions received for the disassembly of the parts.
-Perform the waste removal operations generated based on your environmental classification.
C3: Perform maintenance operations in isolation systems, by repairing the material or by replacing, following instructions and observing the personal and environmental safety measures set out in the performance protocols.
CE3.1 Identify and characterize the corrective maintenance procedures and techniques of the isolation systems.
CE3.2 Prepare the auxiliary elements (scaffolding, ladders, among others) necessary to perform the assembly of the parts, depending on their situation in the installation.
CE3.3 Meet the instructions received for mounting the parts.
CE3.4 Describe the characteristics of the tools and machinery specific to the operation, classifying them by their typology and function and explaining how they are used and preserved.
CE3.5 Adopt security measures for both people and teams in the area where action is to be taken.
CE3.6 Run, if any, repair work for subsequent reuse of previously unmounted materials.
CE3.7 Run the installation operations of the new insulating and/or coating materials, adjusting to the established operating procedures.
Contents
1. Corrective maintenance in isolation system installations.
-Handling and interpreting the technical documentation.
-Humation fault-generating sources. Vibrations. Noises. Temperatures.
-Most frequent Averies. Characteristic symptoms. Miscellaneous causes that determine problems in isolation systems.
-Unmount procedures in order to assess the breakdown.
-Equipment, tools and auxiliary means to be used in the diagnosis of different types of breakdowns.
-Verification instruments to be used in the diagnosis of breakdowns.
-Diagnosis of the status of elements, through non-destructive testing techniques.
-Preparation of the technical report regarding the diagnosis, cause and solution of the failure, avoiding its repetition.
-Analysis of the influence of the failure on the installation.
2. Materials used for repairs.
-Types of materials and applications.
-Choosing the materials to use in the repair.
3. Isolation system repair techniques
-Isolation repair on hot services.
-Repair isolation on cold services.
-Acoustic isolation repair.
-Repair isolation in buildings.
-Shipbuilding isolation repair.
FORMATIVE UNIT 4
Denomination: PREVENTION OF OCCUPATIONAL AND ENVIRONMENTAL RISKS OF INSULATION AND COATINGS SYSTEMS.
Code: UF1804
Duration: 30 hours
Competition reference: This training unit corresponds to the RP10.
Assessment capabilities and criteria
C1: Analyze prevention and safety measures regarding the actions of the handling of installations and equipment, contained in the safety plans of companies in the sector.
CE1.1 Specify the aspects of prevention and safety regulations related to the risks arising from the handling of installations and equipment.
CE1.2 Identify and evaluate risk factors and associated risks.
CE1.3 Identify environmental protection requirements derived from actions with polluting products.
CE1.4 Describe the requirements of the work areas and the procedures for their preparation, determining the specific occupational risks and their corrective actions.
CE1.5 Analyze first aid requirements in different accident scenarios.
CE1.6 Define the rights and duties of the employee and the company in terms of prevention and safety.
C2: Apply the security plan by analyzing the company's prevention, safety, and environmental protection measures.
CE2.1 Apply preventive and corrective measures to the identified risks, including selection, conservation and correct use of individual and collective protective equipment.
CE2.2 Apply the action protocols to possible emergencies, such as:
-Identify people in charge of specific tasks.
-Report the disfunctions and the observed dangerous cases.
-Proceed to the evacuation of buildings according to established procedures, in case of emergency.
CE2.3 Adopt the basic sanitary measures, first aid techniques and the transfer of accidents in different accident scenarios.
C3: Relate the means and safety equipment used in the assembly and maintenance of isolation systems with the risks that can be presented therein.
CE3.1 Describe the properties and use of the most common personal protective clothing and equipment.
CE3.2 List and characterize the different types of fire extinguishing systems, describing the properties and employment of each of them.
CE3.3 Describe the characteristics and purpose of the regulatory signals and alarms, to indicate places of risk and/or emergency situations.
CE3.4 Describe the characteristics and uses of equipment and media relating to cures, first aid, and shipments of accidents.
CE3.5 Given the description of different work environments:
-Determine the specifications of security and protection media and equipment.
-Develop a technical documentation showing the location of emergency equipment, signals, alarms and exit points in case of plant emergency, in accordance with the current legislation.
C4: Analyze the safety and environmental standards of application in the processes of assembly and maintenance of isolation systems, to determine the criteria and guidelines to be followed in the assembly operations and maintenance.
CE4.1 Describe the instructions of safety and environmental regulations and standards to be applied in the assembly and maintenance work in isolation systems, to plan the measures to be taken and the means to be available.
CE4.2 From mounting and/or maintaining an isolation system:
-Identify the most significant environmental risk factors.
-Determine and explain measures, means, and security actions.
-Generate security plan technical documentation for assembly and maintenance; detailing application rules.
Contents
1. Basic concepts about health and safety at work
-Work and health.
-Professional risks.
-Risk factors.
-Consequences and damages derived from the job:
-Work accident.
-Professional illness.
-Other pathologies derived from work.
-Economic and operational impacts.
-Basic regulatory framework for occupational risk prevention:
-The labor risk prevention law.
-The prevention services regulation.
-Scope and legal bases.
-Health and safety directives at work.
-Public bodies related to safety and health at work:
-National agencies.
-Autonomous bodies.
2. General risks and their prevention
-Risks in handling tools and equipment.
-Risks in handling systems and installations.
-Risks in storage, lifting, and transport of loads.
-Risks associated with the working environment:
-Exposure to physical, chemical or biological agents.
-Fire.
-Risks derived from workload:
-Physical fatigue.
-Mental fatigue.
-Job dissatisfaction.
-Protecting workers ' health and safety:
-Collective protection.
-Individual protection.
3. Emergency and evacuation actions
-Accident types.
-Primary evaluation of the crashed.
-First aid.
-Socorism.
-Emergency situations.
-Emergency and evacuation plans.
-Support information for emergency action.
4. Means, equipment and safety techniques in the assembly and maintenance of isolation systems.
-Organization and integration of prevention in the enterprise; prevention services.
-Most common risks in the assembly and maintenance of isolation systems.
-Risk assessment for jobs.
-Accident forms.
-Prevention and associated protection measures.
-Safety plans in the execution of the assembly and maintenance of isolation systems.
-Security in the interim facility and the workshops.
-Criteria to be adopted for the prevention and elimination of risks in the assembly and maintenance of isolation systems.
-Protection of machines and equipment.
-Clothes and personal protective equipment.
-Fire extinguishing systems: Types. Features. Properties and employment of each of them. Fire protection rules.
-Senalization: Location of emergency equipment. Exit points.
-Security control. Phases and procedures. Resources and documentation.
5. Environmental impact study.
-Environmental safety regulations.
-Environmental legislation on insulating materials.
-Energy saving regulations.
-Atmospheric pollution regulations
-Noise control and removal regulations
-Waste management and management regulations
-Criteria to be adopted to ensure environmental safety in the assembly and maintenance of isolation systems.
-Factors influencing the systems of prevention and protection of the environment: Factors of the working environment. Environmental factors.
-Process effluent treatment and control procedures.
-Assessment standards for environmental risk situations.
Access criteria for pupils
They shall be those established in Article 4 of the Royal Decree governing the certificate of professionalism of the professional family to which this Annex accompanies.
NON-WORKING PROFESSIONAL PRACTICE MODULE FOR PLANNING, MANAGING AND PERFORMING ASSEMBLY AND MAINTENANCE OF THERMAL, ACOUSTIC AND PASSIVE FIRE PROTECTION SYSTEMS.
Code: MP0383
Duration: 80 hours
Assessment capabilities and criteria:
C1: Participate in the planning, management, and staging of an installation of an isolation system:
CE1.1 List and describe the installation management documents associated with the installation.
CE1.2 Relate the composition and characteristics of the isolation facility with the regulatory requirements that apply to it.
CE1.3 Reasoning the operation of the installation, describing the function, structure, and composition of the different parts that configure it by specifying its characteristics
CE1.4 Help locate the different components of the installation. Knowing the different materials and learning their mission within the isolation system; the physical structure and form; the properties of the insulation materials; the factors to be considered in the selection of the materials; of materials and applications.
CE1.5 Know the conditions of storage, handling, and transportation of insulation materials and recognize the risks associated with poor maintenance.
CE 1.6 Collaborate on the preparation of the surfaces on which the insulating materials will be installed, according to the established criteria.
CE1.7 Collaborate on mounting the media in compliance with the technical specifications or instructions received, checking that the assembly meets all required requirements
CE1.8 Participate in the assembly using the necessary techniques and tools, handling them according to instructions for use and complying with the standards of prevention of occupational and environmental risks.
CE1.9 Collaborate on the use of the auxiliary means necessary for assembly, such as scaffolding, lifting platforms, complying with the standards of use and safety.
CE1.10 Participate in the check that the installation performed conforms to what is specified in the mount requirements.
C2: Participate in the justification of the constructive solutions that are necessary in an isolation facility and in the control of the general assembly operations from the technical documentation and according to the established work procedures.
CE2.1 Determine the degree of adequacy of the solution to the reality of need.
CE2.2 Participate in the definition of unspecified detail constructive solutions.
CE2.3 Participate in the calculation of dimensions of the auxiliary elements.
CE2.4 Help determine the most problematic points from the point of view of the efforts that the structures are undergoing.
CE2.5 Participate in the choice of the anchoring and fastening system of the structures.
CE2.6 Detailed the consequences of a critical system failure and raise potential reinforcement solutions.
CE2.7 Participate in the revision of the mount operations of the structures.
C3: Participate in the development of a maintenance plan for an installation of an isolation system by applying programming techniques that optimize resources in order to develop intervention and follow-up ranges. maintenance.
CE3.1 Learn how intervention types are defined and their timing.
CE3.2 Collaborate on the definition of workloads, human resources and the material means necessary for the performance of maintenance.
CE3.3 Assist in making the list of spare parts and consumable products that are required to perform such maintenance.
CE3.4 Participate in the realization of an annual maintenance budget, breaking down the cost of spare parts, labor, travel, taxes, and other associated expenses.
C4: Collaborate in the control of preventive and repair maintenance operations to be performed in a facility from the technical documentation, following standard and regulatory procedures.
CE4.1 Help locate existing defects.
CE4.2 Know the cause of the defects: aging, corrosion, cracking, incorrect installation, vibrations, among others.
CE4.3 Collaborate in the preparation of the auxiliary elements (scaffolding, stairs, among others) necessary to perform the disassembly of the pieces, depending on their situation in the installation.
CE4.4 Learn how to use the tools and machinery specific to unmount operations.
CE4.5 Adopt security measures, both for people and teams, in the area where action is to be taken.
CE4.6 Intervening in the disassembly of damaged isolation systems by attending to the instructions received for the disassembly of the parts.
CE4.7 Contribute to repair work for subsequent reuse of previously disassembled materials.
CE4.8 Participate in the installation operations of the new insulating and coating materials, adjusting to the established operating procedures.
CE4.9 Collaborate in the elaboration of a report of the diagnosis of the breakdowns, describing the activities developed, based on the results obtained.
CE4.10 Collaborate on waste removal operations generated based on their environmental classification.
C5: Check the application of safety, hygiene and environmental standards and procedures.
CE5.1 Distinguished the different security systems and equipment by relating the use of them to the possible emergency situations that arise.
CE5.2 Rate risk situations and take the most appropriate accident prevention measures.
CE5.3 Watch the action in case of emergency, assessing how the scheduled operations are coordinated.
C6: Meet the internal standards of labor relations established in the workplace and integrate into the company's social and technical relations system.
CE6.1 Interpret and diligently execute the instructions you receive, taking responsibility for the work you develop, communicating effectively with the right people at every moment.
CE6.2 Observe internal labor relations procedures and rules established in a workplace.
CE6.3 Analyze the impact of your activity on the environment where you are performing and achieving your goals.
CE6.4 Meet technical standards and procedures (process information, quality standards, safety standards, etc.) by participating with proposals and ideas for improving quality and productivity.
C7: Participate in the company's work processes, following the rules and instructions set out in the job center.
CE7.1 Behave responsibly in both human relationships and the jobs to be performed.
CE7.2 Respect the procedures and rules of the work center.
CE7.3 Diligently undertake the tasks according to the instructions received, trying to bring them into line with the work rate of the company.
CE7.4 Integrate into the production processes of the job center.
CE7.5 Use the established communication channels.
CE7.6 Respect at all times the measures of risk prevention, occupational health and environmental protection.
Contents
1. Thermal, acoustic and passive fire protection systems and their associated facilities.
- Physical spaces and infrastructure specific to the systems to be installed.
- Elements and parts of an isolation system.
- Graphical interpretation of the elements
- Identifying the elements that make up the installation from the drawings and schemas
- Verification of technical parameters.
- Measures of the most characteristic parameters.
2. Operations for mounting heat insulation, acoustic and passive fire protection systems.
- Determination of the mount sequence
- Selecting the tools and means required.
- Setting the required security plan in the various phases of disassembly/mount.
- Checking the dimensional and state specifications of the functional surfaces of the elements, using the required equipment.
- Realizing the controls of the assembly process according to the established procedures.
- Adjustment of couplings, alignments, movements, among others according to technical specifications, using the required measurement and useful equipment.
- Recovery of the deteriorated material.
- Disassembly, verification, and, if applicable, replacement of the indicated parts and assembly of the equipment.
- Elaboration of the work parts of the process with the required precision.
3. Organisation of facilities maintenance operations with thermal, acoustic, and passive fire protection systems.
-Components on which maintenance operations are usually performed.
-Preventive maintenance activities. Programming and timing.
-Means and materials required to perform scheduled maintenance interventions.
4. Location and diagnosis of breakdowns in thermal insulation, acoustic and passive fire protection installations.
- Averies: symptoms, effects, and causes that produce them.
- Localization of breakdowns: procedures, intervention plan, and reporting.
- Control tests, according to regulations.
5. Repair of thermal, acoustic and passive fire protection systems.
- Pre-repair/unmount procedures prior to repair.
- Security measures to be taken in the repair process.
- Regular operations in repair activities.
- Checking the proper operation of the installation.
6. Personal and environmental safety regulations in thermal, acoustic and passive fire protection systems.
-General rule of the State and specific to the Autonomous Communities.
-Job and environmental risk prevention plans.
-Most common risks in assembly and maintenance.
-Clothes and personal protective equipment to be used in assembly and maintenance.
-Protections on machines and equipment of systems of isolation.
-Environmental risks presented in the assembly and maintenance of isolation systems.
-Treatment and control of effluents and discharges.
-Signs and alarms.
-Techniques for the mobilization and movement of machines and equipment.
7. Integration and communication in the workplace
-Responsible behavior in the job center.
-Respect to the procedures and rules of the work center.
-Interpreting and diligently performing the instructions received.
-Recognition of the organization's production process.
-Using the communication channels set in the job center.
-Adequation to the company's work rate.
-Tracking the regulations for risk prevention, occupational health and environmental protection.
IV. PRESCRIPTIONS OF TRAINERS
| Required Accreditation | Professional Experience Required in the scope of the competency | |
|---|---|---|
|
MF1887_3 Isolation Systems Assembly | -Licensed, Engineer, Architect or corresponding degree title or other equivalent titles -Diplomate, Technical Engineer, Technical Architect, or corresponding degree title or other equivalent titles | 2 years |
| MF1888_3 Maintenance of isolation systems | -Licensed, Engineer, Architect, or corresponding degree title or other titles equivalent -Diplomate, Technical Engineer, Technical Architect or the title of corresponding grade or other equivalent titles | 2 years |
V. MINIMUM REQUIREMENTS FOR SPACES, FACILITIES AND EQUIPMENT
| Surface m2 15 pupils | 25 | ||
|---|---|---|---|
|
45 | 45 | 45 | |
| Isolations Facility Workshop | 140 | 180 |
| M1 | M2 | |||
|---|---|---|---|---|
|
X | X | |||
| X | X | X | X | X |
| Forming Space | |
|---|---|
|
Classroom |
-Audio-visual equipment -Network-installed PCs, projection cannon, and Internet -Specific software installations of isolation systems -Pings to write with pen -Classroom -Classroom material -Table and chair for trainer -Messes and chairs for students |
|
Isolations Facility Workshop | -Chapas and cladding materials, premanufacturing workshop -Plegators -Cylinders -Cylinders
-Sierras -Sierras
-Tables -Remachators -Tronboards, Scissors ... -Atordrivers -Solving and leveling equipment -Supports and auxiliary media for placement of isolations - Measuring and tracing instruments (subways, compasses, conveyors of angles, punches ...) -Application uses. Levels. Tensioners. Thermographies. Sonometers |
It should not be interpreted that the various identified learning spaces should necessarily be differentiated by closure.
The facilities and equipment must comply with the relevant industrial and sanitary sanitary regulations and respond to the universal accessibility and safety measures of the participants.
The number of units to be provided with the tools, machines and tools specified in the training spaces will be sufficient for a minimum of 15 students and must be increased, in their case, to attend to the top number.
In the event that the training is addressed to persons with disabilities, the adaptations and reasonable adjustments will be made to ensure their participation in equal conditions.
