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Liquefied Petroleum Gas Cylinder Filling Station Technical Supervision Order

Original Language Title: Sašķidrinātās naftas gāzes balonu uzpildes staciju tehniskās uzraudzības kārtība

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Cabinet of Ministers Regulations No. 953, Riga, 25 august 2009 (pr. No 54 3) liquefied petroleum gas cylinder filling station technical supervision order Issued in accordance with the law "on technical supervision of dangerous equipment" 3. the second paragraph of article 1 General questions 1. establishes the requirements to be met, maintaining and using liquefied petroleum gas cylinder filling stations (hereinafter referred to as the station), which is filled of LPG cylinders (tanks), to create a threat to human life, health, property and the environment , as well as the technical equipment of the monitoring procedure. 2. the station's equipment consists of a complex technological facilities, which provide: 2.1.-refillable liquefied petroleum gas storage under vajiem legislation in the pressure equipment normat technical surveillance before they fill balloons;
2.2. Overview of the cylinders, checking and sorting;
2.3. marking and filling of the cylinders;
2.4. moving and storage of the cylinders. 3. the technical inspection Station is entitled to take an accredited institution, for which the economic Ministry has published a notice in the newspaper "Gazette" (hereinafter referred to as the inspection authority) if it: 3.1 an accredited society with limited liability "the standardization, accreditation and Metrology Centre" Latvian National Accreditation Bureau or another Member State of the European Union accreditation body according to the standard LVS EN ISO/IEC 17020:2005 "the main criteria for different types of bodies performing inspection" criteria and these rules;
3.2. is your insure civil liability of an amount to cover the possible erroneous or false due to loss of the opinion that collaboration between the inspection body with the selected insurer calculated in assessing inspection bodies of the scope of the risks. 4. the society with limited liability "the standardization, accreditation and Metrology Centre" Latvian National Accreditation Bureau are assessed and regularly inspected by the inspection body's compliance with this provision in paragraph 3. 5. The Ministry of economy in cooperation with the relevant technical standards Committee advises the public limited "standardization, accreditation and Metrology Centre ' in connection with these terms and the applicable standard, reliance. 2. Station maintenance 6. disposition of the station, the appropriate and safe use, maintenance and technical supervision in accordance with the instructions specified in chapter, applicable standards and requirements laid down in these provisions provide station possessor (hereinafter possessor). 7. the holder shall ensure that each station would have the following documentation in the national language: 7.1 the stations technical passport (annex 1), which shall be issued by the inspection body or re-register the registration station in the register of hazardous equipment in accordance with the regulations on the registration of hazardous installations;
7.2. instructions for use of the station, which contains at least the following: 7.2.1. technological equipment of station procedures and the proposed conditions of use in emergency situations;
7.2.2. the technological equipment of the station required maintenance and technical supervision procedures, as well as checks by the user;
7.2.3. the technological equipment of the station scheme for the gas tank, pipeline, cylinder filling plant and the position of the slēgarmatūr;
7.2.4. the station cylinder movement imported into process diagram and description of the specific actions with balloons, from the station to the exit from the station (annex 2);
7.2.5. the electrical diagram for the consumers of electricity and power line layouts;
7.3. refillable cylinders station electronic tracking system or log (hereinafter referred to as the accounting log), which indicates a particular cylinder filling refillable date, the identification number of the cylinder and the volume of the gas quantity-refillable (kg/cylinder) and labelling in accordance with the legislation on chemical substances and chemical product classification, labelling and packaging, as well as data on this provision in paragraph 37 activities;
7.4. the technological equipment of the station service logs, which in accordance with the requirements of this Regulation shall provide the data on technological equipment. 8. the holder shall ensure that the service staff have access to the instructions for use of the station, the journal of accounting and maintenance logs. 9. the holder shall be prohibited to use the station if: 9.1. This provision is not in the station referred to in paragraph 7 of the document, or they are not maintained in accordance with the requirements of this regulation;
9.2. the station is not carried out technical inspections within those rules and procedures;
9.3. the station is not appropriate qualification specialist, who is responsible for the technical condition of the station, its proper use and maintenance (responsible specialist), as well as trained personnel;
9.4. the technological equipment of the station due to a risk of damage to human life, health, property or the environment. 10. The possessor of food and the use of the station: 10.1. ensure a sufficient number of station service personnel who are trained and instructed in accordance with the laws and regulations on the protection of health, the use of work equipment, as well as the balloon, evaluation, make up and other activities in accordance with the applicable requirements of the standards, taking into account the design of the cylinder and the proposed conditions of use;
10.2. design of technological equipment in station maintenance and work instructions, issued by the operating personnel, as well as develop, approve and update the operating staff work instructions;
10.3. written in the seconded specialists responsible;
10.4. This provision presented 7. documents referred to consumer protection Center officials and representatives for the inspection bodies;
10.5. the present assignment (permission) increased hazard work;
10.6. provide timely technical inspection stations in accordance with section 5 of these regulations;
10.7. the report to the consumer rights protection Centre about crashes or accidents which have taken place using the station. 11. the holder shall ensure that cylinders that are purchased from a person who is not a trained employee possessor, or from transport and the replacement of cylinders, have supplied the subcontracted to supply, replacement and operating instructions. Instructions shall specify at least the following information: 11.1. transportation of cylinders;
11.2. in premises where installed in the cylinder;
11.3. requirement for equipment that is connected to the cylinder;
11.4. added the cylinder and disconnect requirements;
11.5. usage requirements of the cylinder, in particular prohibited action and action in an emergency, if a gas leak is detected. 12. the holder shall ensure that the provisions referred to in paragraph 11 of the instructions include all warnings on the threat, which can lead to an untrained person, transport, adding and using the balloon as well as the action of the relevant threats. 13. the possessor shall ensure the responsible professionals with the technical passport of the station, the instructions for use of the station, the station technological servicing journals, staff safety instructions and accounting journal. 14. The responsible officer has the following responsibilities: maintain station 14.1. technological equipment and ventilation systems in accordance with technical condition;
14.2. to ensure this provision, paragraph 13 of the documentation referred to in the appropriate maintenance and updating;
14.3. to monitor the staff's qualifications match this rule 11.1. the requirements set out in subparagraph;
14.4. to prepare the station set out in these rules for technical checks and be present for these checks;
14.5. If using the technological equipment of the station, found unacceptable defects or non-conformity of equipment that the prescribed in paragraph 7.2. instruction for use of the station, stop the operation of the equipment and eliminate the non-conformity;
14.6. instructing assisting personnel work and organize repeated and extraordinary aptitude tests;
14.7. to specify station technological equipment and ventilation systems technological scheme of any changes to the tank, piping, fittings and equipment placement. 15. Station operating staff has the following responsibilities: 15.1. According to the instructions and the responsible professional orders and instructions follow all safety, fire safety and environmental protection requirements of the station at the time of application;
15.2. the counting journal to specify data for filling of the cylinders in accordance with the provisions of section 7.3;
15.3. the maintenance logs indicate the data for this equipment;
15.4. to stop operation of the station and duly notify the responsible officer or the holder, if the further use of the station there is a risk to human life, health, property or the environment, as well as in the following cases: 15.4.1. There has been an accident or an accident;
15.4.2. is fire or any other emergency situation that threatens the station use;

15.4.3. in other cases provided for in the staff was working instructions. 3. Essential safety requirements 3.1. requirements for station 16. Station and its individual technological equipment throughout the use meets the legislative requirements for environmental protection, employment protection, civil protection, fire control and technical supervision of dangerous equipment. 17. at the entrance to the station is located in this rule referred to in 7.2.3. technological scheme of the installation. 18. slēgarmatūr equipment, valves and equipment located in easily accessible locations, and they are identified in accordance with this provision of the guarantees referred to in 7.2.3. equipment technological schemes. 19. each station is equipped with a gas concentration of tell-tales, and gas automatic disconnecting devices, which allows you to identify gas leaks may occur in areas where environmental pollution, explosion or poisoning danger with balloon filling in related activities. 20. Each room or equipment of the station outside the explosion hazard and risk category and class, depending on the nature of the processes and characteristics according to the requirements of the law on the protection of health in potentially explosive atmospheres, for fire protection, as well as the construction of the provisions of the guideline. 21. Cylinder refill confined space permitted only if space is equipped with adequate supply and leaking emergency ventilation and ventilation. 22. Station closed room ventilation system draws up the Passport. The picture in the passport scheme and the system indicates the fan or ventilation device performance, electric motor capacity, type, and other data. 23. the Explosive and ugunsn safe spaces in general ventilation system is called up 15 minutes before the starting of technological equipment. 24. If the cylinder refill takes place in an enclosed area, set up a machine that continuously controls the release of gas into the air. If the gas concentration in the air is 1/5 of the lower flammability level of the gas, the gas supply is shut off and turn on automatically for emergency ventilation. 25. The station's premises and equipment shall be provided with information and warning signs in accordance with the laws and requirements in the area of defence. 26. If the pump and compressor station operation is automated, ensuring continuous monitoring of the activities. 27. data on the pump station and compressor operating modes, number of hours worked, the perceived damage and operating faults the person indicates this maintenance log. 28. Electrical equipment and electrical performance, organization and technical condition complies with regulations on electrical safety and equipment for use in potentially explosive atmospheres-use of equipment and protective systems. To force the installation of cables and switches indicates the equipment or facilities that the switch starts or cut off. The station's power supply system does not pose a threat to the cylinder filling procedures. 29. technological equipment of the station be equipped with earthing circuit electrical equipment to protect it from static electricity, as well as from direct and secondary effects of lightning. Iezemētāj all connections that are not freely available, are welded. Outline of resistance leakage current must not exceed the following values: electrical equipment-4 ohm, protection from static electricity to 10 Ohm, lightning protection-25 ohms. If the contours are combined, the leakage current resistance must not exceed the smaller of the leakage current of the individual contour of the resistance. 30. place at the complex pressure equipment where gas before filling balloons are taken from the tank, is equipped with a grounding circuit output for the vehicle earthing. 31. in the performance of the cylinder used only verified weight measurement. 32. gas balance and crowded balloon spills into containers provided, located no closer than three feet from the gas filler. 33. The station has developed the procedure and has the necessary means and equipment for the gas cylinder valve sealing. 3.2. the requirements of the cylinder 34. Station imported cylinder movement is organized according to the provisions laid down in point 7.2.4. bottom balloon chain technological process. 35. Every action with balloons according to their construction is carried out in accordance with the applicable standards. 36. the holder shall ensure that after the filling is placed in circulation a balloons: 36.1. which is screwed to the closing noslēguzgriezn and closing is possible (termoplēv). Cylinders which are not closing, the aizsargapkakl is screwed the closing means;
36.2. equipped with overpressure safety valve;
36.3. which meet certain refillable gas cylinder manufacturer specification. 37. the cylinder on which no marks on the examination in accordance with the legislation on transportable pressure equipment, as well as cylinders and seals whose technical condition and the paint does not match this rule and the applicable requirements of the standards, placed separately. 38. The provision in paragraph 37 of the transactions data indicate the counting journal. 39. The rules referred to in paragraph 37 of the balloons being filled. The possessor is responsible for their proper disposal or maintenance organisation in accordance with the applicable requirements of the standards. 40. the filling of cylinders, of the applicable standards. Can be recharged up to 85% of the volume of cylinder geometric. Propane and butane gas detection observes the following rules: no BC gas gas mass (kg) volume of the cylinder against litres Cylinder capacity (l) to 1 kg of propane gas 24.9. up to no less than 25.0 2.05 0.488. butane not exceeding not less than 2.35 0.425 41. Gas control with the method of weighing scales used to weigh such accuracy: 25.5.1 litre cylinder – no more than 10 grams;
41.2.5 liter cylinder – no more than 20 grams;
41.3.27-litre and 50 litre cylinder – not more than 50 grams. 42. the accuracy of the machine at the beginning of each shift shall check with the reference of the weights. 43. If the tank or reservoir overflow, skip the surplus gas to the atmosphere. 44. Balloon filling the space may contain only so much balloon as all the filling machines can be recharged within one hour. The placement of the balloon go up. 4. repair and reconstruction of the station requirements 45. Station repair is stored gas tanks and piping, technological equipment of surface pipeline, gas filling equipment, equipment replacement, without changing their design and technical characteristics, as well as welding works, if it's not related to this set of rules 46 operations (hereinafter referred to as the repair). 46. the reconstruction of the station is: 46.1. gas storage tank replacement with other tanks or to change their position;
46.2. the design of the stored gas tanks or change the number of the section;
46.3. gas filling equipment replacement for another performance or construction equipment or gas filling equipment to increase or decrease the number;
46.4. the station underground technological pipeline replacement;
28.9. changes to these terms at the bottom paragraph 7.2.3. within the framework of technological machine stations;
46.6. changes this provision set out in point 7.2.4. the bottom station of the cylinder movement imported into process diagram. 47. the Repaired or re the station, followed in Chapter 3 of these rules. 48. The station's tanks and pipe parts that provide the filling of the cylinders, weld allowed only for the Welders who have demonstrated their competence in the performance of such work in accordance with the requirements laid down in the laws of metālmateriāl of welders and defektoskopist certification of professional qualifications. 49. The station's tanks and pipelines elements that ensure the cylinder filling and metināto connections checking according to the standards applicable to non-destructive control methods. Checks are carried out by bodies which are accredited under the laws and regulations on assessment of conformity assessment bodies, accreditation and monitoring. 50. the repair or reconstruction of the station may be initiated only after the possessor has issued the rule in paragraph 10.5 below. secondment of writing (permission). 51. The repair and reconstruction work, related to the use of open fire, may be subject to laws and regulations about fire safety. 5. the technical inspection Station 52. Inspection institution of the possessor or its authorized representative on a contractual basis the request made in paragraph 54 of these regulations certain technical inspection stations in accordance with the applicable standards and requirements laid down in this chapter, as well as the recorded station equipment in hazardous register in accordance with the regulations on the registration of dangerous equipment. 53. the technical inspection of the station are the following: 53.1. a first technical inspection carried out prior to the registration of dangerous equipment the station register;
53.2. routine technical checks carried out periodically during the use of the station;
53.3. extraordinary technical tests carried out in paragraph 56 of these rules in the cases. 54. the first technical inspection of the station at the time of the inspection body shall check:

54.1. the technological equipment of the station and the conformity of disposition this provision set out in paragraph 7.2.3. schemes and legislation on transportable pressure equipment for pressure equipment directive and the technical supervision of the complex, including: 54.1.1. gas storage tanks, equipment and pipeline connection to the location of the external tank and equipment transactions functional testing;
54.1.2. gas filling equipment activities external inspection and functional testing (gas filling device Assembly, wiring, internal tightness of piping and equipment performance evaluation);
54.1.3. gas leak detector and alarm system functional testing;
54.1.4. electrical earthing and inspection (earthing device leaks and transition resistance measurement in tanks, gas filling equipment, pump motors, lightning protection equipment, as well as the insulation resistance measurement in gas filling machine pumping engines and Starter, heating and lighting equipment, power cables and equipment that protects the power supply against short circuit and overload the chain);
54.2. the station cylinder movement imported into process compliance with this provision in point 7.2.4. diagram, instruction for use and the applicable standards;
54.3. accounting procedures in accordance with the requirements of this regulation. 55. the possessor of use throughout the station at intervals not exceeding 12 months, provided the technical examination of the current station. Current technical inspection during the inspection body shall check: 55.1. the technological equipment of the station and the conformity of disposition this provision set out in paragraph 7.2.3 below schemes, including making: 55.1.1. gas storage tanks, equipment and pipeline connection to the location of the external review;
55.1.2. the gas filling equipment external reviews;
55.1.3. gas leak detector and alarm system functional testing;
55.1.4. check grounding (earthing device leakage and resistance measurement in transition);
55.2. station balloon chain imported process compliance with this provision in point 7.2.4. diagram and the applicable standards;
55.3. accounting procedures in accordance with the requirements of this regulation. 56. extraordinary station check out: 56.1. the reconstruction of the station;
56.2. the consumer rights protection centre officials reasoned written request. 57. before the station's reconstruction work with inspection bodies possessor shall coordinate the work of implementing the technology, as well as their scope and the evaluation procedure. 58. the extraordinary amount of inspection by the consumer protection centre officials justified written request, determines the consumer rights protection centre. 59. On the technical inspection body checks test report shall be drawn up in duplicate and shall record in the register of dangerous equipment. One copy of the inspection protocol of the inspection body shall issue the holder, the other for storing not less than 10 years after the date of the inspection. 60. If the station meets the requirements of this regulation, the institution of the inspection station right shall be affixed in a visible place hazardous equipment inspection mark according to the legislation on the inspection of dangerous equipment. 61. If the inspection body establishes non-compliance with this provision of the station, stop the operation of the station by means of preventing non-compliance and inspection bodies call to check. Repeating the test amount is determined by the inspection body. 62. If the station does not meet the requirements of these provisions and a threat to human life, health, property or the environment, the inspection body shall present inadequacies station responsible specialist shall record this fact in the register of dangerous equipment and notify the non-compliance with the consumer protection centre, as well as national environmental service, if the risk for the environment, and the State fire and rescue service, if found increased fire risk. 6. Station State monitoring and control 63. consumer rights protection Centre carries out national surveillance and control, or stations are used according to the requirements of this regulation. 64. The consumer protection centre, carrying out the supervision and control of the station, prohibit the use of the station and shall draw up a report, if it finds that: 64.1. possessor year has repeatedly punished administratively for the technical supervision of the station of regulatory breaches the laws;
64.2. the station has undergone technical inspection this provision in section 5. 7. Closing questions 65. Possessor shall ensure that by 2010 the annual October 1 in accordance with the provisions of section 36.2. balloons that are put into circulation after filling, be fitted with an overpressure safety valve. 66. the rules shall enter into force on 1 October 2009. Prime Minister v. Economic Minister Dombrovskis a. camphor annex 1 Cabinet 25 august 2009. Regulations No 953 station technical Passport 1. dangerous equipment model name gas cylinder filling station 2 registration number in the register of hazardous installations 3. Date of registration in the register of hazardous installations 4. Name Holder 5 Holder's registration number 6. Possessor address 7. Station address 8. Assembly of the station name of the organisation 9. Stations making into year 10. list of Gas that station 11 cylinder volume listing, which provides the station 12. maximum cylinder filling volume of the station per hour (kg) 13. number of Exchange station, which organized the refill cylinder 14. gas filling equipment, the number of station 15. Technical inspections and periodic 16. special conditions 17. other information the inspection body of 18 experts of the Inspection bodies 19 signature experts note. * In accordance with the Cabinet of Ministers of 12 March 2002, the Regulation No. 107 "chemical and chemical product classification, labelling and packaging the order.
Economic Minister a. camphor annex 2 Cabinet 25 august 2009. Regulations No 953 station balloon chain imported technological process description 1. making arrangements of cylinders: 1. unloading and storage description, acceptance and storage of the cylinders;
1.2. the sorting order of the cylinders: 1.2.1. balloon validity criteria;
1.2.2. activities with balloons that has expired;
1.2.3. the damaged reservoir characteristics and future actions with them.
2. Balloon filling procedure: 2.1. filling;
2.2. safety precautions during refuelling;
2.3. the balloon filled with gas quantity control and inspection;
2.4. pressure tightness test of cylinder;
2.5. the cylinder valve seal and the quality of the transport time to the customer.
3. Cylinder labelling procedures in accordance with the Cabinet of Ministers of 12 March 2002, the Regulation No. 107 "chemical and chemical product classification, labelling and packaging the order.
4. Fill the cylinder records.
5. Circulation (trading) placed on cylinders, their appearance and set of information requirements: 5.1 the seal;
5.2. the guarantee card with information about the station properties, filling the date and location of the gross weight of the cylinder and liquefied gas weight;
5.3. Security stickers and decals;
5.4. the home signs (on the balloon is just its branded home signs, she filled the last balloon);
5.5. the CAP for drain plug;
5.6. the Passport (t.sk. expiration date and number).
6. preparation of Balloon transport.
7. product design and the accompanying packing slip, which fixed the number of cylinders to be transported personally. Economic Minister a. camphor