Key Benefits:
Pour advocates 1997
Date of completion: 28.05.1997
Full quote:
" Regulation on vocational training as a procedural mechanic in the metallurgical and semi-finished industry of 28 May 1997 (BGBl. I p. 1260), as defined by Article 2 of the Law of 2 July 2015 (BGBl. I p. 1134).
| Status: | Amended by Art. 2 G v. 2.7.2015 I 1134 |
| 1. | in the examination area Production technology and manufacturing processes | 120 minutes, |
| 2. | in the Maintenance examination area | 45 minutes, |
| 3. | In the examination area Quality assurance and systems | 45 minutes, |
| 4. | in the examination area Technical Communication | 90 minutes, |
| 5. | in the examination area Economic and social studies | 60 minutes. |
I. Basic vocational training
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Lfd. I part of the I skills and knowledge, the I-Time
No. I Training I, including self-employed I values in weeks in
I occupational picture I Planens, performing and I 1. Training Year
I I control shall be given to I
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1 I 2 I 3 I 4
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1 I vocational I a) Importance of the training I
I education, I contract, in particular I
I Work and I closure, duration and termination, I
I Tarifrecht I declare I
I (Art. 5 (1) I (b) reciprocal rights and I
I n ° 1) I Duties from the training I
I I contract I
I I c) possibilities of professional I
I I Training call I
I I d) essential parts of the work-I
I I contract I
I e) essential provisions of the I
I I for the training operation I
I I refer to collective agreements in force I
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2 I structure and I a) Structure and tasks of the I
I Organisation I-forming operations I
I of I explain I
I Training-I b) Basic functions of the I
I operating I-forming operations, such as I
I (Section 5 (1) I Procurement, Production, Paragraph I)
I n ° 2) I and Administration, declare I
I I c) Relations of the educating I
I I operation and its I
I I Employees on Economic-I
I I organisations, professionals-I
I I represent and Trade Unions I
I I call I
I I d) Basics, tasks and I
I I mode of operation-I
I I constitutional or personal-I
I I represent legal bodies I
I I of the training company I
I I describe I during the
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3 I Safety I a) Threat to safety and I training
I and I health at work I
I Health-I identify and take action on I
I protect at I of their avoidance I
I of work I b) occupational health and safety-I
I (Section 5 (1) I and Accident Prevention-I)
I n ° 3) I apply provisions I
I I c) Behaviour in the event of accidents I
I I describe and first I
I I initiate measures I
I I d) Proventative I
I I Apply fire protection; I
I I Behaviour in fires I
I I describe and measures on I
I I take the fire-fighting system I
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4 I Environmental Protection I To Avoid Operational I
I (Section 5 (1) I) Environmental burdens in professional I
I N ° 4) I contribute scope, I
I, in particular I
I I a) Possible environmental pressures I
I I through the training establishment I
I I and its contribution to the environment-I
I I protect from examples I
I (b) for the training establishment I
I I applicable environmental regulations-I
I I apply protection I
I I c) Opportunities of the I
I I economic and environmental-I
I I gentle energy-and I
I I Use of material I
I (d) avoid waste; substances and I
I I Materials of an environment-I
I I careful disposal I supply I
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5 I Read, I a) Part and group drawings I
I apply and I read I
I b) Basic concepts of standardization I
I apply technical I
I documents I c) Bill of parts, tables, I
I (Section 5 (1) I diagrams, manuals and I)
I n ° 5) I read the operating instructions and I
I I apply I
I I d) Dimension, form and position tolerance-I
I I assign standards I
I I e) digital and analogue data I
I I read and apply I
I I f) Sketches and related pieces-I
I I list ready I
I I g) Read the flow and flow plans I
I I h) graphic representations I
I I finished I
I I) Operating reports and minutes I
I I finished I
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6 I Distinguish i a) Materials by metals and I
I and I allocate I non-metals I 4 *)
I of works-and I and the most important I
I Auxiliary substances I work and auxiliary substances according to I
I (§ 5 para. 1 I of their use classify I
I n ° 6) I b) the most important works-and I
I I Auxiliary substances according to their I
I I recognition characteristics I
I I distinguish I
I I c) Production procedures for the I
I I main metals and their I
I I alloys differ I
I I d) substance norming using the example of the I
I I main material-I
I I designations for iron and I
I I Non-ferrous metals and their I
I I Alloys as well as Forming Standards I
I I using the example of important semi-finished products I
Assign I I
I e) Guess and kneading materials as I
I I unalloyed and alloyed varieties I
I I distinguish I
I I f) Procedure for the examination of I
I I work and excipients I
I I distinguish I
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7 I Planning of I a) Work steps under I
I Working I consideration of functional, I
I sequences I constructive, manufacturing-I
I and I technical and I
I Control I economic aspects I
I and I set I
I Judge I b) Work procedure under I
I the I take into account I
I Results I organisationally and I
I (Section 5 (1) I of the informatory I)
I n ° 7) I define needs and I
I I shall ensure I
I I c) Test and measurement equipment for the I
I I control of the results of work I 5 *)
I I set I
I I d) semi-finished products, workpieces, I
I I Clamping tools, tools, I
I I test and test equipment and I
I I Provide tools I
I e) Workbenches and I jobs
I I set up machines I
I I f) deviations from the set point I
I I assess and information I
I I use for the work flow I
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8 I Check, I a) Length with line scales, I
I Driving and I measuring sliders and measuring screws I
I Denote i in accordance with I
I (§ 5 para. 1 I systematic and random I)
I n ° 8) I measure deviations I
I I b) teach with angles and with I
I I Measuring Angle Knives I
I I c) flatness of surfaces with ruler I
I I and angles according to the light gap-I
I I procedure and dimensional accuracy I
I I test with shape gauges I
I I d) workpieces with border gauges and I 3 *)
I I Check the Winning Watches I
I (e) Surface quality by I
I I assess vision I
I I f) Reference lines, Hole I
I I and outline of workpieces I
I I taking into account the I
I I Material properties and I
I I subsequent processing I
I I rip and grainy I
I I g) workpieces, works and auxiliary materials
I I substances and tools with I
I I Aid of the key letters and I
I I -numbers, signalling devices and I
I I Colours Mark I
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9 I Handling and I a) Tools, test equipment, machinery I
I Wait for I and handle devices and wait I
I working and I as well as functional from-I
I operate-I choose and plan in plan I
I mean I b) Clean operating equipment, I
I (§ 5 para. 1 I care for and against corrosion I
I n ° 9) I protect I
I I c) Operating materials, in particular I
I I Oils, coolants and lubricants, I
I I according to regulations, I
I I change and collect I
---------------------------------------------------------- I 4 *)
10 I Align I a) Clare under I
I and Spannen I take into account the size, the I
I of I form, of the material and of the I
I Tools I machining of workpieces I
I and I select and insert I
I workpieces I b) workpieces by means of machines-I
I (§ 5 para. 1 I screw-up, clamping bridge, I
I No. 10) I Tensioning Stairs and Dreibacken-I
I I feed, in particular under I
I I Consideration of the workpiece I
I I stability and the surface I
I I protection, alignment and I
I I tension I
I I c) align tools and I
I I tension I
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11 I manual I a) Tools under I
I Spanen I Taking into account the procedures I
I (Section 5 (1) I and the Materials Select I)
I n ° 11) I b) Surfaces and forms on I
I I workpieces made of iron and I
I I non-ferrous metals up to I
I I dimensions of +-0.2 mm and one I
I I Surface quality I
I I R (deep) Z between 6,3 and I
I I 40 mym flat, angled and I
I I parallel to measure arrows I
I I c) Sheet metal, plates, tubes and I
I I profiles made of iron, non-ferrous metals
I I metalls and plastics according to I
I I Anriess with handheld saw cut I 8
I I d) workpieces according to Anriß spanend I
I I and divisive chisel I
I I e) metrical inner and outer I
I I thread on iron and non-I
I I ferrous metals under consideration I
I I of the cooling lubricants with I
I I Tapping drills and cutting irons I
I I manufacture I
I I f) Holes in workpieces from I
I I ferrous metals up to dimensions I
I I according to IT 7 and an I
I I Surface quality I
I I R (deep) Z between 4 and 10 mym I
I I make by rubbing I
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12 I machine I a) Tools under I
I Spanen I Taking account of the procedures, I
I (Section 5 (1) I of the Materials and of the I
I n ° 12) I select the cutting geometry I
I I b) Revolve frequency, feed I
I I and cutting depth on tool-I
I I machines for drilling, turning and I
I I milling operations with the help of I
I I Tables and diagrams under I
I I instructions determine and I
I I set I
I I c) Operational readiness of the
I I Machine tools I
I I d) Cooling lubricants as required I
I I select and insert I
I I e) Holes in workpieces from I
I I iron and non-ferrous metals I
I I up to dimensions of +-0.2 mm to I
I I drilling machines with I
I I different tools I
I I by drilling into the Volle, I
I I Drilling and through Profile I
I I produce lower I 4
I I f) Holes in workpieces from I
I I ferrous metals up to dimensions I
I I according to IT 7 and an I
I I Surface quality I
I I R (deep) Z between 4 and 10 mym I
I I on drilling machines by I
I I circular make I
I I g) pieces of iron and I
I I non-ferrous metals up to I
I I dimensions of +-0,1 mm and one I
I I Surface quality I
I I R (deep) Z between 4 and 63 mym I
I I with different turning I
I I meißeln through Quer-Plandrehen I
I I and longitudinal round-turning I
I I h) workpieces of iron and I
I I non-ferrous metals up to I
I I dimensions of +-0,1 mm and one I
I I Surface quality I
I I R (deep) Z between 10 and 40 mym I
I I with different milling cutters I
I I by forehead-circumference-face milling I
I I in reverse manufacture I
I I) workpieces with machine saws I
I I and separation grinders separate I
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13 I separation, I a) Hand and hand lever scissors, I
I Reforms I in particular under I
I (Section 5 (1) I take account of the I
I n ° 13) I material, sheet thickness and I
I I of the power requirement, select I
I I b) Fine sheets with hand and I
I I hand lever scissors according to Anriß I
I I shears I
I I c) Steel and non-I metal sheets
I I ferrous metals with and without I
I I devices in the vice I
I I through free laps and I
I I Pivot under consideration I 4
I I of the workpiece surface, the I
I I Biegeradien, the neutral I
I I fibre and the bending angle I
I I reshape I
I I d) Steel pipes under consideration I
I I of the wall thickness diameter I
I I reshaping ratio I
I I e) workpieces by driving, I
I I Flanging and tail forming I
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14 I Add I a) Components non-positively with I
I (§ 5 para. 1 I head-or stud screws with I
I n ° 14) I and without mother and disc I
I I, having regard to the
I I Surface form and I
I I Surface condition, the I
I I Materials and I
I I material pairing screw I
I I b) Components with a positive fit under I
I I Respect of the Surfaces-I
I I properties of joint surfaces I
I I instigated I
I I c) Screw compounds I
I I non-positive with save-I
I I secure elements I
I I d) articulated joints with bolts I
I I manufacture I
I I e) Function, measure and position-I
I I tolerances of joined components I
I I review I
I I f) Tube and hose connections I
I I using different I
I I work and excipients by I
I I Clamp and screw I
I I manufacture I
I I g) Components made of metals or I
I I plastics with the one for the I
I I respective material pairing I 8
I I suitable adhesive under I
I I Adherence to the adhesive I
I I specific processing I
I I conditions, in particular the I
I I Preparation of surfaces, I
I I stick I
I I h) Operational readiness of the I
I I Welding and soldering equipment I
I I manufacture I
I I) Tools, Lotes and fluxes I
I I by properties and I
I I Use purpose I
I I k) Components made of iron and I
I I non-ferrous metals under I
I I Respect of the Surfaces-I
I I properties of materials I
I I and the characteristics of the I
I I supplementary materials I brazed I
I I l) Welding caterpillars on steel sheets I
I I by fusion welding I
I I apply I
I I m) I-seams on steel sheets I
I I fusion welding I
I n) Lens of sheet metal or I
I I pipes made of steel at T-butt and I
I I Corner impact fusion welding I
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15 I Grund-I a) Procedure and products: I
I techniques of I aa) importance of the production of I
I Metallurgy I Iron, steel and non-ferrous I
I and the I metallen judge I
I conversion I bb) Method of manufacture I
I (Article 5 (1) I of iron, steel and I)
I n ° 15) I Non-ferrous metals I
I I and the I
I I assign products I
I I I cc) Substitutes for the I
I I Production Procedure I
Assign I I
I I dd) Procedure for casting I
I I distinguish I
I I ee) Materials the I
I I assign forming processes I
I I et seq.) Process for the transformation of I
I I Steel and non-ferrous metals-I
I I metallen distinguish I
I I gg) Products Reform-I 12
I I procedure rollers, I
I I Forging, pressing and I
I I Assign Drag I
I I b) Production: I
I (aa) Transport in relation to
I I on their use I
I I distinguish I
I I bb) feedstocks, I
I I materials and auxiliary materials
I I substances or finished products I
I I under instructions Select I
I I I cc) Production facilities under I
I I Manual I
I I dd) Production processes I
I I observe and activities I
I I the working procedures I
Assign I I
I I ee) Products of the company in the I
I I with regard to the further I
I I Use differs I
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*) In connection with other training contents of the professional
To convey basic education.
| 1 | Fusion welding, thermal separation (§ 5 (1) (16)) | a) | Assessing the weldability of metallic materials | 5 | ||
| b) | Preparing workpieces for welding | |||||
| c) | Fillet of steel sheet metal in one and more layers, in particular at the corner and T-butt welding | |||||
| d) | Steel sheets, profiles, pipes and mouldings as butt joint welding | |||||
| e) | Cutting steel sheets and profiles with cutting burners by vertical straight sections after contact | |||||
| 2 | metallic materials, heat treatment (§ 5 (1) no. 17) | a) | Assessment of the influence of bearing and alloying elements in cast iron, steel and non-ferrous metals on microstructure and material properties | 5 | ||
| b) | Influence of carbon on the properties of ferrous materials with regard to further use | |||||
| c) | Reading state diagrams for two-component systems | |||||
| d) | Applying heat treatment methods, taking into account their influence on the properties of metallic materials | |||||
| e) | Reading and evaluating heat treatment diagrams | |||||
| 3 | Material testing (§ 5 (1) (18)) | a) | Assign methods of destructive and non-destructive testing for application purposes and carry out normal quality assurance tests | 4 | ||
| b) | Methods for testing the chemical composition of materials | |||||
| c) | Different methods for metallographic studies | |||||
| d) | Using the results of material testing for the production process | |||||
| 4 | Influence of chemical processes (§ 5 para. 1 no. 19) | a) | Differentiate and assess chemical processes in the production processes, in particular oxidation and reduction processes | 4 | ||
| b) | Effects of the chemical processes on the product, the process of the process and the environment, and influence and influence | |||||
| c) | Using acids, alkalis, emulsions, salts and their solutions in compliance with occupational safety and environmental protection | |||||
| d) | Detect gas, steam and dust-like emissions, assess their importance and initiate the necessary measures | |||||
| e) | Check the operability of waste-air and waste water purification systems and initiate appropriate measures in case of malfunctions | |||||
| f) | Separate waste and residues from the production processes for reuse or disposal, and store it in compliance with environmental protection regulations | |||||
| 5 | Information processing (§ 5 para. 1 no. 20) | a) | Distinguish hardware components for production, assign them to their function, and operate | 4 | ||
| b) | Operating system function and tasks differ from application software | |||||
| c) | Collect information and edit it in particular with computers | |||||
| d) | saving operational data | |||||
| e) | Apply the rules of operational data protection | |||||
| 6 | Building and testing of pneumatic and hydraulic circuits as well as electro-technical components of control technology (§ 5 para. 1 no. 21) | a) | Pneumatics: | 10 | ||
| aa) | Reading and sketching the switching and function plans of pneumatic systems | |||||
| bb) | Measuring pressure in pneumatic systems and adjusting volume flow | |||||
| cc) | Assemble and dismantle pneumatic components and assemblies | |||||
| dd) | Building, connecting and checking pneumatic circuits according to specifications, drawing templates, circuit diagrams and regulations | |||||
| b) | Hydraulics: | |||||
| aa) | Reading and sketching the switching and function plans of hydraulic systems | |||||
| bb) | Measuring pressure in hydraulic systems and adjusting volume flow | |||||
| cc) | Assemble and dismantle hydraulic components and assemblies | |||||
| dd) | Building, connecting and checking hydraulic circuits according to specifications, drawing templates, circuit diagrams and regulations | |||||
| c) | Electrical engineering: | 4 | ||||
| aa) | Apply security rules to prevent hazards from electrical power | |||||
| bb) | Observe and apply VDE regulations and accident prevention regulations on the work on electrical equipment | |||||
| cc) | read simple electrical circuit documents | |||||
| dd) | Identify lines and connection points and outline connection mappings | |||||
| ee) | Connecting lines for control voltages by plug connections by default | |||||
| ff) | Mechanically assemble and dismantle electrical components | |||||
| gg) | Build, test, and operate simple circuits with signal and control components | |||||
| hh) | Identify simple electrical components using type plates | |||||
| ii) | Read and sketch simple switching and function plans of electropneumatic or electrohydraulic systems | |||||
| kk) | Ability of the electrotechnical components in pneumatic, hydraulic and mechanical systems to determine the functionality | |||||
| d) | Trade fairs, taxes and rules: | 4 | ||||
| aa) | Controlling taxes and rules in production facilities | |||||
| bb) | Select and apply measuring arrangements for measurements of production-dependent physical quantities | |||||
| cc) | Reading the measured values with respect to the measuring ranges and error possibilities | |||||
| dd) | Reading and evaluating measurement protocols | |||||
| ee) | Monitor signal devices for limit monitoring and react in case of deviations | |||||
| 7 | Maintenance (Section 5 (1) (22)) | a) | Use of maintenance instructions and operating instructions, in particular taking into account the test values, the test equipment, the tools, the operating and auxiliary substances and the special risks | 4 | ||
| b) | Record technical facts, in particular in the form of protocols and reports, and share information | |||||
| c) | Machinery and equipment or systems according to maintenance and inspection lists, in particular taking into account the test values, the operating and auxiliary substances and the frequency of maintenance, | 8 | ||||
| d) | Inspect production facilities and manufacturing systems and exchange wear parts in preventive maintenance or arrange for replacement | |||||
| e) | Detect faults in machines and production plants and locate defects by sensory perception and with test equipment | |||||
| f) | Errors in compliance with the interfaces of mechanical, hydraulic, pneumatic and electrical subassemblies | |||||
| g) | Remove errors or cause them to be resolved | |||||
| h) | Operational readiness by means of ensuring and testing, in particular of fastening, lubrication, cooling, energy supply and disposal, manufacturing | |||||
| III. Vocational training in the fields of speciation | ||||
| A. Specialising in Iron and Steel-Metallurgy | ||||
| Lfd. No. | Part of the training profession | Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control | Timeframe values in weeks in 3. and 4. Training Year | |
| 1 | 2 | 3 | 4 | |
| 1 | Production control (Section 5 (2) (1) (a)) | a) | Comply with the requirements of production planning and participate in production control | 6 |
| b) | Track the flow of material in the production of products, collect data, retrieve data and enter it for processing | |||
| c) | Use monitoring, measuring and transmission equipment for production control | |||
| d) | Documenting dependencies in the production flow | |||
| e) | Read and evaluate production control representations on the screen | |||
| f) | Detect disturbances in the flow of material and take measures to eliminate them under guidance | |||
| g) | Interpreting production protocols and implementing results | |||
| h) | Implement production schedules and handle accompanying documents | |||
| 2 | Process control (Section 5 (2) No. 1 (b)) | a) | The tasks and objectives of the process control are different with regard to the entire production process | 6 |
| b) | Collect and process operational data for process control | |||
| c) | Reading and evaluating representations of process control on the screen | |||
| d) | Monitoring and controlling process flow | |||
| e) | Assess process data for control and control and take measures in case of deviations from the target values | |||
| 3 | Preparation and storage of the starting materials (§ 5 (2) No. 1 (c)) | a) | Take samples and forward them to analysis | 8 |
| b) | Assess the ingredients and prepare, prepare and store them according to varieties | |||
| c) | Assembling the Insert Materials by Default | |||
| d) | collect technical data, identify values, enter results, transfer and monitor forms | |||
| e) | Control systems by measured values | |||
| f) | Serving and securing aggregates | |||
| g) | Applying safety regulations for the storage of feedstock | |||
| h) | Distinguish the origin, species and preparation of the return materials | |||
| i) | Mixing feed materials and additives | |||
| k) | Distinguish iron ore species and assign them to their deposits | |||
| l) | Applying methods for the preparation and treatment of iron ores, operating systems | |||
| m) | Add surcharges as a function of the gear type | |||
| n) | Use fuels and reducing agents for pig iron production | |||
| o) | Use inputs, additives and additives for steel production | |||
| 4 | Production processes and equipment (Article 5 (2) (1) (d)) | a) | Methods and plants, taking into account chemical and metallurgical processes in pig iron and steel production | 10 |
| b) | Preparing, reviewing, assessing and serving aggregates | |||
| c) | Monitoring, controlling and regulating process flow | |||
| d) | Monitoring, checking and assessing cooling systems | 4 | ||
| e) | Monitor, check, assess and operate loading facilities | |||
| f) | Identify and add additives and surcharges | |||
| g) | Monitoring and verifying the energy supply | |||
| h) | Monitor temperature in the process sequence and perform temperature measurements | 4 | ||
| i) | Take samples, assess, forward to analysis, and assess results | |||
| k) | Prepare and perform abstitch | |||
| l) | Slap melt | |||
| m) | Post-treat melt in the pan | 6 | ||
| n) | distinguish, assess and use fireproof construction materials according to properties and tasks | 4 | ||
| o) | Classifying main and by-products | |||
| p) | use farm-specific facilities to protect the environment | |||
| 5 | Urforms (Section 5 (2) (1) (e)) | a) | Preparing and deploying devices for casting melts | 12 |
| b) | Melt into prepared moulds | |||
| c) | Distinguishing and using casting aids | |||
| d) | Measure Temperature | |||
| e) | Assessing and regulating the casting speed for the casting process | |||
| f) | Affect steel solidification processes | |||
| g) | Disguised and uncalmed casting of steel | |||
| h) | Detect casting defects and take measures to avoid | |||
| 6 | Maintenance of production facilities (Section 5 (2) (1) (f)) | a) | Record and report production problems | 4 |
| b) | Detect malfunctions in the process sequence and analyze fault causes | |||
| c) | Remove any disturbance or take action to remove it | |||
| d) | Prepare, carry out or take action for repair work | |||
| e) | Waiting for assets | |||
| f) | Store, select and prepare fireproof building materials for use | |||
| g) | Maintain and repair fireproof walls | |||
| h) | Use and maintain operational facilities for the protection of the environment | |||
| 7 | Transport, storage and securing (Section 5 (2) (1) (g)) | a) | Select lifting equipment, stop and transport means as well as stop and transport aids | 4 |
| b) | Preparing for transport and securing for transport | |||
| c) | Erection and removal of protective grills and barriers as well as assembly and transport aids | |||
| d) | Hand-operated hoists, in particular rope and chain hoists, handle | |||
| e) | Backing up and carrying out transport | |||
| f) | Deposit, store and secure transport goods | |||
| 8 | Quality assurance (§ 5 (2) (1) (h)) | a) | Importance of quality assurance for the production process as well as for the upstream and downstream areas | 10 |
| b) | Implementing quality assurance measures | |||
| c) | Compliance with standards and specifications regarding the quality assurance of products | |||
| d) | Apply the quality assurance system in conjunction with the quality assurance manual and assess its effectiveness | |||
| e) | Select test methods and test equipment according to standards | |||
| f) | Determining and documenting the operational capability of the test equipment | |||
| g) | Assessing information on plant and auxiliary materials, production and products | |||
| h) | Applying test plans and operational testing requirements | |||
| i) | Applying statistical methods for quality assurance | |||
| B. Specialising in Steel-Reforming | ||||
| Lfd. No. | Part of the training profession | Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control | Timeframe values in weeks in 3. and 4. Training Year | |
| 1 | 2 | 3 | 4 | |
| 1 | Production control (Section 5 (2) (2) (a)) | a) | Comply with the requirements of production planning and participate in production control | 6 |
| b) | Track the flow of material in the production of products, collect data, retrieve data and enter it for processing | |||
| c) | Use monitoring, measuring and transmission equipment for production control | |||
| d) | Documenting dependencies in the production flow | |||
| e) | Read and evaluate production control representations on the screen | |||
| f) | Detect disturbances in the flow of material and take measures to eliminate them under guidance | |||
| g) | Interpreting production protocols and implementing results | |||
| h) | Implement production schedules and handle accompanying documents | |||
| 2 | Process control (Section 5 (2) No. 2 (b)) | a) | The tasks and objectives of the process control are different with regard to the entire production process | 6 |
| b) | Collect and process operational data for process control | |||
| c) | Reading and evaluating representations of process control on the screen | |||
| d) | Monitoring and controlling process flow | |||
| e) | Assess process data for control and control and take measures in case of deviations from the target values | |||
| 3 | Preparation and storage of the preliminary material (§ 5 (2) no. 2 (c)) | a) | Distinguish and provide materials | 4 |
| b) | Detect, assess and eliminate errors in the pre-material | |||
| c) | Transporting and storing pre-material | |||
| 4 | Manufacturing processes, tools and manufacturing equipment (§ 5 para. 2 no. 2 letter d) | a) | Methods and tools, in particular for the rolling, extrusion, forging and drawing | 8 |
| b) | Select, transport and assemble tools for forming | |||
| c) | Detect and remove errors or cause them to be removed | |||
| d) | Taking into account the properties of tool materials for warm or cold forming processes | |||
| e) | Prepare and operate manufacturing plants and auxiliary equipment of the company | 14 | ||
| f) | Monitor and control the production processes of the company | |||
| g) | Use and dispose of excipients | 4 | ||
| h) | Finish the products in the adjuvant and prepare them for dispatch | |||
| i) | Monitoring and servicing furnace systems for heating purposes, taking into account species, tasks, functions and energy types | 4 | ||
| k) | Monitor and operate equipment for heat treatment, taking into account species, tasks, functions, and energy types | |||
| l) | Different types of surface treatment with regard to the intended use | 4 | ||
| m) | Operating systems for the mechanical and chemical surface treatment of the products of the company | |||
| n) | Supplying products for further use | |||
| o) | use farm-specific facilities to protect the environment | |||
| 5 | Products and quality (Section 5 (2) (2) (e)) | a) | Distinguishing steel grades with regard to their properties for forming | 10 |
| b) | Apply the material and quality standards of the products of the company | |||
| c) | Physical, chemical and mechanical properties of the steels | |||
| d) | Consider technological properties of products for further processing | |||
| e) | Take samples and carry out mechanical tests | |||
| f) | Perform measurement, form, and surface tests | |||
| g) | Distinguish error types, detect errors, determine their causes, and initiate measures to remove them | |||
| 6 | Maintenance of manufacturing facilities (Section 5 (2) (2) (f)) | a) | Manufacturing facilities, security and safety devices | 4 |
| b) | Carry out inspections of manufacturing plants | |||
| c) | Recording and reporting problems with manufacturing plants | |||
| d) | Take measures to prevent and eliminate interference | |||
| e) | Prepare and carry out the repair work or arrange for its implementation | |||
| f) | Use and maintain operational facilities for the protection of the environment | |||
| 7 | Transport, storage and securing (Section 5 (2) (2) (g)) | a) | Select lifting equipment, stop and transport means as well as stop and transport aids | 4 |
| b) | Preparing for transport and securing for transport | |||
| c) | Erection and removal of protective grills and barriers as well as assembly and transport aids | |||
| d) | Hand-operated hoists, in particular rope and chain hoists, handle | |||
| e) | Backing up and carrying out transport | |||
| f) | Deposit, store and secure transport goods | |||
| 8 | Quality assurance (§ 5 (2) (2) (h)) | a) | Importance of quality assurance for the production process as well as for the upstream and downstream areas | 10 |
| b) | Implementing quality assurance measures | |||
| c) | Compliance with standards and specifications regarding the quality assurance of products | |||
| d) | Apply the quality assurance system in conjunction with the quality assurance manual and assess its effectiveness | |||
| e) | Select test methods and test equipment according to standards | |||
| f) | Determining and documenting the operational capability of the test equipment | |||
| g) | Assessing information on plant and auxiliary materials, production and products | |||
| h) | Applying test plans and operational testing requirements | |||
| i) | Applying statistical methods for quality assurance | |||
| C. Specialising in non-ferrous metallurgy | ||||
| Lfd. No. | Part of the training profession | Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control | Timeframe values in weeks in 3. and 4. Training Year | |
| 1 | 2 | 3 | 4 | |
| 1 | Production control (Section 5 (2) (3) (a)) | a) | Comply with the requirements of production planning and participate in production control | 6 |
| b) | Track the flow of material in the production of products, collect data, retrieve data and enter it for processing | |||
| c) | Use monitoring, measuring and transmission equipment for production control | |||
| d) | Documenting dependencies in the production flow | |||
| e) | Read and evaluate production control representations on the screen | |||
| f) | Detect disturbances in the flow of material and take measures to eliminate them under guidance | |||
| g) | Interpreting production protocols and implementing results | |||
| h) | Implement production schedules and handle accompanying documents | |||
| 2 | Process control (Section 5 (2) No. 3 (b)) | a) | The tasks and objectives of the process control are different with regard to the entire production process | 6 |
| b) | Collect and process operational data for process control | |||
| c) | Reading and evaluating representations of process control on the screen | |||
| d) | Monitoring and controlling process flow | |||
| e) | Assess process data for control and control and take measures in case of deviations from the target values | |||
| 3 | Preparation and storage of the starting materials (§ 5 (2) No. 3 (c)) | a) | Take samples and forward them to analysis | 8 |
| b) | Assess the ingredients and prepare, prepare and store them according to varieties | |||
| c) | Assembling the Insert Materials by Default | |||
| d) | collect technical data, identify values, enter results, transfer and monitor forms | |||
| e) | Control systems by measured values | |||
| f) | Serving and securing aggregates | |||
| g) | Applying safety regulations for the storage of feedstock | |||
| h) | Distinguish the origin, species and preparation of the return materials | |||
| i) | Mixing feed materials and additives | |||
| k) | Distinguish ore species and assign them to their deposits | |||
| l) | Processes for the preparation or preparation of feedstocks and operating systems | |||
| m) | Add surcharges | |||
| n) | Use fuels for metal production in terms of meaning and properties | |||
| o) | Use of materials, additives and additives according to the meaning and properties of the metal production | |||
| 4 | Production processes and installations (Section 5 (2) (3) (d)) | a) | Check, assess, prepare and operate aggregates | 14 |
| b) | Monitoring, controlling and regulating process flow | |||
| c) | Monitoring and verifying production aid systems | |||
| d) | Monitoring, checking and servicing equipment | |||
| e) | Monitoring and verifying the energy supply | |||
| f) | Monitor temperature in the process sequence and perform temperature measurements | |||
| g) | Take samples, assess, forward to analysis and assess the results of these tests | |||
| h) | Prepare and perform abstitch | |||
| i) | Slap melt | |||
| k) | Different design and function of refining units | 14 | ||
| l) | Initiate and Control Refining Processes | |||
| m) | Operating systems and processes for refining | |||
| n) | Add feedstock to refining | |||
| o) | Using recycled material | |||
| p) | distinguish, assess and use fireproof construction materials according to properties and tasks | |||
| q) | Classifying main and by-products | |||
| r) | use farm-specific facilities to protect the environment | |||
| 5 | Urforms (Section 5 (2) (3) (e)) | a) | Preparing and deploying devices for casting melts | 12 |
| b) | Melt into prepared moulds | |||
| c) | Distinguishing and using casting aids | |||
| d) | Measure Temperature | |||
| e) | Assessing and regulating the casting speed for the casting process | |||
| f) | Influencing the solidification processes of metals | |||
| g) | The influence of the different alloying elements on the metal properties | |||
| h) | Detect casting defects and take measures to avoid | |||
| 6 | Maintenance of production facilities (Section 5 (2) (3) (f)) | a) | Record and report production problems | 4 |
| b) | Detect malfunctions in the process sequence and analyze fault causes | |||
| c) | Remove any disturbance or take action to remove it | |||
| d) | performing preventive maintenance | |||
| e) | Waiting for assets | |||
| f) | Store refractory building materials and prepare them for use | |||
| g) | Repair fireproof walls | |||
| h) | Use and maintain operational facilities for the protection of the environment | |||
| 7 | Transport, storage and securing (Section 5 (2) (3) (g)) | a) | Select lifting equipment, stop and transport means as well as stop and transport aids | 4 |
| b) | Preparing for transport and securing for transport | |||
| c) | Erection and removal of protective grills and barriers as well as assembly and transport aids | |||
| d) | Hand-operated hoists, in particular rope and chain hoists, handle | |||
| e) | Backing up and carrying out transport | |||
| f) | Deposit, store and secure transport goods | |||
| 8 | Quality assurance (§ 5 (2) (3) (h)) | a) | Importance of quality assurance for the production process as well as for the upstream and downstream areas | 10 |
| b) | Implementing quality assurance measures | |||
| c) | Compliance with standards and specifications regarding the quality assurance of products | |||
| d) | Apply the quality assurance system in conjunction with the quality assurance manual and assess its effectiveness | |||
| e) | Select test methods and test equipment according to standards | |||
| f) | Determining and documenting the operational capability of the test equipment | |||
| g) | Assessing information on plant and auxiliary materials, production and products | |||
| h) | Applying test plans and operational testing requirements | |||
| i) | Applying statistical methods for quality assurance | |||
| D. Specialising in non-ferrous metal forming | ||||
| Lfd. No. | Part of the training profession | Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control | Timeframe values in weeks in 3. and 4. Training Year | |
| 1 | 2 | 3 | 4 | |
| 1 | Production control (Section 5 (2) (4) (a)) | a) | Comply with the requirements of production planning and participate in production control | 6 |
| b) | Track the flow of material in the production of products, collect data, retrieve data and enter it for processing | |||
| c) | Use monitoring, measuring and transmission equipment for production control | |||
| d) | Documenting dependencies in the production flow | |||
| e) | Read and evaluate production control representations on the screen | |||
| f) | Detect disturbances in the flow of material and take measures to eliminate them under guidance | |||
| g) | Interpreting production protocols and implementing results | |||
| h) | Implement production schedules and handle accompanying documents | |||
| 2 | Process control (Section 5 (2) No. 4 (b)) | a) | The tasks and objectives of the process control are different with regard to the entire production process | 6 |
| b) | Collect and process operational data for process control | |||
| c) | Reading and evaluating representations of process control on the screen | |||
| d) | Monitoring and controlling process flow | |||
| e) | Assess process data for control and control and take measures in case of deviations from the target values | |||
| 3 | Preparation and storage of the preliminary material (§ 5 para. 2 no. 4 letter c) | a) | Distinguish and provide materials | 4 |
| b) | Detect, assess and eliminate errors in the pre-material | |||
| c) | Transporting and storing pre-material | |||
| 4 | Manufacturing processes, tools and manufacturing equipment (§ 5 para. 2 no. 4 letter d) | a) | Methods and tools, in particular for the rolling, extrusion, forging and drawing | 8 |
| b) | Select, transport and assemble tools for forming | |||
| c) | Detect and remove errors or cause them to be removed | |||
| d) | Taking into account the properties of tool materials for warm or cold forming processes | |||
| e) | Prepare and operate manufacturing plants and auxiliary equipment of the company | 14 | ||
| f) | Monitor and control the production processes of the company | |||
| g) | Finishing products by straightening and cutting them and preparing them for shipping | 4 | ||
| h) | Equipping and serving equipment | 8 | ||
| i) | Use equipment for heat treatment | |||
| k) | Operating systems for the mechanical and chemical surface treatment of the products of the company | |||
| l) | Using building materials and energy | |||
| m) | Supplying products for further use | |||
| n) | Different types of surface treatment with regard to the intended use | |||
| o) | use farm-specific facilities to protect the environment | |||
| 5 | Products and quality (Section 5 (2) (4) (e)) | a) | Distinguish non-ferrous metals with regard to their properties for forming | 10 |
| b) | Apply the material and quality standards of the products of the company | |||
| c) | Physical, chemical and mechanical properties of non-ferrous metals | |||
| d) | Take samples and carry out mechanical tests | |||
| e) | Consider technological properties of products for further processing | |||
| f) | Perform measurement, form, and surface tests | |||
| g) | Distinguish error types and determine their causes, and initiate measures for disposal | |||
| 6 | Maintenance of manufacturing facilities (Section 5 (2) (4) (f)) | a) | Manufacturing facilities, security and safety devices | 4 |
| b) | Carry out inspections of manufacturing plants | |||
| c) | Take measures to prevent disruptions | |||
| d) | Recording and reporting problems with manufacturing plants | |||
| e) | Prepare and carry out the repair work or arrange for its implementation | |||
| f) | Remove any disturbance or take action to remove it | |||
| g) | Use and maintain operational facilities for the protection of the environment | |||
| 7 | Transport, storage and securing (Section 5 (2) (4) (g)) | a) | Select lifting equipment, stop and transport means as well as stop and transport aids | 4 |
| b) | Preparing for transport and securing for transport | |||
| c) | Erection and removal of protective grills and barriers as well as assembly and transport aids | |||
| d) | Hand-operated hoists, in particular rope and chain hoists, handle | |||
| e) | Backing up and carrying out transport | |||
| f) | Deposit, store and secure transport goods | |||
| 8 | Quality assurance (§ 5 (2) (4) (h)) | a) | Importance of quality assurance for the production process as well as for the upstream and downstream areas | 10 |
| b) | Implementing quality assurance measures | |||
| c) | Compliance with standards and specifications regarding the quality assurance of products | |||
| d) | Apply the quality assurance system in conjunction with the quality assurance manual and assess its effectiveness | |||
| e) | Select test methods and test equipment according to standards | |||
| f) | Determining and documenting the operational capability of the test equipment | |||
| g) | Assessing information on plant and auxiliary materials, production and products | |||
| h) | Applying test plans and operational testing requirements | |||
| i) | Applying statistical methods for quality assurance | |||
