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Regulation on vocational training for media technologists printing and media technology printing

Original Language Title: Verordnung über die Berufsausbildung zum Medientechnologen Druck und zur Medientechnologin Druck

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Regulation on vocational training for media technologists printing and media technology printing (printer training ordinance-PrintersAusbV)

Unofficial table of contents

Printer AusbV

Date of completion: 07.04.2011

Full quote:

" Pressure-Training Ordinance of 7 April 2011 (BGBl. I p. 570) "

*)
This legal regulation is a training order within the meaning of § 4 of the Vocational Training Act and § 25 of the Craft Code. The training regulations and the framework curriculum for vocational schools agreed by the Standing Conference of the Ministers of Education and Cultural Affairs of the Länder in the Federal Republic of Germany will shortly be published as a supplement to the Federal Gazette.

Footnote

(+ + + Text evidence from: 1.8.2011 + + +) 

Unofficial table of contents

Input formula

Pursuant to § 4 (1) in conjunction with § 5 of the Vocational Training Act, of which § 4 (1) is replaced by Article 232 (1) of the Regulation of 31 December 2008. October 2006 (BGBl. 2407), as well as the first sentence of Article 25 (1) of the Craft Regulations, which was last amended by Article 146 of the Regulation of 31 December 2008. October 2006 (BGBl. 2407) of 23 March 2005 (BGBl I). 931), the Federal Ministry of Economics and Technology, in agreement with the Federal Ministry of Education and Research, is responsible for the following: Unofficial table of contents

§ 1 State recognition of the vocational training profession

The vocational training profession Media technologists pressure and media technology pressure will
1.
pursuant to Article 4 (1) of the Vocational Training Act and
2.
In accordance with Article 25 of the Craft Regulations for Industry Number 40, "Buchprinter: typesetter; printer" of Appendix B 1 of the Craft Regulations
state-approved.

Footnote

Section 1 No. 2 italic printing: should be correct "Appendix B, Section 1" Unofficial table of contents

§ 2 Duration of vocational training

The training lasts three years. Unofficial table of contents

§ 3 Structure of vocational training

Vocational training is divided into
1.
Compulsory qualifications in accordance with Article 4 (2) (A) and (C),
2.
Two optional qualifications to be defined in the training contract in accordance with Article 4 (2) (B) (1) and
3.
an optional qualification to be defined in the training contract in accordance with Section 4 (2) (B) (2).
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§ 4 Training framework plan, vocational training programme

(1) The subject-matter of vocational training shall be at least the skills, knowledge and skills listed in the training framework plan (Appendix) (professional capacity for action). An organization of the training, which deviates from the training framework plan, is allowed in particular, insofar as the particularities of the company's practical experience require the deviation. (2) Vocational training for media technologists printing and for media technology in print is structured as follows (vocational training course):

Section A
Job-profiling skills, knowledge and skills in the compulsory qualifications in accordance with § 3 (1):
1.
Plan the flow of print jobs,
2.
How to set up printing machines
3.
Control of printing processes,
4.
Printing technologies and processes,
5.
Maintenance of printing machines;
Section B
Further job-profiling skills, knowledge and skills from the selection lists I and II:
1.
Two optional qualifications in accordance with § 3 (2) of the list I:
I.1
Data preparation digital printing,
I.2
Pre-print preparation of artistic printing processes,
I.3
Printing form,
I.4
Print production and planning, newspaper printing,
I.5
Deep-pressure shaping,
I.6
Production of gravure printing,
I.7
Printing formwork, artistic printing processes,
I.8
State-of-the-art process control, sheetfed offset printing,
I.9
Control-based process control, web offset printing,
I.10
State-of-the-art process control, gravure printing,
I.11
Digital printing process,
I.12
Mailing production,
I.13
print finishing,
I.14
Inlineveredelung,
I.15
In-line production,
I.16
print finishing,
I.17
product processing,
I.18
Machine technology and advanced maintenance, web offset printing,
I.19
Machine technology and advanced maintenance, illustration printing,
I.20
Machine technology and advanced maintenance, rotary flexo, wallpaper, decorative deep, packaging deep and label printing,
I.21
Further printing process technology;
2.
An optional qualification in accordance with § 3 (3) of the shortlist II:
II.1
Sheetfed offset printing,
II.2
Akzidenz web offset printing,
II.3
Newspaper printing,
II.4
form printing,
II.5
Illustrationstiefdruck,
II.6
Tapetpressure,
II.7
Decorative gravure printing,
II.8
packaging printing,
II.9
labels-roll pressure,
II.10
flexographic printing,
II.11
digital printing,
II.12
Large-format digital printing,
II.13
Artistic printing processes;
Section C
Integrative skills, knowledge and skills in the compulsory qualifications according to § 3 (1):
1.
Vocational training, labour and collective bargaining,
2.
Establishment and organisation of training activities,
3.
safety and health protection at work,
4.
environmental protection,
5.
Operational communication.
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§ 5 Implementation of vocational training

(1) The skills, knowledge and skills referred to in this Regulation shall be taught in such a way as to enable trainees to carry out a qualified professional activity within the meaning of Article 1 (3) of the Vocational Training Act. , which includes, in particular, independent planning, implementation and control. The qualifications described in the first sentence must also be proven in the exams according to § § 6 and 7. (2) The trainees have to draw up a training plan on the basis of the training framework plan for the trainees. (3) The trainees have a written proof of education. They should be given the opportunity to carry out the written evidence of formal qualifications during the training period. The trainees have to check the written proof of training on a regular basis. Unofficial table of contents

§ 6 Interim examination

(1) An intermediate examination shall be carried out in order to determine the level of training. It is to take place before the end of the second year of training. (2) The intermediate examination shall cover the skills, knowledge and skills listed in the Annex for the first three years of training, as well as the skills listed in the Annex. The intermediate examination takes place in the examination areas. (3) The intermediate examination is to be found in the examination areas.
1.
Work planning and
2.
Printing technology
(4) For the examination area work planning, the following guidelines exist:
1.
The test specimen shall demonstrate that it is capable of:
a)
to plan work steps, to define work equipment, to select materials, to take into account requirements of work, health and environmental protection, as well as cost-effectiveness,
b)
Take over and verify print data or printing forms as well as implement given product and process data in the planning process,
c)
Planning the process of control and control of printing presses, taking into account the interactions of materials, printing inks, printing materials and printing presses in the printing process,
d)
carrying out printing-specific calculations;
2.
the examinee is to process practical tasks in writing;
3.
the exam time is 120 minutes.
(5) The following guidelines exist for the examination area printing technology:
1.
The test specimen shall demonstrate that it is capable of:
a)
To set up printing presses in order to match the printing result, taking into account printing inks, printing materials and machine settings, and to start the printing process,
b)
Carry out print process checks during printing; measure parameters, check and document results, and optimize the printing process and print result;
2.
the test piece is to produce a test piece and document his work with practical documents;
3.
the examination time is four hours.
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§ 7 Final examination, journeyman's examination

(1) The conclusion or journeyman's examination shall determine whether the examinee has acquired the professional capacity to act. In the final examination and the journeyman's examination, the examinee is to prove that he has mastered the professional skills required for this, possessing the necessary professional knowledge and skills, and with that in the vocational education and training courses. (2) The final examination or journeyman's examination shall cover the skills, knowledge and skills listed in the Annex, as well as the skills required in the course of vocational education and training. mediating teaching material, insofar as it is essential for vocational training. The training regulations must be based on. (3) The final examination or journeyman's examination consists of the following examination areas:
1.
print production,
2.
order planning and communication,
3.
process technology,
4.
Economic and social studies.
(4) The following guidelines exist for the print production examination area:
1.
The test specimen shall demonstrate that it is capable of:
a)
to adjust printing machines with regard to their basic setting and to take into account machine-related relationships in function tests,
b)
to procure the specifications and materials required for work orders to set up printing machines and to start printing jobs,
c)
Visual and metrological examination and evaluation of printing results, taking into account the interconnections within printing presses and in terms of the print result to be achieved, in the event of intervention in the production process, and to be in the To involve action,
d)
to produce print jobs in accordance with the specified quality on time,
e)
to document his work with practical documents;
2.
the examinee is to carry out a work assignment as well as a situational expert discussion according to the optional qualification specified in the training contract in accordance with § 4 (2) Section B, point 2, in which case one of the following is defined in the training contract -to take into account optional qualifications in accordance with Article 4 (2) (B) (1);
3.
the examination time is seven hours, within this time the situational dialogue should last for a maximum of ten minutes.
(5) The following guidelines exist for the examination area for order planning and communication:
1.
The test specimen shall demonstrate that it is capable of:
a)
Planning and documenting work processes in accordance with economic, technical, organisational and personal requirements in a customer-oriented way,
b)
to plan work steps, including information on upstream and downstream production areas,
c)
to evaluate machine data, to compile and to secure the order documentation,
d)
To take into account the properties of materials, printing inks and printing materials and their interactions with each other and with the printing machines used,
e)
carry out planning-relevant calculations;
2.
the examinee is to process practical tasks in writing;
3.
the exam time is 120 minutes.
(6) The following guidelines exist for the examination area Process technology:
1.
The test specimen shall demonstrate that it is capable of:
a)
to distinguish between printing processes with regard to their fields of application and to assign them to main product groups,
b)
Process-specific parameters as well as production conditions in relation to printing machines, materials, printing materials, printing inks including color mixing systems as well as drying, operating conditions and production specifications to be taken into account and to use,
c)
to apply quality assurance measures for the optimization of print results; to use process-related measuring and control elements,
d)
to use the production potential resulting from the techniques used,
e)
to take account of the requirements of print processing,
f)
Evaluate the functions of machine elements as well as the maintenance of machinery and equipment,
g)
to perform process-related calculations;
2.
the examinee is to process practical tasks in writing;
3.
the exam time is 120 minutes.
(7) The following guidelines exist for the examination area of economic and social studies:
1.
The purpose of the test is to demonstrate that it is capable of presenting and assessing the general economic and social context of the working and working world;
2.
the examinee is to process practical tasks in writing;
3.
the exam time is 60 minutes.
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§ 8 Rules on weightings and regulations

(1) The individual examination areas shall be weighted as follows:

1. Examination Area Printing Production
50 percent,
2. Examination Area Order Planning
and communication
20 percent,
3. Process Technology Review Area
20 percent,
4. Review Area
Economic and social studies
10 percent.
(2) The final examination or journeyman's examination has been passed if the services
1.
in the overall result, at least "sufficient",
2.
print production at least "sufficient" in the examination area,
3.
in at least two further examination areas with at least "sufficient" and
4.
in no examination area with "insufficient"
(3) At the request of the examinee, the examination in one of the examination areas "Order Planning and Communication" or "Process Technology" or "Economic and Social Studies", which have been assessed as "sufficiently" as "sufficient", is to be assessed by an oral examination. An examination of about 15 minutes should be completed if this can be the case for the passing of the test. In determining the result for this examination area, the previous result and the result of the oral supplementary examination in the ratio of 2: 1 are to be weighted. Unofficial table of contents

§ 9 Additional Qualification

(1) An optional qualification, not selected in the course of vocational training, in accordance with § 4 (2) Section B (2) may be provided as an additional qualification. (2) For the placement of the additional qualification, the following shall apply in the Annex Section B, point 2 in accordance with the objective of this Regulation. Unofficial table of contents

Section 10 Examination of the additional qualification

(1) The additional qualification shall be examined separately in the course of the examination or journeyman's examination, if the skills, knowledge and skills contained in Section B (2) of the Annex have been mediated accordingly. (2) Additional qualification is applicable to § 7 (4). (3) Examination of the respective additional qualification has been passed if the examinee has provided at least sufficient services. (4) On the result of the passed examination of the additional qualification is a separate certificate to be issued. Unofficial table of contents

§ 11 Existing Vocational Training Conditions

Vocational training conditions which exist at the date of entry into force of this Regulation may, if no intermediate examination has yet been filed and the Contracting Parties agree to do so, by taking into account the period of training completed so far, according to the the provisions of this Regulation shall be continued. Unofficial table of contents

Section 12 Repeal of the recognition of training occupations

The recognition of the training profession of the Steindrucker and the Steindruckerin for the craft sector will be lifted. Unofficial table of contents

Section 13 Entry into force, external force

This Regulation shall enter into force on 1 August 2011. At the same time, the regulation on vocational training to the printer/printer will take place on 2 May 2000 (BGBl. 654). Unofficial table of contents

Annex (to § 4 (1) sentence 1)
Training framework for vocational education and training for media technologists Printing and media technology printing

(Fundstelle: BGBl. I 2011, 574-589)

Section A: Professional skills, knowledge and skills in the compulsory qualifications in accordance with § 3 (1)





Lfd. Nr.Part of the Training vocational training to be provided Skills, knowledge, and skill-time guidelines in weeks in 1. to 18. Month 19. up to 36. Month 1234
1 Scheduling the flow
from print jobs
(Section 4 (2))
Section A (1)
a)
Check order documents for completeness and check the feasibility of production specifications
b)
Check print data or printing forms for completeness and usability
c)
Check out pages, check the page and user arrangement, taking into account print finishing specifications, as well as control elements for printing and print processing
d)
Scheduling and setting machine usage
e)
Select, provide, and verify the materials for production
f)
Assessment of production conditions, in particular with regard to the interactions of printing press, printing material, printing ink and climate
g)
Use product and process data in the planning of orders, in particular with regard to colour management, colour systems, colour technology, drying, hardening and finishing,
h)
Represent technical processes as an integrated production process, taking economic and ecological aspects into account
i)
Store material and use intra-company logistic processes
22
2 Setting up
Printing Machines
(Section 4 (2))
Section A, point 2)
a)
Assessing the properties of printing materials, in particular absorbency, path impact behavior, colour locus, surface quality, opacity, temperature, tendency to roll and dimensional accuracy
b)
Assessing properties of printing inks, in particular consistency, viscosity, color locus, drying behavior, fastness properties and abrasion resistance
c)
Applying job data for press control, setting up and starting the press in a product-oriented way
d)
Assessing print quality, in particular printing inks, register and register
e)
To perform a comparison between print results and customer requirements and optimize machine settings
f)
After matching the optimized print result with the customer requirements and after print release, document the data and start the printing process
28
3 Controlling
Printing Processes
(Section 4 (2))
Section A, point 3)
a)
Perform continuous print process control, detect and correct errors in the process sequence, the pressure result and the disturbances in the machine run-off
b)
Visually and metrologically check the printing result, select measurement parameters, apply measurement technology, evaluate measurement results, make comparison between print results and set specifications, derive measures for the correction of the reproduction result
c)
Taking into account the effects of control and control processes as well as sensors and mechanical, pneumatic, hydraulic, electrical, electronic and electropneumatic functions in printing machines and additional units
d)
Interrelation between printing press, process-specific print volume, printing ink and printing stock taken into account when changing individual settings
e)
Log Manufacturing Data
28
4 Printing technologies
and processes
(Section 4 (2))
Section A, point 4)
a)
Assessing the manufacturing process with regard to the quality of the printed product to be achieved, including costs and resource conservation
b)
Printing presses, in particular with regard to function, design, control and control, as well as possible applications, quantity output and costs,
c)
Assessing material behaviour in relation to the manufacturing process and the required quality
d)
Divide the printing stock according to the categories of printing materials and assess the printing and pressure processing processes, the storage conditions and the use of the final product
e)
Distinguish printing inks according to product requirements and assess their processability throughout the entire production process as well as the use of the final product
f)
Assessing the colour effect in combination with printing material and lighting
g)
Applying colour spaces and colour systems, respecting standards and standards
10
5 Maintenance of printing machines
(Section 4 (2))
Section A, point 5)
a)
Checking the interaction of different machine elements and assemblies for the overall function
b)
Check the functions of printing machine parts in compliance with safety specifications, in particular sensors, mechanical, pneumatic, hydraulic, electrical, electronic and electropneumatic machine elements
c)
Detect and describe faults in machines and devices, eliminate errors and cause repair
d)
Check the basic settings of the press, adjust the machine according to specifications
e)
Perform maintenance, replace wear parts
10




f)
Check safety devices for their effectiveness
g)
Document changes to machine settings and exchange of machine parts as well as test results
Section B: Further professional skills, knowledge and skills from the elective qualification 1. Selection list I (electoral qualifications according to § 3 (2))





Lfd. Nr.Part of the Training vocational training to be provided Skills, knowledge, and skill-time guidelines in weeks in 1. to 18. Month 19. up to 36. Month 1234
I.1 Data Preparation
Digital printing
(Section 4 (2))
Section B
Number I.1)
a)
Check data for completeness and usability, in particular for compliance with basic pressure technical parameters
b)
Prepare data for print-compliant output and place it in format and use, split motif for multi-part printed sheets, and integrate system-specific further processing and control elements
c)
Creating printer output files
d)
Creating and validating revision patterns
e)
Backing up and archiving production data
13
I.2 Pre-print preparation of artistic printing processes
(Section 4 (2))
Section B
Number I.2)
a)
Traditional forms of pre-printing process-specific distinguishing
b)
Select materials and tools for pre-press preparation
c)
Prepare printing plates manually and mechanically for the image of the print image
d)
Check printing forms for use in the special traditional printing process
13
I.3 Printing form
(Section 4 (2))
Section B
Number I.3)
a)
Set work processes, plan work steps, and check data for completeness and technical feasibility
b)
Creating divisions for printing forms, taking into account the production conditions
c)
Order pages or benefits, position them correctly, and check them on a register
d)
Building printing forms from digital data sets, integrating measurement and control elements, taking into account standardization systems
e)
Use exposure curves and take account of print characteristics
f)
Create and verify formproof
g)
Manufacture printing forms, check visually and metrologically
13
I.4 Printing and planning,
Newspaper printing
(Section 4 (2))
Section B
Number I.4)
a)
Planning machine resources, ensuring collaboration with upstream and downstream departments
b)
Create a disposition for the printing according to production requirements and derive specifications for the printing form production
c)
Summarize production documents and provide them to set up the machines
d)
Creating and maintaining master data
e)
Take over and check data, distinguish grid types and use them for printing form
f)
Use exposure curves and take account of print characteristics
g)
Manufacture printing forms, check visually and metrologically
13
I.5 Low-pressure shaping
(Section 4 (2))
Section B
Number I.5)
a)
Select Print Form Edit Options
b)
Compare print template with print result, detect deviations, draw corrections on printed sheets
c)
Perform plus and minus corrections, assess print results after correction
d)
Execute cylinder polishes
13
I.6 Production of gravure printing
(Section 4 (2))
Section B
Number I.6)
a)
Control the cylinder condition
b)
Set cylinder circumferentions and gradation
c)
Creating the engraving log and the folder schema
d)
Check the options for gradation creation
e)
Mounting the scanning templates and adjusting the scanning heads
f)
Lifting the impression cylinder and preparing engraving systems
g)
Control engraved cylinders and prepare them for printing
13
I.7 Printing Forming Artistic Printing Processes
(Section 4 (2))
Section B
Number I.7)
a)
Judge reproductions or originals with regard to their use for print reproduction in an artistic printing process
b)
Select and use tools and materials for the creation and transfer of the print image
c)
Producing printing forms specifically for traditional printing processes
d)
Check and assess print image on usability for the traditional printing process
e)
Making printing forms for multicolor prints, especially with respect to Passer and faithful colour reproduction
f)
Create and post print image as needed
13
I.8 State-based
process control,
Sheetfed offset
(Section 4 (2))
Section B
Number I.8)
a)
Use production planning and control systems as well as networks in connection with the press
b)
Maintaining and adjusting control and control equipment
c)
Select control characteristics and adjust to changed production conditions
13
d)
Controlling the control processes, if necessary manually correct product-specific
e)
Peripherals, in particular air supply and dampening solution preparation, control, set and maintain
I.9 State-based
process control,
Web Offset Printing
(Section 4 (2))
Section B
Number I.9)
a)
Analyze the control structure and show functional capabilities
b)
Use production planning and control systems as well as networks in connection with the press
c)
Maintaining and adjusting control and control equipment
d)
Ensure function of process monitoring systems and control devices
e)
Setting the web tension systems
f)
Set the longitudinal, page, main and side registers
g)
Setting wendesysteme
13
I.10 State-based
process control,
Gravure
(Section 4 (2))
Section B
Number I.10)
a)
Perform setting work and monitor printing process
b)
Observe the function of measuring and control technology, correct if necessary
c)
Use production monitoring systems to carry out corrective actions if necessary
d)
Determining and logging production data
13
I.11 Digital Printing Process
(Section 4 (2))
Section B
Number I.11)
a)
Select and prepare the press order-related
b)
Check the printing stock for suitability, set specific parameters
c)
Check print data for completeness and usability
d)
Check test print visually and metrologically for compliance with the specifications
e)
running system-specific maintenance and cleaning
13
I.12 Mailing Production
(Section 4 (2))
Section B
Number I.12)
a)
Check individual data for completeness, taking into account data protection regulations
b)
Prepare individual data in accordance with the specifications for the printer output
c)
Check layout data for compliance with the shipping service provider regulations
d)
Make a proprintable for production release
e)
Preparing production processes and carrying out production
f)
Process and pack mailings according to the preferences
g)
Document production processes and production data in compliance with data protection regulations and archive data
13
I.13 Print finishing
(Section 4 (2))
Section B
Number I.13)
a)
Check printed products and printable materials for finishing
b)
Apply process and product-specific finishing techniques
c)
Use protection and effect paint systems for specific processes and production
d)
Check the properties of lacquers, in particular viscosity
e)
Control the print result, detect and eliminate the causes of deviations
f)
refined print product, especially on drying, gloss, block and abrasion resistance, check
g)
Document refining process
13
I.14 Inlineveredelung
(Section 4 (2))
Section B
Number I.14)
a)
Select and use finishing materials, taking into account their characteristics, processing options, quality, economic efficiency and environmental protection
b)
Apply finishing techniques and take into account their characteristics, in particular effect and function lacquers, hot and cold foil embossing, film laminations and laminations
c)
Inlineveredelungswerkzeuge und -stations ein-und Remove, adjust, maintain and store
d)
Detect and eliminate interferences in finishing stations
e)
Carry out quality checks in the process and optimize the interaction of pressure, finishing and processing
f)
Assess the usability and quality of the finished end product
13
I.15 InlineProduction
(Section 4 (2))
Section B
Number I.15)
a)
Planning machine usage product-related
b)
Distinguish and select additional units in the functional structure, integrate them into the process chain, set and ensure the interaction with the press
c)
Eliminate faults in aggregates and cause disposal
d)
Maintaining and maintaining aggregates
13
I.16 Print finishing
(Section 4 (2))
Section B
Number I.16)
a)
Set process paths for the further processing of printed products
b)
Process printed products with different print finishing techniques to the end product
c)
select and use product-specific materials
d)
Equipping devices for print reprocessing according to the order description
e)
Monitor and optimize machine running, detect and correct the faults caused by the process
f)
Check and assess work results, perform quality control according to customer specifications and quality standards
g)
Store products for material and transport
13
I.17 Product Edition
(Section 4 (2))
Section B
Number I.17)
a)
Process paths and work steps specific to the application for assembly, in particular for cutting, punching, grooving, grooving, deep drawing, cutting, sawing, milling, laser cutting, cutting plotting, laminating, laminating, eyelets, flanging, relining and sewing, setting
b)
Select and use materials, machines and tools
c)
Edit print products, taking specific processing steps into account
d)
Check and assess work results, perform quality control according to customer specifications and quality standards
e)
Store products for material and transport
f)
Maintaining and maintaining machines, devices and tools of processing
13
I.18 Machine technology
and extended
maintenance,
Web Offset Printing
(Section 4 (2))
Section B
Number I.18)
a)
Check the functions of power transmission and drive elements, detect faults and their causes and cause repair
b)
Select lubricants by use and use lubrication plans in accordance with the requirements
c)
Change and adjust circular knives and feed rollers, insert and remove arrester groups, adjust points, blade and cutting rubber strips, check folding blades for wear, clean the pre-folding and circumferential adjustment and, on the other hand, Check functional capability
d)
Moving and adjusting the transport and deceleration tapes
e)
Control preload by means of pressure strips
f)
Adjusting the colour knife
g)
Changing and adjusting the inking and dampening rollers
h)
Carry out maintenance work on auxiliary equipment or dryer systems
13
I.19 Machine technology
and extended
maintenance,
Illustrationstiefdruck
(Section 4 (2))
Section B
Number I.19)
a)
Check the functions of power transmission and drive elements, adjust gears, detect malfunctions and their causes, and cause repair
b)
Select lubricants by use and use lubrication plans in accordance with the requirements
c)
Changing and adjusting inking rollers
d)
Check the setting of the press equipment by means of pressure strips, change the press, and adjust
e)
Controlling and adjusting sandwich groups and draw rollers
f)
Checking and renewing the collection cylinder for completeness and condition, changing the stitch-in knife
g)
Exchanging grippers, cutting knives and folding blades
h)
Moving and adjusting the transport and deceleration belts, replacing the traction and friction wheels
13
I.20 Machine technology
and extended
maintenance,
Rotary flexo, wallpaper, decorative deep, packaging deep and label printing
(Section 4 (2))
Section B
Number I.20)
a)
Check the functions of power transmission and drive elements, detect faults and their causes and cause repair
b)
Select lubricants by use and use lubrication plans in accordance with the requirements
c)
Dismantle, clean, assemble, insert and set a doctor blade system
d)
Control, clean and adjust colour transmission, colour cleaning and colour supply systems
e)
Viscosity-measuring and viscosity control systems control, clean and calibrate
f)
Carry out maintenance work on auxiliary equipment and dryer systems
g)
Control, maintain and adjust railway and web-tension devices
13
I.21 Further printing process technology
(Section 4 (2))
Section B
Number I.21)
Apply a further printing process technology from the fields of offset printing, high-pressure, gravure printing, digital printing or screen printing. The following qualifications are to be provided:
a)
Analyze the task in a process-specific way and determine possible solutions on the basis of the operating conditions
b)
Plan order execution and prepare printing process in consideration of machine-technical conditions
c)
Select and use materials according to their characteristics, processing possibilities, costs, quality and environmental protection
d)
Prepare the print job or printing form system-specific, adjust the pressure in a stand-by way, dock and adjust according to the specification and on the basis of pressure control elements, correct adjustments in the case of deviations
e)
Production-based printing press
f)
Set up multi-coloured printed matter, dock and vote with the template, control and monitor current production
g)
Check the print result, in particular for sound and color value as well as Passer
13
2. List II (electoral qualifications according to § 3 (3))





Lfd. Nr.Part of the Training vocational training to be provided Skills, knowledge, and skill-time guidelines in weeks in 1. to 18. Month 19. up to 36. Month 1234
II.1 Sheetfed offset
(Section 4 (2))
Section B
Point II.1)
a)
Setting sheet-fed offset presses on different types of printing material
b)
Select printing blankets, check print handling and adjust
c)
Determining the color order in multicolor printing according to printing requirements and standardization specifications
d)
Setting the basic setting of inking and dampening system, optimizing settings for the print job
e)
Check and adjust dampening solution with additives in production and machine-related conditions, in particular conductivity, pH, hardness and concentration of additives, test and assess
f)
Visually and metrologically judge printing plates with regard to their suitability for the required print quality
g)
Visual and metrological examination and evaluation of pressure control elements, making corrections in case of deviations
h)
Check the color and tone values of the print result, determine print characteristics of the printing press, take into account process standards and standardization specifications for sheetfed offset printing
i)
Detect defects in the printing result and faults in the machine run-off as well as in the sheet guidance and eliminate the causes
j)
Monitor and optimize machine running, ensure trouble-free running of the press
26

II.2 Akzidenz web offset printing
(Section 4 (2))
Section B
Point II.2)
a)
Setting up roll changers on format and thickness of printing
b)
Set the basic setting of inking and dampening system, optimize settings for print job, select printing blankets, check print processing and set
c)
Check and adjust dampening solution with additives in production and machine-related conditions, in particular conductivity, pH, hardness and concentration of additives, test and assess
d)
Adjusting the dryer temperature, taking into account the printing stock and the energy efficiency
e)
Setting rehumidification systems
f)
Basic settings of round knives, strand registers and turning bars or formers
g)
Train the train to the production requirement and set the railway routing elements
h)
Setting up a folder for production, installing and adjusting the folding unit and additional units
i)
Setting up and delivery systems for further processing
j)
Check the color and tone values of the print result, determine print characteristics of the press, take into account process standards and standardization specifications for the web offset printing
k)
Monitor and optimize machine running, ensure trouble-free running of the press
26
II.3 Newspaper printing
(Section 4 (2))
Section B
Point II.3)
a)
Preparing and setting up a roll changer on a print width
b)
Select printing blankets, check print processing
c)
Check and adjust dampening solution with additives in production and machine-related conditions, in particular conductivity, pH, hardness and concentration of additives, test and assess
d)
Formers and forceps spindles, main and secondary registers set to production, turning bars to be converted and adjusted, as well as adjusting circular knives and feed rollers
e)
Configuring the press for requests
f)
Train the train to the production requirement and set the railway routing elements
g)
Setting up the folder and folding delivery system as well as the transfer system for further processing for production, taking into account requirements of the dispatch room technology
h)
Press line supports start up as well as optimize the web, stand, pinpoint and printing ink
i)
carry out coloured multi-book production
j)
Monitor and optimize machine running, ensure trouble-free running of the press
26
II.4 Form ruck
(Section 4 (2))
Section B
Point II.4)
a)
Prepare a paper reel on the roller carrier for printing, adjust tension elements on production conditions, set and control web lengths according to specifications
b)
Select printing blankets, check print handling and adjust
c)
Setting the basic setting of inking and dampening system, optimizing settings for the print job
d)
Determining the color order in multicolor printing according to printing requirements and standardization specifications
e)
Check and adjust dampening solution with additives in production and machine-related conditions, in particular conductivity, pH, hardness and concentration of additives, test and assess
f)
Use, set up, operate and maintain individual and supplementary units as well as additional equipment of the forms printing machine, in particular punching and perforating devices
g)
Visually and metrologically assess printing forms with regard to their suitability for the required print quality
h)
Check the color and tone values of the print result, determine print characteristics of the printing press, take into account process standards and standardization specifications for the form printing
i)
Monitor and optimize machine running, ensure trouble-free running of the press
26
II.5 Illustrationstiefdruck
(Section 4 (2))
Section B
Point II.5)
a)
Make the basic settings of the squeegee device
b)
Basic settings of round knives, strand registers and turning bars or formers
c)
Preparing and setting up a roll changer on a print width
d)
Adjust folding flaps and gripper systems to product thickness, change cutting rubber strip, set paddle wheels, side washers, outlays and supply of products
e)
Setting the web tension systems
f)
Installation of cylinders, extractor hoods and safety devices, monitoring of exhaust air purification systems
g)
Control and adjust coloration systems, adjust color controls and viscosity regulations to print jobs
h)
Setting press systems to format
i)
Setting up and delivery systems for further processing
j)
Press line supports start up as well as optimize the web, register, register and print ink, adjust steam and drying equipment
k)
Regulate electrostatic charging of the paper web in the printing unit, use paper strand adhesion and silicone applicator
l)
Monitor and optimize machine running, ensure trouble-free running of the press
26
II.6 Tapetting
(Section 4 (2))
Section B
Point II.6)
a)
Prepare a roll changer and rewind and set it up to print width
b)
Add mixed color by template and optimize it for template
c)
Equipping the press, setting it in format, and preparing printing units for printing
d)
Check the influencing variables, in particular color, the quality of the printing materials, the state of the printing form and the printing speed, and use them to re-create a wallpaper pattern
e)
Setting the doctor device to change the expression
f)
Set measurement and test equipment and use it for production control
g)
Expression of the wallpaper pattern, in particular by technical parameters of the printing press, selection of the printing form and change of the color viscosity, set
h)
Setting the register
i)
Create and assess samples of the end products, make corrections in case of deviations in the quality of the printed product
j)
Monitor and optimize machine running, ensure trouble-free running of the press
k)
Archive machine parameters and job order data for repeat prints
26
II.7 Decorative gravure printing
(Section 4 (2))
Section B
Point II.7)
a)
Prepare a roll changer and rewind and set it up to print width
b)
Add mixed color by template and optimize it for template
c)
Equipping the press, setting it in format, and preparing printing units for printing
d)
Check the parameters of influence, in particular colour, the quality of the printing materials, the service life of the printing cylinders and the printing speed, and use them for the adjustment of a decor
e)
Setting the doctor device to change the expression
f)
Set measurement and test equipment and use it for production control
g)
Adjusting the pattern of the decoration, in particular by technical parameters of the printing press and changing the color viscosity
h)
Setting the register
i)
Create and assess samples of the end products, make corrections in case of deviations in the quality of the printed product
j)
Monitor and optimize machine running, ensure trouble-free running of the press
k)
Archive machine parameters and job order data for repeat prints
26
II.8 Packaging printing
(Section 4 (2))
Section B
Point II.8)
a)
Check order documents for product-and further processing-specific requirements and enter order data for machine control
b)
Select, prepare and provide packaging-specific substrates, printing inks and varnishes for use
c)
Mixing special colors
d)
Setting up a packaging printing machine, setting printing machine parameters in a process-oriented way, and taking into account pressure-process-specific conditions
e)
Setting up and serving additional units within the packaging printing press
f)
Start the packaging printing machine, coordinate and optimize the material on, register, register, ink and finishing
g)
Maintain and adjust control and control equipment
h)
Evaluate the printing result on processing capability, usability and quality, coordinate with templates and optimize the quality requirements
i)
Carry out quality checks according to standards and specifications, and evaluate packaging-specific test methods
j)
Monitor and optimize machine running, ensure trouble-free running of the packaging printing machine
26
II.9 Labels-Rolling Print
(Section 4 (2))
Section B
Point II.9)
a)
Set the order of the printing process depending on the requirements of the print product
b)
Select, prepare and provide printing materials, finishing materials, printing inks, lacquers and adhesives
c)
Mixing special colors
d)
Use, set up and operate additional units within the label printing press
e)
Setting drying systems on printing materials and printing inks, while respecting energy efficiency
f)
Use punching devices, set up and operate, and test the punching result
g)
Setting up printing units, taking into account the printing methods used
h)
Apply process and product-specific finishing techniques
i)
setting up label-specific cutting systems
j)
Process-oriented printing machine parameters set
k)
Drive on the label printing press, coordinate and optimize material on, register, register, ink, grid removal, cutting systems and finishing.
l)
Multi-coloured labels on specific printing materials inline
m)
Evaluate the printing result on usability and quality, coordinate with the templates and optimize them according to the quality requirements
n)
Carry out quality checks according to standards and specifications and evaluate ettikette-specific test methods
o)
After print release label printing press run up to print speed and monitor further print
p)
Checking labels for processing capability
q)
storing printed label rolls for material and transport
26
II.10 Flexo printing
(Section 4 (2))
Section B
Point II.10)
a)
Check order documents for product-and further processing-specific requirements and enter order data for machine control
b)
Set inking unit usage and select and use screen rollers to suit the theme
c)
Mounting printing forms on a format cylinder
d)
Select, prepare and provide printing inks, printing inks and auxiliary materials, mix printing inks
e)
Setting roll winding devices on printable materials
f)
Mounting mechanical drive devices on format cylinders and engraved rollers
g)
Setting up a flexographic printing machine, including additional units, taking into account process and product specific features
h)
Process-oriented printing machine parameters set
i)
Driving a flexographic printing press, in particular material on, printing, register, register and printing inks, coordinate and optimize each other
j)
Setting drying systems on printing materials and printing inks, while respecting energy efficiency
k)
Evaluate print results for processing capability, usability and quality, coordinate with templates and optimize and document quality requirements according to quality requirements
l)
Carry out quality checks according to standards and specifications, apply flexo-pressure-specific test methods
m)
Monitor and optimize machine running, ensure trouble-free running of the flexographic printing machine
n)
Archive machine parameters, order data, and print forms for repeat orders
o)
Store printed products in a material-and transport-appropriate way

26
II.11 Digital printing
(Section 4 (2))
Section B
Point II.11)
a)
Planning to optimize print production, especially in accordance with deadlines and record order
b)
Linking layout data to databases
c)
Select and prepare print systems to order
d)
Check the printing stock for suitability, adjust the printing system to specific properties of the printing stock
e)
Check test print visually and metrologically for compliance with the specifications
f)
Set up inline processing systems to order
g)
Determining multiple quantities in accordance with the further procedural steps
h)
Make printing, visually and metrologically check printing process for compliance with the specifications
i)
running system-specific maintenance and cleaning
26
II.12 Large format
Digital printing
(Section 4 (2))
Section B
Point II.12)
a)
Set process paths and work steps for large-format digital printing
b)
Creating print profiles for different print materials
c)
Setting and calibrating printing systems on selected printing stock
d)
Create digital prints, check and optimize the printing of quality standards and templates
e)
Monitor machine running and drying as well as check and optimize ink adhesion and resistance
f)
running system-specific maintenance and cleaning
g)
Backing up and archiving production data
h)
Store printed products in a material-and transport-appropriate way
26
II.13 Artistic
Printing
(Section 4 (2))
Section B
Point II.13)
a)
Define work steps, taking into account copyright and related rights as well as data protection
b)
Preparing printing forms for serial printing
c)
Use materials for processing, changing and correcting the printing forms
d)
Preparing and producing printing inks
e)
Setting up presses and printing devices
f)
Create pressure, assess print results for multicolored prints, and coordinate with the customer
g)
working with artists to create forms of expression experimentally
h)
Use of printing press, printing ink and printing material for the faithful reproduction of the print result
i)
Creating a print manually or by machine
j)
Reworking and archiving printing forms
k)
Document print results
26
Section C: Integrative skills, knowledge and skills in the compulsory qualifications according to § 3 (1)





Lfd. Nr.Part of the Training vocational training to be provided Skills, knowledge, and skill-time guidelines in weeks in 1. to 18. Month 19. up to 36. Month 1234
1 Vocational training,
Labour and collective bargaining
(Section 4 (2))
Section C
Point 1)
a)
The importance of the training contract, in particular completion, duration and termination
b)
Mutual rights and obligations arising from the training contract
c)
The possibilities of continuing vocational training
d)
call essential parts of the employment contract
e)
the main provisions of the collective agreements applicable to the establishment of the establishment
2 Construction and
Organization of the
Training operations
(Section 4 (2))
Section C
Point 2)
a)
Explaining the structure and tasks of the training company
b)
Explaining the basic functions of the training company such as procurement, manufacturing, sales and administration
c)
The relationship between the training company and its employees on economic organisations, professional representatives and trade unions
d)
Describe the basics, tasks and working methods of the executive bodies of the training company or personnel representation of the company
3 security and
Health protection
at work
(Section 4 (2))
Section C
Point 3)
a)
Identify threats to safety and health at work and take action to avoid them
b)
apply occupational health and safety and accident prevention regulations
while
of the total
Training Time
to mediate
c)
Describe behaviour in the event of accidents and initiate initial measures
d)
Apply preventive fire safety rules; describe behaviour in fires and take measures to combat fires
4 Environmental protection
(Section 4 (2))
Section C
Point 4)
Contribute to the prevention of operational environmental pressures in the occupational field of action, in particular:
a)
explain possible environmental pressures through the training establishment and its contribution to environmental protection
b)
apply environmental protection rules applicable to the training establishment
c)
Use the possibilities of economical and environmentally friendly use of energy and materials
d)
Avoid waste; supply substances and materials to environmentally friendly disposal
5 Operational
Communication
(Section 4 (2))
Section C
Point 5)
a)
Use of information sources, in particular documentation, manuals, technical reports and company documents in German and English
b)
Assembling and complementing documentation
c)
Evaluating and evaluating information
d)
Presenting facts
e)
carry out normal written communication in German and English
f)
Using IT-based communication systems
g)
Talk with superiors, employees and in a team situation-oriented and target-oriented, taking into account cultural identities
h)
plan, vote, draw up decisions and resolve conflicts in the team
i)
Conduct team meetings, visualize and present facts and solutions, document discussion results, apply German and English technical terms
j)
communicate with upstream and downstream areas and external partners, coordinate transfer processes, assess complaints
6

Footnote

Asset off. B No I.6 Sp. 3 Buchst. c italic print: should be correct "allocation scheme"