I. Basic vocational training |
Lfd. No. |
Part of the training profession |
Skills and knowledge to be conveyed in the light of Section 3 (2) |
Timeframe values in weeks during the training year |
1 |
2 |
3 |
4 |
1 |
2 |
3 |
4 |
1 |
Vocational training (§ 4 no. 1) |
-
a)
-
The importance of the training contract, in particular the conclusion, duration and termination of the contract,
-
b)
-
Mutual rights and obligations arising from the training contract
-
c)
-
The possibilities of continuing vocational training
|
throughout the training |
2 |
Establishment and organisation of training (§ 4 n. 2) |
-
a)
-
Explaining the structure and tasks of the training company
-
b)
-
Basic functions of the training company, such as procurement, manufacturing, sales and administration, explain
-
c)
-
The relationship between the training company and its workforce on economic organisations, professional representatives and trade unions
-
d)
-
Describe the basics, tasks and working methods of the constitutional bodies of the training company
|
3 |
Labour and collective bargaining, occupational safety and health (§ 4 no. 3) |
-
a)
-
call essential parts of the employment contract
-
b)
-
the main provisions of the collective agreements applicable to the establishment of the establishment
-
c)
-
Explain the tasks of occupational health and safety at work, as well as the relevant professional association and the business inspectorate
-
d)
-
The main provisions of the occupational health and safety legislation applicable to the establishment of the training
|
4 |
Occupational safety, environmental protection and rational use of energy (§ 4 n. 4) |
-
a)
-
professional regulations of the statutory accident insurance institutions, in particular accident prevention regulations, guidelines and leaflets, call
-
b)
-
apply occupational health and safety regulations in the work processes
-
c)
-
Describe behaviour in the event of accidents and fires and initiate measures of first aid
-
d)
-
call essential rules for fire prevention and serve fire protection devices and fire-fighting equipment
-
e)
-
Hazards associated with poisons, vapours, gases, highly flammable substances and electrical current
-
f)
-
essential requirements applicable to the training of the company relating to the protection of immissions and water, as well as the clean-up of the air
-
g)
-
call for and contribute to the reduction of job-related environmental pressures
-
h)
-
identify the types of energy used in the training operation and offer the possibility of rational use of energy in the occupational field of impact
|
5 |
Planning and preparation of the workflow as well as checking and evaluating the work results (§ 4 no. 5) |
-
a)
-
Coordinate and set work steps in compliance with oral and written specifications, and ensure work flow
-
b)
-
Estimating and deploying part requirements
-
c)
-
Provide semi-finished products and standard parts according to technical documentation
-
d)
-
Obtaining information for manufacturing and maintenance
-
e)
-
Material properties of iron and non-ferrous metals as well as of plastics and natural materials
|
5 *) |
|
|
|
6 |
Reading, applying, and creating technical documentation (§ 4 no. 6) |
-
a)
-
Read and apply part, group, and exploded drawings
-
b)
-
technical documentation, in particular repair and operating instructions, catalogues, parts lists, tables and diagrams, read and apply
-
c)
-
Make Sketches
-
d)
-
Create Logs by Statement
-
e)
-
Read and assign digital and analog measurement and test data
-
f)
-
Applying standards, in particular tolerance standards
-
g)
-
Handling volumes
|
7 |
Check, Measure, Teaching (§ 4 no. 7) |
-
a)
-
Check the flatness of workpieces according to the light-splitting method
-
b)
-
Check the shape accuracy of workpieces
-
c)
-
Check surfaces for wear and damage
-
d)
-
Check angles with fixed angles and measure with universal angle knives
-
e)
-
check with fixed and adjustable gauges
-
f)
-
Measuring lengths, in particular with a bar scale and a measuring slide
-
g)
-
Check the position of components and assemblies and measure positional deviation
-
h)
-
Measure physical or electrical quantities according to instructions
|
6 *) |
|
|
|
-
*)
-
In the context of other training contents listed in the training framework plan.
|
|
8 |
Add (§ 4 no. 8) |
-
a)
-
Check components for surface finish of the joint surfaces and shape tolerance and fix them in a position-oriented position
-
b)
-
Connect and secure components with screws, nuts and securing elements in accordance with the order and the tightening torque as well as the material pairing
-
c)
-
Connecting pin and pin connections
-
d)
-
Joining components by cold rivets
-
e)
-
Select soldering tools, loaves and fluxes
-
f)
-
Preparing workpieces or components for soldering
-
g)
-
Soldering sheets and profiles made of different materials
-
h)
-
Bonding workpieces or components made of different materials in accordance with the processing guidelines
|
7 |
|
|
|
9 |
manual clamping and reshaping (§ 4 no. 9) |
-
a)
-
Tearing, graining, marking:
-
aa)
-
Tearing and marking workpieces with respect to the material properties and surface
-
bb)
-
Bore midpoints as well as control and measurement points
-
b)
-
Cutting and cutting by hand:
-
aa)
-
Select tools according to material, shape and surface quality of the workpiece
-
bb)
-
Surfaces and shapes on workpieces made of steel and non-ferrous metals flat, angled and parallel to dimension
-
cc)
-
Chisel workpieces
-
dd)
-
Metal sheets, pipes and profiles of iron and non-ferrous metals and of plastics
-
ee)
-
Cutting inside and outside threads with respect to the material properties
-
ff)
-
Cutting fine sheets with hand or hand lever scissors
-
c)
-
Reshaping:
-
aa)
-
Bending metal sheets, pipes and profiles
-
bb)
-
Directing sheets and profiles
-
cc)
-
Plates dipping, stretching and digling
|
5 |
|
|
|
10 |
Machine Edit (§ 4 no. 10) |
-
a)
-
Determine and adjust machine values of hand-held or stationary machines; observe working temperature and assign and apply cooling and lubricant
-
b)
-
Aligning and clamping workpieces or components taking into account the shape and the material properties
-
c)
-
Select tools in accordance with the processing methods and the materials to be processed
-
d)
-
Align and span tools
-
e)
-
Drilling and lowering workpieces or components with hand-held or stationary drilling machines
-
f)
-
Separate workpieces or components with hand-held or stationary machines
-
g)
-
Grinding workpieces or components with hand-guided machines
-
h)
-
Sharpening tools, especially zip needle, grains, drills and chisels, sharpening at the grinder
|
6 |
|
|
|
11 |
Maintenance (§ 4 No. 11) |
-
a)
-
Treatment of surfaces: prepare surfaces of metallic workpieces or components for corrosion protection, and select and apply corrosion protection agents
-
b)
-
Waiting:
-
aa)
-
Cleaning and maintaining the operating equipment
-
bb)
-
Use operating materials, in particular coolants and lubricants, according to operational instructions
-
cc)
-
Perform and document maintenance by plan
-
c)
-
Inspecting and verifying function:
-
aa)
-
Detachable connections, in particular screw connections, to check for safety
-
bb)
-
Check components for mechanical damage and wear
-
cc)
-
Checking the motion function of components
-
dd)
-
Data on type plates of electrical machines or devices
-
ee)
-
electrical connections, in particular to connectors, to mechanical damage
-
ff)
-
typical security measures for electrical machines or devices, and observe
-
gg)
-
checking electrical lines for insulation damage
-
hh)
-
Checking the function of electrical components, lines and fuses
-
d)
-
Repair by dismantling and mounting:
-
aa)
-
Remove and replace components and assemblies according to instructions and documents with and without aids
-
bb)
-
identify and systematically store dismantled components
|
11 |
|
|
|
12 |
Turning and milling (§ 4 n. 12) |
-
a)
-
Determination and adjustment of machine values:
-
aa)
-
Tools taking into account the processes, the materials and the cutting geometry
-
bb)
-
Determine and adjust the rotation frequency, feed and cutting depth on machine tools for turning and milling operations with the help of tables and diagrams under guidance
-
cc)
-
Make machine tools ready for operation
-
b)
-
Turning and milling:
-
aa)
-
Workpieces made of iron and non-ferrous metals up to the dimensional accuracy of +-0.1 mm and up to a surface finish Rz between 4 and 63 Mym, in particular with respect to the cooling lubricants, with different turning chisels by Cross-Pland and Longitudinal Circular Rotation
-
bb)
-
Workpieces made of iron and non-ferrous metals up to the dimensional accuracy of +-0.1 mm and up to a surface finish Rz between 10 and 40 Mym, in particular with respect to the cooling lubricants, with different milling cutters Face-To-run face-to-face milling
|
12 *) |
|
|
|
-
*)
-
The aim is to deepen the already-mediated training contents, taking into account operational priorities as well as the individual progress of the learning process.
|
|
II. Vocational training |
1 |
Planning and preparation of the workflow as well as checking and evaluating the work results (§ 4 no. 5) |
-
a)
-
Set work steps taking into account functional and manufacturing aspects
-
b)
-
Select materials according to their characteristics and the working and processing according to the intended use
-
c)
-
Select and deploy tools, testing and measuring instruments as well as tools for use
-
d)
-
Determination of semi-finished parts, standard parts and ready-made parts from technical documentation, in particular from drawings
-
e)
-
Preparing a job taking into account the work order
-
f)
-
Controlling and evaluating work results
|
|
4 *) |
|
|
-
g)
-
Define and ensure work flow taking into account the order as well as organizational and information requirements
-
h)
-
Estimate production and repair scope
|
|
|
4 |
|
2 |
Reading, applying, and creating technical documentation (§ 4 no. 6) |
-
a)
-
Read and Apply Total Drawings
-
b)
-
Read and apply pneumatic circuit diagrams
-
c)
-
Detect and assign measure, shape and position tolerance standards and surface symbols
-
d)
-
Applying operating, operating, and maintenance instructions
-
e)
-
record technical facts, in particular in the form of protocols and reports
|
|
3 *) |
|
|
3 |
Check, Measure, Teaching (§ 4 no. 7) |
-
a)
-
Teach and measure lengths and shapes with due regard to dimensional, shape and position tolerances with corresponding test equipment, taking into account systematic and random measurement errors
-
b)
-
Assess surface properties depending on their function
|
|
3 *) |
|
|
4 |
Distinguishing, assigning and handling of materials and auxiliary materials (§ 4 n. 13) |
-
a)
-
Characteristics of materials in relation to working and processing, in particular during clamping and forming, differ
-
b)
-
Semi-finished products and workpieces in terms of shape, fabric and machinability
-
c)
-
The use of auxiliary substances, in particular refrigerants and lubricants, are to be applied in accordance with their use and are applied in accordance with the handling of hazardous substances
-
d)
-
Select and apply grinder and polishing agent
|
|
4 *) |
|
|
-
*)
-
In the context of other training contents listed in the training framework plan.
|
|
5 |
Soldering, welding, gluing (§ 4 no. 14) |
-
a)
-
Soldering, welding:
-
aa)
-
Making the soldering and welding equipment ready for operation
-
bb)
-
Select tools, loaves and flow-means by properties and use
-
cc)
-
Components made of iron and non-ferrous metals, having regard to the surface quality of the materials and the properties of the solvents, soldering
-
dd)
-
Apply welding beads on steel fine sheets by welding
-
ee)
-
I-seams on thin sheets of steel welding
-
b)
-
Gluing: components made of metals and plastics with the adhesive suitable for the respective material pairing, taking into account the processing conditions specific to the adhesive, in particular the preparation of the surfaces, adhesive bonding
|
|
|
4 |
|
6 |
Heat treatment, hardness testing (§ 4 no. 15) |
-
a)
-
Hardening, tempering, annealing and quenching work pieces
-
b)
-
Hardness testing of workpieces using workshop-like procedures
|
|
4 |
|
|
7 |
Assembly of components to assemblies (§ 4 n. 16) |
-
a)
-
Connecting components to assemblies in a functionally appropriate way
|
|
4 |
|
|
-
b)
-
Installed components in a functional way, secure the position and check through visual inspection, measuring and gauges
|
|
|
4 |
|
8 |
Building and testing of pneumatic circuits (§ 4 n. 17) |
-
a)
-
Measuring and adjusting pressure in pneumatic systems
-
b)
-
Check the function of pneumatic components
|
|
2 |
|
|
9 |
Machining of workpieces by hand and hand-guided machines (§ 4 n. 18) |
-
a)
-
Drilling in workpieces made of iron and non-ferrous metals up to the position tolerance of +-0.1 mm
-
b)
-
Machining of moulds and surfaces on workpieces made of iron and non-ferrous metals with hand-guided machines by milling
-
c)
-
Machining of moulds and surfaces on workpieces made of iron and non-ferrous metals with hand-held machines
-
d)
-
Machining shapes and surfaces on workpieces made of iron and non-ferrous metals with hand-guided machines by polishing
-
e)
-
Machining of moulds and surfaces on hardened and unhardened tool parts with different tools and tools by hand and with hand-guided machines
|
|
3 |
|
|
10 |
Machining of shapes and surfaces on instruments, devices or implants (§ 4 no. 19) |
-
a)
-
Polishing the moulds and surfaces of instruments, devices or implants by hand and hand-guided machines with the help of polishing and polishing aids
-
b)
-
Brushing, polishing, shining, shapes and surfaces on instruments, devices or implants
-
c)
-
Machining hardened and unhardened instruments, devices or implants by means of roughing, caring, throat and blasting
|
|
|
8 |
|
11 |
Programming of numerically controlled machine tools (§ 4 No. 20) |
-
a)
-
Handling data input and data output devices and volumes
-
b)
-
Create, enter, test, modify, and optimize programs on numerically controlled machine tools
-
c)
-
Determining and setting tool correction values
-
d)
-
Isolate and correct errors in programs
|
|
|
4 |
|
12 |
Machining of workpieces by clamping on machine tools (§ 4 No. 21) |
-
a)
-
Setup:
-
aa)
-
Selecting and adjusting machine values depending on the combinations of tools and cutting materials, the stability of the machine, the tool, the workpiece and the clamping means, the shape of the blank and the tool, and the surface quality.
-
bb)
-
Workpiece clamping means, in particular planing discs, clamping chuck, driver discs, clamping tongs devices, front side drivers and setting sticks, prepare and assemble
-
cc)
-
Aligning and clamping workpieces, taking into account the risk of collision
-
dd)
-
Select tools and use them in fixed and adjustable images
-
ee)
-
Tools by hand sharpgrinding
|
|
3 |
|
|
-
b)
-
Drilling, Lowering, Rubbing:
-
aa)
-
Drilling in workpieces made of iron and non-ferrous metals as well as of plastics up to a positional tolerance of +-0.1 mm on drilling and turning machines with different tools by drilling into the wool, drilling, centering, profile sinking and Make plan sinks
-
bb)
-
Drilling drilling in workpieces made of ferrous metals up to the dimensional accuracy IT 7
-
c)
-
Loops:
Machining hardened and unhardened workpieces up to dimensional accuracy +-0.2 mm
|
|
4 |
|
|
-
d)
-
Turning and milling:
-
aa)
-
Machining workpieces made of iron and non-ferrous metals as well as plastics up to the dimensional accuracy IT 8 with different turning chisels by cross-plan and longitudinal round turning on lathes
-
bb)
-
Machining workpieces made of iron and non-ferrous metals with different turning chisels, in particular radii and cone, on lathes
-
cc)
-
Machining workpieces made of iron and non-ferrous metals up to the dimensional accuracy IT 8 with different milling cutters by circumferential face milling and end-to-end face milling on milling machines
|
|
4 |
|
|
-
-
-
dd)
-
Machining workpieces made of iron and non-ferrous metals as well as plastics up to dimensional accuracy IT 7 with different turning chisels by cross-plan and longitudinal round turning on lathes
-
ee)
-
Machining workpieces made of iron and non-ferrous metals up to the dimensional accuracy IT 7 with different milling cutters by circumferential face milling and end-to-end face milling on milling machines
-
ff)
-
Machining workpieces made of iron and non-ferrous metals with different milling cutters on milling machines by longitudinal profile milling
-
gg)
-
Make splits on workpieces through direct parts
-
hh)
-
Machining workpieces made of iron and non-ferrous metals on numerically controlled machine tools
|
|
|
12 |
|
13 |
Machining of workpieces through free-form grinding (§ 4 n. 22) |
-
a)
-
Flat surfaces on instruments by hand
|
|
8 |
|
|
-
b)
-
Cylindrical surfaces on instruments grinding by hand
|
|
6 |
|
|
-
c)
-
analytically non-determinable surfaces on instruments and implants, free-form grinding
|
|
|
13 |
|
-
d)
-
Sharpen hardened instruments and devices
|
|
|
13 |
|
14 |
Assemble and dismantle instruments, devices or implants (§ 4 n. 23) |
-
a)
-
Connecting components and assemblies in a functionally appropriate way
-
b)
-
Installed components in a functional way, secure the position and check through visual inspection, measuring and gauges
-
c)
-
Disassemble and label instruments, instruments or implants in accordance with their function
|
|
|
4 |
|
15 |
Check and set the function of instruments, devices or implants (§ 4 n. 24) |
-
a)
-
Check and correct working paths, positional deviations, play and parallelism
-
b)
-
check and correct the single function in the mounted state
-
c)
-
Check and correct the overall function, in particular mobility and closing force in the area of action
|
|
|
5 |
|
16 |
Repair of instruments, instruments or implants (§ 4 n. 25) |
-
a)
-
Clean instruments, instruments or implants and disassemble and label them in accordance with the function
-
b)
-
Determine the wear condition and determine the type and extent of the repair
-
c)
-
Reworking defective components
-
d)
-
Manufacture spare parts
-
e)
-
to replace defective standard parts
-
f)
-
Assemble components in a functionally appropriate way and check their function
|
|
|
7 |
|