Lfd. No. |
Part of the training profession |
Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control |
Timeframe values in weeks in the training year |
1 |
2 |
3 |
1 |
2 |
3 |
4 |
1 |
Vocational training, labour and collective bargaining (§ 3 no. 1) |
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a)
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The importance of the training contract, in particular the conclusion, duration and termination of the contract,
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b)
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Mutual rights and obligations arising from the training contract
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c)
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The possibilities of continuing vocational training
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d)
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call essential parts of the employment contract
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e)
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the main provisions of the collective agreements applicable to the establishment of the establishment
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throughout the training |
2 |
Establishment and organisation of training (§ 3 no. 2) |
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a)
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Explaining the structure and tasks of the training company
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b)
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Basic functions of the training company, such as procurement, manufacturing, sales and administration, explain
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c)
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The relationship between the training company and its employees on economic organisations, professional representatives and trade unions
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d)
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Describe the basics, tasks and working methods of the executive bodies of the training company or personnel representation of the company
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3 |
Safety and health at work (§ 3 no. 3) |
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a)
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Identify risks to safety and health at work and take action to avoid them
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b)
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apply occupational health and safety and accident prevention regulations
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c)
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Describe behaviour in the event of accidents and initiate initial measures
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d)
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Apply preventive fire safety rules; describe behaviour in fires and take measures to combat fires
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4 |
Environmental protection (§ 3 n. 4) |
Contribute to the prevention of operational environmental pressures in the occupational field of action, in particular:
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a)
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explain possible environmental pressures through the training establishment and its contribution to environmental protection
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b)
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apply environmental protection rules applicable to the training establishment
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c)
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Use the possibilities of economical and environmentally friendly use of energy and materials
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d)
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Avoid waste; supply substances and materials to environmentally friendly disposal
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5 |
Operational and technical communication (§ 3 no. 5) |
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a)
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Obtaining and evaluating information
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b)
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Discussions with superiors, employees and the team in a situation-appropriate way, presenting facts, applying German and English technical expressions
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c)
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Read and apply part, group, and exploded drawings
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d)
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Apply standards, in particular tolerance standards and surface standards
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e)
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technical documentation, in particular repair and operating instructions, catalogues, parts lists, tables and diagrams, read and apply
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f)
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Prepare sketches and parts lists
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g)
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Log attempts and work flows
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h)
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Record, record and log measured values, in particular environmental parameters
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i)
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Handle volumes, read digital and analog data
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k)
-
Ensure communication with previous and subsequent departments
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4 *) |
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6 |
Plan and control work and movement processes; control and assess the results (§ 3 no. 6) |
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a)
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Define work steps, taking into account manufacturing and economic aspects
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b)
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Establish and ensure work flow, taking organizational necessities into account
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c)
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Set Material Requirements
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d)
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Preparing a job taking into account the work order
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e)
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Controlling, evaluating, and logging work products
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4 *) |
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7 |
Check, identify and identify (§ 3 no. 7) |
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a)
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Check the flatness and roughness of workpieces
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b)
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Measuring lengths with line scales, measuring slides and measuring screws in accordance with systematic and random measurement error possibilities
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c)
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Check workpieces with angles, border gauges and thread gauges
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d)
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Assessing surface quality through visual inspection
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e)
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Reference lines, bore centers and outlines on workpieces, taking into account the material properties and subsequent machining, tearing and graining
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f)
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Labeling workpieces
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3 *) |
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8 |
Fundamentals of mechanical manufacturing and joining processes, production of operating equipment (§ 3 No. 8) |
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a)
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Surfaces and moulds on workpieces made of steel, non-ferrous metals, plastics or wood flat, angled and parallel to dimension
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b)
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Plates, plates, tubes and profiles of iron, non-ferrous metals, plastics or wood separated by hand-saw after application
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c)
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Metal sheets in a vice by free rounding and turning, taking into account the surface of the workpiece, bending radii, neutral fibre and bending angle to form cold
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d)
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Drilling and lowering workpieces or components with hand-held or stationary drilling machines with respect to the cooling lubricant
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e)
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Cutting inside and outside threads with respect to the material properties
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f)
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Workpieces or components made of metal, plastics or wood, having regard to the processing guidelines for compounds which are not subject to acceptance, welding or bonding
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g)
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Soldering sheets and profiles made of different materials
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4 |
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h)
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Check workpieces with respect to the coating properties
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i)
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Design and manufacture devices and gestures according to specifications
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k)
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Check and modify devices and gestures for function
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4 |
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9 |
Record measurement values (§ 3 no. 9) |
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a)
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Handling measuring instruments
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b)
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Calculate and measure length, mass, volume, temperature and density
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c)
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Calculate and measure voltage, current strength and resistance
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4 |
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10 |
Waiting for operating equipment (§ 3 No. 10) |
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a)
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Maintain and protect against corrosion
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b)
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Operating materials, in particular oils, coolants and lubricants, changing and refilling according to operating regulations
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c)
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Maintain machines, devices, or systems by statement
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3 *) |
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11 |
Pre-treatment and post-treatment of uncoated and coated surfaces (§ 3 No. 11) |
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a)
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mechanical processing
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aa)
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Grinding and polishing agents, grinding bodies and operating materials as well as tools according to material and required surface quality
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bb)
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Assess damage images and their causes of defects, as well as the effects on the subsequent processing steps and the system of base material and coating
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cc)
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Manual and machine deburring, grinding, brushing, polishing and blasting
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b)
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chemical and electrolytic treatment
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aa)
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Pre-treat workpieces by cleaning and assess the result
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bb)
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Metal or non-metallic materials to be decapitated, chromatizing, phosphatizing, passivating, activating or pickling, operating systems
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cc)
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Identify damage images and their causes of defects on the base material and take into account the effects on the subsequent processing steps
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9 |
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Alternative A: Holzobersurfaces
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a)
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Treating wood surfaces by means of preparatory processes, in particular by drying, spatulas, priming, pickling, alkalizing, water, pore filling and bleaching
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b)
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Handling wooden surfaces by means of removal procedures, in particular manual and machine grinding
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c)
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Post-treat wood surfaces by polishing, growing, burning, burning, oiling, dyeing and preserving
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8 |
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Alternative B: Plastic surfaces
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a)
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Treating plastic surfaces by means of preparatory processes
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b)
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Treating plastic surfaces by physical and chemical processes
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Alternative C: Metal surfaces
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a)
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Dealing with metal surfaces through preparatory processes
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b)
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Treating metal surfaces by physical and chemical processes
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12 |
Rules of production processes (§ 3 no. 12) |
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a)
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Record and log measurement values
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b)
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Control of production processes according to temperature, pressure, stand and flow rate values
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c)
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Identify disruptions and initiate measures to eliminate them
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d)
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Performing processes with process control systems
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4 |
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13 |
Handling of operating and hazardous substances, process engineering basic operations (§ 3 n. 13) |
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a)
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Store, promote, doze, mix, separate and clean liquids and solids
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b)
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Manufacture ready-to-use substance concentrations, solutions and mixtures
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c)
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comply with the labelling of substances and preparations in accordance with legal requirements
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d)
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Measuring and adjusting important substance parameters, in particular temperature, pH and conductivity
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e)
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in the event of accidents and leakages, to handle the substances in the correct manner, to take up leached or spilled substances and to dispose of an environmentally friendly disposal
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6 |
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14 |
Quality management (§ 3 no. 14) |
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a)
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Ensure the quality of pre-treated products at the time of the contract, while respecting upstream and downstream areas
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b)
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Compliance with standards and specifications regarding the quality assurance of pre-treated products
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7 |
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c)
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Quality management system in combination with technical documentation, in particular standards and specifications and their effectiveness, apply procedures
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4 |
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d)
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Select test methods and test equipment, detect and document the operational capability of the test equipment, apply test plans and operational testing requirements
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e)
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Systematically searching, eliminating and documenting the causes of errors and quality defects
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4 |
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f)
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Contribute to the continuous improvement of work processes in our own workspace
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g)
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Assess the application parameters in their interaction with respect to the causes of errors
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4 |
15 |
Carrier materials (§ 3 No. 15) |
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a)
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Manufacturing processes and properties of the substrate materials
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b)
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Check carrier materials and take corrective measures according to their state of condition
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3 |
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16 |
Coating materials (§ 3 n. 16) |
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a)
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Assessing the properties of coating systems
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b)
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Paint components and their mode of action differ
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5 |
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c)
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Setting and processing coating materials for the processing purpose
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d)
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Meet processing conditions
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3 |
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e)
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comply with storage conditions in the storage of coating materials
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f)
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Taking into account the influence factors for the interaction of individual layers in coating systems
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6 |
17 |
Applying application procedures (§ 3 no. 17) |
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a)
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Spraying processes for liquid or powdery coating materials
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b)
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Optimize the influence of the process and the coating result
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10 |
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c)
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Application processes by rolling, casting, dipping or electrodiving
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d)
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running manual work order
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e)
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Optimize application procedures with regard to emission and waste treatment
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9 |
18 |
Recording and documenting measurement values (§ 3 no. 18) |
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a)
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Optical and mechanical layer characteristics, in particular layer thicknesses, hardness, adhesive strength, abrasion, hue, degree of gloss and surface structure, measuring and documenting
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b)
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Determining, documenting and complying with material constants
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6 |
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c)
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Measuring, documenting and complying with process-related parameters
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d)
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Monitoring, regulating and documenting electrical quantities in the painting process
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6 |
19 |
Service, monitoring and maintenance of facilities and equipment (§ 3 no. 19) |
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a)
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Distinguishing the structure and functional relationships of production facilities and assigning them to the production process
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4 |
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b)
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Set, control, regulate and monitor devices and systems for pre-treatment and application
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c)
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Change function characteristics by entering parameters for the process sequence and by intervening in the control programs of the process control system according to documents and instructions
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5 |
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-
d)
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Monitoring signalling devices, in particular warning and diagnostic equipment
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e)
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Monitoring and documenting process flow, taking into account the quality requirements, on the basis of technical documentation
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f)
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Process of substance recycling and recovery of substances
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g)
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Setting and monitoring the spray booth or cabin with peripheral equipment
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h)
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Setting and monitoring drying and energy transfer systems for film formation
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i)
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Operating and monitoring wastewater and waste air systems
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k)
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Set and monitor walz, casting, printing, embossing, dipping or electrocoating systems
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l)
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Operate devices and systems and correct functional features in case of defective coatings
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12 |
20 |
Post-treatment of coatings (§ 3 No. 20) |
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a)
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Assessing and selecting the determination process
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b)
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Removing coatings on different base materials using mechanical, chemical, electromechanical or physical processes
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c)
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Post-treatment coatings, in particular by polishing and swabelling
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5 |
21 |
Optimizing the overall process (§ 3 No. 21) |
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a)
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Comply with production planning preferences and participate in the implementation of the planning preferences in the workspace
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b)
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Optimising work processes and work processes taking into account the respective forms of organisation, decision structures and their own room for manoeuvrapation
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c)
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Participate in the production process of new and modified products and use results for optimization
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6 |
22 |
Environmental technology (§ 3 n. 22) |
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a)
-
Identify possible environmental pressures and initiate measures to prevent and reduce water, air and waste
-
b)
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apply occupational regulations and regulations concerning immission, emission, waste water, waste and residues
-
c)
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The use of fuels and energy sources as well as the facilities and facilities used are economically and ecologically
-
d)
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Collect waste and residual materials and provide them for further use or disposal
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4 |
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*)
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In the context of other training contents listed in the training framework plan.
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