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Regulation on vocational training as a process mechanic for coating technology/to the process mechanic for coating technology

Original Language Title: Verordnung über die Berufsausbildung zum Verfahrensmechaniker für Beschichtungstechnik/zur Verfahrensmechanikerin für Beschichtungstechnik

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Regulation on vocational training as a process mechanic for coating technology/to the process mechanic for coating technology

Unofficial table of contents

BeschMechAusbV

Date of completion: 12.07.1999

Full quote:

" Regulation on vocational training as a process mechanic for coating technology (BGBl) on July 12, 1999 (BGBl, Germany). I p. 1597) "

Footnote

(+ + + Text evidence from: 1. 8.1999 + + +)
This legal regulation is a training order within the meaning of Section 25 of the Vocational Training Act. The training regulations and the coordinated framework curriculum for the vocational school, agreed by the Standing Conference of the Ministers of Education and Cultural Affairs of the Länder in the Federal Republic of Germany, will soon be published as a supplement to the Federal Gazette. Unofficial table of contents

Input formula

Pursuant to Section 25 (1) in conjunction with Section 2, Sentence 1, of the Vocational Training Act of 14 August 1969 (BGBl. 1112), as last amended by Article 35 of the Regulation of 21 September 1997 (BGBl. 2390), in conjunction with Article 56 of the Jurisdiction Adjustment Act of 18 March 1975 (BGBl I). 705) and the organisation of the 27. October 1998 (BGBl. 3288), the Federal Ministry of Economics and Technology (Federal Ministry of Economics and Technology) is in agreement with the Federal Ministry of Education and Research: Unofficial table of contents

§ 1 State recognition of the vocational training profession

The training profession Process mechanic for coating technology/process mechanic for coating technology is recognized by the state. Unofficial table of contents

§ 2 Training Duration

The training lasts three years. Unofficial table of contents

§ 3 Training profession

The subject of vocational training shall be at least the following skills and knowledge:
1.
Vocational training, labour and collective bargaining,
2.
Establishment and organisation of training activities,
3.
safety and health protection at work,
4.
environmental protection,
5.
operational and technical communication,
6.
Plan and control work and movement processes; control and assess the results;
7.
Check, identify and identify,
8.
Fundamentals of mechanical manufacturing and joining processes, manufacturing of equipment,
9.
Record measured values,
10.
Waiting for resources,
11.
Pre-treatment and post-treatment of uncoated and coated surfaces,
12.
Rules of production processes,
13.
Handling of operating and hazardous substances, basic process engineering operations,
14.
quality management,
15.
Excipients,
16.
coating materials,
17.
Apply application procedures,
18.
Record and document measurement values,
19.
Operate, monitor and maintain facilities and facilities,
20.
Post-treatment of coatings,
21.
Optimize the overall process,
22.
Methods of environmental technology.
Unofficial table of contents

§ 4 Training framework plan

(1) The skills and knowledge according to § 4 shall be mediated in accordance with the guidance on the factual and temporal structure of the vocational training (training framework plan) contained in the annex. A material and time breakdown of the content of the training, which differs from the training framework plan, is permitted, in particular, where special operational characteristics require the deviation. (2) The skills referred to in this Regulation, and Knowledge is to be taught in such a way that the trainee is qualified to pursue a qualified professional activity within the meaning of Article 1 (2) of the Vocational Training Act, in particular, the self-employed planning, carrying out and controlling in his workplace. This qualification must also be proven in the tests in accordance with § § 7 and 8. Unofficial table of contents

§ 5 Training plan

The trainee has to draw up a training plan for the trainee on the basis of the training framework plan. Unofficial table of contents

§ 6 Report Bulletin

The apprentice has a report booklet in the form of a training certificate. It is the opportunity to give him the opportunity to carry out the report during the training period. The training course has to be reviewed regularly by the report booklet. Unofficial table of contents

§ 7 Interim examination

(1) An intermediate examination shall be carried out in order to determine the level of training. It shall take place before the end of the second year of training. (2) The intermediate examination shall cover the skills and knowledge referred to in the Annex for the first year of training and the third half-year of training, as well as the skills and knowledge listed in the Annex. Vocational education and training in accordance with the framework curriculum to the extent that it is essential for vocational training. (3) The examinee is to work on a work assignment in a maximum of seven hours, and in a maximum of 15 minutes a work assignment is to be carried out Lead expert discussion. For this purpose, it is particularly possible to complete a workpiece by using prefabricated parts using production and joining techniques, including pre-treatment and post-treatment of surfaces, taking into account the rules of the Production process, safety and health at work. The aim of the test project is to prepare, coat and test surfaces, record and record measured values, as well as work processes, in particular the relationship between technology, work organization, environmental protection and economic efficiency. can be considered. Through the expert discussion, the examinee is to show that he is presenting subject-related problems and their solutions, showing the technical background relevant to the task of the work, as well as justifying the course of action in the execution of the work task. can. Unofficial table of contents

§ 8 Final examination

(1) The final examination shall cover the skills and knowledge listed in the Annex, as well as the teaching material in the vocational education and training course, to the extent that it is essential for vocational training. (2) The test piece shall be included in Part A of the Examination in a maximum of 22 hours to process and document an operational task and to carry out a technical discussion in a maximum of 30 minutes. Particularly suitable for this purpose is the use, adjustment and monitoring of a coating installation and the production of coated workpieces, taking into account different carrier materials. In doing so, the test specimen shall show in particular that it can carry out a work planning, regulate production processes, set up and optimize systems, including the determination of the process capability of the plant, material logistics, supply and disposal of Working materials, operation and loading of the plant, process-accompanying tests, quality management. The execution of the task is documented with practice-related documents. Through the execution of the task and its documentation, the test piece is to prove that it independently plan work processes and sub-tasks with due regard to economic, technical, organizational and time constraints. to be ready for production as well as to produce, assemble and modify documentation professionally. Through the expert discussion, the examinee shall show that he is presenting subject-related problems and their solutions, showing the technical background relevant to the task, as well as justifying the procedures in the execution of the task. Prior to carrying out the operational task, the Audit Committee shall be required to submit the task, including a time-planning, for approval. The results of the processing of the operational tasks in the form of the documentation, including a coated workpiece, as well as the expert discussion, are to be weighted at 50 of the hundred. (3) Part B of the test consists of the following: Examination areas Process engineering, quality and environment as well as economic and social studies. In the fields of process engineering as well as quality and environment, technical problems must be analysed in writing, evaluated and suitable in particular by linking information technology, technological and mathematical issues. (4) In particular, one of the following tasks can be considered for the examination area Process Engineering:
1.
Systematic limitations of an error in a coating process as well as in the supply and disposal technology,
2.
Organizing and documenting work processes and quality management measures. In doing so, the test specimen is intended to show that it is a matter of facts, that it can detect, statistically process and evaluate measurement data and summarize them as documentation.
(5) In particular, one of the following tasks shall be considered for the quality and environment of the examination:
1.
Organizing and documenting work processes and quality management measures. In doing so, the test piece should show that it is facts, perform calculations, record, statistically edit and evaluate measurement data, and can merge them into documentation,
2.
Planning of the supply and disposal of coating plants. The aim of the test is to show that, while taking into account logistical as well as stability, safety and environmental criteria, it will take measures to store, test, supply media and tools, and dispose of residues, as well as the in accordance with the relevant provisions.
(6) In the examination area, economic and social studies, tasks which are to relate to practice-related cases, in particular from the following fields, are considered: general, economic and social contexts from the profession and Working world. (7) For the test piece B, the following time limits are to be assumed:
1. in the examination area Process Engineering 90 minutes,
2. In the examination area Quality and environment 90 minutes,
3. in the examination area Economic and social studies 60 minutes.
(8) Within the test section B, the test areas of process engineering and quality and environment have double the weight compared to the examination areas of economic and social studies. (9) The test piece B is at the request of the test piece or at the discretion of the Audit Committee in the individual examination areas, by means of an oral examination, if the examination board can give the certificate for the existence of the examination. In determining the results for the examination areas examined orally, the previous result and the result of the oral supplementary examination in a ratio of 2: 1 are to be weighted. (10) The examination has been passed, if in each case in the Test parts A and B have been provided at least sufficient performance. If the examination results in the operational task, including documentation as a whole, in the expert discussion or in one of the three examination areas with insufficient evaluation, the examination has not been passed. Unofficial table of contents

§ 9 Non-application of provisions

The occupational profiles, the vocational training plans and the examination requirements for the training occupation of varnisher-wood and metal/lacquering-wood and metal are no longer to be applied. Unofficial table of contents

§ 10 Transitional Regulation

In the case of vocational training conditions existing at the date of entry into force of this Regulation, the provisions to date shall continue to apply, unless the Contracting Parties agree to the application of the provisions of this Regulation. The Contracting Parties may agree on the application of the existing rules in the case of vocational training conditions which commend until 31 December 1999. Unofficial table of contents

Section 11 Entry into force

This Regulation shall enter into force on 1 August 1999. Unofficial table of contents

Annex (to § 4)
Training framework for vocational training as a process mechanic for coating technology/to the process mechanic for coating technology

(Fundstelle: BGBl. I 1999, 1600-1606)
Lfd. No. Part of the training profession Skills and knowledge to be conveyed through the involvement of self-employed planning, implementation and control Timeframe values in weeks in the training year
1 2 3
1 2 3 4
1 Vocational training, labour and collective bargaining
(§ 3 no. 1)
a)
The importance of the training contract, in particular the conclusion, duration and termination of the contract,
b)
Mutual rights and obligations arising from the training contract
c)
The possibilities of continuing vocational training
d)
call essential parts of the employment contract
e)
the main provisions of the collective agreements applicable to the establishment of the establishment
throughout the training
2 Establishment and organisation of training
(§ 3 no. 2)
a)
Explaining the structure and tasks of the training company
b)
Basic functions of the training company, such as procurement, manufacturing, sales and administration, explain
c)
The relationship between the training company and its employees on economic organisations, professional representatives and trade unions
d)
Describe the basics, tasks and working methods of the executive bodies of the training company or personnel representation of the company
3 Safety and health at work
(§ 3 no. 3)
a)
Identify risks to safety and health at work and take action to avoid them
b)
apply occupational health and safety and accident prevention regulations
c)
Describe behaviour in the event of accidents and initiate initial measures
d)
Apply preventive fire safety rules; describe behaviour in fires and take measures to combat fires
4 Environmental protection
(§ 3 n. 4)
Contribute to the prevention of operational environmental pressures in the occupational field of action, in particular:
a)
explain possible environmental pressures through the training establishment and its contribution to environmental protection
b)
apply environmental protection rules applicable to the training establishment
c)
Use the possibilities of economical and environmentally friendly use of energy and materials
d)
Avoid waste; supply substances and materials to environmentally friendly disposal
5 Operational and technical communication
(§ 3 no. 5)
a)
Obtaining and evaluating information
b)
Discussions with superiors, employees and the team in a situation-appropriate way, presenting facts, applying German and English technical expressions
c)
Read and apply part, group, and exploded drawings
d)
Apply standards, in particular tolerance standards and surface standards
e)
technical documentation, in particular repair and operating instructions, catalogues, parts lists, tables and diagrams, read and apply
f)
Prepare sketches and parts lists
g)
Log attempts and work flows
h)
Record, record and log measured values, in particular environmental parameters
i)
Handle volumes, read digital and analog data
k)
Ensure communication with previous and subsequent departments
4 *)
6 Plan and control work and movement processes; control and assess the results
(§ 3 no. 6)
a)
Define work steps, taking into account manufacturing and economic aspects
b)
Establish and ensure work flow, taking organizational necessities into account
c)
Set Material Requirements
d)
Preparing a job taking into account the work order
e)
Controlling, evaluating, and logging work products
4 *)
7 Check, identify and identify
(§ 3 no. 7)
a)
Check the flatness and roughness of workpieces
b)
Measuring lengths with line scales, measuring slides and measuring screws in accordance with systematic and random measurement error possibilities
c)
Check workpieces with angles, border gauges and thread gauges
d)
Assessing surface quality through visual inspection
e)
Reference lines, bore centers and outlines on workpieces, taking into account the material properties and subsequent machining, tearing and graining
f)
Labeling workpieces
3 *)
8 Fundamentals of mechanical manufacturing and joining processes, production of operating equipment
(§ 3 No. 8)
a)
Surfaces and moulds on workpieces made of steel, non-ferrous metals, plastics or wood flat, angled and parallel to dimension
b)
Plates, plates, tubes and profiles of iron, non-ferrous metals, plastics or wood separated by hand-saw after application
c)
Metal sheets in a vice by free rounding and turning, taking into account the surface of the workpiece, bending radii, neutral fibre and bending angle to form cold
d)
Drilling and lowering workpieces or components with hand-held or stationary drilling machines with respect to the cooling lubricant
e)
Cutting inside and outside threads with respect to the material properties
f)
Workpieces or components made of metal, plastics or wood, having regard to the processing guidelines for compounds which are not subject to acceptance, welding or bonding
g)
Soldering sheets and profiles made of different materials
4
h)
Check workpieces with respect to the coating properties
i)
Design and manufacture devices and gestures according to specifications
k)
Check and modify devices and gestures for function
4
9 Record measurement values
(§ 3 no. 9)
a)
Handling measuring instruments
b)
Calculate and measure length, mass, volume, temperature and density
c)
Calculate and measure voltage, current strength and resistance
4
10 Waiting for operating equipment
(§ 3 No. 10)
a)
Maintain and protect against corrosion
b)
Operating materials, in particular oils, coolants and lubricants, changing and refilling according to operating regulations
c)
Maintain machines, devices, or systems by statement
3 *)
11 Pre-treatment and post-treatment of uncoated and coated surfaces
(§ 3 No. 11)
a)
mechanical processing
aa)
Grinding and polishing agents, grinding bodies and operating materials as well as tools according to material and required surface quality
bb)
Assess damage images and their causes of defects, as well as the effects on the subsequent processing steps and the system of base material and coating
cc)
Manual and machine deburring, grinding, brushing, polishing and blasting
b)
chemical and electrolytic treatment
aa)
Pre-treat workpieces by cleaning and assess the result
bb)
Metal or non-metallic materials to be decapitated, chromatizing, phosphatizing, passivating, activating or pickling, operating systems
cc)
Identify damage images and their causes of defects on the base material and take into account the effects on the subsequent processing steps
9
Alternative A: Holzobersurfaces
a)
Treating wood surfaces by means of preparatory processes, in particular by drying, spatulas, priming, pickling, alkalizing, water, pore filling and bleaching
b)
Handling wooden surfaces by means of removal procedures, in particular manual and machine grinding
c)
Post-treat wood surfaces by polishing, growing, burning, burning, oiling, dyeing and preserving
8
Alternative B: Plastic surfaces
a)
Treating plastic surfaces by means of preparatory processes
b)
Treating plastic surfaces by physical and chemical processes
Alternative C: Metal surfaces
a)
Dealing with metal surfaces through preparatory processes
b)
Treating metal surfaces by physical and chemical processes
12 Rules of production processes
(§ 3 no. 12)
a)
Record and log measurement values
b)
Control of production processes according to temperature, pressure, stand and flow rate values
c)
Identify disruptions and initiate measures to eliminate them
d)
Performing processes with process control systems
4
13 Handling of operating and hazardous substances, process engineering basic operations
(§ 3 n. 13)
a)
Store, promote, doze, mix, separate and clean liquids and solids
b)
Manufacture ready-to-use substance concentrations, solutions and mixtures
c)
comply with the labelling of substances and preparations in accordance with legal requirements
d)
Measuring and adjusting important substance parameters, in particular temperature, pH and conductivity
e)
in the event of accidents and leakages, to handle the substances in the correct manner, to take up leached or spilled substances and to dispose of an environmentally friendly disposal
6
14 Quality management
(§ 3 no. 14)
a)
Ensure the quality of pre-treated products at the time of the contract, while respecting upstream and downstream areas
b)
Compliance with standards and specifications regarding the quality assurance of pre-treated products
7
c)
Quality management system in combination with technical documentation, in particular standards and specifications and their effectiveness, apply procedures
4
d)
Select test methods and test equipment, detect and document the operational capability of the test equipment, apply test plans and operational testing requirements
e)
Systematically searching, eliminating and documenting the causes of errors and quality defects
4
f)
Contribute to the continuous improvement of work processes in our own workspace
g)
Assess the application parameters in their interaction with respect to the causes of errors
4
15 Carrier materials
(§ 3 No. 15)
a)
Manufacturing processes and properties of the substrate materials
b)
Check carrier materials and take corrective measures according to their state of condition
3
16 Coating materials
(§ 3 n. 16)
a)
Assessing the properties of coating systems
b)
Paint components and their mode of action differ
5
c)
Setting and processing coating materials for the processing purpose
d)
Meet processing conditions
3
e)
comply with storage conditions in the storage of coating materials
f)
Taking into account the influence factors for the interaction of individual layers in coating systems
6
17 Applying application procedures
(§ 3 no. 17)
a)
Spraying processes for liquid or powdery coating materials
b)
Optimize the influence of the process and the coating result
10
c)
Application processes by rolling, casting, dipping or electrodiving
d)
running manual work order
e)
Optimize application procedures with regard to emission and waste treatment
9
18 Recording and documenting measurement values
(§ 3 no. 18)
a)
Optical and mechanical layer characteristics, in particular layer thicknesses, hardness, adhesive strength, abrasion, hue, degree of gloss and surface structure, measuring and documenting
b)
Determining, documenting and complying with material constants
6
c)
Measuring, documenting and complying with process-related parameters
d)
Monitoring, regulating and documenting electrical quantities in the painting process
6
19 Service, monitoring and maintenance of facilities and equipment
(§ 3 no. 19)
a)
Distinguishing the structure and functional relationships of production facilities and assigning them to the production process
4
b)
Set, control, regulate and monitor devices and systems for pre-treatment and application
c)
Change function characteristics by entering parameters for the process sequence and by intervening in the control programs of the process control system according to documents and instructions
5
d)
Monitoring signalling devices, in particular warning and diagnostic equipment
e)
Monitoring and documenting process flow, taking into account the quality requirements, on the basis of technical documentation
f)
Process of substance recycling and recovery of substances
g)
Setting and monitoring the spray booth or cabin with peripheral equipment
h)
Setting and monitoring drying and energy transfer systems for film formation
i)
Operating and monitoring wastewater and waste air systems
k)
Set and monitor walz, casting, printing, embossing, dipping or electrocoating systems
l)
Operate devices and systems and correct functional features in case of defective coatings
12
20 Post-treatment of coatings
(§ 3 No. 20)
a)
Assessing and selecting the determination process
b)
Removing coatings on different base materials using mechanical, chemical, electromechanical or physical processes
c)
Post-treatment coatings, in particular by polishing and swabelling
5
21 Optimizing the overall process
(§ 3 No. 21)
a)
Comply with production planning preferences and participate in the implementation of the planning preferences in the workspace
b)
Optimising work processes and work processes taking into account the respective forms of organisation, decision structures and their own room for manoeuvrapation
c)
Participate in the production process of new and modified products and use results for optimization
6
22 Environmental technology
(§ 3 n. 22)
a)
Identify possible environmental pressures and initiate measures to prevent and reduce water, air and waste
b)
apply occupational regulations and regulations concerning immission, emission, waste water, waste and residues
c)
The use of fuels and energy sources as well as the facilities and facilities used are economically and ecologically
d)
Collect waste and residual materials and provide them for further use or disposal
4
*)
In the context of other training contents listed in the training framework plan.